Multiquip GB12BW-BS-BP User Manual

OPERATION AND PARTS MANUAL
GloBug
MODELS GB12BW/BS/BP
LIGHTING SYSTEM
Revision #2 (11/03/08)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING SYSTEMSYSTEM
SYSTEM
SYSTEMSYSTEM
Table Of Contents ..................................................... 2
Parts Ordering Procedures ....................................... 3
Safety Message Alert Symbols ................................. 4
Rules For Safe Operation ...................................... 5-7
Specifications ............................................................ 8
Dimensions (GB12BW) ............................................. 9
Dimensions (GB12BS) ............................................ 10
Dimensions (GB12BP) ............................................ 11
Floodlight Footcandle Plot ...................................... 12
General Information ................................................ 13
Major Components ............................................14-15
Setup (GB12BW) ...............................................16-18
Operation (GB12BW) .............................................. 19
Shutdown (GB12BW/GB12BS) ............................... 19
Storage (GB12BW/GB12BS) .................................. 19
Setup (GB12BS) ................................................ 21-22
Operation (GB12BS) ............................................... 23
Maintenance ...................................................... 24-29
Troubleshooting (Lamps) ........................................ 30
Troubleshooting (Mast) ........................................... 31
Explanation Of Codes In Remarks Column ............ 32
Suggested Spare Parts ........................................... 33
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
COMPONENT DRACOMPONENT DRA
Nameplate and Decals Assembly ...................... 34-35
Mast/Tripod Assembly (GB12BW)......................36-37
Fan Blower/Lamp Base Assembly (GB12BP) .... 38-39
Balloon/Lamp Guard Assembly (GB12BP) ........ 40-41
Offset Pole Assembly (GB12BS) ........................ 42-43
Terms and Conditions Of Sale — Parts .................. 50
WINGSWINGS
WINGS
WINGSWINGS
NOTE
Specification and part number are subject to change without
notice.
PAGE 2 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
Effective: January 1st, 2006
Ordering parts has never been easier!
Choose from three easy options:
PARTS ORDERING PROCEDURES
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the
internet
and qualify for a 5% Discount
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
Dealer Account Number
❒❒
❒❒
Dealer Name and Address
❒❒
❒❒
Shipping Address (if different than billing address)
❒❒
❒❒
Return Fax Number
❒❒ ❒❒
Applicable Model Number
❒❒
❒❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 3
❒❒
Specify Preferred Method of Shipment:
❒❒
UPS/Fed Ex
Next Day
Standard Orders
Priority One Ground
Second/Third Day
DHL
Tr uc k
GB12BW/BS/BP LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Potential hazards associated with any of the
Lighting Systems
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
NOTE
developed to provide complete instructions for the safe and efficient operation of the
MQ
Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your lighting system, other property, or the surrounding environment.
GloBug Lighting Systems.
Before using any of the GloBug Lighting Systems referenced in this manual, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
NOTE
GloBug
operation will be referenced with Hazard
This lighting system, other property, or the surrounding environment could be damaged if you follow instructions.
DO NOT
DANGER
You WILL be NOT follow directions.
WARNING
You CAN be NOT follow directions.
CAUTION
You CAN be
KILLED
KILLED
INJURED
or
SERIOUSLY
or
SERIOUSLY
if you DO NOT follow directions.
injured if you DO
injured if you DO
PAGE 4 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
WARNING - READ THIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury
or even
Death
. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating GloBug Lighting System.
The following safety guidelines should always be used when operating any GloBug Lighting System:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
ALWAYS make sure that the GB12BW (tripod) lighting
system is placed on secure firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.
ALWAYS keep area behind lighting system clear of people while raising and lowering mast.
To prevent the lighting system from overturning, NEVER use in winds that exceed 22 mph(10m/s).
To prevent the GB12BW (tripod) lighting system from tipping, ALWAYS place tripod on a firm flat surface. Surface slant should not exceed 5 degrees.
The GloBug lighting system should only be used in temperatures between 23°-104° Fahrenheit (-5° to 40° Celsius). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
NEVER use any GloBug lighting system in or areas of high humidity that could generate electrical storms.
MAST SAFETY
rain, snow
MAST
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
When raising or lowering the mast, keep hands and fingers clear of the various
PINCH POINT
mast sections, this will prevent hands and fingers from getting pinched.
CHECK the mast for any deformations. Replace mast if defective.
NEVER attach anything to the mast. ALWAYS lower the mast when not in use, or if high winds
or electrical storms are expected in the area.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 5
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
When transporting the tripod lighting system, always place tripod in the
stow position,
then place tripod into
BALLOON SAFETY AND CARE
its carrying case.
ALWAYS remove the balloon/lamp assembly from the
mast when transporting any of the GloBug lighting systems. This will prevent damage to the bulb due to vibration.
NEVER leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the balloon's nylon cover.
ALWAYS place the balloon inside its protective cover
during transport. Be sure the cover is secured tightly around the balloon/lamp assembly.
LAMP SAFETY AND CARE
NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.
ALWAYS make sure the lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
NEVER use force when installing the lamp. Excessive force could cause the lamp to break causing bodily harm.
ALWAYS make sure the lamp guard is installed correctly. NEVER deform the lamp guard.
NEVER attempt to replace lamp with the power on. Always unplug the power cord from the generator or power source when changing the lamp.
NEVER unplug the lamp's AC power cable during operation.
ALWAYS allow a sufficient amount of time for the lamp to
cool
before changing. The possibility exists of severe
burns.
ALWAYS have a
trained technician
to install and remove
lamp, or replace any damaged fixture wiring.
All GloBug lighting systems are equipped with a
power plug.
ALWAYS complete the
path.
into a 2-prong receptacle to operate any GloBug lighting system.
When applying power to the lighting system, always connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of
Electrocution, and even Death
grounded.
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
To prevent the balloon from deformation, NEVER use any GloBug lighting system in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down. This will prevent the balloon's nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
DO NOT use a damaged balloon. Replace balloon immediately if damaged. In addition, a damaged balloon will not inflate properly, and may become more damaged by touching the hot lamp surface.
ALWAYS keep the balloon away from sharp objects and excessive amounts of heat (
fire!
).
DO NOT use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the zipper is broken the balloon will become unusable.
DANGER - Grounding
ground pin on the
For your protection.
grounding
NEVER insert the AC power plug
Electrical Shock,
if the lighting system is not
PAGE 6 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
DANGER - Electric Shock Hazards
ALWAYS keep electrical cords in good condition. Worn,
bare or frayed wiring can cause electrical shock, thus causing
even Death
.
Bodily Harm or
WET
HANDS
NEVER grab or touch a live power cord with wet hands, the possibility exists of
Electrical Shock,
Electrocution, and even Death!
POWER
CORD
(POWER ON)
DANGER - Electric Shock Hazards
NEVER operate any of the
GloBug lighting systems or handle any electrical equipment while standing in water, while barefoot, while hands are wet, or in the rain. A dangerous
shock
electrical
could occur causing
Severe Bodily Harm or even Death.
Maintenance Safety
NEVER lubricate components or attempt service on any running GloBug lighting system.
ALWAYS allow the GloBug lighting system a proper amount of time to cool before servicing.
Keep all GloBug lighting systems in proper working condition.
Fix damage to any GloBug lighting system immediately and always replace broken or defective parts.
ALWAYS use the required tool for the job application. Using damaged or worn tools or using tools inappropriate for the required application is very dangerous, and may cause damage to the machine and service personnel. Make sure to use the appropriate tool for the specific job.
Emergencies
ALWAYS know the location of the nearest
fire extinguisher
.
DANGER - Overhead Obstructions
ALWAYS make sure the
area above any GloBug lighting system is open and clear of overhead power lines and other obstructions. The mast can extend in excess of 13 ft. (4 meters) when an optional extension pole is used. Contact with overhead power lines or other obstructions could result in electrical shock, electrocution, causing equipment damage,
Serious Injury or Death
!
ALWAYS know the location of the nearest
first aid kit
In emergencies or
keep a phone on the job site
numbers of the nearest
department
.
always
know the location of the nearest phone
. Also know the phone
ambulance, doctor
. This information will be invaluable in case of
an emergency.
and
fire
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 7
GB12BW/BS/BP LIGHTING SYSTEM — SPECIFICATIONS
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PAGE 8 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
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GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BW)
C
H
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B
K
A
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D
L
G
F
Figure 1. Dimensions (GB12BW)
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E).mm003,1(.ni
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GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 9
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GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BS)
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C
D
A
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Figure 2. Dimensions (GB12BS)
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PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BP)
B
A
Figure 3. Dimensions (GB12BP)
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B).mm058(.ni00.33
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GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 11
GB12BW/BS/BP LIGHTING SYSTEM — FOOTCANDLE PLOT
360 degree coverage
.5
1
2
5
Values listed as footcandles
10
Scale: Grid = 50 ft. (15.25 meters)
Figure 4. Floodlight Footcandle Plot (BAL 85-Drum Shaped)
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — GENERAL INFORMATION
The Multiquip GloBug GB12W, GB12BS and GB12BP are general purpose portable glare-free lighting systems. Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.
Balloon Envelopes
The GloBug lighting system can be configured with a variety of balloon envelopes (canopy). Please contact the MQ sales department for the balloon of your choice. The GloBug GB12BW, GB12BS and GB12BP are shipped from the factory with the drum type balloon.
Lighting
Multiquip's GloBug lighting system is comprised of one "Metal Halide" 400-watt lamp. This lamp has an output of 34,000 lumens. Typical lighting coverage is in excess 90 ft. (27 meters) in a 360 degree pattern.
Power
These GloBug lighting systems are powered by a light weight electronic ballast that is built inside the lamp housing. The input power requirements for operating the lighting system is 120 VAC, 60 Hz @ 4.5 amps.
Setup (GB12BW)
The GB12BW lighting system can be setup quickly and easily. Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights. The upper position will add an additional foot to the mast height. If desired an optional 35-inch (900 mm) extension pole can be added to the mast height. Please contact the MQ sales department if you wish to add this feature to your system.
Transport
The GB12BW lighting system can be transported (Figure 6) quite easily in two carrying cases. The first case (tripod) weighs 16 lbs. (7.25 kg) and the second case (lamp assembly) weighs 15 lbs. (6.8 kg) for a combined weight of about 31 lbs. (7.25 kg).
For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.
(B)
Figure 5. GB12BS Attachment (Paver)
In addition the unit is equipped with an air-assist mast lowering system. This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released. This feature reduces the amount of vibration or shock to the lamp.
Setup (GB12BS)
The GB12BS lighting system (offset pole) is designed to be attached to a external piece of a equipment such as a paver (Figure 5). This system is equally easy to assemble. Simply attach the supplied support clamps to an external pole or support and you are ready.
GB12BP
When only a complete lamp assembly is required please order Model GB12BP. This model number includes the lamp, protective guard, balloon protective covering and all other components that make up the lamp assemby.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 13
LIGHT ASSEMBLY CARRYING
CASE
Figure 6. GB12BW Transporting
TRIPOD
CARRYING
CASE
12
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS
COVER
CARRYING
CASE
4
3
GB12BP
9
GB12BW
1
11
10
5
2
6
GB12BS
13
16
7
8
14
Figure 7. Major Components
PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
15
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