Multiquip GAC-9.7HZ User Manual

OPERATION AND PARTS MANUAL

MODEL GAC-9.7HZ

PORTABLE GENERATOR

(HONDA GX610 GASOLINE ENGINE)

Revision #2 (03/31/10)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

TABLE OF CONTENTS

GAC9.7HZ Portable 60 Hz
Generator

Table Of Contents .................................................... 2

Parts Ordering Procedures ...................................... 3

Safety Information ................................................ 4-8

Specifications (Generator) ..................................... 10

Specifications (Engine) .......................................... 11

Dimensions ............................................................ 12

Installation ........................................................14-15

General Information ............................................... 16

Components (Generator) .................................. 17-18

Inspection/Setup ............................................... 19-21

Operation .......................................................... 22-24

Operation/Shutdown .............................................. 24

Preparation For Long Term Storage ...................... 25

Maintenance ..................................................... 26-28

Generator Wiring Digram ...................................... 29

Troubleshooting (Engine) .................................. 30-31

Troubleshooting (Generator) .................................. 32

Explanation of Code in Remarks Column ............. 34

Suggested Spare Parts ......................................... 35

Honda GX610K1VD/GX610U1VD
Engines

Air Cleaner Assembly ....................................... 44-45

Camshaft Assembly .......................................... 46-47

Carburetor Assembly ........................................ 48-51

Control Assembly .............................................52-53

Crankcase Cover Assembly. ............................. 54-55

Crankshaft Assembly ........................................ 56-57

Cylinder Barrel Assembly ................................. 58-59

Cylinder Head Assembly .................................. 60-61

Fan Cover Assembly ......................................... 62-63

Flywheel Assembly ........................................... 64-65

Ignition Coil Assembly ...................................... 66-67

Piston Assembly ............................................... 68-69

Recoil Starter Assembly ................................... 70-71

Muffler Assembly .............................................. 72-73

Auto Throttle Assembly ..................................... 74-75

Starter Motor Assembly .................................... 76-77

Fuel Pump Assembly ........................................ 78-79

Rectifer Assembly ............................................. 80-81

Engine Decals Assembly .................................. 82-83

Tool Kit .............................................................. 84-85

Component Drawings

Nameplate and Decals Assembly ..................... 36-37

Generator Assembly ......................................... 38-39

Control Box Assembly ...................................... 40-41

Pipe Frame Assembly ....................................... 42-43

Terms And Conditions Of Sale — Parts ................ 86

NOTICE

Specifications and part numbers are subject to change
without notice.

PAGE 2 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

If you have an MQ Account, to obtain a Username

Effective:

Choose from three easy options:

January 1st, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specifi cation Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

and Password, E-mail us at: parts@multiquip.

com.

To ob ta in an MQ Acc o unt , co nt act your
District Sales Manager for more information.

Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*

Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.

Note: Discounts Are Subject To Change

Note: Discounts Are Subject To Change

When ordering parts, please supply:

❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL

■ Priority One ✓ Truck

■ Ground

■ Next Day

■ Second/Third Day

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 3

SAFETY INFORMATION

Do not operate or service the equipment before reading the

Potential hazards associated with the operation of this

entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

PAGE 4 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

SAFETY INFORMATION

GENERAL SAFETY







 NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

Also, know the

and

This information will be invaluable in

emergency or safety devices.

Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these

ensure generator is on level ground before use.

keep the machine in proper running condition.

store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel

CAUTION

 NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the infl uence of

drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than

its intended purposes or applications.

to the equipment and/or injury to user may result.

 ALWAYS know the location of the nearest

fi re extinguisher.

 ALWAYS know the location of the nearest

fi rst aid kit.

 ALWAYS know the location of the nearest

phone or keep a phone on the job site.
phone numbers of the nearest ambulance, doctor

fi re department.

the case of an emergency.

GENERATOR SAFETY

DANGER

 NEVER operate the equipment in an explosive

atmosphere or near combustible materials. An
explosion or fi re could result causing severe

bodily harm or even death.

WARNING

NOTICE

This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and

safety decals when they become diffi cult read.

Manufacturer does not assume responsibility for any

accident due to equipment modifi cations. Unauthorized
equipment modifi cation will void all warranties.

 NEVER disconnect any

These devices are inten ded for operator safety.

devices will void all warranties.

CAUTION

 NEVER lubricate components or attempt service on a

running machine.

NOTICE

 ALWAYS

 ALWAYS

 Fix damage to machine and replace any broken parts

immediately.

 ALWAYS

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 5

SAFETY INFORMATION

ENGINE SAFETY





from the engine exhaust. Spark arresters are qualifi ed

add fuel to equipment if it is placed inside truck

start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors

overfi ll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

to prevent accidental discharge of sparks or fl ames

DANGER

 The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can
cause death if inhaled.

The engine of this equipment
requires an adequate free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.

WARNING

 NEVER operate the engine with heat shields or

guards removed.

 DO NOT remove the engine oil drain plug while

the engine is hot. Hot oil will gush out of the engine
crankcase and severely scald any persons in the general
area of the generator.

and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.

FUEL SAFETY

DANGER

 DO NOT

bed with plastic liner. Possibility exists of explosion or
fi re due to static electricity.

CAUTION

NEVER touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool
before servicing equipment.

NOTICE

 NEVER run engine without an air fi lter or with a dirty air

fi lter. Severe engine damage may occur. Service air fi lter
frequently to prevent engine malfunction.

NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.

 State Health Safety Codes and Public Resources

Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed

 DO NOT

can cause an explosion if ignited.

 ALWAYS refuel in a well-ventilated area, away from

sparks and open fl ames.

 ALWAYS use extreme caution when working with

fl ammable liquids.

 DO NOT fi ll the fuel tank while the engine is running

or hot.

 DO NOT

the ignition system.

 Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and fl ames.

PAGE 6 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

SAFETY INFORMATION

 NEVER use fuel as a cleaning agent.

 Make sure power cables are securely connected to the

make certain that proper power or extension

cord has been selected for the job. See Cable Selection

make sure that electrical circuits are properly

Severe injury or death by

can result from operating an ungrounded

drop the battery. There is a possibility that the

charge battery if frozen. Battery can explode.

keep the battery charged. If the battery is not

environment to avoid the risk of a dangerous concentration

 DO NOT smoke around or near the

equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a

hot engine.

ELECTRICAL SAFETY

DANGER

 Turn generator and all circuit breakers OFF before

performing maintenance on the generator or making
contact with output receptacles.

 NEVER insert any objects into the

output receptacles during operation.
This is extremely dangerous. The
possibility exists of electrical shock,
electrocution or death.

 Backfeed to a utility system can cause

electrocution and/or property damage.
NEVER connect the generator to a

building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance with
all applicable laws and electrical codes. Failure to do so
could result in electrical shock or burn, causing serious

injury or even death.

Power Cord/Cable Safety

DANGER

 NEVER let power cords or cables lay in water.

 NEVER stand in water while AC power from the

generator is being transferred to a load.

 NEVER use damaged or worn cables or cords when

connecting equipment to generator. Inspect for cuts in
the insulation.

 NEVER grab or touch a live power

cord or cable with wet hands. The
possibility exists of electrical shock,

electrocution or death.

generator’s output receptacles. Incorrect connections
may cause elect r i cal sho ck and dama ge to the
generator.

NOTICE

 ALWAYS

Chart in this manual.

Grounding Safety

DANGER

 ALWAYS

grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating generator.

electrocution

generator.

 NEVER use gas piping as an electrical ground.

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

 DO NOT

battery will explode.

 DO NOT expose the battery to open fl ames,

sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.

 DO NOT

When frozen, warm the battery to at least 61°F (16°C).

WARNING

 ALWAY S wear sa fety gl a ss e s when

handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.

 Use well-insulated gloves when picking up the battery.

 ALWAYS

charged, combustible gas will build up.

 ALWAYS recharge the battery in a well-ventilated

of combustible gasses.

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 7

 If the battery liquid (dilute sulfuric acid) comes into

contact with clothing or skin, rinse skin or clothing

ENVIRONMENTAL SAFETY

pour waste, oil or fuel directly onto the ground,

immediately with plenty of water.

SAFETY INFORMATION

NOTICE

 If the battery liquid (dilute sulfuric acid) comes into

contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.

CAUTION

 ALWAYS disconnect the NEGATIVE battery terminal

before performing service on the generator.

 ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

TRANSPORTING SAFETY

CAUTION

 NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

 Before lifting, make sure that the equipment parts (lifting

bail if equipped) are not damaged and screws are not
loose or missing.

 Dispose of hazardous waste properly.

Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.

 DO NOT use food or plastic containers to

dispose of hazardous waste.

 DO NOT

down a drain or into any water source.

 Always make sure crane or lifi tng device has been

properly secured to the lifting bail (hook) of the
equipment.

 ALWAYS shutdown engine before transporting.

 NEVER lift the equipment while the engine is running.

 Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

 Use adequate lifting cable (wire or rope) of suffi cient

strength.

 Use one point suspension hook and lift straight

upwards.

 DO NOT lift machine to unnecessary heights.

 ALWAYS tie down equipment during transport by

securing the equipment with rope.

PAGE 8 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

NOTES

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 9

AC Generator

60 Hz AC Power Source

SPECIFICATIONS (GENERATOR)

Table 1. Specifications (Generator)

Model GAC9.7HZ

Type Brushless Revolving Field Type

Excitation Solid State, Statically Excited System

Speed 3,600 RPM

Cooling System Self-Ventilation

Max Power Output 9.7 kW

Continuous Power Output 8.4 kW

Rated Voltage 120/240V

Current Max/Continuous (120V) 80.8/70 amps

Current Max/Continuous (240V) 40.4/35 amps

Phase Single Phase (3 wire)

Frequency 60 Hz

Power Factor 1

Battery

Dimensions
(L x W x H)

Dry Net Weight

Weight with Fuel

12V CCA 230

31.49 x 21.25 X 27.55 in.
(800 X 540 X 700 mm)

342 lbs. (155 kg.)

408 lbs. (185 kg.)

NOTICE

In keeping with Multiquip's policy of constantly
improving its products, the specifications quoted herein
are subject to change without prior notice.

PAGE 10 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

SPECIFICATIONS (ENGINE)

Table 2. Specifications (Engine)

Engine

Dimensions
(L x W x H)

Dry Net Weight

Model

Type

Air-cooled 4 stroke, Single Cylinder, OHV,

Bore X Stroke

Displacement 37.46 cu-in (614 cm

HONDA GX610K1VD
HONDA GX610U1VD

Horizontal Shaft Gasoline Engine

3.03 in. X 2.59 in.

(77 mm x 66 mm.)

3

)

Max Output 18.0 H.P./3600 R.P.M.

Fuel Unleaded Automobile Gasoline

Fuel Capacity 10 gallons (38 liters)

Lube Oil Capacity 1.90 quarts (1.8 liters)

Oil Alert System Yes

Speed Control Method Centrifugal Fly-weight Type

Starting Method Electric Start/Recoil

Battery 12 Volt @ 35 Ah

15.27 x 17.99 X 17.79 in.
(388 X 457 X 452 mm)

114.6 lbs. (42 kg.)

Effects of Altitude and Heat

The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at
ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with
a barometric reading of 29.92 inches and a temperature of 60° F (15.5° C).

Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and
1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C).

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 11

31.49 IN

(800 MM.)

DIMENSIONS

9700

27.55 IN.

(700 MM.)

ACCIRCUIT BREAKER

INTERRUPTEURDE COURANT CA

for120V

for120V

30A

15A

GR

PRISEDE

TERRE

for240V

15A 15A

120

MARCHE

MARCHE

ON

240

V

ARRET

OFF

ARRET

IDLE

OPERATION
CONTROL
CONTROL

DERALENTI

240V

20A

TOTALLOAD WITHIN 8.4kW

SWITCH
INTERRUPTEUR
DEOPERATION

120/240V

ACVOLTMETER

for120/240V

20A

VOLTOMETRECA

30A

120V

30A

CHARGETOTAL MAX. 8.4kW

Figure 1. Dimensions

ON

OFF

30A

BUTTON

BOUTONDE

DEMARRAGE

START

Honda Engines

211052

ACCIRCUIT

BREAKER
(formain)

INTERRUPTEURDE

COURANTPRINCIPAL

NEUTRALBONDED TO FRAME

NEUTREMIS A LAMASSE A
LACARCASSE DU MOTEUR

GAC-9.7HZ

POWEREDby

OFF

PAGE 12 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

NOTE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 13

CONNECTING THE GROUND

The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground cable should be #8 size wire minimum.

At the generator, connect the terminal of the ground cable
between the lock washer and the nut (Figure 2) and tighten
the nut fully. Connect the other end of the ground cable to
a suitable earth ground (ground rod).

INSTALLATION

Figure 2. Generator Grounding

PAGE 14 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

INSTALLATION

OUTDOOR INSTALLATION

If possible install the generator in a area that is free of
debris, bystanders, and overhead obstructions. Make sure
the generator is on secure level ground so that it cannot
slide or shift around.

The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and
grounding.

Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.

WARNING

Pay close attention to ventilation when
operating the generator inside tunnels
and caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area

GENERATOR GROUNDING

To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.

Article 250 (Grounding) of the National Electrical Code
(NEC) provides guide lines for proper grounding and
specifies that the cable ground shall be connected to the
grounding system of the building as close to the point of
cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following
grounding requirements:

1. Use one of the following wire types to connect the
generator to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger.

b. Aluminum - 8 AWG (8.4 mm2) or larger.

2. When grounding the generator (Figure 2) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the
other end of the ground cable to earth ground.

INDOOR INSTALLATION

Exhaust gases from gas engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust
fumes must be vented to the outside. The engine should
be installed at least two feet from any outside wall. Using
an exhaust pipe which is too long or too small can cause
excessive back pressure which will cause the engine to
heat excessively and possibly burn the valves.

PLACEMENT

The generator should always be placed on a flat level
surface when it is running. DO NOT place the generator
on slopes, the possibility exists that the generator could
slide.

DANGER

An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.

3. NEC article 250-52(c) specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.

NOTICE

When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 15

FAMILIARIZATION

Generator

The Multiquip GAC9.7HZ generator is designed as a
portable dual purpose power source for 60 Hz (single
phase) lighting facilities, power tools, submersible pumps
and other industrial and construction machinery.

The generator is mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage. See Figures 3, and
4 for the basic controls and indicators for the GAC9.7HZ
generator.

This portable generator is supplied with a electrical control
box. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.

Control Box

GENERAL INFORMATION

DANGER

Before connecting this generator to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.

Serious injury or death may result without this transfer
switch.

The control box is provided with the following:

 120/240V twist-lock output receptacle (single phase).

 240V twist-lock receptacle (single phase).

 120V GFCI single phase duplex output receptacle.

 35 Amp Main Circuit Breaker (2-pole)

 Two 15 Amp GFCI Circuit Breakers (1-pole)

 30 Amp Circuit Breaker (1-pole)

 20 Amp Circuit Breaker (2-pole)

 30 Amp Circuit Breaker (2-pole)

 AC Voltmeter

 Ground Terminal

 Idle Control Switch

 Operation Switch

 Start Switch

PAGE 16 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

COMPONENTS (GENERATOR)

Figure 3. Generator Components

1. GFCI Breakers (2) – These single pole circuit breakers
(120V, 15 amps) protect the GFCI receptacles. When
star ting the generator always have these circuit
breakers placed in the "OFF" position.

2. 30 Amp Breaker – Single pole 30 amp circuit breaker
protects the 120V twist-lock receptacle. When starting
the generator always have this circuit breaker placed
in the "OFF" position.

3. 20 Amp Breaker – 2-pole 20 amp circuit breaker
protects the 240V twist-lock receptacle. When starting
the generator always have this circuit breaker placed
in the "OFF" position.

4. 30 Amp Breaker – 2-pole 30 amp circuit breaker
protects the 120/240V twist-lock receptacle. When
starting the generator always have this circuit breaker
placed in the "OFF" position.

5. AC-Voltmeter – This voltmeter indicates (with a
mark) the rated 60 Hz (single-phase) output voltage.
In addition the voltmeter can also be used as a
diagnostic tool. If the voltmeter indicator (needle) is
below the rated voltage, engine problems may exist
(low/high RPM's). To prevent damage to the generator
or power tools turn the generator OFF and consult your
authorized Multiquip service dealer.

6. Idle Control Switch – The generator is provided with
an automatic idle control device for noise suppression
and reduced fuel consumption.

The automatic idle control automatically engages under
a no-load condition. With the automatic idle control
switched “ON”, the engine revolutions will automatically
drop to about 2600 rpm (low-speed operation) within
3 seconds after the load stops. When the operation is
resumed, the engine speed is automatically increased
to about 3600 rpm (high-speed operation) as soon as
the load is connected.

7. Operation Switch – Place switch in the "ON" position
(up) for normal operation. To turn-off the generator,
place the operation switch in the "OFF" position (down).

8. Start Button – Press this pushbutton switch to start
the generator.

9. Main Breaker – 2-pole 35 amp circuit breaker protects
the generator from short circuiting or overloading.
When starting the generator always have this circuit
breaker placed in the "OFF" position.

10. 120/240V Output Receptacle – NEMA L14-30R twist-
lock receptacle will provide 120/240V, 30 amps, 60 Hz.

11. 240V Output Receptacle – NEMA L6-20R twist-lock
receptacle will provide 240V, 20 amps, 60 Hz.

12. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide 120V, 30 amps, 60 Hz.

13. GFCI Duplex Receptacle – NEMA 5-15R, GFCI
receptacle will provide 120V, 15 amps.

14. Ground Lug – This ground connection point should be
connect to a good earth ground (ground rod).

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 17

COMPONENTS (GENERATOR)

Figure 4. Generator Components (continued)

15. Engine Oil Drain Plug – Remove this drain plug
when draining of the oil from the engine crankcase
is required. Fill with recommeded type oil as listed in
Table 4

16. Engine Oil Dipstick – Remove oil dipstick to check
engine oil level.

17. Fuel Drain Plug – Remove plug to drain fuel.

18. Fuel Gauge – This gauge is located on top of the fuel
tank. Read this gauge to determine when fuel is low.

19. Spark Plug – Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.

20. Recoil Starter (pull rope) – Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.

21. Fuel Tank/Cap – Remove fuel cap to add fresh
unleaded fuel. Fuel tank capacity is 10 gallons (38
liters).

22. Battery – This generator is equipped with a 12 VDC
battery. Replace with only recommended type battery.

23. Choke Lever – Used for starting the engine. Close
the choke lever when starting a cold engine or in
cold weather conditions. The choke enriches the fuel
mixture. Open the choke lever if starting a warm engine
or in warm weather conditions

24. Muffler/Heat Shield – Used to reduce noise and
emissions. NEVER touch this heat shield when the
generator/welder is in use. Always allow time for engine
to cool before servicing.

25. Oil Filter – Replace oil filter as referenced in
maintenance section of this manual.

26. Engine Oil Filler Hole – Remove cap when the adding
of engine oil is required. See Table 4 for recommended
type engine oil.

27. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Release retaining clips on top
of air filter cover to gain access to filter element.

NEVER run the engine without an air cleaner.

NOTICE

This HONDA engine is equipped with a low oil
shutdown capability. A built in sensor will automatically
turn off the engine should the oil level fall below a safe
operating condition. Make sure the generator is placed
on level ground. Placing the generator on level ground
will ensure that the low oil sensor will function properly.

PAGE 18 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GENERAL INSPECTION PRIOR TO OPERATION

Ground Power Tools

When using power tools or electrical equipment requireing
AC power from the generator, make sure power tool cord
has a ground pin or is double insulated as shown in Figure 5.

INSPECTION/SETUP

NOTICE

Double-insulated power tools and small appliances
have specially insulated housings that eliminate the
need for a ground. These types of double-insulated
power cords are designed so that no part of the device
will be electrically live even if the internal insulation fails.

Extension Cable

When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage drop
between the generator and point of use (load) is held to a
minimum. Use the cable selection chart (Table 3) as a guide
for selecting proper cable size.

DANGER

NEVER use power tools or equipment that do not

have a ground capability, the possibility exists of
electrocution, electrical shock or burn, which can cause
severe bodily harm or even DEATH!

Circuit Breakers

ALWAYS place the main, auxiliary and GFCI circuit

Figure 5. Ground Pin

Table 3. Cable Selection (60 Hz, Single Phase Operation)

Current In

Amperes

2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.

5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.

7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.

10 1200 2400 250 ft. 150 ft. 100 ft.

Load In Watts Maximum Allowable Cable Length

120 Volts 240 Volts #10 Wire #12 Wire #14 Wire

breakers in the OFF position prior to starting the engine.

#16 Wire

15 1800 3600 150 ft. 100 ft. 65 ft.

20 2400 4800 125 ft. 75 ft. 50 ft.

CAUTION: Equipment damage can result from low voltage.

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 19

INSPECTION/SETUP

Before Starting

1. Read safety instructions at the beginning of manual.

2. Clean the generator, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air
cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with
dry compressed air.

5. Check fastening nuts and bolts for tightness

Engine Oil Check

1. To check the engine oil level, place the generator on
secure level ground with the engine stopped.

2. Remove the dipstick from its holder (Figure 6) and wipe
clean.

3. Re-Insert dipstick (Figure 7), then remove dipstick from
its holder. Check the oil level shown on the dipstick.

Figure 7. Engine Oil Dipstick

Figure 6. Engine Oil Dipstick Removal

4. If the oil level is low, remove the oil filler cap (Figure 8)
and fill to a safe operating level (max) as indicated by
the dipstick. Fill with recommended type oil as listed in
Table 4. Maximum oil capacity is 1.90 quarts (1.8 liters).

Figure 8. Engine Oil Filler Port

PAGE 20 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

Table 4. Oil Type

Season Temperature Oil Type

Summer 25°C or Higher SAE 10W-30

Spring/Fall 25°C~10°C SAE 10W-30/20

Winter 0°C or Lower SAE 10W-10

Fuel Check

1. Close the fuel cock before filling the fuel tank.

2. Remove the fuel cap located on top of fuel tank.

3. Read the fuel gauge located on top of the fuel tank
(Figure 9) to determin if the fuel level is low. If fuel is
low, replenish with clean unleaded fuel.

INSPECTION/SETUP

Figure 9. Fuel Gauge

4. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. DO NOT fill the tank beyond
capacity. Wipe up any spilled fuel immediately!

Battery Check

ALWAYS be sure the battery cables (Figure 10) are

properly connected to the battery terminals as shown below.
The red cable is connected to the positive terminal of the
battery, and the black cable is connected to the negative
terminal of the battery.

Figure 10. Battery Connections

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 21

OPERATION

This section is intended to assist the operator with the initial
start-up of the portable generator. It is extremely important
that this section be read carefully before attempting to use
the generator in the field.

Before Starting the Engine

1. Be sure to disconnect all electrical loads from the
generator prior to starting the engine.

2. NEVER start the engine with the main circuit breaker
in the ON position. Always place circuit breaker (Figure 11)
in the OFF position before starting.

Figure 11. Main Circuit Breaker (OFF)

3. NEVER start the engine with the GFCI or AUX. circuit
breakers in the ON position. Always place these circuit
breakers (Figure 12) in the OFF position before starting
the engine.

6. Place the generator's operation switch (Figure 14) in
the ON position.

Figure 14. Operation Switch (ON)

7. Press the generator's pushbutton start switch (Figure

15) and listen for the engine to start. If the battery is
not installed proceed to step 6.

Figure 15. Start Pushbutton Switch

8. Grasp the starter grip (Figure 16) and slowly pull it out.
The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.

Figure 12. GFCI/AUX. Circuit Breakers (OFF)

Starting the Engine

4. Place the choke knob (Figure 13) in the CLOSED
position if starting a cold engine.

Figure 13. Choke Knob

5. Place the choke knob (Figure 13) in the OPEN position
if starting a warm engine or the temperature is warm.

PAGE 22 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

Figure 16. Starter Grip

NOTICE

DO NOT pull the starter rope all the way to the end.

DO NOT release the starter rope after pulling. Allow it

to rewind as soon as possible..

9. If the engine has started, slowly return the choke lever
(Figure 13) to the OPEN position. If the engine has not
started repeat steps 1 through 8.

10. Before the generator is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells,
fuel leaks, and noises that would associate with lose
components.

OPERATION

11. Place idle control switch (Figure 17) in the OFF (down)
position. This will allow the engine speed to run at about
3600 RPM's.

Figure 17. Idle Control Switch (OFF)

NOTICE

Placing the idle control switch in the OFF position
(Figure 17) allows the engine to operate at a maximum
speed of about 3600 RPM's.

When the idle control switch (Figure 18) is placed in the
up position (ON), the generator will run at idle speed
(2200 RPM's) until a load is applied, at that time the
engine speed will increase to 3600 RPM's as long as
a load is being applied.

When the load is not in use, the engine speed will drop
back to the idle mode after about 3 seconds.

14. Read voltmeter on front panel of generator (Figure 21)
and verify that 120 VAC is displayed. Using an external
voltmeter as shown in Figure 21, verify that 120 VAC
is present at the 120V twist-lock and GFCI duplex
receptacles..

Figure 21. 120V GFCI/AUX. Receptacles

15. Read voltmeter on front panel of generator (Figure 22)
and verify that 240 VAC is displayed. Using an external
voltmeter as shown in Figure 22, verify that 240 VAC
is present at the 240V twist-lock receptacle.

Figure 18. Idle Control switch (ON)

12. Place main circuit breaker (Figure 19) in the ON
position.

Figure 19. Main Circuit Breaker (ON)

13. Place GFCI and AUX. circuit breakers (Figure 20) in
the ON position.

Figure 22. 240V Receptacle

Figure 20. GFCI/AUX. Circuit Breakers (ON)

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 23

OPERATION/SHUTDOWN

NOTICE

When using a combination of dual receptacles, total
load should not exceed the rated capacity of the
generator.

16. The L14-30R receptacle is a dual voltage receptacle
(120-240 volts). Reference Figures 23 and 24 to verify
voltages at this receptacle.

Stopping the Engine (Normal Shutdown)

1. Place main circuit breaker (Figure 25) in the OFF
position.

Figure 25. Main Circuit Breaker (OFF)

2. Place GFCI and AUX. circuit breakers (Figure 26) in
the OFF positing.

Figure 26. GFCI/AUX. Circuit Breakers (OFF)

3. Place idle control switch (Figure 27) in the OFF position.

Figure 23. 120/240V Receptacle (120V)

Figure 24. 120/240V Receptacle (240V)

17. Connecting of loads (power tools, lighting ect.) to the
generator receptacles can now be done.

Figure 27. Idle Control switch (OFF)

4. Let engine run at idle with no load for 2-3 minutes.

5. To shut-down the engine, place the generator's
operation switch (Figure 28) in the OFF position).

Figure 28. Operation Switch (OFF)

6. Remove all loads from the generator.

Emergency Shutdown

1. Place operation switch (Figure 28) in the OFF position.

PAGE 24 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

PREPARATION FOR LONG TERM STORAGE

Generator Storage

For storage of the generating set for over 30 days, the
following is required:

 Drain the fuel tank completely, or add STA-BIL to the

fuel.

 Run the engine until the gasoline in the carburetor is

completely consumed.

 Completely drain the oil from the crankcase and refill

with fresh oil.

 Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into

the cylinder and crank slowly to distribute the oil.

 Slowly rotate the engine a few times with the starter rope

and install a new plug.

 Pull out the star ter rope slowly and stop at the

compression point.

 Clean all external parts of the generating set with a

cloth.

 Cover the generating set and store in a clean, dry

place.

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 25

MAINTENANCE

Use Table 5 as a general maintenance guideline when
servicing your engine. For more detail engine maintenance
information, refer to the engine owner's manual supplied
with your engine.

Table 5. Engine Maintenance Schedule

DESCRIPTION

(3)

Engine Oil

Air Cleaner

All Nuts & Bolts

Spark Plug

Cooling Fins CHECK X

Spark Arrester CLEAN X

Fuel Tank CLEAN X

Fuel Filter CHECK X

Idle Speed CHECK-ADJUST X (2)

Valve Clearance CHECK-ADJUST X (2)

Fuel lines CHECK Every 2 years, replace if necessary (2)

(1) Service more frequently when used in DUSTY areas.

(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

OPERATION BEFORE

CHECK X

CHANGE

CHECK

CHANGE X (1)

RETIGHTEN IF

NECESSARY

CHANGE X

X X

X

REPLACE

FIRST

MONTH OR

10 HRS.

EVERY 3

MONTHS

OR 25 HRS.

EVERY 6
MONTHS

OR 50 HRS.

EVERY

YEAR OR

100 HRS.

EVERY

2 YEARS OR

200 HRS.

X

PAGE 26 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

MAINTENANCE

Maintenance

Perform the scheduled maintenance procedures as defined
by Table 5 and below:

Daily

 Thoroughly remove dirt and oil from the engine and

control area. Clean or replace the air cleaner elements
as necessary. Check and retighten all fasteners as
necessary.

Weekly

 Remove the fuel filter cap and clean the inside of the

fuel tank.

 Remove or clean the filter at the bottom of the tank.

 Remove and clean the spark plug (Figure 29), then adjust

the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.

3. Use an oil filter socket tool and remove oil filter as

shown in Figure 31

Figure 31. Oil Filter Removal

4. Clean oil filter mounting base, and coat oil filter seal

(Figure 31) with clen engine oil.

5. Screw on new oil filter by hand until seal contacts the

filter mounting base. Using an oil filter socket tool,
tighten filter and additional 7/8-inch turn. Tighten filter
to 16ft-lbs. (22 N.m).

6. Install drain bolt with sealing washer and tighten

securely.

Figure 29. Spark Plug Gap

Engine Oil and Filter

1. Drain engine oil when the oil is warm as shown in
Figure 30.

2. Remove oil drain bolt and sealing washer and allow
engine oil to drain into a suitable container.

7. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 2 (engine
specifications ). Fill to upper limit as shown in Figure 30.

Figure 30. Draining Engine Oil

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 27

Engine Air Cleaner

DANGER

DO NOT use gasoline as a cleaning

solvent, the possibility exists of fire or
explosion which can cause damage to
the equipment and severe bodily harm or
even DEATH!

1. Remove the air cleaner cover and foam filter element
as shown in Figure 32.

2. Tap the paper filter element (Figure 32) several times
on a hard surface to remove dirt, or blow compressed
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)]
through the filter element from the air cleaner case
side. NEVER brush off dirt. Brushing will force dirt
into the fibers. Replace the paper filter element if it is
excessively dirty.

MAINTENANCE

3. Clean foam elemen t in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.

Figure 32. Engine Air Cleaner

PAGE 28 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GENERATOR WIRING DIGRAM

SYMBOL PART NAME

Ar Armature Winding

Fg Field Winding

EXW1~2 Excitation Winding

V AC Voltmeter (120/240)

Re1~5 Rectifier

CON1 Receptacle L14-30R

CON2 Receptacle L6-20R

CON3 Receptacle L5-30R

CON4~5 Receptacle 5-15R

CB UPM-2 35A

CB1 CP-32E/30N 30A

CB2 CP-32E/20N 20A

CB3 CP31E/30N 30A

CB4~5 CP-31E/15N 15A

SW1 Idle Control Switch

SW2 Operation Switch

SW3 Starter Switch

RC Idle Control Device

S Idle Control Solenoid

RY Relay

F1~F2 Fuse

GR Ground Terminal T-3830

C Capacitor

Symbol Color Symbol Color

BR BROWN Y YELLOW

G GREEN LB LIGHT BLUE

GR GRAY LG LIGHT GREEN

Wiring Color Code

B BLACK R RED

L BLUE W WHITE

V VIOLET O ORANGE

P PINK

Figure 33. Generator Wiring Diagram (GAC9.7HZ)

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 29

TROUBLESHOOTING (ENGINE)

Table 6. Engine Troubleshooting

Symptom Possible Cause Solution

Spark plug bridging? Check gap, insulation or replace spark plug.

Difficult to start. Fuel is
available but no SPARK
at spark plug.

Difficult to start. Fuel is
available and SPARK
is present at the spark
plug.

Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is normal.

Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is low.

Carbon deposit on spark plug? Clean or replace spark plug.

Short circuit due to deficient spark plug
insulation?

Improper spark plug gap? Set to proper gap.

ON/OFF switch is shorted? Check switch wiring. Replace switch.

Ignition coil defective? Replace ignition coil.

Improper spark gap, points dirty? Set correct spark gap and clean points.

Condenser insulation worn or short
circuiting?

Spark plug wire broken or short circuiting? Replace defective spark plug wiring.

Wrong fuel type?

Water or dust in fuel system? Flush fuel system.

Air cleaner dirty? Clean or replace air cleaner.

Suction/exhaust valve stuck or protruded? Reseat valves.

Piston ring and/or cylinder worn? Replace piston rings or piston.

Cylinder head and/or spark plug not
tightened properly?

Head gasket and/or spark plug gasket
damaged?

Check spark plug insulation. Replace if
worn.

Replace condenser.

Flush fuel system and replace with correct
type of fuel.

Torque cylinder head bolts and spark plug.

Replace head and spark plug gaskets.

Fuel not available in fuel tank? Fill with correct type of fuel.

Fuel cock does not open properly?

No fuel present at
carburetor.

Weak in power.
Compression is proper
and does not misfire.

PAGE 30 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

Fuel filter clogged? Replace fuel filter.

Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.

Air in fuel line? Bleed fuel line

Air cleaner dirty? Clean or replace air cleaner.

Improper level in carburetor? Check float adjustment. Rebuild carburetor.

Defective spark plug? Clean or replace spark plug.

Apply lubricant to loosen fuel cock lever.
Replace if necessary.

TROUBLESHOOTING (ENGINE)

Table 6. Engine Troubleshooting (Continued)

Symptom Possible Cause Solution

Weak in power.
Compression is proper
but misfires.

Engine overheats.

Rotational speed
fluctuates.

Recoil starter
malfunction.

Water in fuel system?

Dirty spark plug? Clean or replace spark plug

Ignition coil defective? Replace ignition coil.

Spark plug heat value improper? Replace with correct type of spark plug.

Incorrect type of fuel? Replace with correct type of fuel.

Cooling fins dirty? Clean cooling fins.

Governor adjusted correctly? Adjust governor

Governor spring defective? Replace governor spring.

Fuel flow restricted? Check entire fuel system for leaks or clogs.

Recoil mechanism clogged with dust and
dirt?

Spiral spring loose? Replace spiral spring.

Flush fuel system and replace with correct
type of fuel.

Clean recoil assembly with soap and water.

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 31

TROUBLESHOOTING (GENERATOR)

Table 7. Generator Troubleshooting

Symptom Possible Problem Solution

Low voltage Engine speed too low? Raise engine speed to rated RPM.

AC voltmeter not working? Replace Ac voltmeter.

Control box internal wiring
malfunction?

Low voltage. Engine speed normal
3650 RPM (unloaded), 2500 RPM
(idle)

Voltage output too high. Engine speed too high? Lower engine speed to rated RPM.

Voltage output too high. Engine speed
normal 3650 RPM (unloaded), 2500
RPM (idle)

Circuit breaker will not turn on "NO
LOAD"

Circuit breaker will turn on "LOADED"
but trips immediately.

Does not accelerate from low to high
"NO LOAD"

Defective ignition coil?

Rotor winding malfunction? Check or replace rotor.

Stator winding malfunction? Check or replace stator.

Leakage breaker malfunction? Check or replace CB1.

Full power switch malfunction?

Control box internal wiring
malfunction

Defective circuit breaker? Replace circuit breaker.

Overload Condition? Reduce load or replace breaker.

Load circuit is shorted? Check load circuit for short.

Stuck solenoid? Check solenoid.

Bad Idle control switch? Check or replace idle control switch.

Check control box wiring.

Check red and green ignition wires.
Replace ignition wires if necessary.

Check full power switch and full power
switch circuit.

Check control box wiring.

Idle control switch malfunction? Check or replace idle control switch.

Does not accelerate from low to high
"LOAD ACTIVE"

Does not decelerate no"VOLTAGE
OUTPUT".

Does not decelerate but has
"VOLTAGE OUTPUT".

PAGE 32 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

Idle control device malfunction? Check or replace idle control device.

Control box interal wiring defective? Check control box wiring.

Defective rotor windings? Check or replace rotor.

Defective solenoid? Check or replace solenoid.

Defective idle control device? Check or replace idle control device.

Defective solenoid? Check or replace idle control device.

Control box wiring malfunction?

Defective solenoid? Check or replace solenoid.

Idle control device malfunction? Check or replace idle control device.

Check control box wiring, replace any
defective components.

NOTES

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 33

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and

PART NO. Column

QTY. Column

— Item quantity can be indicated by a

A/R (As Required) is generally used for hoses or other

A blank entry generally indicates that the item is not sold
separately. Other entries will be clarifi ed in the “Remarks”

Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed

same unique symbol will be included when this item is

— Used to list an effective serial

— Indicates that the part

part is NOT used on a specifi c model or model number

available items. Examples include battery cables, shims,

— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available

remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.

Numbers Used

number, a blank entry, or A/R.

NOTICE

The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique

symbol

(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.

NOTICE

When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.

parts that are sold in bulk and cut to length.

Column.

REMARKS Column

to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the

purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”

Specifi c Model Number Use

is used only with the specifi c model number or model
number variant listed. It can also be used to show a

variant.

Indicated by:

Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.

A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarifi ed in the “Remarks” Column.

PAGE 34 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

“XXXXX ONLY”
“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of

and certain washers and nuts.

“Not Sold Separately”

for sale through Multiquip.

SUGGESTED SPARE PARTS

GAC9.7HZ

HONDA GX610K1VD/GX610U1VD GASOLINE
ENGINES

1 to 3 units

Qty. P/N Description

4............31620881A02 .......RECTIFIER

4............0601823754 ..........RELAY

2............0601812529 ..........RECEPTABLE L14-30R

1............0601811032 ..........RECEPTACLE, L6-20R

2............0601811035 ..........RECEPTACLE, L5-30R

1............0601812590 ..........RECEPTACLE, 5-15R

1............0601807466 ..........CIRCUIT BREAKER, 2P, 35A

1............0601806425 ..........CIRCUIT BREAKER, 2P, 30A

1............0601806036 ..........CIRCUIT BREAKER, 2P, 20A

4............0601806424 ..........CIRCUIT BREAKER, 1P, 30A

1............0601806428 ..........CIRCUIT BREAKER, 1P, 15A

1............0601830727 ..........IDLE CONTROL SWITCH

1............0601830799 ..........OPERATION SWITCH

1............0602100102 ..........START SWITCH

2............0601802137 ..........FUSE

2............A9924800024 .......CAP FUEL STRAINER, (FUEL TANK)

2............16910ZE8015 ....... FILTER COMP FUEL, (FUEL PUMP)

1............0602125032 ..........GAUGE FUEL

2............0805083204 ..........SUSPENSION RUBBER

2............A6415800004 .......SUSPENSION RUBBER

3............9807952876 ..........SPARK PLUG, (BPR5ES-NKG)

3............154000ZJ100 ........CARTRIDGE FILTER, OIL

1♦ .........35480ZJ1841 ........SWITCH ASSY., OIL LEVEL

1◊ ........35480ZJ1841 ........ SWITCH ASSY., OIL LEVEL, USE UP TO S.N 1068428

1◊ ........35480ZJ1842 ........ SWITCH ASSY., OIL LEVEL, USE FROM S/N 1068429

1♦ .........16100ZJ0881 ........CARBURETOR ASSY. (BG21N A), USE UP TO S/N 2014887

1♦ .........16100ZJ0911 ........CARBURETOR ASSY. (BG21Q A) ,USE FROM S/N 2014888

1◊ ........16100ZJ0911 ........ CARBURETOR ASSY. (BG21Q A), USE UP TO S/N 1006893

1◊ ........16100ZJ0912 ........ CARBURETOR ASSY. (BG21Q B), USE FROM S/N 1006894

1♦ .........17210ZJ1841 ........ELEMENT COMP., AIR CLEANER, USE UP TO S/N 2017952

1♦ .........17210ZJ1842 ........ELEMENT COMP., AIR CLEANER, USE FROM S/N 2017953

1◊ ........17210ZJ1842 ........ ELEMENT COMP., AIR CLEANER

2............28462ZE3W01 ......ROPE, RECOIL

PORTABLE 60 HZ GENERATOR WITH

NOTICE

Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 35

GAC9.7HZ— NAMEPLATE AND DECALS ASSY.

S/N 5571693 AND BELOW

1 2 3 4

DANGER

GASEXPLOSIFS
Cigarettes,flammes ou étincelles peuvent causer I’explosionde la
batterìe.Protégez toujours le visage et lesyeux quand à proximité de la
batterìe.Ne chargez pas la batterìe, n’utilisezpas les cablesde démarrage
oun’ajustez pas les poteaux de labatterìe sans instructions or pratique

GARDEZLE BOUCHON VENTILATEURAU NIVEAU ET BIEN SERRÉ

POISON

Peutcauser des brûlutes sévères
Contientde l’acide sulfurique. Evitez tout contactavec la peau, les
yeuxou vêtements. En cas d’accident rincezavec de l’eau et appelez un
médecinimmédiatement.

GARDEZ LESENFANTS À DISTANCE

13

A63210140

OIL DRAIN

VIDANGE D’ HUILE

DANGER

EXPLOSIVEGASES
Cigaretteflames or sparks could cause batteryto explode. Always
shieldeyes and face from battery. Do not charge oruse booster cables
oradjust post connections without proper instructionsand training.

KEEPVENT CAPS TIGHT AND LEVEL

POISON

CAUSESSEVERE BURNS
Containssulfuric acid. Avoid contact with skin, eyes or clothing. In
eventof accident flush with water andcall a physician immediately.

KEEPOUT OF THE REACH OF CHILDREN

A65200070

12

A63210110A

Do not use in rain or snow.

Ne pas utiliser en cas de
pluie ou neige.

CAUTION/ATTENTION

HOT PARTS can burn skin.

DO NOT touch until the

has sufficiently cooled.lamp

Danger de brûlure, pièces chaudes.
Ne touchez pas avant que l’appareil

ne soit suffisamment refroidi.

CAUTION

ATTENTION

A3520000A

A65200040A

11

WARNING/ATTENTION

Onlyoperate machine in well
ventilatedareas.
Donot inhale exhaust gases.
N’utilizezl’equipment que dans
desendroits bien aérés.
Nerespirez paz les gas d’échappement.

Onlyqualified personnel should install, use,

Dangerous

orservice this equipment.

Gas/Gas

Seulun personnel qualifié devrait avoir

dangereux

l’authorisationd’installer d’utilisier ou
deréparer cet équipement.

A63210090A

ATTENTION!

cette

Avantde brancher unité à unbâtiment, un
interrupteurd’isolation doit être installé par
untechnicien diplômé.

Utilisercet appareil sans I’interrupteur d’isolation
peutentraîner des blessures graves voiresmortelles.

WARNING!

Beforeconnecting this generator to anybuilding’s
electricalsystem, a licensed electrician mustinstall
anisolation (transfer) switch.

Seriousinjury or death may resultwithout this
transferswitch.

CAUTION

II est impératif de lire le manuel d’utilisation
avant d’utiliser ou de réparer cet équipement.

II est impératif degarder tout personnel non
authorisé ou non qualifié à distance de cet equipement.

Assurez vous que tout equipement de sécurité est
fonctionnel avant d’engager l’equipement. Assurez vous
que le moteur est éteint et que le filde labougie
est d’econnecté avant de réparer la machine ou vant
tout contact avec toute pièce en mouvement.
Si l’equipement est alimenté par un moteur électrique
débranchez l’appareil.

Ne laissez jamis l’appareil sans supervision quand
il est en marche, II est impératif d’arrêter le
motour et de la laisser refroidir avant d’a j o u t e r
de l’huile ou du carburant.

Electrical

shockhazard
Possibilité
dechoc
electrique

A63210100A

CAUTION

Donot touch output terminals orinternal
wiringwhile unit is operating.
Turnoff power before servicing.
Netouchez ni les terminaux externesou le
cablageelectrique interne lorsque que
l’ quipement est en operation.é
Eteindreavant de réparer.

Onlyqualified personnel should install, use,
orservice this equipment.

Seulun personnel qualifié devrait avoir
l’authorisationd’installer d’utilisier ou
deréparer cet équipement.

READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.

ALWAYSKEEP UNAUTHORIZED INEXPERICENCED
UNTRAINED PEOPLE AWAYFROM THIS MACHINE.

MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED
BEFORE SERVICING THE MACHINE OR COMING IN
CONTACTWITH ANY MOVING PART. IF EQUIPMENT IS
POWERED BY AN ELECTRIC MOTOR DISCONNECT
ELECTRICAL PLUG.

NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING
ALWAYSSTOP ENGINE AND ALLOW ENGINE TO COOL
BEFOREADDING FUELOR OIL.

5

A35200050

6

A35200030A

A5520080

A55200070A

9700

9

ACCIRCUIT BREAKER

INTERRUPTEURDE COURANTCA

for120V

for120V

15A

GR

PRISEDE

TERRE

VIDANGE D’ ESSENCE

ACVOLTMETER

for120/240V

for240V

30A

20A

VOLTOMETRECA

30A

120V

15A 15A

A65200060

120

MARCHE

240

V

ARRET

IDLE
CONTROL
CONTROL

DERALENTI

240V

20A

30A

TOTALLOADWITHIN 8.4kW

CHARGETOTALMAX. 8.4 kW

10

GAC-9.7HZ

MARCHE

ON

ON

OFF

ARRET

OPERATION

SWITCH
INTERRUPTEUR
DEOPERATION

120/240V

30A

START

BUTTON
BOUTONDE
DEMARRAGE

NEUTRALBONDED TOFRAME

NEUTREMIS ALA MASSEA
LACARCASSE DUMOTEUR

POWEREDby

HondaEngines

211052

OFF

ACCIRCUIT
BREAKER

(formain)

INTERRUPTEURDE

COURANTPRINCIPAL

OFF

7

FUEL DRAIN

8

S/N 5571694~5582055

ACCIRCUIT BREAKER

INTERRUPTEURDE COURANTCA

for120V

for120V

15A

GR

PRISEDE
TERRE

THE POSSIBILITY EXISTS OF IF
GENERATOR/WELDERIS NOTPROPERLY GROUNDED.
ALWAYSCONNECTEARTH GROUND (GROUND ROD)TO
GENERATORGROUND POINT.

ILY AURAITUN RISQUE D’ÉLECTROCUTIONÀ MOINS
QUELA GÉNÉRATRICE/SOUDEUSENE SOIT PROPREMENT
MISEA LATERRE. S’ASSURER DERELIER ALA MASSE
(BARREDE MASSE) LEPOINT DE MISEA LATERRE DE
L’APPAREIL.

CONNECTTOBUILDING
GROUNDIF REQUIRED
ARELIERÀ LAMASSE
D’OUVRAGEEVENTUELLEMENT

8FT.MINIMUM
8PIEDS MINIMUM

for240V

30A

15A 15A

GROUNDROD FOR
EARTHGROUND
BARREDE MASSE

REFERENCENEC 250-52(C)
RÉFERÉNCENEC 250-52(C)

120

MARCHE

ON

240

V

ARRET

OFF

IDLE

CONTROL

ACVOLTMETER

for120/240V

CONTROL

20A

VOLTOMETRECA

30A

DERALENTI

240V

120V

20A

30A

TOTALLOADWITHIN 8.4kW

CHARGETOTALMAX. 8.4 kW

ELECTROCUTION

GROUNDTERMINAL
PRISEDE TERRE

GROUNDCABLE
#8MINIMUM
CÂBLEDE MASSE
#8MINIMUM

FORFURTHER GROUNDING
INSTRUCTIONSREAD MANUAL
POURPLUS DEDÉTAILS
CONCERNANTLAMISE ÁLA
TERRE,LIRE LEMANUEL

A91110020

MARCHE

ARRET

INTERRUPTEUR
DEOPERATION

OPERATION

GAC-9.7HZ

ON

OFF

POWEREDby

START

HondaEngines

211052

BUTTON

SWITCH

BOUTONDE
DEMARRAGE

OFF

120/240V

30A

ACCIRCUIT
BREAKER

(formain)

INTERRUPTEURDE

COURANTPRINCIPAL

NEUTRALBONDED TOFRAME

NEUTREMIS ALA MASSEA
LACARCASSE DUMOTEUR

14

S/N 5582056 AND ABOVE

15

ACCIRCUIT BREAKER

INTERRUPTEURDE COURANTCA

for120V

for120V

15A

GR

PRISEDE

TERRE

120

MARCHE

ON

MARCHE

ON

240

V

ARRET

OFF

OFF

ARRET

IDLE

START

OPERATION

CONTROL

BUTTON

SWITCH

ACVOLTMETER

for120/240V

for240V

30A

Usinga generator indoors .
Utilserun générateur à l’ intérieur VOUSTUERA EN QUELQÙES MINUTES.

Exhaustcontains carbon monoxide, a poison gas youcannot see or smell.
Lesgaz d’ échappement contiennent du monoxyde decarbon, un gaz toxique
invisibleet inodore.

NEVERuse in enclosed or partially
enclosedareas.
UtilisationINTERDITE dans un
espaceclos ou partiellement clos.

20A

15A 15A

NEUTRALBONDEDTOFRAME

120V

120
V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

VOLTOMETRECA

30A

120V

CONTROL

INTERRUPTEUR

DERALENTI

DEOPERATION

240V

20A

30A

TOTALLOADWITHIN 8.4kW

CHARGETOTALMAX. 8.4 kW

DANGER

CANKILL YOU IN MINUTES

NEUTRALBONDEDTOFRAME

120V

120
V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

NEUTRALBONDEDTOFRAME

120V

120

V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

ONLYuse outdoors and away from
openwindows, doors, and vents.
UtilisationUNIQUEMENT à l’ extér leur
porteset trous d’ aération

120/240V

30A

BOUTONDE
DEMARRAGE

NEUTRALBONDED TOFRAME

NEUTREMIS ALA MASSEA
LACARCASSE DUMOTEUR

GAC-9.7HZ

POWEREDby

HondaEngines

211052

OFF

ACCIRCUIT

BREAKER
(formain)

INTERRUPTEURDE

COURANTPRINCIPAL

A9504000104

PAGE 36 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GAC9.7HZ— NAMEPLATE AND DECALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A6532101404 DECAL; DANGER, EXPL. GASES (FRENCH) ..1................A63210140

2 A6532101104A DECAL; DANGER, EXPL GASES (ENGLISH) ..1................A63210110A

3 A6552000404A DECAL; CAUTION, HOT PARTS .......................1................A65300040A

4 A6532100904A DECAL; WARNING, EXHAUST GASES ............1................A63210090A

5 A3552000504 DECAL; CAUTION, TRANS. SW.(FRENCH) ......1................A35200050

6 A3552000304A DECAL; CAUTION, TRANS. SW. (ENGLISH) ....1................A35200030A

7 A5552000804 DECAL; OPERATING INSTR. (FRENCH) ..........1................A552200080

8 A5552000704A DECAL; OPERATING INSTR. (ENGLISH) .........1................A55200070A

9 A6552000604 DECAL; FUEL DRAIN ........................................1................A65200060

10 A6562100003A DECAL; MQ LOGO 9700 STRIPE .....................2................A66210000A

11 A6532101004A DECAL; DANGER, ELECTROCUTION .............1................A63210100A

12 A3552000004A DECAL; CAUTION, RAIN SNOW .......................1................A35200000A

13 A6552000704 DECAL; OIL DRAIN ...........................................1................A65200070

14 A9511100204 DECAL; DANGER, GROUND ROD ...................1................A91110020

.............................................................................................S/N 5571694~5582055

15 A9504000104 DECAL; DANGER, DANGEROUS GASES ........1................A90400010

.............................................................................................S/N 5582056 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 37

GAC9.7HZ — GENERATOR ASSY.

PAGE 38 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GAC9.7HZ — GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A6110200103 ROTOR ASSY. ....................................................1................INCLUDES ITEMS W/#

1-1# FIELD ASSY. ......................................................1................NOT SOLD SEPERATELY

1-2# 7921025004 RECTIFIER 2

1-3# 0071206304 BEARING ...........................................................1................REPLACES 0071206304

2 A6113100004 FAN 1
3 A6113400004 SET BOLT, ROTOR 1
4 0801086104 SET WASHER BEARING 1
5 0040010000 WASHER, LOCK 1
6 A6136000303 ARMATURE ASSY. 1
7 A6155100102 END BRACKET 1
8 A6155000002 END BRACKET 1
9 A6133300003 COVER, STATOR 1
10 A6133500004 SET BOLT, STATOR 4
11 0040008000 WASHER, LOCK 4

12 0031108160 WASHER, FLAT .................................................4................REPLACES P/N 0041208000

13 7871329514 GROMMET 1
14 A6155400104 COVER, BEARING 1
15 0027105012 MACHINE SCREW 3

16 011008020 HEX, HEAD BOLT ..............................................4................REPLACES P/N 0010108020

16A 0040008000 WASHER, LOCK 4
17 A6155400204 COVER 1
18 0052205008 RIVET 4

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 39

GAC9.7HZ — CONTROL BOX ASSY.

PAGE 40 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GAC9.7HZ — CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A6215000503 CONTROL BOX 1
2 0601850102 GROMMET 2
3 A6262800104 TERMINAL PLATE 1
4 0016906020 HEX, HEAD BOLT 5
5 0601823204 RECTIFIER 5
6 0027103020 MACHINE SCREW 5
7 0601823754 RELAY, DC12V 1
8 0027105016 MACHINE SCREW 1
9 0602201356 REGULATOR 1
10 0027106020 MACHINE SCREW 1
11 A6225000603 CONTROL PANEL 1
12 0601806819 AC VOLTMETER, DE450 120/240V 1
13 0307005000 HEX, NUT 2
14 0601807466 CIRCUIT BREAKER, 35A 1
15 0027404010 MACHINE SCREW 2
16 0601812529 RECEPTACLE, L14-30R 125/250V, 30A 1
17 0601811032 RECEPTACLE, L6-20R 250V, 20A 1
18 0601811035 RECEPTACLE, L5-30R125V, 30A 1
19 0021004010 MACHINE SCREW 10
19A 0030004000 HEX. NUT 10
20 0601806425 CIRCUIT BREAKER 2P, 250V @ 30A 1
21 0601806036 CIRCUIT BREAKER 2P, 250V @ 20A 1
22 0601806424 CIRCUIT BREAKER 1P, 250V @ 30A 1
23 0601806428 CIRCUIT BREAKER 1P, 250V @ 15A 2
24 0027103005 MACHINE SCREW 10
25 0601830727 IDLE CONTROL SWITCH 1
26 0601830799 OPERATION SWITCH 1
27 0602100102 START SWITCH 1
28 0601823853 IDLE CONTROL DEVICE 1
29 0021004010 MACHINE SCREW 2
30 0601812590 RECEPTACLE, 5-15R 120V, 20A 2
31 0021004010 MACHINE SCREW 2
32 0601815147 GROUND TERMINAL 1
33 0207005000 HEX. NUT 2
33A 0041205000 WASHER, FLAT 1
33B 0040005000 WASHER, LOCK 1
34 0012905020 HEX. HEAD BOLT 1
35 0207005000 HEX. NUT 1
35A 0040505000 STAR TOOTH WASHER 1
35B 0041205000 WASHER, FLAT 1
35C 0040005000 WASHER, LOCK 1
36 0017105016 HEX. HEAD BOLT 4
36 0017106025 HEX. HEAD BOLT 4
38 0601802137 FUSE, 10A @ 250V 2

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 41

GAC9.7HZ — PIPE FRAME ASSY.

14A

49

PAGE 42 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

GAC9.7HZ — PIPE FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A6418000412 PIPE FRAME 1
2 A6415100003 FLOOR PANEL 1
3 A6365000402 FUEL TANK 1

3-1 A9924800024 CAP, FUEL TANK/STRAINER ............................1................INCLUDES ITEM W/#

4 3015530004 DRAIN PLUG 1
5 0150200011 O-RING 1
6 0602125032 FUEL GAUGE 1

7 011008020 HEX. HEAD BOLT ..............................................4................REPLACES 0017108020

8 011008020 HEX. HEAD BOLT .............................................11...............REPLACES 0017108020

9 A6418700103 BASE 1
10 0805083204 RUBBER SUSPENSION 2
11 0207010000 HEX. NUT 2
12 A6415800004 RUBBER SUSPENSION 2
13 0207010000 HEX. NUT 2
14 0010110045 HEX. HEAD BOLT 2
14A 0207010000 HEX. NUT 2
15 0012308030 HEX. HEAD BOLT 2
16 A6425400403 BRACKET 1
16-1 A6498200004 LINING 1
17 0017106016 HEX, HEAD BOLT 8
18 A6332300204 COVER 1
19 0017106016 HEX. HEAD BOLT 4
20 A6418400304 AIR GUIDE 1
21 0017106016 HEX. HEAD BOLT 2
22 A6435300003 HANGER 1
23 0017110025 HEX. HEAD BOLT 4
37 A6345200204 BATTERY SHEET 1
38 D1343200204 BATTERY BAND 1
39 0805082704 BATTERY BOLT 2
40 0037806000 WING NUT 2
41 0040006000 WASHER, LOCK 2
42 952404470 WASHER, FLAT 2
43 0602220600 TERMINAL CAP (RED) 1
44 0602220601 TERMINAL CAP (BLK) 1
45 0019206016 HEX. HEAD BOLT 1
46 0605513143 HOSE 1
47 0605515240 HOSE BAND 1
48 0605515093 HOSE BAND 1

49 34533 BATTERY, 12 VOLT ............................................1................INTERSTATE SP-30

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 43

HONDA GX610K1VD/U1VD — AIR CLEANER ASSY.

PAGE 44 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD — AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 17210ZJ1841 ELEMENT COMP., AIR CLEANER ....................1................USE UP TO S/N 2017952

1♦ 17210ZJ1842 ELEMENT COMP., AIR CLEANER ....................1................USE FROM S/N 2017953

1◊ 17210ZJ1842 ELEMENT COMP., AIR CLEANER 1
2 17218ZJ1840 FILTER OUTER 1
3 17219ZJ1840 CLIP AIR CLEANER 4
4 17220ZJ1840 CASE COMP., AIR CLEANER 1

4 17220ZJ1840 CASE COMP., AIR CLEANER ...........................1................USE UP TO S/N 1077169

4 17229ZJ1840 CASE COMP., AIR CLEANER ...........................1................USE FROM S/N 1077170

5 17229ZJ1840 SEAL, AIR CLEANER CASE 1
6♦ 17230ZJ1840 COVER ASSY., AIR CLEANER 1
6◊ 17230ZJ1840 COVER ASSY., AIR CLEANER 1
6◊ 17230ZJ1841 COVER ASSY., AIR CLEANER 1
7 17233ZJ1840 SEAL, AIR CLEANER COVER 1
8 17234ZJ1840 PLATE, AIR CLEANER SETTING 1
9 17238JZ4830 COLLAR A, AIR CLEANER 2
10 90003ZJ1840 BOLT, SPECIAL 5 MM 2
11 957010602800 BOLT, FLANGE 6X28 2

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 45

HONDA GX610K1VD/U1VD ENGINE — CAMSHAFT ASSY.

PAGE 46 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12209ZE8003 SEAL, VALVE STEM 2
2 14100ZJ1842 CAMSHAFT ASSY. 1
3 14410ZJ1840 ROD, PUSH 4
4 14431ZE2010 ARM, VALVE ROCKER 4
5 14451ZE1013 PIVOT, ROCKER ARM 4
6$ 14568ZJ1841 SPRING, WEIGHT RETURN 1
7 14576ZJ1840 PIN, DECOMPRESSION 1
8 14711ZE3000 VALVE, IN. 1
9 14721ZE3000 VALVE, EX. 1
10 14730ZJ1841 LIFTER ASSY., VALVE 1
11 14751ZE2003 SPRING, VALVE 2
12 14760ZJ1840 SHAFT COMP., VALVE LIFTER 1
13 14764ZJ1840 SPRING, VALVE LIFTER 2
14 14771ZE2000 RETAINER, IN. VALVE SPRING 2
15 14773ZE2000 RETAINER, EX. VALVE SPRING 2
16 14775ZE2010 SEAT, VALVE SPRING 2
17 14781ZE2000 ROTATOR, VALVE 2
18 14791ZE2010 PLATE, PUSH ROD GUIDE 2
19 90005896000 BOLT, FLANGE, 5X16 1
20 90012ZE0010 BOLT, PIVOT (8MM) 4
21 90206ZE1000 NUT, PIVOT ADJ. 4
22 90446357000 WASHER, THRUST, 17.2MM 1
23 90602ZE1000 CLIP, GOVERNOR HOLDER 2
24 90702GB6910 DOWEL PIN, 8X12 1
25 9410106800 WASHER, FLAT, 6MM 4
26 9430560282 PIN, SPRING, 6X28 1
27 957010602500 BOLT, FLANGE, 6X25 1

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 47

HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY.

PAGE 48 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12357ZJ1840 TUBE, BREATHER 1
2 15772551000 CLIP, BREATHER TUBE 1

3♦ 16010ZG8000 GASKET SET ....................................................1................USE UP TO S/N BG21H C

.............................................................................................INCLUDES ITEMS W/$

3♦ 16010ZJ0911 GASKET SET ....................................................1................USE FROM S/N BG21Q A

.............................................................................................INCLUDES ITEMS W/$

3◊ 16010ZJ0911 GASKET SET 1
4# 16011KCK910 VALVE SET, FLOAT 1
5# 16013ZV4005 FLOAT SET 1

6♦# 16015ZJ1841 CHAMBER SET, FLOAT ....................................1................USE UP TO S/N BG21H C

.............................................................................................INCLUDES ITEMS W/#

6♦# 16015ZJ1W01 CHAMBER SET, FLOAT ....................................1................USE FROM S/N BG21Q A

.............................................................................................INCLUDES ITEMS W/#

6◊ # 16015ZJ1W01 CHAMBER SET, FLOAT 1
7# 16016ZJ1010 SCREW SET 1
8$ 16024124760 SCREW SET, DRAIN 1
9# 16028ZG8000 SCREW SET 1

10♦ 16100ZJ0881 CARBURETOR ASSY. (BG21N A) .....................1................USE UP TO S/N 2014887

.............................................................................................INCLUDES ITEMS W/#

10♦ 16100ZJ0911 CARBURETOR ASSY. (BG21Q A) ....................1................USE FROM S/N 2014888

.............................................................................................INCLUDES ITEMS W/#

10◊ 16100ZJ0911 CARBURETOR ASSY. (BG21Q A) ....................1................USE UP TO S/N 1006893

.............................................................................................INCLUDES ITEMS W/#

10◊ 16100ZJ0912 CARBURETOR ASSY. (BG21Q B) ....................1................USE FROM S/N 1006894

.............................................................................................INCLUDES ITEMS W/#

11 16148141881 CAP, CHOKE LEVER DUST 1
12#$ 16150ZJ0831 JET SET (#58) 1
13#$ 16166ZJ0831 NOZZLE, MAIN 1

14♦$ 16178548004 O-RING (5.8X1.9) ..............................................1................USE UP TO S/N BG21N A

14♦$ 16178ZJ0911 O-RING ..............................................................1................USE FROM S/N BG21Q A

14◊ $ 16178ZJ0911 O-RING 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 49

HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY.

PAGE 50 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

15 16198ZJ1840 TUBE DRAIN .....................................................1................USE UP TO S/N 2073018

16♦# 16200ZJ0841 VALVE ASSY., SOLENOID .................................1................USE UP TO S/N 2067379

16♦# 16200ZJ1841 VALVE ASSY., SOLENOID .................................1................USE FROM S/N 2067380

16◊ # 16200ZJ1841 VALVE ASSY., SOLENOID 1
17 16211ZJ0841 INSULATOR, CARBURETOR 1
18 16221ZJ1840 GASKET, CARBURETOR 2
19 17228ZG8003 GASKET, AIR CLEANER 1

20 17410ZJ1840 ELBOW COMP., AIR CLEANER ........................1................INCLUDES ITEMS W/%

21% 90314ZJ1840 NUT, INSERT, 6 MM 2
22 90682959661 CLIP B, CABLE 1
23 91402ZJ1841 CLIP, PURSE LOCK 1
24# 938920401418 SCREW-WASHER (4X12) 4
25# 938920501218 SCREW-WASHER (5X12) 2
26 9500202080 CLIP, TUBE (B8) 1
27 958010612000 BOLT, FLANGE (6X120) 2
28#$ 99201ZG80880 JET SET, MAIN (#88) 1
28#$ 99201ZG80900 JET SET, MAIN (#90 HIGH ALTITUDE) 1
28#$ 99201ZG80920 JET SET, MAIN (#92 HIGH ALTITUDE) 1
33# 16126ZJ1841 ARM, THROTTLE LINKAGE 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 51

HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY.

PAGE 52 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16263883W10 JOINT ROD 1

2 16500ZJ1890 CONTROL ASSY., AUTO THROTTLE ...............1................INCLUDES ITEMS W/#

3 16534ZJ1840 SPRING STARTER 1

4♦ 16550ZJ1841 ARM COMP., GOVERNOR ................................1................UP TO S/N 2020000

4♦ 16550ZJ1842 ARM COMP., GOVERNOR ................................1................FROM S/N 2020001

4◊ 16550ZJ1842 ARM COMP., GOVERNOR 1
5 16555ZJ1840 ROD, GOVERNOR 1
6 16561ZJ1850 SPRING, GOVERNOR, MANUAL 1
7 16562ZJ1840 SPRING, THROTTLE RETURN 1
8# 16584883300 SPRING, CONTROL ADJUSTING 2
9 16611ZJ1840 ROD, CHOKE CONTROL 1
10 16628ZJ1850 ROD, CHOKE KNOB 1
11 17951921030 KNOB, CHOKE 1
12 17957ZV4000 BUSH, LINKAGE 1
13 90014952000 BOLT, FLANGE, 6X14 2
14 90015ZE3790 BOLT, GOVERNOR ARM 1
15# 92301050250A BOLT, RECESSED, 5X25 1
16# 93500050350A SCREW, PAN, 5X35 1
17 9405006000 NUT, FLANGE 6MM 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 53

HONDA GX610K1VD/U1VD ENGINE — CRANKCASE COVER ASSY.

PAGE 54 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 11300ZJ1850 COVER ASSY., CRANKCASE ...........................1................UP TO S/N 2017181

.............................................................................................INCLUDES ITEMS W/$

1♦ 11300ZJ1851 COVER ASSY., CRANKCASE ...........................1................FROM S/N 2017182

.............................................................................................INCLUDES ITEMS W/$

1◊ 11300ZJ1852 COVER ASSY., CRANKCASE ...........................1................UP TO S/N 1022498

.............................................................................................INCLUDES ITEMS W/$

1◊ 11300ZJ1853 COVER ASSY., CRANKCASE ...........................1................FROM S/N 1009791

.............................................................................................INCLUDES ITEMS W/$

2 11381ZJ1840 GASKET, CASE COVER 1
3 12105ZA0701 BOLT, SEALING 1
4 15120ZJ1000 COVER ASSY., OIL PUMP, TWO BOLTS 1

4◊ 15120ZJ1000 COVER ASSY., OIL PUMP, TWO BOLTS ...........1................UP TO S/N 1022498

4◊ 15120ZJ1010 COVER ASSY., OIL PUMP, THREE BOLTS 1
5 15124ZJ1003 ROTOR, OIL PUMP OUTER 1
6 15232ZJ1000 SPRING, RELIEF VALVE 1
7 15348ZJ1840 COVER, OIL FILTER 1
8 154000ZJ1004 CARTRIDGE, OIL FILTER 1
10 15411ZJ1840 BASE OIL FILTER 1
11 15427ZJ1000 SCREEN, OIL FILTER 1
12 15655ZJ1861 GAUGE COMP., OIL LEVEL 1

13$ 16510ZJ1840 GOVERNOR ASSY. ...........................................1................INCLUDES ITEMS W/#

14# 16511ZJ1840 WEIGHT GOERNOR 3
15# 16512ZJ1840 HOLDER, GOVERNOR WEIGHT 1
16# 16513ZE2000 PIN, GOVERNOR WEIGHT 3

17♦$ 16531Z0A000 SLIDER, GOVERNOR .......................................1................UP TO S/N 2017181

17♦$ 16531ZE2000 SLIDER, GOVERNOR .......................................1................FROM S/N 2017182

17◊ $ 16531Z0A000 SLIDER, GOVERNOR 1
20 90015883000 BOLT, FLANGE, 6X28 3
21 90018PN3000 HOLDER, OIL FILTER 1
22$ 90473147000 WASHER, 6X16 1
23$ 90602ZE1000 CLIP, GOVERNOR HOLDER 1
24 91202ZJ1841 OIL SEAL, 35X58X9 1
25 91302ZE9003 O-RING, 11.8X2.4 2
26$ 9410106800 WASHER, FLAT, 6MM 1
27 9430108140 DOWEL PIN, 8X14 2
28 957010602000 BOLT, FLANGE, 6X20 3
29 957010805000 BOLT, FLANGE, 8X50 9
30 9621112000 BALL, STEEL, #12 (3/8) 1
31 966000601600 BOLT, SOCKET 6X16 2
33 12105ZA0701 BOLT, SEALING 2

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 55

HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY.

PAGE 56 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13310ZJ1880 CRANKSHAFT COMP. 1
2◊ 90401ZJ1000 WASHER, CRANKSHAFT THRUST 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 57

HONDA GX610K1VD/U1VD ENGINE — CYLINDER BARREL ASSY.

PAGE 58 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 12000ZJ1406 BARREL ASSY., CYLINDER .............................1................INCLUDES ITEMS W/$

1◊ 12000ZJ1406 BARREL ASSY., CYLINDER .............................1................UP TO S/N 1077902

.............................................................................................INCLUDES ITEMS W/$

1◊ 12000ZJ1416 BARREL ASSY., CYLINDER .............................1................FROM S/N 1077903

.............................................................................................INCLUDES ITEMS W/$

2 12356ZJ1000 COVER BREATHER 1
3 12358ZJ1000 PACKING, BREATHER COVER 1
4 12372ZE2300 VALVE, BREATHER 1
5 15558ZJ1003 VALVE, OIL SHUT-OFF 1
6 16541ZJ1840 SHAFT, GOVERNOR ARM 1
7 25523VD6010 COLLAR, FILTER SETTING 1
8 31511ZJ1000 CLAMPER CORD 1
9♦ 35480ZJ1841 SWITCH ASSY., OIL LEVEL 1

9◊ 35480ZJ1841 SWITCH ASSY., OIL LEVEL ..............................1................USE UP TO S.N 1068428

9◊ 35480ZJ1842 SWITCH ASSY., OIL LEVEL ..............................1................USE FROM S/N 1068429

12 90029888000 BOLT, FLANGE, 6X16 2
13 90031ZE1000 BOLT, FLANGE, 6X32 2
14$ 91001ZJ1841 BEARING NEEDLE, 8X12.7X11.1 1
15 91002ZJ1841 BEARING NEEDLE, 8X12X10 1
16$ 91201ZE9003 OIL SEAL, 8X14X5 1
17$ 91201ZJ1841 OIL SEAL, 38X58X9 1
18 91302MB6830 O-RING, 13X3.0 1
19 91353671004 O-RING, 14MM 1
20 9280014000 BOLT, DRAIN PLUG, 14MM 2
21 9405010000 NUT, FLANGE, 10MM 1
22 9410208800 WASHER, FLAT, 8MM 3
23 9410914000 WASHER, DRAIN PLUG, 14MM 2
24 9425108000 PIN, LOCK, 8MM 2
25 957010607509 BOLT, FLANGE, 6X75 2
26 961406003010 BEARING, RADIAL BALL, 6003 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 59

HONDA GX610K1VD/U1VD ENGINE — CYLINDER HEAD ASSY.

PAGE 60 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11911ZJ1840 HANGER, ENGINE 1
2#$ 12204ZE2306 GUIDE, INTAKE VALVE (OS) 2
3#$ 12205ZE1405 GUIDE, EXHAUST VALVE (OS) 2

4 12210ZJ1406 HEAD COMP., CYLINDER #1 ............................1................INCLUDES ITEMS W/#

5#$ 12216ZE2300 CLIP, VALVE GUIDE 4

6 12220ZJ1405 HEAD COMP., CYLINDER #2 ............................1................INCLUDES ITEMS W$

7 12251ZJ1841 GASKET, CYLINDER HEAD 1
8 12311ZJ1840 COVER, HEAD 1
9 12314ZJ1840 COVER, HEAD FILLER 1
10 12391ZE2020 PACKING HEAD COVER 2
11 15611MB0000 CAP, OIL FILLER 1
12 15625ZJ1840 PACKING, OIL FILLER CAP 1
13 17101ZJ1840 MANIFOLD INTAKE 1
14 17151ZJ1841 GASKET, INTAKE MANIFOLD 2
15 18333ZE3800 GASKET, EXHAUST PIPE 2
16 19682ZJ1840 SHROUD, HEAD 2
17 90011ZJ1841 BOLT, SOCKET, 8X45 4
18 90014ZE2000 BOLT, HEAD COVER 2
19 90014952000 BOLT, FLANGE, 6X14 2
20 90018ZJ1840 BOLT, STUD (8X22) 2
21 90441ZE2010 WASHER, HEAD COVER 1
22 9405008000 NUT, FLANFE, 8MM 4
23 9430112200 PIN A, DOWEL (12X20) 4
25 957011008000 BOLT, FLANGE, 10X80 8
26 9807952876 SPARK PLUG (BPR5ES) (NGK) 2
26 980795485V SPARK PLUG (J14CR-U) (DENSO) 2

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 61

HONDA GX610K1VD/U1VD ENGINE — FAN COVER ASSY.

PAGE 62 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16715ZJ1860 COVER, FUEL PUMP MANUAL CHOKE ..........1

4♦ 19611ZJ1800ZB COVER, FAN , RECOIL START (R8) RED ........1................USE UP TO S/N 2021866

4♦ 19611ZJ1800ZC COVER, FAN , RECOIL START (R280) RED ....1................USE FROM S/N 2021867

4◊ 19611ZJ1800ZC COVER, FAN , RECOIL START (R280) RED 1

6 19612ZJ1840 PLATE, R. SIDE .................................................1................USE UP TO S/N 2017309

6♦ 19612ZJ1841 PLATE, R. SIDE .................................................1................USE FROM S/N 2017310

6◊ 19612ZJ1841 PLATE, R. SIDE 1

7 19614ZJ1840 PLATE, L. SIDE ..................................................1................USE UP TO S/N 2017309

7♦ 19614ZJ1841 PLATE, L. SIDE ..................................................1................USE FROM S/N 2017310

7◊ 19614ZJ1841 PLATE, L. SIDE 1
8 19631ZJ1850 SHROUD, R. (OIL ALERT) 1

9♦ 19632ZJ1840 SHROUD, L. .......................................................1................USE UP TO S/N 2017309

9♦ 19632ZJ1841 SHROUD, L. .......................................................1................USE FROM S/N 2017310

9◊ 19632ZJ1841 SHROUD, L. 1
10 28491ZJ1840 STAY A, RECOIL STARTER 1
11 28492ZJ1840 STAY B, RECOIL STARTER 1

12♦ 28496ZJ1840ZB COVER, RECOIL START STAY R8 RED ...........1................USE UP TO S/N 2021866

12♦ 28496ZJ1840ZC COVER, RECOIL START STAY R280 RED .......1................USE FROM S/N 2021867

12◊ 28496ZJ1840ZC COVER, RECOIL START STAY R280 RED 1
13 32103ZG8000 BRACKET, WIRE HARNESS CLIP 1
14 33713GC2000 COLLAR B TAILLIGHT 6

15♦ 34150ZJ1841 ALERT UNIT, OIL ...............................................1................USE UP TO S/N 2049759

15♦ 34150ZJ1842 ALERT UNIT, OIL ...............................................1................USE UP TO S/N 2049760

15◊ 34150ZJ1842 ALERT UNIT, OIL ...............................................1................USE UP TO S/N 1066058

15◊ 34150ZJ1843 ALERT UNIT, OIL ...............................................1................USE UP TO S/N 1066059

16 80101310000 RUBBER, RR FENDER CUSHION 1
17 90013883000 BOLT, FLANGE (6X12) 10
18 90018ZE1000 BOLT, FLANGE (6X23) 2
19 90042ZJ1840 BOLT, STUD (6X71) 4
20 90313ZJ1840 NUT, SQUARE 5 MM
21 91558SD5003 CLIP, WIRE HARNESS , BLACK 1
22 9390335380 SCREW, TAPPING (5X16) 2
23 9391325580 SCREW, TAPPING (5X20) 2
24 9405005000 NUT, FLANGE (5 MM) 2
25 9405006070 NUT, FLANGE (6 MM) 4
26 957010600800 BOLT, FLANGE (6X8) 2

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 63

HONDA GX610K1VD/U1VD ENGINE — FLYWHEEL ASSY.

PAGE 64 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19511ZJ1000 FAN, COOLING 1
3 28451ZJ1801 PULLEY, STARTER 1
4 28452ZJ1811 GRID SCREEN 1
5 28453ZJ1801 SPACER, STARTER PULLEY MT. 1
6 28454ZJ1801 HOLDER, SCREEN GRID 1
8 31110ZJ1850 FLYWHEEL COMP. 1
9 90013ZJ1800 BOLT, UBS (12X28) 1
10 90201ZG3000 NUT, FLANGE (20MM) 1
11 90401ZG3000 WASHER (20MM) 1
12 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 1
14 957010801600 BOLT, FLANGE (8X16) 3

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 65

HONDA GX610K1VD/U1VD ENGINE — IGNITION COIL ASSY.

PAGE 66 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 30500ZJ1841 COIL ASSY., IGNITION ......................................1................USE UP TO S/N 2018397

1♦ 30500ZJ1842 COIL ASSY., IGNITION ......................................1................S/N's 2018398~2047154

1♦ 30500ZJ1843 COIL ASSY., IGNITION ......................................1................S/N's 2047155~2049300

1♦ 30500ZJ1844 COIL ASSY., IGNITION ......................................1................USE FROM S/N 2049301

1◊ 30500ZJ1844 COIL ASSY., IGNITION ......................................1................USE UP TO S/N 1020628

1◊ 30500ZJ1845 COIL ASSY., IGNITION ......................................1................USE FROM S/N 1020629

2 30518ZJ1000 GROMMET, HIGH TENSION WIRE 2
4 30700ZJ1841 CAP ASSY., NOISE SUPPRESSOR 2
5 31510ZE1811 COIL ASSY., CHARGE (12V/3A) 1
7♦ 31740ZJ1851 DOIDE ASSY., ENGINE STOP 1 INCLUDES ITEM W/#

7◊ 31740ZJ1851 DOIDE ASSY., ENGINE STOP ..........................1................USE UP TO S/N 1065525

7◊ 31740ZJ1852 DOIDE ASSY., ENGINE STOP ..........................1................USE FROM S/N 1065526

8# 63312ZA7000 GROMMET, TOOL
9 90031ZE1000 BOLT, FLANGE (6X32) 2
11 90031ZE1000 BOLT, FLANGE (6X32) 2
15 957010600800 BOLT, FLANGE (6X8) 1
16 32763PA0000 CLAMP, CORD 1
17 31630ZJ0881 COIL ASSY., CHARGE (12V/3A) 1

19♦ 30500ZJ1841 COIL ASSY., IGNITION ......................................1................USE UP TO S/N 2018565

19♦ 30500ZJ1842 COIL ASSY., IGNITION ......................................1................S/N's 2018566~2047154

19♦ 30500ZJ1843 COIL ASSY., IGNITION ......................................1................S/N's 2047155~2049300

19♦ 30500ZJ1844 COIL ASSY., IGNITION ......................................1................USE FROM S/N 2049301

19◊ 30500ZJ1844 COIL ASSY., IGNITION ......................................1................USE UP TO S/N 1020628

19◊ 30500ZJ1845 COIL ASSY., IGNITION ......................................1................USE FROM S/N 1020629

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 67

HONDA GX610K1VD/U1VD ENGINE — PISTON ASSY.

PAGE 68 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 13010ZJ1841 RING SET, PISTON (STD) 2

1◊ 13010ZJ1841 RING SET, PISTON (STD) ................................2................UP TO S/N 1077252

1◊ 13010Z5H004 RING SET, PISTON (STD) 2
1♦ 13011ZJ1841 RING SET, PISTON (0.25) (OPTIONAL) 2

1♦ 13011ZJ1841 RING SET, PISTON (0.25) (OPTIONAL) ...........2................UP TO S/N 1026785

1◊ 13011Z5H004 RING SET, PISTON (0.25) (OPTIONAL) 1
1♦ 13012ZJ1841 RING SET, PISTON (O.50) (OPTIONAL) 2

1◊ 13012ZJ1841 RING SET, PISTON (O.50) (OPTIONAL) ...........2................UP TO S/N 1077252

1◊ 13012Z5H004 RING SET, PISTON (O.50) (OPTIONAL) ...........2................FROM S/N 1077253

1♦ 13013ZJ1841 RING SET, PISTON (0.75) (OPTIONAL) 2

1◊ 13013ZJ1841 RING SET, PISTON (0.75) (OPTIONAL) ...........2................FROM S/N 107752

1◊ 13013Z5H004 RING SET, PISTON (0.75) (OPTIONAL) ...........1................UP TO S/N 1026786

2♦ 13101ZJ1840 PISTON (STD) 2
2♦ 13102ZJ1840 PISTON (0.25) 2

2◊ 13102ZJ1840 PISTON (0.25) ...................................................2................UP TO S/N 1077252

2◊ 13102ZJ1841 PISTON (0.25) ...................................................2................FROM S/N 1077253

2♦ 13103ZJ1840 PISTON (0.50) 2

2◊ 13103ZJ1841 PISTON (0.50) ...................................................2................USE UP TO S/N 1026786

2◊ 13103ZJ1840 PISTON (0.50) ...................................................2................USE FROM S/N 1077252

2♦ 13104ZJ1840 PISTON (0.75) 2
2◊ 13104ZJ1841 PISTON (0.75) 2

2◊ 13104ZJ1840 PISTON (0.75) ...................................................2................USE FROM S/N 1077252

3 13111ZJ1840 PIN, PISTON 1

4 13200ZJ1841 ROD ASSY., CONNECTING (STD) ...................1................INCLUDES ITEMS W/$

5$ 90001ZN1000 BOLT, CONNECTING ROD, 6X37 4
6♦ 9460118000 CLIP, PISTON PIN (18MM) 4
6◊ 90551ZE1000 CLIP, PISTON PIN (18MM) 4

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 69

HONDA GX610K1VD/U1VD ENGINE — RECOIL STARTER ASSY.

PAGE 70 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 28400ZE3W01ZA STARTER ASSY., RECOIL *R8* (RED) .............1................INCLUDES ITEMS W/$

1◊ 28400ZE3W01ZP STARTER ASSY., RECOIL *R280* (RED) .........1................INCLUDES ITEMS W/$

2$♦ 28410ZE3W01ZA CASE, RECOIL STARTER *R8* (RED) 1
2$◊ 28410ZE3W01ZP CASE, RECOIL STARTER *R280* (RED) 1
3$ 28421ZE3W01 PULLEY, RECOIL STARTER 1
4$ 28422ZE2W01 RATCHET, STARTER 2
5$ 28441ZE2W01 SPRING, FRICTION 1
6$ 28442ZE2W01 SPRING, STARTER RETURN 1
7$ 28443ZE2W01 SPRING, RATCHET 2
8$ 28444ZE2W01 RETAINER, SPRING 1
9$ 28445ZE2W01 HOLDER, SPRING 1
10$ 28461ZE2W01 GRIP, STARTER 1
11$ 28462ZE3W01 ROPE, RECOIL STARTER 1
13$ 90004ZE2W01 SCREW, CENTER 1
14 9405006070 NUT, FLANGE (6X10) 3

♦GX610K1VD: Model GAC9.7HZ JULY. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ FEB. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 71

HONDA GX610K1VD/U1VD ENGINE — MUFFLER ASSY.

PAGE 72 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 18310ZJ1013 MUFFLER COMP. 1
3 18321ZJ1003 PROTECTOR,MUFFLER 1
5 18338ZJ1841 STAY, MUFFLER 1
6 18396ZJ1003 BAND ASSY. 1
7 957010600800 BOLT, FLANGE (6X8) 6
8 957010801400 BOLT, FLANGE (8X14) 4
9 957010802000 BOLT, FLANGE (8X20) 4
10 18330ZJ1841 PIPE COMP., EX (HIGH-R) 1
11 18355ZJ1003 ARRESTER, SPARK 1
12 90009ZJ1801 SCREW 1

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 73

HONDA GX610K1VD/U1VD ENGINE — AUTO THROTTLE ASSY.

PAGE 74 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — AUTO THROTTLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 36337ZJ1840 PLATE SOLENOID 1
2 36350ZJ1841 SOLENOID ASSY., ROTARY 1
3 90202ZJ1840 NUT, SPECIAL CAP 2
4 90654SA4003 CLIP, WIRE HARNESS, 6MM, WHITE 2
5 90686459711 PURSE, LOCK, 8MM 2
6 91402ZJ1841 CLIP, PURSE LOCK 1

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 75

HONDA GX610K1VD/U1VD ENGINE — STARTER MOTOR ASSY.

PAGE 76 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — STARTER MOTOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1#$ 30201PH9004 RING, SNAP 1

2# 30202PZ1003 COLLAR SET, CLUTCH STOP ..........................1................INCLUDES ITEM W/$

3♦ 31200ZJ1841 MOTOR ASSY., STARTER .................................1................INCLUDES ITEMS W/#

3◊ 31200ZJ1842 MOTOR ASSY., STARTER .................................1................UP TO S/N 1022942

.............................................................................................INCLIDES ITEMS W/#

3◊ 31200ZJ1841 MOTOR ASSY., STARTER .................................1................FROM S/N 1064272

.............................................................................................INCLIDES ITEMS W/#

4# 31203PH904 LEVER, PINION DRIVE 1
5♦# 31204ZJ1H01 SWITCH ASSY., MAGNET 1

5◊ # 31204ZJ1H01 SWITCH ASSY., MAGNET.................................1................UP TO S/N 1064272

5◊ # 31204ZJ1H02 SWITCH ASSY., MAGNET.................................1................FROM S/N 1064273

6# 31206ZG4801 ARMATURE COMP. 1
7# 31207ZJ1H01 CLUTCH., OVERRUNNING 1
8#% 31211PH9004 BRUSH 4
9# 31212PH9004 SPRING, BRUSH 4
10# 31213P64N01 COVER 1
11# 31214PH9004 BOLT 2

12# 31218P64N01 YOKE COMP. ......................................................1................INCLUDES ITEM W/%

13# 31220PH9004 NUT, HEX 8 MM 1
14# 31223PA0006 NUT, HEX 2
15# 31231PH9004 HOLDER, BRUSH 1
16# 31233PH9004 INSULATOR, BRUSH HOLDER 1
17♦# 31234ZJ1H01 COVER, TERMINAL 1

17◊ # 31234ZJ1H01 COVER, TERMINAL ..........................................1................UP TO S/N 1064272

17◊ # 31234ZJ1H02 COVER, TERMINAL ..........................................1................FROM S/N 1064273

18# 91002ZG4801 BEARING A 1
19# 94001082000S NUT, HEX 8 MM 1
20# 9411108000 WASHER, SPRING, 8 MM 1
21 9430110120 DOWEL PIN, 10X12 2
22 957010811000 BOLT, FLANFE 8X110 1

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 77

HONDA GX610K1VD/U1VD ENGINE — FUEL PUMP ASSY.

PAGE 78 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — FUEL PUMP ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 16700ZJ8003 PUMP ASSY., FUEL ..........................................1................USE UP TO S/N 2022976

1♦ 16700ZJ8013 PUMP ASSY., FUEL ..........................................1................USE FROM S/N 2022977

1◊ 16700ZJ8013 PUMP ASSY., FUEL 1
2 16711ZJ1840 STAY, FUEL PUMP 1
3♦ 16850ZJ1840 TUBE COMP., FUEL (A) 1

3◊ 16850Z6C841 TUBE COMP., FUEL (A) ....................................1................USE UP TO S/N 1013142

3◊ 16850Z6C841 TUBE COMP., FUEL (A) ....................................1................USE S/N's 1013143~1089491

3◊ 16850Z6C842 TUBE COMP., FUEL (A) ....................................1................USE FROM S/N 1089492

4♦ 16852ZJ1840 TUBE B, FUEL 1

4◊ 16852ZJ1840 TUBE B, FUEL ...................................................1................USE UP TO S/N 1013142

4◊ 16852ZJ1841 TUBE B, FUEL ...................................................1................USE FROM S/N 1072338

5 16882ZJ1840 TUBE, DIAPHRAGM 1
6 16910ZE8015 STRAINER COMP., FUEL 1
7 19111MF5000 GROMMET, RESERVE TANK 1
8 90014952000 BOLT, FLANGE (6X14) 1
9 90617SA0003 CLIP, WIRE HARNESS 1
10 91601ZJ1840 GROMMET, PUMP STAY 1
11 938940601600 SCREW-WASHER, 6X16 2
12 9500202080 CLIP, TUBE (B8) 1
13 9500202100 CLIP, TUBE (B10) 1
14 9500250000 CLIP, TUBE (C9) 1
21 9500202100 CLIP, TUBE (B10) 1
23 9500202080 CLIP, TUBE (B8) 1

25◊ 950024080008 CLAMP, TUBE (D8) ............................................2................USE UP TO S/N 1002961

26◊ 950024085008 CLAMP, TUBE (D8.5) .........................................2................USE FROM S/N 1002962

32◊ 16855Z6C841 TUBE COMP. B, FUEL .......................................1................USE S/N's 1072339~1089491

32◊ 16855Z6C842 TUBE COMP. B, FUEL .......................................1................USE FROM S/N 1089492

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 79

HONDA GX610K1VD/U1VD ENGINE — RECTIFER ASSY.

PAGE 80 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — RECTIFER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1# 31620881A02 RECTIFER ASSY., REGULATOR 1

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 81

HONDA GX610K1VD/U1VD— ENGINE DECALS ASSY.

PAGE 82 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD— ENGINE DECALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 87101ZJ0830 EMBLEM (18.0) .................................................1................USE UP TO S/N 2021866

1♦ 87101ZJ0831 EMBLEM (18.0) .................................................1................USE FROM S/N 2021867

1◊ 87101ZJ0831 EMBLEM (18.0) .................................................1................USE UP TO S/N 1020628

1◊ 87101ZJ0832 EMBLEM (6X610) 1

2♦ 87152ZJ0000 LABEL SPECIFICATION ....................................1................USE UP TO S/N 2017952

2♦ 87152ZJ0010 LABEL SPECIFICATION (GX610) .....................1................USE UP TO S/N 2017953

2◊ 87152ZJ0010 LABEL SPECIFICATION (GX610) 1
3♦ 87532ZH8810 MARK, OIL ALERT, EXTERNAL 1
4♦ 87106737J00 MARK, FUEL WARNING 1
5♦ 87539737J00 MARK, HEAT CAUTION 1
6♦ 87561733J00 MARK EXHAUST WARNING 1

7◊ 87516ZH7000 MARK OPERATOR CAUTION (ENGLISH) ........1................USE UP TO S/N 1036507

7◊ 87516ZH7010 MARK OPERATOR CAUTION (ENGLISH) ........1................USE FROM S/N 1036508

7◊ 87516ZH7810 MARK OPERATOR CAUTION (PICTOGRAPH) 1

8◊ 87516ZH7801 MARK OPERATOR CAUTION (FRENCH) .........1................USE UP TO S/N 1111458

9◊ 87519ZH7000 MARK OPERATOR CAUTION (PICTOGRAPH) 1................USE UP TO S/N 1111458

♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW

◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 83

HONDA GX610K1VD/U1VD ENGINE — TOOL KIT

PAGE 84 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

HONDA GX610K1VD/U1VD ENGINE — TOOL KIT

NO. PART NO. PART NAME QTY. REMARKS

1 89000ZE1000 TOOL KIT ...........................................................1................INCLUDES ITEMS W/#

2# 89218ZE1000 WRENCH COMP. (SPARK PLUG) 1
3# 89219805000 HANDLE, BOX WRENCH 1
4# 9900110120 SAPNNER, 10X12 1
5# 9900114170 SAPNNER, 14X17 1
6# 9900802300 BAG TOOL 1

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 85

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

5. Par ts must be in new and resalable

Multiquip reserves the right to quote and

who use our products as integral parts of their

LIMITATIONS OF SELLER’S LIABILITY

liable for loss of profi t or good will or for any

connection with the sale of its products. Apart

statutory, which extend beyond the description

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All ship ments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be acce pted and
credit will be allowed, subject to the following
provisions:

1. A Returne d Material Autho riza tion
must be approved by Multiquip prior to
shipment.

2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defi nes item numbers,
quantities, and descriptions of the items
to be returned.

a. The parts numbers and descriptions

b. The list must be typed or computer

c. The list must state the reason(s)

d. The list must reference the sales

e. The list must include the name

3. A copy of the Return Material Authorization
must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

must match the current parts price
list.

generated.

for the return.

ord e r ( s) or i n v o i c e( s ) u n de r
which the items were originally
purchased.

and phone number of the person
requesting the RMA.

co ndit ion, in th e origin al Multiq uip
package (if any), and with Multiquip part
numbers clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is in the

price book and shows as being
replaced by anoth er item, it is
obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.

c. Any line item with an extended

deal e r net pric e of less th an
$5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notifi ed of any material
received that is not acceptable.

8. Suc h mat eri al will be held for five
working days from notifi cation, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.

9. Credit on returned parts will be issued
at dealer net price at time of the original
pur ch a s e, less a 15 % restocking
charge.

10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

11. Credit issued will be applied to future
purchases only.

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a
specifi c date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.

sell direct to Government agencies, and to
Original Equipment Manufacturer accounts

own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.

Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be

other special, consequential or incidental
damages.

LIMITATION OF WARRANTIES

No warran ties, expr ess or implie d, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
auth orize s any per son to ass ume for it
any other obligation or liability whatever in

from such written statement of warrant y,
there are no warranties, express, implied or

of the products on the face hereof.

Effective: February 22, 2006

PAGE 86 — GAC9.7HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #2 (03/31/10)

NOTES

GAC9.7HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (03/31/10) — PAGE 87

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Offi ce MQ Parts Department

18910 Wilmington Ave.
Carson, CA 90746
Contact: [e-mail]

Mayco Parts Warranty Department

Tel. [phone]
Fax [phone]

800-427-1244
310-537-3700

Fax: [phone]
Fax: [phone]

800-306-2926
310-537-3700

Service Department Technical Assistance

800-421-1244
310-537-3700

Fax: [phone]
Fax: [phone]

Fax: [phone] Fax: [phone]

800-421-1244, Ext. 279
310-537-3700, Ext. 279

Fax: [phone]

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Offi ce

Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: [e-mail]

Tel: [phone]
Fax: [phone]

Unit 2, Northpoint Industrial Estate,
Global Lane,
Dukinfi eld, Cheshire SK16 4UJ
Contact: [e-mail]

Tel: [phone]
Fax: [phone]

CANADA

Multiquip

4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [e-mail]

© COPYRIGHT 2010, MULTIQUIP INC.

of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

Tel: [phone]
Tel: [phone]
Fax: [phone]

in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is: