Multiquip CV-3E User Manual
OPERATION AND PARTS MANUAL
CV-SERIES
VIBRATOR MOTOR
MODEL CV-1
MODEL CV-2
MODEL CV-2E
MODEL CV-3
MODEL CV-3E
Revision #1 (06/13/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 36686LUL
CV-SERIES — PROPOSITION 65 WARNING
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
CV-SERIES — SILICOSIS/ RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 3
MQ MULTIQUIP — CV-SERIES
VIBRATOR MOTOR
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table of Contents ...................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols ................................. 6
Rules For Safe Operation ...................................... 7-9
Specifications .......................................................... 10
Decals ..................................................................... 11
Preparation ............................................................. 12
Operation ................................................................ 13
Maintenance ...................................................... 14-16
Troubleshooting ...................................................... 17
Vibrator Motor Housing ...................................... 18-19
Vibrator Motor Assembly ................................... 20-21
CV-SERIES — TABLE OF CONTENTS
Terms and Conditions of Sale ................................. 22
Specifications and part numbers
NOTE
are subject to change without
notice.
PAGE 4 — STR 31V
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 4
Effective: January 1st, 2006
Ordering parts has never been easier!
PARTS ORDERING PROCEDURES
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the
internet
Standard orders
on
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
and qualify for a 5% Discount
for all orders which include
for all orders which include
International Customers
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
Dealer Account Number
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒
❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
NOTE
www.multiquip.com
All orders are treated as
and will ship the same day if received prior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 5
❒❒
❒
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
■
■ Next Day
■
Standard Orders
Priority One
Ground
Second/Third Day
✓ DHL
✓
Tr u ck
CV-SERIES — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read, understand and
comply with the Safety Messages and Operating Instructions
could result in injury to yourself and others.
This Operation Manual has been
developed to provide instructions for the
safe and efficient operation of the CV Series Vibrator Motor.
Before using this Vibrator Motor, ensure that the operating
individual has read, understands, and complies with all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
HAZARD SYMBOLS
Accidental starts can cause severe injury or death. ALWAYS
place the ON/OFF switch in the OFF position when the Vibrator
Motor is not in use.
Accidental Starting
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the Vibrator Motor near spilled fuel
or combustible fluids. NEVER operate the
Vibrator Motor in an explosive atmosphere
or near combustible materials. An explosion
or fire could result causing severe bodily
harm or even death.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with vibrator motor operation will
be referenced with Hazard Symbols which appear throughout
this manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep
and
clothing
prevent injury.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
away from all moving parts to
fingers, hands, hair
PAGE 6 — STR 31V
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 6
CV-SERIES — RULES FOR SAFE OPERATION
■
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the CV-SERIES Vibrator Motor.
GENERAL SAFETY RULES
■
DO NOT operate or service this
equipment before you read, understand,
and comply with all safety messages in
this manual. The manual must be kept
available and accessible to the operator.
■
This equipment should not be operated by persons under
the minimum statutory age limit.
■
Keep untrained personnel away. DO NOT let visitors contact
the vibrator unit. All visitors should be kept away from the
work area.
■
NEVER operate a vibrator motor while under the influence of
drugs, alcohol, or medications that may impair the senses or
reactions.
■
NEVER use this machine for any purpose other than those
described in this manual.
■
Dress properly. Wear appropriate clothing and protective
safety equipment. Wear clothing that will not likely become
caught in the equipment or snag on the forms. Eye, hand,
hearing, and foot safety equipment is required.
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties. Any modification which
could lead to a change in the original characteristics of the
machine should be made only by the manufacturer who shall
confirm that the machine is in conformity with appropriate
safety regulations.
■
Replace nameplate, operation and safety decals when they
become difficult to read.
■
Always observe all applicable compulsory regulations
relevant to environmental protection, especially, fuel storage,
the handling of hazardous substances, and the wearing of
protective clothing and equipment. Instruct the user as
necessary, or, as the user, request this information and
training.
VIBRATOR MOTOR OPERATION SAFETY RULES
■
Keep work area well lit.
■
Keep work area clean and well organized. A cluttered area
invites injuries.
■
ALWAYS clear the work area of any debris, tools, etc. that
would constitute a hazard while the vibrator motor is in
operation.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using vibrator
motor.
■
DO NOT overreach. Keep proper footing and balance at all
times.
■
Secure forms. Make sure the form work is well made and
braced to withstand the stresses made by vibration.
■
ALWAYS check the vibrator motor for loosened hardware
such as nuts and bolts before starting.
■
■
■
■
NEVER use accessories or attachments which are not
recommended by the manufacturer for this equipment.
Damage to the equipment and/or injury to user may result.
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 7
■
Keep vibrator motor clean for better and safer operation.
Inspect motor cord periodically and if damaged, have it
repaired by an authorized service facility.
Before each use
there are no damaged parts, and that all parts function
properly, (examples: switch, cord housing). If any damage or
malfunctioning parts are found, have them repaired or
replaced by an authorized service facility.
Use only factory authorized identical
ALWAYS
check the motor to make certain
replacement parts
.
CV-SERIES — RULES FOR SAFE OPERATION
■
Before plugging the motor into a power source, ALWAYS
remove any wrenches or other tools from the motor, shaft,
and head that were used for assembly.
■
Be sure switch is in the "OFF" position before plugging the
motor into a power source.
■
DO NOT carry plugged-in motor with finger on the switch.
■
NEVER use the motor with a defective switch. If the switch
does not turn the motor "ON" or "OFF", have it replaced before
using the motor.
■
NEVER carry the motor by the cord. Use the carrying frame.
■
Keep the cord from heat, oil, and sharp objects.
■
DO NOT overload the motor. It will do a better and safer job
at the rate for which it was designed.
■
DO NOT force the motor and head to do the job of a larger
motor and head.
■
DO NOT expose vibrator motor to rain.
■
DO NOT use vibrator motor in damp or wet locations without
proper electrical circuits.
VIBRATOR MOTOR ELECTRICAL SAFETY RULES
1. Know your concrete vibrator. Read this instruction manual.
2. Guard against electrical shock.
3. Prevent body contact with grounded surfaces. (For example:
WARNINGWARNING
WARNING
WARNINGWARNING
When using electric tools, basic
safety precautions MUST be
followed to reduce the risk of fire
and electric shock.
Learn the vibrator's applications, limitations, and specific
potential hazards peculiar to this tool.
pipes, reinforcing bar, etc.)
■
Use a protection wiring device, such as a Ground Fault
Circuit Interrupter, for the protection of personnel.
■
NEVER operate the vibrator motor in
an explosive atmosphere where
fumes are present, or near
combustible materials. An explosion or
fire could result in severe
or even death.
■
ALWAYS keep clear of
operating the vibrator motor.
■
NEVER leave the machine
■
ALWAYS turn the motor off and unplug the power cord before
performing service or maintenance functions.
■
DO NOT yank the cord to disconnect it from the receptacle.
Grasp the plug itself to disconnect it.
■
ALWAYS disconnect the motor from the power source when
not in use, before servicing, and when changing flexible
shafting and vibrator heads.
■
Allow the vibrator motor to cool before servicing.
Contact with
serious burns.
■
Store idle vibrator motor. When not in use, motor should be
stored in a dry, safe storage area.
hot!
bodily harm
rotating
components can cause
or
moving parts
unattended
while running.
while
■
This concrete vibrator motor is equipped with a 3-conductor
cord, and a 3-prong grounding type plug to fit the proper
grounding type receptacle. The green conductor in the cord
is the ground wire. NEVER connect the green wire to a live
terminal. See (Figure 1) for proper grounding methods.
2
1
3
4
1. Grounding Pin
2. Metal Screw
3. Adapter
4. Grounding Means
1
Figure 1. Grounding Methods (Typical)
PAGE 8 — STR 31V
CV-SERIES • VIBRATOR MOTOR — PARTS AND OPERATION MANUAL — REV. #1 (06/13/07) — PAGE 8
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