Multiquip GB114BC User Manual

OPERATION & PARTS MANUAL
GloBug
MODEL GB114BC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)
Revision #3 (03/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-478-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
© COPYRIGHT 2004, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of their respective owners and used with permission. This manual
remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should
GloBug Lighting System.
Multiquip Inc. reserves the right to discontinue or change specifications, design or the
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 3
TABLE OF CONTENTS
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING
MQ GLOBUG LIGHTING
MQ GLOBUG LIGHTINGMQ GLOBUG LIGHTING SYSTEMSYSTEM
SYSTEM
SYSTEMSYSTEM
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-11
Operation and Safety Decals ............................. 12-14
Specifications .......................................................... 15
Dimensions ............................................................. 16
Floodlight Footcandle Plots (BAL-120 STD.) .......... 17
Floodlight Footcandle Plots (BAL-120R REF.) ........ 18
Floodlight Footcandle Plots (BAL-115D REF.) ........ 18
General Information ................................................ 20
Components....................................................... 22-23
Pre-Setup ........................................................... 24-25
Pre-Setup/Operation ............................................... 26
Shutdown ................................................................ 27
Maintenance ...................................................... 28-37
Troubleshooting (Lamps) ........................................ 38
Schematic Diagram ................................................. 39
Explanation Of Codes In Remarks Column ............ 40
Suggested Spare Parts ........................................... 41
COMPONENT DRACOMPONENT DRA
COMPONENT DRA
COMPONENT DRACOMPONENT DRA
Nameplate and Decals....................................... 42-43
T-Handle Assy. ...................................................44-45
Steering Assy. .................................................... 46-47
Outrigger Assy. .................................................. 48-49
Mast Adapter Assy. ............................................ 50-51
Main Mast Assy. .................................................52-53
Mast Section Assy. ............................................. 54-55
Baseplate Cover Assy. ....................................... 56-57
Ballast Box Assy. ................................................ 58-59
Fan Blower/Lamp Base Assy. ............................ 60-61
Balloon/Lamp Guard Assy. ................................ 62-63
Terms and Conditions Of Sale — Parts .................. 64
NOTE
Specification and part number are subject to change without notice.
WINGSWINGS
WINGS
WINGSWINGS
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u c k
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244
FAX:
Carson, CA 90746 Email: mq@multiquip.com Internet: www.multiquip.com
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-421-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
EXT. EXT.
279 279
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Place Your Parts Order Via Web or Fax
For Even More Savings!
(Domestic USA Dealers Only)
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com INTERNET: www.multiquip.com
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
Toll-free FAX — 800-6-PARTS-7
(800/672-7877)
GLOBUG LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Potential hazards associated with the
System
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
NOTE
developed to provide complete instructions for the safe and efficient operation of the
MQ
GloBug Lighting System.
Before using this Lighting System, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
WARNING - Explosive Fuel
Gasoline fuel is extremely flammable,
and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.
DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.
GloBug Lighting
operation will be referenced with Hazard Symbols
You WILL be
NOT follow directions.
WARNING
You CAN be NOT follow directions.
CAUTION
You CAN be
KILLED
KILLED
INJURED
or
SERIOUSLY
or
SERIOUSLY
if you DO NOT follow directions.
injured if you DO
injured if you DO
WARNING - Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
CAUTION - Respiratory Hazard
ALWAYS wear approved
protection when required.
respiratory
GLOBUG LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF position, when the generator is not in use, unless connected to transfer switch.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
CAUTION - Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your lighting system, other property, or the surrounding environment.
This lighting system, other
NOTE
property, or the surrounding environment could be damaged if you instructions.
do not
follow
CAUTION - Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings. Personal injury and damage to the engine or equipment can result if operating speed ranges above maximum allowable.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 7
GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
A
C
C
I
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C
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T
B
R
E
A
K
E
R
1
2
0
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2
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3
0
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1
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A
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WARNING - READ THIS MANUAL
Failure to follow instructions in this manual may lead to
Serious Injury
operated by trained and qualified personnel only! This equipment is for industrial use only.
or even
Death
. This equipment is to be
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
The following safety guidelines should always be used when operating the GloBug Lighting System.
The following safety guidelines should always be used when operating the GloBug Lighting System:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with burns.
The engine of this lighting system/generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator engine and may cause injury to people. Remember the engine of the lighting system/ generator gives off DEADLY carbon
NEVER operate this equipment when not feeling
monoxide gas.
well due to fatigue, illness or taking medicine.
hot!
components can cause serious
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the
engine and allow it to cool. DO NOT
smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the GloBug in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
Topping-off to filler port is dangerous, as it tends to spill fuel. Wipe up any spilled fuel immediately.
GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
ALWAYS make sure that the GloBug is secure on firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.
ALWAYS keep area behind GloBug clear of people while raising and lowering mast.
To prevent the GloBug from overturning, NEVER use in winds that exceed 22 mph(10m/s).
To prevent the GloBug from rolling, ALWAYS place the GloBug on a firm flat surface. Surface slant should not exceed 5 degrees.
To prevent the GloBug from rolling, ALWAYS apply the parking brake. For additional safety place chock blocks behind the wheels.
The GloBug must use a generator that is at least 220 lbs. (100 kg) minimum. This will prevent the GloBug from tipping over.
The GloBug should only be used in temperatures between 23-104 degrees Fahrenheit (-5 to 40 degrees Celsius). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
NEVER use the GloBug in
rain, snow
or areas of high
humidity that could generate electrical storms.
LIFTING/TRANSPORTING THE GLOBUG
ALWAYS use the lifting hanger, when lifting of the GloBug
is required.
LIFTING
HOOK
LIFTING
HANGER
GENERATOR
LIFTING BALE
LIFTING
SCHACKLE
Set the GloBug's tire air pressure to 35.5 psi (245kPa). Check daily. Low tire pressure could adversely affect the parking brake.
MAST SAFETY
When raising or lowering the mast, keep hands and fingers clear of the various mast sections, this will
PINCH POINT
prevent hands and fingers from getting pinched.
When raising the mast and to prevent tipping, ALWAYS
deploy outriggers
.
■CHECK the mast and winch cables for wear. If any problem occurs when lower or raising the mast STOP immediately! Contact a trained MQ technician for assistance.
NEVER pivot or retract mast while unit is operating.
NEVER use the lighting system mast as a crane. DO NOT lift anything with the mast.
NEVER attach anything to the lighting system mast.
Use a crane, forklift or suitable lifting device of adequate lifting capability when the lifting of the GloBug is required.
Make sure the mast is completely lowered before lifting the GloBug.
When the GloBug is lifted from its correct lifting point, it should lift straight up (not tilted). DO NOT attempt to lift the GloBug if its position is tilted while lifting.
INCORRECT
CORRECT
ALWAYS lower the tower when not in use, or if high winds or electrical storms are expected in the area.
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 9
GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
When transporting the GloBug over smooth roads, place mast in
stow position.
Tighten the lamp adjustment lever
BALLOON SAFETY AND CARE
and mast adapter set screw firmly to secure the balloon to the mast before transporting. This will prevent the balloon/light assembly from falling down or being damaged
during transport.
When transportating the GloBug over
rough terrain
, remove the ballon/lamp assembly from the mast. To prevent damage to the bulb, place ballon/lamp assembly in a protective foam-lined container. Tie down the protective container to prevent movement. Place GloBug
in back of pick-up truck, apply parking brake and tie down securely to prevent movement.
NEVER leave the balloon/lamp exposed during transport. Exposure to excess wind or rain could damage the
balloon's nylon cover.
ALWAYS place the balloon inside its protective cover during transport. Be sure the cover is secured tightly
around the balloon/lamp assembly.
LAMP SAFETY AND CARE
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
To prevent the balloon from deformation, NEVER use GloBug in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down. This will prevent the balloon's nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
DO NOT use a damaged balloon. Replace balloon immediately if damaged. In addition, a damaged balloon will not inflate properly, and may become more damaged by touching the hot lamp surface.
ALWAYS keep the balloon away from sharp objects and excessive amounts of heat (
fire!
).
DO NOT use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the zipper is broken the balloon will become unusable.
ALWAYS make sure the lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
NEVER use force when installing a lamp. Excessive force could cause the lamp to break causing bodily harm.
ALWAYS make sure the lamp holder (spring loaded) is securely affixed to the top of the lamp. This will prevent the lamp from touching (breakage) the lamp guard or pipe frame.
ALWAYS make sure the lamp guard is installed correctly. NEVER deform the lamp guard.
NEVER attempt to replace lamp with the power on. Always un-plug the power cord from the generator when changing the lamp.
NEVER unplug the lamp's AC power cable during operation.
ALWAYS allow a sufficient amount of time for the lamp to
cool
before changing. The possibility exists of severe
burns.
ALWAYS have a
trained technician
to install and remove
lamp, or replace any damaged fixture wiring.
DANGER - GloBug High Danger Areas
The
DANGER
considered to. Failing to understand these areas could result in
Harm, Electrical Please pay close attention when operating the lighting system.
items listed below and on the next page are
High DANGER
Shock, Electrocution
areas and should be adhered
Bodily
, and even
Death!
DANGER - Grounding the GloBug for Operation
The GloBug lighting system is equipped with a your protection. ALWAYS complete the
grounding path
system to an external grounding source. ALWAYS make certain the GloBug is well grounded and
securely fastened to a good earth ground (ground rod). The possibility exists of
even Death
ground terminal
from the lighting
Electrical Shock, Electrocution, and
if the GloBug is not grounded.
for
PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION
AC
CIRCUIT
BREAKE
R
120/240V
30A
V
OFF
21
A
A
C
C
IR
C
UI
T
B
RE
AK
E
R
120/240V
30A
V
OFF
21A
DANGER - GloBug Electric Shock Hazards
ALWAYS keep electrical cords in good condition. Worn,
bare or frayed wiring can cause electrical shock, thus causing
even Death
.
Bodily Harm or
WET
HANDS
NEVER grab or touch a live power cord with wet hands, the possibility exists of
Electrical Shock,
Electrocution, and even Death!
POWER
CORD
(POWER ON)
DANGER - GloBug Electric Shock Hazards
NEVER operate the
GloBug or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. A dangerous
electrical shock
occur causing
Bodily Harm or even Death.
could
Severe
N O
N 0
F F O
F F O
E L
L
N
D
O
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A
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30
1
0
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H
-6 A G
Maintenance Safety
NEVER lubricate components or attempt service on a running GloBug.
ALWAYS allow the GloBug a proper amount of time to cool before servicing.
Keep the GloBug in proper running condition.
Fix damage to the GloBug immediately and always replace broken parts.
ALWAYS use the required tool for the job application. Using damaged or worn tools or using tools inappropriate for the required application is very dangerous, and may cause damage to the machine and service personnel. Make sure to use the appropriate tool for the specific job.
Emergencies
ALWAYS know the location of the nearest
fire extinguisher
.
DANGER - GloBug Overhead Obstructions
ALWAYS make sure the
area above GloBug is open and clear of overhead power lines and other obstructions. The tower extends in excess of 16.5 ft. (5 meters). Contact with
GA-6H
overhead powerlines or other obstructions could result in equipment damage,
Serious Injury or Death
!
ALWAYS know the location of the nearest
first aid kit
In emergencies or
keep a phone on the job site
numbers of the nearest
department
.
always
know the location of the nearest phone
. Also know the phone
ambulance, doctor
and
fire
. This information will be invaluable in the case
of an emergency.
N O
N
0
F F
O
F F O
E L
L
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0
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W O P
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GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 11
GLOBUG LIGHTING SYSTEMOPERATION AND SAFETY DECALS
Machine Safety Decals
The GloBug is equipped with a number of safety decals, Figures 1A through 1C. These decals are provided for operator safety and maintenance information. The illustrations below and on the next page show these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1A. Operation and Safety Decals
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEMOPERATION AND SAFETY DECALS
Figure 1B. Operation and Safety Decals (Continued)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 13
GLOBUG LIGHTING SYSTEMOPERATION AND SAFETY DECALS
Figure 1C. Operation and Safety Decals (Continued)
PAGE 14 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — SPECIFICATIONS
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GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 15
GLOBUG LIGHTING SYSTEM — DIMENSIONS
Figure 2. Dimensions
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PAGE 16 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
.4
GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
Figure 3. Floodlight Footcandle Plot (Bal120-Standard)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 17
GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
Based on 360°glare-free coverage.
Figure 4. Floodlight Footcandle Plot (BAL120R-Reflector)
PAGE 18 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
360 degree coverage
Figure 5. Floodlight Footcandle Plot (BAL-115D-Drum Shaped)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 19
GLOBUG LIGHTING SYSTEM — GENERAL INFORMATION
AC
C
I
R
C
U
IT
BRE
A
K
ER
120/
240V 3
0A
V
OFF
21A
The Multiquip GloBug Lighting System is a general purpose floodlight tower intended for emergency and remote lighting conditions. The GloBug can be powered by a variety of Multiquip's series generators. Power requirements for running the GloBug are 120 VAC, 60 Hz @ 9.5 amps. The GloBug
The lighting system can be raised vertically in excess of 31.5 feet (9.6 meters) by means of a manual winch. The tower tensioning system is designed to provide the necessary tension to safely control the pivot of the tower. Outriggers must always be deployed prior to raising the mast.
can be powered by any MQ portable generator with an output of 2.9 kW or greater.
DANGER - GloBug Overhead Obstructions
Please read carefully the specified generator manual that will accompany your GloBug lighting system. This manual will explain how to operate and maintain the generator.
All information related to the generator will be referenced in a
NOTE
separate (supplied) "Operation and Parts Manual". Operation and maintenance of the generator
will not
be referenced in this
manual.
ALWAYS make sure the area above GloBug is open and clear of overhead power lines and other obstructions. The tower extends in excess of 16.5 ft. (5 meters). Contact with overhead powerlines or other obstructions could result in equipment damage,
The lighting system of Multiquip's GloBug Lighting System is comprised of one "Metal Halide" 1000 watt lamp. This lamp has an output of 112,000 lumens. Typical lighting coverage is in excess 150 ft. (45.72 meters) in a 360 degree pattern.
Located underneath the generator support platform is a weather resistant ballast box that contains the ballast for starting the floodlight. The floodlight is activated by an ON/OFF switch located at the base of the mast.
For ease of service or transport, the floodlight is equipped with a quick-disconnect connector that allows the lamp fixture
Alarm Buzzer
The GloBug is equipped with a "Balloon Alarm" feature. This alarm will sound if the lamp is on and the balloon attempts to make contact with the is intended to inform the operator that a potential burn hazard exits between the lamp surface and the balloon material.
Always allow the lamp to cool down before removing the AC power from the GloBug. In the event the balloon begins to deflate during normal operation, immediately place the GloBug's ON/OFF switch in the OFF position.
to be removed quickly. This feature is extremely useful during transport of the lighting system over rough terrain. It is always best to remove the floodlight and pack it safely so it will not be damaged.
Serious Injury or Death
hot!
!
surface of the lamp . This alarm
N O
N 0
F F O
F F O
E L
L
N
D O
O
I
I T
R
A
T
H R
N
C
E T P I
O
O W
C
S
V 20
A
1
0
0
2
2 1
V
40
R
V/2
E W
20
O P
1
H L C L T I
F
U W
F
F
S
O
A 0 2
V
0
A
2 1
1 2
T I
A
U
0
C
3
R I
R E
C K C A A E R B
V 0 4 /2
A
0
0
2
3
1
0
0 0 6
GA-6H
Balloon Envelopes
The GloBug can be configured with a variety of balloon envelopes (canopy). Please contact the MQ sales department for the balloon of your choice. The GloBug, Model GB114BC comes with the standard balloon (BAL-120).
PAGE 20 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 21
GLOBUG LIGHTING SYSTEM — COMPONENTS
Figure 6. Major Components
PAGE 22 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — COMPONENTS
Figure 6 shows the location of the controls and components for the GloBug Lighting System. The functions of each control is described below:
1. Steering Handle – The GloBug can be moved in either a forward or reverse direction by pulling back or pushing forward on the T-handle. In addition the front wheels are designed to turn in the opposite direction of the T-handle placement thus allowing the GloBug to turn either left or right.
2. Mast Winch – Use this mechanical winch to raise and lower the mast. Always be on the lookout for overhead obstructions. Keep immediate area free of bystanders and debris when raising the mast.
3. Lamp Power Cable (Generator) – Connect this quick- disconnect cable plug (generator-side) to the lamp power cable plug.
4. Mast – This mast is comprised of four separate stages. The mast can be raised in excess of 16.5 ft. (5 meters). Again when raising the mast, always be on the lookout for overhead obstructions.
5. Lift Hanger – When lifting of the GloBug is required always use a suitable lifting device of adequate lifting capability. NEVER stand underneath the GloBug while it is being lifted.
6. Generator – MQ GA-Series type generator. This genera­tor will supply the necessary power to run the GloBug. For operation of generator read generator Operation Manual supplied with GloBug.
7. Tires – The GloBug uses 4 pneumatic type tires. Replace with only recommended type tire . NEVER allow the rear tires to go flat. This could adversely affect the braking system. Inflate tires to 35.5 psi (245kPa).
8. Locking Clamps – To secure the generator to the GloBug cart platform, place clamps (4) around the pipe frame of the generator. Tighten securely to prevent movement.
9. Brake Pad – When the brake pedal is pressed, this pad will strike and hold the rear tires in place. Make sure rear tires are inflated to the correct air pressure.
10. Outriggers – ALWAYS deploy the outriggers when raising the mast.
11. Brake Pedal – Step on this pedal to apply the brakes. To release the brakes, press down on brake pedal again.
12. ON/OFF Switch – Place this switch in the ON position to turn on the lamp. To turn off the lamp place in the down position (OFF). Please wait for approximately 10 minutes before attempting to turn the lamp back on.
13. Power Cable – Connect this cable to a 120 VAC, 60 Hz power source.
14. Balloon Storage Bag – Store the balloon in this storage bag when the GloBug is not in use. Allow a sufficient amount of time for the lamp to cool down before placing balloon inside storage bag. Possibility exists of balloon getting burned.
15. Balloon – This balloon is made of heat resistant nylon, with a diameter of 3.9 ft. (1,150 mm). The balloon shall be inflated to a pressure of 31.26 psi (215.6 kPA).
16. Lamp Power Cable (Balloon) – Connect this quick­disconnect cable plug (balloon-side) to the generator power cable plug.
17. Fan Motor (Blower) – This electric motor is responsible for inflating the balloon. It will supply a pressure of 31.26 psi (215.6 kPA). Please note that the balloon will begin to inflate as soon as power is applied to the GloBug. The OFF/ON switch
18. Lamp Guard – This guard (cage) protects the lamp from being hit by objects.
19. Lamp – 1000 watt metal-halide type lamp. Replace with only MQ recommended type lamp. Always allow a sufficient amount of time for the lamp to before changing.
20. Lamp Holder – Screw lamp into this holder. If lamp becomes difficult to screw into holder or holder is damaged, replace holder.
21. Balloon Alarm Buzzer – Will sound during normal operation if the balloon attempts to make contact with the lamp's place the GloBug's ON/OFF switch in the OFF position.
22. Adjust Lever – This lever allows the lamp to be posi­tioned up or down. Turn counterclockwise to release lamp and position. Turn clockwise to tighten.
23. Ballast Compartment – Provides the necessary elec­tronics to light the lamp. To gain access to the ballast compartment the generator must be removed from the cart platform.
does not
control the electric fan motor.
cool down
hot!
surface. If this condition occurs, immediately
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 23
GLOBUG LIGHTING SYSTEM — PRE-SETUP
AC
CIRCUIT
BR
EAK
ER
1
20/240V
30A
V
OFF
21A
CAUTION - Read Manual
backwards and place it in the deployed position, as shown in Figure 9. The outriggers will automatically lock in place
3. Lift up on each outrigger (2) from its stow position, rotate
Please read this entire manual carefully
once they touch the ground, before attempting to operate the GloBug. Failure to read this manual could cause damage to the GloBug and serious injury to the operator.
GloBug Setup
1. Using the T-handle (Figure 7) place the GloBug on a
firm level surface
so that it will not slide or turn over.
STOW
POSITION
ON
0N
OFF
F
OF
E
L
L
N
D
O
O
I
I
R
T
A
T
H
R
N
C
E T P I
O
O W
C
S
V 0
2
A
1
0
0
2
2 1
V 0 4 2 /
R
V
E
0
W
2
O P
1
H
L
C
L
T I
F
U W
F
F
S
O
A 0 2
V 0
A
2 1
1
2
T I
A
U
0
C
3
R I
R
E
C
K
C
A A E R B
V 0 4
2 /
A
0
0
2
3
1
6000
H
6
-
A
G
OUTRIGGERS
DEPLOYED
Figure 9. Outriggers (Deployed Position)
Figure 7. T-Handle (Directional Control)
2. To apply the parking brake (Figure 8), step on the brake pedal and pull back on the T-handle. This will lock the rear wheels. For additional safety use chock blocks to prevent rolling.
STEP DOWN
ON BRAKE PEDAL
4. Expose the balloon by pulling down on the velcro tabs and unzip the protective cover as shown in Figure 10. Next, fold the protective cover into itself and zip.
Figure 10. Exposing the Balloon.
PARKING
BRAKE SET
Figure 8. Parking Brake (Set Position)
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — PRE-SETUP
5. To position the balloon, simply loosen the adjustment lever by turning it counter­clockwise and either push down or up
down
on the lever. Pushing will cause the balloon to rise. Pushing
up
on the lever will allow the balloon to
be lowered. See insert A in Figure 11. For circular positioning, swing the lever
to the desired position. See insert B in Figure 11.
6. Before raising the mast, make sure the mast set screw (Figure 12) is securely tightened (use an 5mm-allen wrench to tighten). This will prevent the balloon/lamp assembly from falling off. In addition make sure the power cable from the generator is connected to the lamp power cable.
on the lever
CAUTION - MAST PINCH POINT
Figure 11. Positioning the Balloon
When raising or lowering the mast, keep hands and fingers clear of the various mast sections, this will prevent hands and fingers from getting pinched.
7. Using the mechanical winch (Figure 13),
Figure 12. Mast Set Screw/Power Connections
raise
the mast to the desired height. Turn winch handle clockwise to raise mast.
Figure 13. Mechanical Winch Handle
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 25
GLOBUG LIGHTING SYSTEM — PRE-SETUP/OPERATION
DANGER - HIGH VOLTAGE POWER LINES
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the GloBug comes in contact with
Applying Power
1. Make sure the power ON/OFF switch (Figure 14) located near the bottom of the mast is in the OFF position.
Figure 14. Power OFF/ON Switch (OFF Position)
high voltage power lines
.
4. Notice that the balloon envelope will begin to deploy as soon as power is applied by an active generator. This function
5. Wait until the balloon is fully deployed before attempting to turn on the lamp. The possibility exists of the balloon getting burned (touching the lamp).
6. If the balloon is fully deployed, place the GloBug's ON/ OFF switch in the ON position.
Figure 16. Power OFF/ON Switch (ON Position)
7. The lamp should now be on. If the lamp is not on, check all connections and repeat steps 1 through 6. If the lamp still does not come on contact the MQ service department.
is not
controlled by the power ON/OFF switch.
CAUTION - READ GENERATOR MANUAL
Before attempting to operate the generator, READ the entire operation section of the manual. Failure to read manual could cause severe damage to the equipment and bodily harm to the operator.
2. The GloBug has a power requirement of 120 VAC, 60 Hz @ 9.5 amps. Connect the GloBug's AC power cord to the 120 VAC twist-lock receptacle (Figure 15) on the the supplied generator.
Figure 15. 120 VAC Receptacle
3. Start the generator as referenced in the "Start-up Section" of the supplied generator manual.
Shutdown
1. Place the power ON/OFF switch (Figure 17) in the OFF position.
Figure 17. Power OFF/ON Switch (OFF Position)
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the lamp (Figure 18) to
generator. The possibility exists of the balloon getting burned (touching the lamp).
2. Disconnect the GloBug's AC power cable from the generator. The balloon should begin to deflate.
3. Shutdown generator as referenced in the "Shutdown Section" of the supplied generator manual.
cool down
before turning off
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
Figure 18. Hot Lamp Surface
GLOBUG LIGHTING SYSTEM — SHUTDOWN
4. Using the mechanical winch (Figure 6, item 2),
lower
the mast. Turn winch handle counter-clockwise to
lower mast.
5. Using the adjustment lever (Figure 6, item 22) place the balloon/lamp assembly in the stow position.
6. Unzip the protective cover as shown in Figure 19, and place cover over balloon/lamp assembly.
Figure 19. Covering the Lamp/Balloon Assembly
7. To unlock outriggers, push downward on the counter­weight lever indicated by arrow (Figure 20). Grab hold of outrigger, pull upward, push down and place in stow position (Figure 21)..
fully
8. Press down on the top of the brake pedal (Figure 22) and hold, then release. This action will dis-engage the brake mechanism and allow the GloBug to be moved.
Figure 22. Parking Brake (Release Position)
Storage
1. Wipe and dirt or foreign matter that may have accumulated on the GloBug during operation. Use a mild detergent to clean the unit. DO NOT spray the engine with water.
Figure 21. Outriggers (Stow Position)
2. Avoid storing the GloBug in areas that can be exposed to rain, harsh elements, and high humidity.
3. Place the GloBug in a clean dry location away from dirt and debris.
Figure 20. Outriggers (Released)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 27
GLOBUG LIGHTING SYSTEM — MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to
understand
could cause severe equipment damage and bodily harm.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 23) that secures the lamp to the mast adapter stand.
these safety guidelines
read
and
CAUTION - BALLOON ZIPPER SAFETY
DO NOT use excessive force when zipping or
unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.
2. Unzip the zipper (Figure 24) at the bottom of the balloon and roll the balloon envelope upwards to expose the lamp (Figure 25). Remove the lamp guard to gain access to the lamp.. DO NOT use excessive force when un-zipping the balloon.
Figure 23. Removing the Balloon/Lamp
3. Disconnect the lamp power cable as shown in Figure 23,
and slide the balloon/lamp forward from the mast adapter stand. Place lamp/balloon assembly on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.
Removing the Lamp
1. Expose the balloon (Figure 24) by pulling down on the velcro tabs and unzip the protective cover as shown in Figure 19. Next, fold the protective cover into itself and zip.
3. Push down and hold the lamp holder (spring loaded) away from the lamp (Figure 26). Unscrew the lamp (turn counter­clockwise) from the lamp socket.
Figure 25. Removing the Lamp Guard
Figure 24. Exposing the Balloon
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
Figure 26. Removing the Lamp
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Installing a New Lamp
1. When installing a new lamp (Figure 27) use only MQ recommended type lamp. See parts section of this manual. Failure to use correct type lamp could adversely affect lighting capability and may cause damage to the equipment.
2. Push down and hold the lamp holder (spring loaded) away from the lamp. Screw the lamp (turn clockwise) into the lamp socket. Gently place the lamp holder firmly over the top of the lamp. This will prevent the lamp from touching the lamp guard or pipe frame.
2. Zip up the zipper at the bottom (Figure 24) of the balloon and pull down the balloon envelope to cover the lamp
3. Place the lamp/balloon assembly back onto the mast adapter stand (Figure 23).
4. With a 5 mm allen wrench, tighten the set screw to 28 ~ 38 ft. lbs (38 ~ 51 N-m) to secure the lamp to the mast adapter stand
5. Reinstall the protective cover over the balloon/lamp as­sembly. Be sure to fold the velcro tabs.
6. Reconnect the power cables.
Replacing the Balloon
1. Follow the procedures as outlined in the "Removing the Balloon Lamp" assembly section.
2. Unzip the zipper at the bottom and top of the balloon. Slide the balloon over the top of the lamp guard as shown in Figure 29.
Figure 27. Installing the Lamp
Re-Installing the Lamp/Balloon Assembly
1. Reinstall the lamp guard (Figure 28). Be careful not to install the lamp guard in the wrong direction.
Figure 28. Installing the Lamp Guard
3. Slide the new balloon over the top of the lamp guard as shown in Figure 30. Zip up the zipper at the bottom and top of the balloon.
Figure 29. Removing the Ballon
Figure 30. Removing the Ballon
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 29
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Check Cable Wear
The wire rope (cable) that raises and extends the mast is a very important part of the GloBug lighting system. Following the pro­cedure below when replacing wire rope (cable).
Removing the Hanger
1. Remove the M12 x 40 bolt (Figure 32) from the hanger support assembly, then remove the hanger. Set hanger aside in a safe place where it will not get damaged.
DANGER - Lighting System Cable System Safety
Wire rope (cable) will fail if it is worn, frayed, misused, crushed, kinked or damaged in any way. ALWAYS check the cable and pulley for any abnormalities before use.
DO NOT use it if there is even the slightest cause for concern and replace any damaged cable or pulley
immediately.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 23) that secures the lamp to the mast adapter stand.
3. Remove the lamp/balloon assembly from the mast adapter stand and set aside in a safe place where it will not get damaged.
Removal of Winch
1. Fully lower the mast to its vertical resting position.
2. Remove the four retaining screws and washers (Figure 31) that secure the winch cover. Remove the winch cover.
3. Loosen the winch cable retaining screw. Pull and remove the winch cable from the locking pin.
4. Remove the three retaining screws and washers that secure the winch to the mast. Remove the winch.
Removing the Lamp Cable
1. Cut all the cable zip ties (Figure 33) that secure the lamp
2. Remove the lamp cable from the various mast sections
Figure 32. Removing the Hanger
cable to the various mast sections.
and set cable aside in a safe place where it will not get damaged. Mark the order of the cable sections so that they can be placed back in the same order. Make sure cable is laid flat and out of the way so that personnel will not trip over it.
Figure 33. Cutting the Lamp Cable Zip Ties
Figure 31. Winch/Cable Removal
PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Pulling-Out the Mast Sections
1. Grab hold of the main mast (Figure 34) and begin pulling the mast sections upwards. Start with second mast, then the third mast and finally the fourth.
2. From the main mast, pull the winch cable wire to release the safety stopper pulley at the second mast.
5. To release the safety stopper without pulling the cable wire when removing the second mast from the first (main mast), insert a screwdriver (Figure 36) nearest the hole where the latch is caught. Press down on the screwdriver to lift the pulley inside the second mast upward. Re­move the screwdriver lifting the second mast upwards as the latch is being pulled back. The second mast should now be able to be pulled out from the first mast.
Figure 35. Cable Release Access Point
Figure 34. Mast Sections
3. Disconnect the winch cable wire from the fourth mast by pulling it out.
4. Each mast section should be equally spaced about 12­inches from the preceding mast section. See Figure 34.
If the winch cable wire cannot be pulled because of breakage
NOTE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 31
of the wire itself, the
stoppers
ond mast will lock automatically at the places indicated by the arrows in Figure 35.
installed in the sec-
safety
WARNING - Mast Service Safety
The mast sections are heavy and awkward to handle. Use proper lifting devices and procedures when servicing the mast and its components.
Figure 36. Releasing the Safety Stop Latches
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Installation of Winch Cable
1. Route (pass) a new winch cable through the main mast pulley
2. Route the winch cable around the
(Figure 37).
upper pulley
the third mast section from back to front.
3. Next, route the winch cable around the
lower pulley
of the third mast section from back to front.
4. Route the winch cable around the
upper pulley


of
second mast section from back to front.
5. Route the winch cable through the lower bracket of the third mast section
6. Route the winch cable around the
of


second mast from front to back.
7. Continue pulling the cable and slide down the mast, be-


ing careful not to activate the cable stop latches.
8. Route the cable around the pulley of the first mast
9. Place the second mast into the main (first) mast. Next,
the
place the third mast into the second, and finally place the fourth mast into the third.
CAUTION - Winch Cable Safety Stopper
When placing the second mast into the main mast (first), pinch (squeeze) the pulley and pin with pliers (Figure 38) to hold the stopper (cable latch). This will keep the cable stop latch from being activated.
lower pulley


of
the
.
Figure 38. Bypassing Cable Stop Latch
10.Route the tip of the winch cable (Figure 39) through the eyelet retaining stud. Insert cable retaining screw at top of stud and tighten.
Figure 37. Attaching the Winch Cable
PAGE 32 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
Figure 39. Connecting the Winch Cable to the Winch
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Installation of Winch
1. Reinstall the three retaining screws (Figure 31) and washers that secure the winch to the mast. Tighten screws between 24~ 33 ft-lbs. (33 ~ 45 N-m).
2. Install the four retaining screws and washers (Figure 31) that secure the winch cover. Tighten securely.
3. Turning the winch handle clockwise, wind the cable tightly around the winch shaft.
4. Raise, extend, retract and lower the mast several times to verify correct operation.
5. If the winch malfunctions, such as defective brake mecha­nism, replace entire winch assembly immediately.
Ballast Box Removal
WARNING - HOT SURFACE (BALLAST)
Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box. NEVER touch the ballast or ballast cover while the lamp is on. These components generate an extreme amount of heat, which makes their surfaces very ALWAYS allow the ballast box and cover surface to cool down before servicing.
DANGER - HIGH VOLTAGE (BALLAST)
Installing the Hanger
1. Reinstall the M12 x 40 bolt (Figure 32) that supports the hanger onto the main mast. Tighten bolt between 28~ 38
ft-lbs. (38 ~ 51 N-m).
Installing the Lamp Power Cable
The electronic components of the ballast generate high voltage conditions. These conditions can be
harm, even death.
maintenance or troubleshooting, have only experienced personnel work on the ballast.
hot!.
lethal and cause bodily
When performing
1. Check the entire lamp cable for any signs of wear, such as cuts or frays. If the cable is damaged in any way, replace entire cable. DO NOT use a worn or damaged cable to operate the GloBug. The possibility exists of shock or electrocution.
The ballast electronics are located within the cart frame of the GloBug. To gain access to the ballast (Figure 40), remove the 6 retaining screws (M8 X 25) that secure the ballast cover to the cart.
2. Using zip ties connect the lamp power cable to the vari­ous mast sections as shown in Figure 33. Remember to connect the lamp cables to the mast in the same order that they were removed.
3. Cutoff any excess zip tie material.
Figure 40. Removing the Ballast
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 33
GLOBUG LIGHTING SYSTEM — MAINTENANCE
Filter Replacement
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a
sufficient amount of time for the lamp assembly to cool down before changing filter.
1. Remove the balloon as described in the "Removing the Lamp/Balloon" section.
2. Disconnect the lamp power cable as shown in Figure 23.
3. Rotate the balloon/lamp base assembly so that the filter is facing upwards. See Figure 41.
5. Install a new filter over the brace as shown in Figure 43. Be sure to align the
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of the filter on top of the brace. This will keep the filter from being dislodged and getting damaged.
cut of the filter
Figure 43. Filter Placement
over the brace.
Figure 41. Balloon/Lamp Placement
4. Turn the three locking tabs (Figure 42) inward to release the plate. Remove plate and filter.
6. Turn the three retaining tabs (Figure 44) outward so that they touch the lamp base.
Figure 44. Filter/Plate Install
Figure 42. Filter Removal
PAGE 34 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM)
Figure 45. Wiring Diagram
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 35
GLOBUG LIGHTING SYSTEM — MAINTENANCE
PAGE 36 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAINTENANCE
For a prolonged life cycle an extended quality follow the recommended GloBug service guidelines as referenced in Table 3.
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1B)epolevnE(noollaB?ytridroevitcefeD.ecalpeR
2BreppiZ?nekorB.ecalpeR
3B)rewolB(rotoMnaF?ylreporpgnikroW.ecalperroriapeR
1MecafruSgnidilStsaM?ylhtoomssedilS.esaergylppA
2MepoReriW?degamaD.ecalperroesaergylppA
3MdnEepoReriW?)gnikluac(degamaddneeriwsI.ecalpeR
4MhcniW?ekarbhcniwevitcefeD.ecalperroriapeR
5MpotSytefaS?evitcefedhctalytefaS.ecalperroriapeR
1CthgieW-retnuoC?ylhtoomsslevarT.esaergyarpS
2CsreggirtuO?ylhtoomsslevarT.esaergyarpS
3CsleehWdnaeldnah-T.tnemevomreporP.ylerucesnethgiT
4CeldnaHroftloB.esooltonsitlobfikcehC.ylerucesnethgiT
5CladePekarB.yltcerrocgnikrowegakniLesaergyarps,kcehC
traC
cirtcelE
5CladePekarB?tuo-nrowhctoN.ecalpeR
6CregnaH.esooltonsinoitallatsniehtfikcehC.ylerucesnetsaF
7CtoviPleehWtnorF?ylhtoomssnruT.esaergylppa,kcehC
8CseriT?)aPk492(isp5.53erusserperiT.tsujdA
9CtfahStnorFrofkniL?ylhtoomssevomegakniL.esaergyarpS
01CekarB?ylreporpgnikroW.tsujdA
1EelbaCrewoP?elbacnrowroevitcefeD.ecalpeR
2EegatloVdaol-noN?CAV521tuptuorotarenegsI.rotarenegecalperrotsujdA
kcehCyliaD-
sruoH02yrevE-
sruoh001yrevE-
sruoh005yrevE-
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 37
GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 4) information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
?detcennocylerucesgulpsI.yltcerrocnigulP
?esoolpmalsI .tekcosotniylerucespmalwercS
.thgiltonseodpmaL
?ecruos
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
?nodehctiwsrewotthgildnarotarenegerA.hctiwsnonruT
?detcennocylreporprotcatnocsI .rotcatnocdetcennocsidtcennoC
rehto(secnailppacirtcelerehtoynaerA
rewopotnideggulp)rewotthgilnaht
GNITOOHSELBUORTPMAL.4ELBAT
.secnailpparehtollagulpnU
daol-non(lamronegatlovrotarenegsI
?)CAV021-egatlov
?elbitapmocpmalfoledomsI.pmalQMeniunegesU
?niagathgilothguoneloocpmalsI
sisetunim03ot02folavretnI(
)niagapmalnogninruterofeb
arofsthgilylnopmaL
.emittrohs
tonseodnoollaB
.etalfni
?)V021-egatlov
?)C°04(F°401
?evitcefedepolevnenoollabsI .epolevnenoollabecalperroriapeR
deriuqer
daol-non(lamronegatlovrotarenegsI
nahterom(hgihooterutarepmettneibmasI
.noitalitnev
?ylreporpgnikrow)rewolb(rotomnafsI .)rewolb(rotomnafriaperrokcehC
.rotarenegecalperroriapeR
.nwodloocotpmalroftiaW
.rotarenegecalperroriapeR
reporpsierehterehwpmalevoM
PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 5) information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
?tsamnithguacelbacsI.eerfelba
ebtonnactsaM
.desiar
gnimocspeektsaM
.nwod
?hcniw
?esooltfahsmardsI .noitarepostikcehcdnatfahsmardnethgiT
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
morfdetcennocsideporeriwfodnesI
?ylhtoomsedilstsamfoecafrusseoD .tsamf
?ylreporpgninoitcnufhctalhcniwsI .ylreporpgninoitcnuft
GNITOOHSELBUORTTSAM.5ELBAT
cteS
.hcniwoteporeriwtcennoC
oecafrusgnidilsotesaergylppA
onfitrapecalpeR
edilstsamfoecafrusseoD .tsamfoecafrusgnidilsotesaergylppA
ebtonnactsamehT
.derewol
?ylhtooms
?thgitdlehhcniwfoksidekarbsI
?yltcerrockrowreppotsytefasseoD
seldnahhcniwgnidloH
latsampuhcniW
.)riapeR(tinodaolagnittup
ehtevomer,yleruce
.)riapeR(ylwolstsamrewoldnahctal
ybtsamrewoldnaeltti
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 39
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
All parts with same symbol in the number column,
>
, belong to the same assembly or kit.
NOTE
The contents of this parts catalog are subject to change without notice.
, #, +, %, or
*
PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — SPARE PARTS
GloBug LIGHTING SYSTEM
1 TO 3 UNITS
Qty. P/N Description
2 ......... E000009800 .... BULB
2 ......... A300033800 .... BALLAST/TRANSFORMER
2 ......... A300038400 ....
2 ......... 1800001200 ..... BALLOON CLOTH
3 ......... A400038300 .... FILTER 200 (AIR)
CAPACITOR, 24
μ
F @480 VDC
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 41
GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
NO. PART NO. PART NAME QTY. REMARKS
1 DCL413 DECAL; CAUTION COVER INFORMATION 1 2 DCL404 DECAL; CAUTION LAMP COVER BUZZER 1 3 DCL412 DECAL; WARNING, LIFT HANGER 1 4 DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ. 1 5 DCL417 DECAL; WARNING, BURN HAZARD (LAMP) 1 6 DCL402 DECAL; CAUTION, REMOVE POWER CORD 1 7 DCL428 DECAL; MQ LOGO 1 8 DCL401 DECAL; WINCH UP/DOWN 1 9 DCL407 DECAL; CAUTION, TIRE PRESSURE 1 10 DCL400 DECAL; DANGER, ELECTRICAL SHOCK (TIRES) 1 11 DCL409 DECAL; CAUTION, LAMP INFORMATION 1 12 DCL406 DECAL; WARNING, ADJ. LEVER HAZARD 1 13 DCL403 DECAL; DANGER ELECTRIC SHOCK (GLOBUG) 1 14 DCL411 DECAL; DANGER, GLOBUG INFORMATION 1 15 DCL405 DECAL; DANGER, ELECTRICAL SHOCK (GND.) 1 16 DCL414 DECAL; WARNING, OUTRIGGER DEPLOYMENT 1 17 DCL418 DECAL; DANGER, HIGH VOLTAGE 1 18 35137 DECAL; WARNING, READ MANUAL 1
19 NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.
20 DCL415 DECAL; BURN HAZARD (BALLAST) 1 21 DCL410 DECAL; DANGER, ELECTRICAL SHOCK (CORDS) 1 22 DCL408 DECAL; ON/OFF 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 43
T-HANDLE ASSY.
GLOBUG LIGHTING SYSTEM — T-HANDLE ASSY.
PAGE 44 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — T-HANDLE ASSY.
T-HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2 A200016500 HANDLE GRIP ...............................................2 ........... INCLUDES ITEM W/
3 0040730000 SNAP RING (30) 1 4 1503300130 SLEEVE BEARING (30dx34Dx20) 2 5 A100012500 BASE PLATE 1
1102700130 HANDLE GRIP 2
*
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 45
STEERING ASSY.
GLOBUG LIGHTING SYSTEM — STEERING ASSY.
PAGE 46 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — STEERING ASSY.
STEERING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0010510025 BOLT AND WASHER (M10X25) 4 2 A400033400 CATCHER (OUTRIGGER) 2 3 A300029800 FRONT SHAFT (R) 1 4 0040720000 SNAP RING (20) 8 5 1003000100 TIRE ASSY (4.10/3.50-5) 4 6 1003000240 TIRE TUBE (4.10/3.50-5) 4 7 0010308030 BOLT (M8x30) SUS 1 8 A400034400 LINK (STEERING) 1 9 0040112041 WASHER (12dx40Dx3.2t) 1 10 0010512025 BOLT & WASHER (M12x25) 1 11 0030208000 SELF LOCK NUT (M8) 1 12 0040108000 WASHER (M8) 5 13 1504120130 WASHER (12.5dx18Dx0.5t) 8 14 0040112000 WASHER (M12) 1 15 2001120310 LINK (HANDLE) 1 16 1521120130 BOLT (M12x75) LEFT SCREW 1 17 2071214010 BRAKE 2 18 1503180130 SLEEVE BEARING (18dx20Dx20) 2 19 2071213210 BRAKE SHAFT 1 20 0030108000 NUT (M8) 2 21 1041000131 SPRING (BRAKE) 1 22 0010112075 BOLT (M12x75) 1 23 0030808000 PUSH NUT (8) 3 24 2001200312 BRAKE PEDAL 1 25 A300029900 LINK (FRONT SHAFT) 1 26 A300029701 FRONT SHAFT (L) 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 47
OUTRIGGER ASSY.
GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
PAGE 48 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
OUTRIGGER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0010116090 BOLT (M16x90) 2 2 A100011600 BRACKET (OUT,R) R 1 3 0010510025 BOLT & WASHER (M10x25) 10 4 1501160111 SPACER (OUT,R) 2
5 A200015302 OUTRIGGER R ............................................ 1 ............. INCLUDES ITEM W/
6 A200015202 OUTRIGGER L .............................................1 ............. INCLUDES ITEM W/
7
*
8 0040110000 WASHER (M10) 4 9 1501100430 SPACER (10.2dx13.8Dx6.5L) 2 10 0030210000 SELF LOCK NUT (M10) 2 11 0040116000 WASHER (M16) 2 12 0040216000 SPRING WASHER (M16) 2 13 0030116000 NUT (M16) 2 14 2031321113 WEIGHT (OUT,R) R 1 15 A100011500 BRACKET (OUT,R) L 1 16 2031320213 WEIGHT (OUT,R) L 1 17 A400033400 CATCHER (OUTRIGGER) 2
1641000330 RUBBER FOOT 2
* *
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 49
MAST ADAPTER ASSY.
GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
PAGE 50 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2202390100 STAND ASSY. ................................................1 ........... INCLUDES ITEMS W/
2
*
3
*
4 2202500230 SPACER (STAND) 1 5 1502280130 WASHER 1 6
*
7
*
8
*
9
*
10 11
2202390111 STAND 1 2202500130 SHAFT (STAND) 1
2202520110 COVER (SPRING) 2 1043002030 SPRING (STAND) L 1 1043002130 SPRING (STAND) R 1 A400038800 GRIP SHAFT 1 0011808025 BUTTON BOLT & WASHER (M8 X 25) 4
*
0011708010 BUTTON BOLT (M8 X10) 1
*
*
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 51
MAIN MAST ASSY.
GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
PAGE 52 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
MAIN MAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0020305008 SCREW AND WASHER 4 2 0010510025 BOLT & WASHER (M10x25) 10 3 1011000701 WINCH HM-G103 1 4 A100012401 FIRST MAST 1 5 0030112000 NUT (M12) 1 6 0040212000 SPRING WASHER (M12) 1 7 0040112000 WASHER (M12) 1 8 1642001430 GROMMET 1 9 1052001710 HANGER 1 10 1711080130 SHACKLE 2 11 0040112041 WASHER (12dx40Dx3.2t) 1 12 GB0010112040 BOLT (M12x40) 1 13 0020304012 SCREW & WASHER (M4x12) 3 14 A200016801 SWITCH COVER 1
15 2002500430 BOLT (SUPPORT) (MK-440) ......................1 ............. GROUND STUD
16 0020104020 SCREW (M4x20) 2 17 1400200400 SWITCH 1 18 A300028800 CABLE, MAIN POWER 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 53
MAST SECTION ASSY.
GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
PAGE 54 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
MAST SECTION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2072050112 SECOND MAST 1
2 2002262010 BRACKET (PULLEY) ................................ 1 ........... MAST SECTION 2
3 2082090112 THIRD MAST 1
4 2012263010 BRACKET (PULLEY) ................................ 1 ........... MAST SECTION 3
5 A300034300 FOURTH MAST 1 6 0020204006 SCREW (M4x6) 6 7 0020204010 SCREW (M4x10) 6 8 1031040211 WIRE (4Dx6300L) 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 55
GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
PAGE 56 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A200016100 COVER (BALLAST) CP 1 2 A200017901 GUARD (BALLAST) 1 3 0011808025 BUTTON SCREW & WASHER (M8x25) 6 4 A400041100 STOPPER 4 5 0010112025 BOLT (M12x25) 4 6 0030110000 NUT (M10) 4 7 0040212000 SPRING WASHER (M12) 4 8 0040112000 WASHER (M12) 4 9 A300034600 BRACKET CP 4 10 E000010600 SCREW (M10x25) 4 11 0010512020 BOLT & WASHER (M12x20) 4 12 0030152000 WING NUT (M12) 4 13 0040110000 WASHER (M10) 4 14 0040210000 SPRING WASHER (M10) 4
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 57
BALLAST ASSY.
GLOBUG LIGHTING SYSTEM — BALLAST ASSY.
PAGE 58 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — BALLAST ASSY.
BALLAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A300038400 CAPACITOR, 24 2 0020304012 SCREW & WASHER (M4x12) 2 3 A200018200 HOLDER 1 4 0010508025 BOLT & WASHER (M8x25) 4 5 A300033901 BALLAST HOLDER 1 6 A300033800 BALLAST (TRANSFORMER) CP 1 7 A300035200 CABLE (BALLAST) CP 1 8 0020305090 SCREW (M5x90) 4 9 0040105000 WASHER 8 10 0030105000 NUT 4
μ
F @ 480 VDC 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 59
GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY.
PAGE 60 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A300033700 CABLE 2 (BALLOON) CP 1 2 A300033600 CABLE 1 (BALLOON) CP 1 3 A400038900 COVER (WIRE) 1 4 E000011900 COVER 1 5 0020305050 SCREW & WASHER (M5x60) 3 6 A300033500 FAN MOTOR CP 1 7 0020404008 SCREW (M4x8) 9 8 A200017702 FAN SUPPORT 1 9 A400037400 GUARD (FAN) 1 10 0020405008 SCREW (M5x8) 4 11 0020204030 SCREW (M4x30) 2 12 1400150310 MICRO SWITCH COVER 1 13 1400150210 MICRO SWITCH 1 14 1400150410 MICRO SWITCH CAP (SENSOR) 1 15 0040104000 WASHER (M4) 2 16 0030104000 NUT (M4) 5 17 E000010500 BUZZER 1 18 A400038600 BRACKET (BUZZER) 1 19 A100013301 FLANGE 1 20 0021710025 SET SCREW (M10x25) 1 21 E000010400 CABLE CLAMP 1 22 2204500130 SEAL (NORMAL) 1 23 1800001100 SHEET (BOTTOM) 1 24 2204500230 PACKING 1 25 A300034400 PLATE (BOTTOM) 1 26 0011808025 BUTTON SCREW & WASHER (M8x25) 8 27 E000009700 WAVE WASHER (M5) 3 28 A400030700 STOPPER (FILTER) CP 3 29 E000009900 SPACER 3 30 A200018000 PLATE (AIR) 1 31 A400038300 FILTER 200 (AIR) 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 61
GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
PAGE 62 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1800001200 BALLOON CLOTH CP 1 2 0011808025 BUTTON SCREW & WASHER (M8 X 25) 8
3 A100013400 PRIMARY COVER.......................................... 1 .......... NO LONGER AVAILABLE
3A A100028600 BALLOON COVER ......................................... 1 .......... REPLACES P/N A100013400
S/N G10001 & ABOVE
3B A300060202 SEAL (TOP) ................................................... 1 .......... S/N G10001 & ABOVE
4 2204220130 PLATE (CAP) 1 5 2204500230 PACKING 1 6 1800001000 SHEET (TOP) 1 7 2204500130 SEAL NORMAL (TOP) 1 8 A100010800 LAMP GUARD 2 9 A300026900 PLATE (LAMP) 1 10 0021404008 SCREW & WASHER (M4x8) 16 11 2204400131 FRAME PIPE 4 12 A300032700 PLATE (LAMP HOLDER) 1 13 2204231730 RUBBER (LAMP) 1 14 E000009800 LAMP 1 15 E000009601 SOCKET ASSY 1 16 0020304020 SCREW & WASHER (M4x20) 2 17 2204231530 SPRING (LAMP) 2 18 A400038400 CABLE (LAMP) 1 R CP 1 19 A400038500 CABLE (LAMP) 1 G CP 1
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 63
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Mater ial Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components. f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Origi-
nal Equipment Manufacturer accounts who
use our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
PAGE 64 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06)
NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 65
OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. 800-421-1244 Carson, CA 90746
PARTS DEPARTMENT
800-427-1244 310-537-3700
MAYCO PARTS
800-306-2926 310-537-3700
SERVICE DEPARTMENT
800-478-1244 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, 310-537-3700,
ON-HAND
EXT.
279
EXT.
279
WHEN CALLING
FAX:
310-537-3927
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
800-672-7877
FAX:
310-637-3284
FAX:
310-537-4259
FAX:
310-631-5032
FAX:
310-537-1173
Your Local Dealer is:
MULTIQUIP INC
18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 FAX: 310-537-3927 E-mail:mq@multiquip.com Internet:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
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