MULTIQUIP EM120, ESSICK Parts Manual

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Page 1

OPERATION AND PARTS MANUAL

SERIES

MODEL EM120 HYDRAULIC

PLASTER/MORTAR MIXER

(HONDA GX390U1QA2 GASOLINE ENGINE)

Revision #1 (09/09/19)

To ﬁnd the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Page 2

PROPOSITION 65 WARNING

PAGE 2 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 3

SILICOSIS/RESPIRATORY WARNINGS

WARNING

SILICOSIS WARNING RESPIRATORY HAZARDS

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity,or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations.Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 3

Page 4

TABLE OF CONTENTS

EM120 Hydraulic Plaster/Mortar Mixer

Proposition 65 Warning ........................................... 2

Silicosis/Respiratory Warnings ................................ 3

Table of Contents ..................................................... 4

Training Checklist .............................................. 5–11

Dimensions/Speciﬁcations ..................................... 12

Engine Speciﬁcations ............................................ 13

General Information ............................................... 14

Basic Components (Mixer) .................................... 15

Basic Components (Hydraulic) .............................. 16

Engine Components .............................................. 17

Towing Guidelines ................................................. 18

Safety Chain Connection ....................................... 19

Inspection ........................................................ 20–22

Start-Up ................................................................. 23

Start-Up/Operation ................................................ 24

Operation ............................................................... 25

Maintenance (Engine) ..................................... 26–28

Maintenance (Mixer) ........................................ 29–33

Hydraulic System Diagram .................................... 34

Troubleshooting (Mixer) ......................................... 35

Troubleshooting (Engine) ................................. 36–37

Explanation of Code in Remarks Column.............. 38

Suggested Spare Parts ......................................... 39

Component Drawings

Nameplate and Decals Assembly .................... 40–41

Paddle Blades Assembly ................................. 42–43

Drum and Shaft Assembly ............................... 44–45

Paddle Shaft Assembly .................................... 46–47

Hydraulic Assembly ......................................... 48–49

Frame Assembly .............................................. 50–51

Cabinet Assembly ............................................ 52–53

Engine Assembly ............................................. 54–55

Engine Service Parts ....................................... 56–57

NOTICE

Speciﬁcations and part numbers are subject to change without notice.

PAGE 4 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 5

TRAINING CHECKLIST

Training Checklist

No, Description OK? Date

3 Fuel system, refueling procedure.

6 Emergency stop procedures.

7 Machine transport and storage.

Read operation manual

completely.

Machine layout, location of

components, checking of engine

oil levels.

Operation of controls (machine

not running).

Safety controls, safety stop switch

operation.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 5

Page 6

SAFETY INFORMATION

Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages speciﬁ cally address the level of exposure to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION

SAFETY SYMBOLS

Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with

safety messages.

or NOTICE.

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.

Symbol Safety Hazard

Lethal exhaust gas hazards

Explosive fuel hazards

Burn hazards

Rotating parts hazards

NOTICE

Hydraulic fluid hazards

Addresses practices not related to personal injury.

PAGE 6 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

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GENERAL SAFETY



NOTICE

This equipment should only be operated by trained and

Whenever necessary, replace nameplate, operation and

Manufacturer does not assume responsibility for any accident due to equipment modiﬁ cations. Unauthorized

use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

keep

Also, know the phone numbers

ﬁ re department.

This information will be invaluable in the case of an

SAFETY INFORMATION

CAUTION

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.

Avoid wearing jewelry or loose ﬁ tting clothes that may snag on the controls or moving parts as this can cause serious injury.

NEVER operate this equipment when not

feeling well due to fatigue, illness or when under medication.

NEVER operate this equipment under the

inﬂ uence of drugs or alcohol.

ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.

ALWAYS check the equipment for loosened threads or

bolts before starting.

DO NOT use the equipment for any purpose other than

its intended purposes or applications.



qualiﬁ ed personnel 18 years of age and older.



safety decals when they become difﬁ cult read.



equipment modiﬁ cation will void all warranties.

 NEVER

to the equipment and/or injury to user may result.

 ALWAYS know the location of the nearest

ﬁ re extinguisher.

 ALWAYS know the location of the nearest

ﬁ rst aid kit.

 ALWAYS know the location of the nearest phone or

a phone on the job site.

of the nearest ambulance, doctor and

emergency.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 7

Page 8

SAFETY INFORMATION

MIXER SAFETY



out of the reach of children and unauthorized personnel.

ENGINE SAFETY (GASOLINE MODELS ONLY)

Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can

The engine of this equipment requires an adequate

operate this equipment

place hands or fingers inside engine

operate the engine with heat shields or

while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area

Make certain the operator knows how to and is capable

DANGER

NEVER operate the equipment in an explosive

atmosphere or near combustible materials. An explosion or ﬁ re could result causing severe

bodily harm or even death.

DO NOT mix ﬂ ammable or explosive substances.

WARNING

NEVER place your hands inside the drum

while starting or operating this equipment.

NEVER disconnect any emergency

or safety devices. These devices are

intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.

Before operating mixer, ensure that safety grate is in

position and correctly ﬁ tted.

NEVER use your hand to ﬁ nd hydraulic

leaks. Use a piece of wood or cardboard. Hydraulic ﬂ uid injected into the skin must be treated by a knowledgeable physician immediately or severe injury or death can occur.

CAUTION

NEVER lubricate components or attempt service on a

running machine.

NOTICE

ALWAYS keep the machine in proper running condition.

ALWAYS ensure mixer is on level ground before mixing.

DANGER



cause death if inhaled.



free ﬂ ow of cooling air. NEVER in any enclosed or narrow area where free ﬂ ow of the air is restricted. If the air ﬂ ow is restricted it will cause injury to people and property and serious damage to the

equipment or engine.

WARNING

 DO NOT

compartment when engine is running.

 NEVER

guards removed.

 Keep ﬁ ngers, hands hair and clothing away

from all moving parts to prevent injury.

 DO NOT remove the engine oil drain plug

of the mixer.

CAUTION

 NEVER touch the hot exhaust manifold,

mufﬂ er or cylinder. Allow these parts to cool before servicing equipment.



of turning the engine OFF in case of an emergency.

DANGEROUS

GAS FUMES

Fix damage to machine and replace any broken parts immediately.

DO NOT tip mixer onto drum mouth when the drum is rotating.

Ensure the drum is rotating while ﬁ lling and emptying the drum.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location

PAGE 8 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 9

NOTICE

FUEL SAFETY (GASOLINE MODELS ONLY)

GENERATOR SAFETY

Operate electric motor only at the speciﬁ ed voltage

disconnect AC power plug from power source

cables or cords when

connecting equipment to generator. Inspect for cuts in

Make sure power cables are securely connected. Incorrect connections may cause electrical shock and

NEVER run engine without an air ﬁ lter or with a dirty air

ﬁ lter. Severe engine damage may occur. Service air ﬁ lter frequently to prevent engine malfunction.

NEVER tamper with the factory settings

of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.

DANGER

DO NOT start the engine near spilled fuel or combustible

ﬂ uids. Fuel is extremely ﬂ ammable and its vapors can cause an explosion if ignited.

SAFETY INFORMATION

(ELECTRIC MODELS ONLY)

If using a generator to power mixer, refer to applicable generator manual safety information section.

ELECTRIC MOTOR SAFETY (ELECTRIC MODELS ONLY)

NOTICE



indicated on the nameplate.

 DO NOT spray water onto electric motor.

 ALWAYS

before moving mixer.

ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂ ames.

ALWAYS use extreme caution when working with

ﬂ ammable liquids.

DO NOT ﬁ ll the fuel tank while the engine is running

or hot.

DO NOT overﬁ ll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from the ignition system.

Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂ ames.

NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the

equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.

 ALWAYS make sure the ON/OFF switch

on the electric motor is in the OFF position when not in use and before inserting the mixer’s power plug into an AC receptacle.

Power Cord/Cable Safety

DANGER

 NEVER let power cords or cables lay in water.

 NEVER use damaged or worn

the insulation.

 NEVER grab or touch a live power

cord or cable with wet hands. The possibility exists of electrical shock,

electrocution or death.



damage to the mixer.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 9

Page 10

CAUTION



TRANSPORTING SAFETY

TOWING SAFETY

Check with your local county or state safety towing

Department of

Transportation (DOT) Safety Towing Regulations,

In order to reduce the possibility of an accident while

make

sure the towing vehicle is mechanically sound and in

NEVER

Check the tire air pressure on both towing vehicle and

Also

safety

attach mixer’s safety chains to towing

unless

posted otherwise. Recommended off-road towing is not to

Avoid sudden stops and starts. This can cause skidding, or jack-kniﬁ ng. Smooth, gradual starts and stops will

Mixer should be adjusted to a level position at all times

Raise and lock mixer wheel stand in up position when

rolling

SAFETY INFORMATION

Ensure that cables and cords will not be tripped over or

trapped underneath the mixer.

NOTICE

ALWAYS make certain that proper power or extension cord has been selected for the job.

CAUTION

NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

ALWAYS make sure forklift forks are inserted into pockets

(if applicable) as far as possible when lifting the mixer.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by

securing the equipment with rope.

NEVER tip the engine to extreme angles during lifting as

it may cause oil to gravitate into the cylinder head, making the engine start difﬁ cult.

CAUTION



regulations, in addition to meeting

before towing your mixer.



transporting the mixer on public roads, ALWAYS

good operating condition.

 ALWAYS shutdown engine before transporting.

 ALWAYS inspect the hitch and coupling for wear.

tow a mixer with defective hitches, couplings, chains, etc.



mixer Mixer tires should be inﬂ ated to 50 psi cold. check the tire tread wear on the vehicle and mixer.

 ALWAYS make sure the mixer is equipped with a

chain.

 ALWAYS properly

vehicle.

 The maximum speed for highway towing is 55 MPH

exceed 15 MPH or less depending on type of terrain.



improve towing.

 Avoid sharp turns to prevent rolling.

PAGE 10 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)



when towing.



towing.

 Place chock blocks underneath wheel to prevent

while parked.

Page 11

SAFETY INFORMATION

ENVIRONMENTAL SAFETY/DECOMMISSIONING

Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain (beyond life-cycle reliability) and is to be decommissioned (demolition and dismantlement),be sure to follow rules below.



EMISSIONS INFORMATION

The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)

This engine has been certiﬁ ed to meet US EPA Evaporative

Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an

Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in ﬁ nes or other penalties.

The emission control label is an integral part of the emission

If a replacement emission label is needed, please contact

NOTICE

DO NOT pour waste or oil directly onto the ground, down

a drain or into any water source.

Contact your country's Department of

Public Works or recycling agency in your area and arrange for proper disposal of any electrical components, waste or oil associated with this equipment.

When the life cycle of this equipment is over, remove battery if equipped and bring to appropriate facility for lead reclamation. Use safety precautions when handling batteries that contain sulfuric acid.

When the life cycle of this equipment is over, it is

recommended that the mixer frame and all other metal parts be sent to a recycling center.

Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product.

Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings.

NOTICE

contained in gasoline exhaust emissions.

emissions requirements in the installed conﬁ guration.

unsafe condition.

Emission Control Label

system and is strictly controlled by regulation(s).

The label must remain with the engine for its entire life.

your authorized engine distributor.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 11

Page 12

HBC-1

2-INCH

BALL COUPLER

DIMENSIONS/SPECIFICATIONS

OPTIONAL TOW BARS

APPROXIMATE LENGTH

36IN. (914.4 MM)

HPC-1

1-INCH

PIN COUPLER

HLC-1

LOOP COUPLER

Figure 1. Dimensions

Table 1. EM120 Hyd.

Concrete Mixer Dimensions/Speciﬁcations

Reference Letter/Parameter Dimensions in. (mm)

A (Height) 62.5 (1,587)

B (Width) 56 1,422)

C (Length) 82 in. (2,083)

Maximum Mixing Capacity 12 cu. ft. (339.8 liters)

Bag Capacity

Hydraulic Oil Tank Capacity

Hydraulic Oil Type

Weight

Shell Tellius 68, Mobil DFE26 or Texaco Rand HDC

3.5 ~ 4 bags

12 gallons (45 liters)

1,010 lbs. (554 Kg)

PAGE 12 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 13

ENGINE SPECIFICATIONS

Table 3. EM120 Hyd. Noise and Vibration

Guaranteed ISO 11201:2010 Based Sound Pressure Level at Operator Station in dB(A)

Guaranteed ISO 3744:2010 Based Sound Power Level in dB(A)

NOTES:

1. Sound Pressure and Power Levels are “A” weighted Measures per ISO 226:2003 (ANSI S1.4-1981). They are measured with the operating condition of the machine which generates the most repeatable but highest values of the sound levels. Under normal circumstances, the sound level will vary depending on the condition of the material being worked upon.

2. The vibration level indicated is the vector sum of the RMS (Root Mean Square) Values of amplitudes on each axis, standardized to an 8 hour exposure period, and obtained using operating condition of the machine that generates the most repeatable but highest values in accordance with the applicable standards for the machine.

Table 2. Engine Speciﬁcations/Dimensions

Model GX390U1QA2

Type

Bore X Stroke 3.2 in. X 2.5 in. (88 mm x 64 mm)

Displacement 389 cm

Max. Output 11.7 H.P. (8.7 kW) @ 3600 RPM

Continuous Rated Power

Max. Net Torque 26.5 Nm/2.70 kgfm/2,500 rpm

Ignition System Digital CDI with variable ignition timing

Fuel Tank Capacity 1.61 U.S. Gallons (Approx. 6.1 Liters)

Fuel Unleaded Gasoline

Lube Oil Capacity 1.06 qt. (1.1 liters)

Oil Type

Speed Control Method Centrifugal Flyweight Type

Cooling System Forced Air

Starting Method Recoil Start

Spark Plug Type BPR6ES NGK

Spark Plug Gap 0.028-0.031 in. (0.70 - 0.80 mm)

Dimension (L x W x H)

Dry Net Weight 69.9 lbs (31.7 Kg.)

Air cooled 4-stroke OHV petrol engine, 25° inclined

cylinder, horizontal shaft, cast iron sleeve

6.4 kW (8.6 HP)/3,000 rpm

7.0 kW (9.4 HP)/3,600 rpm

4-Stroke API, SF or SG

SAE 10W-30 General Use

16.0 x 18.1 X 17.6 in.

(406 X 460 X 448 mm)

TBD

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 13

Page 14

APPLICATION

This mixer is only intended for the mixing of plaster and mortar. The mixer must be used for its intended purpose

and is not suitable for the mixing of ﬂammable or explosive substances. The mixer must not be used in an explosive atmosphere.

The drum capacity of this hydraulic mixer is 12.0 cu. ft. (340 liters) with a batch capacity between 3-1/2 and 4-1/2 bags. Mixer is shipped completely assembled and has been factory tested and is ready for use.

POWER PLANTS

Mixer is powered by a 11.7 HP, air-cooled, 4-stroke gasoline engine. Refer to Table 2 for speciﬁc engine details.

HARDWARE

Check all hardware on the mixer before starting. Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use Table 4 as general guideline when the torqueing of mixer hardware is required. Remember to keep all mixer hardware components tight.

GENERAL INFORMATION

Table 4. Hardware Torque Recommendations

Hardware Diameter Torque (ft-lbs)

5/16-inch x 18 14

3/8-inch x 16 24

3/8-inch x 24 37

1/2-inch x 13 39

1/2-inch x 13 (Grade 8) 90

ENGINE MAINTENANCE

For basic engine maintenance, refer to the engine maintenance section in this manual. For more detailed engine maintenance, refer to the Honda Engine Owner's

manual furnished with the engine.

PAGE 14 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 15

BASIC COMPONENTS (MIXER)

8. Safety Grill Lock Handle — To prevent injury to hands

and arms, the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required. Also when transporting the mixer the safety grill should be locked. The safety grill should only be un-locked when cleaning of the blades and drum is required.

9. Pivot Point/Zerk Fitting — There is a zerk grease ﬁtting on each end of the mixing drum. These ﬁttings lubricate the dumping mechanism. Lubricate both ﬁttings at least twice a week.

Figure 2. Mixer Major Components

1. Tires Ply — The tire ply (layers) number is rated in letters. This mixer uses 13-inch 2-ply tires. Replace with only recommended type tires.

2. Engine Cover — Lift this cover to gain access to the engine or electric motor.

3. ON/OFF Switch — This switch is located on the side of the mixer frame. When activated it will shut down the engine. Pull out when starting the engine.

4. Cabinet/Latch — Encloses engine and electric motor (option). NEVER run mixer with cabinet removed. Use latches to secure engine compartment cabinet.

5. Mixing Paddles — This mixer uses rubber mixing paddles for the mixing of plaster and mortar. Always clean paddles after each use

6. Bag Cutter — This feature allows mixing bags to be opened easily, therefore allowing the contents of the bag to fall directly into the mixing drum.

10. Drum Bearing — There is a sealed bearing on each end of the mixing drum. Bearings are packed and sealed at the factory and require no further maintenance.

11. Mixing Drum — Steel mixing drum. Drum capacity is 12 cu. ft (340 liters). Mixing materials such as mortar, plaster are to be placed into this drum for mixing. Always clean the drum after each use. DO NOT use this mixing drum for the mixing of volatile or hot liquids.

12. Tow Bar/Coupler — This mixer uses various towing bars, please reference the frame assembly drawing and parts list in this manual to determine which tow bar meets your requirements.

13. Safety Chain — This mixer uses a 3/16-inch thick, 72 inches long zinc-plated saftey chain. ALWAYS connect the safety chain when towing.

14. Cantilever (U-Type) Suspension — This mixer uses a cantilever type suspension. Check the mounting hardware for bolt hole elongation and tightness. See maintenance section of this manual for recommended maintenance.

15. Chock Blocks — Place these blocks (not included as part of the mixer package) under each mixer wheel to prevent rolling, when mixer is not connected to the towing vehicle.

7. Safety Grill — Provided for operator safety. This safety grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 15

Page 16

BASIC COMPONENTS (HYDRAULIC)

Figure 3. Hydraulic Components

Figure 3 illustrates the hydraulic components used on the mixer.

1. Hydraulic Motor — Bi-directional hydraulic motor that is used in conjunction with the directional control valve to operate the hydraulic dump cylinder and paddle shaft.

2. Hydraulic Oil Cap — Remove this cap to add hydraulic oil to the hydraulic oil tank. Fill with hydraulic oil as listed in Table 1. Make sure cap is tightened securely.

3. Hydraulic Oil Tank — This tank has a capacity of 12 gallons (45 liters). Fill with only recommended hydraulic oil type as listed in Table 1.

4. Hydraulic Valve — Directional hydraulic control valve. Controls the direction of hydraulic ﬂuid supplied to the dump cylinder and paddle shaft.

5. Hydraulic Dump Cylinder — When activated, this cylinder will cause the mixing drum to rotate to the dump position.

6. Hydraulic Pump — Supplies hydraulic ﬂuid to the hydraulic control valve.

7. Hydraulic Dump Lever — Pull lever outward to place mixing drum in the dump position. Push lever inward to return mixing drum to the upright position.

8. Hydraulic Paddle Blade Lever — 3-position lever. Push inward for clockwise rotation of blades, pull outward for counterclockwise rotation of blades. Place in center position for no blade rotation (neutral).

9. Hydraulic Oil Sight Gauge — This gauge indicates the level and temperature of the hydraulic oil. For normal operation oil level should be visible at the 3/4 point on the sightglass.

10. Strainer — Filters out large particles and debris that are harmful to the hydraulic system.

11. Hydraulic Oil Filter — 10 micron hydraulic ﬁlter. Filters out small particles that are harmful to the hydraulic system.

PAGE 16 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 17

ENGINE COMPONENTS

Figure 4. Engine Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and ﬁlled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions and details of operation and servicing.

1. Fuel Filler Cap/Fuel Tank – Remove this cap to add unleaded gasoline to the fuel tank. Fill with unleaded gasoline. Refer to Table 2 for fuel tank capacity. Make sure cap is tightened securely. DO NOT over ﬁll. For additional information refer to Honda engine owner's manual.

DANGER

Add fuel to the tank only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed.

3. Engine On/Off Switch – ON position permits engine starting, OFF position stops engine operation.

4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.

5. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.

6. Fuel Valve Lever – OPEN to let fuel ﬂow, CLOSE to stop the ﬂow of fuel.

7. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this ﬁller port as recommended in Table 5.

8. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.

9. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air ﬁlter canister to gain access to ﬁlter element.

NOTICE

Operating the engine without an air filter, with a damaged air ﬁlter, or a ﬁlter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

10. Spark Plug – Provides spark to the ignition system. Set spark plug gap according to engine manufacturer's instructions. Clean spark plug once a week.

11. Mufﬂer – Used to reduce noise and emissions. NEVER touch when hot!

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 17

Page 18

TOWING GUIDELINES

TOWING SAFETY PRECAUTIONS

CAUTION

Check with your county or state safety towing regulations department before towing your

mixer.

To reduce the possibility of an accident while transporting the mixer on public roads, always make sure that the mixer towing components and the towing vehicle are in good operating condition and both units are mechanically sound.

The following list of suggestions should be used when towing the mixer:

 Make sure that the hitch and coupling of the towing

vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR).

 ALWAYS inspect the hitch and coupling for wear. NEVER

tow the mixer with defective hitches, couplings, chains etc.

 ALWAYS make sure that the fuel valve lever is in the

OFF position (gasoline models only).

 Check wheel mounting lug nuts with a torque wrench.

Torque wheel lug nuts as described in the maintenance section of this manual.

 Check tightness of U-clamp nuts, torque suspension

hardware as referenced in the maintenance section of this manual.

 Avoid sudden stops and starts. This can cause skidding,

or jackkniﬁng. Smooth, gradual starts and stops will improve gas milage.

 Avoid sharp turns to prevent rolling.

CAUTION

If the mixer tow bar is deformed or damaged replace entire tow bar. NEVER tow the mixer with a defective tow bar. There exist the possibility of the trailer separating from the towing vehicle.

 CHECK the tire air pressure on both the towing vehicle

and the trailer. Also check the tire tread wear on both vehicles.

 ALWAYS make sure the mixer is equipped with a "Safety

Chain."

 ALWAYS attach trailer's safety chain to the frame of

towing vehicle.

 ALWAYS make sure that the towing vehicle's directional,

backup, and brake lights are working properly.

 Remember in most cases the maximum speed unless

otherwise posted for highway towing is 55 MPH, however before towing your mixer, check your local state, and county vehicle towing requirements. Recommended offroad towing is not to exceed 15 MPH or less depending on type of terrain.

 Place chocked blocks underneath wheels to prevent

rolling

vehicle.

 Inﬂate tires to correct pressure, inspect tires for cuts, and

excessive wear. See Table 7 (Tire Wear Troubleshooting).

 When towing of the mixer is required, place the drum in

the up position (mouth facing upwards).

, while parked, if disconnected from towing

TOW BAR TO VEHICLE (COUPLER ONLY)

1. Check the vehicle hitch ball, and mixer's coupler for signs of wear or damage. Replace any parts that are worn or damaged before towing.

2. Use only a 2-inch ball diameter (towing vehicle), this will match the mixer's 2-inch coupler. Use of any other ball diameter will create an extremely dangerous condition which can result in separation of the coupler and ball or ball failure.

3. After tow bar has been connected to mixer (see next page), attach mixer's coupler to the hitch ball on the towing vehicle securely and make sure the lock lever is in the down position (locked).

MIXER TOW BAR VEHICLE (PINTLE AND LOOP)

1. Make sure the bumper on the towing vehicle is equipped to handle either a pintle or loop type tow bar conﬁguration.

2. After tow bar has been connected to mixer (see next page), secure either type of tow bar to the towing vehicle, following state and county towing regulations

3. As a minimum, use a 1/2-inch bolt and nylock nut grade 5 when securing either tow bar to the towing vehicle.

PAGE 18 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 19

TOW BAR TO MIXER CONNECTION

Reference Figure A for the installation of the safety chain.

Align the hole on the tow bar with the hole on the mixer

2. Route the safety chain through the holes just above

Extend the safety chain along the length of the tow bar, looping it through the tow bar's connector link. Remove

Connect the free end of (connector link) the safety chain to the towing vehicle. Remember it is critical that the length of the chain be properly adjusted, to prevent the draw bar and the front of the mixer stand from dropping to the the ground (contact) in the event the draw bar becomes disconnected from the towing

SAFETY CHAIN CONNECTION

CAUTION

NEVER tow the mixer with the safety chain removed.

The safety chain is intended to prevent complete separation of the mixer from the towing vehicle in the event of a tow bar failure.

Insert the tow bar through the round opening at the bottom of the mixer stand.

frame, and insert 1/2-inch bolt through tow bar and frame. Secure tow bar to frame with 1/2-inch nylock nut. Tighten to 40 ft.-lbs.

the tow bar, located on each side of the mixer stand.

Loop the chain together and place under the tow bar.

Secure the loop with the connector link.

any excess chain slack.

vehicle.

CAUTION

DO NOT tow or lift the mixer unless the mixing drum

is completely empty.

Figure A. Tow Bar and Safety Chain Installation

CAUTION

Use a lifting device to lift tow bar onto vehicle coupler. If lifting device is not available, have 2 persons of similar height lift the tow bar. When lifting, do not attempt to lift by bending forward. Bend hips and knees to squat down to your load, keep it close to your body, and straighten your legs to lift.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 19

Page 20

Adjust paddles as shown in Figure 5.

CENTER TOW END

CAST PADDLE

ENGINE END

ADDLE

CAST P

INSPECTION

STEEL DRUM

ENGINE END CAST PADDLE

DRUM END

CORRECT

CENTER ENGINE END CAST PADDLE

INCORRECT

SIDE PADDLE BLADE

ROTATION

DRUM END AND SIDE WALLS

DRUM SIDE

INCORRECT

PADDLE BLADE IS TOO TIGHT AGAINST DRUM SIDE WALLS.

TOR TA OI N

P DNE EDALB ELDDA

CORRECT

Figure 5. Paddle Blade Adjustment

PAGE 20 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 21

LOWER LIMIT

INSPECTION

BEFORE STARTING

1. Read all safety instructions at the beginning of manual.

2. Clean the unit, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.

3. Check the air ﬁlter for dirt and dust. f air ﬁlter is dirty, replace air ﬁlter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with dry compressed air.

5. Check fastening nuts and bolts for tightness.

CAUTION

ALWAYS wear approved eye and hearing

protection while operating the mixer.

CAUTION

NEVER place hands or feet inside the

engine guard cover while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the mixer.

ENGINE OIL CHECK

1. To check the engine oil level, place the unit on secure level ground with the engine stopped.

2. Remove the ﬁller dipstick from the engine oil ﬁller hole (Figure 6) and wipe it clean.

5. I

NOTICE

Reference engine manufacturer’s manual for speciﬁc servicing instructions.

UPPER LIMIT

Figure 7. Engine Oil Dipstick (Oil Level)

Table 5. Engine Oil Type

Season Temperature Oil Type

Summer 25°C or Higher SAE 10W-30

Spring/Fall 25°C ~ 10°C SAE 10W-30/20

Winter 0°C or Lower SAE 10W-10

FUEL CHECK

DANGER

If your mixer has a gasoline engine, determine if the engine fuel is low. If fuel is low, remove the fuel ﬁller cap and ﬁll it with unleaded gasoline. Motor fuels are

highly ﬂammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the mixer if the engine is hot! or running.

CAUTION

NEVER! disable or disconnect the start/stop switch.

It is provided for operator safety. Injury may result if it is disabled, disconnected or improperly maintained.

1. Remove the gasoline cap located on top of fuel tank.

Figure 6. Engine Oil Dipstick (Removal)

2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.

3. Insert and remove the dipstick without screwing it into the ﬁller neck. Check the oil level shown on the dipstick.

3. When refueling, be sure to use a strainer for ﬁltration. DO NOT top-off fuel. Wipe up any spilled fuel

4. If the oil level is low (Figure 7), ﬁll to the edge of the immediately.

oil ﬁller hole with the recommended oil type (Table 5). Maximum oil capacity is 2.33 pints (1.09 liters).

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 21

Page 22

INSPECTION

HYDRAULIC OIL

Check hydraulic oil sight gauge (Figure 8) to ensure that hydraulic oil is at the 3/4 level.

Figure 8. Hydraulic Oil Sight Gauge

HYDRAULIC HOSES

Check all hydraulic hoses to make sure they are not worn, frayed or defective.

PADDLE BLADE CHECK

Check for worn or defective paddle blades (Figure 9). Make sure that all blades are adjusted properly. See blade adjustment procedure in this manual. Replace all defective or damaged blades immediately using the part numbers referenced in the parts section of this manual.

WORN RUBBER

TIRES

Check for worn or defective tires (Figure 10). Replace any defective or worn tires immediately.

MISSING RUBBER

CUT

BALDNESS

CRACKS

DEFORMED

Figure 10. Tire Wear

START/STOP SWITCH

This unit has been equipped with a start/stop switch (Figure 11), which should be tested every time the unit is started.

CRACKS

MISSING

RUBBER

Figure 11. Start/Stop Pushbutton Switch

MISSING

RUBBER

Figure 9. Worn Mixing Blade

PAGE 22 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 23

START-UP

This section is intended to assist the operator with the initial start-up of the unit. It is extremely important that this section be read carefully before attempting to use the mixer in the ﬁeld. DO NOT use your mixer until this section is thoroughly understood.

WARNING

Failure to understand the operation of the mixer could result in severe damage to the mixer or personal injury. Reference Figure 2 and Figure 3 for the location of any components referenced in this manual.

CAUTION

NEVER operate the mixer in a conﬁned

area or enclosed area structure that does not provide ample free ﬂow of air.

The following steps outline the procedure for starting the engine.

1. Move the fuel shut-off lever (Figure 12) to the ON

position.

3. Move the throttle lever (Figure 14) away from the slow position, about 1/3 of the way toward the fast position.

Figure 14. Throttle Lever

4. Turn the engine switch (Figure 15) to the ON position.

Figure 12. Fuel Shut-Off Lever

2. To start a cold engine, move the choke lever (Figure

13) to the CLOSED position.

Figure 15. Engine On/Off Switch

5. Located at the rear of the mixer frame is the main start/ stop button (Figure 16). Pull this button outward to start the engine.

Figure 16. Engine Start/Stop Button

Figure 13. Choke Lever

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 23

Page 24

START-UP/OPERATION

6. Pull the starter grip (Figure 17) lightly until you feel resistance, then pull briskly. Return the starter grip gently.

Figure 17. Starter Grip

MIXING

1. On the hydraulic valve, push the drive control lever (Figure 18) inward for clockwise mixing rotation of blades. For counterclockwise rotation, pull the drive control lever outward.

BAG CUTTER

Figure 18. Paddle Shaft Rotation Lever

2. The paddle shaft inside the drum should be rotating at this time.

3. Add a small amount water to the mixing drum (Figure 19).

4. Lift the mixing bag compound (Figure 19) onto the steel safety grate over the bag cutter and let the contents fall into the drum. Add more water if desired and mix compound to desired consistency.

Figure 19. Filling Mixing Drum

DUMPING

CAUTION

NEVER stand in front or behind the

mixing drum while it is being placed in the dump position. Stay clear of the mixing drum while it is being positioned.

1. Pull hydraulic dump lever (Figure 20) outward to place drum in dump position (Figure 21).

When Dumping stand clear of tub

Figure 20. Dump Control Lever

PAGE 24 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 25

OPERATION

WARNING

When rotating the mixing drum from the dump position to the upright position, keep

hands clear of safety grate. The possibility

exists of hands or ﬁngers being crushed.

STOPPING THE MIXER

1. Push the main start/stop switch (Figure 22) inward to stop the engine.

Figure 22. Start/Stop Button (Stop Position)

2. Place fuel shut-off lever in the OFF position.

3. Clean drum of all debris and foreign matter.

Figure 21. Drum (Dump Position)

2. Push hydraulic dump lever inward to place drum back in the upright position.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 25

Page 26

MAINTENANCE (ENGINE)

Use Table 6 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner’s manual supplied with your engine.

Table 6. Engine Maintenance Schedule

DESCRIPTION

(3)

Engine Oil

Air Cleaner

All Nuts and

Bolts

Spark Plugs

Cooling Fins Check X

Spark Arrester Clean X

Fuel Tank Clean X

Fuel Filter Check X

Idle Speed

OPERATION BEFORE

Check X

Change X

Check X

Change X (1)

Re-tighten if

necessary

Check/Clean X

Replace X

Check/

Adjust

FIRST

MONTH OR

10 HRS.

EVERY 3

MONTHS

OR 25 HRS.

EVERY 6

MONTHS

OR 50 HRS.

EVERY

YEAR

OR 100

HRS.

X (2)

EVERY 2

YEARS OR

200 HRS.

Valve

Clearance

Fuel Lines Check Every 2 years (replace if necessary) (2)

(1) Service more frequently when used in DUSTY areas.

(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proﬁcient. Refer to the HONDA Shop Manual for service procedures.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

Check/

Adjust

X (2)

PAGE 26 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 27

MAINTENANCE (ENGINE)

0.024-0.028 IN.

GAP

MAINTENANCE

Perform the scheduled maintenance procedures as deﬁned by Table 6 and below:

DAILY

 Thoroughly remove dirt and oil from the engine and

control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary.

Wiring

Inspect the entire mixer for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, hydraulic hose and fuel hose connections for wear and tightness. Tighten all hose clamps and check for leaks. If any hose lines are defective replace them immediately.

Fuel Strainer

1. Thoroughly clean the area around the fuel cap.

2. Remove the fuel cap from the fuel tank.

3. Next, remove, inspect and clean the fuel strainer (Figure 23) with solvent.

Spark Plug

1. Remove and clean the spark plug (Figure 24), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.

(0.6-0.7 MM.)

Figure 24. Spark Plug Gap

ENGINE OIL

2. Drain the engine oil when the oil is warm as shown in Figure 25.

3. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

4. Replace engine oil with recommended type oil as listed in Table 5. For engine oil capacity, see Table 2 (Engine Speciﬁcations). DO NOT overﬁll.

5. Install drain bolt with sealing washer and tighten securely.

OIL FILLER CAP

DIPSTICK

DRAIN

BOLT

Figure 25. Draining Engine Oil

Figure 23. Fuel Strainer

SEALING WASHER

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 27

Page 28

MAINTENANCE (ENGINE)

ENGINE AIR CLEANER

1. Remove the air cleaner cover and foam ﬁlter element as shown in Figure 26.

2. Tap the paper ﬁlter element (Figure 26) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the ﬁlter element from the air cleaner case side. NEVER brush off dirt. Brushing will force dirt into the ﬁbers. Replace the paper ﬁlter element if it is excessively dirty.

3. Clean foam element in warm, soapy water or nonﬂammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.

DANGER

DO NOT use gasoline as a cleaning solvent to avoid

creating the risk of ﬁre or an explosion.

SPARK ARRESTER CLEANING

Clean the spark arrester every 6 months or 100 hours.

1. Remove the 4 mm screw (3) from the exhaust deﬂector (Figure 27), then remove the deﬂector.

Figure 26. Engine Air Cleaner

Figure 27. Spark Arrester

2. Remove the 5 mm screw (4) from the mufﬂer protector, then remove the mufﬂer protector.

3. Carefully remove carbon deposits from the spark arrester screen (Figure 28) with a wire brush

Figure 28. Cleaning The Spark Arrester

4. If the spark arrester is damaged and has breaks or holes, replace with a new one.

5. Reinstall the spark arrester and mufﬂer protector in reverse order of disassembly.

PAGE 28 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 29

MAINTENANCE (MIXER)

DRUM HEAD SEALS

On each end of the mixing drum there is a drum head containing self-adjusting graphite seals. These seals consist of packing rings, split gland and spring activated adjusters. A properly maintained seal prevents material from working around the shaft, causing excessive wear. The following is the suggested procedure of maintenance for protection of the paddle shaft.

1. Keep drum head clean of material build up so the spring adjusters are free to work.

2. As the seals naturally wear, material will seep from the drum head. Tighten the adjusting nuts equally until a slight pressure is felt (Figure 29). The seals are now tight. This procedure should be done periodically as the seals leak.

DRUM BEARING BRACKET LUBRICATION

There is 1 set of drum bearing brackets (Figure 31) that will require lubrication. These brackets are intended to make the drum rotate freely. Lubricate the grease ﬁtting for each drum bearing bracket every month or when the drum becomes difﬁcult to position using multi-purpose grade grease.

DRUM

BEARING

BRACKET

GREASE FITTING

AAA

AND CAP

Figure 29. Drum Seal Adjusting Nuts

3. Once the pressure plate touches the drum, its time to replace the graphite seals (Figure 30).

Figure 30. Replacing Drum Seals

Figure 31. Grease Fittings (Dumping Mechanism)

HYDRAULIC OIL FILTER

Replace hydraulic oil ﬁlter (Figure 32) every 500 hours. Hydraulic tank capacity is 12 gallons (45 liters). Reﬁll with any of the following hydraulic oil types. Shell Tellius 68, Mobil DFE26 or Texaco Rand HDC

Figure 32. Hydraulic Oil Filter

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 29

Page 30

HYDRAULIC DUMP CYLINDER

CYLINDER

Lubricate the grease ﬁtting (Figure 33) on the dump cylinder using multi-purpose grade grease every two weeks.

GREASE

FITTING

CAP

GREASE

FITTING

MAINTENANCE (MIXER)

Figure 34. Wheel Hub and Bearings

2. Fill the wheel hub (Figure 34) with grease to the inside diameter of the outer races and also ﬁll the hub grease cap. Reassemble the hub and mount the wheel. Then tighten the adjusting nut, at the same time turn the wheel in both directions, until there is a slight bind to be sure all the bearing surfaces are in contact.

DUMP

Figure 33. Dump Cylinder Grease Fitting

BALL SOCKET AND CLAMP FACE MAINTENANCE

1. If the towing vehicle is equipped with a ball socket, smear socket periodically with multi-purpose grease. This will keep the ball socket well lubricated.

2. Periodically oil pivot points and clamp face surfaces of coupler with SAE 30 WT. motor oil.

3. When parking or storing your mixer. Keep the coupler off the ground so dirt will not build up in the ball socket.

WHEEL BEARINGS

1. After every 3 months of operation, remove the hub dust cap and inspect the wheel bearings (Figure 34). Once a year, or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, cone and cage with a good grade of high speed wheel bearing grease (never use grease heavier than 265 A.S.T.M. penetration (“No. 2.”).

Then back-off the adjusting nut 1/6 to 1/4 turn or to the

nearest locking hole or sufﬁciently to allow the wheel to rotate freely within limits of .001” to .010” end play. Lock the nut at this position. Install the cotter pin and dust cap, and tighten all hardware.

MIXER CLEANING

It is important that the drum interior is free of dried material. Obstructions can cause the paddle blades to lock against the drum.

1. Push the “Engine Stop” button inward to the OFF position to the stop the engine.

2. Place the hydraulic paddle lever (Figure 18) in the neutral position do disengage.

3. ALWAYS disconnect the spark plug wire (gasoline engines) before cleaning the inside of the drum. If mixer is equipped with an electric motor remove power cord from AC power source. In addition make sure the clutch engagement lever is disengaged.

4. Place “Do Not Operate” tag on mixer.

5. Make sure the rear section of safety grate is connected to the mixing drum.

PAGE 30 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 31

MAINTENANCE (MIXER)

Wear Pattern Cause Solution

Center

Wear

Over Inﬂ ation

Adjust pressure to particular load per tire manufacturer

Edge Wear

Under Inﬂ ation

Adjust pressure to particular load per tire manufacturer.

Side

Wear

Loss of chamber or overloading

Make sure load does not exceed axle rating. Align wheels.

Toe

Wear

Incorrect toe-in

Align wheels.

Cupping

Out of balance

Check bearing adjustment and balance tires.

Flat

Spots

Wheel lockup and tire skidding

Avoid sudden stops when possible and adjust brakes.

6. At the end of each day’s operation, place mixer drum in an upright position and spray inside of tub immediately with water to prevent lumps of dried mortar or plaster from forming and contamination of future batches.

7. DO NOT allow a buildup of materials to form on the blades or anywhere inside the drum.

8. Rotate mixer to dump position and remove debris.

9. Thoroughly clean the entire mixer, wheels, cabinet and frame.

10. NEVER! pour or spray water over the engine or electric motor (Figure 35).

Tires Wear/Inﬂation

Tire inﬂation pressure is the most important factor in tire life. Pressure should be checked cold before operation. DO NOT bleed air from tires when they are hot. Check inﬂation pressure weekly during use to insure the maximum tire life and tread wear.

WARNING

ALWAYS wear safety glasses when removing

or installing force fitted parts. Failure to comply may result in serious injury.

Table 7 (Tire Wear Troubleshooting) will help pinpoint the causes and solutions of tire wear problems.

Table 7. Tire Wear Troubleshooting

Figure 35. No Spraying of Water

11. When cleaning of the entire mixer is done, return mixing drum to an upright position..

Tires/Wheels/Lug Nuts

Tires and wheels are a very important and critical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axle are properly matched.

WARNING

DO NOT attempt to repair or modify a wheel. DO NOT install an inter-tube to correct a leak

through the rim. If the rim is cracked, the air

pressure in the inter-tube may cause pieces of the rim to explode (break-off) with great force and can cause serious eye or bodily injury.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 31

Page 32

MAINTENANCE (MIXER)

TORQUE WRENCH

Suspension

The cantilever (U-Type) suspension springs and associated components (Figure 36) should be visually inspected monthly for signs of excessive wear, elongation of bolt holes, and loosening of fasteners. Replace all damaged parts (suspension) immediately. Torque locknut securing U-clamp to spring leaf between 45 and 50 ft.-lbs.

CHECK FOR TIGHTNESS

NOTICE

NEVER use an pneumatic air gun to tighten wheel lug nuts.

3. After ﬁrst road use, retorque all lug nuts in sequence. Check all wheel lug nuts periodically.

4-LUG NUTS

6-LUG NUTS

AXLE

Figure 36. Suspenion Components

Lug Nut Torque Requirements

It is extremely important to apply and maintain proper wheel mounting torque. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows:

1. Start all wheel lug nuts by hand.

2. Torque all lug nuts in sequence. See Figure 37. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as deﬁned by Figure 37.

Table 8. Tire Torque Requirements

Wheel Size

12" 20-25 35-40 50-65

13" 20-25 35-40 50-65

14" 20-25 50-60 90-120

15" 20-25 50-60 90-120

16" 20-25 50-60 90-120

First Pass

FT-LBS

Second Pass

FT-LBS

Third Pass

FT-LBS

5-LUG NUTS

PNEUMATIC

AIR GUN

8-LUG NUTS

LUG NUTS

Figure 37. Wheel Lug Nuts Tightening Sequence

PAGE 32 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 33

MIXER STORAGE

For storage of the mixer for over 30 days, the following is recommended:

 Drain the fuel tank completely, or add STA-BIL to the fuel.

 Run the engine until the fuel is completely consumed.

 Completely drain used oil from the engine crankcase

and ﬁll with fresh clean oil, then follow the procedures described in the engine manual for engine storage.

 Clean the entire mixer and engine compartment.

 Place the mixing drum in the down position (mouth facing

downward).

 Cover the mixer and place it a clean dry area, that is

protected from harsh elements.

MAINTENANCE (MIXER)

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 33

Page 34

HYDRAULIC SYSTEM DIAGRAM

Figure 38. Hydraulic System Diagram

PAGE 34 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 35

TROUBLESHOOTING (MIXER)

Troubleshooting (Mixer)

Symptom Possible Problem Solution

Material load too heavy, exceeding mixer capability?

Object stuck inside mixing drum, jamming paddle rotation?

Blades will not rotate.

Material leaking from drum ends. Worn or defective paddle shaft seals? Replace seals.

Drum difﬁ cult to discharge (tilt).

Improper engine speed? Check and adjust engine speed.

Incorrect relief valve pressure? Inspect for proper relief pressure.

Defective hydraulic motor or pump? Contact MQ Technical Services.

Slow hydraulic cylinder dumping? Defective cylinder seal.

Defective or worn drum support brackets?

Blades adjusted too tight.

Reduce amount of material being mixed.

Stop engine. Empty out drum contents. Remove obstruction.

Apply grease to bracket or replace.

Adjust blades until they almost touch side walls of drum.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 35

Page 36

Symptom Possible Problem Solution

Difﬁ cult to start, fuel is available, but no spark at spark plug.

Difﬁ cult to start, fuel is available, and spark is present at the spark plug.

Difﬁ cult to start, fuel is available, spark is present and compression is normal.

Difﬁ cult to start, fuel is available, spark is present and compression is low.

No fuel present at carburetor.

Will not start, no power with key "ON". (if applicable)

TROUBLESHOOTING

Troubleshooting (Engine)

Spark plug bridging? Check gap, insulation or replace spark plug.

Carbon deposit on spark plug? Clean or replace spark plug.

Short circuit due to deﬁ cient spark plug insulation?

Improper spark plug gap? Set to proper gap.

Spark plug is red? Check transistor ignition unit.

Spark plug is bluish white?

No spark present at tip of spark plug?

No oil? Add oil as required.

Oil pressure alarm lamp blinks upon starting? (if applicable)

ON/OFF switch is shorted? Check switch wiring, replace switch.

Ignition coil defective? Replace ignition coil.

Improper spark gap, points dirty? Set correct spark gap and clean points.

Condenser insulation worn or short circuiting? Replace condenser.

Spark plug wire broken or short circuiting? Replace defective spark plug wiring.

Wrong fuel type?

Water or dust in fuel system? Flush fuel system.

Air cleaner dirty? Clean or replace air cleaner.

Choke open? Close choke.

Suction/exhaust valve stuck or protruded? Reseat valves.

Piston ring and/or cylinder worn? Replace piston rings and/or piston.

Cylinder head and/or spark plug not tightened properly?

Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.

No fuel in fuel tank? Fill with correct type of fuel.

Fuel cock does not open properly?

Fuel ﬁ lter/lines clogged? Replace fuel ﬁ lter.

Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.

Air in fuel line? Bleed fuel line.

ON/OFF device not in ON position? Place ON/OFF device in ON posotion.

Check spark plug insulation, replace if worn.

If insufﬁ cient compression, repair or replace engine. If injected air leaking, correct leak. If carburetor jets clogged, clean carburetor.

Check transistor ignition unit is broken, and replace defective unit. Check if voltage cord is cracked or broken and replace. Check if spark plug is fouled. Replace if fouled.

Check automatic shutdown circuit, "oil sensor". (if applicable)

Flush fuel system, replace with correct type of fuel.

Torque cylinder head bolts and spark plug.

Apply lubricant to loosen fuel cock lever, replace if necessary.

PAGE 36 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 37

Symptom Possible Problem Solution

Weak in power, compression is proper and does not misﬁ re.

Weak in power, compression is proper but misﬁ res.

Engine overheats.

Rotational speed ﬂ uctuates.

Recoil starter malfunctions. (if applicable)

Burns too much fuel.

Exhaust color is continuously "white".

Exhaust color is continuously "black".

TROUBLESHOOTING

Troubleshooting (Engine) - continued

Air cleaner dirty? Clean or replace air cleaner.

Improper level in carburetor? Check ﬂ oat adjustment, rebuild carburetor.

Defective spark plug? Clean or replace spark plug.

Improper spark plug? Set to proper gap.

Water in fuel system?

Dirty spark plug? Clean or replace spark plug.

Ignition coil defective? Replace ignition coil.

Spark plug heat value incorrect? Replace with correct type of spark plug.

Wrong type of fuel? Replace with correct type of fuel.

Cooling ﬁ ns dirty? Clean cooling ﬁ ns.

Intake air restricted?

Oil level too low or too high? Adjust oil to proper level.

Governor adjusted incorrectly? Adjust governor.

Governor spring defective? Replace governor spring.

Fuel ﬂ ow restricted? Check entire fuel system for leaks or clogs.

Recoil mechanism clogged with dust and dirt? Clean recoil assembly with soap and water.

Spiral spring loose? Replace spiral spring.

Over-accumulation of exhaust products?

Wrong spark plug?

Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.

Worn rings? Replace rings.

Air cleaner clogged? Clean or replace air cleaner.

Choke valve set to incorrect position? Adjust choke valve to correct position.

Carburetor defective, seal on carburetor

broken?

Poor carburetor adjustment, engine runs too

rich?

Flush fuel system and replace with correct type of fuel.

Clear intake of dirt and debris. Replace air cleaner elements as necessary.

Check and clean valves. Check mufﬂ er and

replace if necessary.

Replace spark plug with manufacturer's suggested type.

Replace carburetor or seal.

Adjust carburetor.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 37

Page 38

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

SAMPLE

NO.

1 2% 2% 3 4

NO. Column

PA R T

QTY. Column

— Item quantity can be indicated by a

A/R (As Required) is generally used for hoses or other

A blank entry generally indicates that the item is not sold separately. Other entries will be clariﬁed in the “Remarks”

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed

— All items on the parts list with the

same unique symbol will be included when this item is

— Used to list an effective serial

— Indicates that the part is used only with the speciﬁc model number or model number variant listed. It can also be used to show a part is NOT used on a speciﬁc model or model number

— Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims,

— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available

Numbers Used

number, a blank entry, or A/R.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

PARTS LIST

PA R T NO. PA R T NAME QTY. REMARKS

12345 BOLT ......................1 .....INCLUDES ITEMS W/%

WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

12348 HOSE ..................A/R ...MAKE LOCALLY

12349 BEARING ..............1 .....S/N 2345B AND ABOVE

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

parts that are sold in bulk and cut to length.

Column.

REMARKS Column

to describe the item can also be shown.

Assembly/Kit

purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Speciﬁc Model Number Use

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

NO. Column

Numbers Used — Part numbers can be indicated by a

variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

“Make/Obtain Locally”

number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clariﬁed in the “Remarks” Column.

PAGE 38 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

and certain washers and nuts.

“Not Sold Separately”

for sale through Multiquip.

Page 39

SUGGESTED SPARE PARTS

EM120 HYDRAULIC MIXER

1 to 3 units

Qty. P/N Description

6............491010 ..................LATCH KIT, CABINET

1............EM200293B .......... PADDLE ARM, TOW END

1............EM200294B .......... PADDLE ARM CTR. TOW END

1............EM200295B .......... PADDLE ARM CTR. ENG END

1............EM200296B .......... PADDLE ARM, ENGINE END

1............EM200212 ............ SIDE WIPER, RUBBER

1............EM200213 ............ END WIPER, RUBBER

1............EM203432 ............ SIDE SCRAPER BLADE

1............EM203433 ............ END SCRAPER BLADE

4............EM200297 ............ U-BOLT

3............EM200863 ............ BLADE KIT, RUBBER

36..........EM200301 ............ PACKING RING

3............8051 ......................FILTER, HYDRAULIC

HONDA GX390U1QA2 GASOLINE ENGINE

1 to 3 units

3............9807955876 ..........SPARK PLUG

1............17620Z4H020 ....... TANK CAP

3............17210ZE2822 ....... AIR CLEANER ELEMENT

2............17218ZE2821 ....... FILTER OUTER

1............28462ZE2W11 ......ROPE, RECOIL

NOTICE

Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 39

Page 40

NAMEPLATE AND DECALS ASSY.

WARNING

To avoid injury, you read and

MUST

understand operator’s manual before using this machine.

Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.

Moving parts can cut and crush.

engine or electric motor

SHUT OFF

before placing hands in mixing drum.

This machine to be operated by qualiﬁed personnel only.Ask for training as needed.

P/N 521229

P/N 13238

CAUTION

INSPECT BEFORE TOWING

TIGHTNESS OF WHEEL NUTS TIRE PRESSURE

1. Use manufacturer’s recommended torque values when tightening wheel lug nuts.

2. Use manufacturer’s recommended tire pressure values when inﬂating tires. DO NOT exceed recommended tire pressure.

P/N 521232

QUALITY

MANAGEMENT SYSTEM

CERTIFIED ON ISO 9001:2008

518524

CAUTION

INSPECT BEFORE TOWING

TIGHTNESS OF WHEEL NUTS TIRE PRESSURE

1. Use manufacturer’s recommended torque values

when tightening wheel lug nuts.

2. Use manufacturer’s recommended tire pressure values when inﬂating tires. DO NOT exceed recommended tire pressure.

P/N 521232

SAFETY INSTRUCTIONS

1. Read owner’s manual before operating.

2. Keep unauthorized and untrained people away from machine during operation.

3. Make sure all safety devices are in place before this machine is started.

4. Make sure engine is turned off and spark plug wire is disconnected before cleaning the machine.

5. Keep hands and ﬁngers away from moving objects.

6. Do not operate machine in an enclosed area, proper ventilation is required.

7. Never leave machine unattended when operating.

8. Always stop engine and allow engine to cool before adding fuel or oil.

WARNING

To avoid injury, you read and

MUST

understand operator’s manual before using this machine.

Keep safety grate, guards and doors in place. Shut off engine or electric motor before inspection or maintenance.

Moving parts can cut and crush.

engine or electric motor

SHUT OFF

before placing hands in mixing drum.

This machine to be operated by qualiﬁed personnel only.Ask for training as needed.

P/N 521229

520935

PAGE 40 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 41

NAMEPLATE AND DECALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 521230 DECAL; WARNING, PREVENT ACCIDENTS 1

2 NAMEPLATE ......................................................1................CONTACT MQ PARTS DEPT.

3 491757 RIVET, ID PLATE 2 4 510883 DECAL; MQ ESSICK (LARGE) 3 5 521232 DECAL; CAUTION INSPECT BEFORE TOW 2 6 985 DECAL; PLASTIC HYDRAULIC OIL ONLY 1 7 510891 DECAL; MQ ESSICK (SMALL) 2 8 518524 DECAL; ISO 9001:2000 EXPORT 1 9 520935 DECAL; SAFETY INSTRUCTIONS 1 10 521229 DECAL; WARNING, BODILY INJURY 2 11 948630 DECAL; PUSH TO STOP 1 12 521228 DECAL; DANGER, NO SMOKING 2 13 13238 DECAL; DUMP/DRIVE CONTROLS 1

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 41

Page 42

PADDLE BLADES ASSY.

PAGE 42 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 43

PADDLE BLADES ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 492584 NUT, LOCK 1/2" DIA. NC 8 3 EM200294B PADDLE ARM CENTER (TOW END) 1

5 EM200292 INSERT, PADDLE ARM .....................................8................REPLACES P/N 200292

6 EM200296B PADDLE ARM, ENGINE END 1

7 6109170 WASHER, FLAT 1/2" ..........................................8................REPLACES P/N 504322

8 EM200297 U-BOLT ..............................................................4................REPLACES P/N 200297

9 EM200295B PADDLE ARM CENTER (ENGINE END) 1

10$ 2105162 SCREW HHC ....................................................14...............REPLACES P/N 492367

11$ EM923023 WASHER, FLAT 5/16" .......................................28...............REPLACES P/N 49259

12$ EM200212 SIDE WIPER, RUBBER 4 13$ EM203432 SIDE SCRAPER BLADE 4

14$ 2105164 NUT HEX 5/16" DIA. NC ...................................14...............REPLACES P/N 492553

15$ EM923343 WASHER, LOCK 5/16" .....................................14...............REPLACES P/N 492623

16 EM200293B PADDLE ARM, TOW END 1 17 EM203433 END SCRAPER BLADE 2 18 EM200213 END WIPER, RUBBER 2

19 EM200863 KIT, RUBBER BLADES, SCRAPERS & HDW. ...1................INCLUDES ITEMS W/$

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 43

Page 44

DRUM AND SHAFT ASSY.

ENGINE

SIDE

TOW SIDE

FRAME

PAGE 44 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 45

DRUM AND SHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 521678 DRUM AND SHAFT ASSY. ................................1................INCLUDES ITEMS W/$

2$ 925191 PIN, COTTER 3/16" 1

3$ 6109170 WASHER, FLAT 1/2" DIA. ..................................3................REPLACES P/N 49260

4$ 13276 BAR, GRATE OPENING 1 5$ EM203449 DRUM GRILL 1

6$ EM924015 PIN, COTTER ....................................................2................REPLACES P/N 505070

7$ 492584 NUT, NYLOC 1/2" DIA NC 1

8$ 6109170 WASHER, FLAT 1/2" DIA. ..................................1................REPLACES P/N 492600

9$ EM963692 BOLT, 1/2"UNC X 1-1/2" ....................................1................REPLACES P/N 492394

10 521676 DRUM 12. CU. FT ..............................................1................DRUM ONLY

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 45

Page 46

PADDLE SHAFT ASSY.

ENGINE

SIDE

TOW SIDE

FRAME

PAGE 46 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 47

PADDLE SHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 3249 CAP, DUST 1 2 521674 BRACKET, FRONT 1

3 EM703 SCREW, ALLEN 3/8" .........................................4................REPLACES P/N 492470

4 EM200018 COLLAR, PADDLE SHAFT 2 5 492396 BOLT 1/2" NC X 2" G5 4 6 491008 GREASE CAP FITTING 2

7 EM916019 FITTING GREASE .............................................2................REPLACES P/N 491705

8 EM902153 BEARING ...........................................................2................REPLACES P/N 902153

9 EM969012 NUT, NYLOC 3/8" ..............................................8................REPLACES P/N 505066

10 EM201648 DRUM HEAD WELDMENT 2

11 EM200287 ADJUSTING NUT ..............................................4................REPLACES P/N 200287

12 0401450160 WASHER, FLAT 5/8" ..........................................4................REPLACES P/N 492602

13 507844 SPRING COMPRESSOR 4 14 EM200288 PLATE, PACKING GLAND PRESSURE 2 16 EM200301 RING, SHAFT PACKING 12 15 EM200285 GLAND, PACKING, HALF 4 16 EM200303 FOLLOWER, PACKING RING 2

18 EM200286 BOLT, CARRAGE ...............................................4................REPLACES P/N 505065

19 17985-008 BOLT, CARRIAGE ..............................................8................REPLACES P/N 505064

20 521675 PADDLE SHAFT 1 21 521673 BRACKET, REAR 1 22 EM502727 KEY, SQUARE 5/16 X 1-3/8" 1 23 514235 COUPLING HYDRAULIC MOTOR 1 24 492468 SCREW SET 5/16" 2 25 511526 SCREW, HHCS 1" NC X 8 1 26 13286 SPACER, LOWER DUMP CYLINDER 1 27 511495 NUT, LOCK 1" NC 1

28 EM963610 CAP SCREW .....................................................1................REPLACES P/N 492375

29 520957 WASHER, 3/8" FLAT 1

30 0166 A WASHER LOCK 3/8" DIA. .................................1................REPLACES P/N 492624

31 492584 NUT, NYLOC 1/2" DIA. NC 4

32 EM621 WASHER, 1/2" SPECIAL ...................................4................REPLACES P/N 621

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 47

Page 48

HYDRAULIC ASSY.

COUPLER

3535

PAGE 48 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 49

HYDRAULIC ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 0166 A WASHER LOCK 3/8" DIA. .................................4................REPLACES P/N 492624

4 503117 BOLT 3/8" NC X 3" G5 3 6 13198 HOSE, ASM, DUMP CYL, 36" 2 8 13212 GROMMET, 1-1/4" ID 1 10 492584 NUT, NYLOC 1/2" DIA. NC 8 11 804032 BRACKET 1 12 492395 BOLT, 1/2"NC X 1-3/4" G5 4 14 515251 SPACER 3 16 EM34585 DIRECTIONAL CONTROL VALVE 1 18 13196 HOSE, PUMP OUTPUT, 21" 1 19 511845 FITTING 2 20 13210 STRAINER, IN LINE 1 21 515219 FITTING, 90° 1 22 3327 CYLINDER, DUMP 1 24 EM25459 ELBOW 3/4"-90° 1 25 511847 FITTING 1 26 3369 FITTING 2 28 13219 FITTING, 90° 1 30 3220 FITTING, STR 12BARB X 3/4MP 2 32 13243 HOSE, MOTOR, 17", W/90° FITTING 1 33 510263 FITTING, 90° STRAIGHT ELBOW 1 34 13225 HANDLE, DRIVE/DUMP VALVE CONTROL 2 35 492356 BOLT 1/4" X 3/4" 2

36 2101402 WASHER, LOCK 1/4" DIA. ................................2................REPLACES P/N 492622

40 13380 HOSE, 3/4"ID X 18-1/2 1 42 492396 BOLT, 1/2"NC X 2" 4

44 16587 FITTING .............................................................2................REPLACES P/N 3314

46 3322 FITTING, 90° 1 48 34570 MOTOR, HYDRAULIC 1 50 506207 CLAMP, HOSE 4 52 18052 OIL, SIGHT GAUGE 1 53 511691 FITTING, STR 1 54 3353 CAP, FILLER/BREATHER 1 56 3365 FITTING, STR 3 58 3367 FITTING, 90° 2 61 511847 FITTING, STR 1 62 3462 HOSE, .75 ID, 16.5 LONG 1 64 8051 FILTER, HYDRAULIC OIL 1 66 506094 PLUG 1/2"NPT GALVANIZED 1 70 804371 CLAMP, 1-1/4" 2 71 DULT100078J NUT M6, NYLOC G8 2 90 3407 KNOB 2 92 13242 HOSE W/90° FITTING 1

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 49

Page 50

FRAME ASSY.

NOTES:

OPTIONAL TOW BARS

PAGE 50 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 51

FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13365 CHASSIS ASSY. 1 2 501078 CHAIN SET 1

3 EM963692 BOLT 1/2"UNC X 1-1/2" .....................................4................REPLACES P/N 492394

4 3018 SPRING, LEAF 2 5 507444 WASHER, FLAT 3/4" 2 6 492534 NUT, CASTLE 3/4" 2

7 EM924008 PIN, COTTER 1/8" X 1-1/2" ...............................2................REPLACES P/N 491688

8 516477 WHEEL/TIRE ASSY. 2 9 29194 LUG NUT 10 10 3469 DUST CAP 2 11 504708 WASHER, FLAT 3/4" 2 12 EM941277 HUB COMPLETE, 5 LUGS 2 13 511699 AXLE 1 14 3028 U-BOLT, AXLE 2 15 492584 NUT LOCK 1/2" DIA. 10 16 3076 SPRING, AXLE 2

17 3043 BOLT 1/2" X 6" G5 .............................................2................REPLACES P/N 510721

18 HBC-1 TWO BAR (BALL HITCH 2-IN.) .........................1................CONTACT SALES

19 HLC-1 TOW BAR (LOOP) .............................................1................CONTACT SALES

20 HPC-1 TOW BAR (1" PIN) .............................................1................CONTACT SALES

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 51

Page 52

CABINET ASSY.

PAGE 52 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 53

CABINET ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 EM505186 CUSHION RUBBER...........................................4................REPLACES P/N 505186

2 EM491028 WRAP, CABLE TIE .............................................1................REPLACES P/N 491028

3 511713 WEATHER STRIPPING SMALL ACCESS 1

4 512881 RIVET ...............................................................10...............REPLACES P/N 503723

5 491010 LATCH KIT, CABINET 2

6 EM963610 BOLT 3/8" ...........................................................4................REPLACES P/N 492376

7 3019092 WASHER, FLAT 3/8" ..........................................8................REPLACES P/N 492598

8 0166A WASHER, LOCK 3/8" ........................................4................REPLACES P/N 492624

9 1456 NUT, HEX 3/8" ...................................................4................REPLACES P/N 492554

10 511580 CABINET, ENGINE STEEL 1 11 518691 WEATHER STRIPPING LARGE ACCESS 1

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 53

Page 54

ENGINE ASSY.

PART OF

CABINET ASSY.

PAGE 54 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 55

ENGINE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 29174-001 KNOB, MUSHROOM 1 2 29173-001 SWITCH, PUSH PULL W/OUT KNOB 1 3 510573 HARNESS CABLE, ENGINE 1 4 3364 ENGINE, HONDA 11.7HP, GX390U1QA2 1 5 203148 TUBE, EXHAUST 1 6 491757 RIVET 4 7 203123 FLANGE, EXHAUST PIPE 1 8 90745ZE2600 KEY, SQUARE 6.3X6.43X43 1 9 EM203040 ENGINE SHAFT SLEEVE 1

10 0166A WASHER, LOCK 3/8" DIA. ................................6................REPLACES P/N 492624

11 EM963610 BOLT 3/8" ...........................................................6................REPLACES P/N 492376

12 13374 PUMP, EATON 1 13 516282 COUPLING ASSY. 1

14 3019092 WASHER, FLAT 3/8" ..........................................6................REPLACES P/N 492598

15 492379 SCREW, CAP 3/8" 4

16 EM969013 NUT 3/8" NC NYLOC G8 ...................................4................REPLACES P/N 492583

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 55

Page 56

ENGINE SERVICE PARTS

PAGE 56 — EM120 HYD. PLASTER/MORTAR MIXER • OPERATION AND PARTS MANUAL — REV. #1 (09/09/19)

Page 57

ENGINE SERVICE PARTS

NO. PART NO. PART NAME QTY. REMARKS

1 17620Z0T305 TANK CAP, CHROME PLATED 1 2 17672ZE2W01 FUEL FILTER 1 3 28462ZE3W01 ROPE, RECOIL 1 4 17210ZE3010 AIR CLEANER ELEMENT 1 5 17218ZE3000 FILTER OUTER 1 6 9807955846 SPARK PLUG, BPR5ES (NGK) 1

EM120 HYD. PLASTER/MORTAR MIXER• OPERATION AND PARTS MANUAL — REV. #1 (09/09/19) — PAGE 57

Page 58

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

Multiquip Inc

the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property

of their respective owners and used with permission.

This manual

The information and speciﬁ cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change speciﬁ cations, design or the information published in this publication at any time without notice and without incurring any obligations.

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Inc.

(310) 537- 3700 6141 Katella Avenue Suite 200 Cypress, CA 90630 E-MAIL: mq@multiquip.com WEBSITE: www.multiquip.com

CANADA

Multiquip Multiquip (UK) Limited Head Ofﬁ ce

(450) 625-2244 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 E-MAIL : infocanada@multiquip.com

UNITED KINGDOM

0161 339 2223 Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinﬁ eld, Cheshire SK16 4UJ E-MAIL : sales@multiquip.co.uk

MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

Your Local Dealer is:

MULTIQUIP EM120, ESSICK Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual