Multiquip EM-900S User Manual

PARTS AND OPERATION MANUAL

PLASTER/MORTAR MIXERS

EM-900S
EM-900P

© COPYRIGHT 2001, MULTIQUIP INC.

Revision #7 (06/26/01)

MULTIQUIP INC

18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: [phone]
310-537-3700
800-421-1244 800-478-1244
FAX: [phone] FAX: [phone]

E-mail:[e-mail] • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

..

. PARTS DEPARTMENT:

..

SERVICE DEPARTMENT:

PAGE 2 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700
FAX: [phone] or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700
FAX: [phone]

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279
FAX: [phone]

MAIN

800-421-1244 or 310-537-3700
FAX: [phone]

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 3

Here's How To Get Help .......................................... 3

Table Of Contents ................................................... 4

Parts Ordering Procedures ..................................... 5

Rules for Safe Operation & Safety Decals .............. 6

Warranty.................................................................. 7

ESSICK — 900S & 900P

Operations ......................................................... 8-11

Specifications ........................................................ 12

Explanation Of Codes In Remarks Column .......... 14

Suggested Spare Parts ......................................... 15

Drum Head Assembly ...................................... 16-17

Paddle Shaft Assembly .................................... 18-19

Steel Drum (S) ................................................. 20-21

Polyethylene Drum (P) ..................................... 22-23

Gas Engines, Pulleys & Cab Assembly............ 24-25

Electric Motor & Pulleys ................................... 26-27

Axle & Wheel Group ......................................... 28-29

TABLE OF CONTENTS

Terms and Conditions Of Sale — Parts ................ 30

NOTE: Specification and part number
are subject to change without notice.

PAGE 4 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

PARTS ORDERING PROCEDURES

n

Dealer account number

n

Dealer name and address

n

Shipping address (if different than billing address)

n

Return fax number

n

Applicable model number

n

Quantity, part number and description of each part

n

Specify preferred method of shipment:

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

•

Express account number)*

Airborne Express*

•

Truck or parcel post

•

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when

you order by FAX!

All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:

Number of
line items ordered Additional Discount

1-9 items 3%
10+ items** 5%

Get special freight allowances
when you order 10 or more
line items via FAX!**

n

UPS Ground Service at no charge for freight

n

PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)

do not count towards the 10+ line items.

Extra Fax DiscountExtra Fax Discount

Extra Fax Discount

Extra Fax DiscountExtra Fax Discount

for Domestic USAfor Domestic USA

for Domestic USA

for Domestic USAfor Domestic USA

Dealers OnlyDealers Only

Dealers Only

Dealers OnlyDealers Only

Now! Direct TOLL-FREE access

to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 5

800/6-PARTS-7 • 800-672-7877

RULES FOR SAFE OPERATION & SAFETY DECALS

■

Do not operate or service this equipment
before reading the operating and
maintenance instructions manual or serious
injury may result.

■

Do not operate this equipment unless all
guards and safety devices are attached and
in place.

■

Stop the engine when leaving the

equipment.

■

Block the unit when leaving or when using
on a slope

■

Maintain this equipment in a safe

operating condition at all times.

■

Caution must be exercised while servicing
this equipment. Rotating and moving parts
can cause injury if contacted.

■

Stop the engine before servicing, adding
fuel and oil.

■

When towing, an adequate safety chain

must be fastened to the frame, refer to page 9.

■

Keep all inexperienced and unauthorized

people away from the equipment at all times.

■

Unauthorized equipment modifications will

void all warranties.

■

Check all fasteners periodically for
tightness. Also check towing tongue bolt, lock
nut and wheel lug nuts for wear.

■

Wear safety glasses at all times when

working around machinery.

■

Stop the engine and disconnect the spark
plug before allowing anybody’s hands in the
mixing drum.

■

Never pour or spray water over the engine
or electric motor.

■

Always stand clear of dump handle when
mixer is in operation. Any binding of material
between the mixer blades and drum will cause
drum and handle to quickly move in the
discharge position.

The safety instruction decals shown must be on all Essick Mixers

CAUTION!CAUTION!

CAUTION!

CAUTION!CAUTION!

SHUT OFF ENGINE BEFORESHUT OFF ENGINE BEFORE

SHUT OFF ENGINE BEFORE

SHUT OFF ENGINE BEFORESHUT OFF ENGINE BEFORE

PUTTING HANDS IN MIXING DRUMPUTTING HANDS IN MIXING DRUM

PUTTING HANDS IN MIXING DRUM

PUTTING HANDS IN MIXING DRUMPUTTING HANDS IN MIXING DRUM

Caution Decal is:
P/N EM948423

SAFETY INSTRUCTIONS

1. Do not operate or service this machine before reading the operating and maintenance manual.

2. Keep all inexperienced and/or unauthorized people away from equipment at all times.

3. Do not operate this equipment unless all guards and safety devices are attached and in place.

4. Keep this equipment in safe operating condition at all times.

5. Caution must be exercised while servicing this equipment.
Rotating and moving parts can cause injury if contacted.

6. Stop engine and allow to cool before adding fuel or oil.

7. Stop engine when leaving equipment.

8. Block unit when parking on a slope.

9. Unauthorized equipment modifications will void all warranties.

ESSICK CONSTRUCTION PRODUCTS  A MULTIQUIP COMPANY  CARSON, CALIFORNIA

The safety instruction decal is P/N EM948501

PAGE 6 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

WARRANTY

There are no warranties, express or implied, made by Multiquip
Inc. hereunder on Products manufactured or distributed by it

except the warranty against defects in material and workmanship
on new Products to the original purchaser, as hereinafter set
forth.

Multiquip Inc. warrants Products manufactured by it to be free
from defects in material and workmanship under normal and
proper use and servicing for the periods specified on the bottom
of this page. Warranty on the engines supplied with the Products
is limited to the warranty extended by the engine manufacturer.
Multiquip Inc.’ sole obligation under this warranty is limited to the
replacement or repair, at its Carson, California facility, or such
authorized facility, of only such part or parts thereof as shall
appear to Multiquip Inc. upon inspection at such facility, to have
been defective in material and workmanship.

There are no warranties, express or implied, in addition to the
above except as may be provided in writing by Multiquip Inc.
MULTIQUIP INC. SHALL NOT BE LIABLE FOR ANY SPECIAL,
INDIRECT OR CONSEQUENTIAL DAMAGES.

THE FOREGOING WARRANTIES ARE IN PLACE AND IN LIEU
OF ALL WARRANTIES OF MERCHANTABILITY AND
FITNESS AND SETS FORTH THE ENTIRE OBLIGATION OF
MULTIQUIP INC.

To avoid misrepresentations with respect to Products sold
hereunder, the Dealer agrees that no warranties, or other
operating guaranties on any Products covered by this Agreement
shall be made in excess of those made by Multiquip Inc.

Multiquip Inc. Warranty Periods:

A statement giving model and serial number of the Product, date
of sale to original purchaser and date and description of failure
shall accompany all parts.

EM-900 .......................... 12 months

Any part or parts determined by Multiquip Inc. to be defective will
be replaced free of charge, F.O.B. Carson, California. Returned
parts subject to warranty must be shipped prepaid to Multiquip
Inc. within 30 days from the date the defective part or parts were
removed. This warranty does not apply to any part or parts which
have been subject to abuse or unauthorized repairs

Warranty with respect to Products, components and accessories
not manufactured by Multiquip Inc. is limited to the warranty
extended by the manufacturer of those items.

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 7

EM-900S & 900P — OPERATIONS

CONTROLS
KILL SWITCH: (Gasoline Engine Only) Located on the side of

the engine cover.
ENGINE THROTTLE AND CHOKE CONTROLS: Please refer

to the engine owners manual for specific instructions. The electric
motor switch ( electric motor only) located on the motor — is
used to start and stop the mixer.

DUMP LATCH: To dump the tub, grasp the dump handle and
lift the dump latch, then rotate the tub to discharge the mix. After,
discharge, return the tub to the vertical mixing position.

CLUTCH

GENERAL

The Essick EM-700 and EM-900 Series plaster and mortar
mixers are quality mixers that have a batch capacity of 2.5 and

3.5 bags respectively. With proper care, they will give continuous
service year-after-year.

GASOLINE ENGINE CARE

For care and operation of the gasoline engine, refer to the
engine manufacturer’s operating instructions furnished with the
engine. We recommend draining and refilling the engine
crankcase at least every thirty hours of operation. Check the
engine oil level daily.

The paddle shaft and mixing blades are engaged and
disengaged by tightening and loosening the drive belts with a
spring loaded idler pulley. To engage the clutch, rotate the
lever locates at the front of the mixer counterclockwise. The
spring maintains the correct belt tension. To disengage the
clutch, rotate the lever clockwise against the lever stop. The
engine base is slotted to adjust for belt wear and to bring the
idler pulley into operating range.

CAUTION: Stop the engine before allowing anybody to put
their hands in the mixing drum.

ELECTRIC MOTOR CARE

For lubrication care and operation of the electric motor, refer to
your electric motor instruction booklet furnished with the motor.

Protect the electric motor from dust as much as possible and
keep ventilating openings clean. Do not spray water on the
electric motor.

Refer to the following chart. For recommend plug sizes.

ROTOM

ESROH
REWOP

/AMEN

KCISSE

Ø1TLOV511

007ME

PACLIATGIP

YDOBNNOC

/AMEN

KCISSE

/AMEN

KCISSE

Ø1TLOV032

009ME

PACLIATGIP

YDOBNNOC

/AMEN

KCISSE

WHEEL BEARINGS

After every 3 months of operation, remove the hub dust cap
and inspect the wheel bearings. Once a year, or when required,
disassemble the wheel hubs remove the old grease and
repack the bearings forcing grease between rollers, cone and
cage with a good grade of high speed wheel bearing grease
(never use grease heavier than 265 A.S.T.M. penetration “No.

2.”) Fill the wheel hub with grease to the inside diameter of the
outer races and also fill the hub grease cap. Reassemble the
hub and mount the wheel. Then tighten the adjusting nut, at
the same time turn the wheel in both directions, until there is a
slight bind to be sure all the bearing surfaces are in contact.
Then back-off the adjusting nut 1/6 to 1/4 turn or to the nearest
locking hole or sufficiently to allow the wheel to rotate freely

PH3&½1

545049/P03-5L645049/R03-5L055049/P51-6L155049/R51-6L

within limits of .001" to .010" end play. Lock the nut at this
position. Install the cotter pin and dust cap, and tighten all
hardware.

PAGE 8 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — OPERATIONS

PADDLE SHAFT BEARING

The paddle shaft in the Essick Mixer rotates in sealed ball
bearings requiring no additional lubrication.

BEARING BRACKET

Grease the bearing bracket every month.

COUNTERSHAFT

The countershaft rotates on two self-aligned pillow block
bearings. Grease these every 40 hours using grade #1 Lithium
Base grease.

GEAR ALIGNMENT

The countershaft and driven pinion are mounted on a slotted
base. To align gears, loosen pillow block mounting bolts and
move them until the necessary alignment has been made.

GEAR LUBRICATION

The surface of the pinion and the bull gear should be very
lightly greased every 250 hours.

IMPORTANT! AVOID OVER-GREASING.
EXCESS GREASE WILL ACCUMULATE
CONTAMINATES AND CAUSE
PREMATURE WEAR.

IMPORTANT — DRUM HEAD SEAL CARE

On each end of the mixing drum is a drum head containing self
adjusting paddle shaft seals. These seals consist of packing
rings, split glands and spring actuated adjusters. A properly
maintained seal prevents material from working around the
paddle shaft, causing excessive wear. The following is a
suggested procedure of maintenance for protection of the
paddle shaft and bearings:

A. Keep the drum head clean of plaster built up, so the spring
adjusters will be free to work.

B. Replace with one new ring of packing and waterproof grease
when split gland or pressure plate is about to bottom out against
the end of the drum.

New Packing

When the old packing is to be completely replaced, coat shaft
and packing generously with a good grade of waterproof grease
and insert packing rings. Tighten the two spring adjuster nuts
on each end until the spring is compressed to 1¾ inches or the
top of the adjusting nut is even with the top of the drum head.

Also, whenever the paddle shaft is removed, new waterproof
grease should be packed around the ball bearings in the drum
heads before reinstalling the shaft. Fill the cavity completely.

DRUM GRILL

The drum opening is covered by a steel grill that is hinged for
easy cleaning. This grill should be closed at all times when
mixer is in use. Do not remove the grill or grill opening bar.
Keep the grill clean by washing it down daily.

CAUTION: Stop the engine before allowing anybody to put
their hands in the mixing drum.

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 9

EM-900S & 900P — OPERATIONS

TOWING — Before towing, check with local and state
laws for proper compliance.

The tow bar and chain must be properly attached to the mixer
and towing vehicle prior to towing. Refer to the following
installation instruction:

Step 1. Insert the Draw Bar into the main frame. Secure, utilizing
the ¾" bolt (grade 5) and nylock nut. Tighten to 100 foot pounds.

Step 2. Install the chain through the hole located between the
frame gusset and frame angle. Loop the chain together and
place under the Draw Bar. Secure with connector link.

Step 3. Extend the chain along the length of the Draw Bar,
remove excess chain (slack) and secure to bottom connector
link. Secure the chain to the towing vehicle, using the
connector link.

NOTE: It is critical that the length of chain be properly adjusted

to prevent the Draw Bar and front mixer stand from
dropping to the ground (contact) in the event the Draw
Bar becomes disconnected from the towing vehicle.

DANGER BEFORE TOWING

BOLT & NUT

INSERT CHAIN THROUGH
THE HOLE

FRAME ANGLE

STEP 1

DRAW BAR

STEP 2

DRAW BAR

FRAME GUSSET

CONNECTOR LINK

BALL HITCH COUPLER

1. Check vehicle hitch, ball, and coupler for signs of wear or
damage. Replace any parts that are worn or damaged
before towing.

2. Use only the 2" ball diameter as indicated on your coupler.
Use of any other ball diameter will create an extremely
dangerous condition which can result in separation of the
coupler and ball or ball failure.

3. Be sure the coupler is secured to the hitch ball and the
lock lever is down tight and locked.

Recheck tightness again after towing about 50 miles.

4. Check that trailer safety chains are properly connected.

REMOVE EXCESS
CHAIN (SLACK)

SAFETY CHAIN .........................................P/N 3148

RECOMMENDED MAINTENANCE

1. Smear ball socket and clamp face with chassis grease.
Periodically oil pivot points and solutions surfaces of
coupler with SAE 30 wt. motor oil.

2. When parking or storing your trailer. Keep the coupler off
the ground so dirt will not build up in the ball socket.

DANGER If housing is deformed,

replace complete coupler.
USE ONLY GENUINE

FULTON REPAIR KITS.

CONNECTOR LINK ...................................P/N 01004

STEP 3

VEHICLE
CONNECTOR LINK

DRAW BAR

BOTTOM CONNECTOR LINK

PAGE 10 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — OPERATIONS

CLEANING — BLADE ADJUSTMENTS

Always disconnect the spark plug wire before cleaning the inside
of the drum.

Never pour or spray water over the gasoline engine or electric
motor.

For consistent performance, long life and high quality mixing,
thoroughly clean the mixer inside and out at the end of each
day’s operation. To prevent lumps of dried mortar from forming
and contamination of future batches, do not allow a buildup of
materials to form on the blades or anywhere inside the drum.

The following is the recommended wiper blade adjustments:

1) STEEL DRUM MIXERS

SIDE SCRAPER

2) POLYETHYLENE DRUM MIXERS

END SCRAPER

The poly blade should come as close as possible to the surface
without touching. If material builds up on the drum, you may
use a rubber mallet to dislodge the material without adverse
effect to the drum.

IMPORTANT NOTICE

EPOXY COMPATIBILITY — There are some expoxies and
other chemicals used in certain applications that are not
compatible with polyethylene tubs.

Since Whiteman Industries cannot control the end user’s
application of this product, we will not assume responsibility
for the resulting damages when exposed to incompatible
chemicals.

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 11

EM-900S & 900P — SPECIFICATIONS

EM-900S SPECIFICATIONS

MODEL U.S.(inch) METRIC

CAPACITY .................................................... 9 CUBIC FEET ....................................................... 248 LITERS

BAG CAPACITY .............................................2½ - 3½ ............................................................ 2½ - 3½

EIGHT (APPROX.)....................................... 780 LBS. ............................................................. 395 KG.

W

X W X H .................................................. 71 X 50 X 59 IN. .................................................. 180 X 127 X 150 CM.

L
L

ENGTH W/TOW BAR ......................................98 IN. ................................................................. 248 CM.

EIGHT W/DUMP HANDLE ................................77 IN. ................................................................. 195 CM.

H

ISCHARGE HEIGHT .......................................21 IN. ................................................................. 53 CM.

D
D

RIVE ......................................................... V-BELT TO GEAR ..................................................... —

UMP ACTION ..............................................MANUAL ............................................................... —

D

EM-900P SPECIFICATIONS

MODEL U.S.(inch) METRIC

CAPACITY .................................................... 9 CUBIC FEET ....................................................... 248 LITERS

BAG CAPACITY .............................................2½ - 3½ ............................................................ 2½ - 3½

W

EIGHT (APPROX.)....................................... 796 LBS. ............................................................. 395 KG.

X W X H .................................................. 71 X 50 X 59IN. ................................................... 180 X 127 X 150 CM.

L

ENGTH W/TOW BAR ......................................98 IN. ................................................................. 248 CM.

L
H

EIGHT W/DUMP HANDLE ................................77 IN. ................................................................. 195 CM.

ISCHARGE HEIGHT .......................................21 IN. ................................................................. 53 CM.

D

RIVE ......................................................... V-BELT TO GEAR ..................................................... —

D
D

UMP ACTION ..............................................MANUAL ............................................................... —

NOTE: In accordance with our established policy of constant improvement, we reserve the right to amend these specifications at anytime without notice.

PAGE 12 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

NOTE PAGE

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 13

EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

Section 1: Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.

Section 2: Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.

Section 3: Items Found In the “Items Number” Column

All parts with same symbol in the number column,

■

, belong to the same assembly or kit.

Note: If more than one of the same reference number is listed,
the last one listed indicates newest (or latest) part available.

If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.

, #, +, %, or

*

NOTE

NOTE

The contents of this catalog are
subject to change without notice

.

PAGE 14 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — SUGGESTED SPARE PARTS

EM-900 S/P

1 to 3 Units

Qty. P/N Description

3 ......... EM505834 ........... V-BELT

3 ......... 491115 ................ V-BELT, w/ELECTRIC MOTOR

6 ......... 491010 ................ LATCH w/ASSY

3 ......... EM200863 ........... BLADE KIT STEEL DRUM

3 ......... EM204625 ........... BLADE KIT POLY DRUM

12 ....... EM200301 ........... PACKING RING

4 ......... EM200794 ........... SPRING

4 ......... EM200286 ........... SPECIAL BOLT

1 ......... 3351 .................... PINION GEAR

EM-900 S/P

5+ Units

Qty. P/N Description

5 ......... EM505834 ........... V-BELT

5 ......... 491115 ................ V-BELT, w/ELECTRIC MOTOR

10 ....... 491010 ................ LATCH w/ASSY

5 ......... EM200863 ........... BLADE KIT STEEL DRUM

5 ......... EM204625 ........... BLADE KIT POLY DRUM

24 ....... EM200301 ........... PACKING RING

8 ......... EM200794 ........... SPRING

8 ......... EM200286 ........... SPECIAL BOLT

2 ......... EM902153 ........... BEARING

1 ......... EM940734 ........... SWITCH, ON/OFF

1 ......... 509171 ................ DUMP HANDLE: POLY DRUM

2 ......... 3351 .................... DRIVEN PINON GEAR

1 ......... EM201537 ........... DUMP HANDLE, STEEL DRUM

2 ......... 3065 .................... SEAL, AXLE

2 ......... 3469 .................... DUST CAP AXLE

2 ......... EM903049 ........... BEARING CONE UP TO S/N 9896000

2 ......... EM903113 ........... BEARING CONE STARTING S/N 2080000

2 ......... EM903012 ........... BEARING CUP

NOTE

Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 15

EM-900S & 900P — DRUM HEAD ASSEMBLY

PAGE 16 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — DRUM HEAD ASSEMBLY

DRUM HEAD ASSEMBLY

DRUM HEAD

NO. PART NO. PART NAME QTY. REMARKS

4 EM200018 COLLAR 1
5 EM902153 BEARING 2

6 EM507720 DUMP BEARING ..................................................................... 2 ................. STARTING S/N 98624090

6 500076 DUMP BEARING ..................................................................... 2 ................. FROM S/N 9862400 TO 9862489

7 EM916019 GREASE ZERK ........................................................................ 2 ................. REPLACES 491705

8 EM200288 ADJUSTING PLATE 2
9 EM200286 SPECIAL BOLT 4
10 EM200285 PACKING GLAND HALF 4
11 EM200303 FOLLOWER 2
12 EM200301 PACKING RING 12

13 EM201648 DRUM HEAD ........................................................................... 2 ................. STARTING S/N 98624090

13 EM507272 DRUM HEAD ........................................................................... 2 ................. FROM S/N 9862400 TO 9862489

14 EM200794 SPRING 4
15 EM200287 ADJUSTING NUT 4
16 EM966048 BOLT 8

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 17

46

EM-900S, 900P — PADDLE SHAFT ASSEMBLY

47

48

49

TOW END

58

61

6059

PAGE 18 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S, 900P — PADDLE SHAFT ASSEMBLY

PADDLE SHAFT ASSEMBLY

NO. PART NO. PART NAME QTY. REMARKS

46 EM200297 U-BOLT 2
47 EM968011 NUT HEX ½-13 4
48 EM200292 U-BOLT INSERT 4
49 EM507274 PADDLE SHAFT
50 EM200293 PADDLE ARM-TOW END 1
51 EM200294 PADDLE ARM-CENTER 1
52 EM200296 PADDLE ARM-ENGINE END 1
53 EM200295 PADDLE ARM-CENTER 1
54

# EM203432 CENTER BACK-UP BLADE 4

*

55*# EM203433 END BACK-UP BLADE 2
56

*

56# EM507519 TOP PLASTIC BLADE (POLY) DRUM ONLY 4
57

*

57# EM507518 END PLASTIC BLADE (POLY) DRUM ONLY 2
58 EM963837 BOLT ½"-13 X 5-½"1
59 6109180 LOCK WASHER ½" 1 REPLACES EM923638
60 EM968011 HEX NUT ½"-13 1
61 EM507251 SPACER, BULL GEAR 1

EM200212 TOP RUBBER BLADE (STEEL) DRUM ONLY 4

EM200213 END RUBBER BLADE (STEEL) DRUM ONLY 2

EM200863 BLADE KIT, (STEEL) DRUM ONLY .......................................... 1 ............... INCLS ITEMS w/* AND MTG. HDWR

EM204625 BLADE KIT, (POLY) DRUM ONLY ............................................. 1 ............... INCLS ITEMS w/# AND MTG. HDWR

EM203028 HARDWARE KIT, (RUBBER/POLY BLADES) ........................... 1 ............... INCLUDED IN BLADE KITS

REFER TO PAGES 14 & 15 FOR DRUM HEAD BREAKDOWN

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 19

STEEL DRUM

EM-900S — STEEL DRUM

110 111

109

108

PAGE 20 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S — STEEL DRUM

STEEL DRUM

NO. PART NO. PART NAME QTY. REMARKS

100# EM201537 DUMP HANDLE 1

101 EPC-1 TOWING TONGUE (P. EYE) .................................... 1 .............. NO LONGER AVAILABLE

101 EBC-1 TOWING TONGUE (PIN HOLE) .............................. 1 .............. CONTACT MQ SALES DEPT./ACCESSORY ITEM

101 HBC-1 TOWING TONGUE (BALL HITCH) .......................... 1 .............. CONTACT MQ SALES DEPT./ACCESSORY ITEM

102 EM963580 CAP SCREW ........................................................... 1 .............. REPLACES 505067

103 EM969038 LOCK NUT............................................................... 1 .............. REPLACES 505069

104# EM203332 DRUM GRILL 1
105# EM507484 GRILL OPEN BAR 1

106% EM507765 DRUM ASSY (STEEL) ............................................. 1 .............. INCLS. ITEMS w/#

EM507766 DRUM & SHAFT ASSY (COMPLETE) (STEEL) ..... 1 .............. INCLS. ITEMS w/% AND DRUM HEAD &

PADDLE SHAFT ASSY
108 EM506309 MAIN FRAME 1
109 507264 CLUTCH LEVER 1
110 EM507421 DUMP LATCH 1
111 EM507835 CLEVIS PIN 1

❑
❑
❑

3148 SAFETY CHAIN 1 REPLACES 13363
01004 5/16" CONNECTOR LINK 2
ILLUSTRATED ON PAGE 10

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 21

EM-900P — POLYETHYLENE DRUM

POLYETHYLENE

DRUM

124
125

126

127

124
125

122

123

128

PAGE 22 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

129

EM-900P — POLYETHYLENE DRUM

POLYETHYLENE DRUM

NO. PART NO. PART NAME QTY. REMARKS

115# EM506310 PLASTIC DRUM W/O GRATES 1
116 EM506897 SUPPORT REAR 1
117# 507416 STATIONARY GRATE 1
118# 507417 MOVEABLE GRATE 1
119# 507517 GRATE OPEN BAR 1
120# 509171 DUMP HANDLE 1
121 EM506896 DRUM SUPPORT 1

EM509604 DRUM & SHAFT ASSY (COMPLETE) (POLY) ........................ 1 ...................... INCLS ITEMS W/# AND HEAD

END & PADDLE SHAFT ASSY

122 EM963610 HHCS 3/8" NC X 1/4" G-5 ....................................................... 7 ...................... REPLACES 492376

123 EM969013 LOCK NUT 3/8" NC ................................................................. 7 ...................... REPLACES 492583

124 5041987 FHCS 1/4" NC X 1" G-5 ........................................................... 8 ...................... REPLACES 504987

125 EM969079 LOCK NUT 1/4" NC ................................................................. 8 ...................... REPLACES 492581

126 505196 3/8 X 1½" HHCS 8
127 505066 3/8" LOCKNUT 8
128 492392 ½" X 1 NC G-5 BOLT 3
129 492584 ½" LOCK NUT 3

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 23

EM-900S & 900P — GAS ENGINES, PULLEYS & CAB ASSEMBLY

CAB ASSEMBLY

PAGE 24 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — GAS ENGINES, PULLEYS & CAB ASSEMBLY

GAS ENGINES, PULLEYS & CAB ASSEMBLY

COMMON PARTS

NO. PART NO. PART NAME QTY. REMARKS

150 EM507159 CAB ASSEMBLY 1

151 491010 LATCH ASSEMBLY ................................................. 2 .................. REPLACES 504744

152 EM505671 DRIVE GEAR 16-½ DIA. 1
153 EM959080 ROD END 2
154 EM102014 SPRING 1
155 EM901515 IDLER PULLEY 1
156 EM905016 PILLOW BLOCK BEARING 2
157 EM203098 SPRING CLIP 1

158 3351 DRIVEN PINION GEAR .......................................... 1 .................. REPLACES 500272

159 EM940734 SWITCH, ON/OFF 1
167 502226 COUNTER SHAFT 1

168 JISB2804C25 SNAP RINGS .......................................................... 2 .................. REPLACES 490957

169 500214 KEY 1
170 EM010023 KEY 1
171 EM963064 BOLT 3/8 X16 X 3-1/4 1

MODEL EM 900 w/HONDA

NO. PART NO. PART NAME QTY. REMARKS

161 GX240K1HA2 HONDA ENGINE GX240 K1HA 8HP ...................... 1 .................. REPLACES 493261

161 GX160K1HX2 HONDA ENGINE GX160 5.5HP ENG. 1
162 492057 DRIVEN PULLEY-LARGE 1
163 EM901074 DRIVE PULLEY-SMALL 1" BORE-8HP HONDA 1
163 492055 DRIVE PULLEY-5.5 HP HONDA 1
164 EM505834 V-BELT 2
165 EM507490 THREADED ROD 1
166 EM507491 IDLER ARM 1

MODEL EM900 w/WISCONSIN

NO. PART NO. PART NAME QTY. REMARKS

161 EM937171 WISCONSIN ENGINE BKN2-408472 ..................... 1 .................. REPLACES 505208

162 EM505204 DRIVEN PULLEY 1
163 505205 DRIVE PULLEY 1
164 507775 V-BELT 2
165 EM507771 THREADED ROD 1
166 EM203352 IDLER ARM 1

MODEL EM 900 w/ROBIN

NO. PART NO. PART NAME QTY. REMARKS

161 W1280800466 ROBIN ENGINE 8HP EY-28 ....................................1 .................. UP TO OCTOBER, 1999

161 EH252YR0000 ROBIN ENGINE 8HP EH25-2 ................................. 1 .................. STARTING OCTOBER, 1999, REPLACES 493260

162 492057 DRIVEN PULLEY-LARGE 1
163 492054 DRIVE PULLEY-SMALL 1
164 EM505834 V-BELT 2
165 EM507490 THREADED ROD 1
166 EM203352 IDLER ARM 1

MODEL EM-900 w/B&S

NO. PART NO. PART NAME QTY. REMARKS

161 1964521049 B&S ENGINE 8HP .................................................. 1 .................. REPLACES 493181

161 1352321036E1 B&S ENGINE 5HP 1
162 492057 DRIVEN PULLEY-LARGE 1
163 EM901074 DRIVE PULLEY-SMALL 1" BORE 1
164 EM505834 V-BELT 2
165 EM507490 THREADED ROD 1
166 EM507491 IDLER ARM 1

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 25

EM-900S & 900P — ELECTRIC MOTOR & PULLEYS

CAB ASSEMBLY

PAGE 26 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — ELECTRIC MOTOR & PULLEYS

ELECTRIC MOTOR & PULLEYS

NO. PART NO. PART NAME QTY. REMARKS

161 EM939315 ELECTRIC MOTOR 3.0 H.P 1
162 EM505204 DRIVEN PULLEY 1
163 EM901513 DRIVE PULLEY 1
164 491115 V-BELT 2
165 EM507490 THREADED ROD 1
166 EM507713 IDLER ARM 1

507715 GUIDE, V-BELT .................................................................................. 1 ................. NOT ILLUSTRATED

FOR COMMON PARTS SEE PAGE 25

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 27

EM-900S & 900P — AXLE & WHEEL GROUP

PAGE 28 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

EM-900S & 900P — AXLE & WHEEL GROUP

WHEEL GROUP EM-700 & 900

NO. PART NO. PART NAME QTY. REMARKS

200 EM507407 AXLE, RIGID ....................................... 1 .................... UP TO S/N 98960000

200 511334 AXLE, RIGID ....................................... 1 .................... STARTING S/N 20800000

201

# 3065 SEAL 2

*

202 504708 THICK SPACER .................................. 2 .................... 3/4" INSIDE DIAMETER

203 507444 THIN SPACER .................................... 2 .................... 3/4" INSIDE DIAMETER

204 3068 AXLE NUT ........................................... 2 .................... UP TO S/N 98960000

204 8164 AXLE NUT ........................................... 2 .................... STARTING S/N 20800000

205 0183 COTTER PIN 2
206 3005 RIM & TIRE ONLY 2

208 EM942000 VALVE STEM ....................................... 1 .................... REPLACES 942052

209*# 3469 DUST CAP 2
210*# 8115 LUG NUT 8
211

*

211# EM903113 BEARIING CONE ................................ 2 .................... STARTING S/N 20800000

212*# EM903012 BEARING CUP 2

213 3504 HUB W/ BEARING CUP ...................... 2 .................... UP TO S/N 9896000, INCLUDES ITEM w/

213 EM941306 HUB W/ BEARING CUP ...................... 2 .................... STARTING S/N 20800000, INCLUDES ITEM w/#

EM903049 BEARING CONE ................................. 2 .................... UP TO S/N 98960000

*

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 29

Effective: July 1, 2000

TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and the
carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit
will be allowed, subject to the following
provisions:

1. A Returned Material Authorization must
be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.

a. The par ts numbers and descriptions

must match the current parts price
list.

b. The list must be typed or computer

generated.

c. The list must state the reason(s) for

the return.

d. The list must reference the sales

order(s) or invoice(s) under which
the items were originally purchased.

e. The list must include the name and

phone number of the person
requesting the RMA.

3. A copy of the Return Material
Authorization must accompany the return
shipment.

4. Freight is at the sender’s expense. All

5. Parts must be in new and resalable

6. The following items are not returnable:

7. The sender will be notified of any material

8. Such material will be held for 5 working

9. Credit on returned par ts will be issued at

10. In cases where an item is accepted for

11. Credit issued will be applied to future

PRICING AND REBATES

parts must be retur ned freight prepaid to
Multiquip’s designated receiving point.

condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers
clearly marked.

a. Obsolete parts. (If an item is listed

in the parts price book as being
replaced by another item, it is
obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.

c. Any line item with an extended dealer

net price of less than $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.

received that is not acceptable.

days from notification, pending
instructions. If a reply is not received
within 5 days, the material will be returned
to the sender at his expense.

dealer net price at time of the original
purchase, less a 15% restocking charge.

which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.

purchases only.

Prices are subject to change without prior
notice. Price changes are effective on a specific
date and all orders received on or after that date
will be billed at the revised price. Rebates for
price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.

Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.

SPECIAL EXPEDITING SERVICE

A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obligation or liability whatever in
connection with the sale of its products. A part
from such written statement of warranty, there
are no warranties, express, implied or statutory,
which extend beyond the description of the
products on the face hereof.

PAGE 30 — ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01)

NOTE PAGE

ESSICK EM-900S & 900P — PARTS & OPERATION MANUAL — REV. #7 (06/26/01) — PAGE 31

PARTS AND OPERATION MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700
FAX: [phone] or 310-637-3284

^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700
FAX: [phone]

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279
FAX: [phone]

MAIN

800-421-1244 or 310-537-3700
FAX: [phone]

MULTIQUIP INC.

POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [e-mail]
WWW: multiquip.com

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

Atlanta • Boise • Dallas • Houston • Newark