PARTS AND OPERATION MANUAL
MULTIQUIP
Model GA-2.3R2
A.C. GENERATOR
© COPYRIGHT 2001, MULTIQUIP INC.
Revision #2 (03/05/01)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244 800-478-1244
FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ......................................... 6
Operation and Safety Decals .................................... 7
Specifications ............................................................ 8
General Information .................................................. 9
Multiquip GA-2.3R2 —
AC Generator
Controls and Indicators ........................................... 10
Installation ............................................................... 11
Pre-Setup ........................................................... 12-13
Instrumentation ....................................................... 14
Load Application ..................................................... 15
Operating Instructions............................................. 16
Maintenance ........................................................... 17
Preparation For Long Term Storage ....................... 18
Wiring Diagram ....................................................... 19
Troubleshooting (Engine)................................... 20-21
Troubleshooting (Generator) ............................. 22-23
Explanation Of Codes In Remarks Column ............ 24
Suggested Spare Parts ........................................... 25
Generator Assembly .......................................... 26-27
Control Box Assembly ........................................ 28-29
Pipe Frame Assembly ........................................ 30-31
Name Plate And Decals ..................................... 32-33
Robin EH-17 Engine
Crankcase Assembly ......................................... 34-35
Crankshaft & Piston Assembly ...........................36-37
Intake & Exhaust Assembly ...............................38-39
Governor Assembly ...........................................40-41
Cooling & Starting Assembly ............................. 42-43
Fuel & Lubricant Assembly ................................44-45
Electric Coil Assembly And Spark Plug ..............46-47
Oil Sensor Assembly ..........................................48-49
Fuel Strainer ......................................................50-51
Terms and Conditions Of Sale — Parts .................. 52
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
PARTS ORDERING PROCEDURES
n
Dealer account number
n
Dealer name and address
n
Shipping address (if different than billing address)
n
Return fax number
n
Applicable model number
n
Quantity, part number and description of each part
n
Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
•
Express account number)*
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
n
UPS Ground Service at no charge for freight
n
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5
800/6-PARTS-7 • 800-672-7877
RULES FOR SAFE OPERATION
■
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the GA-2.3R2 Generator:
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading
this entire manual.
■
This equipment should not be operated by persons under 18
years of age.
■
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
This generator is a source of providing LETHAL high voltages.
Never permit unqualified personnel-especially children to
operate the generator.
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
Always use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from flames or sparks, or if fuel is spilled on a hot
engine.
■
This generator is equipped with a
protection. Always complete the grounding path from the
generator to an external grounding source.
■
NEVER operate this generator, or handle any electrical
equipment while standing in
hands are wet, or in the rain. Dangerous electrical shock
could occur causing severe bodily harm or even death.
■
Keep electrical cords in good condition. Worn, bare or frayed
wiring can cause electrical shock, thus causing
or even death.
■
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to the generator and may cause
injury to people.
smoke around or near the machine. Fire or explosion
ground terminal
water, while bare foot, while
for your
bodily harm
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow
space. The generator's gasoline engine gives off DEADLY
monoxide gas.
■
NEVER operate the generator in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe
■
Always make sure that the generator is secure on level ground
so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
CAUTION:
CAUTION:
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
bodily harm or even death.
■
High Temperatures – Allow the machine
and engine to cool before adding fuel or
performing service and maintenance
hot
functions. Contact with
cause serious burns.
Emergencies
■
Always know the location of the nearest
extinguisher
location of the nearest telephone. Also know
the phone numbers of the nearest
doctor
will be invaluable in the case of an emergency.
and
and
fire department
components can
first aid kit
. Know the
ambulance
. This information
fire
,
■
NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
PAGE 6 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-2.3R2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and
maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals
become unreadable, replacements can be obtained from your dealer.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 7
GA-2.3R2 — SPECIFICATIONS
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Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
°
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10
fahrenheit above the standard temperature of 60
PAGE 8 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
°
F
F
GA-2.3R2 — GENERAL INFORMATION
GA-2.3R2 FAMILIARIZATION
Generator
The Multiquip Model GA-2.3R2 generator has been designed
as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, sermersible
pumps and other industrial and construction machinery.
This generator employs the highly reliable ROBIN engine.
The alternator, a brushless revolving-field type, single phase
is permanently aligned to the engine through rigid coupling.
The entire generator is mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame. The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage.
This portable generator is supplied with a electrical
box
. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
Control Box
The control box has the following: ( output is 60 Hz, single
phase)
l
One 120V output receptacle (GFCI protected).
l
One main 17 amp circuit breaker.
l
AC Voltmeter
l
Ground Terminal
control
Excitation System
All GA-series generators use a magnet attached to a flywheel
to produce AC voltage from a lamp coil beneath the flywheel.
As the magnetic passes the coil it produces approximately
19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
l
Excitation (diode 1)
l
Battery (diode 2)
l
Slow Down (diode 3)
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction. The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
Engine
The four-cycle air-cooled ROBIN gasoline engine is designed
to meet every performance requirement of this generator.
Reference Table 1, page 8 for engine specifications
In keeping with Multiquip's policy of constantly improving
its products, the specifications quoted herein are subject to
change without prior notice.
Figure 1 (page 10) shows the basic controls and indicators
for the GA-2.3R2 generator.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9
GA-2.3R2 — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed
to rain or sunshine. Make sure that the generator is on secure
level ground so that it cannot slide or shift around. Also install
the generator in a manner so that the exhaust will not be
discharged in the direction of nearby homes.
The installation site must be relatively free from moisture and
dust. All electrical equipment should be protected from excessive
moisture. Failure to do will result in deterioration of the insulation
and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials
have a tendency to cause excessive wear, not only to the engine
parts, but also to the alternator parts.
CAUTION :
Pay close attention to ventilation when
operating the generator inside tunnels
and caves. The engine exhaust contains
noxious elements.
Indoor Installation
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
CAUTION :
An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11
GA-2.3R2 — PRE-SETUP
General Inspection Prior to Operation
This generator has been thoroughly inspected and accepted
prior to shipment from the factory. However, be sure to check
for damaged parts or components, or loose nuts and bolts,
which could have occurred in transit.
Ground
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock
washer and the nut and tighten the nut fully. Connect the
Circuit Breaker
A 2-pole, 17 amp
box to protect the generator from an overload. Make sure to
switch the circuit breakers to the "OFF" position prior to
starting the engine.
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 2 ) as a guide for selecting proper cable size.
other end of this wire to a suitable ground.
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PAGE 12 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
into the filler hole, verify that the oil level is maintained
between the two notches on the dipstick.
The oil listed in Table 3 is recommended to ensure better
engine performance. Use class SC or higher grade motor
oil.
NOTE
This ROBIN engine is equipped with a low oil
shutdown capability. A built in sensor will
automatically turn off the engine should the oil level
fall below a safe operating condition. Make sure
the generator is placed on level ground. Placing
the generator on level ground will ensure that the
low oil sensor will function properly.
Fuel
Close the fuel cock before filling the tank. Fill the fuel tank
with clean and fresh unleaded gasoline. Do not fill the tank
beyond capacity.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 8
Specification Table1.
The fuel tank cap must be closed tightly after filling.
Handle fuel in a safety container. If the container does not have
a spout, use a funnel.
CAUTION :
Never fill the fuel tank while the engine is
running or in the dark. Gasoline spillage
on a hot engine can cause a fire or
explosion. If gasoline spillage occurs, wipe
up the spilled gasoline completely to
prevent fire hazards.
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GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13
GA-2.3R2 — INSTRUMENTATION
CAUTION :
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generating set.
Power Outlets
The generator has the following 120 volt 60 Hz (single-phase)
receptacle.
l
Single Phase
One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)
Main Circuit Breaker (2-Pole 60 Hz)
This 2-pole, 17 amp breaker protects the generator from
short circuiting or overloading from the 120V 60 Hz single
phase load.
Fuel Gauge
The fuel gauge is located on the fuel tank and allows easy
monitoring of the fuel level.
AC Voltmeter
This voltmeter indicates (with a mark) the rated 60 Hz,
single phase output voltage.
PAGE 14 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — LOAD APPLICATION
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the
running wattage as indicated by steps 1, 2, and 3 below:
CAUTION:
which cannot carry the required load can cause a voltage
drop which can burn out the appliance or tool and overheat
the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle
control switch to the OFF position.
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
An inadequate size connecting cable
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15
GA-2.3R2 — OPERATING INSTRUCTIONS
Before Starting
1. Be sure to disconnect the electrical load and switch the
main circuit breaker to the “OFF” position prior to starting
the engine.
2. Never start the engine with the main circuit breaker “ON”.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified SC, SD or SE. (See Table 3 on page 13)
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
l
NEVER start the engine when the oil level
is below the lower mark on the dipstick.
l
Check the fuel level on the fuel gauge.
When fuel is low, fill the fuel tank with
clean fresh unleaded automotive gasoline.
l
If gasoline spillage occurs, completely
wipe up the spilled gasoline.
Starting
1. Open the fuel cock located below the fuel tank. The fuel
starts to flow when the fuel cock is turned downward.
2. Place the idle control switch in the “ON” (up) position.
Warm up
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load
until the engine warms up.
3. Turn the idle control switch to the "OFF" (down) position
and check the voltage by referring to the voltmeter on
the control box.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Check the generator for abnormal noise and smells. Then
connect the load to the receptacles of the generator.
2. Switch the main circuit breaker to the “ON” position and
turn the idle control switch to the “ON” (down) position
for normal (load) engine operation.
Operation
Check the voltage by referring to the voltmeter on the control
box. When the voltmeter indicates 120 volts, 120 volts from
the 120V receptacle can be obtained. Refer to Figure 1,
Controls and Indicators, item 1 on page 10.
DO NOT change the engine speed control
lever which has been set at the factory prior
to shipping.
3. Close the choke. Adjust the opening of the choke valve
according to operating conditions. When the engine is
warm or the air temperature is high, close the choke
valve halfway or open it all the way.
4. Confirm that the main circuit breaker on the generator
control box is “OFF”.
5. Set the operation switch to the “ON” position and grasp
the starting knob and slowly pull it out. The resistance
becomes hardest at a certain position, corresponding
to the compression point. Rewind the rope a little from
that point and pull out sharply.
6. If the engine fails to start, repeat the procedure.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
l
DO NOT pull the starter rope all the way
to the end.
l
DO NOT release the starter knob after
pulling. Allow it to rewind as soon as
PAGE 16 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
Stopping the Engine
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
1. Remove the load from the generator. Place the circuit
breaker in the “OFF” position. Refer to Figure 1, item 9
on page 10. Run the engine (no-load) with the idle control
switch set to the ON position for three to five minutes,
then stop the engine.
2. Turn the START/STOP switch to the “STOP” position.
3. Close the fuel cock.
NEVER stop the engine suddenly while
running at high speeds.
GA-2.3R2 — MAINTENANCE
General Inspection
At least daily or prior to each use, the generating set should
be cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks.
Engine Side (Refer to the Engine Instruction Manual)
Check Oil Level
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Make sure the generating set is level. The
oil level must be between the two notches on the dipstick.
Changing Oil
Change oil after the first 20 hours of operation. Drain and
refill the engine crankcase every 50 operating hours or once
a week thereafter. Drain crankcase oil into a suitable container
while engine is still warm. Replace the drain plug tightly. Add
oil through the filler hole.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy
duty types), and wash in kerosene or liquid detergent and
hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate
element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Service Daily
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Spark Plug
Remove carbon build-up on the spark plug (Figure 2) with a
wire brush. Set the spark plug gap to 0.6—0.7mm (0.024-
0.028 inch). Tighten with a spark plug socket wrench. Clean
the spark plug every 50 operating hours or once a week.
Figure 2. Spark Plug Gap
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17
GA-2.3R2 — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
l
Drain the fuel tank completely.
l
Run the engine until the gasoline in the carburetor is
completely consumed.
l
Completely drain the oil from the crankcase and refill
with fresh oil.
l
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil
into the cylinder and crank slowly to distribute the oil.
l
Slowly rotate the engine a few times with the starter
Rope and install a new plug.
l
Pull out the starter rope slowly and stop at the
compression point.
l
Clean all external parts of the generating set with a cloth.
l
Cover the generating set and store in a clean, dry place.
PAGE 18 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GENERATOR
GA-2.3R2 — WIRING DIAGRAM
ENGINE
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19
GA-2.3R2 — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 4)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
L
MOTPMYS MELBORPELBISSOP NOITULOS
?tignihcaersi
?leuFoN leuFddA
?knatleufniretaW .knatleufecalperrohsulF
?deggolcretlifleuF retlifleufecalpeR
?roterubrackcutS .msinahcemtaolfkcehC
gnitratsrooP
?dersigulpkrapS .tinunoitingirotsinartkcehC.deluofsigulpkrapS
?etihw-eulbsigulpkrapS
plant.
leuffieesotroterubractcepsnI
GNITOOHSELBUORTENIGNE.4ELBAT
enilleufkcehC
erastejroterubraC.gnikaelriadetcejni,noisserpmoctneiciffusnI
.)wolfrevo(deggolc
?gulp
?liooN .deriuqersalioddA
?gnitratsnopu
?esool
"noisserpmoc
"noisserpmoc"
on"tuptuorewoptneiciffusnI
?esoolsigulpkrapS .gulpkrapsecalpeR
?sgnirnotsipnroW .sgnirnotsipecalpeR
?deggolcretlifria
tuptuorewoptneiciffusnI
?daeh
krapsfopittatneserpkrapsoN
sknilbpmalmralaerusserpliO
?revonruttonlliwenignE .tniojlexayrassecenfidnanotsipdnarednilycecalpeR
stlobgnitcennocdaehrednilyC
?degamadteksagdaehrednilyC .teksagdaehrednilycecalpeR
?taesevlavfonoitcnuflaM .sevlavtaes-eR
,metsysrenaelc-rianinoitcnuflaM
ecafretnimorfnignikaelriA
rednilycdnaroterubracneewteb
.deluoffigulpkrapsecalpeR.nekorbhctiwspotS/tratS
."rosneslio"tiucricnwodtuhscitamotuAkcehC
.stlobgnitcennocdaehrednilycnethgiT
.retlifriaecalperronaelC
.teksagdaehrednilyc
.nekorbrodekcarcdrocegatlovhgih,nekorbtinunoitingirotsinarT
ecalpeR.daehrednilycdnaroterubracneewtebstlobnethgiT
?metsysleufninoitcnuflaM
.retlifleufecalperronaelC
.roterubracecalperronaelC
.taolfroterubrackcehC
PAGE 20 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.4ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
tuptuorewoptneiciffusnI
staehrevodna"noisserpmoc"
leufhcumotsnruB
ylsuoinitnocsiroloctsuahxE
"ETIHW"
ylsuoinitnocsiroloctsuahxE
"KCALB"
?stcudorp
?sgnirnroW sgnirecalpeR
?nafgniloocninoitcnuflaM .nafgniloocecalperrokcehC
?deggolcretlifekat-niriA .retlifekat-niriaecalperronaelC
tsuahxefonoitalumuccarevO
?gulpkrapsgnorW .gulpkrapsepytdetseggusserutcafunamhtiwgulpkrapsecalpeR
?ytisocsivgnorwsiliognitacirbuL .ytisocsivtcerrochtiwliognitacirbulecalpeR
?deggolcrennaelcriA .renaelcriaecalperronaelC
ottesneebtonsahevlavekohC
?noitisoptcerroceht
nolaes,evitcefedroterubraC
?nekorbroterubrac
tnemtsujdaroterubracrooP
?hcirootsnurenigne"
.sevlavkcehcdnanaelC
.yrassecenfiecalper,relffumkcehC
.noitisoptcerrocehtotevlavekohctsujdA
.laesroroterubracecalpeR
.roterubractsujdA
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21
GA-2.3R2 — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
MOTPMYS MELBORPELBISSOP NOITULOS
egatlovwoL ?wolootdeepsenignE .MPRdetarotdeepsenigneesiaR
?gnikrowtonretemtlovCA .retemtlovCAecalpeR
gniriwlanretnixoblortnoC
?noitcnuflam
deepsenignE.egatlovwoL
,)dedaolnu(MPR0032lamron
)eldi(MPR0002
?liocnoitingievitcefeD fiseriwnoitingiecalpeR.seriwnoitingineergdnaderkcehC
?noitcnuflamgnidniwrotoR .rotorecalperrokcehC
diagnosis based on the Generator Troubleshooting (Table 5)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
GNITOOHSELBUORTROTARENEG.5ELBAT
.gniriwxoblortnockcehC
.yrassecen
?noitcnuflamgnidniwrotatS .rotatsecalperrokcehC
?noitcnuflamrekaerB .1BCecalperrokcehC
.hgihoottuptuoegatloV ?hgihootdeepsenignE .MPRdetarotdeepsenignerewoL
enignE.hgihoottuptuoegatloV
MPR0032lamrondeeps
)eldi(MPR0002,)dedaolnu(
nonruttonlliwrekaerbtiucriC
"DAOLON"
nonrutlliwrekaerbtiucriC
.yletaidemmispirttub"DEDAOL"
otwolmorfetareleccatonseoD
"DAOLON"hgih
otwolmorfetareleccatonseoD
"EVITCADAOL"hgih
noitcnuflam
?daolrevO .rekaerbecalperrodaolecudeR
?dioneloskcutS .dioneloskcehC
?evitcefed
gniriwlanretnixoblortnoC
?rekaerbtiucricevitcefeD .rekaerbtiucricecalpeR
?detrohssitiucricdaoL .trohsroftiucricdaolkcehC
gniriwlaretnixoblortnoC
.gniriwxoblortnockcehC
gniriwxoblortnockcehC
PAGE 22 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — TROUBLESHOOTING (GENERATOR)
MOTPMYS MELBORPELBISSOP NOITULOS
?sgnidniwrotorevitcefeD .rotorecalperrokcehC
)DEUNITNOC(GNITOOHSELBUORTROTARENEG.5ELBAT
onetarelecedtonseoD
."TUPTUOEGATLOV"
sahtubetarelecedtonseoD
."TUPTUOEGATLOV"
?dionelosevitcefeD .dionelosecalperrokcehC
?ecivedlortnoceldievitcefeD .ecivedlortnoceldiecalperrokcehC
?dionelosevitcefeD .ecivedlortnoceldiecalperrokcehC
?noitcnuflamgniriwxoblortnoC .stnenopmocevitcefedynaecalper,gniriwxoblortnockcehC
?dionelosevitcefeD .dionelosecalperrokcehC
?noitcnuflamecivedlortnoceldI .ecivedlortnoceldiecalperrokcehC
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23
GA-2.3R2 — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
■
, belong to the same assembly or kit.
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
, #, +, %, or
*
NOTE
NOTE
The contents of this catalog are
subject to change without notice
PAGE 24 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
.
GA-2.3R2 GENERATOR WITH ROBIN
EH-17
ENGINE
GA-2.3R2 — SUGGESTED SPARE PARTS
1 to 5 Units
Qty. P/N........................ Description
2 ............ 0601804883 .......... CIRCUIT BREAKER
2 ............ 0601812597 .......... RECEPTACLE
1 ............ 0601823204 .......... RECTIFIER
2 ............ 0642008900 .......... STRAINER, FUEL
3 ............ 0810107103 .......... FILTER, FUEL
1 ............ 0810106004 .......... CAP, FUEL TANK
5 ............ 2273261007 .......... ELEMENT AIR CLEANER
1 ............ 0601800258 .......... AC VOLTMETER
1 ............ 0601810695 .......... OIL ALARM LAMP
5 ............ 0650140031 .......... SPARK PLUG
1 ............ 0669900217 .......... STOP SWITCH
5 to 10 Units
Qty. P/N........................ Description
2 ............ 0601804883 .......... CIRCUIT BREAKER
4 ............ 0601812597 .......... RECEPTACLE
2 ............ 0601823204 .......... RECTIFIER
4 ............ 0642008900 .......... STRAINER, FUEL
3 ............ 0810107103 .......... FILTER, FUEL
2 ............ 7925419604 .......... SUSPENSION
2 ............ 0805084704 .......... SUSPENSION
2 ............ 0810106004 .......... CAP, FUEL TANK
10 .......... 2273261007 .......... ELEMENT AIR CLEANER
2 ............ 0601800258 .......... AC VOLTMETER
2 ............ 0601810695 .......... OIL ALARM LAMP
10 .......... 0650140031 .......... SPARK PLUG
2 ............ 0669900217 .......... STOP SWITCH
1 ............ 2535020100 .......... RECOIL STARTER ASSY.
1 ............ 2536240400 .......... CARBURETOR ASSY.
1 ............ KS31102211 ......... OIL SENSOR
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25
GENERATOR ASSY.
GA-2.3R2 — GENERATOR ASSY.
PAGE 26 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — GENERATOR ASSY.
GENERATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7931000103 ROTOR ASSY 1
1-1 7931080003 FIELD COIL 1
1-2 0601823207 RECTIFIER .......................................2 .............. D3SB60 (S)
0601822638 SURGE ABSORBER ........................ 2 ..............TNR15G431K
1-3 0603000040 BEARING ..........................................1 .............. 6204 2RUNY5CM
2 7681017104 SET BOLT, ROTOR 1
3 0801086004 SET WASHER, BEARING 1
4 0040008000 SPRING WASHER 1
5 7931341603 ARMATURE ASSY. 1
6 7921315102 END BRACKET 1
7 7681315022 END BRACKET 1
8 7875021513 GUIDE PANEL, AIR 1
9 7931334004 COVER 1
10 7931316504 SET BOLT, STATOR 4
11 0040006000 SPRING WASHER 4
12 952404470 PLAIN WASHER ............................... 4 .............. REPLACES 0041206000
13 7871329514 GROMMET 1
14 0601851760 CAP 1
15 011008020 HEX. HEAD BOLT ............................. 4 .............. REPLACES 0017108020
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27
CONTROL BOX ASSY.
GA-2.3R2 — CONTROL BOX ASSY.
PAGE 28 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7931800302 CONTROL BOX 1
2 0601850245 GROMMET 1
4 0601823204 RECTIFIER ................................................... 1 ...................... S5 VB60
5 0027103020 MACHINE SCREW 1
6 7931810503 CONTROL PANEL 1
7930602302 NAME PLATE................................................ 1 ...................... N-5245A
7 0601800258 AC VOLTMETER .......................................... 1 ...................... 0~120V
8 0601804883 CIRCUIT BREAKER ..................................... 1 ...................... KM-51, 17A
9 3011816004 BRACKET, CIRCUIT BREAKER 1
10 0021004010 MACHINE SCREW 2
11 0601812597 RECEPTACLE ..............................................1 ...................... 5-20R,GFCI
12 0021004010 MACHINE SCREW 2
0030004000 HEX NUT 2 REPLACES 0207004000
13 0601810695 OIL ALARM LAMP ........................................ 1 ...................... 06-106PR
14 0601815109 GROUND TERMINAL .................................. 1 ...................... T-381
15 55885 HEX. HEAD BOLT ......................................... 5 ...................... REPLACES 0017105010
16 0017106016 HEX. HEAD BOLT 3
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29
PIPE FRAME ASSY.
GA-2.3R2 — PIPE FRAME ASSY.
PAGE 30 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO PART NO PART NAME QTY. REMARKS
1 7935400402 PIPE FRAME 1
2 7935410403 BRACKET 1
3 0017106016 HEX. HEAD BOLT 4
4 7935410003 BASE 1
5 0805084704 RUBBER SUSPENSION 2
6 020108060 HEX. NUT............................ 4 .......... REPLACES 0207008000
7 7925419604 RUBBER SUSPENSION 2
8 020108060 HEX. NUT............................ 4 .......... REPLACES 0207008000
9 0017108040 HEX. HEAD BOLT 2
020108060 HEX. NUT............................ 2 .......... REPLACES 0207008000
10 7945510102 FUEL TANK 1
11 0810107103 FUEL FILTER 1
12 0810106004 CAP, FUEL TANK 1
13 0602125031 FUEL GAGE 1
14 011008020 HEX. HEAD BOLT ............... 4 .......... REPLACES 0017108020
15 0642008900 FUEL STRAINER ASSY. .... 1 .......... SEE PAGES 50 AND 51
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31
NAME PLATE AND DECALS
GA-2.3R2 — NAME PLATE AND DECALS
PAGE 32 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10
11 PLATE, SERIAL NO. .................................... 1 ..... CONTACT MQ SERVICE DEPT. W/MODEL & S/N
SEE DECAL ILLUSTRATIONS ON PAGE 7.
0800628504 DECAL : GROUND 1 S-1123
1980680004 DECAL : FUEL COCK 1 S-3704
7900638204 DECAL : OPERATING INSTRUCTIONS 1 S-4605
7930602302 DECAL : MQ GA-2.3R2 1 S-5245A
7930615603 DECAL : MQ 2300 1 S-5246
0820610804 DECAL : CAUTION 1 S-3311
0820610404 DECAL : WARNING 1 S-3627
7900636004 DECAL : OPERATE AT 3600 RPM ONLY 1 S-4461
8700611804 DECAL : WARNING 1 S-4984
8700611904 DECAL : DANGER 1 S-4985
*
DCLGA23R2 KIT, DECAL .................................................. 1 ..... INCLUDES ITEMS W/
*
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33
ROBIN EH-17 ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
ROBIN GX240K1 ENGINE — CYLINDER HEAD
PAGE 34 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — CRANKCASE ASSY.
CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2691010401 CRANK CASE CP .......................... 1 ...... INCLUDES ITEMS W/#
20 2371420203 VALVE GUIDE 2 OVER SIZE
30# 0440250070 OIL SEAL 1 25X38X7
40# 0600250010 BALL BEARING 1 BB6205C3
50# 0310060020 DOWEL PIN 2
60 0105080290 STUD 2
70 0105060131 STUD 1
71 0013906600 STUD 1
80 0401140030 PLUG 2
90 0211140020 GASKET 2
210 2531101301 MAIN BEARING COVER................ 1 ....... INCLUDES ITEMS W/%
220% 0440250160 OIL SEAL 1 25X41.24X7
230
% 0600250010 BALL BEARING 1 BB6205C3
250 2274500301 GOVERNOR GEAR CP 1
260 2054190103 GOVERNOR SLEEVE 1
270 2696360103 OIL GAUGE 1
280*0213160020 GASKET 1
290*2531600203 GASKET (BEARING COVER) 1
300 0130060040 BOLT & WASHER ASSEMBLY 8
330 2531750113 SHELTER PLATE 1
340 0043505100 SCREW & WASHER ASSEMBLY 2
610 2691300101 CYLINDER HEAD CP 1
620*2531500123 GASKET (HEAD) 1
630 0110080100 FLANGE BLOT 4
680 2531550103 ROCKER COVER 1
690*2691600403 GASKET (ROCKER COVER) 1
700 0310060020 DOWEL PIN 2
710 0110060020 FLANGE BLOT 4
810 2531430111 BREATHER COVER CP 1
820 2531440111 BREATHER PLATE CP 1
830*2531600633 GASKET (BREATHER COVER) 2
840 0110060030 FLANGE BOLT 2
850 0851080000 RUBBER PIPE 1 8X11X75
960 2539900107 GASKET SET ................................ 1 ....... INCLUDES ITEMSW/
I
IN ADDITION SEE GASKETS FROM
INTAKE & EXHAUST ASSY. (340,550,555 & 560)
*
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY.
CRANKSHAFT & PISTON ASSY.
PAGE 36 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY.
CRANKSHAFT & PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2532070101 CRANKSHAFT CP 1
40 0230250110 SPACER 1 T=0.6 SELECTIVE ASSEMBLY
0230250120 SPACER 1 T=0.8 SELECTIVE ASSEMBLY
0230250130 SPACER 1 T=1.0 SELECTIVE ASSEMBLY
50 0021814000 NUT 1
60 0032014000 SPRING WASHER 1
70 0323030010 WOODRUFF KEY 1
310 2532250120 CONNECTING ROD ASSY............. 1 ...... INCLUDES ITEMS W/#
320# 2512300103 CONNECTING ROD BOLT 2
350 2692330103 PISTON PIN 1
360 2692340103 PISTON 1 STANDARD
2692340203 PISTON 1 OVER SIZE 0.25MM
2692340303 PISTON 1 OVER SIZE 0.50MM
370 2532350117 PISTON RING SET 1 STANDARD
2532350217 PISTON RING SET 1 OVER SIZE 0.25MM
2532350317 PISTON RING SET 1 OVER SIZE 0.50MM
380 0565160010 CLIP 2
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37
INTAKE & EXHAUST ASSY.
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY.
PAGE 38 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY.
INTAKE & EXHAUST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2533170111 CAMSHAFT CP ......................... 1 ......... INCLUDES ITEMS W/%
35% 2273640103 RELEASE LEVER 1
36% 0051904100 SPRING PIN 1
37% 0031522000 SNAP RING (OUTER) 1
50 2393330113 TAPPET 2
60 2533360103 VALVE SPRING 2
70 13209KA040 RET. VALVE SPRING 2
80 2693340103 INTAKE VALVE 1
90 2693350103 EXHAUST VALVE 1
95 13210KA031 COLLET-VALVE 4
210 2693530103 PUSH ROD 2
220 26136001A3 ROCKER ARM ........................... 2 ......... INCLUDES ITEMS W/
n
230
n
240
260 2693650103 GUIDE PLATE 1
310 2693010101 MUFFLER CP 1
320 2533420111 MUFFLER COVER 1
340 2533520103 GASKET (MUFFLER) 1
350 0170080030 NUT 2
360 0045206103 TAPPING SCREW 4
363 0152060080 TAPPING BOLT 1
365 0110060020 FLANGE BOLT 1
430 2693480103 EXHAUST PIPE COVER 1
500 2533300101 INTAKE PIPE CP....................... 1 ......... INCLUDES ITEMS W/#
505# 0105060230 STUD 2
510 2533261010 AIR CLEANER ASSEMBLY ....... 1 ......... INCLUDES ITEMS W/#
510-2# 2363263008 PACKING 1
518 2539530113 LABEL (CLEANER ID) 1
520# 2273261007 ELEMENT SET 1
526 0732000150 LABEL, SHUTTER 1
540 2533290103 INSULATOR 1
550 2533590103 GASKET 3 (INSULATOR) 1
555 2273590103 GASKET (INSULATOR) 1
556 0110060130 FLANGE BOLT 1
560 2363590303 GASKET 2 (INSULATOR) 1
570 2263921200 NUT & WASHER ASSEMBLY 2
590 0023806000 FLANGE NUT 2
2693580103 BOLT (PIVOT) 2
0170060090 NUT 2
n
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39
GOVERNOR ASSY.
ROBIN EH-17 ENGINE — GOVERNOR ASSY.
PAGE 40 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — GOVERNOR ASSY.
GOVERNOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2534230123 GOVERNOR LEVER 1
20 2274220103 GOVERNOR SHAFT 1
25 0031108000 WASHER 1
30 2534270101 GOVERNOR ROD CP 1
40 2534280103 ROD SPRING 1
50 0031306000 CLIP 2
60 0011406300 BOLT & WASHER ASSEMBLY 1
70 0186060020 NUT 1
80 2534250123 GOVERNOR SPRING 1
310 2694330100 SPEED CONTROL ASSEMBLY ..... 1 ....... INCLUDES ITEMS W/#
320# 2694330101 SPEED CONTROL CP 1
330# 2274360103 KNOB 1
340 2694350103 STOP PLATE 1
345 0043104300 SCREW, PANHEAD 1
346 2694550303 IDLE SET SPRING 1
350 2274500203 SPRING WASHER 1
360 0043106300 SCREW 1
370 0022706000 NUT 1
380 0110060030 FLANGE BOLT 1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41
COOLING & STARTING ASSY.
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY.
PAGE 42 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY.
COOLING & STARTING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 2535126201 BLOWER HOUSING CP 2 1
20 2699170303 TRADE MARK LABEL 1
27 0732003900 WARNING LABEL 1
28 2539520113 EMISSION CONTENT LABEL 1
40 0110060020 FLANGE BOLT 5
45 0110060030 FLANGE BOLT 2
90 2535270103 HEAD COVER 1
210 2695020100 RECOIL STARTER ASSEMBLY ... 1 ......... INCLUDES ITEMS W/
210-1# 2705011508 SPIRAL SPRING 1
210-2# 2695012008 REEL 1
210-3# 2695011008 STARTER ROPE 1
210-4# 2615010008 STARTER KNOB 1
210-5# 2705012508 RATCHET 2
210-6# 2275013108 FRICTION SPRING 1
210-11# 2695014508 STARTER PULLEY 1
210-35# 2705026108 RATCHET GUIDE 1
210-49# 2275015208 SET SCREW 1
220 0110060010 FLANGE BOLT 4
245 0732004950 OHV MARK LABEL 1
#
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43
FUEL & LUBRICANT ASSY.
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY.
PAGE 44 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY.
FUEL & LUBRICANT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
210 2536245500 CARBURETOR AY. ............................. 1 ......... INCLUDES ITEMS W/
210-1# 2206253608 THROTTLE VALVE 1
210-2
# 2536235208 SCREW 1
210-3# 2536252508 CHOKE VALVE 1
210-5# 2536242008 PILOT JET 1
210-6# 2466243608 PILOT SCREW 1
210-8# 2536257008 CHOKE LEVER 1
210-11# 2536253308 THROTTLE SHAFT - A 1
210-12# 2366245108 BOLT 1
210-14# 1616235208 NEEDLE 1
210-15# 2366251008 PIN 1
210-16# 2366255108 FLOAT CHAMBERBODY AY. 1
210-17# 2366245008 PACKING 1
210-18# 2366254008 PACKING 1
210-19# 2366250508 FLOAT 1
210-20# 2386244008 MAIN NOZZLE 1
210-22# 2536240108 MAIN JET 1
210-32# 1066239208 SEAL 2
210-40# 2466243508 ADJUST SCREW 1
210-41# 2096244508 SPRING 2
210-89 # 2356242508 GUIDE HOLDER 1
210-101# 2536235508 RING 1
#
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG
ELECTRIC COIL ASSY. AND SPARK PLUG
PAGE 46 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG
ELECTRIC COIL ASSY. AND SPARK PLUG
NO. PART NO. PART NAME QTY. REMARKS
10 2697934001 FLYWHEEL CP 1
11 2697943001 IGNITION COIL CP 1
12 2537967001 EXCITER COIL CP 1
30 0011406250 BOLT & WASHER ASSY. 2
35 0043506250 SCREW & WASHER ASSY. 2
60 0660000361 SWITCH ASSY. 1
70 0150040090 TAPPING SCREW 2
80 0241080010 GROMMET 1
90 0566120050 CLAMP 1
95 0659000010 PLUG TERMINAL 1
100 0650140150 SPARK PLUG 1 BR6HS
110 0655000140 SPARK PLUG CAP 1
175 2247700201 WIRE CLAMP CP 1
176 0110060010 FLANGE BOLT 1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47
OIL SENSOR ASSY.
ROBIN EH-17 ENGINE — OIL SENSOR ASSY.
PAGE 48 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — OIL SENSOR ASSY.
OIL SENSOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
700 KS31102301 OIL SENSOR CP 14 1
760 2147312201 WIRE 22 CP 1
765 2067550101 CLAMP CP 1
770 2077500101 CLAMP CP 1
790 2147900301 CLAMP CP 1
795 0011008160 BOLT & WASHER ASSY. 3
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49
FUEL STRAINER ASSY.
ROBIN EH-17 ENGINE — FUEL STRAINER
PAGE 50 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — FUEL STRAINER
FUEL STRAINER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
10 0642008900 FUEL STRAINER ASSY. ..... 1 .......... INCLUDES ITEMS W/
10-1# 0642000220 FILTER 1
10-2# 0642000230 GASKET 1
10-3# 0642001910 CUP (NYLON) 1
10-4# 0642002360 LOCK NUT 1
10-5# 0642000250 GASKET 2
10-6# 0642000330 O--RING 1
10-7# 0642000240 BANJO BOLT 1
10-8# 0642002790 LOCK BOLT 1
10-9# 0642000330 O--RING 1
10-10# 0642002410 LOCK NUT 1
10-15# 0642003230 SPRING 1
20 2696260401 FUEL PIPE 4 CP ................. 1.......... INCLUDES ITEMS W/
30
40
50
*
*
*
2696800403 RUBBER PIPE 1
0561110020 HOSE CLAMP 2
0521070042 BANJO 1
# REPLACES 0605510024
*
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51
Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:
1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.
2. To obtain a Retur n Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items to
be returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which
the items were originally purchased.
e. The list must include the name and
phone number of the person
requesting the RMA.
3. A copy of the Return Material
Authorization must accompany the return
shipment.
4. Freight is at the sender’s expense. All
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for 5 working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted for
11. Credit issued will be applied to future
PRICING AND REBATES
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.
a. Obsolete parts. (If an item is listed
in the parts price book as being
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.
dealer net price at time of the original
purchase, less a 15% restocking charge.
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
purchases only.
Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand at
the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
PAGE 52 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
NOTE PAGE
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., JAPAN
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: mq@multiquip.com
WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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