Multiquip CS403030 User Manual

PARTS MANUAL

MODELS

CS403016 CS403020 CS403026 CS403030

PAVEMENT SAW

(DEUTZ F2L2011 DIESEL ENGINE)

Revision #0 (02/29/08)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

P/N 37750

PROPOSITION 65 WARNING

Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingand otherconstruction activities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of thesechemicals are:

Leadfromlead-based paints. Crystallinesilica frombricks. Cementand othermasonry products. Arsenicandchromiumfrom chemically treatedlumber.

Your risk from these exposures varies, dependingon howoften youdo thistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with

approved safety equipment, such as

dust masks that are specially designed to filter out microscopic particles.

PAGE 2 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

SILICOSIS/RESPIRATORY WARNINGS

WARNING

SILICOSIS WARNING RESPIRATORY HAZARDS

Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.

WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.

Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 3

CS4030 — STOW SAW

Proposition 65 Warning ............................................. 2

Silicosis/Respirator Warnings .................................... 3

Table of Contents ...................................................... 4

Parts Ordering Procedures ....................................... 5

Explanation Of Code In Remarks Column ................ 6

Suggested Spare Parts ............................................. 7

Nameplate and Decals........................................... 8-9

Control Panel Decals.......................................... 10-11

Electrical Controls Assy. ..................................... 12-13

Console Mounts Assy. ........................................ 14-15

Rear Console Access Panel Assy. ..................... 16-17

Light Connector/Dash Access Assy. .................. 18-19

Belt and Engine Guards Assy. ........................... 20-21

Depth Indicator/Stop Switch Assy. ..................... 22-23

F-N-R Assy. ........................................................ 24-25

Fuel Assy. ........................................................... 26-27

Battery Assy. ...................................................... 28-29

Handelbars Assy. ............................................... 30-31

Water System Assy. ........................................... 32-33

Engine Assy. ....................................................... 34-35

Throttle Control Assy. ......................................... 36-37

Engine Mounts Assy. .......................................... 38-39

Lifting Bale & Air Cleaner Assy. .......................... 40-41

Platform Guards/Rear Pointer Assy. .................. 42-43

Wheel Drive Assy. .............................................. 44-45

Front Axle Assy. .................................................. 46-47

Hydraulic System Assy. ...................................... 48-49

Hydraulic Hoses and Fittings Assy. .................... 50-51

Front Pointer Assy. ............................................. 52-53

Belt Drive Assy. .................................................. 54-55

Drive Pulley Assy. ............................................... 56-57

Blade Shaft Assy. ............................................... 58-59

16", 20", 26" Blade Guard Assy. ........................ 60-61

30" Blade Guard Assy. ....................................... 62-63

TABLE OF CONTENTS

Terms and Conditions of Sale ................................. 65

PAGE 4 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

Specifications are subject to change without notice.

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1

, 2006

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■

View Parts Diagrams

■

Order Parts

■

Print Specification Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local parts or call 800-427-1244 for help in locating a dealer near you.

Multiquip Dealer for

Domestic (US) Dealers Call:

1-800-427-1244

If you have an MQ Account, to obtain a Username and Password, E-mail us at:

parts@multiquip.com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Use the on

internet

Standard orders

and qualify for a 5% Discount

for all orders which include

complete part numbers.*

Note: Discounts Are Subject To Change

Fax

your order in and qualify for a 2% Discount

Standard orders

for all orders which include

complete part numbers.*

Note: Discounts Are Subject To Change

International Customers

should contact their local Multiquip Representatives for Parts Ordering information.

When ordering parts, please supply:

❒❒

❒

Dealer Account Number

❒❒

❒

Dealer Name and Address

❒❒

❒

Shipping Address (if different than billing address)

❒❒

❒

Return Fax Number

❒❒ ❒❒

❒

Applicable Model Number

❒❒

❒

Quantity, Part Number and Description of Each Part

❒❒

All orders are treated as and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 5

❒❒

❒

Specify Preferred Method of Shipment:

❒❒

✓

UPS/Fed Ex

■

■ Next Day

■

Standard Orders

Priority One Ground

Second/Third Day

✓ DHL ✓

Tr u ck

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use

used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

- All items on the parts list with the same

- Used to list an effective serial

- Indicates that the part is

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 6 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

“Make/Obtain Locally”

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

SUGGESTED SPARE PARTS

CS4030 STOW SAW

1 TO 3 UNITS WITH DEUTZ TURBO DIESEL ENGINE

Qty. P/N Description

1 ....... 37094 .................. SWITCH, TOGGLE F-N-R

1 ....... 37198 .................. SWITCH, EMERGENCY STOP

1 ....... 406021 ................ INDICATOR, ENGINE

1 ....... 37243 .................. SWITCH, ROLLER ARM

1 ....... 37203 .................. SWITCH, ROLLER PLUNGER

2 ....... 406000 ................ SWITCH, ROCKER

2 ....... 37131 .................. FRONT WHEEL

2 ....... 37095 .................. REAR WHEEL

1 ....... 29509 .................. CAP, FUEL TANK

2 ....... 560017 ................ GRIPS, HANDLEBAR

1 ....... H9406 .................. BULB, GE H9406

1 ....... 15503 .................. KNOB, COMFORT

1 ....... 37527 .................. SPRING, EXTENSION DEPTH INDICATOR

1 ....... 37128 .................. BALL VALVE, FUEL

1 ....... 37311 .................. BALL VALVE, WATER SYSTEM

2 ....... 570005 ................ CLAMP, MUFFLER

2 ....... 37048 .................. SPRING, WHEEL DRIVE

1 ....... 37162 .................. SPRING, HYDRAULIC SYSTEM

2 ....... 15538 .................. CLAMP, WORM HOSE

1 ....... 574003 ................ ROPE, POINTER

1 ....... 37212 .................. THROTTLE ASSEMBLY

ENGINE PARTS FOR DEUTZ TURBO DIESEL ENGINE

2 ....... 1174416 .............. OIL FILTER, DEUTZ

2 ....... 1174696 .............. FUEL FILTER, DEUTZ

2 ....... P772579 .............. PRIMARY AIR FILTER ELEMENT

2 ....... P775300 .............. SAFETY AIR FILTER, DEUTZ

2 ....... 21004-003 ........... FAN BELT, AX-35

2 ....... 37577 .................. DRIVE BELT, 6G 3VX-500 OPTIBELT

1 ....... 406017 ................ IGNITION SWITCH, W/KEY

2 ....... 406017-1 ............. KEY, IGNITION

Part numbers on this Suggested Spare Parts List may supercede/replace the P/N's shown in the test pages of this manual.

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 7

NAMEPLATES AND DECALS

PAGE 8 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

NAMEPLATES AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 25491 DECAL, BLADE ROTATION CW .............................. 1 .................. SAFETY ITEM

2 37744 DECAL, STOW CS4030 3

3 37516 DECAL, REFLECTIVE TAPE 1" YELLOW ............... 4.375 ............ SAFETY ITEM

4 SERIAL TAG ............................................................ 1 .................. CONTACT PARTS DEPT.

5 M600002 DECAL, DIESEL FUEL ONLY 1

6 606004 DECAL, GUARD REMOVAL..................................... 2 .................. SAFETY ITEM

7 37161 DECAL, HOT ISO HI-TEMPERATURE .................... 2 .................. SAFETY ITEM

8 13118 DECAL, POWDER COATED 1

9 20525 DECAL, WARNING "PROP 65" 3.25 X 4.25 ............ 1 .................. SAFETY ITEM

10 36092 DECAL, WARNING DIESEL FUEL 3.5 X 1.75 ......... 1 .................. SAFETY ITEM

11 36090 DECAL, WARNING VENTILATION 2 X 4 ................. 1 .................. SAFETY ITEM

12 11912 DECAL, PATENT PENDING 1

13 23330-001 DECAL, CAUTION BELT DRIVE .............................. 2 .................. SAFETY ITEM

14 35137 DECAL, WARNING READ MANUAL ........................ 1 .................. SAFETY ITEM

15 36099 DECAL, PROTECTIVE CLOTHING ISO BLUE ........ 1 .................. SAFETY ITEM

16 37540 DECAL, HYDRAULIC RESERVOIR 1

17 21302 DECAL, WARNING KEEP GUARDS IN PLACE ...... 2 .................. SAFETY ITEM

18 22122-001 DECAL, WARNING RX-W ........................................ 3 .................. SAFETY ITEM

19 25249-001 DECAL, WARNING KEEP HANDS CLEAR ............. 2 .................. SAFETY ITEM

20 25250-001 DECAL, WARNING KEEP FEET CLEAR ................ 2 .................. SAFETY ITEM

21 25678 DECAL, BLADE ROTATION CCW ............................ 1 .................. SAFETY ITEM

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 9

CONTROL PANEL DECALS

LIGHTS

THROTTLE

TOINCREASE ENGINE SPEED: TURNKNOB COUNTERCLOCKWISE . TOREDUCE ENGINE SPEED: TURNKNOB CLOCKWISE. FORQUICK THROTTLE ACTION: DEPRESS RED BUTTON AND PUSHOR PULL KNOB.

AUXILIARY

OFF

CONTROL PANEL DECALS

BLADESHAFT

DIS-ENGAGE

ENGAGE

ENGINEPRE-HEAT GLOWPLUG

SYSTEMS STATUS

IGNITION SWITCH

BLADE SPEED

TACHOMETER

OFF

ENGINE PRE-HEAT

START

ENGINEWILL NOTCRANK WHENE-STOP

BUTTONIS

DEPRESSED

REV

37731

OPERATING INSTRUCTIONS

Checkall fluid levels. Secure blade firmly to

BEFORE

bladeshaft.Make sure all protective guards

STARTING:

arein place and properly mounted. Wear eye, earprotection and protective clothing.

Connectwater supply to water inlet. Move

WATER

waterON/OFF CONTROL to ON position.

SUPPLY:

AdjustWATER FLOW CONTROL lever to

BLADES:

STARTING ENGINE:

STOPPING ENGINE:

desiredposition. Drain watering system in coldweather to prevent freezing damage.

Alwaysfollow blade manufacturer's recommendationsfor blade selection, speedand application.

WARNING!

NEVERexceed blade manufacturer's maximumrated RPM. See operator's manual fordetailed blade mounting instructions.

SetCONTROL HANDLE to NEUTRAL position. SetTHROTTLE to IDLE. Turn start switch to ONposition. Wait for glow plug indicator light togo out. Momentarily turn switch to start position;release switch as soon as engine starts.Allow engine to warm up for several minutesbefore increasing engine speed. Use approveddiesel fuel only.

Donot stop engine abruptly when hot! Reduce THROTTLEto IDLE and allow engine to run 1 to2 minutes before turning ignition switch off. Damageto engine may occur if not allowed to cooladequately.

TOADJUST DEPTH LOOSEN POINTER KNOB, ROTATE POINTER TO

DESIREDDEPTH AND RETIGHTEN POINTER KNOB TO LOCK IN CUTTING DEPTH.

DEPTH STOP

220

200

180

160

140

120

100

240

260

280

300

DEPTH INDICATOR

TOADJUST CUT DEPTH INDICATOR

LOWERSAW UNTIL BLADE CONTACTS

SURFACE,ADJUST DIAL TO ZERO.

Inch

FORWARD

NEUTRAL

REVERSE

RAISE/LOWER

CONTROL

WATERPUMP

OFF

LOWER

RAISE

PAGE 10 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

CONTROL PANEL DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 37731 DECAL, 4030 INSTRUMENT PANEL 1 2 37730 DECAL, 4030 CONSOLE OPERATION 1

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 11

ELECTRICAL CONTROL ASSY.

PAGE 12 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

ELECTRICAL CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 406000 SWITCH, ROCKER CH# M-58031-01 2

2 406017 IGNITION SWITCH, WITH KEYS ............................ 1 .................. INCLUDES ITEMS W/

3 37198 EMERGENCY STOP SWITCH ................................ 1 .................. SAFETY ITEM

4 37094 SWITCH, TOGGLE SPDT MOMENTARY ON-ON 1 5 37203 SWITCH, SNAP ACTION ROLLER PLUNGER 1 6 37620 HARNESS, RELAYS AND CIRCUIT BREAKERS 1 7 406021 INDICATOR, ENGINE 1 8 37378 SOLENOID, LIFT PUMP 1 9 933240 WASHER, FLAT SAE 1/4 GRD 9 YZ 2 10 405000 CONNECTOR, 4-WAY SOCKET 1 11 37368 TACHOMETER, ELECTRIC 0-3000 RPM 1 12 8381 BOOT, TOGGLE SWITCH 1 13 406020 BLANK, ROCKER SWITCH 2 14 973752 SCREW, BHHC 1/4 - 20 X 5/8 SS 2 15 37325 SCREW, SHC M5 - 0.8 X 30MM 2 16 37324 NUT, NYLOC M5 - 0.8 2 17 28922-058 WASHER, M5 2 18

406017-1 KEY, IGNITION 1

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 13

CONSOLE MOUNTS ASSY.

PAGE 14 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

CONSOLE MOUNTS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 20742 ISOLATOR, RB2 RING/BUSHING 4 2 20743 WASHER, ISO SNUB KROFUND DYN 148099-18 4 3 575001 RUBBER ISOLATOR, TPC# 60166-1 4 4 37230 MOUNT, ISOLATOR FRONT 2 5 37232 MOUNT, ISOLATOR SIDE 2 6 37608-353 MOUNT, CONSOLE ISOLATOR REAR 2 7 12832 WASHER, SNUBBING 4 8 06503-026 SCREW, HHC 1/2 - 13 X 3-1/4 4 9 0300 A SCREW, HHC 5/16 - 18 X 2 4 10 37579-353 CONSOLE W/A 1 11 37193 INSERT, ISOLATOR MOUNT 4 12 0205 SCREW, HHC 3/8 - 16 X 1 8 13 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 8 14 TBD SCREW 4 15 TBD WASHER 4

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 15

REAR CONSOLE ACCESS PANEL ASSY.

PAGE 16 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

REAR CONSOLE ACCESS PANEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

5 37584 STRIP, BACKING PLATE SAW CONSOLE 1 6 37220 STRIP, VERTICAL SAW CONSOLE 2 7

9 37616 PANEL ASSEMBLY, REAR SAW ACCESS ............. 1 .................. INCLUDES ITEMS W/

10024 NUT, NYLOC 1/4 X 20 4 10930 WASHER, FENDER 1/4 X 1-1/4 4 12287 SCREW, THP 1/4 - 20 X 3/4 SS 4 29057 DOCUMENT BOX 1

37617-353 PANEL, REAR SAW ACCESS 1 560020 LATCH, REAR SAW ACCESS PANEL 2

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 17

LIGHT CONNECTOR/DASH ACCESS ASSY.

PAGE 18 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

LIGHT CONNECTOR/DASH ACCESS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 0655 SCREW, HHC 5/16 - 18 X 3/4 6 2

5 13287 NUT, NYLOC 8-32 2

6 37333 HARNESS, LIGHT KIT ............................................ 1 .................. INCLUDES ITEMS W/

7 37614-353 COVER W/A, CONSOLE DASH ACCESS 1 8 923114 SCREW, SHC 8-32 X 1/2 2 9 933241 WASHER, FLAT SAE 5/16 GRD 9YZ 6 10 11

12+# 0161 D NUT, HEX 5/16 - 18 2 13

14+ 2532 LIGHT ASSEMBLY .................................................. 1 .................. INCLUDES ITEMS W/#

15+ 15503 KNOB, COMFORT GRIP STAR 1 16+ 120206 LIGHT BAR 1 17+ 405001 CONNECTOR PLUG, 4-PIN FEMALE 1 18+ 405002 CORD, LIGHT EXTENDABLE 1 19+ H9406 BULB, GE H9406 1

20 M18004 LIGHT KIT, SAW ...................................................... 1 .................. INCLUDES ITEMS W/+

21+# 11963 BOLT, CARRIAGE 5/16 - 18 X 1 1

12171 SEAL, WEATHERPACK 16-18 GA,GREEN 2 12176 CONNECTOR, WEATHERPACK 2 PIN MALE 1 12179 TERMINAL, WEATHERPACK MALE 14-16 GA 2

405000 CONNECTOR, 4-WAY SOCKET CHROME 1

+# 0161 C WASHER, LOCK 5/16 MED 2

+# 0300 A SCREW, HHC 5/16 - 18 X 2 1

CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08) — PAGE 19

BELT AND ENGINE GUARDS ASSY.

PAGE 20 — CS4030 STOW SAW • PARTS MANUAL — REV. #0 (02/29/08)

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