Multiquip CP30H User Manual

OPERATION AND PARTS MANUAL
MODEL CP-30H
CENTRIFUGAL PUMP
MODEL # SERIAL #
© COPYRIGHT 2003, MULTIQUIP INC.
Revision #0 (05/30/03)
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENT
STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT
A DIVISION OF MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com
PARTS DEPARTMENT:
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
PAGE 2 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244 FAX: 310- 537-4259
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310- 631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 3
STOW CP-30H — TABLE OF CONTENTS
STOW CP-30H Gasoline Powered Trash Pump
Here’s How To Get Help ............................................ 2
Table of Contents ...................................................... 3
Parts Ordering Procedures .................................... 4-5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation ...................................... 8-9
Pump Specifications/Dimensions .............................10
Engine Specifications ...............................................11
General Information .................................................12
Pump Components .................................................. 13
Basic Engine ............................................................14
Pre-Inspection (Engine) ...........................................15
Pre-Set-up (Pump) ................................................... 16
Initial Start-up (Engine) ...................................... 17-18
Maintenance (Pump) ......................................... 20-21
Maintenance (Engine)........................................ 22-23
Preparation for Long-Term Storage .........................24
Troubleshooting (Pump)...........................................26
Troubleshooting (Pump/Engine) ..............................27
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Pump Assy. ........................................................ 30-31
Honda GX160K1TX2 Engine
Air Cleaner (Dual) Assembly .............................. 32-33
Camshaft Assembly ........................................... 34-35
Carburetor Assembly ......................................... 36-37
Control Assembly ............................................... 38-39
Crankcase Cover Assembly ............................... 40-41
Crankshaft Assembly ......................................... 42-43
Cylinder Barrel Assembly ................................... 44-45
Cylinder Head Assembly .................................... 46-47
Fan Cover Assembly .......................................... 48-49
Flywheel Assembly ............................................ 50-51
Fuel Tank Assembly ........................................... 52-53
Ignition Coil Assembly ........................................ 54-55
Muffler Assembly ............................................... 56-57
Piston Assembly ................................................. 58-59
Recoil Starter Assembly..................................... 60-61
Gasket Kit Assembly .......................................... 62-63
Labels ................................................................ 64-65
Terms and Condition Of Sale
Parts .................... 66
NOTE
PAGE 4 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
Specification and part number are subject to change without notice.
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u ck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Mayco Parts
800-306-2926 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Service Department
800-478-1244 Fax: 310-537-4259
310-537-3700
MQ Power Service Department
800-835-2551 Fax: 310-638-8046
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Multiquip’s Main Phone Numbers
800-421-1244 Fax: 310-537-3927
310-537-3700
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
STOW CP-30H — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
operation of the
Centrifugal Pump.
manufacturers instructions for data
relative to its safe operation.
Before using these pumps, ensure that the operating individual has read and understands all instructions in this manual.
STOW Model CP-30H
Refer to the engine
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the STOW CP-30H Centrifugal Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
STOW CP-30H — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.
This pump, other property, or the surrounding environment could be
NOTE
damaged if you do not follow instructions.
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 7
DANGER:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
centrifugal pump
:
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with
The engine of this pump requires an adequate free flow of cooling air. narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property. Remember the pump's engine gives off DEADLY gases.
RULES FOR SAFE OPERATION
hot
components can cause serious burns.
NEVER!
operate the pump in any enclosed or
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the pump in an
atmosphere
materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or explosion
explosive
or near combustible
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Engine Owner's Manual
for engine technical
PAGE 8 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
Maintenance Safety
NEVER leave the pump unattended, turn off engine when unattended.
Unauthorized equipment modifications will void all warranties.
NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.
NEVER operate the pump in an
Before starting the pump, check that the clean-out cover is
explosive
atmosphere.
securely fasten.
ALWAYS ensure pump is on level ground before use.
Become familiar with the components of the pump before operating.
ALWAYS replace any worn or damaged warning decals.
NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.
Emergencies
ALWAYS know the location of the
nearest
RULES FOR SAFE OPERATION
hot
components can
"emergency or safety devices"
NEVER lubricate components or attempt service on a running
machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
fire extinguisher
.
.
NEVER open the priming plug when pump is hot. Hot water
inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug.
NEVER open the pump housing during operation or start the
pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it.
NEVER block or restrict flow from discharge hose. Remove
kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.
ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.
In winter drain water from pump housing to prevent freezing.
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 9
ALWAYS know the location of the nearest
first aid kit
In emergencies
nearest phone or
.
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This information will be invaluable in the case of an emergency.
STOW CP-30H — SPECIFICATIONS/DIMENSIONS (PUMP)
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Figure 1. STOW CP-30H Dimensions
PAGE 10 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
STOW CP-30H — SPECIFICATIONS/DIMENSIONS (ENGINE)
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STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 11
STOW CP-30H — GENERAL INFORMATION
APPLICATION
STOW Model CP-30H Centrifugal Pump
The
is designed to be used for de-watering applications. Both the suction and discharge ports on the STOW CP-30H pump uses a 3-inch diameter opening, which allows the pump to pump at a rate of approximately 264 gallons/minute (gpm) or 1,000 liters/minute (lpm).
Centrifugal or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body. The
Elevation
Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.
A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.
For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of only 18 feet rather than the 25 feet at sea level. Table 3 shows suction lift at various elevations.
centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump.
Power Plant
This trash pump is powered by an 5.5 horsepower air cooled 4­stroke, single cylinder incorporates a low "
HONDA GX-160
Oil Alert Feature
gasoline engine that
"
leveLaeS)840.3(0.01)275.4(0.51)690.6(0.02)026.7(0.52
Oil Alert Feature
low oil
or
no oil
In the event of
, the HONDA GX-160 engine has a built-in oil alarm engine shut-down feature. In the event the oil level is low the engine will automatically shut-down.
Standard Centrifugal Pump
Standard centrifugal pumps provide an economical choice for general purpose dewatering. These types of pumps should only be used in
clear water
applications (agricultural, industrial,
Table 4 shows percentage drops in performance as elevation increases.
residential) as they have a limited soild handling capability of only 10% by volume.
Suction Lift
This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance keep the suction hose or line as short as possible. In general always place the pump as close to the water as possible.
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Pump Support
The pump should always be placed on
solid stationary ground
in a level position.
NEVER place the pump on
soft soil
. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.
PAGE 12 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
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STOW CP-30H — PUMP COMPONENTS
Figure 2 shows a typical application using the STOW CP-30H Centrifugal Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1 inch (25 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.
Figure 2. STOW CP-30H Pump Application
1. Pump – The model STOW CP-30H is 2-inch trash pump used in general de-watering applications. Typical dewatering applications consist of manholes, septic tanks, fast and slow seepage ditch water, silt water, mud water and muck water.
2. Fill Cap – Prior to operation, the pump casing should be filled with water. Remove this cap to add water to the pump. After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.
If the casing is dry or has insufficient water, the pump will have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump.
3. Discharge Port – Connect a 2-inch discharge hose to this port.
4. Worm Clamp – Used to secure the hose to the inlet and outlet ports on the pump. Use two clamps to secure the hose on the inlet side of the pump.
5. Discharge Hose – Connect this flexible rubber hose to the discharge port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type discharge hose. Contact Multiquip parts department for ordering information.
6. Suction Port – Connect a 2-inch inlet hose to this port.
7. Suction Hose – Connect this flexible rubber hose to the
8. Clean-out Cover Handles – To gain access to the pump's
9. Drain Plug – Remove this plug to drain water from the
10. Clean-out Cover – Remove cover to gain access to the
11. Locking Knobs– Turn both knobs clockwise to secure
12. Strainer – Always attach a strainer to bottom side of the
Use two worm clamps to secure the hose.
suction port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type suction hose. Contact Multiquip parts department for ordering information
clean-out area, grip both handles, then pull to remove cover. Make sure both locking knobs have been released before attempting to remove clean-out cover.
pump.
clean-out area.
clean-out cover, turn counter-clockwise to release cover.
suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 13
STOW CP-30H — BASIC ENGINE
Figure 3. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
FAST
).
SLOW
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
PAGE 14 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
information refer to engine owner's manual.
STOW CP-30H — PRE-INSPECTION (ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the pump in a confined area or enclosed area structure that does not provide ample
flow of air
ALWAYS wear approved eye and hearing
protection before operating the pump.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
.
free
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 5), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.1 liters)
Figure 5. Engine Oil Dipstick (Oil Level)
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5. Check fastening nuts and bolts for tightness.
DANGERDANGER
DANGER
Engine Oil Check
1. To check the engine oil level, place the pump on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 4) and wipe clean.
Figure 4. Engine Oil Dipstick (Removal)
DANGERDANGER
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel
Explosive Fuel
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is
hot! or running
immediately!
.
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 15
STOW CP-30H — PRE-SETUP (PUMP)
Before Starting
1. Read safety instructions at the
beginning of manual.
2. Place pump as near to water as possible, on a firm flat, level surface.
3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping.
5. The discharge hose is usually a
6. Make sure the
CAUTION :
Pump casing before using pump. Otherwise pump will not be able to begin pumping.
must
be filled with water
CAUTION :
WARNING :
DO NOT open
inside may be under pressure.
fill cap
if pump is hot! Water
Suction and discharge hoses are
NOTE
available from Multiquip. Contact your nearest dealer for more information.
collapsible
hose, however if a thin-walled discharge hose is not avail­able, a rigid suction hose can be substituted in its place.
suction strainer
securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.
The strainer should be positioned so it will
remain completely pump with the strainer above water for long periods can damage the pump.
(Figure 2) is clean and
under water
(thin-walled)
. Running the
CAUTION :
4. Check for between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.
Hoses and Clamps
1. Check that all hoses are Make certain suction hose (Figure 2) does not have any air leakage. Tighten hose clamps and couplings as required.
2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side (suction) of the pump.
3. Remember suction hoses must be collapse when the pump is in operation.
4. Check that
Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.
leaks
between pump and engine. If water is leaking
the
discharge
securely
hose (Figure 2) is not restricted.
attached to the pump.
rigid
enough not to
CAUTION :
DO NOT pump flammable fluids, corrosive
chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.
This pump uses a water-cooled
to prevent water from seeping into the
seal
engine. The passage of water through the pump casing lubricates the seal and prevents it from overheating. without water in the casing as this will cause damage to the mechanical seal.
NEVER!
mechanical
operate the pump
PAGE 16 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
STOW CP-30H — INITIAL START-UP (ENGINE)
CAUTION :
DO NOT attempt to operate the pump until the Safety, General
Information and Inspection sections of this manual have been
read and thoroughly understood
This section is intended to assist the operator with the
start-up
section be read carefully before attempting to use the pump in the field.
Starting the Engine (
1. Place the engine
of the trash pump. It is extremely important that this
HONDA
fuel valve lever
position.
.
initial
engine)
(Figure 6) to the "ON"
3. Place the starting a
4. Place the if starting a
choke lever
cold
engine.
Figure 8. Engine Choke Lever (Open)
choke lever
warm engine
(Figure 8) in the "
(Figure 9) in the "
or the
temperature is warm.
OPEN
CLOSED
" position if
" position
Figure 6. Engine Fuel Valve Lever (ON Position)
2. Move the position, about 1/3 of the way toward the fast position.
Figure 7. Throttle Lever (1/3 Start Position)
throttle lever
(Figure 7) away from the slow
Figure 9. Engine Choke Lever (Closed)
5. Place the position.
Figure 10. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 10) in the "
ON
"
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 17
STOW CP-30H — INITIAL START-UP (ENGINE)
6. Grasp the starter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 11. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 12 ) to the started repeat steps 1 through 6.
CLOSED
position. If the engine has not
CAUTION :
Stopping The Engine
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 14) and run the engine for three minutes at low speed.
2. After the engine “OFF” position (Figure 15).
ALWAYS run engine at pumping.
Figure 14. Throttle Lever (Idle)
cools
, turn the engine ON/OFF switch to the
full speed
while
Figure 12. Choke Lever (Closed)
8. Before the pump is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
To begin pumping, place the throttle lever (Figure 13) in the
9.
RUN
"position.
"
Figure 13. Throttle Lever (Run)
PAGE 18 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
3. Place the position.
Emergency Showdown
1. Move the throttle lever quickly to the the engine ON/OFF switch in the
Figure 15. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 16. Fuel Valve Lever (OFF)
(Figure 16) in the OFF
IDLE
position, and place
OFF
position.
NOTE PAGE
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 19
STOW CP-30H — MAINTENANCE (PUMP)
Pump Vacuum Test
CAUTION :
DO NOT attempt to start the engine unless
the pump has previously been water. Severe pump damage will occur if pump has not been primed.
To perform the pump vacuum test do the following:
1. Remove the pump fill cap (Figure 2), and fill the pump with water.
2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.
3. As shown in Figure 17 (next page), place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will
prevent
4. Place the the pump suction (inlet) opening (Figure 17) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.
the pump from running dry.
Pump Vacuum Tester
(P/N 7000030) over
primed
with
Adjusting Impeller Clearance
1. If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly.
2. The impeller should be as close to the volute as possible without rubbing against it. Clearance is adjusted by adding or removing
3. Check clearance between impeller and insert by slowly pulling starter rope to turn impeller. Remove spark plug to make it easier to turn impeller.
NOTE
down, additional shims may be required to maintain the clearance between the impeller and insert.
4. Check the impeller clearance between the impeller face and the volute. Also check the shaft seal for wear, as well as the shaft sleeve.
shims
every six months
from behind the impeller.
It is important not to remove too many shims or the clearance between the impeller and volute will become performance will be reduced. Remember as the impeller wear
too wide
and pump
for wear, and for
5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reseat vacuum tester.
6. Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between
-25 and -20 in. Hg. (inches of mercury) then it can be assumed that the pump is working correctly.
25 in. Hg (inches of mercury)
NOTE
7. If the vacuum tester gauge indicates a reading
below
is not functioning correctly, and corrective action needs to be taken.
6. To test the vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.
-20 in. Hg, it can then be assumed that the pump
flapper valve
translates into 25 feet of lift at
level
.
, shut down the engine. The
sea
Pump Cleaning
After pumping water containing large amounts of dirt and debris, perform the following:
1. Remove the drain plug from the pump housing (Figure 2) and drain any water left in the pump.
2. Loosen the two locking hand knobs (turn counter­clockwise) and remove
3. Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear. Replace any damaged or worn parts.
CAUTION :
clean-out cover
The impeller may develop Use extreme care when cleaning around the impeller to prevent being cut.
.
sharp edges
.
PAGE 20 — STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL — REV. #0 (05/30/03)
STOW CP-30H — MAINTENANCE (PUMP)
NOTE
Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12.
Figure 17. Pump Vacuum Tester
STOW CP-30H CENTRIFUGAL PUMP — PARTS MANUAL— REV. 0 (05/30/03) — PAGE 21
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