Multiquip G-55H User Manual

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OPERATION AND PARTS MANUAL

MULTIQUIP/STOW

MODEL: G-55H

GASOLINE VIBRATOR

(5.5 HP GASOLINE ENGINE)

MODEL # SERIAL #

Revision #0 (03/07/06)

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALL TIMES.

P/N 36397

Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:

Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber.

Your risk from these exposures varies, dependingonhowoftenyoudothistype

of work. To reduce your exposure to

these chemicals: work in aALWAYS well ventilated area, and work with

approved safety equipment, such as

dust masks that are specially designed to filter out microscopic particles.

G-55H GASOLINE VIBRATOR — TABLE OF CONTENTS

G-55H GASOLINE VIBRATOR

Proposition 65 Warning ..................................................... 2

Table Of Contents ............................................................. 3

Parts Ordering Procedures ............................................... 4

Specifications ................................................................... 5

Safety Message Alert Symbols .................................... 6-7

Rules For Safe Operation .............................................. 8-9

Operation and Safety Decals.......................................... 10

General Information ........................................................ 11

Major Components ......................................................... 12

Engine Components ....................................................... 13

Inspection .................................................................. 14-15

Startup Procedures ................................................... 16-17

Shutdown Procedures .................................................... 17

Operation ................................................................... 18-19

Maintenance .............................................................. 20-21

Troubleshooting (Gasoline Engine) ................................. 23

Explanation Of Codes In Remarks Column .................... 24

Suggested Spare Parts .................................................. 25

Honda GX160K1QX2 Engine

Air Cleaner (Dual) Assembly .............................. 32-33

Camshaft Assembly ........................................... 34-35

Carburetor Assembly ......................................... 36-37

Control Assembly ............................................... 38-39

Crankcase Cover Assembly ............................... 40-41

Crankshaft/Balancer Assembly .......................... 42-43

Cylinder Barrel Assembly ................................... 44-45

Cylinder Head Assembly .................................... 46-47

Fan Cover Assembly .......................................... 48-49

Flywheel Assembly ............................................ 50-51

Fuel Tank Assembly ........................................... 52-53

Ignition Coil Assembly ........................................ 54-55

Muffler Assembly ............................................... 56-57

Piston Assembly ................................................. 58-59

Recoil Starter Assembly..................................... 60-61

Gasket Kit Assembly .......................................... 62-63

Labels Assembly ................................................ 64-65

Terms and Condition Of Sale

— Parts .................... 66

COMPONENT DRAWINGS

Nameplate and Decals .............................................. 26-27

Eccentric and Body Assembly .................................. 28-29

Pivot Assembly ......................................................... 30-31

NOTE

Specification and part number are subject to change without notice.

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 3

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

If you have an MQ Account, to obtain a Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact your District Sales Manager for more information.

internet

Use the on

Standard orders

and qualify for a 5% Discount

for all orders which include

complete part numbers.*

Fax

your order in and qualify for a 3% Discount

Standard orders

for all orders which include

complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers

their local Multiquip Representatives for Parts Ordering information.

Note: Discounts Are Subject To Change

should contact

When ordering parts, please supply:

❒❒

❒

Dealer Account Number

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒ ❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

NOTE

Unless otherwise indicated by customer, all orders are treated as within 24 hours. We will make every effort to ship if received prior to 2PM PST.

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

PAGE 4 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

❒❒

❒

Specify Preferred Method of Shipment:

❒❒

✓

Fed Ex/UPS

■

■ Next Day

■

Stock Orders

✓ DHL Priority One Ground

Second/Third Day

✓

Tru c k

Standard Orders

Air Shipments

the same day the order is received,

must be noted on fax or web order form.

and will ship

G-55H GASOLINE VIBRATOR — SPECIFICATIONS

SNOITACIFICEPSH55G.1ELBAT

deepStfahSrotarbiVsMPRenignE0063@sMPR006,01

tinUrewoP

snoisnemiD

)HxWxL(

hgieW)gK53(.sbL77

enignE/wt

.ni81x02x42

).mc64x15x16(

SNOITACIFICEPSENIGNE.2ELBAT

ledoM2XQ1K061XGADNOH

epyTrednilyCelgniS,evlavdaehrevO,ekorts-4

ekortSXeroB

tnemecalpsiD)cc361(.ni.uc9.9

tuptuOxaM.M.P.R006,3@)SP5.5,Wk0.4(phb4.5

enignE

yticapaCknaTleuF)sretiL6.3(snollaG.S.

U59.0.xorppA

.ni8.1X.ni7.2

)mm54xmm86(

deepSeldIdradnatS.M.P.R051-/002+004,1

leuFenilosaGdedaelnU

yticapaCliOebuL)sretiL06.0(strauQ.S.U36.0

dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneC

dohteMgnitratStratSlioceR

)HxWxL(noisnemiD

thgieWteNyrD ).gK0.51(sbl1.33

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 5

.ni2.31X3.41x0.21

)mm533X263X403(

G-55H GASOLINE VIBRATOR — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

NOTE

manufacturers instructions for data relative to its safe operation.

Before using this vibrator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGERDANGER

DANGER

DANGERDANGER

You WILL be NOT follow directions.

KILLED

developed to provide complete instructions for the safe and efficient operation of the G-55H Gasoline Vibrator. Refer to the engine

SERIOUSLY

injured if you DO

HAZARD SYMBOLS

Potential hazards associated with the operation of the G55H Gasoline Vibrator will be referenced with Hazard

Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames.

Lethal Exhaust Gases

WARNINGWARNING

WARNING

WARNINGWARNING

WARNING

WARNINGWARNING

WARNING

WARNINGWARNING

Lethal Exhaust Gas Hazards

Explosive Fuel Hazards

Burn Hazards

WARNINGWARNING

WARNING

WARNINGWARNING

You CAN be NOT follow directions.

CAUTION

You CAN be

KILLED

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

INJURED

PAGE 6 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

SERIOUSLY

if you DO NOT follow directions.

injured if you DO

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

WARNINGWARNING

WARNING

WARNINGWARNING

ALWAYS wear approved protection when required.

Respiratory Hazards

respiratory

G-55H GASOLINE VIBRATOR — SAFETY MESSAGE ALERT SYMBOLS

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS place the ON/OFF switch in the OFF position.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS wear approved eye and hearing protection.

Rotating Parts Hazards

Accidental Starting Hazards

Eye and Hearing Hazards

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Other important messages are provided throughout this manual to help prevent damage to your equipment, other property, or the surrounding environment.

Equipment Damage

Hazards

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 7

G-55H GASOLINE VIBRATOR — RULES FOR SAFE OPERATION

■

DANGERDANGER

DANGER

DANGERDANGER

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the G-55H Gasoline Vibrator:

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

Read this manual!

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow these parts to cool before servicing engine or vibrator.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.

■

The engine section of this vibrator requires an adequate free flow of cooling air.

NEVER

any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the vibrator or engine and may cause injury to people. Remember the vibrator's engine gives off gas.

hot!

components can cause

operate the vibrator in

DEADLY

carbon monoxide

■

NEVER operate this equipment when not feeling well due to fatigue, llness or taking medicine.

■

NEVER operate this equipment under the influence of

drugs

■

ALWAYS wear proper respiratory (mask), hearing and eye protection equipment when operating the vibrator.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

Manufacture does not assume responsibility for any accident due to equipment modifications.

■

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

alcohol

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and

allow it to cool. DO NOT machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

smoke

around or near the

bodily harm or even death.

■

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Stop the engine when leaving the vibrator unattended.

■

Maintain this equipment in a safe operating condition at all times.

■

ALWAYS check to make sure the cutting area is clear before starting the engine.

■

ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the vibrator is in operation.

PAGE 8 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — RULES FOR SAFE OPERATION

■

ALWAYS stop the engine before servicing, adding fuel and oil.

■

NEVER run engine without air filter. Severe engine damage may occur.

■

ALWAYS service air cleaner frequently to prevent carburetor malfunction.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

DO NOT operate this equipment unless all guards and safety devices are attached and in place.

■

CAUTION must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.

■

Keep all

inexperienced

and

unauthorized

people away

from the equipment at all times.

■

Unauthorized equipment modifications will void all warranties.

■

NEVER pour or spray water over the engine.

■

Test the

ON/OFF

switch for the gasoline engine before operating. The purpose of these switches is to shut down the engine of the vibrator.

■

Refer to the

HONDA Engine Owner's Manual

for engine technical questions or information recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

TRANSPORTING

■

ALWAYS shutdown engine before transporting.

■

Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

■

ALWAYS use proper lifting techniques when using or moving the vibrator motor, flexible shaft or vibrator head assembly.

MAINTENANCE

■

NEVER lubricate components or attempt service on a running vibrator.

■

ALWAYS allow the vibrator a proper amount of time to cool before servicing.

■

Keep the vibrator in proper running condition.

■

Fix damage to the vibrator immediately and always replace broken parts.

■

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

■

DO NOT use food or plastic containers to dispose of hazardous waste.

EMERGENCIES

■

ALWAYS know the location of the nearest

extinguisher

and first aid kit.

fire

■

In emergencies the nearest phone or

job site

. Also know the phone numbers of the

nearest

department

always

know the location of

keep a phone on the

ambulance, doctor

and

. This information will be

fire

invaluable in the case of an emergency.

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 9

G-55H GASOLINE VIBRATOR — OPERATION AND SAFETY DECALS

Operation And Safety Decals

The MQ/STOW G-55H Gasoline Vibrator is equipped with a number of operation and safety decals (Figure 1). These decals are provided for operator safety and maintenance information. Should any of these decals become unreadable, replacements can be obtained from your dealer.

Figure 1. Operation and Safety Decals

PAGE 10 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — GENERAL INFORMATION

General Information

The G-55H Gasoline Vibrator employs a 5.5 HP Honda engine. It comes standard with a quick-disconnect coupling and an eccentric belt tensioner.

The G-55H power unit utilizes a sturdy frame which enables the engine to operate in a 360° rotation.

When operating the vibrator always wear rubber insulated gloves and boots. Safety glasses are also recommended.

Theory Of Concrete Vibration

This G-55H vibrator is designed for the concrete by removal of air pockets and voids.

The purpose of vibration is to set the particles in the fresh concrete in motion, thereby reducing the friction between the particles and giving the mixture the mobile quality of a thick fluid so that gravity and the displacement of entrapped air will cause it to settle easily into place.

By consolidating the concrete quickly, "stiffer" or "drier" mixes

Tips

can be poured than would otherwise be possible. It has been proven that (up to a point) the drier the concrete, (that

■

Keep the bending radius of the flexible hose to a minimum during use.

■

Avoid starting the unit with the vibrator head immersed in the concrete mix. After the engine has started, immerse the vibrator head into concrete mix.

■

Excessive wear to the vibrating head can result from misuse. DO NOT allow the head to vibrate against already hardened concrete or steel used in reinforcement.

■

NEVER drop or knock the vibrator head against any hard objects. This will prevent any damage the eccentric or bearings contain within the head.

is, the less water in it), the better the quality throughout and the greater the strength. Drier mixes also make the concrete more water tight, increase resistance to weathering, and create a better bond between concrete and reinforcement.

Because vibration causes much of the entrapped air in the concrete to rise to the surface, honeycombing is prevented. Also, vibration eliminates most of the air pockets between the concrete and the vertical forms.

compaction

■

ALWAYS rinse or wipe off any wet concrete before it dries or hardens on any part of the unit (engine, shaft, or head).

Before operating this gasoline powered vibrator, the operator must

read

and

understand

the contents of the operation manual. Failure to read this manual could result in severe bodily harm and damage to the equipment.

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 11

G-55H GASOLINE VIBRATOR — MAJOR COMPONENTS

Figure 2. G-55H Gasoline Vibrator Components

Figure 2 shows the location of the components and general maintenance parts. The function of each component is described below:

1. Eccentric Bell End – Supports the spindle shaft and upper pulley which drives the vibration function of the G-55H. The flexible shaft and quick disconnect are inserted into the open end of the Eccentric Bell.

2. 328V Quick Disconnect – Connect the flexible shaft to the quick disconnect and insert into the eccentric bell. This allows for rapid removal of the flexible shaft end from the vibrator base.

3. Quick Disconnect Lock Pin – Pull up on the lock pin and pull the flexible shaft out to release the quick disconnect from the eccentric bell. To insert a flexible shaft, pull up on the lock pin and insert the quick disconnect fitting. Release the pin and turn the fitting until the lock pin drops into one of the holes on the fitting end.

5. Rear Belt Guard – Attaches to the V-belt housing and prevents access to the pulleys or V-belts while the vibrator is running. DO NOT operate the vibrator with this cover removed.

6. V-belt Housing – Encloses the pulley's and v-belts. Access is provided through openings in the front and rear of the housing.

7. Vibrator Support Stand – Allows the vibrator base to sit upright. A pivot mechanism allows the base to freely pivot in a complete 360 degree circle for operators convieniance.

4. Front Belt Guard – Attaches to the V-belt housing and prevents access to the pulleys or V-belts while the vibrator is running. DO NOT operate the vibrator with this cover

PAGE 12 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — ENGINE COMPONENTS

5.5 HP Honda Gasoline Engine

The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine. Operation for other types of engines may vary.

1. Fuel Filler Cap – Remove this cap to add unleaded

gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

DANGERDANGER

DANGER

DANGERDANGER

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed

(lever advanced forward operator

3. Engine ON/OFF Switch – ON position permits engine

starting,

4. Recoil Starter (pull rope) – Manual-starting method.

Pull the starter grip until resistance is felt, then pull briskly and smoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to

stop the flow of fuel.

6. Choke Lever – Used in the starting of a cold engine, or

in cold weather conditions. The choke enriches the fuel mixture.

7. Air Cleaner – Prevents dirt and other debris from entering

the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

NOTE

8. Spark Plug – Provides spark to the ignition system.

Clean spark plug once a week.

FAST

OFF

position stops engine operation.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

Explosive

Fuel Hazard

SLOW

, lever back toward

Figure 3. Honda GX160T1QX2 Engine Components

9. Muffler – Used to reduce noise and emissions.

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.

11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.

12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 3.

WARNINGWARNING

WARNING

WARNINGWARNING

Burn Hazard

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 13

G-55H GASOLINE VIBRATOR — INSPECTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER place hands or feet inside the belt guard cover while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the unit.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS wear approved eye and hearing protection before inspecting, operating or servicing the vibrator.

Before Starting

Before starting and operating the G-55H Gasoline Vibrator, perform the following:

■

Read safety instructions at the beginning of manual.

■

Clean the vibrator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.

■

Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

Inspection &

Maintenance Saftey

Eyesight and Hearing

Protection

Figure 4. Engine Oil Dipstick (Removal)

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 5), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 0.63 quarts (.60 liters).

NOTE

Reference manufacturer engine manual for specific servicing instructions.

UPPER LIMIT

■

Check carburetor for external dirt and dust. Clean with dry compressed air.

■

Check fastening nuts and bolts for tightness.

■

Check the engine oil level of the engine.

■

Check the fuel level of the engine.

■

Check the tension and condition of the vibrator power unit's V-belts.

Engine Oil Check

1. To check the engine oil level, place the vibrator on secure level ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole (Figure 4) and wipe clean.

LOWER LIMIT

Figure 5. Engine Oil Dipstick (Oil Level)

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nosaeS erutarepmeT epyTliO

remmuS rehgiHroC°52 03-W01EAS

llaF/gnirpS C°01~C°52 02/03-W01EAS

retniW rewoLroC°0 01-W01EAS

PAGE 14 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — INSPECTION

WARNINGWARNING

WARNING

WARNINGWARNING

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids.

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel.

Explosive Fuel Hazards

V-Belt Check

A worn or damaged V-belt can adversely affect the performance of the vibrator.

1. Unscrew the bolts securing the front belt guard to the belt housing

2. Inspect the belts for defects or wear.

3. If a V-belt is defective or worn, replace the V-belt as outlined in the maintenance section of this manual.

Moving the Vibrator

Even though the vibrator is lightweight, always use two people when lifting the vibrator or moving the unit around the jobsite.

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 15

G-55H GASOLINE VIBRATOR — START-UP PROCEDURES

This section is intended to assist the operator with initial start-up. It is extremely important that this section be read carefully before attempting to use the vibrator in the field.

DO NOT use your vibrator until this section is thoroughly understood.

WARNINGWARNING

WARNING

WARNINGWARNING

Failure to understand the operation of this vibrator could result in

See Figures 2 and 3 for the location of any control referenced in this manual.

severe damage

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NEVER operate the vibrator in a confined area or enclosed area structure that does not provide ample

of air

to the vibrator or

General Safety

personal injury

Respiratory Hazard

free flow

3. Place the engine

5. Place the engine

choke lever

position if starting a in the OPEN position if starting a

temperature is warm.

Figure 8. Engine Choke Lever

position.

cold

ON/OFF switch

(Figure 8) in the CLOSED

engine. Place the

choke lever

warm engine

(Figure 9) in the ON

or the

Starting the Engine

1. Place the engine position.

Figure 6. Engine Fuel Valve Lever

2. Place the engine

SLOW position.

fuel valve lever

throttle lever

(Figure 6) to the ON

(Figure 7) to the IDLE or

Figure 9. Engine ON/OFF Switch

6. Grasp the it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

recoil starter grip

Figure 10. Starter Grip

(Figure 10) and slowly pull

Figure 7. Throttle Lever

PAGE 16 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — START-UP/SHUTDOWN PROCEDURES

7. If the engine has started, slowly return the choke lever (Figure 6) to the OPEN position. If the engine has not started repeat steps 1 through 6.

8. Before the vibrator is placed into operation, immerse the vibrator head into the concrete and run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose V-belt cover or component.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

The vibrator head is cooled by the concrete. Operation of the vibrator head in air longer than 2 minutes will cause overheating of the bearings which result in premature head failure.

9. To begin use, move the throttle lever (Figure 6) toward the

FAST position.

Vibrator Head

Overheating Hazard

Stopping The Engine

1. Move the throttle lever to the IDLE or SLOW position (Figure 11) and run the engine for three minutes at low speed.

2. After the engine cools, turn the engine to the OFF position (Figure 11).

Figure 11. Engine ON/OFF Switch (OFF Position)

3. Close the fuel valve lever to the OFF position.

fuel shut- off valve

(Figure 12) by moving the

start/stop switch

Figure 12. Fuel Valve Lever (OFF Position)

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 17

G-55H GASOLINE VIBRATOR — OPERATION

Operation

Read

all the safety instructions carefully. Safety instructions will be found throughout this manual and on the vibrator motor. Keep all safety information available, accessible, and in good, readable condition.

■

Make certain that the flexible shaft is properly attached to the motor and the head to the flexible shaft.

■

Use the flexible shaft in as straight a position as possible.

■

Do not bend the flexible shaft sharply at any point.

Sharp bends may cause a permanent kink, requiring early replacement of the flexible shaft.

Equipment Combination Information

The following Equipment Combination Chart shows all of the recommended connections between the gasoline vibrator and the vibrator head.

Connecting the 382V Flexible Shaft

1. Connect the 382V Flexible Shaft to the Quick Disconnect coupling (Figure 13).

2. Pull UP on the lock pin and slide the shaft and quick disconnect assembly into the eccentric end bell and release the lock pin.

3. Twist the shaft assembly to make sure that the lock pin is seated in one of the 3 tapered holes on the quick disconnect coupling.

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Connecting the vibrator head to the flexible shaft

1. Clean the mating parts threads with Loctite Primer “T”.

)mc3.231(.tf82

2. Allow to dry several minutes before applying a ring of Loctite No.271 to the middle of the casing threads.

Figure 13. Couplings

3. Screw the head tightly to the flexible shaft casing and

WARNINGWARNING

WARNING

WARNINGWARNING

Using head attachments not listed above may create a hazardous condition when using the vibrator.

The G-55H Gasoline Vibrator, flexible shafting, and head are shipped from the factory ready for assembly. Follow the instructions listed below when connecting these parts before using the gasoline vibrator.

Equipment Hazard

wait for 1 hour before using. The threads are left hand, turn counter-clockwise to tighten. An equivalent brand of anaerobic sealant may be used.

PAGE 18 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — OPERATION

1. Start the engine as previously described and procede to insert the vibrator head into the concrete.

2. The concrete is normally placed into the forms in layers about 12 to 18 inches thick in a manner which forms a fairly level surface. The vibrator head is inserted vertically into the top of the pile.

3. When the surface has become fairly level, the vibrator head then should be immersed and generally moved in the pattern shown in (Figure 14).

Figure 14. Compaction Coverage

with 50% Radial Overlap

Use the flexible shaft in as straight a position as possible and do not bend the flexible shaft sharply at any point. Sharp bends may cause a permanent kink, requiring early replacement of the flexible shaft.

If the shaft begins to helix (buckle) excessively during operation, stop and investigate. This is an indication of an overload condition.

The vibrator head is cooled by the concrete. Operation of the vibrator head in air longer than 2 minutes will cause overheating of the bearings which result in premature head failure.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Shaft Overload Hazard

Vibrator Head

Overheating Hazard

SNOISNEMID-PDNADAEH.4ELBAT

DAEH

NOISNEMID-P

■

Immerse the head for 5 to 10 seconds, (until air stops rising), and then withdraw it slowly to let the concrete fill the void left by the vibrator head.

■

The vibrator head should be completely below the surface when vibrating to keep the head cool.

■

When vibrating a thin horizontal slab, the vibrator head

can be used in a horizontal position.

NOTE

004100710012

.ni8

)mm4.13(

DO NOT insert the vibrator head into the side of the pile to make the concrete flow as this practice can cause segregation of the aggregate from the mortar.

.ni21

).mm2.74(

.ni41

)mm1.55(

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 19

G-55H GASOLINE VIBRATOR — MAINTENANCE

Maintenance Instructions

To receive trouble-free service from your G-55H gasoline vibrator, follow these instructions, as well as the instructions contained in the engine operating manual, flexible shaft operations manual and the vibrator head operations manual.

The 382V flexible shafting requires cleaning and lubrication every 100 hours of operation. Refer to the flexible shaft operation and parts manual for maintenance instructions.

Vibrator heads should be inspected and relubricated every 100 hours of operation.Refer to the vibrator head operation and parts manual for maintenance instructions.

Heat should be used to break down

NOTE

WARNINGWARNING

WARNING

WARNINGWARNING

Whenever assembling, lubricating, or adjusting any part of the gasoline vibrator make certain to stop the engine, disconnect the spark plug wire and secure it away from the spark plug.

the loctite while you unthread the head from the shaft. This will prevent possible damage to the threads from the loctite.

Disabling the Engine

for Maintenance

■

Remove and clean the spark plug (Figure 24), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

Engine Oil

1. Drain the engine oil when the oil is Figure 25.

2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed in Table 3. For engine oil capacity, see Table 2 (engine specifications). DO NOT overfill.

4. Install drain bolt with sealing washer and tighten securely.

Figure 15. Spark Plug Gap

warm

as shown in

Daily

■

Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the gearbox for oil leaks. Repair or replace as needed.

Weekly

■

Remove the fuel filter cap and clean the inside of the fuel tank.

■

Remove or clean the filter at the bottom of the tank.

Figure 16. Engine Oil (Draining)

Dispose of used oil properly. DO

NOTE

Used oil can generally be taken to your local recycling center or service station for reclamation. Follow all required environmental rules and regulations required in your area concerning the disposal of hazardous waste such as used oil and oil filters.

NOT pour used oil on the ground, down a drain, or throw in the trash.

PAGE 20 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — MAINTENANCE

Engine Air Cleaner

1. Remove the air cleaner cover and foam filter element as shown in Figure 26.

2. Tap the paper filter element (Figure 26) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm filter element from the air cleaner case side. brush off dirt. Brushing will force dirt into the fibers. Replace the paper filter element if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.

DANGERDANGER

DANGER

DANGERDANGER

DO NOT use gasoline as a cleaning solvent to avoid creating the risk of fire or an explosion.

Explosive Hazard

)] through the

NEVER

V-Belt Tension

The belt can be tightened by rotating the eccentric countershaft assembly clockwise. When the belts are properly tensioned, they should deflect approximately 5 to 10mm when 5-10 pounds of force is applied centrally between the pulleys. Lock the countershaft in place with the locking screw and wing nut.

Lubrication

Quick Disconnect Lock A small amount of any lightweight oil should be used on the

locking mechanism to help keep concrete from sticking and also to lubricate the locking pin and spring.

Figure 18. V-Belt Tension

Figure 19. Quick Disconnect Lock

Pivot Assembly

Figure 17. Engine Air Cleaner

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 21

Grease with a pressure gun as required.

G-55H GASOLINE VIBRATOR — TROUBLESHOOTING (ENGINE)

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PAGE 22 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

NOTE PAGE

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 23

G-55H VIBRATOR — EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ....................... 1 .... INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. .... 1 ....

3 12348 HOSE .................... A/R .. MAKE LOCALLY

4 12349 BEARING ................ 1 .... S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

, #, +, %, or >) in the number column belong to the same

(

assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTE

without notice

WASHER, 1/4 IN. ...........

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a number,

a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

symbol will be included when this item is purchased. Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

range where a particular part is used. Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use

only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

- All items on the parts list with the same unique

- Used to list an effective serial number

- Indicates that the part is used

PART NO. Column

Numbers Used - Part numbers can be indicated by a number,

a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that

has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 24 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

“Make/Obtain Locally”

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

G-55H GASOLINE VIBRATOR — SPARE PARTS

G-55H GASOLINE VIBRATOR 1 TO 3 UNITS W/HONDA GX160K1QX2 ENGINE

Qty. P/N Description

3 ............ 9807956846 .......... SPARK PLUG

3 ............ 17210ZE2505 ....... ELEMENT, AIR CLEANER

1 ............ 28462ZE2W11 ...... ROPE STARTER

1 ............ 17620ZH7023 ....... CAP, W/GASKET FUEL FILLER

4 ............ 16052 .................... V-BELT 3VX335

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 25

G-55H GASOLINE VIBRATOR — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS.

PAGE 26 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS.

NO. PART NO. PART NAME

1 36521 DECAL, G-55H 1 2 11247 DECAL, HELMET, BOOT, GLOVES (ISO BLACK) 1

3 11246 DECAL, LIFT POINT ................................................. 2 ............ PART OF DECAL KIT 11246

4 11246 DECAL, HOT SURFACE ........................................... 1 ............ PART OF DECAL KIT 11246

5 NAMEPLATE............................................................. 1 ............ CONTACT MQ PARTS DEPT.

6 21665 DECAL, WARNING, KEEP GUARDS IN PLACE 2 7 25883-001 DECAL, CAUTION, READ MANUAL 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 27

ECCENTRIC/BODY ASSY.

G-55H GASOLINE VIBRATOR — ECCENTRIC/BODY ASSY.

PAGE 28 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — ECCENTRIC/BODY ASSY.

ECCENTRIC/BODY ASSY.

NO PART NO PART NAME QTY. REMARK

1 36248 COUPLING, SHAFT 1

2 18045-501 ECCENTRIC ASSY. ............................................. 1............... INCLUDES ITEMS W/#

3# 25015-501 LOCK ASSEMBLY 1 4# 08752-275 SNAP RING 2 5# 06330-002 BEARING SPRING 1 6# 14043-017 BEARING 2 7# 14546-001 SPINDLE 1 8# 08601-045 SPACER, SPLIT 1 9# 08751-156 SNAP RING 1 10# 06467-062 SPACER 1 11# 584013 KEY 3/16" x 3/16" x 1" 1 12# 2037 LOCKWASHER 5/16 1 13# 20875 CAP SCREW 5/16" -18 x 3/4 1 14 22538-001 SCREW - THREAD FORMING 8 15 25845-001 BELT GUARD (FRONT) 1 16 18024-001 HOUSING 1 17 0202 SCREW, HHC 5/16"-18 x 1 1 18 0106 NUT, HEX JAM 5/16"-18 1 19 36517 QD BUSHING 1 20# 18044-001 PULLEY (UPPER) 1 21 36516 PULLEY (LOWER) 1 22 16052 BELT 3VX335 2 23 0627 KEY - 3/16 SQ. x 1-1/4 1 24 25846-001 BELT GUARD (REAR) 1 25# 11534-018 CAP, DUST 1 26 27100-351 FRAME ASSEMBLY 1 27 1386 ENGINE - 5.5 HP HONDA 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 29

PIVOT ASSY.

G-55H GASOLINE VIBRATOR — PIVOT ASSY.

PAGE 30 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

G-55H GASOLINE VIBRATOR — PIVOT ASSY.

PIVOT ASSY.

NO PART NO PART NAME QTY. REMARK

1 5283 NUT - GRIPCO 5/16 - 18 4 2 0300 B FLATWASHER 5/16 4 3 0105 HHCS 5/16 - 18 x 1 1/2 4 4 27108-351 ENGINE PLATE - PIVOT 1 5 2621 GREASE FITTING 1 6 3264 FLATWASHER 1" 2 7 07028-057 COTTER PIN 5/32" x 1-1/2 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 31

AIR CLEANER ASSY.

HONDA GX160K1QX2 ENGINE — AIR CLEANER ASSY.

PAGE 32 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16271ZE1000 GASKET, ELBOW 1 2 17210ZE1505 ELEMENT, AIR CLEANER (DUAL) 1 3 17218ZE1821 FILTER, OUTER 1 4 17230ZE1820 COVER, AIR CLEANER (DUAL) 1 5 17232891000 GROMMET, AIR CLEANER 1 6 17238ZE7010 COLLAR, AIR CLEANER 2 7 17239ZE1000 COLLAR B, AIR CLEANER 1 8 17410ZE1020 ELBOW, AIR CLEANER 1 9 90201415000 NUT, CAP 6MM 2 11 90325044000 WINGNUT, TOOL BOX SETTING 1 12 90325044000 WINGNUT, TOOL BOX SETTING 1 13 957010602000 BOLT, FLANGE 6 X 20 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 33

CAMSHAFT ASSY.

HONDA GX160K1QX2 ENGINE — CAMSHAFT ASSY.

PAGE 34 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 14100ZE1812 CAMSHAFT ASSEMBLY 1 2 14410ZE1010 ROD, PUSH 2 3 14431ZE1000 ARM, VALVE ROCKER 2 4 14441ZE1010 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 14568ZE1000 SPRING, WEIGHT RETURN 1 7 14711ZF1000 VALVE, INTAKE 1 8 14721ZF1000 VALVE, EXHAUST 1 9 14751ZF1000 SPRING VALVE 2 10 14771ZE1000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE1000 RETAINER, EXHAUST VALVE SPRING 1 12 14781ZE1000 ROTATOR, VALVE 1 13 14791ZE1010 PLATE, PUSH ROD GUIDE 1 14 90012ZE0010 BOLT, PIVOT 8MM 2 15 90206ZE1000 NUT, PIVOT ADJ. 2

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 35

CARBURETOR ASSY.

HONDA GX160K1QX2 ENGINE — CARBURETOR ASSY.

PAGE 36 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

#+% 16010ZE1812 GASKET SET 1

3 16013ZE0005 FLOAT SET 1 4

# 16024ZE1811 SCREW SET, DRAIN ................................... 1 ........... INCLUDES ITEM W/+

9 16100ZH8W51 CARBURETOR ASSEMBLY, BE65B B ........ 1 ........... INCLUDES ITEMS/

13 16211ZE1000 INSULATOR, CARBURETOR 1 14 16212ZH8800 GASKET, INSULATOR 1 15 16220ZE1020 SPACER, CARBURETOR 1 16 16221ZH8801 GASKET, CARBURETOR 1

17 16610ZE1000 LEVER, CHOKE STANDARD ....................... 1 ............ INCLUDES ITEM W/$

19 16954ZE1812 PLATE, LEVER SETTING 1 20

24$ 9430520122 PIN, SPRING 2 X 12 1 25

16011ZE0005 VALVE SET, FLOAT 1

16015ZE0831 CHAMBER SET, FLOAT ............................... 1 ........... INCLUDES ITEMS/#

16016ZH7W01 SCREW SET 1

16028ZE0005 SCREW SET B ............................................ 1 ........... INCLUDES ITEM W/%

16044ZE0005 CHOKE SET 1

16124ZE0005 SCREW, THROTTLE STOP 1 16166ZH8W50 NOZZLE, MAIN 1 16173001004 O- RING 1

16953ZE1812 LEVER, VALVE 1

16956ZE1811 SPRING, VALVE LEVER 1 16957ZE1812 GASKET, VALVE 1 16967ZE0811 CUP, FUEL STRAINER 1 93500030060H SCREW, PAN 3 X 6 2

99101ZH80650 JET, MAIN #65 (OPTIONAL) 1 99101ZH80680 JET, MAIN #68 (OPTIONAL) 1 99204ZE00350 JET SET, PILOT #35 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 37

CONTROL ASSY.

HONDA GX160K1QX2 ENGINE — CONTROL ASSY.

PAGE 38 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16500ZH8823 CONTROL ASSEMBLY, REMOTE ......................... 1............ INCLUDES ITEMS W/

4 16551ZE0010 ARM, GOVERNOR 1 5 16555ZE1000 ROD, GOVERNOR 1 6 16561ZE1020 SPRING GOVERNOR 1 7 16562ZE1020 SPRING, THROTTLE RETURN 1 8

10 11 12 13 14 15 17 90013883000 BOLT, FLANGE 6 X 12 (CT200) 2 18 90016ZE5010 BOLT, GOVERNOR ARM 1 19 22 23 24 9405006000 NUT, FLANGE 6MM 1

16571ZH8020 LEVER, CONTROL 1 16574ZE1000 SPRING, LEVR 1 16575ZH8000 WASHER, CONTROL LEVER 1

16576891000 HOLDER, CABLE 1

16578ZE1000 SPACER, CONTROL LEVER 1

16580ZH8812 BASE, CONTROL (REMOTE) 1

16584883300 SPRING, CONTROL ADJUSTING 1

16592ZE1810 SPRING, CABLE RETURN 1

90114SA0000 NUT, SELF- LOCK 6MM 1

93500050250H SCREW, PAN 5 X 25 1

938930501600 SCREW, WASHER 5 X 16 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 39

HONDA GX160K1QX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

PAGE 40 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 11300ZE1641 COVER ASSEMBLY, CRANKCASE (U- TYPE) ..... 1 ........... INCLUDES ITEMS W/

3 11381ZH8801 GASKET, CASE COVER (NON- ASBESTOS) 1 4 15600ZE1003 CAP ASSEMBLY, OIL FILLER 1 5 15600ZG4003 CAP ASSEMBLY, OIL FILLER 1 9 15625ZE1003 GASKET, OIL FILLER CAP 1 10 15625ZE1003 GASKET, OIL FILLER CAP 1 11 12 9430108140 PIN A, DOWEL 8 X 14 2 13 957010803200 BOLT, FLANGE 8 X 32 6 14

91202883005 OIL SEAL 25 X 41 X 6 1

961006205000 BEARING, RADIAL BALL 6205 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 41

HONDA GX160K1QX2 ENGINE — CRANKSHAFT/BALANCER ASSY.

CRANKSHAFT /BALANCER WEIGHT ASSY.

PAGE 42 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CRANKSHAFT/BALANCER ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

3 13310ZE1601 CRANKSHAFT, Q- TYPE 1 9 90745ZE1600 KEY, 4.78 X 4,78 X 38 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 43

HONDA GX160K1QX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 44 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 12000ZH8811 CYLINDER ASSEMBLY, OIL ALERT .................... 1............ INCLUDES ITEMS W/

3 15510ZE1033 SWITCH ASSEMBLY, OIL LEVEL ......................... 1 ........... INCLUDES ITEMS W/%

9 16541ZE1000 SHAFT, GOVERNOR ARM 1 10 90131ZE1000 BOLT, DRAIN PLUG 2 11 12 90601ZE1000 WASHER, DRAIN PLUG 10.2MM 2 13 14% 91001ZF1003 BEARING, RADIAL BALL 6205 1 15% 91202883005 OIL SEAL 25 X 41 X 6 1 16 91353671003 O- RING 13.5 X 1.5 (ARAI) 1 17 9405010000 NUT, FLANGE 10MM 1 18 19 9425108000 PIN, LOCK 8MM 1 20 957010601200 BOLT, FLANGE 6 X 12 2

16510ZE1000 GOVERNOR ASSEMBLY ...................................... 1 ............ INCLUDES ITEMS W/#

# 16511ZE1000 WEIGHT, GOVERNOR 2 # 16512ZE1000 HOLDER, GOVERNOR WEIGHT 1

16531ZE1000 SLIDER, GOVERNOR 1

80451ZE1000 WASHER, THRUST 6MM 1

90602ZE1000 CLIP, GOVERNOR HOLDER 1

9410106800 WASHER, PLAIN 6MM 2

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 45

CYLINDER HEAD ASSY.

HONDA GX160K1QX2 ENGINE — CYLINDER HEAD ASSY.

PAGE 46 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 12210ZH8000 CYLINDER HEAD ..................................................1............ INCLUDES ITEMS W/

4% 12216ZE5300 CLIP, VALVE GUIDE 1 5 12251ZF1800 GASKET, CYLINDER HEAD 1 6 12310ZE1010 COVER, HEAD 1 7 12391ZE1000 GASKET, CYLINDER HEAD COVER 1 8 15721ZH8000 TUBE, BREATHER 1 9 90016ZE1000 BOLT, FLANGE 6 X13 4 10 90043ZE1020 BOLT, STUD 6 X109 2 11 90047ZE1000 BOLT, STUD 8 X 32 2 12 9430110160 PIN A, DOWEL 10 X16 2 14 957230806000 BOLT, FLANGE 8 X60 4 15 9807956846 SPARK PLUG BPR6ES (NGK) 1

12204ZE1306 GUIDE, VALVE OS (OPTIONAL 1

12205ZE1315 GUIDE, EXHAUST VALVE OS (OPTIONAL) ......... 1 ............ INCLUDES ITEM W/%

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 47

FAN COVER ASSY.

HONDA GX160K1QX2 ENGINE — FAN COVER ASSY.

PAGE 48 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 19610ZE1000ZC COVER, FAN "NH1" (BLACK) 1 4 19611ZH8810 PLATE, SIDE (OIL ALERT) 1 7 90601ZH7013 CLIP, HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 SUB- HARNESS 1 11 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 1 13 90013883000 BOLT, FLANGE 6 X12 (CT200) 6 14 90022888010 BOLT, FLANGE 6 X20 (CT200) 1 17 34150ZH7003 ALERT UNIT, OIL 1 19 957010600800 BOLT, FLANGE 6 X8 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 49

FLYWHEEL ASSY.

HONDA GX160K1QX2 ENGINE — FLYWHEEL ASSY.

PAGE 50 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13331357000 KEY, SPECIAL WOODRUFF (25 X18) 1 2 19511ZE1000 FAN, COOLING 1 4 28451ZH8003 PULLEY, STARTER 1 5 31100ZE1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL, LAMP 1 8 90201878003 NUT, SPECIAL 14MM 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 51

FUEL TANK ASSY.

HONDA GX160K1QX2 ENGINE — FUEL TANK ASSY.

PAGE 52 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE1020ZB TANK, FUEL *R8* (BRIGHT RED) 1 3 17510ZE1020ZF TANK, FUEL *NH1* (BLACK) 1

5 17620ZH7023 CAP, FUEL FILLER ............................................... 1 ........... INCLUDES ITEM W/

11 91353671003 O- RING 13.5 X1.5 (ARAI) 1 12 9405006000 NUT, FLANGE 6MM 2 13 950014500360M BULK HOSE, FUEL 4.5 X 3000 (4.5 X 140) 1 14 9500202080 CLIP, TUBE B8 2 15 957010602500 BOLT, FLANGE 6 X 25 1

17631ZH7003 GASKET, FUEL FILLER CAP 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 53

IGNITION COIL ASSY.

HONDA GX160K1QX2 ENGINE — IGNITION COIL ASSY.

PAGE 54 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — IGNITION COIL ASSY.

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 30500ZE1033 COIL ASSEMBLY, IGNITION 1 2 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE, STOP SWITCH 370MM 1 11 90121952000 BOLT, FLANGE 6 X25 2

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 55

MUFFLER ASSY.

HONDA GX160K1QX2 ENGINE — MUFFLER ASSY.

PAGE 56 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 18310ZF1000 MUFFLER 1 1 18310ZH8810 MUFFLER (OPTIONAL) 1 3 18320ZF1H01 PROTECTOR, MUFFLER 1 7 18355ZE1000 ARRESTER, SPARK (OPTIONAL) 1 8 18381ZH8800 GASKET, MUFFLER 1 11 90050ZE1000 SCREW, TAPPING 5 X 8 (OPTIONAL 4 12 90055ZE1000 SCREW, TAPPING 4 X 6 (OPTIONAL) 1 15 94001080000S NUT, HEX. 8MM 2

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 57

PISTON ASSY.

HONDA GX160K1QX2 ENGINE — PISTON ASSY.

PAGE 58 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13010ZH8941 RING SET, PISTON (STANDARD) 1 1 13011ZH8941 RING SET, PISTON (OS 0.25), OPTIONAL 1 1 13012ZH8941 RING SET, PISTON (OS 0.50), OPTIONAL 1 1 13013ZH8941 RING SET, PISTON (0.75), OPTIONAL 1 2 13101ZH8000 PISTON (STANDARD) 1 2 13102ZH8000 PISTON (OS 0.25), OPTIONAL 1 2 13103ZH8000 PISTON (OS 0.50), OPTIONAL 1 2 13104ZH8000 PISTON (0.75), OPTIONAL 1 3 13111ZE1000 PIN, PISTON 1 4 132AOZE1000 ROD ASSY., CONNECTING (US 0.25), OPT. 1 4 13200ZE1010 ROD ASSEMBLY, CONNECTING 1 5 90001ZE1000 BOLT, CONNECTING ROD 2 6 90551ZE1000 CLIP, PISTON PIN 18MM 2

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 59

HONDA GX160K1QX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

PAGE 60 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZH8013ZB STARTER ASSY., RECOIL "NH1" BLACK ...................1 ............INCLUDES ITEM W/

10 11 12 90008ZE2003 BOLT, FLANGE 6 X10 3

28410ZH8003ZB CASE, RECOIL STARTER "NH1" BLACK 1 28420ZH8013 REEL, RECOIL STARTER 1 28422ZH8013 RATCHET, STARTER 2 28433ZH8003 GUIDE, RATCHET 1 28441ZH8003 SPRING, FRICTION 1 28442ZH8003 SPRING, RECOIL STARTER 1 28443ZH8003 SPRING, RETURN 2 28461ZH8003 KNOB, RECOIL STARTER 1 28462ZH8003 ROPE, RECOIL STARTER 1

90003ZH8003 SCREW, SETTING 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 61

HONDA GX160K1QX2 ENGINE — GASKET KIT ASSY.

NO ARTWORK AVAILABLE

PAGE 62 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — GASKET KIT ASSY.

GASKET KIT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

06111ZH8405 GASKET KIT ......................................................... 1 ............ INCLUDES ITEMS W/

11381ZH8801 GASKET CASE COVER (NON- ASBESTOS) 1 12251ZF1800 GASKET, CYLINDER HEAD 1 12391ZE1000 GASKET, CYLINDER HEAD COVER 1 16212ZH8800 GASKET, INSULATOR 1 16221ZH8801 GASKET, CARBURETOR 1 18381ZH8800 GASKET, MUFFLER 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 63

L ABELS ASSY.

HONDA GX160K1QX2 ENGINE — LABELS ASSY.

PAGE 64 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

HONDA GX160K1QX2 ENGINE — LABELS ASSY.

ENGINE LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 87521ZH8020 ENBLEM 5.5 1 2 87522ZE1810 MARK, CAUTION (EXTERNAL) 1 3 87522ZH9000 LABEL, CAUTION 1 6 87528ZE1810 MARK, CHOKE 1 7 87530ZH8810 LABEL, SPECIFICATION (EXTERNAL) 1 8 87532ZH8810 MARK, OIL ALERT (E) 1 15 887586ZH7W00 LABEL, FUEL CAUTION 1

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 65

Effective: July 15, 2003

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions

must match the current parts price list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and

phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5. Parts must be in new and resalable con-

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for five working

9. Credit on returned parts will be issued at

10. In cases where an item is accepted, for

11. Credit issued will be applied to future

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

a. Obsolete parts. (If an item is in the

price book and shows as being replaced by another item, it is obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.

d. Special order items.

e. Electrical components. f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

received that is not acceptable.

days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

dealer net price at time of the original purchase, less a 15% restocking charge.

which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

purchases only.

direct to Government agencies, and to Original

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice

for special handling including bus shipments,

insured parcel post or in cases where Multiquip

must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for

damages in excess of the purchase price of the

item with respect to which damages are

claimed, and in no event shall Multiquip be

liable for loss of profit or good will or for any

other special, consequential or incidental dam-

ages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made

in connection with the sale of parts or trade

accessories nor as to any engine not manufac-

tured by Multiquip. Such warranties made in

connection with the sale of new, complete units

are made exclusively by a statement of war-

ranty packaged with such units, and Multiquip

neither assumes nor authorizes any person to

assume for it any other obligation or liability

whatever in connection with the sale of its

products. Apart from such written statement of

warranty, there are no warranties, express,

implied or statutory, which extend beyond the

description of the products on the face hereof.

PAGE 66 — G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06)

NOTE PAGE

G-55H GASOLINE VIBRATOR — OPERATION & PARTS MANUAL — REV. #0 (03/07/06) — PAGE 67

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

UNITED STATES

Multiquip Corporate Office MQ /STOWParts Department

18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com

Mayco Parts Warranty Department

800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279

Service Department Technial Assistance

800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700

MEXICO UNITED KINGDOM

MQ Cipsa Multiquip (UK) Limited Head Office

Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL

Contact: sales@multiquip.co.uk

CANADA BRAZIL

Multiquip Multiquip

4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055

Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br

Multiquip Inc, the MQ logo and the STOW logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the

Vibrator.

Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

MQ/STOW G-55H Gasoline

Your Local Dealer is:

Multiquip G-55H User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual