Multiquip GAC3.6HZ User Manual

OPERATION AND PARTS MANUAL

MODEL GAC3.6HZ

PORTABLE GENERATOR

(HONDA GX240 GASOLINE ENGINE)

Revision #1 (03/31/10)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

TABLE OF CONTENTS

GAC3.6HZ Portable 60 Hz
Generator

Table Of Contents .................................................... 2

Parts Ordering Procedures ...................................... 3

Safety Information ................................................ 4-8

Specifications (Generator) ..................................... 12

Specifications (Engine) .......................................... 11

Dimensions ............................................................ 12

Installation ........................................................14-15

General Information ............................................... 16

Components (Generator) .................................. 17-18

Inspection/Setup ............................................... 19-20

Operation .......................................................... 22-23

Operation/Shutdown .............................................. 23

Preparation For Long Term Storage ...................... 24

Maintenance ..................................................... 25-26

Generator Wiring Diagram .................................... 27

Troubleshooting (Engine) .................................. 28-29

Troubleshooting (Generator) .................................. 30

Explanation Of Code In Remarks Column ............ 32

Suggested Spare Parts ......................................... 33

Honda GX240K1EDN2/
GX240U1EDN2 Engines

Cylinder Head Assembly .................................. 44-45

Cylinder Barrel Assembly ................................. 46-47

Crankcase Cover Assembly ............................. 48-49

Crankshaft Assembly ........................................ 50-51

Piston Assembly ............................................... 52-53

Camshaft Assembly .......................................... 54-55

Recoil Starter Assembly ................................... 56-57

Fan Cover Assembly ......................................... 58-59

Carburetor Assembly ........................................ 60-63

Air Cleaner Assembly ....................................... 64-65

Flywheel Assembly ........................................... 66-67

Ignition Coil Assembly ...................................... 68-69

Governor Control Assembly..............................70-71

Auto Throttle Assembly ..................................... 72-73

Fuel Cock Assembly ......................................... 74-75

Decal Assembly ................................................ 76-77

Tool Kit .............................................................. 78-79

Terms And Conditions Of Sale — Parts ................ 80

Component Drawings

Nameplate and Decals Assembly ..................... 34-35

Generator Assembly ......................................... 36-37

Control Box Assembly ...................................... 38-39

Muffler Assembly .............................................. 40-41

Pipe Frame Assembly ....................................... 42-43

NOTICE

Specifications and part numbers are subject to change
without notice.

PAGE 2 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

Ordering parts has never been easier!

If you have an MQ Account, to obtain a Username

Effective:

PARTS ORDERING PROCEDURES

Choose from three easy options:

January 1st, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specifi cation Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

and Password, E-mail us at: parts@multiquip.

com.

To ob ta in an MQ Acc o unt , co nt act your
District Sales Manager for more information.

Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*

Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.

Note: Discounts Are Subject To Change

Note: Discounts Are Subject To Change

When ordering parts, please supply:

❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL

■ Priority One ✓ Truck

■ Ground

■ Next Day

■ Second/Third Day

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 3

SAFETY INFORMATION

Do not operate or service the equipment before reading the

Potential hazards associated with the operation of this

entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

PAGE 4 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SAFETY INFORMATION

GENERAL SAFETY







 NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

Also, know the

and

This information will be invaluable in

emergency or safety devices.

Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these

ensure generator is on level ground before use.

keep the machine in proper running condition.

store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel

CAUTION

 NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the infl uence of

drugs or alcohol.

ALWAYS check the equipment for loosened threads or
bolts before starting.

DO NOT use the equipment for any purpose other than

its intended purposes or applications.

to the equipment and/or injury to user may result.

 ALWAYS know the location of the nearest

fi re extinguisher.

 ALWAYS know the location of the nearest

fi rst aid kit.

 ALWAYS know the location of the nearest

phone or keep a phone on the job site.
phone numbers of the nearest ambulance, doctor

fi re department.

the case of an emergency.

GENERATOR SAFETY

DANGER

 NEVER operate the equipment in an explosive

atmosphere or near combustible materials. An
explosion or fi re could result causing severe

bodily harm or even death.

WARNING

NOTICE

This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and

safety decals when they become diffi cult read.

Manufacturer does not assume responsibility for any

accident due to equipment modifi cations. Unauthorized
equipment modifi cation will void all warranties.

 NEVER disconnect any

These devices are inten ded for operator safety.

devices will void all warranties.

CAUTION

 NEVER lubricate components or attempt service on a

running machine.

NOTICE

 ALWAYS

 ALWAYS

 Fix damage to machine and replace any broken parts

immediately.

 ALWAYS

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 5

SAFETY INFORMATION

ENGINE SAFETY





from the engine exhaust. Spark arresters are qualifi ed

add fuel to equipment if it is placed inside truck

start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors

overfi ll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

to prevent accidental discharge of sparks or fl ames

DANGER

 The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can
cause death if inhaled.

The engine of this equipment
requires an adequate free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.

WARNING

 NEVER operate the engine with heat shields or

guards removed.

 DO NOT remove the engine oil drain plug while

the engine is hot. Hot oil will gush out of the engine
crankcase and severely scald any persons in the general
area of the generator.

and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
local Health and Safety Administrator.

FUEL SAFETY

DANGER

 DO NOT

bed with plastic liner. Possibility exists of explosion or
fi re due to static electricity.

CAUTION

NEVER touch the hot exhaust manifold,

muffl er or cylinder. Allow these parts to cool
before servicing equipment.

NOTICE

 NEVER run engine without an air fi lter or with a dirty air

fi lter. Severe engine damage may occur. Service air fi lter
frequently to prevent engine malfunction.

NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.

 State Health Safety Codes and Public Resources

Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed

 DO NOT

can cause an explosion if ignited.

 ALWAYS refuel in a well-ventilated area, away from

sparks and open fl ames.

 ALWAYS use extreme caution when working with

fl ammable liquids.

 DO NOT fi ll the fuel tank while the engine is running

or hot.

 DO NOT

the ignition system.

 Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and fl ames.

PAGE 6 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SAFETY INFORMATION

 NEVER use fuel as a cleaning agent.

 Make sure power cables are securely connected to the

make certain that proper power or extension

cord has been selected for the job. See Cable Selection

make sure that electrical circuits are properly

Severe injury or death by

can result from operating an ungrounded

drop the battery. There is a possibility that the

charge battery if frozen. Battery can explode.

keep the battery charged. If the battery is not

environment to avoid the risk of a dangerous concentration

 DO NOT smoke around or near the

equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a

hot engine.

ELECTRICAL SAFETY

DANGER

 Turn generator and all circuit breakers OFF before

performing maintenance on the generator or making
contact with output receptacles.

 NEVER insert any objects into the

output receptacles during operation.
This is extremely dangerous. The
possibility exists of electrical shock,
electrocution or death.

 Backfeed to a utility system can cause

electrocution and/or property damage.
NEVER connect the generator to a

building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance with
all applicable laws and electrical codes. Failure to do so
could result in electrical shock or burn, causing serious

injury or even death.

Power Cord/Cable Safety

DANGER

 NEVER let power cords or cables lay in water.

 NEVER stand in water while AC power from the

generator is being transferred to a load.

 NEVER use damaged or worn cables or cords when

connecting equipment to generator. Inspect for cuts in
the insulation.

 NEVER grab or touch a live power

cord or cable with wet hands. The
possibility exists of electrical shock,

electrocution or death.

generator’s output receptacles. Incorrect connections
may cause elect r i cal sho ck and dama ge to the
generator.

NOTICE

 ALWAYS

Chart in this manual.

Grounding Safety

DANGER

 ALWAYS

grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
before operating generator.

electrocution

generator.

 NEVER use gas piping as an electrical ground.

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

 DO NOT

battery will explode.

 DO NOT expose the battery to open fl ames,

sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.

 DO NOT

When frozen, warm the battery to at least 61°F (16°C).

WARNING

 ALWAY S wear sa fety gl a ss e s when

handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.

 Use well-insulated gloves when picking up the battery.

 ALWAYS

charged, combustible gas will build up.

 ALWAYS recharge the battery in a well-ventilated

of combustible gasses.

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 7

 If the battery liquid (dilute sulfuric acid) comes into

contact with clothing or skin, rinse skin or clothing

ENVIRONMENTAL SAFETY

pour waste, oil or fuel directly onto the ground,

immediately with plenty of water.

SAFETY INFORMATION

NOTICE

 If the battery liquid (dilute sulfuric acid) comes into

contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.

CAUTION

 ALWAYS disconnect the NEGATIVE battery terminal

before performing service on the generator.

 ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

TRANSPORTING SAFETY

CAUTION

 NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

 Before lifting, make sure that the equipment parts (lifting

bail if equipped) are not damaged and screws are not
loose or missing.

 Dispose of hazardous waste properly.

Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.

 DO NOT use food or plastic containers to

dispose of hazardous waste.

 DO NOT

down a drain or into any water source.

 Always make sure crane or lifi tng device has been

properly secured to the lifting bail (hook) of the
equipment.

 ALWAYS shutdown engine before transporting.

 NEVER lift the equipment while the engine is running.

 Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

 Use adequate lifting cable (wire or rope) of suffi cient

strength.

 Use one point suspension hook and lift straight

upwards.

 DO NOT lift machine to unnecessary heights.

 ALWAYS tie down equipment during transport by

securing the equipment with rope.

PAGE 8 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

NOTES

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 9

AC Generator

60 Hz AC Power Sourc

SPECIFICATIONS (GENERATOR)

Table 1. Specifications (Generators)

Model GAC3.6HZ

Type Brushless Revolving Field Type

Excitation Solid State, Statically Excited System

Speed 3,600 RPM

Cooling System Self-Ventilation

Continuous Power Output 3.2 kW

Max Power Output 3.6 kW

Rated Voltage 120/240V

Current Max/Continuous (120V) 30.0/26.6 amps

Current Max/Continuous (240V) 15.0/13.3 amps

Phase Single Phase (4 wire)

Frequency 60 Hz

Power Factor 1

Dimensions
(L x W x H)

Dry Net Weight

25.0 x 19.75 X 18.75 in.
(635 X 501 X 476 mm)

165 lbs. (75 kg.)

NOTICE

In keeping with Multiquip's policy of constantly
improving its products, the specifications quoted herein
are subject to change without prior notice.

PAGE 10 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

SPECIFICATIONS (ENGINE)

Table 2. Specifications (Engine)

Engine

Dimensions
(L x W x H)

Dry Net Weight

Model

Type

Air-cooled 4 stroke, Single Cylinder, OHV,

Bore X Stroke

Displacement 14.75 cu-in (242 cm

HONDA GX240K1EDN2
HONDA GX240U1EDN2

Horizontal Shaft Gasoline Engine

2.87 in. X 2.28 in.

(73 mm x 58 mm.)

3

)

Max Output 8.0 H.P./3600 R.P.M.

Fuel Unleaded Automobile Gasoline

Fuel Capacity 5 gallons (19 liters)

Lube Oil Capacity 1.16 quarts (1.1 liters)

Oil Alert System Yes

Speed Control Method Centrifugal Fly-weight Type

Starting Method Recoil Start

15.0 x 16.9 X 16.6 in.

(380 X 430 X 422 mm)

55.1 lbs. (25 kg.)

Effects of Altitude and Heat

The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at
ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with
a barometric reading of 29.92 inches and a temperature of 60° F (15.5° C).

Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and
1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C).

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 11

18.9 IN

(480 MM.)

AC CIRCUIT BREAKER

INTERRUPTEUR DE

COURANT PRINCIPAL

NEUTRALBONDED TO FRAME
NEUTREMIS A LA MASSEA
LACARCASSE DU MOTEUR

25.0 IN

(635 MM.)

DIMENSIONS

3600

GAC-3.6H

V

ACVOLTMETER

VOLTOMETRECA

POWERED by

Honda Engines

211052

MARCHE

120

ARRET

IDLE
CONTROL

CONTROL

DERALENTI

240V

ON

OFF

GRPRISE DE

TERRE

MARCHE

ARRET

OPERATION

SWITCH

INTERRUPTEUR

DEOPERATION

ON

OFF

OFF

120V

19.68 IN

(500 MM.)

Figure 1. Dimensions

PAGE 12 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

NOTE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 13

CONNECTING THE GROUND

The nut and ground terminal on the generators should
always be used to connect the generators to a suitable
ground. The ground cable sho uld be #8 size wire
minimum.

At the generator, connect the terminal of the ground cable
between the lock washer and the nut (Figure 2) and tighten
the nut fully. Connect the other end of the ground cable to
a suitable earth ground (ground rod).

OFF

ACCIRCUIT BREAKER

INTERRUPTEURDE

COURANTPRINCIPAL

NEUTRALBONDED TO FRAME
NEUTREMIS A LAMASSE A
LACARCASSE DU MOTEUR

V

ACVOLTMETER

VOLTOMETRECA

GAC-3.6H

POWERED by

Honda Engines

211052

MARCHE

120

ARRET

CONTROL

CONTROL

DERALENTI

IDLE

3600

MARCHE

ON

OFF

ARRET

INTERRUPTEUR
DEOPERATION

OPERATION

SWITCH

INSTALLATION

ON

OFF

GENERATOR
GROUND LUG

GROUND

CABLE

#8 MINIMUM

REFERENCE
NEC 250-52(C)

240V

120V

GRPRISE DE

TERRE

8 FT. MINIMUM

GROUND ROD

FOR EARTH

GROUND

CONNECT TO

BUILDING

GROUND

IF REQUIRED

Figure 2. Generator Grounding

PAGE 14 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

INSTALLATION

OUTDOOR INSTALLATION

If possible install the generator in a area that is free of
debris, bystanders, and overhead obstructions. Make sure
the generator is on secure level ground so that it cannot
slide or shift around.

The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and
grounding.

Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.

INDOOR INSTALLATION

WARNING

Pay close attention to ventilation when
operating the generator inside tunnels
and caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area

GENERATOR GROUNDING

To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.

Article 250 (Grounding) of the National Electrical Code
(NEC) provides guide lines for proper grounding and
specifies that the cable ground shall be connected to the
grounding system of the building as close to the point of
cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following
grounding requirements:

1. Use one of the following wire types to connect the
generator to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger.

b. Aluminum - 8 AWG (8.4 mm2) or larger.

2. When grounding the generator (Figure 2) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the
other end of the ground cable to earth ground.

3. NEC article 250-52(c) specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.

Exhaust gases from gas engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust
fumes must be vented to the outside. The engine should
be installed at least two feet from any outside wall. Using
an exhaust pipe which is too long or too small can cause
excessive back pressure which will cause the engine to
heat excessively and possibly burn the valves.

PLACEMENT

The generators should always be placed on a flat level
surface when it is running. DO NOT place the generators
on slopes, the possibility exists that the generators could
slide.

DANGER

An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.

NOTICE

When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 15

GAC3.6HZ FAMILIARIZATION

Generator

The Multiquip GAC3.6HZ generator has been designed
as a portable dual purpose power source for 60 Hz (single
phase) lighting facilities, power tools, submersible pumps
and other industrial and construction machinery.

These generators are mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generators to protect against damage. See Figures 3, and
4 for the basic controls and indicators for the generator.

These portable generators are supplied with a electrical
control box. To reduce vibration caused by the engine, the
control box is also placed on rubber isolators.

Control Box

GENERAL INFORMATION

DANGER

Before connecting this generators to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.

Serious injury or death may result without this transfer
switch.

The control box is provided with the following:

 240V twist-lock output receptacle (single phase).

 120V twist-lock receptacle (single phase).

 120V GFCI receptacle.

 15 Amp Main Circuit Breaker.

 AC Voltmeter

 Ground Terminal

 Idle Control Switch

 Operation Switch

PAGE 16 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

COMPONENTS (GENERATOR)

3600

GAC-3.6H

V

ACVOLTMETER

VOLTOMETRECA

POWERED by

Honda Engines

211052

MARCHE

120

ARRET

IDLE
CONTROL

CONTROL

DERALENTI

240V

ON

OFF

GRPRISE DE

TERRE

MARCHE

ARRET

OPERATION

SWITCH

INTERRUPTEUR
DEOPERATION

ON

OFF

2
3
4
5
6

1

OFF

AC CIRCUIT BREAKER

INTERRUPTEUR DE

COURANT PRINCIPAL

NEUTRALBONDED TO FRAME
NEUTREMIS A LA MASSEA
LACARCASSE DU MOTEUR

120V

9

Figure 3. Generator Components

1. Main Breaker – 2-pole, 15 amp circuit breaker protects
the generator from short circuiting or overloading.
When star ting the generator always have circuit
breaker placed in the OFF position.

2. Idle Control Switch – The generator is provided with
an automatic idle control device for noise suppression
and reduced fuel consumption. The automatic idle
control automatically engages under a no-load
condition.

With the automatic idle control switched ON, the
engine revolutions will automatically drop to about
2600 rpm (low-speed operation) within 3 seconds
after the load stops. When the operation is resumed,
the engine speed is automatically increased to about
3600 rpm (high-speed operation) as soon as the load
is connected.

3. Operation Switch – Place switch in ON position (up)
for normal operation. To turn-off the generator, place
switch in OFF position (down).

8

7

4. AC-Voltmeter – Indicates (with a mark) the rated 60 Hz
(single-phase) output voltage. In addition the voltmeter
can also be used as a diagnostic tool. If the voltmeter
indicator (needle) is below the rated voltage, engine
problems may exist (low/high RPM's).

To prevent damage to the generator or power tools
due to low output voltage, turn the generator OFF and
consult your authorized Multiquip service dealer.

5. 240V Output Receptacle – NEMA L6-20R twist-lock
receptacle will provide 240V @ 20 amps, 60 Hz.

6. GFCI Ground – GFCI ground connection point.

7. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide 120V @ 30 amps, 60 Hz.

8. GFCI Duplex Receptacle – NEMA 5-15R, GFCI
receptacle will provide 120V @ 15 amps.

9. Chassis Ground – This ground connection point
should be connected to a good earth ground (ground
rod).

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 17

COMPONENTS (GENERATOR)

Figure 4. Generator Components (Continued)

10. Spark Plug – Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.

11. Muffler/Heat Shield – Used to reduce noise and
emissions. NEVER touch this heat shield when the
generator/welder is in use. Always allow time for engine
to cool before servicing.

12. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of air
filter cannister to gain access to filter element. NEVER
run the engine without an air cleaner.

13. Fuel Tank Cap – Remove cap to add unleaded
gasoline to the fuel tank. Replenish with clean unleaded
gasoline. Make sure cap is tightened securely. DO
NOT over fill.

14. Choke Lever – Used for starting the engine. Close
the choke lever when starting a cold engine or in
cold weather conditions. The choke enriches the fuel
mixture. Open the choke lever if starting a warm engine
or in warm weather conditions.

15. Fuel Cock Lever – Turn lever downward to start (down)
the flow of fuel into the carburetor. Turn upward to stop
(up) the flow of fuel.

16. Engine Oil Filler Cap – Remove cap/dipstick when
the adding of engine oil is required. See Table 4 for
recommended type engine oil.

17. Engine Oil Drain Plug – Remove drain plug when
draining of the oil from the engine crankcase is
required. Fill with recommeded type oil as listed in
Table 4.

18. Recoil Starter (pull rope) – Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.

19. Fuel Tank – Fuel tank capacity is 5 gallons (19 liters)

20. Fuel Gauge – This gauge is located on top of the fuel
tank. Read this gauge to determine when fuel is low.

NOTICE

This HONDA engine is equipped with a low oil shutdown
capability. A built in sensor will automatically turn off the
engine should the oil level fall below a safe operating
condition. Make sure the generators is placed on level
ground. Placing the generators on level ground will
ensure that the low oil sensor will function properly.

PAGE 18 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

GENERAL INSPECTION PRIOR TO OPERATION

Ground Power Tools

When using power tools or electrical equipment requireing
AC power from the generator, make sure power tool cord
has a ground pin or is double insulated as shown in Figure 5.

INSPECTION/SETUP

NOTICE

Double-insulated power tools and small appliances
have specially insulated housings that eliminate the
need for a ground pin. These types of double-insulated
power cords are designed so that no part of the device
will be electrically live even if the internal insulation fails.

Extension Cable

When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage drop
between the generators and point of use (load) is held to
a minimum. Use the cable selection chart (Table 3) as a
guide for selecting proper cable size.

DANGER

NEVER use power tools or equipment that do not

have a ground capability, the possibility exists of
electrocution, electrical shock or burn, which can cause
severe bodily harm or even DEATH!

Main Circuit Breaker

ALWAYS place the main circuit breaker in the OFF position

Figure 5. Ground Pin

Table 3. Cable Selection (60 Hz, Single Phase Operation)

Current In

Amperes

2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.

5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.

7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.

10 1200 2400 250 ft. 150 ft. 100 ft.

15 1800 3600 150 ft. 100 ft. 65 ft.

20 2400 4800 125 ft. 75 ft. 50 ft.

CAUTION: Equipment damage can result from low voltage.

Load In Watts Maximum Allowable Cable Length

120 Volts 240 Volts #10 Wire #12 Wire #14 Wire

prior to starting the engine.

#16 Wire

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 19

Before Starting

1. Read safety instructions at the beginning of manual.

2. Clean the generator, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air
cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with
dry compressed air.

5. Check fastening nuts and bolts for tightness

Engine Oil Check

1. To check the engine oil level, place the generator on
secure level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe clean.

INSPECTION/SETUP

Figure 7. Engine Oil Dipstick(Oil Level)

Table 4. Oil Type

Season Temperature Oil Type

Summer 25°C or Higher SAE 10W-30

Spring/Fall 25°C~10°C SAE 10W-30/20

Winter 0°C or Lower SAE 10W-10

Fuel Check

Figure 6. Engine Oil Dipstick Removal

3. Insert and remove the dipstick without screwing it
into the filler neck. Check the oil level shown on the
dipstick.

4. If the oil level is low (Figure 7), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity is 1.16 quarts (1.1 liters).

1. Close the fuel cock before filling the fuel tank.

2. Remove the fuel cap located on top of fuel tank.

3. Read the fuel gauge located on top of the fuel tank
(Figure 8) to determin if the fuel level is low. If fuel is
low, replenish with clean unleaded fuel.

Figure 8. Fuel Gauge

4. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. DO NOT fill the tank beyond
capacity. Wipe up any spilled fuel immediately!

PAGE 20 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

OPERATION

This section is intended to assist the operator with the initial
start-up of the portable generator. It is extremely important
that this section be read carefully before attempting to use
the generators in the field.

Before Starting the Engine

1. Be sure to disconnect all electrical loads from the
generators prior to starting the engine.

2. NEVER start the engine with the main circuit breaker
in the ON position. Always place this circuit breaker
(Figure 9) in the OFF position before starting.

Figure 9. Main Circuit Breaker (OFF)

Starting the Engine

3. Place the choke lever (Figure 11) in the OPEN position
if starting a warm engine or the temperature is warm.

4. Place the generator's operation switch (Figure 12) in
the ON position.

Figure 12. Operation Switch (ON)

5. Grasp the starter grip (Figure 13) and slowly pull it out.
The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.

1. Place the engine fuel valve lever (Figure 10) to the ON
position.

Figure 10. Engine Fuel Valve Lever (ON)

2. Place the choke lever (Figure 11) in the CLOSED
position if starting a cold engine.

Figure 13. Starter Grip

6. If the engine has started, slowly return the choke lever
(Figure 11) to the OPEN position. If the engine has not
started repeat steps 1 through 5.

NOTICE

DO NOT pull the starter rope all the way to the end.

DO NOT release the starter rope after pulling. Allow it

to rewind as soon as possible..

Figure 11. Choke Lever

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 21

OPERATION

7. Before the generators is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells,
fuel leaks, and noises that would associate with lose
components.

8. Place the idle control switch (Figure 14) in the OFF
(down) position. This will allow the engine speed to run
at about 3600 RPM's.

Figure 14. Idle Control Switch (OFF)

NOTICE

Placing the idle control switch in the OFF position
(Figure 14) allows the engine to operate at a maximum
speed of about 3600 RPM's.

When the idle control switch (Figure 15) is placed in the
up position (ON), the generator will run at idle speed
(2200 RPM's) until a load is applied, at that time the
engine speed will increase to 3600 RPM's as long as
a load is being applied.

additional verification of voltage, an external voltmeter
can be used to measure the output voltage as shown
in Figure 17.

Figure 17. 120V/GFCI Receptacles

11. Read the voltmeter on the front panel of the generator
(Figure 18) and verify that 240 VAC is present at the
240V twist-lock receptacle. Using an external voltmeter
verify that 240V is present at the 240V twist-lock
receptacle.

When the load is not in use, the engine speed will drop
back to the idle mode after about 3 seconds.

Figure 15. Idle Control Switch (ON)

9. Place main circuit breaker (Figure 16) in the ON
position.

Figure 16. Main Circuit Breaker (ON

10. Read the voltmeter on the front panel of the generator
(Figure 17) and verify that 120 VAC is present at the
120V twist-lock and GFCI duplex receptacles. For

Figure 18. 240V Twist-Lock Receptacle

NOTICE

When using a combination of dual receptacles, total
load should not exceed the rated capacity of the
generator.

12. Connecting of loads (power tools, lighting ect.) to the
generator receptacles can now be done.

PAGE 22 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

OPERATION/SHUTDOWN

Stopping the Engine

1. Place the main circuit breaker (Figure 19) in the OFF
position.

Figure 19. Main Circuit Breaker (OFF)

2. Place the idle control switch (Figure 20) in the OFF
position.

Figure 20. Idle Control switch (OFF)

3. Let the engine run at idle with no load for 2-3 minutes.

4. To shut-down the engine, place the generator's
operation switch (Figure 21) in the OFF position.

1. Place the generator's operation switch (Figure 21) in
the OFF position.

Figure 21. Operation Switch (OFF)

5. Place the engine fuel valve lever (Figure 22) in the OFF
position.

Figure 22. Engine Fuel Valve Lever (OFF)

6. Remove all loads from the generator.

Emergency Shutdown

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 23

PREPARATION FOR LONG TERM STORAGE

Generators Storage

For storage of the generating set for over 30 days, the
following is required:

 Drain the fuel tank completely, or add STA-BIL to the

fuel.

 Run the engine until the gasoline in the carburetor is

completely consumed.

 Completely drain the oil from the crankcase and refill

with fresh oil.

 Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into

the cylinder and crank slowly to distribute the oil.

 Slowly rotate the engine a few times with the starter rope

and install a new plug.

 Pull out the star ter rope slowly and stop at the

compression point.

 Clean all external parts of the generating set with a

cloth.

 Cover the generating set and store in a clean, dry

place.

PAGE 24 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

MAINTENANCE

Use Table 5 as a general maintenance guideline when
servicing your engine. For more detail engine maintenance
information, refer to the engine owner's manual supplied
with your engine.

Table 5. Engine Maintenance Schedule

DESCRIPTION

(3)

Engine Oil

Air Cleaner

All Nuts & Bolts

Spark Plug

Cooling Fins CHECK X

Spark Arrester CLEAN X

Fuel Tank CLEAN X

Fuel Filter CHECK X

Idle Speed CHECK-ADJUST X (2)

Valve Clearance CHECK-ADJUST X (2)

Fuel lines CHECK Every 2 years, replace if necessary (2)

(1) Service more frequently when used in DUSTY areas.

(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

OPERATION BEFORE

CHECK X

CHANGE

CHECK

CHANGE X (1)

RETIGHTEN IF

NECESSARY

CHANGE X

X X

X

REPLACE

FIRST

MONTH OR

10 HRS.

EVERY 3

MONTHS

OR 25 HRS.

EVERY 6

MONTHS

OR 50 HRS.

EVERY

YEAR OR

100 HRS.

EVERY

2 YEARS OR

200 HRS.

X

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 25

Maintenance

Perform the scheduled maintenance procedures as defined
by Table 5 and below:

Daily

 Thoroughly remove dirt and oil from the engine and

control area. Clean or replace the air cleaner elements
as necessary. Check and retighten all fasteners as
necessary.

Weekly

 Remove the fuel filter cap and clean the inside of the

fuel tank.

MAINTENANCE

Figure 24. Draining Engine Oil

Engine Air Cleaner

 Remove or clean the filter at the bottom of the tank.

 Remove and clean the spark plug (Figure 23), then adjust

the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.

Figure 23. Spark Plug Gap

Engine Oil

1. Drain the engine oil when the oil is warm as shown in
Figure 24.

2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.

1. Remove the air cleaner cover and foam filter element
as shown in Figure 25.

DANGER

DO NOT use gasoline as a cleaning

solvent, the possibility exists of fire or
explosion which can cause damage to
the equipment and severe bodily harm or
even DEATH!

2. Clean foam elemen t in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.

3. Replace engine oil with recommended type oil as listed
in Table 4. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.

4. Install drain bolt with sealing washer and tighten
securely.

PAGE 26 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

Figure 25. Engine Air Cleaner

GENERATOR WIRING DIAGRAM

SYMBOL PART NAME

Ar Armature Winding

Fg-PN Field Winding

EXW1~2 Excitation Winding

V AC Voltmeter (120/240)

Re1~2 Rectifier

CON1 Receptacle L5-30R

CON2 Receptacle L6-20R

CON3 Receptacle 5-15R

CB UPM-2 20A

CB1 CP-31E/15N 15A

SW1 Idle Control Switch

SW2 Operation Switch

RC Idle Control Device

S Idle Control Solenoid

GR Ground Terminal T-3830

C Capacitor 50V @ 1000µf

Symbol Color Symbol Color

BR BROWN Y YELLOW

GR GRAY LG LIGHT GREEN

Wiring Color Code

B BLACK R RED

L BLUE W WHITE

G GREEN LB LIGHT BLUE

V VIOLET O ORANGE

P PINK

Figure 26. Generator Wiring Diagram

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 27

TROUBLESHOOTING

Table 6. Engine Troubleshooting

Symptom Possible Cause Solution

Spark plug bridging? Check gap, insulation or replace spark plug.

Difficult to start. Fuel is
available but no SPARK
at spark plug.

Difficult to start. Fuel is
available and SPARK
is present at the spark
plug.

Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is normal.

Difficult to start. Fuel
is available, SPARK is
present at the spark
plug and compression
is low.

Carbon deposit on spark plug? Clean or replace spark plug.

Short circuit due to deficient spark plug
insulation?

Improper spark plug gap? Set to proper gap.

ON/OFF switch is shorted? Check switch wiring. Replace switch.

Ignition coil defective? Replace ignition coil.

Improper spark gap, points dirty? Set correct spark gap and clean points.

Condenser insulation worn or short
circuiting?

Spark plug wire broken or short circuiting? Replace defective spark plug wiring.

Wrong fuel type?

Water or dust in fuel system? Flush fuel system.

Air cleaner dirty? Clean or replace air cleaner.

Suction/exhaust valve stuck or protruded? Reseat valves.

Piston ring and/or cylinder worn? Replace piston rings or piston.

Cylinder head and/or spark plug not
tightened properly?

Head gasket and/or spark plug gasket
damaged?

Check spark plug insulation. Replace if
worn.

Replace condenser.

Flush fuel system and replace with correct
type of fuel.

Torque cylinder head bolts and spark plug.

Replace head and spark plug gaskets.

Fuel not available in fuel tank? Fill with correct type of fuel.

Fuel cock does not open properly?

No fuel present at
carburetor.

Weak in power.
Compression is proper
and does not misfire.

PAGE 28 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

Fuel filter clogged? Replace fuel filter.

Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.

Air in fuel line? Bleed fuel line

Air cleaner dirty? Clean or replace air cleaner.

Improper level in carburetor? Check float adjustment. Rebuild carburetor.

Defective spark plug? Clean or replace spark plug.

Apply lubricant to loosen fuel cock lever.
Replace if necessary.

TROUBLESHOOTING

Table 6. Engine Troubleshooting (Continued)

Symptom Possible Cause Solution

Weak in power.
Compression is proper
but misfires.

Engine overheats.

Rotational speed
fluctuates.

Recoil starter
malfunction.

Water in fuel system?

Dirty spark plug? Clean or replace spark plug

Ignition coil defective? Replace ignition coil.

Spark plug heat value improper? Replace with correct type of spark plug.

Incorrect type of fuel? Replace with correct type of fuel.

Cooling fins dirty? Clean cooling fins.

Governor adjusted correctly? Adjust governor

Governor spring defective? Replace governor spring.

Fuel flow restricted? Check entire fuel system for leaks or clogs.

Recoil mechanism clogged with dust and
dirt?

Spiral spring loose? Replace spiral spring.

Flush fuel system and replace with correct
type of fuel.

Clean recoil assembly with soap and water.

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 29

TROUBLESHOOTING

Table 7. Generator Troubleshooting

Symptom Possible Problem Solution

Low voltage Engine speed too low? Raise engine speed to rated RPM.

AC voltmeter not working? Replace Ac voltmeter.

Control box internal wiring
malfunction?

Low voltage. Engine speed normal
3650 RPM (unloaded), 2500 RPM
(idle)

Voltage output too high. Engine speed too high? Lower engine speed to rated RPM.

Voltage output too high. Engine speed
normal 3650 RPM (unloaded), 2500
RPM (idle)

Circuit breaker will not turn on "NO
LOAD"

Circuit breaker will turn on "LOADED"
but trips immediately.

Does not accelerate from low to high
"NO LOAD"

Defective ignition coil?

Rotor winding malfunction? Check or replace rotor.

Stator winding malfunction? Check or replace stator.

Leakage breaker malfunction? Check or replace CB1.

Full power switch malfunction?

Control box internal wiring
malfunction

Defective circuit breaker? Replace circuit breaker.

Overload Condition? Reduce load or replace breaker.

Load circuit is shorted? Check load circuit for short.

Stuck solenoid? Check solenoid.

Bad Idle control switch? Check or replace idle control switch.

Check control box wiring.

Check red and green ignition wires.
Replace ignition wires if necessary.

Check full power switch and full power
switch circuit.

Check control box wiring.

Idle control switch malfunction? Check or replace idle control switch.

Does not accelerate from low to high
"LOAD ACTIVE"

Does not decelerate no"VOLTAGE
OUTPUT".

Does not decelerate but has
"VOLTAGE OUTPUT".

PAGE 30 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

Idle control device malfunction? Check or replace idle control device.

Control box interal wiring defective? Check control box wiring.

Defective rotor windings? Check or replace rotor.

Defective solenoid? Check or replace solenoid.

Defective idle control device? Check or replace idle control device.

Defective solenoid? Check or replace idle control device.

Control box wiring malfunction?

Defective solenoid? Check or replace solenoid.

Idle control device malfunction? Check or replace idle control device.

Check control box wiring, replace any
defective components.

NOTES

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 31

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and

PART NO. Column

QTY. Column

— Item quantity can be indicated by a

A/R (As Required) is generally used for hoses or other

A blank entry generally indicates that the item is not sold
separately. Other entries will be clarifi ed in the “Remarks”

Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed

same unique symbol will be included when this item is

— Used to list an effective serial

— Indicates that the part

part is NOT used on a specifi c model or model number

available items. Examples include battery cables, shims,

— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available

remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.

Numbers Used

number, a blank entry, or A/R.

NOTICE

The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique

symbol

(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.

NOTICE

When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.

parts that are sold in bulk and cut to length.

Column.

REMARKS Column

to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the

purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”

Specifi c Model Number Use

is used only with the specifi c model number or model
number variant listed. It can also be used to show a

variant.

Indicated by:

Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.

A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarifi ed in the “Remarks” Column.

PAGE 32 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

“XXXXX ONLY”
“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of

and certain washers and nuts.

“Not Sold Separately”

for sale through Multiquip.

GAC3.6HZ PORTABLE 60 HZ GENERATOR WITH
HONDA GX240K1EDN2/GX240U1EDN2 GASOLINE
ENGINES

1 to 3 units

Qty. P/N Description

1............0810106004 ..........CAP FUEL TANK

1............0810107103 ..........FILTER FUEL

1............7895419004 ..........RUBBER SUSPENSION

4............1725419214 ..........RUBBER SUSPENSION

3............9807955846 ..........SPARK PLUG

1♦ .........15510ZE2043 ....... SWITCH ASSY., OIL ALERT

1◊ ........15510ZE2053 ....... SWITCH ASSY., OIL ALERT

2............28462ZE2W11 ......ROPE, RECOIL

3............17211899000 ........ELEMENT AIR CLEANER

NOTICE

Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.

SUGGESTED SPARE PARTS

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 33

S/N 5561008 AND BELOW

CAUTION

Do not use in rain or snow.

1

ATTENTION

Ne pas utiliser en cas de
pluie ou neige.

A3520000A

7

FUELCOCK

ROBINET’D ESSENCE

ON/OUVERT

OFF/
FERMER

A90820000

CAUTION/ATTENTION

HOT PARTS can burn skin.

DO NOT touch until the

has sufficiently cooled.lamp

Danger de brûlure, pièces chaudes.
Ne touchez pas avant que l’appareil

ne soit suffisamment refroidi.

WARNING/ATTENTION

Onlyoperate machine in well
ventilatedareas.
Donot inhale exhaust gases.
N’utilizezl’equipment que dans
desendroits bien aérés.

Nerespirez paz les gas d’échappement.

Onlyqualified personnel should install, use,

Dangerous

orservice this equipment.

Gas/Gas

Seulun personnel qualifié devrait avoir

dangereux

l’authorisationd’installer d’utilisier ou
deréparer cet équipement.

A63210090A

NAMEPLATE AND DECALS

3600

8

Insulation System --- B
Maximum ambient

2

A65200040A

3

Temperature --- 40°C (104°F)

Systéme d’insulation --- B
Températureambiante

maximum --- 40°C (104°F)

A33210030A

10

READ OWNER’S SERVICE MANUAL BEFORE OPERATING OR
SERVICING THIS MACHINE.

ALWAYSKEEP UNAUTHORIZED INEXPERICENCED
UNTRAINED PEOPLE AWAYFROM THIS MACHINE.

MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL
BEFORE THIS MACHINE IS STARTED. MAKE SURE ENGINE
IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED
BEFORE SERVICING THE MACHINE OR COMINGIN
CONTACTWITH ANY MOVINGPART. IF EQUIPMENT IS
POWERED BY AN ELECTRIC MOTOR DISCONNECT
ELECTRICAL PLUG.

NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING
ALWAYSSTOP ENGINE AND ALLOW ENGINE TO COOL
BEFORE ADDING FUEL OR OIL.

CAUTION

A55200070A

II est impératif de lire le manuel d’utilisation
avant d’utiliser ou de réparer cet équipement.

II est impératif degarder tout personnel non
authorisé ou non qualifié à distance de cet equipement.

Assurez vous que tout equipement de sécurité est
fonctionnel avant d’engager l’equipement. Assurez vous
que le moteur est éteint et que le fil de la bougie
est d’econnecté avant de réparer la machine ou vant
tout contact avec toute pièce en mouvement.
Si l’equipement est alimenté par unmoteur électrique
débranchez l’appareil.

Ne laissez jamis l’appareil sans supervision quand
il est en marche, II est impératif d’arrêter le
motour et de la laisser refroidir avant d’ajouter
de l’huile ou du carburant.

6

S/N 5561009~5582082

THE POSSIBILITY EXISTS OF IF
GENERATOR/WELDER IS NOT PROPERLY GROUNDED.
ALWAYSCONNECT EARTHGROUND (GROUND ROD) TO
GENERATORGROUND POINT.

ILY AURAITUN RISQUE D’ÉLECTROCUTION À MOINS
QUELA GÉNÉRATRICE/SOUDEUSE NESOIT PROPREMENT
MISEA LATERRE. S’ASSURER DE RELIERA LA MASSE
(BARREDE MASSE) LE POINTDE MISE ALA TERRE DE
L’APPAREIL.

CONNECTTO BUILDING
GROUNDIF REQUIRED
ARELIERÀ LAMASSE
D’OUVRAGEEVENTUELLEMENT

8FT.MINIMUM
8PIEDS MINIMUM

GROUNDROD FOR
EARTHGROUND
BARREDE MASSE

REFERENCENEC 250-52(C)
RÉFERÉNCENEC 250-52(C)

ELECTROCUTION

GROUNDTERMINAL
PRISEDE TERRE

GROUNDCABLE
#8MINIMUM
CÂBLEDE MASSE
#8MINIMUM

FORFURTHER GROUNDING
INSTRUCTIONSREAD MANUAL
POURPLUS DEDÉTAILS
CONCERNANTLAMISE Á LA
TERRE,LIRE LEMANUEL

11

A91110020

CAUTION

5

Donot touch output terminals or internal
wiringwhile unit is operating.
Turnoff power before servicing.
Netouchez ni les terminaux externes ou le
cablageelectrique interne lorsque que

A5520080

Electrical
shockhazard
Possibilité
dechoc
electrique

A63210100A

l’ quipement est en operation.é
Eteindreavant de réparer.

Onlyqualified personnel should install, use,
orservice this equipment.

Seulun personnel qualifié devrait avoir
l’authorisationd’installer d’utilisier ou
deréparer cet équipement.

4

S/N 5582083~ 5622593 S/N 5622594 AND ABOVE

WARNING

Operation of this equipment may create
sparks that can start fires around dry
vegetation.

A spark arrestor may be required.
The operator should contact local fire
agencies for laws or regulation relating
to fire prevention requirements.

Des étincelles pouvant enflammer la
végétation séche environnante peuvent être
produites pendant le fonctionnement de cet
équipement.

Un pare étincelles peut être requis.
L’opérateur doit contacter les agences
anti–incendie locales pour s’ informer
des lois ou feglementations concernant les
exigences de prévention––incendie

A90400020

NEUTRALBONDEDTOFRAME

120V

120
V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

DANGER

CAN KILL YOU IN MINUTES

NEUTRALBONDEDTOFRAME

120V

120
V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

NEUTRALBONDEDTOFRAME

120V

120
V

GAC-2.2H

NEUTREMISALAMASSEA

15A

LACARCASSEDUMOTEUR

POWEREDby

HondaEngines

211052

ACCIRCUITBREAKER
INTERRUPTEURDE

OFF

GRPRISEDE

COURANTPRINCIPAL

TERRE

ONLYuse outdoors and away from
open windows, doors, and vents.
Utilisation UNIQUEMENTà l’ extér leur
portes et trous d’aération

A9504000104

Using agenerator indoors .
Utilser un générateur à l’ intérieur VOUS TUERA EN QUELQÙES MINUTES.

Exhaust contains carbon monoxide, a poison gas you cannot see or smell.
Les gazd’ échappement contiennent du monoxyde de carbon, un gaz toxique
invisible et inodore.

12 13

NEVER use in enclosed orpartially
enclosed areas.
Utilisation INTERDITE dans un
espace clos ou partiellement clos .

PAGE 34 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 A3552000004A DECAL; CAUTION, RAIN SNOW .......................1................A35200000A

2 A6552000404A DECAL; CAUTION, HOT PARTS .......................1................A65300040A

3 A6532100904A DECAL; WARNING, EXHAUST GASES ............1................A63210090A

4 A6532101004A DECAL; DANGER, ELECTROCUTION .............1................A63210100A

5 A5552000804 DECAL; OPERATING INSTR. (FRENCH) ..........1................A552200080

6 A5552000704A DECAL; OPERATING INSTR. (ENGLISH) .........1................A55200070A

7 A9508200004 DECAL; FUEL COCK .........................................1................A90820000

8 W7910631002 DECAL; MQ LOGO 3600 STRIPE .....................1................S-3753

10 A3532100304A DECAL; SPECIFICATION ..................................1................A33210030A

11 A9511100204 DECAL; DANGER, GROUND ROD ...................1................A91110020

.............................................................................................S/N 5561009~5582082

12 A9504000104 DECAL; DANGER, DANGEROUS GASES ........1................A90400010

.............................................................................................S/N 5582083~5622593

13 A9504000204 DECAL; WARNING, SPARK ARRESTOR ..........1................A90400020

.............................................................................................S/N 5622594 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 35

GENERATOR ASSY.

PAGE 36 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 7911000203 ROTOR ASS;Y 1
1-1 7661080003 FIELD COIL 1
1-2 0601823213 RECTIFIER, D3SB80 2
0601822637 SURGE ABSSORBER 2
1-3 0771017004 BEARING 1
2 7911017004 SET BOLT, ROTOR 1
3 0801086104 SET WASHER, BEARING 1
4 0040010000 WASHER, LOCK 1
5 A3136000103 ARMATURE ASS’Y 1
6 7901315502 END BRACKET 1
7 7871315022 END BRACKET 1
8 7875021523 GUIDE PANEL, AIR 1
9 7661331003 COVER 1
10 7911316004 SET BOLT, STATOR 4
11 0040008000 WASHER, LOCK 4
12 0041208000 WASHER, FLAT 4
13 7871329514 GROMMET 1
14 0601851760 CAP 1
15 0010108020 HEX. HEAD BOLT 4
15A 0040008000 WASHER, LOCK 4

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 37

CONTROL BOX ASSY.

PAGE 38 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

CONTROL BOX ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A3215000103 CONTROL BOX 1
2 0601850102 GROMMET 1
3 0601823853 SLOW DOWN UNIT 1
4 0027104010 MACHINE SCREW 2
4A 0207004010 HEX. NUT 2
5 A3225000303A CONTROL PANEL 1
6 0601806819 AC VOLTMETER, DE450 120V 0-240V 1
7 0601807463 CIRCUIT BREAKER, 15A 1
8 0027104010 MACHINE SCREW 2
9 0601812590 RECEPTACLE, 5-15R,GF5252 (GFCI) 1
10 0027105010 MACHINE SCREW 2
11 0601811035 RECEPTACLE, L5-30R:125V,30A 1
12 0601811032 RECEPTACLE, L6-20R:250V,20A 1
13 0027104010 MACHINE SCREW 6
13A 0207004000 HEX. NUT 6
14 0601830727 IDLE CONTROL SWITCH 1
15 0601830738 OPERATION SWITCH 1
16 0601823204 RECTIFIER 2
17 0027103020 MACHINE SCREW 2
18 A3262800104 TERMINAL PLATE 1
19 0601815147 GROUND TERMINAL 1
20 0207005000 HEX. NUT 2
20A 0041205000 WASHER, FLAT 1
21 0012905040 HEX. HEAD BOLT 1
21A 0040005000 WASHER, LOCK 1
21B 0040505000 WASHER, STAR TOOTH 1
22 0207005000 HEX. NUT 2
23 0207005000 HEX. NUT 2
23A 0041205000 WASHER, FLAT 1
23B 0040005000 WASHER, SPRING 1
24 0012905020 HEX. HEAD BOLT 2
24A 0041205000 WASHER, FLAT 4
25 0207005000 HEX. NUT 2
25A 0040005000 WASHER, LOCK 2
26 0805088004 RUBBER CUSHION 2
27 0805088304 COLLAR 2
28 0017106020 HEX. HEAD BOLT 2

29 0017106016 HEX. HEAD BOLT 1

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 39

PIPE FRAME ASSY.

PAGE 40 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

PIPE FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A3418000003 PIPE FRAME 1
2 7915415004 BRACKET 1
3 0017106016 HEX. HEAD BOLT 4
4 7915443003 BASE 1
5 7895419004 RUBBER SUSPENSION 2
6 0207008000 HEX. NUT 4
7 1725419214 RUBBER SUSPENSION 2
8 0207008000 HEX. NUT 4
9 0017108040 HEX. HEAD BOLT 2
10 0017108040 HEX. HEAD BOLT 2
10A 0207008000 HEX. NUT 2
11 7915455103 COVER 1
12 7915455003 COVER 1
13 0017106016 HEX. HEAD BOLT 6
14 7905512002 FUEL TANK 1
15 0810106004 CAP, FUEL TANK 1
16 0810107103 FUEL FILTER 1
17 0602125034 FUEL GAUGE 1
18 7855525514 RUBBER CUSHION 2
19 7855525604 GCOLLAR 2
20 0017108030 HEX. HEAD BOLT 2
21 0017108020 HEX. HEAD BOLT 2

22 16950ZB4015 FUEL COCK ......................................................1................REPLACES P/N 0605511087

23 950014519040 HOSE .................................................................1................REPLACES P/N 0605513140

24 0605515096 HOSE BAND 2
25 0019106015 HEX. HEAD BOLT 1

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 41

MUFFLER ASSY.

PAGE 42 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 7912310003 MUFFLER 1

2 18320ZB4000 PROTECTOR, MUFFLER ..................................1................REPLACES P/N 0602302000

3 18325ZB4000 PROTECTOR, MUFFLER ..................................1................REPLACES P/N 0602302002

4 18329ZB4000 SEAL 2 REPLACES P/N 0602302003

5 18355ZB4630 ARRESTER, SPARK ..........................................1................REPLACES P/N 0602322060

6 90183671003 TAPPING SCREW 1
7 0017106012 HEX. HEAD BOLT 5

8 18333ZB4800 GASKET ............................................................1................REPLACES P/N 0602320175

9 957000802000 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0602322061

10 7915461004 BRACKET 1
11 0017108020 HEX. HEAD BOLT 1
12 7915460004 BRACKET 1
13 0017108025 HEX. HEAD BOLT 2
13A 0207008000 HEX. NUT 2
14 0017108020 HEX. HEAD BOLT 2
15 7915469004 BRACKET 1
16 0017106020 HEX. HEAD BOLT 1
17 0017106012 HEX. HEAD BOLT 2

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 43

HONDA GX240K1/U1EDN2 ENGINE — CYLINDER HEAD ASSY.

PAGE 44 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 12200ZH9000 HEAD COMP., CYLNDER 1
1◊ 12200ZH9405 HEAD COMP., CYLNDER 1
2 12204ZE2306 GUIDE, IN. VALVE (OVER SIZE) 1
3 12205ZE2305 GUIDE, EX. VALVE (OVER SIZE) 1
4 12216ZE2300 CLIP, VALVE GUIDE 1
5 12251ZE2800 GASKET, CYLINDER HEAD 1
6 12310ZE2020 COVER COMP., HEAD 1
7 12391ZE2020 PACKING, HEAD COVER 1
8♦ 18330ZE3700 PIPE, EX. 1
9♦ 18333ZE3800 GASKET, EX. PIPE 1
10 90014ZE2000 BOLT, HEAD COVER 1
11 90042ZE2700 BOLT, STUD, 8X98 2
12 92900080320E BOLT, STUD, 8X47 2
13 90441ZE2010 WASHER COMP., HEAD COVER 1
14 9405008000 NUT, FLANGE, 8MM 2
15 9430112200 PIN, DOWEL, 12X20 2
16♦ 957251008000 BOLT, FLANGE, 10X80 4

16◊ 957251008000 BOLT, FLANGE, 10X80 ......................................4................USE UP TO S/N 1167470

16◊ 957011008000 BOLT, FLANGE, 10X80 ......................................4................USE FROM S/N 1167471

17 9807955846 PLUG, SPARK (BPR5ES NGK) 1
17 9807955855 PLUG, SPARK (W16EPR-U ND) 1
18♦ 14775ZE2010 SEAT, VALVE SPRING 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 45

HONDA GX240K1/U1EDN2 ENGINE — CYLINDER BARREL ASSY.

PAGE 46 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 12000ZE2815 BARREL ASSY., CYLINDER .............................1................INCLUDES ITEM W/#

1◊ 15510ZE2406 BARREL ASSY., CYLINDER 1
2♦ 15510ZE2043 SWITCH ASSY., OIL LEVEL 1

2◊ 15510ZE2043 SWITCH ASSY., OIL LEVEL ..............................1................USE UP TO S/N 1174359

2◊ 15510ZE2053 SWITCH ASSY., OIL LEVEL ..............................1................USE FROM S/N 1174360

3 16541ZE2010 SHAFT, GOVERNOR ARM 1
4 31161ZE2000 CORD, EARTH 1
5 90013883000 BOLT, FLANGE 6X12 1
6 90131883000 BOLT, DRAIN PLUG 2
7 90446KE1000 WASHER, 8.2X17X0.8 1
8 9410912000 WASHER, DRAIN PLUG 2
9# 91201890003 OIL SEAL 1
10 91353671004 O-RING, 14MM 1
11 9405010000 NUT, FLANGE, 10MM 1
12 9425108000 PIN, LOCK, 8MM 1
13 957010601200 BOLT, FLANGE, 6X12 2
14 90013883000 BOLT, FLANGE, 6X12 1
15♦ 34150ZH7003 ALERT UNIT, OIL 1

15◊ 34150ZH7003 ALERT UNIT, OIL ...............................................1................USE UP TO S/N 1178305

15◊ 34150ZH7013 ALERT UNIT, OIL ...............................................1................USE FROM S/N 1178306

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 47

HONDA GX240K1/U1EDN2 ENGINE — CRANKCASE CVR. ASSY.

PAGE 48 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CRANKCASE CVR. ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2♦ 11300ZE2000 COVER ASSY., CRANKCASE ...........................1................INCLUDES ITEMS W/#

2◊ 11300ZE2020 COVER ASSY., CRANKCASE ...........................1................INCLUDES ITEMS W/#

3 11381ZE2801 PACKING, CASE COVER 1

4 15600ZG4003 CAP ASSY., OIL FILLER ....................................1................INCLUDES ITEMS W/$

6 15600735003 CAP ASSY., OIL FILLER ....................................1................INCLUDES ITEMS W/%

8%$ 15625ZE1000 PACKING, OIL FILLER CAP 1

9# 16510ZE2000 GOVERNOR ASSY. ...........................................1................INCLUDES ITEMS W/<

10#< 16511ZE2000 WEIGHT, GOVERNOR 2
11#< 16512ZE2000 HOLDER, GOVERNOR WEIGHT 1
12#< 16513ZE2000 PIN, GOVERNOR WEIGHT 2
13♦# 16531ZE2000 SLIDER, GOVERNOR 1
13◊ # 16531Z0A000 SLIDER, GOVERNOR 1
14♦ 90473147000 WASHER, 6X16 1
15# 90602ZE1000 CLIP, GOVERNOR HOLDER 1
16 90701HC4000 PIN, DOWEL, 8X12 2
18# 9410106800 WASHER, PLAIN, 6MM 1
19 957010803500 BOLT, FLANGE, 8X35 1
20# 961006206000 BEARING, RADIAL BALL 6206 1
21◊ # 91201890003 OIL SEAL, 30X46X8 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 49

HONDA GX240K1/U1EDN2 ENGINE — CRANKSHAFT ASSY.

PAGE 50 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 13310ZE2701 CRANKSHAFT COMP. .......................................1................INCLUDES ITEM W/#

1◊ 13310ZE2701 CRANKSHAFT COMP. .......................................1................INCLUDES ITEM W/#

1◊ 13310ZE2702 CRANKSHAFT COMP. .......................................1................INCLUDES ITEM W/#

4# 961006206000 BEARING, RADIAL BALL, 6206 1
5◊ 90741ZE2000 KEY SPECIAL, WOODRUFF, 25X18 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 51

HONDA GX240K1/U1EDN2 ENGINE — PISTON ASSY.

PAGE 52 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13020ZE2921 RING SET, PISTON (STD) 1
1 13010ZE2922 RING SET, PISTON (STD) 1
1 13011ZE2921 RING SET, PISTON (0.25) 1
1 13011ZE2922 RING SET, PISTON (0.25) 1
1 13012ZE2013 RING SET, PISTON (0.50) 1
1 13012ZE2921 RING SET, PISTON (0.50) 1
1 13013ZE2922 RING SET, PISTON (0.75) 1
1 13013ZE2014 RING SET, PISTON (0.75) 1
2 13101ZE2W00 PISTON (STD) 1
2 13102ZE2W00 PISTON (0.25) 1
2 13103ZE2W00 PISTON (0.50) 1
2 13104ZE2W00 PISTON (0.75) 1
3 13111ZE2000 PIN, PISTON 1

4 13200ZE2000 ROD ASSY., CONNECTING (STD) ...................1................INCLUDES ITEM W/#

4 13200ZE2305 ROD ASSY., CONNECTING (0.25) ...................1................INCLUDES ITEM W/#

5# 90001ZE8000 BOLT, CONNECTING ROD 2
6 90551ZE1000 CLIP, PISTON PIN, 18MM 2

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 53

HONDA GX240K1/U1EDN2 ENGINE — CAMSHAFT ASSY.

PAGE 54 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 14100ZE2W01 CAMSHAFT ASSY. ............................................1................INCLUDES ITEM W/#

2 14410ZE2013 ROD, PUSH 2
3 14431ZE2010 ARM, VALVE ROCKER 2
4 14441ZE2000 LIFTER, VALVE 2
5 14451ZE1013 PIVOT, ROCKER ARM 2
6# 14568ZE1000 SPRING, WEIGHT RETURN 1
7 14711ZE2000 VALVE, IN 1
8 14721ZE2000 VALVE, EX. 1
9 14751ZE2003 SPRING, VALVE 2
10 14771ZE2000 RETAINER, IN. VALVE SPRING 1
11 14773ZE2000 RETAINER, EX. VALVE SPRING 1
12◊ 14775ZE2010 SEAT, VALVE SPRING 2
13 14781ZE2000 ROTATOR, VALVE 1
14 14791ZE2010 PLATE, PUSH ROD GUIDE 1
15 90012ZE0010 BOLT, PIVOT 2
16 90206ZE1000 NUT, PIVOT ADJUSTING 2
17 12209ZE8003 SEAL, VALVE STEM 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 55

HONDA GX240K1/U1EDN2 ENGINE — RECOIL STARTER ASSY.

PAGE 56 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZE2W01ZB STARTER ASSY, RECOIL "NH105" 1 INCLUDES ITEMS W/#
2# 28410ZE2W01ZB CASE COMP., RECOIL STARTER 1
3# 28421ZE2W01 PULLEY, RECOIL STARTER 1
4# 28422ZE2W01 RATCHET, STARTER 2
5# 28441ZE2W01 SPRING, FRICTION 1
6# 28442ZE2W01 SPRING, STARTER RETURN 1
7# 28443ZE2W01 SPRING, RATCHET 2
8# 28444ZE2W01 RETAINER, SPRING 1
10# 28461ZE2W02 GRIP, STARTER 1
11# 28462ZE2W11 ROPE, RECOIL STARTER 1
13# 90004ZE2W01 SCREW, CENTER 1
14 90008ZE2003 BOLT, FLANGE, 6X10 3

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 57

HONDA GX240K1/U1EDN2 ENGINE — FAN COVER ASSY.

PAGE 58 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19610ZE2700ZD COVER COMP., FAN 1
2 19631ZE2D00 SHROUD 1
3 81329567020 GROMMET, DRAIN HOLE 1
4 90013883000 BOLT, FLANGE, 6X12 6
5 90654SA4003 CLIP, WIRE HARNESS 2

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 59

HONDA GX240K1/U1EDN2 ENGINE — CARBURETOR ASSY.

PAGE 60 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1< 16010ZE3701 GASKET SET 1
2# 16011ZA0931 VALVE SET, FLOAT 1
3# 16013ZA0931 FLOAT SET 1

4# 16015ZA0931 CHAMBER SET, FLOAT ............................1................INCLUDES ITENS W/%

5# 16016ZH7W01 SCREW SET 1

6% 16024124761 SCREW SET, DRAIN .................................1................INCLUDES ITEMS W/<

6% 16024124760 SCREW SET, DRAIN .................................1................INCLUDES ITEMS W/<

7# 16028ZA0931 SCREW SET 1

8♦ 16100ZE2F00 CARBURETOR ASSY. (BE72C B) .............1................INCLUDES ITEMS W/#

.....................................................................................UP TO S/N 3337057~3456694

8♦ 16100ZE2F01 CARBURETOR ASSY. (BE72C B ..............1................INCLUDES ITEMS W/#

.....................................................................................FROM S/N 4795055

8◊ 16100Z5FF01 CARBURETOR ASSY. (BE72L A) ..............1................INCLUDES ITEMS W/#

.....................................................................................UP TO S/N 1033893

8◊ 16100ZE2F01 CARBURETOR ASSY. (BE72C B) .............1................INCLUDES ITEMS W/#

.....................................................................................FROM S/N 1037325

9# 16124ZE0005 SCREW, THROTTLE STOP 1
10# 16148141881 CAP, CHOKE DUST 1
11# 16166ZE2015 NOZZLE, MAIN 1
12♦# 16230ZE3701 VALVE ASSY., SOLENOID 1

12◊ # 16230ZE3701 VALVE ASSY., SOLENOID .........................1................UP TO S/N 1174424

12◊ # 16230ZE3701 VALVE ASSY., SOLENOID .........................1................FROM S/N 1174425

13 16211ZE2700 INSULATOR, CARBURETOR 1
14 16221ZA0800 PACKING, CARBURETOR 1
15 16223ZA0800 PACKING, INSULATOR 1

17♦ 16260ZE2722 STAY, MANUAL CHOKE ............................1................INCLUDES ITENS W/$

17◊ 16260ZE2722 STAY, MANUAL CHOKE ............................1................INCLUDES ITENS W/$

.....................................................................................UP TO S/N 1178310

17◊ 16260ZE2723 STAY, MANUAL CHOKE ............................1................INCLUDES ITENS W/$

.....................................................................................FROM S/N 1178311

18$ 16261ZE2702 STAY, COMP., SOLENIOD 1
19$ 16262ZE2711 LEVER, CHOKE 1
20$ 16263ZA0000 JOINT, ROD 1
21$ 16264ZE2701 ROD, CHOKE 1
22$ 16265ZE2721 STOPER, CHOKE ROD 1
23$ 16268ZE2721 SPRING, MANUAL CHOKE 1
24 16269ZA0800 PACKING, AIR CLEANER 2
25♦$ 16400ZE2703 DIAPHRAGM ASSY. 1

25◊ $ 16400ZE2703 DIAPHRAGM ASSY....................................1................UP TO S/N 1174359

25◊ $ 16400ZE2704 DIAPHRAGM ASSY....................................1................FROM S/N 1178311

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 61

HONDA GX240K1/U1EDN2 ENGINE — CARBURETOR ASSY.

PAGE 62 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

26$ 16611ZE2711 ROD, CHOKE CONTROL 1
27$ 16613893000 GROMMET, CHOKE ROD 1
28$ 16615893000 GUIDE, CHOKE ROD 1
29 36135ZV003 VALVE, DASHPOT CHECK 1
30$ 53149964003 BUSH, ARM PIVOT 1
31 88911MJ3000 GROMMET, FENDER 1
32$ 90431ZE2700 WASHER, CHOKE LEVER 1
33$ 90432ZE2700 SEAL, CHOKE LEVER 2
34$ 90433ZE2700 WASHER, THRUST 1
35$ 90434ZE2700 COLLAR, LEVER 1
36 90650SD9003 CLIP, WIRE HARNESS 1
37$ 93500050120A SCREW, PAN, 5X12 2
38# 938920501218 SCREW, WASHER 5X12 2
39 9410305000 WASHER, FLAT 5MM 1
40$ 9454002010 E-RING 2MM 1
41$ 9454004010 E-RING 4MM 1
42$ 9454007010 E-RING 7MM 1

43 9500202070 CLIP B7, TUBE 4
44 950053506510 TUBE, 3.5X65 1
45 950053513010 TUBE, 3.5X130 1
46 99101ZF50750 JET, MAIN, #78 1
46 99101ZF50780 JET, MAIN, #80 1

46♦# 99101ZF50800 JET, MAIN, #82 1
47# 16172ZE3W10 COLLAR SET 1

48 9405006000 NUT, FLANGE 6MM 1
49# 99204ZA00450 JET SET, PILOT, #45 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 63

HONDA GX240K1/U1EDN2 ENGINE — AIR CLEANER ASSY.

PAGE 64 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 15721ZB4000 TUBE BREATHER 1
2 17211899000 ELEMENT, AIR CLEANER 1
3♦ 17212ZB4003 SEPARATOR, AIR CLEANER 1

3◊ 17212ZB4003 SEPARATOR, AIR CLEANER ............................1................USE UP TO S/N 119603

3◊ 17212Z5R000 SEPARATOR, AIR CLEANER ............................1................USE FROM S/N 119604

4 17220ZB4003 CASE COMP., AIR CLEANER 1
5 17222ZB4000 STAY, AIR CLEANER 1
6 17231899000 COVER COMP., AIR CLEANER 1
7 17235899000 CLIP A, AIR CLEANER WIRE 2
8 17236899000 CLIP B, AIR CLEANER WIRE 2
9 17252899000 SEAL, AIR CLEANER 1
10 17367413690 FILTER, DRAIN TUBE 1
11 9405005000 NUT, FLANGE, 5 MM 6
12 9405006000 NUT, FLANGE, 6 MM 3
13◊ 17232898000 GROMMET, AIR CLEANER 1
14◊ 90634ZL8H00 CAP, SEALING 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 65

HONDA GX240K1/U1EDN2 ENGINE — FLYWHEEL ASSY.

PAGE 66 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19511ZE2000 FAN, COOLING 1
2 28451ZE2W01 PULLEY, STARTER 1
3 31100ZE2812 FLYWHEEL COMP. 1

4♦ 90201ZE3790 NUT, SPECIAL, 16MM .......................................1................USE UP TO S/N 3467138

4♦ 90201ZE3V00 NUT, SPECIAL, 16MM .......................................1................USE FROM S/N 3467139

4◊ 90201ZE3V00 NUT, SPECIAL, 16MM 1
5 90741ZE2000 KEY, SPECIAL WOODRUFF 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 67

HONDA GX240K1/U1EDN2 ENGINE — IGNITION COIL ASSY.

PAGE 68 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1♦ 30500ZE2023 COIL ASSY., IGNITION 1

1◊ 30500ZF6W02 COIL ASSY., IGNITION ......................................1................USE UP TO S/N 1167470

1◊ 30500ZF6W03 COIL ASSY., IGNITION ......................................1................USE FROM S/N 1167471

2 30700ZE7013 CAP ASSY., NOISE SUPPRESSON 1
3 36103ZE1000 HOLDER, STOP SWITCH CORD 1
4 31510ZE3003 COIL ASSY., LAMP 12V/25W 1
5 31511ZE2000 CLAMPER, CORD 1
6 31512ZE2000 GROMMET, CORD 1
7 36101ZE2701 CORD, STOP SWITCH 1
8 90013883000 BOLT, FLANGE, 6X12 1
9 90015883000 BOLT, FLANGE, 6X28 6

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 69

HONDA GX240K1/U1EDN2 ENGINE — GOV. CONTROL ASSY.

PAGE 70 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — GOV. CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16550ZE2700 ARM, GOVERNOR 1
2 16555ZE2000 ROD, GOVERNOR 1
3 16561ZE2000 SPRING, GOVERNOR 1
4 16562ZE2700 SPRING, THROTTLE RETURN 1

5 16570ZE2701 CONTROL ASSY. ...............................................1................INCLUDES ITEMS W.#

6# 16584883300 SPRING, CONTROL ADJUSTING 1
7 90013883000 BOLT, FLANGE, 6X12 2
8 90015ZE5010 BOLT, GOVERNOR ARM 1
9# 93600050350A SCREW, PAN, 5X35 1
10 9405006000 NUT, FLANGE, 6MM 1

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 71

HONDA GX240K1/U1EDN2 ENGINE — AUTO THROTTLE ASSY.

PAGE 72 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — AUTO THROTTLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1# 16252ZA1000 CAP, CHOKE LEVER 1
2# 16268893000 SPRING, CHOKE RETURN 1

3♦ 16270ZB4000 AUTO THROTTLE ASSY. ...................................1................INCLUDES ITEMS W/#

3◊ 16270ZB4010 AUTO THROTTLE ASSY. ...................................1................INCLUDES ITEMS W/#

4# 16271ZB4000 STAY, SOLENOID THROTTLE 1

5# 16273ZB4000 LEVER COMP., SOLENOID THROTTLE ...........1................INCLUDES ITEMS W/%

6♦# 36160ZB4003 SOLENOID ASSY. 1
6◊ # 36160ZB4013 SOLENOID ASSY. 1
7 90013883000 BOLT, FLANGE 6X12 1
8% 91502ZB4701 BUSH, AUTO THROTTLE LEVER 1
9# 93500050080A SCREW. PAN 5X8 2
10# 9454004018 E-RING 4MM 1

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 73

HONDA GX240K1/U1EDN2 ENGINE — FUEL COCK ASSY.

PAGE 74 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — FUEL COCK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1# 16173001004 PACKING, FUEL STRAINER CUP 1

2 16950ZB4015 COCK ASSY., FUEL ..........................................1................INCLUDES ITEMS W/#

3# 16952ZB4005 SCREEN, FUEL STRAINER ..............................1................INCLUDES ITEMS W/%

4#% 16958397771 O-RING 1
5# 16959471831 FILTER CUP 1
6# 16967GA6671 CUP, FUEL STRAINER 1
7 90854ZB2000 RUBBER, FUEL (9X15X10) 1
8 950014519040 TUBE, FUEL, 4.5X190 1
9♦ 9500202080 CLIP B8, TUBE 2

9◊ 9500202080 CLIP B8, TUBE ..................................................2................USE UP TO S/N 1037325

9◊ 950024080008 CLAMP D8, TUBE ..............................................2................USE FROM S/N 1037326

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 75

HONDA GX240K1/U1EDN2 ENGINE — DECAL ASSY.

PAGE 76 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — DECAL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 87533ZC0630 DECAL, AIR CLEANER 1
2♦ 87528898620 DECAL, CHOKE 1

2◊ 87528ZH7000 DECAL, CHOKE (GRAY) ...................................1................USE UP TO S/N 1028751

2◊ 87528898620 DECAL, CHOKE ................................................1................USE FROM S/N 1028752

3♦ 87521ZE2W01 EMBLEM (GX240 HONDA 8.0...........................1................USE UP TO S/N 3117235

3♦ 87521ZE2W02 EMBLEM (GX240 HONDA 8.0...........................1................USE FROM S/N 4465232

3◊ 87521ZE2W03 EMBLEM (GX240 HONDA 8.0) .........................1................USE UP TO S/N 1167470

3◊ 87521ZE2W04 EMBLEM (GX240) .............................................1................USE FROM S/N 1167471

4 87594ZB4A00 MARK, OIL CAUTION 1

5◊ 87516ZH7000 MARK OPERATOR CAUTION (ENGLISH) ........1................USE UP TO S/N 1237019

5◊ 87516ZH7010 MARK OPERATOR CAUTION (ENGLISH) ........1................USE FROM S/N 1237020

5◊ 87516ZH7800 MARK OPERATOR CAUTION (FRENCH) .........1................USE UP TO S/N 1237019

5◊ 87519ZH7801 MARK OPERATOR CAUTION (FRENCH) .........1................USE FROM S/N 1237020

♦GX240K1EDN2: Model GAC3.6HZ, SEPTEMBER 2007 AND BELOW

◊ GX160U1EDN2: Model GAC3.6HZ, JANUARY 2008 AND ABOVE

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 77

HONDA GX240K1/U1EDN2 ENGINE — TOOL KIT

PAGE 78 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

HONDA GX240K1/U1EDN2 ENGINE — TOOL KIT

NO. PART NO. PART NAME QTY. REMARKS

1 89000ZE1000 TOOL KIT ...........................................................1................INCLUDES ITEMS W/#

2# 89218ZE1000 WRENCH COMP. (SPARK PLUG) 1
3# 89219805000 HANDLE, BOX WRENCH 1
4# 9900110120 SAPNNER, 10X12 1
5# 9900114170 SAPNNER, 14X17 1
6# 9900802300 BAG TOOL 1

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 79

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

5. Par ts must be in new and resalable

Multiquip reserves the right to quote and

who use our products as integral parts of their

LIMITATIONS OF SELLER’S LIABILITY

liable for loss of profi t or good will or for any

connection with the sale of its products. Apart

statutory, which extend beyond the description

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All ship ments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be acce pted and
credit will be allowed, subject to the following
provisions:

1. A Returne d Material Autho riza tion
must be approved by Multiquip prior to
shipment.

2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defi nes item numbers,
quantities, and descriptions of the items
to be returned.

a. The parts numbers and descriptions

b. The list must be typed or computer

c. The list must state the reason(s)

d. The list must reference the sales

e. The list must include the name

3. A copy of the Return Material Authorization
must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

must match the current parts price
list.

generated.

for the return.

ord e r ( s) or i n v o i c e( s ) u n de r
which the items were originally
purchased.

and phone number of the person
requesting the RMA.

co ndit ion, in th e origin al Multiq uip
package (if any), and with Multiquip part
numbers clearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is in the

price book and shows as being
replaced by anoth er item, it is
obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.

c. Any line item with an extended

deal e r net pric e of less th an
$5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notifi ed of any material
received that is not acceptable.

8. Suc h mat eri al will be held for five
working days from notifi cation, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.

9. Credit on returned parts will be issued
at dealer net price at time of the original
pur ch a s e, less a 15 % restocking
charge.

10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

11. Credit issued will be applied to future
purchases only.

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a
specifi c date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.

sell direct to Government agencies, and to
Original Equipment Manufacturer accounts

own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.

Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be

other special, consequential or incidental
damages.

LIMITATION OF WARRANTIES

No warran ties, expr ess or implie d, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
auth orize s any per son to ass ume for it
any other obligation or liability whatever in

from such written statement of warrant y,
there are no warranties, express, implied or

of the products on the face hereof.

Effective: February 22, 2006

PAGE 80 — GAC3.6HZ 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #1 (03/31/10)

NOTES

GAC3.6HZ 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/31/10) — PAGE 81

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Offi ce MQ Parts Department

18910 Wilmington Ave.
Carson, CA 90746
Contact: [e-mail]

Mayco Parts Warranty Department

Tel. [phone]
Fax [phone]

800-427-1244
310-537-3700

Fax: [phone]
Fax: [phone]

800-306-2926
310-537-3700

Service Department Technical Assistance

800-421-1244
310-537-3700

Fax: [phone]
Fax: [phone]

Fax: [phone] Fax: [phone]

800-421-1244, Ext. 279
310-537-3700, Ext. 279

Fax: [phone]

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Offi ce

Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: [e-mail]

Tel: [phone]
Fax: [phone]

Unit 2, Northpoint Industrial Estate,
Global Lane,
Dukinfi eld, Cheshire SK16 4UJ
Contact: [e-mail]

Tel: [phone]
Fax: [phone]

CANADA

Multiquip

4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [e-mail]

© COPYRIGHT 2010, MULTIQUIP INC.

of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

Tel: [phone]
Tel: [phone]
Fax: [phone]

in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is: