Multiquip FS 1 User Manual

PARTS AND OPERATION MANUAL
CONCRETE SAW
MODEL FS 1MODEL FS 1
MODEL FS 1
MODEL FS 1MODEL FS 1
© COPYRIGHT 2003, MULTIQUIP INC.
Revision #3 (04/24/03)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310- 537-4259
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310- 631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 3
Here's How To Get Help ........................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Message Alert Symbols ............................. 6-7
Decals ...................................................................... 8
Rules for Safe Operation .....................................9-11
Dimensions ............................................................ 12
Weights .................................................................. 13
Basic Components ................................................. 14
Basic Engine Components ..................................... 16
General Information .......................................... 17-18
MQ-Whiteman — FS 1 Concrete Saw
Inspection Engine .................................................. 19
Inspection Blade .................................................... 20
Inspection Blade Placement ............................. 21-22
Inspection-Guards, Covers, and V-Belts ........... 23-24
Initial Start-Up ...................................................25-26
Operation ..........................................................27-28
Maintenance ..................................................... 29-31
Explanation Of Codes In Remarks Column ........... 32
Suggested Spare Parts .......................................... 33
Troubleshooting (Engine) ..................................34-35
Troubleshooting (Blade) ......................................... 36
Under Carriage Assembly ................................. 38-39
Blade Shaft Assembly ....................................... 40-41
Frame Assembly ...............................................42-43
Cover Assembly ................................................44-45
Blade Guard Assembly ..................................... 46-47
Water System Assembly ................................... 48-49
Manual Raise and Lower Assembly ................. 50-51
TABLE OF CONTENTS
NOTE
Pointers and Covers Assembly .........................42-43
Cab Assembly ...................................................34-35
Frame, Wheel, Tire and Hub Assembly ............36-37
Name Plate and Decals ....................................38-39
Pi Assembly....................................................... 30-31
Name Plate And Decals ....................................32-33
Specification and part number are subject to change without notice.
Engines
Engine Assemblies ............................................ 52-53
Terms and Conditions Of Sale — Parts ................. 54
PAGE 4 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Truck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Mayco Parts
800-306-2926 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Service Department
800-478-1244 Fax: 310-537-4259
310-537-3700
MQ Power Service Department
800-835-2551 Fax: 310-638-8046
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Multiquip’s Main Phone Numbers
800-421-1244 Fax: 310-537-3927
310-537-3700
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
FS 1 CONCRETE SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
Before using this Concrete Saw, ensure that the operating individual has read and understands all instructions in this manual.
instructions for the safe and efficient operations of the MQWhiteman FS 1 Concrete Saw. Depending on the power plant you have selected, please refer to the engine manufacturers instructions for data relative to its safe operations.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with Concrete Saw operations will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place ON/OFF switch to OFF,
remove key and/or disconnect the spark plug lead before servicing the engine or equipment. Ground the lead to prevent sparks that could ignite a fire.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
NOTE
This concrete saw, other property, or the surrounding environment could be damaged if you do not follow instructions.
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 7
FS 1 CONCRETE SAW — DECALS
Machine Safety Decals The FS 1 Concrete Saw is equipped with a number of safety decals (Figure 1). These decals are provided for operator safety and
maintenance information. The illustration shows these decals as they appear on the concrete saw. Should any of these decals become unreadable, replacements can be obtained from you dealer.
Figure 1. FS 1 Concrete Saw Decal Placement
PAGE 8 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION
WARNING:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MQ Whiteman FS 1 Concrete Saw:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine section of this saw requires an adequate free flow of cooling air. Never operate the saw in any enclosed or narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
flow is restricted it will cause serious damage to the saw or engine and may cause injury to people. Remember the saw's engine gives off DEADLY carbon monoxide gas.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
The manufacturer does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult to read.
Always check the machine for loosened threads or bolts before starting.
Always refuel in a well-ventilated area, away from sparks and open flames.
Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO
smoke around or near the machine.
NOT
Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the saw in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to the filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
bodily harm or even death.
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 9
FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION
GENERAL SAFETY
Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
Always be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
Stop the engine when leaving the saw unattended.
Block the unit when leaving or when using on a slope.
Maintain this equipment in a safe operating condition at all times.
Always stop the engine before servicing, adding fuel and oil.
NEVER Run engine without air filter. Severe engine damage
may occur.
Always service air cleaner frequently to prevent carburetor malfunction.
Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
NEVER operate this saw in areas that contain combustible material or fumes. Fire and/or explosions may result from errant sparks from the equipment.
DIAMOND BLADE SAFETY
Use appropriate steel centered diamond blades manufactured for use on concrete saws.
Always inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.
Ensure that blade is marked with an operating speed greater than the blade shaft speed of the saw.
Only cut the material that is specified by the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut.
Always keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed.
WARNING:
SAW TRANSPORTATION SAFETY
DO NOT operate this equipment unless all guards and safety devices are attached and in place.
Caution must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.
Keep all inexperienced and unauthorized people away from the equipment at all times.
Unauthorized equipment modifications will void all warranties.
Test the switch is to shut down the engine.
ON/OFF
switch before operating. The purpose of the
Ensure that the blade is mounted for proper operating direction.
Use the lifting bail and appropriate lifting equipment to ensure the safe movement of the saw.
DO NOT use the handle bars and/or front pointer as lifting points. NEVER tow the saw behind a vehicle.
Ensure that both pointer bars are positioned appropriately to minimize their exposure during transportation.
Safeguard against extreme saw attitudes relative to level. Engines tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine difficult to start.
NEVER transport the saw with the blade mounted.
PAGE 10 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — RULES FOR SAFE OPERATION
Emergencies
Always know the location of the nearest and
first aid kit
Also know the phone numbers of the nearest
doctor
invaluable in the case of an emergency.
Maintenance Safety
and
NEVER lubricate components or attempt service on a running machine.
Always allow the machine a proper amount of time to cool before servicing.
Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste.
. Know the location of the nearest telephone.
fire department
. This information will be
fire extinguisher
ambulance
,
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 11
FS 1 CONCRETE SAW — DIMENSIONS
Figure 2. FS 1 Concrete Saw Dimensions
SNOISNEMID.1ELBAT
ECNEREFER
RETTEL
A
B
C
D
E
F
G
H
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J
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)desiaRretnioPtnorF&desiaRylluFsraBeldnaH(htgneLxaM )199("93
)desiaRretnioPtnorF&derewoLylluFsraBeldnaH(htgneLxaM )419(".63
)8111("44x)267("03x)4911("74)HxWxL(noisnemiDdetarC
PAGE 12 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — WEIGHTS
Figure 3. FS 1 Concrete Saw Weights
STHGIEW.2ELBAT
WAS NOITPIRCSED )sgk(THGIEW
41EL-1SF ENIGNESSEL,HSUP,"41,1SF,WAS )37(061
81EL-1SF ENIGNESSEL,HSUP,"81,1SF,WAS )57(561
41H8-1SF ADNOHPH8,HSUP,"41,1SF,WAS )401(032
81H8-1SF ADNOHPH8,HSUP,"81,1SF,WAS )601(532
41K8-1SF RELHOKPH5.8,HSUP,"41,1SF,WAS )401(032
81K8-1SF RELHOKPH5.8,HSUP,"81,1SF,WAS )601(532
41H9-1SF ADNOHPH9,HSUP,"41,1SF,WAS )401(032
81H9-1SF ADNOHPH9,HSUP,"81,1SF,WAS )601(532
41K21-1SF RELHOKPH21,HSUP,"41,1SF,WAS )901(042
81K21-1SF RELHOKPH21,HSUP,"81,1SF,WAS )111(542
41H31-1SF ADNOHPH31,HSUP,"41,1SF,WAS )901(042
81H31-1SF ADNOHPH31,HSUP,"81,1SF,WAS )111(542
).sgk(thgieWdetarC)731(sbl003
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 13
BASIC COMPONENTS
FS 1 CONCRETE SAW — BASIC COMPONENTS
Figure 4. FS 1 Concrete Saw Basic Components
PAGE 14 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — BASIC COMPONENTS
BASIC COMPONENTS
NO DESCRIPTION PAGE
1 UNDER CARRIAGE ASSEMBLY SEE PAGE 38 2 BLADE SHAFT ASSEMBLY SEE PAGE 40 3 FRAME ASSEMBLY SEE PAGE 42 4 BLADE COVER ASSEMBLY SEE PAGE 44 5 BLADE GUARD ASSEMBLIES SEE PAGE 46 6 WATER SYSTEM ASSEMBLY SEE PAGE 48 7 RAISE/LOWER ASSEMBLY SEE PAGE 50 8 GASOLINE ENGINE ASSEMBLIES SEE PAGE 52
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 15
FS 1 CONCRETE SAW — BASIC ENGINE COMPONENTS
Figure 5. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
WARNING
WARNING
Adding fuel to the tank should be accomplished only when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
, lever back toward operator
NOTE
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
PAGE 16 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — GENERAL INFORMATION
FAMILIARIZATION
The MQWhiteman FS1 Series Concrete Saws are designed for wet or dry cutting utilizing diamond blades. They have been engineered for general and industrial flat sawing applications. The exceptional performance of these saws centers around simple operating features, top quality components, and committed attention to state-of-the-art manufacturing. The reinforced heavy gauge steel frame and chassis assembly has been precisely jig welded to eliminate operational bending and/or flex that would lead to diminished blade performance.
Additionally, the general weight-to-strength ratio design of the frame and chassis assembly provides for optimum weight distribution to keep the blade running true in the cut. A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds.
Heavy-duty front and rear axles, sturdy oversized wheels, and industrial under carriage assembly ensure accurate tracking and years of reliable use. A positive locking counter balance Raise/ Lower system with a depth meter easily orients blade elevation.
A hardy water plumbing system evenly distributes optimum water volume & flow rate to both sides of the blade. Operator control of the saw is safely accomplished with adjustable ergonomic handlebars.
POWER PLANTS
The FS1 Saw Series provides a variety of gasoline engine choices. Selection of a specific engine, and its capacity measured in horsepower/torque, directly affects the performance of the diamond blade. The FS1 series is generally classified in the industry as a "LOW to MEDIUM" horsepower saw.
This classification is particularly useful when selecting the proper diamond blade for an application. Refer to the engine Owner's Manual for specific instructions regarding engine operation and maintenance practices. [See Table 3]
All FS1 saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5.
.RFMENIGNE PH METSYSGNITRATS RENAELCRIA
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ADNOH 9 launaM noitartliFriAenolcyC )1.6(6.1
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RELHOK 5.8 launaM noitartliFriAenolcyC )1.6(6.1
RELHOK 21 launaM noitartliFriAenolcyC )8.6(8.1
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MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 17
FS 1 CONCRETE SAW — GENERAL INFORMATION
UNDER CARRIAGE SYSTEM
A jig welded heavy steel gauge under carriage chassis assembly supports the saw in tracking, pivoting and stabilization. Two rear wheels (8" x 2.0" x 3/4") and two front wheels (4" x 2.0" x 3/4") supports the chassis. The entire assembly pivots about the rear carriage and is lubricated through 90-degree grease fitting in the rear axle tube. [See page 38, Under Carriage Assembly]
BLADE DRIVE SYSTEM
A rugged blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft, and to ensure minimal vibratory conditions on the tips of the shaft. Balanced engine & blade shaft pulleys are connected to their respective shafts. Two premium V-belts connect the engine pulley to the blade shaft pulley. The 1-1/4" diameter blade shaft is supported by two self-aligning pillow block bearings, and is designed for left and right hand cutting. [See page 40, Blade Shaft Assembly]
BLADE GUARD ASSEMBLY
MANUAL RAISE/LOWER SYSTEM
A positive locking mechanical raise and lower spring tension assembly supports elevation cycling operations. A rotating ball handle permits the engage/disengage process, and the tension spring assists the operator with smooth blade entry and egress. Blade orientation is referenced on the front face of the handle bar support tube and is calibrated for 12", 14", 16" and 18" diamond blades. [See Figure 11 and page 22]
CCC
The two-piece heavy gauge 14" blade guard is designed with a water system to meet the challenges of wet cutting operations. A fluted floodwater manifold assembly supplies optimum volume and dispersal of water to both sides of the diamond blade for wet cutting applications. The sizable (6") fluted tubes that direct the floodwater resist clogging and are easily removed for maintenance. The blade guard has a convenient "flip-up" front cover for easy blade changes, and is spring tensioned for positive up/down positioning. The blade guard may be oriented for left or right hand cutting.
WATER SYSTEM
The FS1 Series employs a water system that provides floodwater to the blade. Two 6" fluted tubes are connected via a manifold, and are oriented inside the blade guard to provide optimum water volume and dispersal to both sides of the blade. A standard "garden hose" hookup valve connects the water source to the saw, and a 2-way water lever (ON/OFF) is conveniently located for the operator. [See Figure 6 and page 48]
Figure 6. Water Connection/Manual/Raise Lower
Assembly
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PAGE 18 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — INSPECTION -ENGINE
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the SAW, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dir ty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
Figure 8. Engine Oil Dipstick (Oil Level)
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the saw on secure level ground with the engine stopped, and the diamond blade removed.
2. Remove the filler cap/dipstick from the engine oil filler hole (Figure 7) and wipe it clean.
Figure 7. Engine Oil Dipstick (Removal)
NOTE
Some engines used with the FS 1 Concrete Saw have an oil Alert System. This system will automatically stop the in the event of low oil level. ALWAYS be sure to check the engine oil level prior to starting the engine.
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3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 8), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 400 cc.
NOTE
Reference manufacturer engine manual for specific
Gasoline Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
3. When refueling, be sure to use a strainer for filtration. DO
Explosive Fuel
with unleaded fuel.
NOT top-off fuel. Wipe up any spilled fuel.
servicing instructions.
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 19
FS 1 CONCRETE SAW — INSPECTION -BLADE
WARNING
Failure to thoroughly inspect the diamond blade (Figure 9) for operational safety could result in damage to the blade, the saw, and may cause injury to the user or others in the operating area.
4. Directional Arrow – Check to ensure that the blade is
oriented properly on the blade shaft for sawing. Reference the directional arrow in the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim. DO
NOT
the rim
of
cause damage to your saw, and injury to the user or others in the operating area.
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
use a blade that is missing a segment or a portion
. Damaged and/or missing segments/rims may
8. MAX RPM – This RPM reference is the maximum safe
Figure 9. Diamond Blade
1. Drive Pin Hole – A commonly located hole located on the diamond blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
2. Stress Relief Holes (Gullets) –
cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
Check the steel core for
3. Edge Of The Steel Core – Check the diameter edge for
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade.
PAGE 20 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — INSPECTION -BLADE PLACEMENT
WARNING
Failure to thoroughly inspect the diamond blade (Figure 10) for operational safety could result in damage to the blade, the saw, and may cause injury to the user or others in the operating area.
1. Blade Guard – Pivot the blade guard front cover all the
way back. The guard tension spring will keep the front cover in position.
2. Blade Hex Nut – Unscrew the [blade shaft nut “right hand”
side loosens clockwise, and tightens counter clockwise], [blade shaft nut “left side” loosens counter clockwise and tightens clockwise]. Utilize the blade nut wrench and shaft lock wrench located on the lower inside console cavity. DO NOT overtighten the nut (approximately 45-50 ft.-lb/ 61-68 N/m) when finalizing the assembly.
3. Outside Blade Flange (Collar) – Ensure that the outside
blade flange is placed flush against the diamond blade, and that the flange drive pin goes through the blade pin hole and seats properly into the inner flange drive pin hole. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core.
has been selected for the job. Pay close attention to the directional arrows on the blade, clockwise for right-hand cutting and counter-clockwise for left-hand cutting, then place the blade onto the blade shaft, and ensure the arbor hole of the blade matches the diameter of the shaft.
5. Blade Drive Pin – Line up the blade drive pin with the
inner flange (collar) pin hole. The blade’s operating directional arrows must point in a “down-cutting” direction (whether cutting on right side or left) to perform correctly.
6. Inner Flange (Collar) – This flange is fixed upon the blade
shaft, and is manufactured with a drive pin hole. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
7. Blade Shaft Torque Hole – A conveniently placed opening
on the frame that permits the use of the shaft lock wrench to assist in blade changes. The pointed end of the locking wrench fits into the saw frame hole and a machined hole in the blade shaft. Once in place, the blade shaft can not rotate making it easier to remove the blade nut.
4. Diamond Blade – Ensure that the proper diamond blade
Figure 10. Diamond Blade Placement
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 21
FS 1 CONCRETE SAW — INSPECTION -BLADE PLACEMENT
The following steps should be
NOTE
Diamond Blade Placement Procedure
The FS1 is equipped with an Raise/Lower assembly that is supported by the following components (Figure 11):
Raise/Lower Ball Handle (1)
Actuating Arm Lever (2)
Depth Pointer Bar (3)
Raise/Lower Scale (4)
1. Set the engine ON/OFF switch to the OFF
position.
accomplished before using the FS1 on any cutting surface.
2. Place the FS1 saw on a stable level working surface.
2. Grasp the raise/lower ball handle (1) and reorient the saw
to its highest position by rotating the ball handle counter­clockwise while pulling back on the handle bars.
4. Lock this new position in place by maintaining back pressure
on the handle bars while rotating the ball handle clockwise firmly against the actuating arm lever (2).
5. Lift up the blade guard cover to gain access to the diamond
blade.
Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm.
NOTE
When removing or installing a diamond blade, please note that the blade retaining nuts are left and right hand threaded.
ALWAYS make sure that the ball handle has been securely
6. Use the provided blade nut and blade shaft locking wrenches
(Figure 10) to install the diamond blade. Also reference steps 1 through 7 on page 21.
7. When cutting, reference the cutting depth by viewing the
depth pointer bar (3) in conjunction with the raise lower scale until the desired depth is achieved.
locked against the actuating arm lever to prevent blade depth creep.
Figure 11. Raise/Lower Assembly
WARNING
WARNING
lock in
8. Always "
against the actuating arm lever.
PAGE 22 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
" the depth by firmly rotating the ball handle
FS 1 CONCRETE SAW — INSPECTION -GUARDS, COVERS AND V-BELTS
Guards and Covers Check
V-belts and Cover
CAUTION:
WARNING
NEVER operate the saw without blade guards and covers
(Figures 12,13 and 14) in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operations. Adhere to the safety guidelines of the American National Standards Institute (ANSI) B7.1
and B7.5.
Figure 12. Mist Blade Guard
CHECK the following on the "blade guard":
NEVER attempt to check the V-belt with the engine running
because severe injury can occur. Keep fingers, hands, hair and clothing away from all moving parts.
V-belts Alignment and Tensioning
This concrete saw is equipped with two premium V-belts (14") and three premimum V-belts (18") that have been aligned and tensioned by factory personnel. All two V-belts MUST be installed for proper operation of the saw. Failure to run the saw with less than two belts may damage the saw or equipment.
Use the following procedure to check the alignment of V-belts:
1. Remove the bolts that secure the V-belt cover (Figure 14) to the saw frame.
Check to ensure the capacity of the blade guard matches the
diameter of your diamond blade.
Check that the guard is bolted firmly upon the saw frame.
Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard, and there are no gaps.
Check the fit of the water hoses about the water manifold.
NEVER lift the blade guard while cutting.
Check that the flood water tubes and water jets are clear and
open. Test the water supply for pressure and flow (to both sides of the blade) before sawing operations.
CHECK the following on the "blade flange cover":
Check that the flange cover seats firmly upon the bayonet
fitting of the saw frame prior to operation.
This flange cover is to be in place when cutting from either the
right or left side of the saw.
2.
Figure 14. V-Belt Cover
Check uniform parallelism (Figure 15) of V-belts and pulley (sheaves). Use a straight edge or machinists's square
against both pulleys and adjust both pulleys until equally aligned.
Figure 13. Blade Flange Cover
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 23
Figure 15. Pulley Alignment
FS 1 CONCRETE SAW — INSPECTION -GUARDS, COVERS AND V-BELTS
3. Check V-belt tension (Figure 16) by using a tension meter
(6.0 - 9.0 lbs) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/8” (10mm) - 1/2” (13mm).
Figure 16. V-Belt Tension
4. DO NOT over or under tension the V-belts. Severe damage
can occur to the saw and engine crank shaft if the belts are over tensioned. A decrease of power to the blade and poor performance will result if the belts are under tensioned (loose on pulleys).
5. If the V-belts becomes worn or loose, replace them by using V-belt part number .
PAGE 24 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW— INITIAL START-UP
CAUTION:
DO NOT attempt to operate the saw until the
Safety, General Information and Inspection sections have been read and understood. Depending on engine manufacturer, operating steps may vary. See engine manufactures
operating manual. The following start-up procedure makes reference to a HONDA engine.
Ensure the diamond blade has been mounted correctly and
1.
that it raised above the surface you about to saw.
2. Connect to water source (as applicable) see item 7 on page
48 (Water System Assembly), and test for adequate flood water [ 4 to 5 gallons per minute (15 to 19 LT/min)], and/or misting water [steady geometric aerosol spray at 40 psi].
3. Place the
fuel valve lever
(Figure 17) to the "ON" position.
D
NOTE
5. Place the
The CLOSED position of the
choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
Choke Lever
Figure 19. Choke Lever
(Figure 19) in the "OPEN" position
4. Place the position.
Engine ON/OFF switch
Figure 18. Engine ON/Off Switch
Figure 17. Fuel Valve Lever
(Figure 18) in the "ON"
CAUTION:
The engine governor speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw.
6. Place the and
engine governor speed is factory set to ensure optimum blade operating speeds.
throttle lever
slow
for starting. All sawing is done at full throttle. The
(Figure 20) halfway between
fast
Figure 20. Throttle Lever
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 25
FS 1 CONCRETE SAW — INITIAL START-UP
8. Grasp the starter grip (Figure 21) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
DO NOT pull the starter rope all the way to the end.
z
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as possible.
Stopping the Engine
NEVER stop the engine while the blade is in the cut, except
for extreme emergencies. A sudden stoppage of the engine at high speed while in a cut could damage the blade and/or saw, and may cause injury to the user or other in the operating area.
1. Place the throttle lever (Figure 20) in the slow position, and listen for the engine speed to decrease.
2. Place the engine ON/OFF switch (Figure 18) to the “OFF”
position.
3. Place the fuel valve lever (Figure 17) to the “OFF” position.
Maneuvering The Saw
WARNING
The blade is spinning whenever the engine is running.
Figure 21. Starter Grip
9. If the engine has started, slowly return the choke lever (Figure 19) to the started repeat steps 1 through 5.
Before the saw is placed into operation, run the engine for
10.
several minutes. Check for fuel leaks, and noises that would associate with a loose guard and/or covers.
11. All sawing is done at full throttle. Your engine governor has
been set at the factory to ensure an optimum speed setting.
CLOSED
position. If the engine has not
Raise the blade high above the surface when maneuvering the saw. Damage to the blade and/or saw may occur if the blade strike the pavement.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
z
NEVER stop the engine in the cut while working at high speeds, except for extreme emergencies.
PAGE 26 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — OPERATION
Saw Alignment
The FS 1 employs a front and rear pointer (Figure 22) that has
1.
been precisely aligned with the diamond blade at the factory. Referencing the figure below, accurate tracking is accom­plished by referencing the front and rear pointer tips over the cut line. Precise saw direction is accomplished by slight operator pressure against the handle bars.
Figure 22. Pointer View (Front/Rear)
2. For operator comfort, an ergonomically designed handle bar
adjusts by loosening two clamping knobs and adjusts to the desired height. Tighten the knobs back down when the desired height is met.
5. Set the depth and saw only as the job conditions and
specifications require. Unnecessary deep sawing is wasteful to the life of your blade.
6. The preferred method of sawing is to step cut in increments
of 2” (51 mm). “Step-cutting” provides the optimum opportu­nity for the blade to cut fast and last its longest.
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
7. The rotation of the blade creates a tendency for the saw to pull
in a particular direction (to the right if the blade is mounted on the right, to the left if the blade is mounted on the left).
8. To ensure a straight line of sawing, apply pressure to the
appropriate handle as you slowly advance the saw forward.
DO NOT force the blade to the cut any faster than its natural tendency.
ALWAYS saw in a straight line only. Serious damage to the blade may occur if the saw is twisted or forced to cut radius shapes.
WARNING
If the engine stalls for any reason during sawing, raise the blade out of the cut
Wet Saw Operation
WARNING
The operator must wear the appropriate protective equipment and clothing while engaged in sawing.
1. Connect hose from water source to the hose fitting connec-
tion (Hose Connection below handle bars) on the saw. The source pressure should be approximately 40 psi.
2. Select the “ON” position of the two-way water value, and
ensure the proper flow and rate 4-5 gallons/ minute (15-19 Lt/min) is equally directed to both side of the blade.
3. Advance engine throttle to full (FAST) position.
4. Slowly lower the blade onto your cut line by unlocking the
mechanical Raise/Lower lever (Figure 6); freeing the spring assisted lowering assembly. Observe the depth of cut with the depth feed scale, and lock in the depth with the Raise/ Lower handle.
interrupted, stop sawing immediately.
IF the water supply to your blade is
before restarting.
9. The operator must recognize and adhere to the optimum
speed that the saw advances while sawing. DO NOT
the saw in the cut
to time to get the feel for a smooth sawing pace relative to RPM.
10. Factors for sawing economy:
z
z
z
z
force
. Observe the engine tachometer from time
Type of Blade Depth of Cut Sawing Speed Characteristics of the Material Being Cut
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 27
FS 1 CONCRETE SAW — OPERATION
Dry Saw Operation
WARNING
Engine components can generate extreme heat.
Diamond Blades and Blade Speed
Diamond Sawing consists of cutting WET or DRY.
The operator must wear the appropriate protective equipment and clothing while engaged in sawing.
1. Ensure the proper DRY Cutting blade is selected for the job.
2. The preferred method of sawing is to step cut in increments of 2” (51 mm). “ Step-cutting” provides the optimum opportu­nity for the blade to cut fast and last its longest. Airflow acts as a blade coolant during sawing. Cutting too deep with one pass, or exerting excessive forward/side-ward pressure may damage the blade.
1.
2. Matching the correct blade for the specific job and material being cut optimizes performance and value.
3. Selection of the proper diamond blade consists of:
Finishing a Cut
1. Raise the blade out of the cut by utilizing the ball handle
adjustment assembly. Raise the blade high enough out of the cut to clear the surface and allow the saw to be maneu­vered.
WARNING
z
Determining WET or DRY cutting
z
Material to be Cut
z
Type of Saw Being Used
z
Horsepower of Saw
z
Hardness Characteristics of the Material
z
Performance Expectations
2. Move the engine throttle lever to the idle (SLOW) position (Figure 20).
3. Set the engine ON/OFF switch to the “OFF” position (Figure 18).
4. Place the two-way water valve (Figure 6) in the “OFF” position .
4. Selecting the “grade” of diamond blade often defines the performance factors that can be achieved. Multiquip offers a variety of diamond blade grades to provide the desired level of valve and performance.
Blade Speed
1. A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
2. The following shaft rotational speeds have been factory set to ensure optimum blade performance.
Operating saw blades at rotational speeds greater than those specified by the manufac­ture can cause blade damage, and may in­jure the user or others in the operating area.
z
FS 1 14” Capacity-3,200 RPM.
z
FS 1 18” Capacity-2,700 RPM.
WARNING
PAGE 28 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — MAINTENANCE
ENGINE AIR FILTER
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
General maintenance practices are crucial
to the performance and longevity of your saw. The extreme environments of sawing opera­tions require routine cleaning, lubrication, belt
tensioning, and inspection for wear and dam­age
WARNING
The following procedures devoted to mainte­nance can prevent serious saw damage or malfunctioning. Before servicing or inspection, ALWAYS park the saw on a level surface with the engine ON/OFF switch in “OFF” position.
4.
when DRY cutting. See Engine Owner’s Manual for detailed information.
ENGINE TANK & STRAINER
5.
hours.
FUEL LINE:
6.
7.
SPARK PLUG:
Replace every year/ or 300 hours.
Bearing Lubrication Care
There are three (3) grease points (zerk fittings, Figure 23) on the FS 1 Concrete Saw. Use only Premium Lithium 12 based Grease,
conforming to NLG1 Grade #2 consistency.
WARNING
1. BLADE SHAFT BEARINGS: Grease daily, see page 40,
Some maintenance operations may require the engine to be run. Ensure that the mainte­nance area is well ventilated. Exhaust contains poisonous car­bon monoxide gas that can cause of unconsciousness and may result in DEATH
General Engine Care
1.
ENGINE CHECK
thread nut & bolt tightness, and overall cleanliness.
2.
ENGINE OIL
saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure 8). DO NOT OVERFILL! SAE 10W30 of SG is recommended for general use.
ENGINE OIL CHANGE
3. or 20 hours of operation. Then every 3 months/ or 50 HOURS
: Check daily for any oil and/or fuel leakage,
: Check daily. Inspect with blade removed and
: Change engine oil the first month
Blade Shaft Assembly.
NOTE
2. REAR AXLE: Grease daily, see page 38, Under Carriage Assembly.
General Cleanliness
Clean the machine daily. Remove all dust and slurry build up.
If the saw is steam cleaned, ensure that lubrication is accom­plished AFTER steam cleaning operations.
: Clean air filter 2 TO 3 times daily
: Clean every year/ or 300
Replace every two years/ or as necessary.
Clean/adjust every 6 months/or 100 hours.
Figure 23. Zerk Fitting
When cutting DRY, lubricate
blade shaft bearings 2 to 3 times daily. The grease can provide an added protective seal for the bearings.
ALWAYS dispose of used oil
NOTE
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 29
in a responsible manner. Ensure that the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.
FS 1 CONCRETE SAW — MAINTENANCE
Blade Shaft Bearing Replacement
The FS 1 is supported by “tapped" base lock collar self-aligning blade shaft bearings. These heavy duty bearings support the 1­1/4 blade shaft, and have grease (zerk) points (Figures 24 and
25) conveniently located for service.
To loosen the tension on the two V-belts perform the follow-
3.
ing:
z
Remove the V-belt cover (Figure 14).
z
Loosen the engine adjustment bolts (Figure 26).
z
Position the engine to allow for slack in the V-belts.
Figure 26. V-Belt Adjustment
Figure 24. Right-Side Shaft Bearing
1.
Reference page 40 (Blade Shaft Assembly), during bearing replacement.
Replacement of the Blade Shaft Bearings
Perform the following to replace the " Reference Blade Shaft Assembly drawing, page 40:
4. Remove both the right and left hand blade shaft nuts from the blade shaft.
2. Its recommended to replace both left & right hand bearings
collectively.
5. Remove the blade flanges ( items 3 and 4)
6. Remove pulley set screw (item 8), and slide pulley (item 9 ) off blade shaft.
7. Remove (4) hex head cap screws (item 16) to free the blade shaft assembly from the saw frame.
8. Remove the set screws from the pillow block bearing, then slide the bearing(s) off the blade shaft.
9. Position the new blade shaft bearing(s) onto the blade shaft and ensure that the bearing's zerk fitting is oriented forward.
10. Re-install blade shaft nuts, pulley and blade shaft flanges in the reverse order that they were removed.
11. Reposition the V-belts onto the blade shaft pulley, and realign the V-belts for parallelism (Figure 15) as required.
blade shaft bearings
".
12. Tighten the V-belts by adjusting the engine adjustment bolts.
Figure 25. Left-Side Shaft Bearing
PAGE 30 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
13. Replace the V-belt cover guard.
FS 1 CONCRETE SAW — MAINTENANCE
V-Belt Tension Check
Check tension after first day of operation, then weekly/or 25 hours. Replace as required (see Figure 16). NEVER operate with
less than 2 belts.
The FS 1 is equipped with (2) premium A-27 V-belts for the 14­inch model and (3) premimum A-27 V-belts belts for the 18-inch model which will provide optimum torque transfer.
The saw must be operated with all V-belts, and must be adjusted collectively and properly to be effective.
The V-belt adjustment of the FS 1 has been factory set utilizing precision standards. For V-belt adjustments only, see page 23,
V-belts alignment tensioning
section.
V-Belt Replacement
To replace V-belts perform the following procedure: Reference Figure 27 unless otherwise noted.
1. Remove the belt guard, Figure 14.
2. Loosen the engine adjustment bolts (1).
3. Position the engine to allow for slack in the V-belts, (2).
4. Remove the worn V-belt from the blade shaft and engine
pulleys.
5. Install the new V-belts by looping them around the blade shaft
and engine pulleys.
6. Tighten the new V-belts by collectively repositioning the
engine by tightening the engine adjustment bolts.
7. Re-install the V-belt guard.
FS1 14" Model
Shown
Figure 27. V-Belts
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 31
FS 1 CONCRETE SAW — TROUBLESHOOTING (ENGINE)
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PAGE 32 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — TROUBLESHOOTING (ENGINE)
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?esoolgnirpslairpS.gnirpslairpsecalpeR
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MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 33
FS 1 CONCRETE SAW — TROUBLESHOOTING (BLADE)
GNITOOHSELBUORTEDALB.7ELBAT
NOTPMYSESUACELBISSOPNOITULOS
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robranodetnuomylreporpmiedalB
elihwedalbotdeilppaecrofevissecxE
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.edalbeht"sserdeR"ot)kcolbrednic
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PAGE 34 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — NOTE PAGE
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 35
FS 1 CONCRETE SAW — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 2: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 3: Items Found In the “Items Number” Column
All parts with same symbol in the number column, or <, belong to the same assembly or kit.
Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
NOTE
The contents of this parts catalog are subject to change without notice.
, #, +, %,
*
PAGE 36 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — SUGGESTED SPARE PARTS
FS 1 CONCRETE SAW 1 TO 3 UNITS
1 to 3 Units
Qty. ........ P/N .............................. Description
1 ............ 511329 ........................ SHAFT, BLADE S/N 200003 TO 200009
1 ............ 511659 ........................ SHAFT, BLADE S/N 200010-
2 ............ 511333 ........................ FLANGE, BLADE INSIDE
1 ............ 511332 ........................ FLANGE, BLADE OUTSIDE
2 ............ 492167 ........................ BEARING PILLOW BLOCK
1 ............ 511331 ........................ NUT, BLADE, RIGHT-HAND
1 ............ 511330 ........................ NUT, BLADE LEFT-HAND
1 ............ 500194 ........................ KEY, 1/4" X 1-3/4
2 ............ 511501 ........................ V-BELT A-27
2 ............ 511433 ........................ WHEELS, REAR
2 ............ 503088 ........................ WHEELS, FRONT
1 ............ 511503F ..................... WRENCH
1 ............ 511502 ........................ TOOL, SHAFT LOCK
Serial number breakdown:
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 37
UNDER CARRIAGE ASSY.
FS 1 CONCRETE SAW — UNDER CARRIAGE ASSY.
PAGE 38 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — UNDER CARRIAGE ASSY.
UNDER CARRIAGE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 10024 NUT, NYLOC 1/4-20 1 2 503078 ROD, DEPTH ADJUSTMENT 1 3 0730 SCREW, HHC 1/4-20 X 1 1 4 0948 WASHER, FLAT 1/4 2 5 503602 POINTER, DEPTH 1 6 10024 NUT, NYLOC 1/2-13 2 7 511471 TENSIONER, SPRING 1 8 491704 ZERK FITTING 1
9 511407 AXLE, REAR .............................................. 1 .................... S/N 200003 TO 200009
9 511661 AXLE, REAR .............................................. 1 .................... S/N 200010 TO
10 8151 WASHER, FLAT 3/4 8 11 503111 SCREW, HHC 1/2-13 X 4-1/4 1 12 511487 SPRING, DEPTH ADJUSTMENT 1 13 492586 NUT, NYLOC 5/8 - 11 2 14 503088 WHEEL, FRONT 2 15 621 WASHER, FLAT 1/2 2 16 10176 NUT, NYLOC 1/2 - 13 1
17 512468 FRAME, CARRIAGE .................................. 1 .................... S/N 200003 TO 200009
17 511311 FRAME, CARRIAGE .................................. 1 .................... S/N 200010 TO
18 511472 PLATE, SPRING ANCHOR 1
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 39
BLADE SHAFT ASSY.
FS 1 CONCRETE SAW — BLADE SHAFT ASSY.
PAGE 40 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 511330 NUT, LEFT-HAND 1 2 503803 PIN, BLADE DRIVE 3/8" X 1" 1 3 511332 FLANGE, DRIVEN ASSY. 1 4 511333 FLANGE, BLADE INSIDE 2 5 511404 BUSHING, LEFT SIDE 1 6 492167 BEARING, PILLOW BLOCK 2
7 511329 SHAFT, BLADE ........................................ 1 ............... S/N 200003 TO 200009
7 511659 SHAFT, BLADE ........................................ 1 ............... S/N 200010 TO
8 492467 SCREW, SET 5/16" NC X 3/8" 1 9 505205 PULLEY (2-GROOVE) 1
9 512892 PULLEY (3-GROOVE) ............................. 1 ............... S/N 20010501
10 500194 KEY 1/4" X 1-3/4 1
11 511405 BUSHING, RIGHT SIDE .......................... 1 ............... USED WITH 2-BELT PULLEY
11 512896 BUSHING, RIGHT SIDE .......................... 1 ............... USED WITH 3-BELT PULLEY S/N20010128
12 511466 SPACER, BLADE SHAFT 1 13 511331 NUT, RIGHT-HAND 1 14 504679 WASHER, FLAT 3/8 8 15 10133 NUT, NYLOCK 3/8 - 16 4 16 490166 SCREW, HHC 3/8 - 16 X 3 1/2 4
17 511501 V-BELT A-27 ............................................. 2 ............... 8.0, 8.5 AND 9.0 HP ENGINES.
17 511501 V-BELT A-27 ............................................. 3 ............... 11, 12 AND 13 HP ENGINES S/N 20010501
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 41
FRAME ASSY.
FS 1 CONCRETE SAW — FRAME ASSY.
PAGE 42 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — FRAME ASSY.
FRAME ASSY.
NO PART NO PART NAME QTY. REMARKS
1 511432 HANDLE, GRIP 2 2 511436 HANDLE BAR 1 3 511502 TOOL, SHAFT LOCK 1 4 503015 KNOB, CLAMPING 2 5 511503F WRENCH 1 6 511481 SCREW, WING 5/16-18X1 1 7 621 WASHER, FLAT 1/2 2 8 511429 BUSHING, WHEEL 2 9 511433 WHEEL, REAR 2 10 511428 SCREW, ALLEN HEAD 1/2-13X3 2 11 1023 SCREW, HHC 3/18-16 X 1-1/4 2 12 504679 WASHER, FLAT 3/8 3 13 10133 NUT, NYLOC 3/8-16 3 14 511472 PLATE, SPRING ANCHOR 1 15 503057 ROD, POINTER 1 16 1023 SCREW, HHC 3/8-16 X 1-1/4 1 17 492305 SCREW, HHC 5/16-18 X 1-3/4 2 18 492553 NUT, HEX FINISH 5/16-18 2
19 512467 CHASSIS ........................................................ 1 ..................... S/N 200003 TO 200009
19 511853 CHASSIS ........................................................ 1 ..................... S/N 200010 TO
20 511474 CLIP, TOOL 1 21 503723 RIVET 1
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 43
COVER ASSY.
FS 1 CONCRETE SAW — COVER ASSY.
PAGE 44 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — COVER ASSY.
COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 503012 COVER, BELT 1 2 592623 WASHER, LOCK 4 3 0655 SCREW, HHC 5/16 - 18 X 3/4 2 4 492597 WASHER, FLAT 5/16 6 5 2 6 503014 COVER, BLADE FLANGE 1 7 503114 SCREW, HHC 5/16 - 18 X 3-1/2 2
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 45
BLADE GUARD ASSY.
FS 1 CONCRETE SAW — BLADE GUARD ASSY.
PAGE 46 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — BLADE GUARD ASSY.
BLADE GUARD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 26250 SCREW, HHC 1/4 - 20 X 13/4 4 2 503103 FITTING 1 3 503082 MANIFOLD 1 4 503083 GASKET, MANIFOLD FLOOD 1 5 503079 TUBE, FLOOD 2 6 10024 NUT, NYLOCK 1/4 - 20 X 3/4 6 7 15160 CLIP, CONDUIT 2 8 503113 SCREW, COUNTER SUNK 1/4 - 20 X 3/4 2 9 492531 NUT, SQUARE 3/16 - 24 4 10 503115 SCREW, HHC 3/16 - 24 X 3/4 4 11 503090 SPRING, CENTURY 1 12 0655 SCREW, HHC 5/16 - 18 X 3/4 4 13 492623 WASHER, LOCK 5/16" 6 14 503017 GUARD, BLADE 14" BODY 1 14 504673 GUARD, BLADE 18" BODY 1 15 492384 SCREW, HHC 3/8 - 16 X 4 1 16 504679 WASHER, FLAT 3/8 2 17 10133 NUT, NYLOC 3/8 - 16 1 18 492595 WASHER, FLAT 3/16 4 19 503084 FLAP, NEOPRENE WATER SHIELD 1 20 503119 NUT, NYLOC 3/16 - 24 2
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 47
WATER SYSTEM ASSY.
FS 1 CONCRETE SAW — WATER SYSTEM ASSY.
PAGE 48 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
NO PART NO PART NAME QTY. REMARKS
1 0730 SCREW, HHC 1/4-20 X 1 4 2 511431 CLAMP, 3/4 2
3 0948 WASHER, FLAT 1/4 4 4 491163 FITTING, 1/2" X 90" PIPE 2 5 10024 NUT, NYLOC 1/4-20 4 6 491201 FITTING, 1/2" NPT CONNECTOR 1 7 503124 FITTING, 1/2 NPT/ GARDEN HS BRASS 1 8 491237 VALVE, BALL COCK 1/2" NPT 1 9 503108 HOSE, 1/2 1
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 49
FS 1 CONCRETE SAW — MANUAL RAISE AND LOWER ASSY.
MANUAL RAISE AND LOWER ASSY.
PAGE 50 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — MANUAL RAISE AND LOWER ASSY.
MANUAL RAISE/LOWER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 4910196 KNOB, 3/8 NC 1 2 503013 LEVER 1 3 503093 WASHER, FLAT 1 4 503094 WASHER, COMPOSITE 2
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 51
ENGINE ASSY.
FS 1 CONCRETE SAW — ENGINE ASSY.
PAGE 52 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
FS 1 CONCRETE SAW — ENGINE ASSY.
ENGINE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 8.0 H.P. HONDA MODEL GX240K1QA2 1 1 8.5 H.P. KOLHER MODEL PA-951502 1 1 9.0 H.P. HONDA MODEL GX270K1QC9 1 1 12.0 H.P. KOHLER MODEL PA-941502 1 1 13.0 H.P. HONDA MODEL GX390K1QC9 1 2 492054 PULLEY 2-GROOVE 1 2 512891 PULLEY 3-GROOVE 1 3 500194 KEY, 1/4 X 1- 3/4 1
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 53
Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza­tion must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be retur ned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any
8. Such material will be held for five
9. Credit on returned par ts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price.
Rebates for price declines and added charges condition, in the original Multiquip pack­age (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants.
g. Decals and paper products. h. Items purchased in kits.
material received that is not acceptable.
working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
for price increases will not be made for stock on
hand at the time of any price change.
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use our
products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are claimed,
and in no event shall Multiquip be liable for loss
of profit or good will or for any other special,
consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in
connection with the sale of par ts or trade acces-
sories nor as to any engine not manufactured by
Multiquip. Such warranties made in connection
with the sale of new, complete units are made
exclusively by a statement of warranty
packaged with such units, and Multiquip neither
assumes not authorizes any person to assume
for it any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.
PAGE 54 — MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03)
NOTE PAGE
MQ-WHITEMAN FS1 CONCRETE SAW — PARTS & OPERATION MANUAL — REV. #3 (04/24/03) — PAGE 55
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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