OPERATION AND PARTS MANUAL
GloBug
MODELS GB12BW/BS/BP
LIGHTING SYSTEM
Revision #2 (11/03/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING
SYSTEMSYSTEM
SYSTEM
SYSTEMSYSTEM
Table Of Contents ..................................................... 2
Parts Ordering Procedures ....................................... 3
Safety Message Alert Symbols ................................. 4
Rules For Safe Operation ...................................... 5-7
Specifications ............................................................ 8
Dimensions (GB12BW) ............................................. 9
Dimensions (GB12BS) ............................................ 10
Dimensions (GB12BP) ............................................ 11
Floodlight Footcandle Plot ...................................... 12
General Information ................................................ 13
Major Components ............................................14-15
Setup (GB12BW) ...............................................16-18
Operation (GB12BW) .............................................. 19
Shutdown (GB12BW/GB12BS) ............................... 19
Storage (GB12BW/GB12BS) .................................. 19
Setup (GB12BS) ................................................ 21-22
Operation (GB12BS) ............................................... 23
Maintenance ...................................................... 24-29
Troubleshooting (Lamps) ........................................ 30
Troubleshooting (Mast) ........................................... 31
Explanation Of Codes In Remarks Column ............ 32
Suggested Spare Parts ........................................... 33
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
COMPONENT DRACOMPONENT DRA
Nameplate and Decals Assembly ...................... 34-35
Mast/Tripod Assembly (GB12BW)......................36-37
Fan Blower/Lamp Base Assembly (GB12BP) .... 38-39
Balloon/Lamp Guard Assembly (GB12BP) ........ 40-41
Offset Pole Assembly (GB12BS) ........................ 42-43
Terms and Conditions Of Sale — Parts .................. 50
WINGSWINGS
WINGS
WINGSWINGS
NOTE
Specification and part number
are subject to change without
notice.
PAGE 2 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
Effective: January 1st, 2006
Ordering parts has never been easier!
Choose from three easy options:
PARTS ORDERING PROCEDURES
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
and qualify for a 5% Discount
on
Standard orders
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 3
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
■
■ Next Day
■
Standard Orders
Priority One
Ground
Second/Third Day
✓ DHL
✓
Tr uc k
GB12BW/BS/BP LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Potential hazards associated with any of the
Lighting Systems
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
This Owner's Manual has been
NOTE
developed to provide complete
instructions for the safe and
efficient operation of the
MQ
Symbols which appear throughout this manual, and will be
referenced in conjunction with Safety Message Alert
Symbols.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this
manual to help prevent damage to your lighting system,
other property, or the surrounding environment.
GloBug Lighting Systems.
Before using any of the GloBug
Lighting Systems referenced in this manual, ensure that the
operating individual has read and understands all instructions
in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
NOTE
GloBug
operation will be referenced with Hazard
This lighting system, other
property, or the surrounding
environment could be
damaged if you
follow instructions.
DO NOT
DANGER
You WILL be
NOT follow directions.
WARNING
You CAN be
NOT follow directions.
CAUTION
You CAN be
KILLED
KILLED
INJURED
or
SERIOUSLY
or
SERIOUSLY
if you DO NOT follow directions.
injured if you DO
injured if you DO
PAGE 4 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■
WARNING - READ THIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury
or even
Death
. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating GloBug Lighting System.
The following safety guidelines should always be used when
operating any GloBug Lighting System:
GENERAL SAFETY
■
DO NOT operate or service this
equipment before reading this entire
manual.
■
This equipment should not be operated by persons under
18 years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
ALWAYS make sure that the GB12BW (tripod) lighting
system is placed on secure firm level ground so that it
cannot slide or shift around, endangering workers. Also
keep the immediate area free of bystanders.
■
ALWAYS keep area behind lighting system clear of people
while raising and lowering mast.
■
To prevent the lighting system from overturning, NEVER
use in winds that exceed 22 mph(10m/s).
■
To prevent the GB12BW (tripod) lighting system from
tipping, ALWAYS place tripod on a firm flat surface.
Surface slant should not exceed 5 degrees.
■
The GloBug lighting system should only be used in
temperatures between 23°-104° Fahrenheit (-5° to 40°
Celsius). Failure to comply with these operating
parameters could cause the lamp to malfunction and
shorten the ballast life.
■
NEVER use any GloBug lighting system in
or areas of high humidity that could generate electrical
storms.
MAST SAFETY
rain, snow
MAST
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
■
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
When raising or lowering the mast, keep
hands and fingers clear of the various
PINCH
POINT
mast sections, this will prevent hands
and fingers from getting pinched.
CHECK the mast for any deformations. Replace mast if
defective.
NEVER attach anything to the mast.
ALWAYS lower the mast when not in use, or if high winds
or electrical storms are expected in the area.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 5
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
■
When transporting the tripod lighting system, always
place tripod in the
stow position,
then place tripod into
BALLOON SAFETY AND CARE
■
its carrying case.
■
ALWAYS remove the balloon/lamp assembly from the
■
mast when transporting any of the GloBug lighting
systems. This will prevent damage to the bulb due to
vibration.
■
NEVER leave the balloon/lamp exposed during transport.
■
Exposure to excess wind or rain could damage the
balloon's nylon cover.
■
ALWAYS place the balloon inside its protective cover
■
during transport. Be sure the cover is secured tightly
around the balloon/lamp assembly.
LAMP SAFETY AND CARE
■
■
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
■
ALWAYS make sure the lamp surface is clean and dry.
■
ALWAYS replace with MQ recommended type lamp. See
■
■
parts section of this manual.
■
NEVER use force when installing the lamp. Excessive
force could cause the lamp to break causing bodily harm.
■
ALWAYS make sure the lamp guard is installed correctly.
NEVER deform the lamp guard.
■
NEVER attempt to replace lamp with the power on. Always
unplug the power cord from the generator or power source
when changing the lamp.
■
NEVER unplug the lamp's AC power cable during
operation.
■
ALWAYS allow a sufficient amount of time for the lamp to
cool
before changing. The possibility exists of severe
burns.
■
ALWAYS have a
trained technician
to install and remove
lamp, or replace any damaged fixture wiring.
All GloBug lighting systems are
equipped with a
power plug.
ALWAYS complete the
path.
into a 2-prong receptacle to operate any GloBug lighting
system.
When applying power to the lighting system, always
connect the AC power plug to a 3-prong receptacle that is
grounded. The possibility exists of
Electrocution, and even Death
grounded.
To prevent serious burns, NEVER touch or unzip the
balloon envelope when the lamp is on.
To prevent the balloon from deformation, NEVER use any
GloBug lighting system in strong winds.
DO NOT place the balloon inside its protective cover until
the lamp has had a sufficient amount of time to cool
down. This will prevent the balloon's nylon cover from
being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover
after each use. This will prolong the life of the balloon
material, keeping it protected from harsh environmental
elements.
DO NOT use a damaged balloon. Replace balloon
immediately if damaged. In addition, a damaged balloon
will not inflate properly, and may become more damaged
by touching the hot lamp surface.
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat (
fire!
).
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the
zipper is broken the balloon will become unusable.
DANGER - Grounding
ground pin on the
For your protection.
grounding
NEVER insert the AC power plug
Electrical Shock,
if the lighting system is not
PAGE 6 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — RULES FOR SAFE OPERATION
DANGER - Electric Shock Hazards
ALWAYS keep electrical cords in good condition. Worn,
bare or frayed wiring can cause electrical
shock, thus causing
even Death
.
Bodily Harm or
WET
HANDS
NEVER grab or touch a live power
cord with wet hands, the possibility
exists of
Electrical Shock,
Electrocution, and even Death!
POWER
CORD
(POWER ON)
DANGER - Electric Shock Hazards
NEVER operate any of the
GloBug lighting systems or
handle any electrical
equipment while standing in
water, while barefoot, while
hands are wet, or in the rain.
A dangerous
shock
electrical
could occur causing
Severe Bodily Harm or
even Death.
Maintenance Safety
■
NEVER lubricate components or attempt service on any
running GloBug lighting system.
■
ALWAYS allow the GloBug lighting system a proper amount
of time to cool before servicing.
■
Keep all GloBug lighting systems in proper working condition.
■
Fix damage to any GloBug lighting system immediately and
always replace broken or defective parts.
■
ALWAYS use the required tool for the job application.
Using damaged or worn tools or using tools inappropriate
for the required application is very dangerous, and may
cause damage to
the machine and
service personnel.
Make sure to use
the appropriate tool
for the specific job.
Emergencies
■
ALWAYS know the location of the
nearest
fire extinguisher
.
DANGER - Overhead Obstructions
ALWAYS make sure the
area above any GloBug
lighting system is open
and clear of overhead
power lines and other
obstructions. The mast
can extend in excess of
13 ft. (4 meters) when an
optional extension pole is
used. Contact with
overhead power lines or other
obstructions could result in electrical
shock, electrocution, causing equipment
damage,
Serious Injury or Death
!
■
ALWAYS know the location of the nearest
first aid kit
■
In emergencies
or
keep a phone on the job site
numbers of the nearest
department
.
always
know the location of the nearest phone
. Also know the phone
ambulance, doctor
. This information will be invaluable in case of
an emergency.
and
fire
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 7
GB12BW/BS/BP LIGHTING SYSTEM — SPECIFICATIONS
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PAGE 8 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
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GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BW)
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Figure 1. Dimensions (GB12BW)
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GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 9
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GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BS)
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Figure 2. Dimensions (GB12BS)
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PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — DIMENSIONS (GB12BP)
B
A
Figure 3. Dimensions (GB12BP)
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GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 11
GB12BW/BS/BP LIGHTING SYSTEM — FOOTCANDLE PLOT
360 degree coverage
.5
1
2
5
Values listed as footcandles
10
Scale: Grid = 50 ft. (15.25 meters)
Figure 4. Floodlight Footcandle Plot (BAL 85-Drum Shaped)
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — GENERAL INFORMATION
The Multiquip GloBug GB12W, GB12BS and GB12BP are
general purpose portable glare-free lighting systems. Typical
applications for these types of lighting systems include
construction sites, emergency road crews and backyard
parties.
Balloon Envelopes
The GloBug lighting system can be configured with a variety
of balloon envelopes (canopy). Please contact the MQ sales
department for the balloon of your choice. The GloBug
GB12BW, GB12BS and GB12BP are shipped from the
factory with the drum type balloon.
Lighting
Multiquip's GloBug lighting system is comprised of one
"Metal Halide" 400-watt lamp. This lamp has an output of
34,000 lumens. Typical lighting coverage is in excess 90 ft.
(27 meters) in a 360 degree pattern.
Power
These GloBug lighting systems are powered by a light weight
electronic ballast that is built inside the lamp housing. The
input power requirements for operating the lighting system
is 120 VAC, 60 Hz @ 4.5 amps.
Setup (GB12BW)
The GB12BW lighting system can be setup quickly and easily.
Tripod legs can be deployed in one quick easy step and can
be adjusted to two different heights. The upper position will
add an additional foot to the mast height. If desired an optional
35-inch (900 mm) extension pole can be added to the mast
height. Please contact the MQ sales department if you wish
to add this feature to your system.
Transport
The GB12BW lighting system can be transported (Figure 6)
quite easily in two carrying cases. The first case (tripod)
weighs 16 lbs. (7.25 kg) and the second case (lamp assembly)
weighs 15 lbs. (6.8 kg) for a combined weight of about 31
lbs. (7.25 kg).
For ease of service or transport, the lamp assembly is
equipped with a quick-disconnect connector that allows the
lamp fixture to be removed quickly. This feature is extremely
useful during transport of the lighting system. It is always
best to remove the lamp and pack it safely so it will not be
damaged.
(B)
Figure 5. GB12BS Attachment (Paver)
In addition the unit is equipped with an air-assist mast
lowering system. This system allows the mast to be retracted
slowly so that the mast will not fall rapidly when released.
This feature reduces the amount of vibration or shock to the
lamp.
Setup (GB12BS)
The GB12BS lighting system (offset pole) is designed to be
attached to a external piece of a equipment such as a paver
(Figure 5). This system is equally easy to assemble. Simply
attach the supplied support clamps to an external pole or
support and you are ready.
GB12BP
When only a complete lamp assembly is required please
order Model GB12BP. This model number includes the lamp,
protective guard, balloon protective covering and all other
components that make up the lamp assemby.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 13
LIGHT
ASSEMBLY
CARRYING
CASE
Figure 6. GB12BW Transporting
TRIPOD
CARRYING
CASE
12
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS
COVER
CARRYING
CASE
4
3
GB12BP
9
GB12BW
1
11
10
5
2
6
GB12BS
13
16
7
8
14
Figure 7. Major Components
PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
15
GB12BW/BS/BP LIGHTING SYSTEM — COMPONENTS
Figure 7 shows the location of the components for the GloBug
lighting system. The function of each component is described
below:
1. AC Power Cable – Connect this cable to a 120 VAC, 60
Hz power source.
2. Lamp Power Cable – Quick-disconnect cable. Provides
AC power to lamp assembly.
3. Balloon – This balloon is made of heat-resistant polyester, with a diameter of 33 inches (850 mm).
4. Balloon Cover/Carrying Case – When zipped, this
protective cover acts like a carrying case. The complete
lamp assembly is enclosed within the cover-carrying
case. Allow a sufficient amount of time for the lamp to
cool down before covering balloon. The possibility exists
of the balloon getting burned.
5. Mast – Two stage air-assist mast. Maximum mast height
is 10 ft. (3 meters) without optional extension pole. With
optional extension pole, height increases to 13 ft. (4.0
meters). When raising the mast, always be on the lookout
for overhead obstructions.
6. T-Handle Bolt Lock – Always tighten this lock to hold the
lamp/balloon securely in place before raising mast.
7. Tripod Release Latch– Use this latch to deploy and lock
tripod legs. For ease of use, the latch mechanism is
attached to a velcro strap.
8. Tripod – Unbuckle velcro strap securing tripod legs (3),
push down on any tripod leg until all tripod legs are fully
deployed. To place tripod legs in the stow position, pull
upward on velcro strap while pushing down on tripod
pole. Pull all legs upward and secure with velco strap.
9. Lamp Guard – This guard (cage) protects the lamp from
being hit by objects.
10. Lamp – 400 watt metal-halide type lamp. Replace only
with MQ recommended type lamp. Always allow a
sufficient amount of time for the lamp to
before changing.
11. Fan Motor (Blower) – This electric motor is responsible
for inflating the balloon. It will supply a pressure of .6-inch
H20 (.0217 psi /0.149 kPA). Please note that the balloon
will begin to inflate as soon as power is applied to the
lighting system.
12. Tripod Carrying Case – Use this case when transport-
ing of the tripod is required. ALWAYS store tripod in this
carrying case when not in use.
13. Offset Pole – Supports lamp assembly when attached to
the main mast. Included with the offset pole is a 17/19
mm wrench.
14. Main Pole – Used in conjunction with the offset pole to
support the lamp assembly.
15. Pole Clamps – Attach these clamps (2) to the main pole
and external support pole. to support. Always tighten
both clamps securely to prevent slippage of the light
assembly.
16. Weight Support Hook – To add additional weight to the
tripod and make the tripod more stable in windy conditions. Place a sandbag or similar weight onto this hook.
cool down
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 15
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
CAUTION - READ MANUAL
Please read this entire manual carefully
before attempting to operate any of the
GloBug Lighting Systems referenced in
this manual. Failure to read this manual
could cause damage to the equipment and serious bodily
injury to the operator.
Tripod Deployment (GB12BW)
DEPLOYMENT
1. Place the tripod on a
firm level surface
so that it will
not slide or turn over. Make sure there is enough space
around the unit for the tripod legs to be deployed.
2. Remove tripod from its carrying case. The tripod legs
are secured by a black velcro strap (Figure 8). Squeeze
both tabs on each side of buckle to unlock strap and
allow tripod legs (Figure 9) to be deployed.
SQUEEZE
VELCRO
STRAP
TRIPOD
LEGS
BUCKLE
Figure 9. Tripod Deployment
3. Next, pull upward on the mast and let the tripod legs
deploy. Once the tripod legs have been fully deployed
make sure the legs are locked by securing the latch.
The latch (Figure 10) has two positions, upper and lower.
Placing the latch in the upper position will provide 1 ft. (
305 mm) more height.
LATCH
UPPER
Figure 8. Velcro Strap (Open)
LOWER
MAST
Figure 10. Securing the Tripod
PAGE 16 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
Balloon Assembly Placement (GB12BW)
1. Place balloon assembly (Figure 11) onto mast and tighten
3. Next, fold the protective cover (Figure 13) into itself and
zip.
Upper T-handle.
PROTECTIVE
COVER
UPPER
T-HANDLE
MAST
LOWER
T-HANDLE
4. Connect the AC power cable (Figure 14) to the lamp
power cable.
Figure 11. Light Assembly Placement
ZIPPER
PROTECTIVE
COVER
Figure 13. Folding Protective Cover
2. Expose the balloon by pulling down on the velcro tab and
unzip the protective cover as shown in Figure 12. Also
remove the AC power cord at this time.
AC-POWER
VELCRO
TAB
CABLE
Figure 12. Removing Balloon/AC Power Cord
Figure 14. Connecting Power Cables
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 17
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BW)
5. Attach the S-type hook (Figure 15) on the AC power
cable onto the washer-eylet located on the bottom plate
of the light assembly.
BOTTOM
PLATE
WASHER
S-TYPE
HOOK
EYELET
2. To improve stability and to prevent tipping of the light
unit, place sand bags or similar type weight over the
tripod legs or weight hook as shown in Figure 16.
Figure 15. Securing Power Cord
Raising the Mast (GB12BW)
SAND
BAGS
UPPER
T-HANDLE
MAST
RAISE
LOWER
T-HANDLE
WEIGHT
HOOK
1. Before raising the mast, make sure the upper T-handle
bolt lock (Figure 16) is securely tightened. This will
prevent the balloon/lamp assembly from falling off. In
addition make sure that the lamp power cable is
connected to the mating end of the 15 ft (4.5 meters)
power source cable.
DANGER - Overhead Obstructions
ALWAYS make sure the
area above the lighting
system is open and clear of
overhead power lines and
other obstructions. The mast
extends in excess of 13 ft. (4
meters) when an optional
exrension is used. Contact
with overhead power lines or
other obstructions could
result in equipment damage,
Serious Injury or Death
!
Figure 16. Sand Bags
3. Raise mast to desired height and tighten lower T-handle
(Figure 16) securely.
CAUTION - MAST PINCH POINT
When raising or lowering the mast, keep hands and fingers
clear of the various mast sections. This will prevent hands
and fingers from getting pinched.
DANGER - HIGH VOLTAGE POWER LINES
When raising mast, ALWAYS be on
the lookout for overhead obstructions
such as high voltage power lines. The
possibility exists of electrocution,
even death! if the lighting system comes in contact with
high voltage power lines
.
PAGE 18 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — OPERATION (GB12BW)
Applying Power (GB12BW)
1. If using a portable generator, start the generator as
3. Disconnect lamp power connector (Figure 18) from the
AC power cable.
referenced in the "Start-up Section" of the supplied
generator manual.
2. Once the generator has started, plug the AC power cord
from the lamp into a GFCI receptacle on the generator.
3. If using power source (Figure 17) other than a portable
generator, plug the AC power cord from the lamp into a
120 VAC, 60 Hz receptacle that is protected by at least
a 15 amp circuit breaker.
POWER CABLE
Figure 17. 120 VAC Receptacle
RECEPTACLE
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the
lamp to
4. Notice that the balloon envelope will begin to deploy as
getting burned (touching the lamp).
soon as power is applied.
Storage
5. The lamp should now be on. If the lamp is not on, check
all connections and repeat steps 1 and 2. If the lamp
still does not come on, refer to the troubleshooting tables
provided in the maintenance section of this manual.
1. Loosen the lower T-handle by turning handle
counterclockwise (Figure 19). Push down on mast until
mast is fully inserted into mast housing. Tighten T-handle
fully.
6. The GB12BW lighting system is now ready for use.
Figure 18. Disconnecting Power Cables
cool down
. The possibility exists of the balloon
Shutdown
1. If using a portable generator, shut-down the generator
as referenced in the "Shutdown Section" of the supplied
generator manual. ALWAYS place the main circuit
breaker in the OFF position before turning off the
generator.
2. If using a power source other than an AC generator,
disconnect the lamp AC power cable from the power
source. The balloon should begin to deflate.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 19
LOWER
T-HANDLE
Figure 19. Lowering the Mast
2. Unzip the zipper on the protective cover (Figure 20),
and pull down cover over balloon/lamp assembly.
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — STORAGE (GB12BW)
ZIPPER
PROTECTIVE
COVER
LATCH
Figure 20. Unzipping the Protective Cover
3. Un-hook lamp AC power cable from washer eyelet
(Figure 15). Place the AC power cable inside the
protective cover (Figure 21). Fully zip protective cover
and fold velcro tab in place.
7. Once tripod legs are in the stow position, place velcro
strap (24) around all three tripod legs. Secure tripod legs
PROTECTIVE
COVER
by inserting the male and female connector ends of the
strap into each other.
MAST
UPPER
LOWER
Figure 23. Retracting Tripod Legs
VELCRO
STRAP
TRIPOD
BUCKLE
LEGS
AC-POWER
VELCRO
TAB
CABLE
Figure 21. Unzipping the Protective Cover
4. Loosen upper T-handle by turning counterclockwise and
lift lamp assembly from mast.
5. Store lamp assembly enclosed with its protective cover
(Figure 22) in a safe location where it will not be damaged.
8. Place tripod (Figure 25) inside protective carrying case.
PROTECTIVE
COVER
Figure 22. Storing Lamp Assembly
6. To retract tripod legs (Figure 23) and place in the stow
position, lift up on mast while pulling up on the velcro
strap. Continue pulling upward on the mast until the tripod
legs are fully retracted and are in the stow position.
CLICK
Figure 24. Velcro Strap (Closed)
PROTECTIVE
CARRYING
CASE
TRIPOD
Figure 25. Velcro Strap (Closed)
PAGE 20 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
)
NOTE
The pole clamp assembly used
in this setup procedure is a dual
type clamp. One side of the
clamp is for the attachment of
the main pole of the lighting
9. Using 17 mm wrench, tighten both bolts (M) on the offset
adapter clamp (K) securely.
10. Place lamp assembly (N) onto offset pole (B). Tighten Thandle bolt (O) securely.
system. The other side of the
clamp is used for the
attachment of a support pole that is usually connected to a
piece of equipment such as a paver.
Pole Setup (GB12BS)
Refer to Figure 26 for the following procedure.
1. Remove the offset pole (B) from the shipping container.
2 Attached to the offset pole is a 17/19 mm open-end
wrench (C). Remove the wingnut (D) securing the wrench
to the offset pole and remove wrench.
3. Reinsert wingnut and washer back into offset pole so
they will not get lost or misplaced.
4. Remove the two pole clamp assemblies (A) from the
shipping container. Attach one pole clamp assembly (E)
to the main pole (F) about 3 inches (76.2 mm) down
from the main pole extension clamp. Using supplied 19
mm wrench, tighten locknut on the pole clamp assembly
securely.
5. Attach the other pole clamp assembly (G) to the main
pole (F) about 7.0 in. (140 mm.) down from the previous
attached pole clamp assembly (E). Using the 19 mm
LOCKNUT
wrench, tighten locknut on the pole clamp assembly
securely.
6. To attach main pole (F) to equipment support pole (I),
MAIN POLE
CLAMP
swing open adjustable tension plate (H) on clamp so
that it can accomodate the diameter of the equipment
support pole. Insert equipment support pole (I) through
the two equipment support pole clamp assemblies as
shown in Figure 26.
7. Once the equipment support pole (I) has been seated
properly, move adjustment bolt and locknut (J) into
locking position. Use the supplied 17 mm wrench, to
tighten locknuts (J) on both clamps securely.
8. Place offset pole (B) with adapter clamp (K) on top of
adjustable extension pole (L). Make sure that offset pole
has been seated correctly.
LAMP
ASSEMBLY
O
T-HANDLE
P
LAMP
POWER
CABLE
REMOVE
EQUIPMENT
SUPPORT
POLE CLAMP
WRENCH
J
ADJUSTMENT
BOLT AND
LOCKNUT
WINGNUT
H
ADJUSTABLE
CHANNEL
POLE
CLAMP
ASSEMBLY
A
TENSION
PLATE
EQUIPMENT
SUPPORT
POLE
I
Figure 26. Offset Pole Assembly
N
C
D
MAIN
POLE
F
E
G
B
OFFSET
POLE
K
OFFSET
ADAPTER
CLAMP
M
ADJUSTABLE
EXTENSION
POLE
EXTENSION
CLAMP
BOLT
POLE
CLAMP
ASSY.
POLE
CLAMP
ASSY.
L
Q
3.0 IN.
(76.2 MM
7.0 IN.
(140 MM)
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 21
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
Removing the Protective Covering (GB12BS)
1. Expose the balloon by pulling down on the velcro tab and
unzipping the protective cover as shown in Figure 27. Also
Connecting Power Cable (GB12BS)
1. Connect 15 ft. (4.6 meters) AC power cable (Figure 29)
to the lamp power cable.
remove the AC power cord at this time.
PROTECTIVE
COVER
AC-POWER
CABLE
VELCRO
TAB
Figure 29. Connecting Power Cables
Figure 27. Removing Balloon/AC Power Cord
2. Attach both S-type hooks (Figure 30) on the AC power
cable into the cable support holes on the offset pole.
2. Next, fold the protective cover (Figure 28) into itself and
zip.
POWER
CABLE
ZIPPER
PROTECTIVE
COVER
B
Figure 28. Folding Protective Cover
OFFSET
POLE
S-TYPE
HOOK
Figure 30. Attachement of S-Hooks
PAGE 22 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — SETUP (GB12BS)
Raising the Mast (GB12BS)
1. Before raising the mast, make sure the T-handle bolt
lock (see Figure 26-O) is securely tightened. This will
prevent the balloon/lamp assembly from falling off. In
addition make sure that the lamp power cable is
connected to the mating end of the power source cable.
2. Raise extension pole (see Figure 26-L) to desired height.
Watch out for any overhead obstructions.
3. Using the supplied 19 mm wrench tighten extension
clamp bolt (see Figure 26-Q) securely. Place wrench in
Applying Power (GB12BS)
1. If using a portable generator, start the generator as
referenced in the "Start-up Section" of the supplied
generator manual.
2. Once the generator has started, plug the AC power cord
from the lamp into a GFCI receptacle on the generator.
3. If using a power source (Figure 31) other than a portable
generator, plug the AC power cord from the lamp into a
120 VAC, 60 Hz receptacle that is protected by a at
least a 15 amp circuit breaker.
a safe place where it will not get lost.
DANGER - Overhead Obstructions
ALWAYS make sure the area above the lighting system is
open and clear of overhead power lines and other obstructions.
The mast can extend in
excess of 8 ft. (2.4 meters)
depending on the type of
equipment it is attached to.
Contact with overhead
power lines or other
obstructions could result in
equipment damage,
Serious Injury or Death
!
4. Notice that the balloon envelope will begin to deploy as
soon as power is applied.
5. The lamp should now be on. If the lamp is not on, check
all connections and repeat steps 1, 2 and 3. If the lamp
still does not come on, refer to the troubleshooting tables
provided in the maintenance section of this manual.
DANGER - HIGH VOLTAGE POWER LINES
6. The GB12BS lighting system is now ready for use.
POWER CABLE
Figure 31. 120 VAC Receptacle
RECEPTACLE
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
When raising mast, ALWAYS be on
the lookout for overhead obstructions
such as high voltage power lines. The
possibility exists of electrocution,
even death! if the lighting system comes in contact with
high voltage power lines
.
Shutdown
1. If using a portable generator, shut-down the generator
as referenced in the "Shutdown Section" of the supplied
generator manual. ALWAYS place the main circuit
breaker in the OFF position before turning off the
generator.
2. If using a power source other than an AC generator,
disconnect the lamp AC power cable from the power
source. The balloon should begin to deflate.
3. Remove and store balloon assembly as referenced in
the "storage" section of the GB12BW.
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 23
GLOBUG GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
4. Roll the balloon envelope (Figure 33) upwards to expose
the lamp.
Before performing any maintenance
procedures, be sure to READ the lamp,
balloon, and general safety guidelines in
this manual. Failure to
understand
these safety guidelines
read
and
could cause severe equipment damage and bodily harm.
Replacing the Lamp
1. Allow lamp (Figure 32) 15-20 minutes to cool before changing.
5. Release the lamp guard locking tabs (Figure 34).
BALLOON
ENVELOPE
ZIPPER
Figure 33. Rolling Up Balloon Enevlope
Figure 32. Hot Lamp Surface
1. If lamp assembly is attached to mast, loosen upper Thandle bolt lock that secures the lamp to the mast and
remove.
2. Unzip the zipper at the bottom of the balloon. DO NOT
use excessive force when unzipping the balloon.
3. Place lamp/balloon assembly on a suitable work bench
that is free of dirt, and sharp objects that could damage
the balloon.
CAUTION - BALLOON ZIPPER SAFETY
Figure 34. Releasing Lamp Guard Locking Tabs
6. Remove lamp guard (Figure 35).
DO NOT use excessive force when zipping or
unzipping the balloon. The possibility exists
of the zipper tearing, which would make the
balloon unusable.
LOCK
TAB
LAMP
GUARD
LOCK
TAB
LAMP
GUARD
Figure 35. Lamp Guard Removal
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GLOBUG SOLO Jr. LIGHTING SYSTEM — MAINTENANCE
7. Remove lamp (Figure 36) from lamp scocket by turning
lamp in a counterclockwise direction.
SOCKET
LAMP
Figure 36. Removing Lamp
8. Install replacement lamp (Figure 37) into lamp socket
2. Slide the old or worn balloon envelope (Figure 39) over
the top of the lamp guard assembly.
3. Slide the new balloon (Figure 40) envelope over the top
of the lamp guard assembly.
and turn lamp in a clockwise direction until tight.
LAMP
GUARD
BALLOON
ENVELOPE
Figure 39. Removing the Balloon Envelope
LAMP
GUARD
BALLOON
ENVELOPE
SOCKET
LAMP
4. Zip up the zipper (Figure 41) at the top and bottom of the
balloon envelope (cover).
Figure 37. Installing Lamp
Replacing Balloon Envelope
1. Unzip the zipper (Figure 38) at the top and bottom of the
balloon envelope (cover).
BOTTOM
ZIPPER
Figure 41. Zipping the Balloon Envelope
Figure 40. Installing New Balloon Envelope
BOTTOM
ZIPPER
BALLOON
ENVELOPE
TOP
ZIPPER
BALLOON
ENVELOPE
TOP
ZIPPER
Figure 38. Unzipping the Balloon Envelope
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 25
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
Filter Replacement
5. Install a new filter over the brace as shown in Figure 44.
Be sure to align the
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a
sufficient amount of time for the lamp assembly
to cool down before changing filter.
BRACE
1. Remove the balloon as described in the "Removing the
Lamp/Balloon" section.
2. Disconnect the lamp power cable.
3. Rotate the balloon/lamp base assembly so that the filter
is facing upwards. See Figure 42.
BALLOON/LAMP
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of
the filter on top of the brace. This will keep the filter from
being dislodged and getting damaged.
cut of the filter
Figure 44. Filter Placement
over the brace.
FILTER
CUT
Figure 42. Balloon/Lamp Placement
4. Using a small phillips-head screwdriver, remove the three
6. Using a small phillips-head screwdriver, reinstall the three
screws/washers that secure the air plate to the lamp base
(Figure 43). Remove air plate and filter.
SCREW
AND
AIR
PLATE
WASHER
FILTER
LAMP
BASE
Figure 43. Filter Removal
screws/washers to secure the air plate to the lamp base
(Figure 45).
SCREW
AND
WASHER
Figure 45. Filter/Plate Install
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM)
L1
S1
M1
FAN MOTOR
J1
J2
LW1
Figure 46. Electrical Wiring Diagram
C1
TABLE 5. REFERENCE DESIGNATIONS
REF.
DESC.
J1
CABLE (MAIN-1A) CP A300135500
CABLE (MAIN-2A) CP
J2
C1
Lw1
Lamp WIRE CP A300075200
SOCKET ASSY. E000009601
S1
L1
400W (MH400/C/U) E000031700
DESCRIPTION
ELE-BALLAST (A-400W-Y)CP
PART NUMBER
A300135600
A300135300
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 27
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
B2
B1
GB12BW
E1
T2
T4
B2
B2
L1
L3
B3
L2
B4
L4
E1
B1
GB12BP
P5
P6
B1
B2
E2
E2
T1
B2
E1
GB12BS
E2
Figure 47. Maintenance Check Points
P4
P3
P1
P2
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAINTENANCE
For a prolonged life cycle an extended quality follow the
recommended GloBug lighting system service guidelines as
referenced in Figure 47 and Table 6.
ERUGIFTRAPMETIKCEHCNOITULOS
ECNANETNIAMDNAKCEHCCIDOIREP.6ELBAT
1L)esaB(pmaL?esoolesabpmaLylerucesniwercS
2LrotcennoC?esoolrodetcennocsidelbaCylerucestcennoC
pmaL
3LemarFepiP?deweksepipemarFecalpeR
4LpmaL?pmalevitcefeDecalpeR
1B)epolevnE(noollaB?ytridroevitcefeDecalpeR
2BreppiZ?nekorB.calpeR
noollaB
3B)rewolB(rotoMnaF?ylreporpgnikrowtoNecalperroriapeR
4B)noollaB(tlobeldnaH-T?nekorBecalpeR
1EelbaCrewoP?elbacnrowroevitcefeD.ecalpeR
cirtcelE
2EgulP?degamaD.ecalpeR
1TdopirT?ylreporpgnikrowtonrodegamaDecalpeR
2TtsaM?ylreporpgnikrowtonrodegamaDecalpeR
dopirT
3ThctaL?degamaDecalpeR
4T)tsaM(tlobeldnaH-T?degamaDecalpeR
❖
❖
❖
■
❖
❖
❖
❖
❖
❖
■
❖
❖
❖
1PpmalC?nekorBeclapeR
2PepiptroppuS?degamadrotnebepiptroppuSecalpeR
3PtlobtroppuS?esooltlobtroppuSylerucesnerhgiT
eloP
4PelopthgiartS?degamadrotnebelopthgiartSeclapeR
5PeloptesffO?degamadrotnebeloptesffOecalpeR
6PtlobtlesffO?esooltlobtesffOylerucesnethgiT
kcehCyliaD-
❖
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 29
■
sruoH02yrevE-
●
sruoh001yrevE-
▲
sruoh005yrevE-
❖
❖
❖
❖
❖
❖
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Lamp Troubleshooting (Table 7)
information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
?detcennocsidgulpsI.yltcerrocni
?ffodehctiwsrewoppmalsI.hctiwsnonruT
?esoolpmalsI .tekcosotniylerucespmalwercS
tcennocrewopsI .rotcennocdetcennocsidtcennoC
.thgiltonseodpmaL
hgilnaht
?ecruos
If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department.
?esoolrodetcennocsidro
rehto(secnailppacirtcelerehtoynaerA
rewopotnideggulp)rewott
?elbitapmocnipmalfoledomsI.pmalQMeniunegesU
GNITOOHSELBUORTPMAL.7ELBAT
gulP
.secnailpparehtollagulpnU
looctonpmalsI
)niagapmalnogninruterofeb
gilylnopmaL
.emittrohs
.etalfni
arofsth
?)C°04(F°401
tonseodnoollaB
?evitc
efedepolevnenoollabsI .epolevnenoollabecalperroriapeR
?niagathgilothguone
deriuqersisetunim03ot02folavretnI(
nahterom(hgihooterutarepmettneibmasI
?ylreporpgnikrowton)rewolb(rotomnafsI .)rewolb(rotomnafriaperrokcehC
.nwodloocotpmalroftiaW
reporpsierehterehwpmalevoM
litnev
.noita
PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Mast Troubleshooting (Table 8)
information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
ebtonnactsaM
.desiar
ebtonnactsamehT
.derewol
?dekcolreveLkcoLtsaMsI.reveLk
?dekcolreveLkcoLtsaMsI.reveLkcoLtsaMesaeleR
If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department.
GNITOOHSELBUORTTSAM.8ELBAT
coLtsaMesaeleR
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 31
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks
used in the Parts section of this manual. Use the help numbers
found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are
subject to change
guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT .......................1 .... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. .... 1 ....
3 12348 HOSE .................... A/R.. MAKE LOCALLY
4 12349 BEARING ................ 1.... S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
, #, +, %, or >) in the number column belong to the same
(
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general item,
such as different size saw blade guards in use or a part that
has been updated on newer versions of the same machine.
without notice
WASHER, 1/4 IN. ...........
. Multiquip does not
NOT SOLD SEPARATELY
MQ-45T ONLY
QTY. Column
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
*
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit
symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use
When ordering a part that has more
NOTE
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
than one item number listed, check
the remarks column for help in
determining the proper part to order.
only with the specific model number or model number variant
listed. It can also be used to show a part is NOT used on a
specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally”
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
- All items on the parts list with the same unique
- Used to list an effective serial number
- Indicates that the part is used
- Indicates that the part can be
- Indicates that an item cannot be
NOTE
Specification and part
number are subject to
change without notice.
PAGE 32 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — SPARE PARTS
GloBug LIGHTING SYSTEM
1 TO 3 UNITS
Qty. P/N Description
2 ......... E000031700 .... BULB
2 ......... A300135300 .... ELECTRICAL BALLAST
2 ......... A100015901 .... BALLOON CLOTH
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 33
GB12BW/BS/BP LIGHTING SYSTEM — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
DANG ER
GloBug
INFORMATION
Toprevent t ipping, NEV E R use
in winds that exceed 16 mph
( 7 m/ sec).
NEV ER useonaninclineof5
degrees or more. The possibility
of tipping exists.
Pull tripoddownward at the tip
end. Put sandbags on tripod to
GB12BW
improve the stability.
NEV ER lift the GloBug Solo Jr.
Tighten T-handle bolt securely.
ALWAYS use the GloBug Sol o
Jr.'s balloon on the top of mast.
NEV ER operate the GloBug Solo
Jr. in the rain. A electrical shock
could occur causing Severe
BodilyHarmoreven Death.
ALWAYS turn OF F generator
before performing maintenance.
NEV ER disconnect
theGloBugSoloJr.'s
connector when power
is applied.
The possibility exists
of Electricals hock or
equi p ment dam age.
NEV ER grab or touch
alivepowercord
with wet hands,
the possibility exists
of Electricals hock,
E l ect r ocu t i on and
even Death !
WARNING
Toprevent burns, NE VER touch
ballast or cover while lam p is on.
These surfaces areextremely hot!
ALWAYSallow sufficient timefor
both surfacesto co ol down before
touching.
Toavoid injury, you MUS T read
and understand operator'smanual
before usingthis machine.
Thismachinetobeoperatedby
qualified personnel only.
Ask for training as needed.
CAUTION
Once lamp i s turned OF F ,Allow
lamp to cool down before turning
back on. It will take about 5
minutes before lamp can be
turned back on.
ALWAYS disconnect the GloBug
Solo Jr.'s AC power cable from
generator first, before shutting
down generator.
ALWAYS turn on generat or first,
before connecting the GloBug
ALWAYS hook the latch
to prevent tipping.
Upper
position
Solo Jr.'s AC power cable to
generator.
DANG ER
Make sure the power cable
from the generator is
connected to the lamp
power cable securely.
Aloose connection may
cause a short circuit.
NEVER use without hooking
the latch. The possibility exists
of tipping.
TRIPOD DEPLOYMENT
SET
1 Undo the band and pull tripod
downward at the tip end.
2 Lift up the mast to hook the latch.
RELEASE
1 Lift up the mast and pull the band
upward to unhook the latch.
2 Hold the mast and pull the band
upward until the tripod place in stow
position.
BAND
LATCH
Upper
position
Lower
position
WARNING
Keep clear of
pinch-point when
loweringthe mast.
DCL1260
1
GB12BP
4
CAUTION
LAMP INFORMATION
NEVE R allow the lampto strike any
hardsurface. Excessive impactcan
causedam ageand reduce the service
life of the lam p.
DCL1263
Lower
position
DCL1262
6
WARNING
LAMP BURN HAZARD
Toprevent burns, NEVER touch lamp
while lamp is on. Lamp surface gets
extremely hot!ALWAYS allow sufficient
time for lampto cool down before touching.
DANGER
3
DANGER
ELECTRICAL SHOCK HAZARD
When replacing lampand to prevent electrical shock,
ALWAYS shutdown the generator beforereplacing lamp.
Remember to letlamp cool before removing. Use only
recommended type lamp aslisted in parts manual.
5
DANG ER
HIGH VOLTAGE (E-BALLAST)
The electroniccomponents ofthe ballast
generatehigh voltage.NE VER perform
maitenanceon the e-ballastwhen
connectedto a power source.
GB12BS
DCL1261
2
DANGER
To avoid accident or
injury ALWAYS make
certain hardware is
securely fastened on
pipe clamps.
DANGER
To avoid accident or
injury ALWAYS make
certain hardware is
securely fastened on
pipe clamps.
2
DCL1002
DCL1002
PAGE 34 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM— NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
NO. PART NO. PART NAME QTY. REMARKS
1 DCL1260 DECAL; DANGER, CAUTION, WARNING INFO. 1
2 DCL1002 DECAL; DANGER, PIPE CLAMP 1
3 DCL1261 DECAL; DANGER, ELECTRICAL SHOCK HAZ. 1
WARNING, BURN HAZARD (LAMP)
DANGER, HIGH VOLTAGE
4 DCL1263 DECAL; CAUTION, LAMP INFORMATION 1
5 DCL1001 DECAL; DANGER, TRAVEL SPEED 1
6 DCL1262 DECAL; LATCH 1
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 35
GB12BW/BS/BP LIGHTING SYSTEM — MAST/TRIPOD ASSY. (GB12BW)
MAST/TRIPOD ASSY. (GB12BW)
10
9
1A
1
12
2
16
19
20
25
6
26
24
25
23
21
22
18
8
11
13
14
15
17
3
6
5
4
7
27
6
PAGE 36 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — MAST /TRIPODASSY. (GB12BW)
MAST/TRIPOD ASSY. (GB12BW)
NO. PART NO. PART NAME QTY. REMARKS
1A A000019600 TRIPOD, ASSY. .............................................. 1 ........... INCLUDES ITEM W/
1
*
2
*
3*# A300108700 SHACKLE, CP 1
4
*
5*# A000018700 LOW NUT, M10 1
6
*
7 A300131500 TRIPOD COVER 1
8
*
9
*
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24*# A000018800 BUTTON SCREW, (M8 X 25) 1
25*# A000019000 WASHER, M8 2
26*# A000018900 SELFLOCK NUT, M8 1
27 A300108400 POLE, EXT. 35" (889 MM) OPTIONAL 1
A200039900 TRIPOD, FOOT ONLY .....................................1 ........... INCLUDES ITEM W/#
# A300106500 TRIPOD, BAND 1
# E000042900 BOLT, (M10 X 20) 1
# 1641000330 RUBBER, (OUT, R) 3
A000017303 SECOND MAST 1
A000017201 FIRST MAST 1
E000044001 KNOB, M10 1
*
A400092401 BOTTOM PLATE 1
*
0024705008 SET SCREW, (M5 X 8) 2
*
A400092801 WASHER, SECOND MAST 1
*
A400109600 RUBBER, (MAST) 1
*
A400110200 WASHER, (MAST) 1 1
*
0043108000 WASHER, M8 1
*
0013108030 BOLT, (M8 X 30) 1
*
A400112700 LEAF VALVE 1
*
0023104008 SCREW, (M4 X 8) 1
*
0043104000 WASHER, M4 1
*
0023105008 SCREW (M5 X 8) 1
*
0043105000 WASHER, M5 1
*
A000017000 PLUG 1
*
*
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 37
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY. (GB12BP)
PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY. (GB12BP)
NO. PART NO. PART NAME QTY. REMARKS
12 2214500130 SEAL, PACKING 2
14 2214500230 SEAL, FLAT 1
20 0043210000 WASHER, LOCK (M10) 8
21 0043110000 WASHER, FLAT 8
22 A300135300 ELECTRICAL BALLAST 1
23 0023304055 SCREW AND WASHER (M4 X 55) 4
24 A400074801 POLE JOINT, 1 4
25 A300063001 VESSEL 1
26 A200028002 FLANGE 1
27 E000035000 CABLE CLAMP 1
28 E000030000 T-HANDLE KNOB 1
29 2214521010 SHEET, BOTTOM 1
30 2214020130 PLATE, BOTTOM 1
31 2214500430 FILTER, MF-13-10t 1
32 2214040230 PLATE, AIR 1
33 0023303006 SCREW & WASHER (M3 X 6 ) 3
34 0014710035 BUTTON SCREW, (M10 X 35) 4
35 A300135600 CABLE, (MAIN 2A) CP 1
37 A300135500 AC CABLE 1
38 E000034900 SUPPORT, NUT ASB-410 4
40 2204510110 WASHER 1
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 39
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY. (GB12BP)
PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY. (GB12BP)
NO. PART NO. PART NAME QTY. REMARKS
1 E000031700 LAMP, MH400/C/U 1
2 2214420411 LAMP GUARD 1
3 A100015901 BALLOON CLOTH, CP 1
4 E000009601 SOCKET ASSY. 1
5 0025304025 SCREW AND WASHER (M4 X 25) 2
6 2214401230 FRAME PIPE 4
7 A400071400 POLE JOINT, 2 4
8 00243040008 SCREW, (M4 X 8) 18
9 A100048000 BALLON COVER 1
10 A300062300 SEAL, TOP 1
11 2214210330 PLATE, TOP 1
12 2214500130 SEAL, PACKING 2
13 2214520210 SHEET, TOP 1
14 2214500230 SEAL, FLAT 1
15 A300060600 PLATE, LAMP 2
16 A300075300 FAN MOTOR, ASSY. 1
17 0025304035 SCREW AND WASHER (M4 X 35) 3
18 A300063103 PLATE, FAN 1
19 0014710025 BUTTON SCREW, (M10 X 25) 4
20 0043210000 WASHER, LOCK (M10) 8
21 0043110000 WASHER, FLAT 8
36 A300075200 LAMP CABLE 1
39 A400091900 GUARD, FAN 1
41 GBBALD1 BLANK MESSAGE STRIP, OPTIONAL .......... 1 ........... CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 41
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS)
OFFSET POLE ASSY. (GB12BS)
1
22
9
21
20
7
12
14
18
13
12
24
11
13
28
14
19
15
16
14
17
3
17
4
29
5
10
11
2
12
8
6
21
22
26
14
14
12
2
18
24
15
17
14
19
16
23
29
27
25
PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
GB12BW/BS/BP LIGHTING SYSTEM — OFFSET POLE ASSY. (GB12BS)
OFFSET POLE ASSY. (GB12BS)
NO. PART NO. PART NAME QTY. REMARKS
1 A200019103 OFFSET POLE 1
2 A200018303 ADAPTER (OFFSET PIPE) 1
3 0013512045 BOLT AND WASHER (M12X45) 1
4 0014210025 WING BOLT (M10X25) 1
5 0013510025 BOLT AND WASHER (M10X25) 1
6 0043110026 WASHER (M10) 1
7 E000028100 17/19 MM WRENCH 1
8 A300040904 POLE 2 1
9 A200021902 POLE 1 1
10 0013112055 BOLT (M12X55) 1
11 0043212000 SPRING WASHER (M12) 2
12 # 0043112000 WASHER (M12) 4
13 # 0030810000 PUSH NUT (M10) 4
14 # 0043110000 WASHER (M10) 6
15 # E000028300 SPACER 2
16 # E000028401 BOLT (M10X80) 2
17 # A400067600 SPRING 2
18 # A400061500 RIVET 2
19 # A300053901 CLAMP 1 2
20 # A200025203 CLAMP 2 2
21 # A300043601 BAND (POLE) 3T 2
22 # E000042101 NUT (M12) 2
23 # E000042001 NUT (M10) 2
24 # 0054010060 RIVET (10-60) 2
25 A400082101 SHAFT (STOPPER) CP 1
26 0033206000 SELF LOCK NUT (M6) 1
27 0040825000 C-CLIP 1
28 0013112065 BOLT (M12X65) 1
29 A000025300 POLE CLAMP ASSEMPLY ................................. 2 .......... INCLUDES ITEMS W/ #
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 43
Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufactured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of warranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 44 — GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08)
NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #2 (11/03/08) — PAGE 45
OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223
Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226
Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc.and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are
the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or
the information published in this publication at any time without notice and without incurring any obligations.
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