PARTS AND OPERATION MANUAL
MULTIQUIP
Model GA-9.7 HZ
A.C. GENERATOR
© COPYRIGHT 2001, MULTIQUIP INC.
Revision #2 (03/05/01)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ......................................... 6
Operation and Safety Decals .................................... 7
Specifications ............................................................ 8
General Information .................................................. 9
Multiquip GA-9.7 HZ —
AC Generator
Controls and Indicators ........................................... 10
Installation ............................................................... 11
Pre-Setup ........................................................... 12-13
Instrumentation ....................................................... 14
Load Application ..................................................... 15
Operating Instructions............................................. 16
Maintenance ........................................................... 17
Preparation For Long Term Storage ....................... 18
Wiring Diagram ....................................................... 19
Troubleshooting (Engine)................................... 20-21
Troubleshooting (Generator) ............................. 22-23
Explanation Of Codes In Remarks Column ............ 24
Suggested Spare Parts ........................................... 25
Generator Assembly .......................................... 26-27
Control Box Assembly ........................................ 28-29
Pipe Frame Assembly ........................................ 30-31
Nameplate And Decals ...................................... 32-33
Honda GX610 K1 Engine
Cylinder Head Assembly .................................... 34-35
Cylinder Barrel Assembly ................................... 36-37
Crankcase Cover Assembly...............................38-39
Crankshaft Assembly .........................................40-41
Piston Assembly .................................................42-43
Camshaft Assembly ...........................................44-45
Recoil Starter Assembly.....................................46-47
Fan Cover Assembly .......................................... 48-49
Carburetor Assembly .........................................50-51
Air Cleaner Assembly.........................................52-53
Muffler Assembly ...............................................54-55
Fuel Pump Assembly .........................................56-57
Flywheel Assembly ............................................58-59
Ignition Coil Assembly ........................................60-61
Starter Motor Assembly .....................................62-63
Governor Control Assembly...............................64-65
Labels ................................................................ 66-67
Gasket Kit................................................................ 68
Terms and Conditions Of Sale — Parts .................. 69
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
PARTS ORDERING PROCEDURES
n
Dealer account number
n
Dealer name and address
n
Shipping address (if different than billing address)
n
Return fax number
n
Applicable model number
n
Quantity, part number and description of each part
n
Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
•
Express account number)*
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
n
UPS Ground Service at no charge for freight
n
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5
800/6-PARTS-7 • 800-672-7877
RULES FOR SAFE OPERATION
■
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the GA-9.7 HZ Generator:
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading
this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
This generator is a source of potentially LETHAL high voltage.
Never permit unqualified personnel-especially children to
operate the generator.
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
Always use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
This generator is equipped with a
protection. Always complete the grounding path from the
generator to an external grounding source.
■
NEVER operate this generator, or handle any electrical
equipment while standing in
hands are wet, or in the rain. Electrical shock could occur
causing severe bodily harm or even death.
■
Keep electrical cords in good condition. Worn, bare or frayed
wiring can cause electrical shock, leading to
even death.
■
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to the generator and may cause
injury to people.
■
NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
smoke around or near the machine. Fire or explosion
ground terminal
for your
water, while bare foot, while
bodily harm or
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow
space. The generator's gasoline engine gives off DEADLY
carbon monoxide gas.
■
NEVER operate the generator in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe
■
Always make sure that the generator is secure on level ground
so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
■
When using a concrete vibrator or a similar device that is
immersed in a water based solution, make sure the device is
equipped with short circuit protection.
■
Always use rubber boots and gloves when operating a
concrete vibrator or similar device.
■
Use adequate size connecting cable for extension.
■
Maintain electrical cords in good condition and frequently
replace the entire cable of the concrete vibrator with a new
one.
■
High Temperatures – Allow the machine and engine to cool
before adding fuel or performing service and maintenance
functions. Contact with
burns.
Emergencies
■
Always know the location of the nearest
and
first aid kit
Also know the phone numbers of the nearest
doctor
invaluable in the case of an emergency.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source
bodily harm or even death.
. Know the location of the nearest telephone.
and
fire department
hot
components can cause serious
fire extinguisher
ambulance
. This information will be
,
PAGE 6 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-9.7 HZ portable generator is equipped with a number of safety decals. These decals are provided for operator safety and
maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals
become unreadable, replacements can be obtained from your dealer.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 7
GA-9.7 HZ — SPECIFICATIONS
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Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
°
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
fahrenheit above the standard temperature of 60
PAGE 8 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
°
F
F
GA-9.7 HZ — GENERAL INFORMATION
WARNING:
Before connecting this generator to
any building’s electrical system, a
licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result
without this transfer switch.
GA-9.7 HZ FAMILIARIZATION
Generator
The Multiquip Model GA-9.7 HZ generator has been designed
as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
This generator is powered by a HONDA gasoline engine.
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
The generator is mounted on rubber vibration isolators that
have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage.
This portable generator is supplied with a electrical
box
. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
control
Excitation System
All GA-series generators use a magnet attached to a flywheel
to produce AC voltage from a lamp coil beneath the flywheel.
As the magnet passes the coil it produces approximately
19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
l
Excitation (diode 1)
l
Battery (diode 2)
l
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Engine
The four-cycle air-cooled HONDA gasoline engine is designed
to meet every performance requirement of this generator.
Reference Table 1, page 8 for engine specifications.
Figure 1 (page 10) shows the basic controls and indicators
for the GA-9.7 HZ generator.
Control Box
The control box is provided with the following:
l
Three 120/240V output receptacles (single phase).
l
Two 120 V output GFI receptacles (single phase).,
l
Five circuit breakers, one for each receptacle.
l
One 240 V, 60 Hz main circuit breaker.
l
AC Voltmeter.
l
Idle Control Switch.
l
Full Power Switch.
l
Operation Switch.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9
NOTE
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
GA-9.7 HZ — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed to
rain or sunshine. Make sure that the generator is on secure level
ground so that it cannot slide or shift around. Also install the
generator in a manner so that the exhaust will not be discharged
in the direction of nearby homes.
The installation site must be relatively free from moisture and
dust. All electrical equipment should be protected from excessive
moisture. Failure to do will result in deterioration of the insulation
and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials
have a tendency to cause excessive wear, not only to the engine
parts, but also to the alternator parts.
CAUTION :
Pay close attention to ventilation when
operating the generator inside confined
areas. The engine exhaust contains
noxious elements.
Indoor Installation
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
CAUTION :
Preventing electrical shock. Pay close
attention to handling when operating
concrete vibrators. Always use rubber
boots and gloves to insulate the body from
a short circuit.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11
GA-9.7 HZ — PRE-SETUP
General Inspection Prior to Operation
This generator has been thoroughly inspected prior to
shipment from the factory. However, be sure to check for
damaged parts or components, or loose nuts and bolts, which
could have occurred in transit.
Ground
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock
washer and the nut and tighten the nut fully. Connect their
Circuit Breaker
To protect the generator from an overload,
provided for single (60 Hz) phase on the control box. Make
sure to switch the circuit breakers to the "OFF" position
prior to starting the engine.
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 2 ) as a guide for selecting proper cable size.
end of the wire to a suitable ground.
Ground the Generator
Ground the generator from its ground connector so that
resistance to ground is 500 ohms or less.
circuit breakers are
Ground the Tool
Ground the tool (load) in the same manner as the generator.
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PAGE 12 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
Fuel
Fill the fuel tank with clean and fresh unleaded gasoline. Do
not fill the tank beyond capacity.
With the dipstick inserted all the way, but without being
screwed into the filler hole, verify that the oil level is
maintained between the two notches on the dipstick.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 8
Specification Table1.
The oil listed in Table 3 is recommended to ensure better
engine performance. Use class SC or higher grade motor
The fuel tank cap must be closed tightly after filling.
oil.
Handle fuel in a safety container. If the container does not have
a spout, use a funnel.
NOTE
This HONDA engine is equipped with a low oil
CAUTION :
shutdown capability. A built in sensor will
automatically turn off the engine should the oil level
fall below a safe operating condition. Make sure
the generator is placed on level ground. Placing
the generator on level ground will ensure that the
low oil sensor will function properly.
Never fill the fuel tank while the engine is
running or in the dark. Gasoline spillage
on a hot engine can cause a fire or
explosion. If gasoline spillage occurs, wipe
up the spilled gasoline completely to
prevent fire hazards.
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GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13
GA-9.7 HZ — INSTRUMENTATION
CAUTION :
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generating.
Power Outlets
The generator has the following 60 Hz 120/240 volt singlephase receptacles.
l
Single Phase
Two Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)
One Twist Lock NEMA L5-30R (120V, 30 Amp)
One Twist Lock NEMA L6-20R (240V, 20 Amp)
One Twist Lock NEMA L5-30R (120/240, 30 Amp)
Main Circuit Breaker (2-Pole 60 Hz)
This 2-pole 35 amp breaker protects the generator from short
circuiting or overloading from the 60 Hz single phase load.
Idle Control Switch
This unit is provided with an automatic idle control for noise
suppression and reduced fuel consumption. The automatic
idle control automatically engages under a no-load condition.
With the automatic idle control switched “ON”, the engine
revolutions will automatically drop to about 2500 rpm (lowspeed operation) within 3 seconds after the load stops. When
the operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as soon
as the load is connected.
Fuel Gauge
The fuel gauge is located on the fuel tank and allows easy
monitoring of the fuel level.
AC Voltmeter
This voltmeter indicates (with a mark) the rated 60 Hz,
single phase output voltage. In addition the voltmeter can
also be used as a diagnostic tool.
If the voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
PAGE 14 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the
running wattage as indicated by steps 1, 2, and 3 below:
CAUTION:
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle
control switch to the OFF position.
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15
GA-9.7 HZ — OPERATING INSTRUCTIONS
Before Starting
1. Be sure to disconnect the electrical load and switch the
main circuit breaker to the “OFF” position prior to starting
the engine.
2. Never start the engine with the main circuit breaker “ON”.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified SC, SD or SE. (See Table 3 on page 13)
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
l
NEVER start the engine when the oil level
is below the lower mark on the dipstick.
l
Check the fuel level on the fuel gauge.
When fuel is low, fill the fuel tank with
clean fresh unleaded automotive gasoline.
l
If gasoline spillage occurs, completely
wipe up the spilled gasoline.
Starting
1. Place the idle control switch in the “ON” (up) position.
2. Close the choke. Adjust the opening of the choke valve
according to operating conditions. When the engine is
warm or the air temperature is high, close the choke
valve halfway or open it all the way.
3. Confirm that the main circuit breaker on the generator
control box is “OFF”.
4. Set the operation switch to the “ON” position and grasp
the starting rope and slowly pull it out. The resistance
becomes hardest at a certain position, corresponding
to the compression point. Rewind the rope a little from
that point and pull out sharply.
5. If the engine fails to start, repeat the procedure.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
l
DO NOT pull the starter rope all the way
to the end.
l
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as
possible.
Warm up
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load
until the engine warms up.
3. Turn the idle control switch to the "OFF" (down) position
and check the voltage by referring to the voltmeter on
the control box.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Check the generator for abnormal noise and smells. Then
connect the load to the receptacles of the generator.
2. Switch the main circuit breaker to the “ON” position and
turn the idle control switch to the “ON” (down) position
for normal (load) engine operation.
Operation
Check the voltage by referring to the voltmeter on the control
box. When the voltmeter indicates 120 volts, 120 volts from
the 120V receptacles and 240 volts from the 240V receptacle
can be obtained at the same time. Refer to Figure 1, Controls
and Indicators, item 4 on page 10.
Stopping the Engine
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Remove the load from the generator. Place the circuit
breaker in the “OFF” position. Refer to Figure 1, item 5
on page 10. Run the engine (no-load) with the idle control
switch set to the ON position for three to five minutes,
then stop the engine.
2. Turn the START/STOP switch to the “STOP” position.
3. Never stop the engine suddenly while running at high
speed.
DO NOT change the engine speed control
lever which has been set at the factory prior
to shipping.
NEVER stop the engine suddenly while
running at high speeds.
PAGE 16 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — MAINTENANCE
General Inspection
At least daily or prior to each use, the generating set should
be cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks.
Engine Side (Refer to the Engine Instruction Manual)
Check Oil Level
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Make sure the generating set is level. The
oil level must be between the two notches on the dipstick.
Changing Oil
Change oil after the first 20 hours of operation. Drain and
refill the engine crankcase every 50 operating hours or once
a week thereafter. Drain crankcase oil into a suitable container
while engine is still warm. Replace the drain plug tightly. Add
oil through the filler hole.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy
duty types), and wash in kerosene or liquid detergent and
hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate
element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Service Daily
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Spark Plug
Remove carbon build-up on the spark plug (Figure 5) with a
wire brush. Set the spark plug gap to 0.6—0.7mm (0.024-
0.028 inch). Tighten with a spark plug socket wrench. Clean
the spark plug every 50 operating hours or once a week.
Figure 5. Spark Plug Gap
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17
GA-9.7 HZ — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
l
Drain the fuel tank completely.
l
Run the engine until the gasoline in the carburetor is
completely consumed.
l
Completely drain the oil from the crankcase and refill
with fresh oil.
l
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil
into the cylinder and crank slowly to distribute the oil.
l
Slowly rotate the engine a few times with the starter
Rope and install a new plug.
l
Pull out the starter rope slowly and stop at the
compression point.
l
Clean all external parts of the generating set with a cloth.
l
Cover the generating set and store in a clean, dry place.
PAGE 18 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — WIRING DIAGRAM
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19
GA-9.7 HZ — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 4)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
MOTPMYS MELBORPELBISSOP NOITULOS
?tignihcaersi
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
gnitratsrooP
)tratstonlliwenignE(
?kcalbsigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
leuffieesotroterubractcepsnI
?etihw-eulbsigulpkrapS
GNITOOHSELBUORTENIGNE.4ELBAT
enilleufkcehC
erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
?gulp
?liooN .deriuqersalioddA
?evitcefedsirosnes
?esool
"noisserpmoc
"noisserpmoc"
on"tuptuorewoptneiciffusnI
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
?deggolcretlifria
tuptuorewoptneiciffusnI
?daeh
krapsfopittatneserpkrapsoN
nwodtuhserusserplioroliowoL
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
,metsysrenaelc-rianinoitcnuflaM
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS/tratS
.rosneslioecalpeR"rosneslio"tiucric
.stlobgnitcennocdaehrednilycnethgiT
.retlifriaecalperronaelC
.teksagdaehrednilyc
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
nwodtuhsliocitamotuakcehC.yrassecenfiliodda,levelliokcehC
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
?metsysleufninoitcnuflaM
.retlifleufecalperronaelC
.roterubracecalperronaelC
.taolfroterubrackcehC
PAGE 20 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.4ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
leufhcumotsnruB
ylsuoinitnocsiroloctsuahxE
"ETIHW"
ylsuoinitnocsiroloctsuahxE
"KCALB"
?stcudorp
?sgnirnroW sgnirecalpeR
?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
tsuahxefonoitalumuccarevO
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
?ytisocsivgnorwsiliognitacirbuL .ytisocsivtcerrochtiwliognitacirbulecalpeR
?deggolcrennaelcriA .renaelcriaecalperronaelC
ottesneebtonsahevlavekohC
?noitisoptcerroceht
nolaes,evitcefedroterubraC
?nekorbroterubrac
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
.noitisoptcerrocehtotevlavekohctsujdA
.laesroroterubracecalpeR
.roterubractsujdA
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21
GA-9.7 HZ — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
diagnosis based on the Generator Troubleshooting (Table 5)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
?gnikrowtonretemtlovCA .retemtlovcAecalpeR
?noitcnuflam
deepsenignE.egatlovwoL
,)dedaolnu(MPR0563lamron
)eldi(MPR0052
gniriwlanretnixoblortnoC
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
.yrassecen
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
GNITOOHSELBUORTROTARENEG.5ELBAT
.gniriwxoblortnockcehC
?noitcnuflamrekaerbegakaeL .2BCro1BCecalperrokcehC
?noitcnuflamhctiwsrewoplluF .tiucrichctiwsrewopllufdnahctiwsrewopllufkcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0563lamrondeeps
)eldi(MPR0052,)dedaolnu(
nonruttonlliwrekaerbtiucriC
"DAOLON"
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
otwolmorfetareleccatonseoD
"DAOLON"hgih
otwolmorfetareleccatonseoD
"EVITCADAOL"hgih
noitcnuflam
?noitiaolrevO .rekaerbecalperrodaolecudeR
?dioneloskcutS .dioneloskcehC
?evitcefed
gniriwlanretnixoblortnoC
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
?hctiwslortnoceldIdaB .hctiwslortnoceldiecalperrokcehC
?noitcnuflamhctiwslortnoceldI .hctiwslortnoceldiecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
gniriwlanretnixoblortnoC
.gniriwxoblortnockcehC
.gniriwxoblortnockcehC
PAGE 22 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — TROUBLESHOOTING (GENERATOR)
MOTPMYS MELBORPELBISSOP NOITULOS
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
)DEUNITNOC(GNITOOHSELBUORTROTARENEG.5ELBAT
onetarelecedtonseoD
."TUPTUOEGATLOV"
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23
GA-9.7 HZ — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
■
, belong to the same assembly or kit.
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
, #, +, %, or
*
NOTE
NOTE
The contents of this catalog are
subject to change without notice
PAGE 24 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
.
GA-9.7 HZ — SUGGESTED SPARE PARTS
GA-9.7 1 TO 3 UNITS WITH HONDA
GX610K1VD ENGINE
1 to 3 Units
Qty. P/N Description
4 ............ 0601823204 .......... RECTIFIER
4 ............ 0601823754 .......... RELAY
1 ............ 0601807459 .......... CIRCUIT BREAKER
2 ............ 0601812529 .......... RECEPTABLE
1 ............ 0601811032 .......... RECEPTACLE, 250V, 20A
2 ............ 0601811031 .......... RECEPTACLE
1 ............ 0601812597 .......... RECEPTACLE
1 ............ 0601806425 .......... CIRCUIT BREAKER
1 ............ 0601806036 .......... CIRCUIT BREAKER
4 ............ 0601806424 .......... CIRCUIT BREAKER
1 ............ 0601806423 .......... CIRCUIT BREAKER
1 ............ 0601830771 .......... IDLE CONTROL SWITCH
1 ............ 0601830796 .......... OPERATION SWITCH
1 ............ 0663000010 .......... BUTTON STARTER
2 ............ 0601802137 .......... FUSE
2 ............ 0810105900 .......... CAP FUEL STRAINER
1 ............ 0602125032 .......... GAUGE FUEL
2 ............ D9312600104 ....... SUSPENSION RUBBER
2 ............ 7605419004A ........ SUSPENSION RUBBER
3 ............ 9807956846 .......... SPARK PLUG
3 ............ 15400PR3004 ....... CARTRIDGE FILTER, OIL
1 ............ 35480ZJ1812 ........ SWITCH ASSY, OIL LEVEL
1 ............ 16100ZJ0892 ........ CARBURETOR ASSY.
3 ............ 17010ZJ1000 ........ ELEMENT SET AIR CLEANER
2 ............ 16910ZE8015 ....... FILTER COMP FUEL
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25
GENERATOR ASSY.
GA-9.7 HZ — GENERATOR ASSY.
PAGE 26 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — GENERATOR ASSY.
GENERATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 A6110200103 ROTOR ASSY. 1 INCLUDES ITEMS W/
1-1
*
1-2
1-3
2 A6113100004 FAN 1
3 A6113400004 SET BOLT, ROTOR 1
4 0801086104 SET WASHER BEARING 1
5 0040010000 SPRING WASHER 1
6 A6136000103 ARMATURE ASSY. 1
7 A6155100102 END BRACKET 1
8 A6155000002 END BRACKET 1
9 A6133300003 COVER, STATOR 1
10 A6133500004 SET BOLT, STATOR 4
11 0040008000 SPRING WASHER 4
12 031108160 PLAIN WASHER .......................... 4 ..................... REPLACES 0041208000
13 7871329514 GROMMET 1
14 A6155400104 COVER, BEARING 1
15 0027105012 MACHINE SCREW 3
16 011008020 HEX, HEAD BOLT ........................ 4 .................... REPLACES 0010108020
17 A6155400204 COVER 1
18 0052205008 RIVET 4
7871025004 RECTIFIER 2
*
042006304 BEARING .................................... 1 ..................... REPLACES 0071206304
*
0040008000 SPRING WASHER 4
FIELD ASSY. 1
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27
CONTROL BOX ASSY.
GA-9.7 HZ — CONTROL BOX ASSY.
PAGE 28 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO PART NO PART NAME QTY. REMARKS
1 A6215000103 CONTROL BOX 1
2 0601850102 GROMMET 2 G-3
3 8511864604 TERMINAL PLATE 1
4 0016906020 HEX, HEAD BOLT 5
5 0601823204 RECTIFIER 5 S5VB60
6 0027103020 MACHINE SCREW 5
7 0601823754 RELAY 1 MPR-2TS DC12V
8 0027105016 MACHINE SCREW 1
9 A6225000103 CONTROL PANEL 1 A65121 00002
10 0601800258 AC VOLTMETER 1 8283 120V/240V
11 0207003000 HEX, NUT 2
12 0601807459 CIRCUIT BREAKER 1 KM52 2P 265V,35A
13 4341817004 BRACKET, CIRCUIT BREAK 1
14 0027404010 MACHINE SCREW 2
15 0601812529 RECEPTACLE 1 L14-30R 125/250V,30A,
16 0601811032 RECEPTACLE 1 L6-20R 250V,20A,
17 0601811031 RECEPTACLE ............................. 1 .......... L5-30R125V,30A, REPLACES 0601811035
18 0601812597 RECEPTACLE ............................. 2 .......... 5-20R 120V,20A, REPLACES 0601812598
19 0021004010 MACHINE SCREW 10
0030004000 HEX. NUT................................... 10 .......... REPLACES 0207004000
20 0601806425 CIRCUIT BREAKER 1 CP32E/30N AC250V,30A
21 0601806036 CIRCUIT BREAKER 1 CP32E/20N AC250V,30A
22 0601806424 CIRCUIT BREAKER 1 CP31E/30N AC250V,30A
23 0601806423 CIRCUIT BREAKER 2 CP31E/20N AC250V,20A
24 0027103005 MACHINE SCREW 10
25 0601830771 IDLE CONTROL SWITCH 1 S-1B
26 0601830796 OPERATION SWITCH 1 ET225N12
27 0663000010 START SWITCH .......................... 1 .......... ST-403 REPLACES 0602100102
28 0601815109 GROUND TERMINAL 1 T-381
29 0601823853 IDLE CONTROL DEVICE 1 ND-80
30 0021004010 MACHINE SCREW 2
31 0011305100 HEX. HEAD BOLT ........................ 4 .......... REPLACES 0017105012
32 0016906020 HEX. HEAD BOLT 4
32 0601802137 FUSE 2 10A AC250V
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29
PIPE FRAME ASSY.
GA-9.7 HZ — PIPE FRAME ASSY.
PAGE 30 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO PART NO PART NAME QTY. REMARKS
1 A6418000402 PIPE FRAME 1
2 A6415100003 FLOOR PANEL 1
3 A6365000402 FUEL TANK 1
3-1 0810105900 CAP, FUEL TANK ....................... 1 ........ INCLUDES ITEM W/
3-2
*
4 3015530004 DRAIN PLUG 1
5 0150200011 O RING 1
6 0602125032 FUEL GAUGE 1
7 011008020 HEX. HEAD BOLT ..................... 4 ......... REPLACES 0017108020
8 011008020 HEX. HEAD BOLT ................... 11 ......... REPLACES 0017108020
9 A6418700103 BASE 1
10 D9312600104 RUBBER SUSPENSION 2
11 0207010000 HEX. NUT 2
12 7605419004A RUBBER SUSPENSION ........... 2 ......... REPLACES 7605419004
13 0207010000 HEX. NUT 2
14 0010110045 HEX. HEAD BOLT 2
0207010000 HEX. NUT 2
15 0012308030 HEX. HEAD BOLT 2
16 A6425400303 BRACKET 1
16-1 A6498200004 LINING 1
17 0017106016 HEX, HEAD BOLT 8
18 A6332300204 COVER 1
19 0017106016 HEX. HEAD BOLT 4
20 A6418400304 AIR GUIDE 1
21 0017106016 HEX. HEAD BOLT 2
22 A6435300003 HANGER 1
23 0017110025 HEX. HEAD BOLT 4
24 1622636103Z ROTARY SOLENOID ................1 ......... REPLACES 1620150404
25 1992636004 ARM, SOLENOID 1
26 011606025 HEX. HEAD BOLT ..................... 1 ......... REPLACES 0010106025
020106050 HEX. NUT .................................. 1 ......... REPLACES 0030006000
27 A6356600404 WIRE STOPPER 1
28 0017105010 HEX. HEAD BOLT 1
29 A6359200503 BRACKET, SOLENOID 1
30 0207006000 HEX. NUT 2
31 0010106040 HEX. HEAD BOLT 1
020106050 HEX. NUT .................................. 1 ......... REPLACES 0038706000
32 0017106016 HEX. HEAD BOLT 4
33 A6356400303 THROTTLE WIRE 1
34 0021005010 MACHINE SCREW 1
35 A6356600304 COVER, SOLENOID 1
36 0017106016 HEX. HEAD BOLT 4
37 A6345200204 BATTERY SHEET 1
38 D1343200204 BATTERY BAND 1
39 0805082704 BATTERY BOLT 2
40 0037806000 WING NUT 2
41 0040006000 SPRING WASH 2 2
42 952404470 PLAIN WASHER ........................ 2 ......... REPLACES 0041206000
43 0602220600 TERMINAL CAP (RED) 1
0602220601 TERMINAL CAP (BLK) 1
44 D1343200604 TERMINAL CAP 1
45 0019206016 HEX. HEAD BOLT 1
46 0605513143 HOSE 1
47 0605515240 HOSE BAND 1
48 0605515093 HOSE BAND 1
FUEL FILTER 1
REPLACES 0810105800
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31
NAMEPLATE ASSY.
GA-9.7 HZ — NAMEPLATE ASSY.
PAGE 32 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-9.7 HZ — NAMEPLATE ASSY.
NAMEPLATE ASSY.
NO PART NO PART NAME QTY. REMARKS
NAME PLATE ORDER FROM MULTIQUIP SERVICE DEPT. BY
MODEL & SERIAL NUMBER
1 0800628504 DECAL; GROUND 1 S-1123
2 0800696604 DECAL; BATTERY 1
3 1630645004 DECAL; OIL DRAIN 1 S-1403
4 7810680104 DECAL; FUEL DRAIN 1 S-3060
5 8700611804 DECAL; WARNING DANGEROUS 1 S-4984
6 8700611904 DECAL; DANGER ELECTRICAL 1 S-4985
7 B9504000304 DECAL; CAUTION HOT PARTS 1 B90400030
8 D2552000404 DECAL; OPERATING INSTRUCTIONS 1 D25200040B
9 0820610804 DECAL; CAUTION! ................................. 1 .......... REPLACES 0820610304
10 0820610404 DECAL; WARNING! 1
11 7900636004 DECAL; 3600RPM ONLY 1
12 8700611524 DECAL; CAUTION OIL LEVEL GAUGE 1
13 A6562100003 DECAL; MQ MULTIQUIP 9700 2
SEE PAGE 7 FOR DECAL ILLUSTRATIONS.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33
HONDA GX610K1 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
HONDA GX610K1 ENGINE — CYLINDER HEAD
PAGE 34 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12210ZJ1000 CYLINDER HEAD COMP., R. ........... 1 ..... INCLUDES ITEMS W/
2 12220ZJ1U80 CYLINDER HEAD COMP., L. ............ 1 ..... INCLUDES ITEMS W/
3
*
4
*
5 12251ZJ1003 GASKET, CYLINDER HEAD 2
6 12311ZJ1000 COVER, HEAD 1
7 12314ZJ1000 COVER, HEAD FILLER 1
8 12391ZJ1000 GASKET, HEAD COVER 2
9 15611921000 CAP, OIL 1
10 17101ZJ1000 MANIFOLD, IN. 1
11 17151ZJ1003 GASKET, IN. MANIFOLD 2
12 90121ZJ1000 BOLT, FLANGE (6X25) (CT200) 8
13 91301805000 O-RING (26X2.7) 1
14 92900080250B BOLT, STUD (8X25) 4
15 9430112200 PIN A, DOWEL (12X20) 4
16 957010603200 BOLT, FLANGE (6X32) 4
17 957011007500 BOLT, FLANGE (10X75) 8
18 957011013000 BOLT, FLANGE (10X130) 2
19 9807956846 SPARK PLUG (BPR6ES) (NGK) 2
12205ZE2305 GUIDE, EX. VALVE (OS) 4
12216ZE2300 CLIP, VALVE GUIDE 4
*
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35
HONDA GX610K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 36 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12000ZJ1810 CYLINDER BARREL ASSY. ....................................... 1 ...........INCLUDES ITEMS W/
2 12356ZJ1000 COVER, BREATHER 1
3 12358ZJ1000 GASKET, BREATHER COVER 1
4 12372ZE2300 VALVE, BREATHER 1
5
*
7 15400PR3004 FILTER, OIL 1
10 25523VD6010 COLLAR, FILTER SETTING 2
11 31511ZJ1000 CLAMP, WIRE 1
12 35480ZJ1812 SWITCH ASSY., OIL LEVEL 1
15 90014ZE6000 BOLT, FLANGE (6X35) 3
16 90018PN3000 HOLDER, OIL FILTER 1
17 90029888000 BOLT, FLANGE (6X16) 2
18 90031ZE1000 BOLT, FLANGE (6X32) 2
20
22 91353671004 O-RING (14MM) 1
23 9280014000 BOLT, DRAIN PLUG (14MM) 2
24 9405010000 NUT, FLANGE (10MM) 1
25 9410914000 WASHER, DRAIN PLUG (14MM) 2
26 957010607509 BOLT, FLANGE (6X75) 2
27 961406003010 BEARING, RADIAL BALL (6003) 1
13321ZJ1000 BEARING A, MAIN (BLUE) 1
13322ZJ1000 BEARING B, MAIN (BLACK) 1
13323ZJ1000 BEARING C, MAIN (BROWN) 1
91201ZJ1003 OIL SEAL (38X58X11) 1
*
*
1 120A0ZJ1000 CYLINDER ASSY. 1
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37
HONDA GX610K1 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 38 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 11300ZJ1000 COVER ASSY., CRANKCASE 1
2 11381ZJ1000 GASKET, CASE COVER 1
3 12105ZAO701 BOLT, SEALING 1
4 13321ZJ1000 BEARING A, MAIN (BLUE) 1
13322ZJ1000 BEARING B, MAIN (BLACK) 1
13323ZJ1000 BEARING C, MAIN (BROWN) 1
5 15120ZJ1000 COVER ASSY., OIL PUMP 1
6 15124ZJ1003 ROTOR, OIL PUMP (OUTER) 1
7 15232ZJ1000 SPRING, RELIEF VALVE 1
8 15348ZJ1000 COVER, OIL FILTER 1
9 15427ZJ1000 SCREEN, OIL FILTER 1
10 15655ZJ1000 DIPSTICK, OIL 1
11 16541ZJ1000 SHAFT, GOVERNOR ARM 1
12 16542ZJ1000 FORK, GOVERNOR 1
16 91201ZJ1003 OIL SEAL (38X58X11) 1
17 91259NM0000 OIL SEAL (10X16X4.5)..................... 1 ..... REPLACES 91206333003
18 91302MB6830 O-RING (13X3.0) 2
19 93500050100A SCREW, PAN (5X10) 2
20 9430108140 PIN A, DOWEL (8X14) 2
21 957010602000 BOLT, FLANGE (6X20) 3
22 957010805000 BOLT, FLANGE (8X50) 9
23 9621112000 BALL, STEEL (#12) (3/8) 1
24 966000601600 BOLT, SOCKET (6X16) 2
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39
CRANKSHAFT ASSY.
HONDA GX610K1 ENGINE — CRANKSHAFT ASSY.
PAGE 40 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
3 13310ZJ0880 CRANKSHAFT COMP. 1
5 90401ZJ1000 WASHER, CRANKSHAFT THRUST 1
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41
PISTON ASSY.
HONDA GX610K1 ENGINE — PISTON ASSY.
PAGE 42 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — PISTON ASSY.
PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
1 13010ZE8601 RING SET, PISTON (STD) 2
13011ZE8601 RING SET, PISTON (0.25) 2
13012ZE8601 RING SET, PISTON (0.50) 2
13013ZE8601 RING SET, PISTON (0.75) 2
2 13101ZJ1000 PISTON 2
13102ZJ1000 PISTON (0.25) 2
13103ZJ1000 PISTON (0.50) 2
13104ZJ1000 PISTON (0.75) 2
3 13111ZJ1000 PIN, PISTON 2
4 13210ZJ1000 ROD SET, CONNECTING ............................................ 2 ........... INCLUDES ITEM W/
5 13211ZJ1003 BEARING A, CONNECTING ROD (BLUE) 4
13212ZJ1003 BEARING B, CONNECTING ROD (BLACK) 4
13213ZJ1003 BEARING C, CONNECTING ROD (BROWN) 4
13214ZJ1003 BEARING D, CONNECTING ROD (GREEN) 4
13215ZJ1003 BEARING E, CONNECTING ROD 4
13216ZJ1003 BEARING F CONNECTING ROD 4
13217ZJ1003 BEARING G CONNECTING ROD 4
6
*
7
*
8 9460118000 CLIP, PISTON PIN (18MM)
13213ML0000 BOLT, CONNECTING ROD 4
13215KM3000 NUT, CONNECTING ROD 4
4
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43
CAMSHAFT ASSY.
HONDA GX610K1 ENGINE — CAMSHAFT ASSY.
PAGE 44 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12209ZE8003 SEAL, VALVE STEM 2
2 14100ZJ1801 CAMSHAFT ASSY. ........................................................ 1 ...........INCLUDES ITEM W/
3
*
4 14410ZJ1000 ROD, PUSH 4
5 14431ZJ1000 ARM, VALVE ROCKER 4
6 14441ZE2000 LIFTER, VALVE 4
7 14461ZJ1000 SHAFT, ROCKER ARM 2
8
*
9
*
10
11
12
13 14711ZJ1000 VALVE, INLET 2
14 14721ZJ1000 VALVE, EX. 2
15 14751ZE2003 SPRING VALVE 4
16 14771ZE2000 RETAINER, IN. VALVE SPRING 4
17 14775ZE2010 SEAT, VALVE SPRING 2
18
19
20
21
22
23
24 90012415000 SCREW, TAPPET ADJ. 4
25 90206250000 NUT, TAPPET ADJ. 4
26 90446357000 WASHER, THRUST (17.2MM) 1
27
28
14110ZJ1801 CAMSHAFT COMP. ....................................................... 1 ........... INCLUDES ITEM W/#
14568ZJ1800 SPRING, WEIGHT RETURN 1
14569ZJ1801 HOLDER, DECOMPRESSION PIN 2
145762J1801 PIN A, DECOMPRESSION (7.85) 2
*
14577ZJ1801 PIN B, DECOMPRESSION (7.95) ................................. 2 ...........REPLACES 14577ZJ1800
14578ZJ1800 PIN C, DECOMPRESSION (8.05) ................................. 2 ........... REPLACES 14578ZJ1800
14579ZJ1800 PIN D, DECOMPRESSION (8.15) 2
14580ZJ1800 PIN E, DECOMPRESSION (8.25) 2
# 14581ZJ1801 ROD, DECOMPRESSION 1
*
14586ZJ1800 SPRING, DECOMPRESSION PIN HOLDER 2
*
16512ZJ1000 HOLDER, GOVERNOR WEIGHT 1
*
16522ZJ1000 PLATE, GOVERNOR WEIGHT HOLDER 1
*
16523ZJ1000 PIN, GOVERNOR WEIGHT HOLDER 1
*
16524ZJ1000 PLATE, GOVERNOR (LOWER) 1
*
16529ZJ1000 PLATE, GOVERNOR SLIDER 1
*
16531ZJ1003 SLIDER, GOVERNOR 1
*
90901ZJ1003 BALL, STEEL (18) 6
*
9451017000 CIRCLIP (OUTER) (17MM) 1
*
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45
RECOIL STARTER ASSY.
HONDA GX610K1 ENGINE — RECOIL STARTER ASSY.
PAGE 46 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28400ZE3W01ZA STARTER ASSY., RECOIL R8 (BRT. RED) 1 INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
11
12
13
14 957010600800 BOLT, FLANGE (6X8) 3
28410ZE3W01ZA CASE COMP. RECOIL STARTER R8 (BRT RED) 1
28421ZE3W01 PULLEY, RECOIL STARTER 1
28422ZE2W01 RATCHET STARTER 2
28441ZE2W01 SPRING, FRICTION 1
28442ZE2W01 SPRING, STARTER RETURN 1
28443ZE2W01 SPRING, RATCHET 2
28444ZE2W01 RETAINER, SPRING 1
28445ZE2W01 HOLDER, SPRING 1
28461ZE2W01 GRIP, STARTER 1
*
28462ZH8003 ROPE, RECOIL STARTER ...................................... 1 .... REPLACES 28462ZE3W01
*
28469ZE2W01 GRIP, REINFORCEMENT 1
*
90004ZE2W01 SCREW, CENTER 1
*
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47
FAN COVER ASSY.
HONDA GX610K1 ENGINE — FAN COVER ASSY.
PAGE 48 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
2 19611ZJ1800ZB COVER, FAN R8 (RECOIL STARTER)(BRT.RED) 1
4 19612ZJ1000 PLATE, R. SIDE 1
5 19614ZJ1000 PLATE, L SIDE 1
6 19615ZJ1000 HOOD FAN COVER 1
7 19617ZJ4000 COVER, R. SIDE PLATE 1
10 19631ZJ1000 SHROUD, R. 1
11 19632ZJ1000 SHROUD, L. 1
12 28405ZJ1801ZB SPACER, RECOIL START MOUNT R8 (BRT RED)) 1
13 33713GC2000 COLLAR B,TAILLIGHT 6
16 90013883000 BOLT, FLANGE (6X12) 8
17 90018ZE1000 BOLT, FLANGE (6X23) 2
18 90042ZJ1000 BOLT, STUD (6X75) 4
19 90055ZE1000 SCREW, TAPPING (4X6) 3
20 90104GF6000 BOLT, FLANGE (6X20) 2
21 90113GE4000 BOLT, FLANGE (6MM) (BLACK) 2
24 90683SD9781 CLIP (20MM) 1
25 9405006000 NUT, FLANGE (6MM) 4
26 957010600800 BOLT, FLANGE (6X8) 2
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49
CARBURETOR ASSY.
HONDA GX610K1 ENGINE — CARBURETOR ASSY.
PAGE 50 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12357ZJ1000 TUBE, BREATHER 1
2 15772551000 CLIP, BREATHER TUBE 1
3
# 16010ZG8000 GASKET SET 1
*
4
*
5
*
6
*
7 16016ZJ1010 SCREW SET 1
8
*
9
*
10
11 16100ZJ0892 CARBURETOR ASSY. (BG21E B) ............... 1 .......... INCLUDES ITEMS W/
12
13
14
15
16
17 16211ZJ1000 INSULATOR, CARBURETOR 1
18 16221ZG8000 GASKET, CARBURETOR 2
19 17228ZG8003 GASKET, AIR CLEANER 1
20 17410ZJ1000 ELBOW COMP., AIR CLEANER................... 1 .......... INCLUDES ITEMS W/
21++ 19024ZA0000 COLLAR, DISTANCE 2
22 90682959661 CLIP B, CABLE 1
23
24 9500202080 CLIP, TUBE (B8) 1
25 950054546020 BULK HOSE, VAC (4.5X460) 1
26 958010610508 BOLT, FLANGE (6X105) 2
27
16011382004 VALVE SET, FLOAT ...................................... 1 .......... REPLACES 16011GK0891
16013ZV4005 FLOAT SET 1
16015ZJ1000 CHAMBER SET, FLOAT ............................... 1 .......... INCLUDES ITEMS W/#
# 16024124760 SCREW SET,DRAIN 1
16028ZG8000 SCREW SET 1
16081ZV4650 SCREW-WASHER 4
*
16148141881 CAP, CHOKE LEVER DUST 1
*
16151ZJ0020 JET SET (#60) 1
*
16166ZJ1010 NOZZLE, MAIN ............................................. 1 .......... REPLACES 16166ZJ0000
*
16178548004 O-RING (5.8X1.9) 1
*
16200ZJ1003 VALVE ASSY., SOLENOID 1
*
938920501218 SCREW-WASHER (5X12) 2
*
99201ZG80880 JET SET, MAIN (#88) 1
*
99201ZG80820 JET SET, MAIN (#82 HIGH ALTITUDE) 1
99201ZG80850 JET SET, MAIN (#85 HIGH ALTITUDE) 1
*
++
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51
AIR CLEANER ASSY.
HONDA GX610K1 ENGINE — AIR CLEANER ASSY.
PAGE 52 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 17010ZJ1000 ELEMENT SET, AIR CLEANER ................... 1 .......... INCLUDES ITEMS W/
2
*
3
*
4 17218ZJ1000 FILTER (OUTER) 1
5 17220ZJ1000 HOUSING COMP., AIR CLEANER 1
6 17231ZJ1000 COVER, AIR CLEANER 1
7 17232ZJ1000 GROMMET, AIR CLEANER 1
8 17237ZJ1000 HOSE, AIR CLEANER 1
9 17251ZJ1000 TUBE, AIR CLEANER CONN. 1
10 17255758000 BAND, AIR CLEANER CONN. TUBE 1
11 17257HB3000 BAND, AIR CLEANER (B) 1
13 90017ZJ1000 BOLT, AIR CLEANER 1
14 90018ZE1000 BOLT, FLANGE (6X23) 3
15 90120102000 COLLAR, AIR CLEANER HOUSING 4
16 93500040200A SCREW, PAN (4X20) 1
17 93500040250G SCREW, PAN (4X25) 1
18 938910501608 SCREW, WASHER 2
19 957000601800 BOLT, FLANGE (6X18) ................................1 .......... REPLACES 957010601800
17216ZJ1000 GASKET A, ELEMENT 1
17217ZJ1000 GASKET B, ELEMENT 1
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53
MUFFLER ASSY.
HONDA GX610K1 ENGINE — MUFFLER ASSY.
PAGE 54 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 MUFFLER KIT 1 NOT AVAILABLE, SEE COMPONENTS
2 18310ZJ1000 MUFFLER COMP.............................. 1 ..... 18310ZJ1003
3 18321ZJ1000 PROTECTOR,MUFFLER ................ 1 ..... 18321ZJ1003
4 18330ZJ1601 PIPE COMP., EX. 1
5 18333ZJ1000 STAY, MUFFLER .............................. 1 ..... 18338ZJ1003
6 18396ZJ1003 BAND ASSY. 1
7 957010600800 BOLT, FLANGE (6X8) 6
8 957010801400 BOLT, FLANGE (8X14) 4
9 957010802000 BOLT, FLANGE (8X20) 4
10 18333ZJ1000 GASKET,EX,PIPE 2
11 99405008000 NUT,FLANGE(8mm) 4
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 55
FUEL PUMP ASSY.
HONDA GX610K1 ENGINE — FUEL PUMP ASSY.
PAGE 56 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — FUEL PUMP ASSY.
FUEL PUMP ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16700ZJ1003 PUMP ASSY., FUEL 1
2 16711ZJ1800 STAY, FUEL PUMP 1
4 16910ZE8015 STRAINER COMP., FUEL 1
5 19905ZA8701 GROMMET, WIRE 1
6 35806752630 BASE, CLIP 1
7 90617SA0003 CLIP, WIRE HARNESS 1
8 950014511040 BULK HOSE, FUEL (4.5X110) 1
9 950015519540 BULK HOSE, FUEL (5.5X195) 1
10 950015521540 BULK HOSE, FUEL (5.5X215) 1
11 9500202080 CLIP, TUBE (B8) 2
12 950024105008 CLIP, TUBE (10.5MM) 4
13 950033601620 TUBE, VINYL (11X13X160) 1
14 957010600800 BOLT, FLANGE (6X8) 2
15 957010601400 BOLT, FLANGE (6X14) 2
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 57
FLYWHEEL ASSY.
HONDA GX610K1 ENGINE — FLYWHEEL ASSY.
PAGE 58 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 19511ZJ1000 FAN, COOLING 1
3 28451ZJ1801 PULLEY, STARTER 1
6 28453ZJ1801 SPACER, STARTER PULLEY MT. 1
8 31110ZJ1811 FLYWHEEL COMP. 1
10 90013ZJ1800 BOLT, UBS (12X28) 1
11 90201ZG3000 NUT, FLANGE (20MM) 1
12 90401ZG3000 WASHER (20MM) 1
13 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 1
15 957010801600 BOLT, FLANGE (8X16) 3
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 59
IGNITION COIL ASSY.
HONDA GX610K1 ENGINE — IGNITION COIL ASSY.
PAGE 60 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 30500ZJ1013 COIL ASSY., R. IGNITION 1
2 30518ZJ1000 GROMMET, IGNITION WIRE 2
3 30550ZJ1013 COIL ASSY., L. IGNITION 1
4 30700ZJ1003 CAP ASSY., NOISE SUPPRESSER 2
5 31630ZJ1003 COIL ASSY., CHARGE (12V/3A) 1
7 31740ZJ1003 DIODE ASSY., ENGINE STOP 1
8 63312ZA7000 GROMMET, TOOL 1
9 90014ZE6000 BOLT, FLANGE (6X35) 2
11 901219052000 BOLT, FLANGE (6X25) 2
12 90658SA0003 CLIP, WIRE HARNESS 1
13 90673GJ5003 CLIP, CORD 1
14 901504750003 CLIP, WIRE HARNESS 1
15 957010600800 BOLT, FLANGE (6X8) 1
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 61
STARTER MOTOR ASSY.
HONDA GX610K1 ENGINE — STARTER MOTOR ASSY.
PAGE 62 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — STARTER MOTOR ASSY.
STARTER MOTOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 31200ZJ1004 MOTOR ASSY., STARTER 1
2 31243ZJ1800 BRACKET, STARTER MAGNETIC SET. 1
3 32402ZJ1810 CABLE, MAGNET SWITCH ............................. 1 ......... INCLUDES ITEMS W/
4
*
5
*
6 35850ZJ1811 SWITCH ASSY., STARTER MAGNETIC 1
7 9405006000 NUT, FLANGE (6MM) 2
8 9407006080 NUT, WASHER (6MM) 2
9 9430110120 PIN, DOWEL (10X12) 2
10 957010811000 BOLT, FLANGE (8X10) 2
32411KB9930 COVER A, MAGNETIC SWITCH 1
32411402000 COVER, STARTER. MOTOR TERMINAL 1
*
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 63
HONDA GX610K1 ENGINE — GOVERNOR/CONTROL ASSY.
GOVERNOR/CONTROL ASSY.
PAGE 64 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — GOVERNOR/CONTROL ASSY.
GOVERNOR/CONTROL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 16263ZE3790 JOINT, ROD 1
2 16265ZJ1U80 STAY ASSY., AUTO THROTTLE ...... 1 ............ INCLUDES ITEMS W/
3 16500ZJ1U80 CONTROL ASSY. ............................. 1 ............ INCLUDES ITEMS W/# #
4+ 16534ZJ1U80 SPRING, RETURN 1
5 16534Z16680 SPRING, STARTER 1
6 16550ZJ1U80 ARM COMP., GOVERNOR............... 1 ........... INCLUDES ITEMS W/
8 16555ZJ1000 ROD, GOVERNOR 1
9
# 16561ZG1000 SPRING, GOVERNOR 1
10 16561ZJ1000 SPRING, GOVERNOR 1
11 16562ZJ1000 SPRING, THROTTLE RETURN 1
13
# 16574ZE1000 SPRING, LEVER 1
14
# 16575ZH8000 WASHER, CONTROL LEVER 1
15
# 16576891000 HOLDER, CABLE 1
*
16
# 16578ZE1000 SPACER, CONTROL LEVER 1
17
# 16584883300 SPRING, CONTROL ADJ. 2
18
21
22
23
24 90013883000 BOLT, FLANGE (6X12) 2
25 90015ZE3790 BOLT, GOVERNOR ARM 1
26
27
28
29
30
31
32
34 9405006000 NUT, FLANGE (6MM) 1
16592ZJ1000 SPRING, CABLE RETURN 1
*
# 16628ZJ1000 ROD, CHOKE KNOB 1
# 16649ZJ1000 HOLDER, CHOKE KNOB 1
# 17951ZG1000 KNOB, CHOKE 1
# 90114SA0000 NUT, SELFLOCK (6MM) 1
90605230000 CIRCLIP (5MM) 2
*
9350004006OH SCREW, PAN (4X6) 2
*
# 9350005012OH SCREW, PAN (5X12) 1
# 9350005025OH SCREW, PAN (5X25) 2
# 93500050160A SCREW, PAN (5X16) 2
+ 93500050300H SCREW, PAN (5X30) 2
*
*
+
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 65
LABELS
HONDA GX610K1 ENGINE — LABELS
PAGE 66 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HONDA GX610K1 ENGINE — LABELS
LABELS
NO PART NO PART NAME QTY. REMARKS
1 87101ZJ0000 MARK, EMBLEM (GX610) 1
2 87152ZJ0000 LABEL, SPECIFICATION (GX610) 1
3 87522ZJ1000 LABEL, CAUTION 1
5 87532ZH8810 MARK, OIL ALERT (E) 1
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 67
HONDA GX610K1 ENGINE —GASKET KIT
GASKET KIT
NO PART NO PART NAME QTY. REMARKS
061A1ZJ1000 GASKET KIT ..................................... 1 ........... INCLUDES ITEMS W/
1 11381ZJ1000 GASKET, CASE COVER 1
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
12251ZJ1003 GASKET, CYLINDER HEAD 2
12358ZJ1000 GASKET, BREATHER COVER 1
12391ZJ1000 GASKET, HEAD COVER 2
16221ZG8000 GASKET, CARBURETOR 2
17151ZJ1003 GASKET, IN. MANIFOLD 2
17228ZG8003 GASKET, AIR CLEANER 1
18333ZJ1000 GASKET, EX. PIPE 2
91301805000 ORING (26X2.7) 1
*
PAGE 68 — GA-9.7 HZ A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Return Mater ial Author ization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items to
be returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which
the items were originally purchased.
e. The list must include the name and
phone number of the person
requesting the RMA.
3. A copy of the Return Material
Authorization must accompany the return
shipment.
4. Freight is at the sender’s expense. All
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for 5 working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted for
11. Credit issued will be applied to future
PRICING AND REBATES
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand at
the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 69
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/478-1244 or 310/537-3700
FAX: 310 - 537-4259
WARRANTY DEPARTMENT
800/421-1244, EXT. 279 or 310/537-3700
FAX: 310 - 537-1173
MAIN
800/421-1244 or 310/537-3700
FAX: 310 - 537-3927
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., USA
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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