Multiquip GA-6RE, GA-6REA User Manual

OPERATION AND PARTS MANUAL

MODEL GA-6RE/GA-6REA

Portable Generators

(ROBIN GASOLINE ENGINE)

Revision #0 (06/06/05)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

PAGE 2 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
Email: [e-mail]
Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244
310-537-3700

MAYCO PARTS

800-306-2926
310-537-3700

SERVICE DEPARTMENT

800-421-1244
310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244,
310-537-3700,

ON-HAND

EXT.

279

EXT.

279

WHEN CALLING

FAX:

310-537-3927

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

310-537-4259

FAX:

310-631-5032

FAX:

310-537-1173

© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written

permission. All other trademarks are the property of thier respective owners and used with permission.
This manual

remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are

based on the
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should

MQ GA-6RE/GA-6REA Portable Generators.

Illustrations, descriptions, references and technical data contained in

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 3

TABLE OF CONTENTS

Multiquip GA-6RE/GA-6REA
AC Portable Generators

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules for Safe Operation ..................................... 8-10

Operation and Safet Decals .................................... 11

Specifications (Generator) ...................................... 12

Specifications (Engine) ........................................... 13

Dimensions ............................................................. 14

General Information ................................................ 15

Load Application ..................................................... 16

Controls and Indicators ...................................... 17-19

Generator Refueling ............................................... 20

Installation .......................................................... 21-22

Pre-Inspection ......................................................... 23

Pre-Inspection (Engine) .......................................... 24

Initial Start-up (Engine) ...................................... 25-26

Initial Start-up/Generator Operation ....................... 27

Generator Operation/Shutdown.............................. 28

Preparation For Long Term Storage ....................... 29

Maintenance (Engine)........................................ 31-32

Maintenance (Battery) ............................................ 33

Wiring Diagram (Generator) ................................... 34

Troubleshooting (Engine) ................................... 35-36

Troubleshooting (Generator) .................................. 37

Explanation of Code In Remarks Column ............... 38

Suggested Spare Parts ........................................... 39

ROBIN EH-360YS2420
ENGINE

Air Cleaner Assembly ......................................... 54-55

Crankcase Assembly ......................................... 56-57

Crankshaft and Piston Assembly ....................... 58-59

Flywheel Assembly ............................................ 60-61

Governor Assembly ........................................... 62-63

Intake Exhaust Assembly ................................... 64-65

Cooling Starting Assembly ................................. 66-67

Carburetor Assembly ......................................... 68-69

Starter Assembly ............................................... 70-71

Solenoid Assembly ............................................. 72-73

Terms and Conditions Of Sale — Parts .................. 74

NOTE

Specification and part
number are subject to
change without notice.

Component DrawingsComponent Drawings

Component Drawings

Component DrawingsComponent Drawings

Nameplate and Decals....................................... 40-41

Generator Assembly .......................................... 42-43

Control Box Assembly (GA-6RE) ....................... 44-45

Control Box Assembly (GA-6REA) ..................... 46-47

Muffler Assembly ............................................... 48-49

Pipe Frame Assembly ........................................ 50-51

Battery Assembly ............................................... 52-53

PAGE 4 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒
❒❒

❒ Dealer name and address

❒❒
❒❒

❒ Shipping address (if different than billing address)

❒❒
❒❒

❒ Return fax number

❒❒
❒❒

❒ Applicable model number

❒❒
❒❒

❒ Quantity, part number and description of each part

❒❒
❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground
✓ FedEx or UPS Second Day or Third Day
✓ FedEx or UPS Next Day
✓ Federal Express Priority One
✓ DHL
✓ Tr u c k

Note: Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours. We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number
on hand when calling.

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244

FAX:

Carson, CA 90746
Email: [e-mail]
Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244
310-537-3700

MAYCO PARTS

800-306-2926
310-537-3700

SERVICE DEPARTMENT

800-421-1244
310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244,
310-537-3700,

EXT.
EXT.

279
279

310-537-3927

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

310-537-4259

FAX:

310-631-5032

FAX:

310-537-1173

Place Your Parts Order Via Web or Fax

For Even More Savings!

(Domestic USA Dealers Only)

Extra Discounts!

All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances
when you order 10 or more
line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00

list price) do not count towards the 10+ line items.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

MULTIQUIP INC.

18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
INTERNET: www.multiquip.com

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

Toll-free FAX — 800-6-PARTS-7

(800/672-7877)

GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.

This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient

NOTE

Before using this generator, ensure that the operating
individual has read and understands all instructions in this
manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,

operation of the MQ Model GA-6RE/
GA-6REA
Refer to the engine manufacturers
instructions for data relative to its safe
operation.

Portable Generators

HAZARD SYMBOLS

Potential hazards associated with the operation of a

6RE/GA-6REA Portable Generators

Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.

Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can

.

cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.

Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.

Lethal Exhaust Gases

WARNINGWARNING

WARNING

WARNINGWARNING

WARNINGWARNING

WARNING

WARNINGWARNING

Lethal Exhaust Gas Hazards

Explosive Fuel Hazards

GA-

will be referenced with

DANGERDANGER

DANGER

DANGERDANGER

You WILL be
if you DO NOT follow these directions.

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be KILLED or
you DO NOT follow these directions.

CAUTICAUTI

CAUTION

CAUTICAUTI

You CAN be
these directions.

KILLED

INJURED

if you DO NOT follow

or

SERIOUSLY INJURED

SERIOUSLY INJURED

if

DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.

WARNINGWARNING

WARNING

WARNINGWARNING

Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.

WARNINGWARNING

WARNING

WARNINGWARNING

ALWAYS wear approved
protection when required.

Burn Hazards

Respiratory Hazards

respiratory

PAGE 6 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — SAFETY MESSAGE ALERT SYMBOLS

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generators is not in use,
unless connected to transfer switch.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS wear approved eye and
hearing protection.

Rotating Parts Hazards

Accidental Starting Hazards

Eye and Hearing Hazards

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Other important messages are provided throughout this
manual to help prevent damage to your portable generator,
other property, or the surrounding environment.

Equipment Damage

Hazards

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 7

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

■

DANGERDANGER

DANGER

DANGERDANGER

Failure to follow instructions in this manual may lead
to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only!
This equipment is for industrial use only.

The following safety guidelines should always be used when
operating the GA-6RE/GA-6REA Portable Generators:

GENERAL SAFETY

■

DO NOT operate or service this
equipment before reading this entire
manual.

■

This equipment should not be operated by persons under
18 years of age.

■

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.

Read this manual!

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generators.

■

The engine section of this generators requires an adequate
free flow of cooling air.
any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause
serious damage to the
generators or engine and
may cause injury to people.
Remember the generator's
engine gives off
carbon monoxide gas.

NEVER

DEADLY

operate the generators in

■

■

NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.

■

NEVER operate this equipment under the influence of

drugs

■

ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generators.

■

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

■

Manufacturer does not assume responsibility for any
accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

or

alcohol

.

■

■

■

ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.

ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.

NEVER operate the generators in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe

smoke

around or near the

bodily

harm or even death.

NEVER disconnect any

These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.

"emergency or safety devices"

.

PAGE 8 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

■

ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using generator.

■

NEVER leave the generators unattended, turn off engine
when unattended.

■

Unauthorized equipment modifications will void all
warranties.

■

ALWAYS ensure generators are on level ground before use.

■

DO NOT place hands or fingers inside generators engine
compartment when engine is running.

■

NEVER run engine without air cleaner. Severe engine damage

may occur.

■

NEVER change or adjust the engine speed which has been

set at the factory prior to shipping.

Power Cord Safety

■

NEVER let power cables or cords

■

NEVER
are being transfer to a load.

■

NEVER use a defective or frayed power cable. Check the
cable for cuts in the insulation.

■

NEVER use a extension cord that is frayed or damaged where
the insulation has been cut.

■

ALWAYS make certain that proper power or extension cord
has been selected for the job See Table 4.

stand in water

while AC power from the generators

lay in wate

r.

Maintenance Safety

■

■

■

■

■

■

■

■

■

■

NEVER lubricate components or attempt service on a running
machine.

High Temperatures – Always stop engine and
allow the engine to cool before adding fuel, oil
or performing service and maintenance

hot!

functions. Contact with
cause serious burns.

Keep the machinery in proper running condition.
Fix damage to the machine immediately and replace any

broken parts immediately.

ALWAYS replace any worn or damaged warning decals.

ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children and un-authorized personnel.

The electrical voltage required to operate the generators can
cause severe injury or even death through physical contact
with live circuits.
performing maintenance on the generator.

Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of
hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.

Turn all circuit breakers OFF before

components can

Grounding Safety

■

ALWAYS make sure that electrical circuits are properly

grounded

local codes before operating generator. Severe

death!

ungrounded generator.

■

ALWAYS make sure generators are properly grounded to a
suitable earth ground (GROUND ROD). See installation in
this manual.

■

NEVER use

per the

National Electrical Code

(NEC) and

injury

by electrocution can result from operating an

gas piping

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 9

as an electrical ground.

or

■

Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severe scalding to any persons in the general
area of the generator.

GA-6RE/GA-6REA — RULES FOR SAFE OPERATION

DANGERDANGER

DANGER

DANGERDANGER

During operation of this generation, there
exists the possibility of

electrical shock or burn

cause

DEATH!

To avoid these hazards:

severe bodily harm

NEVER use

ELECTROCUTION HAZARDSELECTROCUTION HAZARDS

-

ELECTROCUTION HAZARDS

ELECTROCUTION HAZARDSELECTROCUTION HAZARDS

damaged

or

electrocution

, which can

or even

worn

cables when connecting

,

equipment to the generator. Make sure power connecting
cables are securely connected to the generator’s output
receptacles, incorrect connections may cause damage
to the generators and electrical shock.

Emergencies

■

ALWAYS know the location of the

nearest

■

ALWAYS know the location of the nearest

first aid kit

■

In emergencies

nearest phone or
Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an
emergency.

NEVER grab or touch a live
power cord with wet hands, the
possibility exist of electrical
shock, electrocution, and even

death!

fire extinguisher

.

always

.

know the location of the

keep a phone on the job site

and

fire department

.

. This

NEVER insert any objects into
the output receptacles during
operation. This is extremely
dangerous. ALWAYS turn-off
the generators and place all circuit breakers in the “OFF”
position when contact with the output receptacles is
required. There exist the possibility of

electrocution,
electrical shock or burn, which can cause severe
bodily harm or even death

Backfeed to a utility system can cause

electrocution

NEVER connect the generators to a

building's electrical system without a
transfer switch or other approved device.
All installations should be performed by

licensed electrician

a
with all applicable laws and electrical
codes. Failure to do so could result in
electrical shock or burn causing serious
injury or even death!

and or property damage.

!

in accordance

PAGE 10 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — OPERATION AND SAFETY DECALS

Machine Safety Decals

The GA-6RE/GA-6REA portable generators are equipped with a number of safety decals (Figure 1). These decals are provided for
operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any
of these decals become unreadable, replacements can be obtained from your dealer.

Figure 1. Operation and Safety Decals

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 11

GA-6RE/GA-6REA — SPECIFICATIONS (GENERATOR)

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Effects of Altitude and Heat

The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.

°°

°

°°

Generally, the engine's output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
Fahrenheit above the standard temperature of 60

PAGE 12 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

°°

°

°°

F

F

GA-6RE/GA-6REA — SPECIFICATIONS (ENGINE)

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ledoM0242SY063-HENIBOR

elgniS,ekorts4delooc-riA

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In keeping with Multiquip's policy of

NOTE

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 13

constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.

GA-6RE/GA-6REA — DIMENSIONS

Figure 2. Dimensions

PAGE 14 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — GENERAL INFORMATION

WARNINGWARNING

WARNING

WARNINGWARNING

Before connecting this generators to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.

Serious injury or death may result without this transfer
switch.

GA-6RE/GA-6REA FAMILIARIZATION
Generator

The Multiquip GA-6RE/GA-6REA generators have been
designed as a portable dual purpose power source for 60
Hz (single phase) lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.

These generators are mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generators to protect against damage. See Figures 3A
through 3E for the basic controls and indicators for the GA­6RE/GA-6REA generators.

These portable generators are supplied with a electrical

control box

control box is also placed on rubber isolators.

Control Box

The control box is provided with the following:

■

120/240V twist-lock output receptacle (single phase).

. To reduce vibration caused by the engine, the

Excitation System

The GA-6RE/GA-6REA-series generators use a magnet
attached to a flywheel to produce AC voltage from a lamp
coil beneath the flywheel. As the magnetic passes the coil it
produces approximately 19-22 AC volts.

This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:

z

Excitation (diode 1)

z

Battery (diode 2)

z

Slow Down (diode 3)

The AC voltage will pass through the excitation diode that
converts the voltage to DC power.

This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".

This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.

Alternator

The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.

Engine

These generators are powered by a 11.5 HP, air-cooled, 4­stroke ROBIN gasoline engine. Reference Table 2, for engine
specifications.

■

120V twist-lock receptacle (2) (single phase).

■

120V GFCI single phase duplex output receptacles (GA-

6REA has two)

■

21 amp main circuit breaker.

■

AC Voltmeter

■

Ground Terminal

■

Full Power Switch

■

Idle Control Switch

■

Operation Switch

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 15

.

GA-6RE/GA-6REA — LOAD APPLICATION

Single Phase Load — 60 Hz

Always be sure to check the nameplate on the generators
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generators for operating the equipment.

Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.

To determine the running wattage for your load, multiply
the running wattage as indicated by steps 1, 2, and 3 below:

1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.

2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:

NOTE

If wattage is not given on the equipment's
name plate, approximate wattage may be

A 1 inch drill runs at 1 KW
use a 2 KW generator.

determined by multiplying nameplate
voltage by the nameplate amperage.

3. LARGE MOTORS
Submersible pumps, table saws etc.

WATTS = VOLTAGE x AMPERAGE
The power factor of this generators is 1.0 See Table 3 below

when connecting loads.

Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.

spmal

spmal

NOTE

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CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Motors and motor-driven equipment draw much greater
current for starting than during operation.
adequate size

extension cable

Always

use an

which can carry the

required load.

Extension Cables

When electric power is to be provided to various tools or
loads at some
are normally used.

distance

from the generator, extension cords

Cables should be sized to allow for
distance in length and amperage so that the voltage
drop between the generators and point of use (load) is
held to a minimum

. Use the cable selection chart (Tables

4 and 5 ) as a guide for selecting proper cable size.

The idle control device is operated at a

NOTE

minimum load capacity of 100W. If the
load capacity is less than 100W, place
the idle control switch in the OFF position.

PAGE 16 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — CONTROLS AND INDICATORS

Figure 3A. Generator Components

1. Lifting Bail Eye – Attach a rope or chain to this lifting eye
when lifting of the generator is required. Never stand
underneath the generator while it is being lifted. Place lifting
eye in down position when not in use.

2. AC-Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz (single-phase) output voltage. In addition the
voltmeter can also be used as a diagnostic tool. If the
voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.

3. Idle Control Switch – These generators are provided with
an automatic idle control device for noise suppression and
reduced fuel consumption. The automatic idle control
automatically engages under a no-load condition. With the
automatic idle control switched “ON”, the engine revolutions
will automatically drop to about 2600 rpm (low-speed
operation) within 3 seconds after the load stops. When the
operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as
soon as the load is connected.

4. Operation Switch – Place this
position (up) for normal operation. To turn-off the generators,
place the operation switch in the "OFF" position (down).

toggle

switch in the "ON"

5. Start Switch – Press this

6. GFCI Duplex Receptacle –NEMA 5-20R, GFCI receptacle

7. 120V Output Receptacle –

8. 120V Output Receptacle – NEMA L5-30R twist-lock

9. 120V/240V Output Receptacle – This NEMA L14-30R

10. Main Breaker – This 2-pole circuit breaker (240V/25 amps

11. Ground – This ground connection point should be

12. Battery – This unit is equipped with a 12 VDC battery.

pushbutton

generators.

will provide 120V, 20 amps.(There are only on the GA­6REA.)

switch to start the

NEMA L5-20R twist-lock

receptacle will provide 120V, 20 amps, 60 Hz.

receptacle will provide (120V, 30 amps, 60 Hz.)

twist-lock receptacle will provide (120V, 50 amps, or
240V, 25 amps, 60 Hz.)

or 120V/41.6 amps) protects the generator from short
circuiting or overloading. When starting the generator

always

position.

connected to a good earth ground (ground rod)

Replace with only recommended type battery.

have the circuit breaker placed in the "OFF"

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 17

GA-6RE/GA-6REA — CONTROLS AND INDICATORS

Figure 3B. Generator Components

13. Full Power Switch – The generators are provided with a
full power switch. Figures 3C and 3D show simplified wiring
diagrams of the dual voltage system.

When the full power switch is in the 120 volt (up) position,
you can access the
120 volts from the GFCI duplex receptacle and the120V
twist-lock receptacle, or a combination of both receptacles
as long as the total load does not exceed the generating
set capacity.

Figure 3C. 120V Full Power Switch

Simplified Diagram (Up Position)

full rated power

of the generator at

When the switch is in the 240 volt (down) position, you can
acess

half of the rated power

of the generating set at 120
volts from the GFCI duplex receptacle and up to half of the
rated power of the set at 120 volts from 120V twist-lock
receptacle; or full rated power of the set at 240 volts from
the 240V twist-lock receptacle.

Figure 3D. 120/240V Full Power Switch

Simplified Diagram (Down Position)

When the

NOTE

120V position, the 240V twist-lock
receptacle

PAGE 18 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

full power switch

cannot be used

is in the

.

GA-6RE/GA-6REA — CONTROLS AND INDICATORS

Figure 3E. Generator Components

14. Fuel Cock Lever – Turn this lever
(down)the flow of fuel into the carburetor. Turn

stop (up)

15. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.

16. Muffler/Heat Shield – Used to reduce noise and emissions.
NEVER touch this
is in use. Always allow time for the generators to cool down
before performing maintenance.

17. Choke Lever – Used for starting the engine.
choke lever when starting a cold engine or in cold weather
conditions. The choke enriches the fuel mixture.
choke lever if starting a warm engine or in warm weather
conditions.

18. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.

19. Engine Oil Filler Cap – Remove this cap/dipstick when
the adding of engine oil is required. See Table 5 for
recommended type engine oil.

the flow of fuel.

heat shield

downward

when the generator/welder

to

start

upward

Close

Open

20. Engine Oil Drain Plug – Remove this drain plug when

to

21. Air Cleaner – Prevents dirt and other debris from entering

22. Fuel Tank Cap – Remove this cap to add unleaded

the

23. Fuel Gauge – This gauge is located on top of the fuel tank.

the

24. Fuel Tank – Fuel tank capacity is 5 gallons (19 liters).

on level ground. Placing the generators on level ground will
ensure that the low oil sensor will function properly.

draining of the oil from the engine crankcase is required.
Fill with recommeded type oil as listed in Table 6.

the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element. NEVER run the
engine without an air cleaner.

gasoline to the fuel tank.
gasoline. Make sure cap is tightened securely. DO NOT
over fill.

Read this gauge to determine when fuel is

NOTE

Replenish

This

ROBIN

a low oil shutdown capability. A built
in sensor will automatically turn off
the engine should the oil level fall

below a safe operating condition.
Make sure the generators is placed

with

clean unleaded

low

.

engine is equipped with

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 19

GA-6RE/GA-6REA — GENERATOR REFUELING

DANGERDANGER

DANGER

DANGERDANGER

Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue
has been completely wiped up, and the area surrounding the
engine is dry. If generators is placed in a truck bed with a plastic
liner, REMOVE generators from truck bed and place on ground
(Figure 4) to refuel. This possibility exist of
to static electricity.

fire

or

explosion

due

Figure 4. Generator Refueling

PAGE 20 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — INSTALLATION

Outdoor Installation

Install the generator/welder in a area that is free of

bystanders

generators are on secure level ground so that it cannot slide
or shift around. Also install the generators in a manner so
that the exhaust will not be discharged in the direction of
nearby homes.

The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.

Pay close attention to ventilation when
operating the generators inside tunnels
and caves. The engine exhaust contains
noxious elements.

Mounting

The generators should always be mounted on a flat level
surface to isolate vibration of the generators when it is
running. DO NOT place the generators on slopes, the
possibility exists that the generators could slide.

, and

overhead obstructions

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

. Make sure the

debris

Indoor Installation

,

Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.

Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the
generators is installed indoors, you must make provisions
for venting the engine exhaust to the outside of the building.

Generator Grounding

To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground. Always use the ground terminal on the generators
to ground the generators. Ground the generators from its ground

connector so that the resistance to ground is 500 ohms or less.

Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.

NEC articles 250-64(b) and 250-66 set the following
grounding requirements:

1. Use one of the following wire types to connect the
generators to earth ground.

a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

An electric shock is apt to happen
when vibrators are used. Pay close
attention to handling when operating
vibrators and always use rubber
boots and gloves to insulate the
body from a short circuit.

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 21

2. When grounding the generators (Figure 3) connect the
ground cable between the lock washer and the nut on
the generators and tighten the nut fully. Connect the
other end of the ground cable to earth ground.

3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.

GA-6RE/GA-6REA — INSTALLATION

Connecting the Ground

The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground. The
ground cable should be #8 size wire minimum.

At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).

Figure 5. Generator Grounding

PAGE 22 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — PRE-

General Inspection Prior to Operation

Ground Power Tools

When using power tools or electrical equipment requireing AC
power from the generators, make sure connecting (power tool)
cable (Figure 6) has a ground as shown in Figure.

Extension Cable

When electric power is to be provided to various tools or loads at
some distance from the generators, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generators and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 4) as a guide for selecting proper cable size.

NOTE

Main Circuit Breaker

To protect the generators from an overload always place the
main circuit breaker in the "OFF" position prior to starting the

Figure 6. Ground Cables/Plugs

engine.

INSPECTION

Never!

equipment that do not have a
ground capability, the possibility
exists

shock or burn
severe bodily harm

DEATH!

use power tools or

of electrocution, electrical

, which can cause

or even

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GA-6RE/GA-6REA — PRE-INSPECTION (ENGINE)

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER operate the generators in a confined
area or enclosed area structure that does
not provide ample

ALWAYS wear approved eye and hearing
protection before operating the generator.

free flow of air

.

Figure 8. Engine Oil Dipstick (Oil Level)

epyTliO.5elbaT

Before Starting

1. Read safety instructions at the
beginning of manual.

2. Clean the generator, removing dirt
and dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with dry
compressed air.

5. Check fastening nuts and bolts for tightness.

Engine Oil Check

1. To check the engine oil level, place the generators on

secure level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole

(Figure 7) and wipe clean.

Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the generators if the engine is

running or in the dark

Fuel Check

1. Close the fuel cock before filling the fuel tank.

2. Remove the fuel cap located on top of fuel tank.

3. Read the fuel gauge located on top of the fuel tank (Figure 9) to
determin if the fuel level is low. If fuel is low, replenish with

clean unleaded fuel

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DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL

DANGER EXPLOSIVE FUEL

DANGER EXPLOSIVE FUELDANGER EXPLOSIVE FUEL

hot!

,

.

.

Figure 9. Fuel Gauge

Figure 7. Engine Oil Dipstick (Removal)

3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 8), fill to the edge of the oil filler
hole with the recommended oil type (Table 5). Maximum oil
capacity is 1.16 quarts (1.1 liters)

PAGE 24 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

4. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel.

Wipe up any spilled fuel

DO NOT fill the tank beyond capacity.

immediately!

GA-6RE/GA-6REA — INITIAL START-UP (ENGINE)

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

DO NOT attempt to operate this
generator until the Safety, General
Information and Inspection sections of
this manual have been

thoroughly understood

read and

.

This section is intended to assist the operator with the

start-up

this section be read carefully before attempting to use the
generator in the field.

Before Starting the Engine

1. Be sure to

2. NEVER start the engine with the main

Starting the Engine

1. Place the engine

of the portable generator. It is extremely important that

disconnect all electrical loads

Generators prior to starting the engine.

circuit breaker
in the “ON" position. Always place this circuit breaker
(Figure 10) in the OFF position before starting.

Figure 10. Main Circuit Breaker (OFF Position)

position.

fuel valve lever

”

(Figure 11) in the "ON"

initial

from the

3. Place the
if starting a

4. Place the generator's
"

ON

Figure 13. Operation Switch (ON Position)

5. Press the

listen for the engine to start. If the battery is not installed
proceed to step 6.

6. Grasp the
resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip
briskly and smoothly for starting.

Figure 12. Choke Lever

choke lever

warm engine

" position.

Generators start switch

Figure 14. Start Pushbutton Switch

starter grip

(Figure 12) in the "

or the

temperature is warm.

operation switch

(Figure 15) and slowly pull it out. The

OPEN

(Figure 13) in the

(Figure 14) and

" position

Figure 11. Engine Fuel Valve Lever (ON Position)

2. Place the
if starting a

choke lever

cold

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 25

(Figure 12) in the "

engine.

CLOSED

" position

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

DO NOT pull the starter rope all the way to the end.
DO NOT

rewind as soon as possible.

Figure 15. Starter Grip

release the starter rope after pulling. Allow it to

GA-6RE/GA-6REA — INITIAL START-UP/GENERATOR OPERATION

7. If the engine has started, slowly return the choke lever
(Figure 12 ) to the
started repeat steps 1 through 5.

8. Before the generators is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells, fuel
leaks, and noises that would associate with lose compo­nents.

9.

Place

the

idle control switch

“OPEN”

position. If the engine has not

(Figure 16) in the "OFF"

2. Place the full power switch (Figure 19) in the 120V
position (up).

Figure 19. Full Power Switch 120 V Position (Up)

(down) position. This will allow the engine speed to run
at speed about 3600 RPM's

NOTE

3. Read the

Figure 16. Idle Control Switch (Off)

(Figure 20) and verify that120 VAC is present at the
120V twist-lock and GFCI duplex receptacles. For

Placing the
the OFF position (Figure 16) allows

NOTE

the generators will run at idle speed (2200 RPM's) until a load is
applied, at that time the engine speed will increase to 3600
RPM's as long as the load is being applied. When the load is not
in use, the engine speed will drop back to the idle mode after
about 3 seconds.

the engine to operate at a maximum
speed of about 3600 RPM's. When
the idle control switch is placed in
the up position (ON) (Figure 17),

idle control switch

in

additional verification of voltage, an external voltmeter
can be used to measure the output voltage as shown in
Figure 20.

When the

full power switch

is in the 120 V

position, the 240V twist-lock receptacle

cannot be used.

voltmeter

on the front panel of the generators

Figure 17. Idle Control Switch (On)

60 Hz Operation

4. Place the full power switch (Figure 21) in the 240V

1. Place main circuit breaker (Figure 18) in the ON position.

Figure 18. Main Circuit Breaker (ON)

PAGE 26 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

Figure 21. Full Power Switch 240/120 V Position (Down)

Figure 20. 120 V and GFCI Receptacles

position (down).

GA-6RE/GA-6REA — GENERATOR OPERATION/SHUTDOWN

5. Read the
(Figure 22) and verify that 240 VAC is present at the
240V twist-lock receptacle. Using an external voltmeter
verify that 120V is present at the 120V twist-lock and
GFCI duplex receptacles.

voltmeter

on the front panel of the generators

Stopping the Engine

1. Place the main circuit breaker (Figure 23) in the OFF
position.

Figure 23. Main Circuit Breakers (Off)

2. Place the
position.

3. Let the engine run at idle with no load for 2-3 minutes.

idle control switch

Figure 24. Idle Control Switch (Off)

(Figure 24) in the OFF

4. To shut-down the engine, place the generator's

operation switch

Figure 22. 60 Hz Output Receptacles

When the full power switch is in the 240

NOTE

receptacle and up to half of the rated power of the set at 120
volts from the 120V twist-lock receptacle; or full rated power
of the genset at 240 volts from the 240V twist-lock
receptacle.

NOTE

Connecting the Load

volt (down) position, you can take up to

half of the rated power

set at 120 volts from the GFCI duplex

When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generator.

of the generating

5. Place the engine
position.

Figure 26. Engine Fuel Valve Lever (OFF Position)

(Figure 25) in the OFF position.

Figure 25. Generator On/Off Switch (Off)

fuel valve lever

”

(Figure 26) to the "OFF"

1. If small wattage power tools are required, connect them
to the 60 Hz output receptacles at this time.

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 27

6. Remove the all

loads

from the generator.

GA-6RE/GA-6REA — PREPARATION FOR LONG TERM STORAGE

Generator Storage

For storage of the generating set for over 30 days, the
following is required:

■

Drain the fuel tank completely, or add STA-BIL to the fuel.

■

Run the engine until the gasoline in the carburetor is
completely consumed.

■

Completely drain the oil from the crankcase and refill with
fresh oil.

■

Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the
cylinder and crank slowly to distribute the oil.

■

Slowly rotate the engine a few times with the starter Rope and
install a new plug.

■

Pull out the starter rope slowly and stop at the compression
point.

■

Clean all external parts of the generating set with a cloth.

■

Cover the generating set and store in a clean, dry place.

PAGE 28 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — MAINTENANCE (ENGINE)

Use Table 6 as a general maintenance guideline when servicing
your engine. For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.

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GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 29

GA-6RE/GA-6REA — MAINTENANCE (ENGINE)

Maintenance

Perform the scheduled maintenance procedures as defined by
Table 6 and below:

DAILY

■

Thoroughly remove dirt and oil from the engine and control
area. Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
gearbox for oil leaks. Repair or replace as needed.

WEEKLY

■

Remove the fuel filter cap and clean the inside of the fuel
tank.

■

Remove or clean the filter at the bottom of the tank.

■

Remove and clean the spark plug (Figure 27), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.

ENGINE AIR CLEANER

1. Remove the air cleaner cover and foam filter element as

2. Clean foam element in warm, soapy water or nonflammable

DANGERDANGER

DANGER

DANGERDANGER

DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.

shown in Figure 29.

solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.

Figure 27. Spark Plug Gap

ENGINE OIL

warm

1. Drain the engine oil when the oil is
Figure 28.

2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed
in Table 5. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.

4. Install drain bolt with sealing washer and tighten se­curely.

as shown in

Figure 29. Engine Air Cleaner

Figure 28. Engine Oil (Draining)

PAGE 30 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6HE — MAINTENANCE (BATTERY)

Battery

This unit is of negative ground DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level are not
properly maintained. Add only distilled water when
replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables
are loose. Poor contact may result in poor starting or
malfunctions.
Coating the terminals with an approved battery terminal
treatment compound. Replace battery with only
recommended type battery.

The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.

Before charging the battery with an external electric source,
be sure to disconnect the battery cables.

Battery Cable Installation
ALWAYS be sure the battery cables (Figure 30) are properly

connected to the battery terminals as shown below. The red
cable is connected to the positive terminal of the battery,
and the
the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS

reconnect negative terminal LAST.

Always

black

cable is connected to the negative terminal of

disconnect the negative terminal FIRST and

keep the terminals firmly tightened.

When connecting battery do the following:

1. NEVER use worn or damaged battery cables. Replace
defective battery cables immediately.

2. Place a small amount of battery terminal treatment
compound around both battery terminals. This will ensure
a good connection and will help prevent corrosion around
the battery terminals.

NOTE

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting
of the generator, and create other malfunctions.

Polarity

The polarity of the battery is extremely important. When an
inverted circuit connection takes place, the circuit will be in
short circuit instantaneously resulting in possible damage
to the control box electronics and starter.

When connecting the battery cables to the battery terminals
be sure to check the polarity.

Wiring

If the battery cable is connected
incorrectly, electrical damage to the
generator will occur. Pay close
attention to the polarity of the
battery when connecting the
battery.

Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for
wear and tightness. Tighten all hose clamps and check hoses
for leaks.

If any hose (
immediately.

Figure 30. Battery Connections

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 31

fuel

or

oil

) lines are defective replace them

GA-6RE — WIRING DIAGRAM (GENERATOR)

Figure 31. GA-6RE Generator Wiring Diagram

PAGE 32 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6REA — WIRING DIAGRAM (GENERATOR)

Figure 32. GA-6REA Generator Wiring Diagram

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 33

GA-6RE/GA-6REA — TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 7) and

MOTPMYS MELBORPELBISSOP NOITULOS

?tignihcaersi

?leuFoN leuFddA

?knatleufniretaW .knatleufecalperrohsulF

?deggolcretlifleuF retlifleufecalpeR

?roterubrackcutS .msinahcemtaolfkcehC

gnitratsrooP

?dersigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS

?etihw-eulbsigulpkrapS

Generator Troubleshooting (Table 8) information shown below
and on the proceeding pages. If the problem cannot be
remedied, please leave the unit just as it is and consult our
company's business office or service plant.

leuffieesotroterubractcepsnI

GNITOOHSELBUORTENIGNE.7ELBAT

enilleufkcehC

erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI

.)wolfrevo(deggolc

?gulp

?liooN .deriuqersalioddA

?gnitratsnopu

?esool

"noisserpmoc

"noisserpmoc"

on"tuptuorewoptneiciffusnI

?esoolsigulpkrapS .gulpkrapsecalpeR

?sgnirnotsipnroW .sgnirnotsipecalpeR

tuptuorewoptneiciffusnI

?daeh

krapsfopittatneserpkrapsoN

sknilbpmalmralaerusserpliO

?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR

stlobgnitcennocdaehrednilyC

?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR

?taesevlavfonoitcnuflaM .sevlavtaes-eR

renaelc-rianinoitcnuflaM

?deggolcretlifria,metsys

ecafretnimorfnignikaelriA

rednilycdnaroterubracneewteb

/tratS

.stlobgnitcennocdaehrednilycnethgiT

.retlifriaecalperronaelC

.teksagdaehrednilyc

.deluoffigulpkrapsecalpeR.nekorbhctiwspotS

."rosneslio"tiucricnwodtuhscitamotuAkcehC

.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT

ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT

?metsysleufninoitcnuflaM

.retlifleufecalperronaelC

.roterubracecalperronaelC

.taolfroterubrackcehC

PAGE 34 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — TROUBLESHOOTING (ENGINE)

)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT

MOTPMYS MELBORPELBISSOP NOITULOS

tuptuorewoptneiciffusnI

staehrevodna"noisserpmoc"

leufhcumotsnruB

ylsuoinitnocsiroloctsuahxE

"ETIHW"

ylsuoinitnocsiroloctsuahxE

"KCALB"

?stcudorp

?ytisocsiv

?sgnirnroW sgnirecalpeR

?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC

?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC

tsuahxefonoitalumuccarevO

?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR

gnorwsiliognitacirbuL

?deggolcrennaelcriA .renaelcriaecalperronaelC

tesneebtonsahevlavekohC

?noitisoptcerrocehtot

nolaes,evitcefedroterubraC

?nekorbroterubrac

tnemtsujdaroterubracrooP

?hcirootsnurenigne"

.sevlavkcehcdnanaelC

.yrassecenfiecalper,relffumkcehC

.ytisocsivtcerrochtiwliognitacirbulecalpeR

.noitisoptcerrocehtotevlavekohctsujdA

.laesroroterubracecalpeR

.roterubractsujdA

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 35

GA-6RE/GA-6REA — TROUBLESHOOTING (GENERATOR)

MOTPMYS MELBORPELBISSOP NOITULOS

egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR

?gnikrowtonretemtlovCA .retemtlovcAecalpeR

GNITOOHSELBUORTROTARENEG.8ELBAT

?noitcnuflam

deepsenignE.egatlovwoL

)eldi(MPR0052

"DAOLON"

"DAOLON"hgih

,)dedaolnu(MPR0563lamron

.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL

enignE.hgihoottuptuoegatloV

MPR0563lamrondeeps

)eldi(MPR0052,)dedaolnu(

nonruttonlliwrekaerbtiucriC

nonrutlliwrekaerbtiucriC

.yletaidemmispirttub"DEDAOL"

otwolmorfetareleccatonseoD

noitcnuflam

?dioneloskcutS .dioneloskcehC

gniriwlanretnixoblortnoC

?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC

.yrassecen

?noitcnuflamgnidniwrotoR .rotorecalperrokcehC

?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC

?noitcnuflamrekaerbegakaeL .1BCecalperrokcehC

?noitcnuflamhctiwsrewoplluF .tiucrichctiwsrewopllufdnahctiwsrewopllufkcehC

gniriwlanretnixoblortnoC

?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR

?noitidnoCdaolrevO .rekaerbecalperrodaolecudeR

?detrohssitiucricdaoL .trohsroftiucricdaolkcehC

?hctiwslortnoceldIdaB .hctiwslortnoceldiecalperrokcehC

.gniriwxoblortnockcehC

.gniriwxoblortnockcehC

?noitcnuflamhctiwslortnoceldI .hctiwslortnoceldiecalperrokcehC

EVITCADAOL"hgih

onetarelecedtonseoD

."TUPTUOEGATLOV"

."TUPTUOEGATLOV"

otwolmorfetareleccatonseoD

?evitcefed

?dionelosevitcefeD .dionelosecalperrokcehC

?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC

sahtubetarelecedtonseoD

?dionelosevitcefeD .dionelosecalperrokcehC

?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC

gniriwlaretnixoblortnoC

?sgnidniwrotorevitcefeD .rotorecalperrokcehC

?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC

?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC

?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC

.gniriwxoblortnockcehC

PAGE 36 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

NOTE PAGE

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 37

GA-6RE/GA-6REA — EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts
book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column,

■

, belong to the same assembly or kit.

If more than one of the same

NOTE

reference number is listed, the
last one listed indicates newest
(or latest) part available.

, #, +, %, or

*

NOTE

The contents of this catalog are
subject to change without notice

.

PAGE 38 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — SUGGESTED SPARE PARTS

GA-6RE/GA-6REA 1 TO 3 UNITS WITH ROBIN
EH-360YS2420 ENGINE

1 to 3 Units

Qty. P/N Description

1 ........ A9924800014 ........... CAP FUEL TANK

1 ........ A9924800004 ........... FILTER FUEL

2 ........ 3015419604 .............. RUBBER SUSPENSION

2 ........ D9312600204 ...........RUBBER SUSPENSION

3 ........ 0650140150 .............. SPARK PLUG

2 ........ 2265011308 .............. ROPE, RECOIL

3 ........ 2673266118 .............. ELEMENT AIR CLEANER

3 ........ 0642000220 .............. FILTER, FUEL STRAINER

3 ........ 0601802137 .............. FUSE, 10 AMP

NOTE

Part numbers on this Sug­gested Spare Parts List
may supercede/replace
the P/N shown in the text
pages of this book.

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 39

NAME PLATE ASSY.

GA-6RE/GA-6REA — NAMEPLATE AND DECALS.

PAGE 40 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — NAMEPLATE AND DECALS.

NAME PLATE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A5561000003 DECAL; MQ MULTIQUIP 6000 1

2 1630680104 DECAL; FUEL COCK .................................................. 1......... S-1407

3 A5511200402 DECAL; CONTROL PANEL ......................................... 1 ......... GA-6RE, A51120040

3 A5511201402 DECAL; CONTROL PANEL ......................................... 1 ......... GA-6REA, A51120140

4 NAMEPLATE .............................................................. 1 ......... CONTACT MQ PARTS DEPT.

5 0800628504 DECAL; GROUND ....................................................... 1......... S-1123

6 A5551000004 DECAL; OPERATING INSTRUCTIONS ...................... 1 ......... A55100000

7 0820610404 DECAL; WARNING ...................................................... 1......... S-3627

8 35137 DECAL; WARNING 1

9 7900636004 DECAL; CAUTION OPER. AT 3600 RPM ONLY ......... 1......... S-4461

10 8700611804 DECAL; WARNING DANGEROUS GAS ..................... 1......... S-4984

11 8700611904 DECAL; DANGER ELECTRICAL SHOCK HAZ. ......... 1......... S-4985

12 0800689404 DECAL; POSITIVE (+)................................................ 1......... S-2090

13 0800689504 DECAL; NEGATIVE (-) ................................................ 1......... S-2091

14 0800696604 DECAL; BATTERY ...................................................... 1......... S-1237

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 41

GENERATOR ASSY.

GA-6RE/GA-6REA — GENERATOR ASSY.

PAGE 42 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — GENERATOR ASSY.

GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 7901002503 ROTOR ASSY. ...................................1 .................. INCLUDES ITEMS W/

1-1

*

1-2

1-3*0071706304 BEARING, 6304 2RU NYCM 1
2 7901017004 SET BOLT, ROTOR 1
3 0801086104 SET WASHER, BEARING 1
4 0040010000 SPRING WASHER 1
5 A5135000003 ARMATURE ASSY. 1
6 7901315502 END BRACKET 1
7 7871315022 END BRACKET 1
8 7875021523 GUIDE PANEL, AIR 1
9 7871331003 COVER 1
10 7901316004 SET BOLT, STATOR 4
11 0040008000 SPRING WASHER 4
12 0041208000 PLAIN WASHER 4
13 7871329514 GROMMET 1
14 0601851760 CAP, 0B-13 1
15 0012808020 HEX, HEAD BOLT 4
15A 0040008000 SPRING WASHER 4

0601823213 RECTIFIER, D3SB80 2

*

0601822638 SURGE ABSORBER,........................ 2 .................. TNR15G431K

FIELD ASSY. ..................................... 1 .................. NOT SOLD SEPERATELY

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 43

CONTROL BOX ASSY. (GA-6RE)

GA-6RE — CONTROL BOX ASSY.

PAGE 44 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE — CONTROL BOX ASSY.

CONTROL BOX ASSY. (GA-6RE)

NO. PART NO. PART NAME QTY. REMARKS

1 A3214000003 CONTROL BOX 1
2 0601850102 GROMMET, G-3 1
3 0601823204 RECTIFIER, S5VB60 2
4 0027103012 MACHINE SCREW 2
5 0601823853 SLOW DOWN UNIT, ND-80 1
6 0027104010 MACHINE SCREW 2
6A 0207004000 HEX, NUT 2
7 A3224000003 CONTROL PANEL 1
8 0601804819 CIRCUIT BREAKER, KM-2 21A 1
9 4341817004 BRACKET, CIRCUIT BREAKER 1
10 0021004010 MACHINE SCREW 2
11 0601806819 AC VOLTMETER, DE450-011 0~120/240V 1
12 0601812598 RECEPTACLE, 5-20R 1
13 0601812592 RECEPTACLE, L5-20R 1
14 0601811035 RECEPTACLE, L5-30R 1
15 0601812529 RECEPTACLE, L14-30R 1
16 0021004010 MACHINE SCREW 8
16A 0207004000 HEX, NUT 8
17 0601830737 FULL POWER SWITCH, ET-330D12 1
18 0601831620 IDLE CONTROL SWITCH, C1550WA 1
19 0601830737 OPERATION SWITCH, ET-330D12 1
20 0021004015 MACHINE SCREW 1
20A 0207004000 HEX, NUT 1
21 A3262800004 CAPACITOR ASSY., VR1H102MHA, 50V 1000
22 0017106016 HEX, HEAD BOLT 4
23 0017105010 HEX, HEAD BOLT 4
24 A5352600004 BRACKET 1
25 0602210870 FUEL CONTROL UNIT 1
26 0027105020 MACHINE SCREW 2
27 0602100102 START SWITCH 2
28 0601802137 FUSE, 10 AMP 1
29 A5352600104 BRACKET 1
30 0017106016 HEX HEAD BOLT 1
31 0017108020 HEX HEAD BOLT 1
32 0602201460 RELAY 1
33 0017105016 HEX.HEAD BOLT 2

µ

F1

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 45

CONTROL BOX ASSY. (GA-6REA)

GA-6REA — CONTROL BOX ASSY.

PAGE 46 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6REA — CONTROL BOX ASSY.

CONTROL BOX ASSY. (GA-6REA)

NO. PART NO. PART NAME QTY. REMARKS

1 A3214000103 CONTROL BOX 1
2 0601850102 GROMMET, G-3 1
3 0601823204 RECTIFIER, S5VB60 2
4 0027103012 MACHINE SCREW 2
5 0601823853 SLOW DOWN UNIT, ND-80 1
6 0027104010 MACHINE SCREW 2
6A 0207004000 HEX, NUT 2
7 A3224000103 CONTROL PANEL 1
8 0601804819 CIRCUIT BREAKER, KM-2 21A 1
9 4341817004 BRACKET, CIRCUIT BREAKER 1
10 0021004010 MACHINE SCREW 2
11 0601806819 AC VOLTMETER, DE450-011 0~120/240V 1
12 0601812598 RECEPTACLE, 5-20R 2
13 0601812592 RECEPTACLE, L5-20R 1
14 0601811035 RECEPTACLE, L5-30R 1
15 0601812529 RECEPTACLE, L14-30R 1
16 0021004010 MACHINE SCREW 8
16A 0207004000 HEX, NUT 8
17 0601830737 FULL POWER SWITCH, ET-330D12 1
18 0601831620 IDLE CONTROL SWITCH, C1550WA 1
19 0601830737 OPERATION SWITCH, ET-330D12 1
20 0021004015 MACHINE SCREW 1
20A 0207004000 HEX, NUT 1
21 A3262800004 CAPACITOR ASSY., VR1H102MHA, 50V 1000 µF1
22 0017106016 HEX, HEAD BOLT 4
23 0017105010 HEX, HEAD BOLT 4
24 0602210870 FUEL CONTROL UNIT 1
25 0027105020 MACHINE SCREW 2
26 0602100102 START SWITCH 2
27 0601802137 FUSE, 10 AMP 1
28 A5352600104 BRACKET 1
29 0017106016 HEX HEAD BOLT 1
30 0017108020 HEX HEAD BOLT 1
31 0602201460 RELAY 1
32 0017105016 HEX.HEAD BOLT 2

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 47

MUFFLER ASSY.

GA-6RE/GA-6REA — MUFFLER ASSY.

PAGE 48 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — MUFFLER ASSY.

MUFFLER ASSY.

NO PART NO PART NAME QTY. REMARKS

1 0602300360 MUFFLER 1
2 0602302021 BRACKET 1
3 0602323061 HEX NUT 4
4 0602302023 COVER 1
5 0602302022 SEAL RUBBER 2
6 0602322071 HEX HEAD BOLT 4
7 0602300411 ARRESTER, SPARK 1
8 0602322070 TAPPING SCREW 1
9 A5331400104 BRACKET 1
10 0017108020 HEX HEAD BOLT 2
11 A5331400004 BRACKET 1
12 0017108020 HEX HEAD BOLT 1
13 A5331400304 BRACKET 1
14 0207008000 HEX NUT 2
15 0017108025 HEX HEAD BOLT 1
15A 0207008000 HEX NUT 1
16 0602312050 EXHAUST PIPE 1
17 0602320172 GASKET 2
18 0602322072 HEX HEAD BOLT 2
18A 0602323161 WASHER, LOCK 2
19 0602323062 HEX NUT 2
19A 0602323160 WASHER, LOCK 2
20 0602302020 COVER 1
21 0602322071 HEX HEAD BOLT 4

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 49

PIPE FRAME ASSY.

GA-6RE/GA-6REA — PIPE FRAME ASSY.

PAGE 50 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — PIPE FRAME ASSY.

PIPE FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 A5417000202 PIPE FRAME ............................... 1 ................GA-6RE

1 A5417000602 PIPE FRAME ............................... 1 ................ GA-6REA

2 A3417100006 BRACKET 1
3 0017106016 HEX, HEAD BOLT 4
4 A5417700203 BASE 1
5 3015419604 RUBBER SUSPENSION 2
6 D9312600204 RUBBER SUSPENSION 2
7 0207008000 HEX, NUT 8
8 0017108030 HEX, HEAD BOLT 2
9 0801086004 SET WASHER 2
10 0017108040 HEX, HEAD BOLT 2
10A 0207008000 HEX, NUT 2
11 A4364000002 FUEL TANK 1
12 A9924800014 CAP, FUEL TANK 1
13 A9924800004 FUEL FILTER 1
14 0602125034 FUEL GAUGE 1

15 06424008900 FUEL STRAINER ......................... 1 ................ REPLACES P/N 065510024

16 0605513028 HOSE 1
17 0605515062 HOSE BAND 1
18 7855525514 RUBBER CUSHION 4
19 7855525604 COLLAR 4
20 0017108030 BOLT HEX HEAD 4
21 A9117200103 HANGER 1
22 0601850097 STOPPER, 30029 1
23 0021008025 MACHINE SCREW 1
23A 0038408000 HEX, NUT 1
24 0601851116 PLASTIC WASHER 2
25 0011308025 HEX, HEAD BOLT 2
25A 0037908000 HEX, NUT 2
25B 0042108000 PLAIN WASHER 2
26 0017106016 HEX, HEAD BOLT 1
27 7915456004 STOPPER 1
28 0017106016 HEX, HEAD BOLT 2
29 7915455103 COVER 1
30 A5417400003 COVER 1
31 0017106016 HEX, HEAD BOLT 6

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 51

BATTERY ASSY.

GA-6RE/GA-6REA — BATTERY ASSY.

PAGE 52 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — BATTERY ASSY.

BATTERY ASSY.

NO. PART NO. PART NAME QTY. REMARKS

32 BATTERY ..................................... 1 ................ PURCHASE LOCALLY

33 7905458103 BATTERY BAND 1
34 A5344200004 BATTER BOLT 2
35 0037806000 WING NUT 2
36 0040006000 SPRING NUT 2
37 0041206000 WASHER, FLAT 2
38 A5347000104 BATTERY CABLE 1
39 A5347000004 BATTERY CABLE 1

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 53

ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.

PAGE 54 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

510 2673260820 AIR CLEANER ASSY. .............................1 ................ INCLUDES ITEMS W/

510-220*2673272108 GASKET 1
510-250
510-520*2673266118 AIR CLEANER ASSY. 1

540 2673290103 INSULATOR .............................................1 ................ T=15 26.5D 6.5DX46P

550 26735901A3 GASKET (INSULATOR) ...........................2 ................ T=0.4 26.5D 6.5DX46P

570 0023806000 FLANGE NUT 2
580 0010406160 FLANGE BOLT 2
850 2671700103 RUBBER PIPE 1
910 0732004430 LABEL (CHOKE) 1

2673264008 CLEANER COVER CP 1

*

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 55

CRANKCASE ASSY.

ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.

PAGE 56 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY.

CRANKCASE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2671010411 CRANKCASE CP .......................................... 1 .................. INCLUDES ITEMS W/

2671010511 EH360YS2420 1

20

*

21

*

26

*

28 2633534103 RETAINER PLATE 1
30% 0440350090 OIL SEAL 1
40% 0600350010 BALL BEARING 1
50% 0310060020 DOWEL PIN 2
60 0105080290 STUD, M8X1.25X30L 2
70

*

75 0440080010 OIL SEAL 1
80 0401140030 PLUG, M14X1.5X20DX12L 2
90 0211140020 GASKET 2

210 2671100301 MAIN BEARING COVER C ........................... 1 .................. INCLUDES ITEMS W/#

220# 0440350090 OIL SEAL 1
230# 0600350010 BALL BEARING 1
250 2674500101 GOVERNOR GEAR CP 1
260 2054190103 GOVERNOR SLEEVE 1

270 2246360101 OIL GAUGE CP ............................................. 1 .................. INCLUDES ITEMS W/ +

275 0420220010 PLUG (RUBBER) 1
280 + 0213200050 GASKET 1
290 2671510113 GASKET (BEARING COVER) 1
300 2671999903 FLANGE BOLT, M8X1.25X17DX40L 7

610 2671300331 CYLINDER HEAD CP .................................... 1 .................. INCLUDES ITEMS W/

620 2671500113 GASKET (HEAD) 1
630 0110100030 FLANGE BOLT, M10X1.25X19DX65L 4
680 2671550111 ROCKER COVER CP 1
690 2671520113 GASKET (ROCKER COVER) 1
700 0310060020 DOWEL PIN 2
710 0110060130 FLANGE BOLT, M6X1.0X14DX25L 4
722 26716001A3 LEAF VALVE 1
723 26716101A3 RETAINER PLATE 1
726 0110060010 FLANGE BOLT, M6X1.0X14DX8L 1

2631421103 VALVE GUIDE 2
0565100050 CLIP 1
13207AA050 SEAL-INT VALVE 1

0105060251 STUD, M6X1.0X98L 2

%

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 57

ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

PAGE 58 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PISTON ASSY.

CRANKSHAFT AND PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2672070201 CRANKSHAFT CP 1
40 0230350160 SPACER, 35.3DX45DX0.6T 1
41 0230350170 SPACER, 35.3DX45DX0.8T 1
42 0230350180 SPACER, 35.3DX45DX1.0T 1
50 0021818000 NUT 1
60 0032018000 SPRING WASHER 1
65 0031018000 WASHER 1
70 0053205401 WOODRUFF KEY 1

310 2672250110 CONNECTING ROD ASSY. ................................. 1 ............. INCLUDES ITEMS W/

320*0010508400 FLANGE BOLT 2
350 2632330103 PISTON PIN 1
360 2672340103 PISTON, STD. 1
361 2672340203 PISTON, 0.25 O.S. 1
362 2672340303 PISTON, 0.50 O.S. 1
370 2672350107 PISTON RING SET, STD. 1
371 2672350207 PISTON RING SET, 0.25 O.S. 1
372 2672350307 PISTON RING SET, 0.50 O.S. 1
380 0565210020 CLIP 2

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 59

FLYWHEEL ASSY.

ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.

PAGE 60 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2677920211 FLYWHEEL CP 1
11 2677940121 IGNITION COIL CP 1
12 2677960501 EXCITER COIL CP 1
13 2677960301 EXCITER COIL CP 1
20 2677100203 RING GEAR, D 180DX217DX7B N=85 1
30 0011406250 BOLT & WASHER AY 2
35 0043506200 SCREW & WASHER AY 4
50 2677310101 WIRE 1 CP, L=330 BLACK 1
60 0660000361 SWITCH AY 1
70 0150040090 TAPPING SCREW, M4X12L 2
80 2267550103 GROMMET, 8DX12DX7.5H 1
100 0650140480 SPARK PLUG, NGK BPR6ES 1
110 0655000131 SPARK PLUG CAP 1
170 2467550201 CLAMP 1
176 0043106080 SCREW, PAN HEAD 1

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 61

GOVERNOR ASSY.

ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.

PAGE 62 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — GOVERNOR ASSY.

GOVERNOR OPERATION ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2674230311 GOVERNOR LEVER CP 1
20 2674220103 GOVERNOR SHAFT 1
26 0031108000 WASHER 1
30 2674270101 GOVERNOR ROD CP 1
40 2674280113 ROD SPRING, 5.7DX0.4DX148L N=30 1
50 0031306000 CLIP 2
60 0011406300 BOLT AND WASHER AY 1
70 0186060020 NUT, M6X1.0X4.9H SQUARE 1
80 2674250201 GOVERNOR SPRING CP, 12.5DX1.4DX40L N=13 1
310 2674331003 SPEED CONTROL LEVER 1
340 2274350113 STOP PLATE 1
360 0043104250 SCREW 2
365 2304900313 SPRING (ADJUSTER), 60X0.6DX17L N=7 1
450 0176060020 SELF LOCK NUT, M6X1.0X13DX6.9H 1

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 63

ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.

INTAKE AND EXHAUST ASSY.

PAGE 64 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — INTAKE AND EXHAUST ASSY.

INTAKE AND EXHAUST ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2673170101 CAMSHAFT CP 1
35 2463620111 RELEASE LEVER CP 1
38 2463670103 RETURN SPRING 1
50 2393330113 TAPPET 2
60 2463361103 VALVE SPRING 2
70 2463371113 SPRING RETAINER 2
80 2633340103 INTAKE VALVE 1
90 2633350213 EXHAUST VALVE 1
95 2463550103 COLLET-VALVE 4
100 0230220050 SPACER, 22.2DX32.5DX0.6T 1
101 0230220060 SPACER, 22.2DX32.5DX0.7T 1
102 0230220070 SPACER, 22.2DX32.5DX0.8T 1
210 26735301C1 PUSH ROD CP 2
220 2673610113 ROCKER ARM 2
230 2613580113 BOLT (PIVOT) 2
235 2673570103 PIVOT 2
240 0170060110 NUT, M6X0.75X3.6H 2
260 26736501A3 GUIDE PLATE 1
310 31H1100101 MUFFLER CP 1
315 2673760101 SPARK ARRESTER CP 1
317 0150040060 TAPPING SCREW, M4X6L 1
320 31H1200101 MUFF COVER (FRONT) CP 1
321 2673421101 MUFF COVER (REAR) CP 1
330 31H1500203 MUFFLER BRACKET 1
340 2703520101 GASKET CP (MUFFLER) 1
350 0170080030 NUT, M8X1.25X6.5H 2
354 0032008000 SPRING WASHER

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 65

ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.

COOLING STARTING ASSY.

PAGE 66 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — COOLING STARTING ASSY.

COOLING STARTING ASSY.

NO. PART NO. PART NAME QTY. REMARKS

10 2675126301 BLOWER HOUSING CP (D BLACK) 1
20 2669170303 LABEL (TRADE MARK) 1
25 0732003900 LABEL (WARNING) 1
40 0110060020 FLANGE BOLT, M6X1.0X14DX12L 5
60 2675260112 CYLINDER BAFFLE 1 UN 1
61 2675270103 CYLINDER BAFFLE 2 1
80 0110060010 FLANGE BOLT, M6X1.0X14DX8L 4

210 2675020110 RECOIL STARTER AY ............................ 1 ................ INCLUDES ITEMS W/

210-1

*

210-2

*

210-3

*

210-4

*

210-5

*

210-6

*

210-7

*

210-8

*

210-11
210-49
220 0110060010 FLANGE BOLT, M6X1.0X14X8L 4
230 0016508120 BOLT 3
850 2675965203 SEAL RUBBER 1

2615011508 SPIRAL SPRING 1
2465012008 REEL 1
2265011308 STARTER ROPE 1
2615010008 STARTER KNOB 1
2465012508 RATCHET 2
2465013008 FRICTION SPRING 1
2275013508 RETURN SPRING 2
2465016008 RATCHET GUIDE 1
2245015008 STARTER PULLEY 1

*

2275015208 SET SCREW 1

*

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 67

CARBURETOR ASSY.

ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.

PAGE 68 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

210 2666231100 CARBURETOR ASSY. ..........................1 ................ INCLUDES ITEMS W/

210-1

*

210-2

*

210-3

*

210-4

*

210-5

*

210-8

*

210-9

*

210-11

*

210-12

*

210-13

*

210-14

*

210-15

*

210-16

*

210-17

*

210-18

*

210-19

*

210-20

*

210-21

*

210-22

*

210-24

*

210-28

*

210-29

*

210-40

*

210-41

*

210-44

*

210-45

*

210-61

*

210-62

*

210-102*1066239208 SEAL 1
210-103*2676245008 RING 1
210-125*2476256208 SOLENOID-A 1
210-126*2476256508 WASHER 1
210-127*2426231308 O-RING 1
210-191*2676257108 HOSE 1

210-192*1386235408 CLIP 1

2666253608 THROTTLE VALVE 1
2096235108 SCREW 2
2676252608 CHOKE VALVE 1
2376245108 SCREW 2
2536242008 PILOT JET 1
2676252108 CHOKE LEVER AY 1
2396256008 RING 1
2666253108 THROTTLESHAFT-A 1
2546242508 JET HOLDER 1
2266255008 RING 1
2246231218 NEEDLE VALVE-A 1
2146251508 PIN 1
2676255108 FLOAT BODY-A 1
2486245108 WASHER 1
2066254008 CHAMBER PACKING 1
2346250608 FLOT AY 1
2676244008 MAIN NOZZLE 1
2466242508 GUIDE HOLDER 1
2546240108 MAIN JET 1
2246256918 CLIP 1
2146245408 SCREW 1
2056244708 SPRING 1
2246245208 SCREW 1
2066244608 SPRING 1
2666241008 AIR JET 1
2466241008 AIR JET 1
2476255008 CAP (CHOKE) 1
2366268008 SEAL 1

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 69

STARTER ASSY.

ROBIN EH-360YS2420 ENGINE — STARTER ASSY.

PAGE 70 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — STARTER ASSY.

STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

120 2247050200 STARTING MOTOR ASSY. .................... 1.................. NCLUDES ITEMS W/

120-2 2357053508 BRUSH (+) 1
120-3 2357054508 SPRING (BRUSH) 2
120-4 2357053008 HOLDER AY (BRUSH) 1
120-6 2357055008 ARMATURE AY 1
120-7 2247055108 PINION ASSY. 1
120-8 2247055308 STOPPER SET PINION 1
120-9 2467050008 COVER ASSY FRONT 1
120-10 2357054008 BRUSH (-), 1
120-11 2467050508 COVER ASSY. REAR 1
120-12 1137051008 CASE METAL 1
120-17 2357057508 THROUGH BOLT 2
120-23 2357055508 WASHER KIT 2
120-29 2147056008 FRONT METAL 1
120-40 2357056508 M BUSH (1) 1
120-41 2357056608 M BUSH (2) 1
120-52 2467058008 O-RING 1
121 0022706000 NUT 1
122 0032006000 SPRING WASHER 1
130 2147900701 BOLT CP, STARTER, M8X1.25X30L 2
150 0031008000 WASHER 2
160 0032008000 SPRING WASHER 2
170 2467550201 CLAMP CP 1
176 0043106080 SCREW, PANHEAD 1
300 2147700210 MAGNETIC SWITCH 1

*

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 71

SOLENOID ASSY.

ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.

PAGE 72 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

ROBIN EH-360YS2420 ENGINE — SOLENOID ASSY.

SOLENOID ASSY.

NO. PART NO. PART NAME QTY. REMARKS

600 2537501000 SOLENOID AY 1
610 2677600101 BRACKET (SOLENOID) 1CP 1
611 2677600211 BRACKET (SOLENOID) 2CP 1
613 0130060220 BOLT & WASHER ASSY., M6X1.0X12LW/W,SW 2
614 0011308200 BOLT & WASHER ASSY. 1
630 2677820113 SPRING (SOLENOID), 8DX1.2DX103L N=20 1
640 0563000040 WIRE BAND, 3.6BX1.2TX146L 1
642 0566000250 CLAMP, 6.5DX10BX95LX0.6T 1
700 KS31102001 OIL SENSOR CP 11 1
760 2147312201 WIRE 22 CP, L=85 BLACK 1
770 0566000250 CLAMP, 6.5DX10BX95LX0.6T 2
775 0110060010 FLANGE BOLT, M6X1.0X14DX8L 2

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 73

Effective: October 1, 2002

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked
for instructions regarding handling of orders
not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following provi­sions:

1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.

2. To obtain a Return Mater ial Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quanti­ties, and descriptions of the items to be
returned.

a. The parts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the
items were originally purchased.

e. The list must include the name and

phone number of the person request­ing the RMA.

3. A copy of the Return Material Authoriza­tion must accompany the return shipment.

4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior
notice. Price changes are effective on a spe­cific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
dition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being re­placed by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were pur­chased more than six months prior to
the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.
e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instruc­tions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Origi-

nal Equipment Manufacturer accounts who

use our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 74 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

NOTE PAGE

GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 75

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave. 800-421-1244
Carson, CA 90746
Email: [e-mail]
Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244
310-537-3700

MAYCO PARTS

800-306-2926
310-537-3700

SERVICE DEPARTMENT

800-421-1244
310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244,
310-537-3700,

ON-HAND

EXT.

279

EXT.

279

WHEN CALLING

FAX:

310-537-3927

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

310-537-4259

FAX:

310-631-5032

FAX:

310-537-1173

Your Local Dealer is:

MULTIQUIP INC

18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX: [phone]
E-mail:[e-mail]
Internet:multiquip.com

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