Multiquip CD605E16, CD613H18 User Manual

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OPERATION AND PARTS MANUAL

CUTTER 1

MODEL CD613H18

(HONDA GX390 GASOLINE ENGINE)

MODEL CD605E16

(5 HP ELECTRIC MOTOR)

CONCRETE/ASPHALT SAW

Revision #6 (06/06/08)

To find the latest revision of this

publication, visit our website at:

www.stowmfg.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

P/N 25498

STOW CUTTER 1 SAW — PROPOSITION 65 WARNING

Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:

Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.

Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with

approved safety equipment, such as

dust masks that are specially designed to filter out microscopic particles.

PAGE 2 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

NOTES

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 3

STOW CUTTER 1 SAW — TABLE OF CONTENTS

Proposition 65 Warning ............................................. 2

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules For Safe Operation .................................... 8-10

Specifications (Saw) ................................................ 11

Specifications (Engine) ........................................... 12

STOW — CUTTER 1 SAW

Controls & Components .......................................... 13

Basic Engine ........................................................... 14

Preparation/Pre-Inspection ................................ 15-17

Blades ..................................................................... 18

Blade Placement ..................................................... 19

Initial Start-Up ....................................................20-21

Operation ................................................................ 21

Maintenance ...................................................... 22-23

Troubleshooting (Saw) ............................................ 24

Troubleshooting (Engine) ................................... 25-26

Explanation of Codes in Remarks Column ............. 28

Suggested Spare Parts ........................................... 29

Nameplate and Decals....................................... 30-31

Engine, Belts And Pulleys Assembly .................. 32-33

Electric Motor Assembly..................................... 34-35

Undercarriage Assembly ................................... 36-37

Blade Assembly & Water System Assembly....... 38-39

Pointer Assembly ............................................... 40-41

HONDA GX390K1QWT2/ GX390U1QWT2 ENGINES

Air Cleaner Assembly......................................... 42-43

Camshaft Assembly ...........................................44-45

Carburetor Assembly ......................................... 46-47

Control Assembly ............................................... 48-49

Crankcase Cover Assembly ............................... 50-51

Crankshaft Assembly .........................................52-53

Cylinder Barrel Assembly ................................... 54-55

Cylinder Head Assembly .................................... 56-57

Fan Cover Assembly .......................................... 58-59

Flywheel Assembly ............................................ 60-61

Fuel Tank Assembly ........................................... 62-63

Ignition Coil Assembly ........................................ 64-65

Muffler Assembly ............................................... 66-67

Piston Assembly ................................................. 68-69

Recoil Starter Assembly..................................... 70-71

Labels ................................................................ 72-73

Terms and Conditions of Sale — Parts ................... 74

NOTE

Specifications and part numbers are subject to change without notice.

PAGE 4 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒ ❒❒

❒ Dealer name and address

❒❒ ❒❒

❒ Shipping address (if different than billing address)

❒❒ ❒❒

❒ Return fax number

❒❒ ❒❒

❒ Applicable model number

❒❒ ❒❒

❒ Quantity, part number and description of each part

❒❒ ❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day ✓ FedEx or UPS Next Day ✓ Federal Express Priority One ✓ DHL ✓ Truck

Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on hand when calling.

STOW MAIN OFFICE

18910 Wilmington Ave. 800-421-1244

FAX:

Carson, CA 90746 Email: stow@stowmfg.com Internet: www.stowmfg.com

SALES DEPARTMENT

310-661-4242 Fax: 310-604-9237

877-289-7869 (877-BUY-STOW)

PARTS DEPARTMENT

800-427-1244 310-537-3700

SERVICE DEPARTMENT

800-478-1244 310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244, 310-537-3700,

EXT. EXT.

279 279

310-537-3927

FAX:

800-672-7877

FAX:

310-637-3284

FAX:

310-537-4259

FAX:

310-631-5032

FAX:

310-537-1173

Place Your Parts Order Via Web or Fax

For Even More Savings!

(Domestic USA Dealers Only)

Extra Discounts!

All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances when you order 10 or more line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

at no charge for freight

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

A DIVISION OF MULTIQUIP INC.

POST OFFICE BOX 6254 CARSON, CA 90749 888-252-STOW [888-252-7869] 310-537-3700

FAX: 310-537-1986 FAX: 800-556-1986 E-MAIL: stow@multiquip.com INTERNET: www.stowmfg.com

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

Toll-free FAX — 800-6-PARTS-7

(800/672-7877)

STOW CUTTER 1 SAW — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

HAZARD SYMBOLS

NOTE

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation

STOW CUTTER 1 SAW

of the information, please refer to the engine manufacturers instructions for data relative to its safe operation.

Before using this CONCRETE/ASPHALT SAW, ensure that the operating individual has read and understands all instructions in this manual.

. For engine maintenance

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and

odorless, and can cause death if inhaled. NEVER operate this equipment in a confined

area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in

approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you DO NOT follow directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you DO NOT follow directions.

CAUTION: You CAN be injured if you

DO NOT follow directions.

Potential hazards associated with STOW CUTTER 1 SAW operation will be referenced with " appear throughout this manual, and will be referenced in conjunction with Safety "

Message Alert Symbols

Hazard Symbols

" which

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep and

clothing

prevent injury.

fingers, hands, hair

away from all moving parts to

PAGE 6 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF

switch in the OFF position, when the saw is not in use.

Over Speed Conditions

NEVER tamper with the factory settings of the

engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

Guards and Covers In Place

NEVER operate the saw without blade guards

and covers in place. Adhere to safety guidelines ANSI, OSHA, or other applicable local regulations.

Respiratory Hazard

ALWAYS wear approved respiratory protection.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.

Rotating Blade

NOTE

Rotating blade can cut and crush. Keep hands and feet clear.

This

concrete/asphalt saw

, other property, or the surrounding environment could be damaged if you do not follow instructions.

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 7

STOW CUTTER 1 SAW — RULES FOR SAFE OPERATION

RULES FOR SAFE OPERATION

CAUTION:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the STOW CUTTER 1 SAW . Unless otherwise noted, these guidelines refer to saws with gasoline powered engines.

SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

■

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact

hot!

with

■

The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow

components can cause serious burns.

area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off

DEADLY

gas.

carbon monoxide

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

■

NEVER operate the saw under the influence or drugs or alcohol.

■

NEVER use accessories or attachments, which are not recommended by STOW or Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.

NEVER

machine. Fire or explosion could result from

fuel vapors

engine.

NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials. An explosion or fire could result causing severe

smoke

around or near the

, or if fuel is spilled on a

hot!

bodily harm or even

death.

Topping-off to filler port is dangerous, as it tends to spill fuel.

NEVER use fuel as a cleaning agent.

PAGE 8 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — RULES FOR SAFE OPERATION

General Safety

■

ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.

■

NEVER leave the machine

■

Block the unit when leaving or when using on a slope.

■

ALWAYS check to make sure that the operating area is clear before starting the engine.

■

Maintain this equipment in a safe operating condition at all times.

■

ALWAYS stop the engine before servicing, adding fuel and oil.

■

NEVER run the engine without the air filter. Severe engine damage could occur.

■

ALWAYS service air cleaner frequently to prevent carburetor malfunction.

■

AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.

■

ALWAYS keep clear of saw is in operation.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.

unattended

rotating

while running.

moving parts

while the

■

Diamond Blade Safety

■

WARNING

MAKE CERTAIN the power cord/extension cord is free from

damage and that the grounding circuit is operational.

MAKE CERTAIN the extension cord that you are using is

intended to be used in the environment you are using it in. If an extension is used, NEVER submerge the connection in water. To reduce the risk of electric shock, always make watertight connections.

MAKE CERTAIN the "ON/OFF" switch is in the "OFF" position

before plugging in the power cord/extension cord to avoid accidental starting.

Use only the gauge wire and length of cord recommended for the motor size. Refer to Table 3 in this manual.

When cutting, ALWAYS be aware of the location of the cord.

NEVER use a

Use appropriate steel centered diamond blades manufactured for use on concrete saws.

worn, frayed

damaged

extension cord.

WARNING

ALWAYS inspect diamond blades

before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.

Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.

Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.

■

ALWAYS check to make sure that the

operating area is clear before starting the engine.

■

Keep all inexperienced and unauthorized people away from the equipment at all times.

Electric Saws

■

ALWAYS connect electric motor of the saw to a power source

in compliance with all local and state electrical codes. This must be performed by a qualified electrician. After this connection is made, it will be necessary to check the rotation of the motor shaft. The shaft rotation should be

clockwise

end. If the rotation of the shaft is incorrect make necessary changes for the correct shaft rotation.

when viewing the motor from the shaft extension

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 9

counter-

■

Only cut the material that is specified by the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut.

ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.

Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.

The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed.

Ensure that the blade is mounted for proper operating direction.

STOW CUTTER 1 SAW — RULES FOR SAFE OPERATION

Saw Transportation Safety

■

Use appropriate lifting equipment to ensure the safe movement of the saw.

■

DO NOT use the handle bars and/or front pointer as lifting points.

■

When trasporting of the saw is required, place saw directly inside towing vehicle truck-bed and tie-down securely. NEVER tow saw directly behind towing vehicle.

■

DO NOT use the saw on slopes or on extremely un-level surfaces. An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult.

■

NEVER transport the saw with the blade

EMERGENCIES

mounted.

■

ALWAYS know the location of

the nearest

fire extinguisher

Machine Operation And Safety Decals

The STOW CUTTER 1 SAW is equipped with a number of operation and safety decals. Should any of these decals become unreadable, replacements can be obtained from your dealer.

■

ALWAYS know the location of the

nearest

■

In emergencies nearest phone or Also know the phone numbers of the nearest

first aid kit

ambulance, doctor,

information will be invaluable in the case of an emergency.

always

know the location of the

keep a phone on the job site

and

fire department

. This

Figure 1. STOW CUTTER 1 SAW Decals

PAGE 10 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — SPECIFICATIONS (SAW)

D E F

Side View

Front View

Figure 2. STOW CUTTER 1 SAW Dimensions

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STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 11

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STOW CUTTER 1 SAW — SPECIFICATIONS (ENGINE)

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PAGE 12 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — CONTROLS & COMPONENTS

CONTROLS & COMPONENTS

Figure 3 shows the location of the basic controls or components for the STOW CUTTER 1 SAW. Listed below is a brief explanation of each control or component. (Gasoline-powered unit shown)

1. Hand Grips/Handlebar – When operating the saw, place both hands on each grip to maneuver the saw. Replace hand grips when they become worn or damaged.

2. Handle Lock – Lock blade depth to desired position.

3. Garden Hose Connecter – Connect to water source to

provide blade cooling while cutting concrete or asphalt.

4. Air Filter – Prevents dirt and debris from entering the engine air intake. Check filter periodically and keep cleaned or replace when necessary.

5. Recoil Starter Handle – Pull to engage and start the engine.

6. Recoil Starter Assembly – Engages the engine when the handle is pulled and rewinds the starter rope when the handle is released.

7. Wheels/Carriage Assembly – Heavy-duty polyurethane wheels with permanently sealed ball bearings.

8. Cutting Blade – Use appropriate type blades for cutting concrete or asphalt.

9. Blade Guard – Covers saw blade and flips up to allow blade to be changed.

10. Belt Tension Adjuster – Adjusts belt tension.

11. Front Pointer – Front pointer wheel assists in straight

tracking.

12. Front Pointer Arm – Stows up for storage and pivots down for use.

13. Cutting Depth Adjuster – turn operating crank clockwise or counter-clockwise to adjust the cutting depth up or down.

14. Fuel Tank – Use unleaded gasoline. Do not overfill.

15. Blade Coolant System – Provides cooling water to blade

during cutting operations.

16. V-Belt Cover – Remove this cover to gain access to the Vbelt. NEVER operate the saw with this cover removed.

17. Arbor Shaft Grease Zerks – Conveniently located for lubrication.

18. On/Off Switch – Turn to the "ON" position to allow engine to be started and turn to the "OFF" position to shut the engine off.

Figure 3. Cutter 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 13

BASIC ENGINE

STOW CUTTER 1 SAW — BASIC ENGINE

Figure 4. Engine Controls and Components

Initial Servicing

The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.

1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.

DANGER

Adding fuel to the tank should be done only when

the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Throttle Lever – Used to adjust engine RPM speed (lever

SLOW

advanced forward

FAST

3. Engine ON/OFF Switch – ON position permits engine

starting, OFF position stops engine operations.

4. Recoil Starter (pull rope) – Manual-starting method. Pull

the starter grip until resistance is felt, then pull briskly and smoothly.

5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop

the flow of fuel.

, lever back toward operator

6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.

7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.

NOTE

8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a month.

9. Muffler – Used to reduce noise and emissions.

operating. NEVER operate the engine with the muffler removed.

10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

WARNING

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after

PAGE 14 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — PREPARATION/PRE-INSPECTION

PREPARATION / PRE-INSPECTION

1. Read and fully understand this manual, the safety instructions in particular, and the engine manufacturer's manual supplied with the saw.

ALWAYS use a grounded (3-wire) extension cord and MAKE CERTAIN that the motor is connected to a properly grounded

electric circuit to protect the operator from possible electric shock.

2. Select the correct blade for each application. If abrasive blades are used, MAKE CERTAIN they are designed for use on a concrete floor saw. They must be reinforced and have a hole for the driving pin. When wet cutting with an abrasive blade, MAKE CERTAIN the blade is intended for wet cutting. Water will destroy a dry cut abrasive blade. Some diamond blades require water cooling and failure to do so will destroy them almost immediately. Other diamond blades can be used with or without water. Refer to the Blades and Blade Placement sections on pages 18 and 19 for further information.

3. Handle all blades with care and NEVER use a damaged blade. NEVER use an abrasive blade that has been dropped.

Electric Powered Saws (50 or 60 HZ)

1. The electric motor of this saw requires 230 VAC input

voltage (50/60 Hz, single-phase). Always make certain that the rated operating line voltage of the motor is correct when cutting. Electric motors can burn out when the line voltage

Gasoline Powered Saws

falls 10% below the voltage rating of the motor.

2. After the correct input voltage has been applied to the saw,

turn the saw on, and check the rotation of the motor shaft. The shaft rotation MUST be counter-clockwise when viewing the motor from the shaft extension end. If the rotation of the shaft is incorrect make the necessary changes for the correct shaft rotation.

3. MAKE CERTAIN the correct size extension cord is used.

Undersize extension cords can burn out an electric motor. Use Table 3 to determine the correct extension cord size.

NEVER!

use a

worn

frayed

extension cord.

5. Record the model and serial number of the saw on the

front of the Operating and Parts Manual for future reference.

1. Clean the engine cooling air inlet, carburetor and air cleaner.

2. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

3. Check carburetor for external dirt and dust. Clean with dry compressed air.

4. Check fastening nuts and bolts for tightness.

Engine Oil Check

1. To check the engine oil level, place the saw on secure level ground with the engine stopped. The frame platform

be level

2. Remove the filler dipstick from the engine oil filler hole (Figure 6) and wipe it clean.

eziSdroCnoisnetxE.3elbaT

WARNING

NEVER! wet hands

touch the power cord (Figure 5) with

or while

standing in water

when it is connected to a power source. The possibly exists of electrical shock (electrocution) even death.

NEVER!

spray water directly on

the electric motor.

WET

HANDS

POWER

CORD

(POWER ON)

Figure 5. Extension Cord (Wet Hands)

saw,

removing dirt and dust, particularly the

must

to accurately check the engine oil.

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STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 15

STOW CUTTER 1 SAW — PREPARATION/PRE-INSPECTION

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4).

Guards And Covers

Reference manufacturer engine

NOTE

manual for specific servicing instructions.

Figure 6. Engine Oil Dipstick (Oil Level)

WARNING

NEVER operate the saw without blade guards

and covers in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operation. Adhere to the safety guidelines of the American National Standards Institute

(ANSI) B7.1 and B7.5.

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Explosive Fuel

Fuel Check

Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel.

hot! or running

CHECK the following on the blade guard (Figure 8):

■

ENSURE the V-belt Cover is in place and securely fastened during operation of the saw (Figure 8).

V-Belt Check

A worn or damaged V-belt can adversely affect the performance of the saw. If a V-belt is defective or worn, replace ALL the Vbelts. V-belts should always be replaced in sets.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Figure 7. Blade Guard

Ensure the capacity of the blade guard matches the diameter of your diamond blade.

Check that the guard is bolted firmly upon the saw frame. Check that the spring tensioned front cover of the guard is

firmly seated with the rear section of the guard and there are no gaps. NEVER lift the blade guard while cutting.

NEVER attempt to check the V-belt with the engine running. Severe injury can occur. Keep fingers, hands, hair, and clothing away from all moving parts.

PAGE 16 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — PREPARATION/PRE-INSPECTION

V-belt Alignment and Tensioning

This saw is equipped with a premium V-belt that has been aligned and tensioned by factory personnel. The V-belt must be aligned and tensioned for proper operation of the saw.

Use the following procedure to check the alignment of V-belt:

1. Remove the bolts that secure the V-belt cover (Figure 9) to

the saw frame.

Figure 9. V-Belt Cover

2. Check uniform parallelism (Figure 10) of V-belt and pulley

(sheaves). Use a straight-edge or machinist's square against both pulleys and adjust both pulleys until equally aligned.

Figure 10. Pulley Alignment

3. Check V-belt tension by using a tension meter (3.0 lbs.) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/16" (5 mm).

4. DO NOT over or under tighten the V-belt. Severe damage can occur to the saw and engine crankshaft if the belt is over-tensioned. A decrease of power to the blade and poor performance will result if the belt is under-tensioned (loose on pulleys).

V-belt alignment must be

NOTE

rechecked after adjusting belt tension.

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 17

STOW CUTTER 1 SAW — BLADES

BLADES

Saw blades, or cutting disks, are available in either an abrasive design or as diamond blades. Either blade will work on the STOW CUTTER 1 SAW , however, diamond blades are recommended. Ask your dealer about your specific cutting application.

SAW BLADE INSPECTION

WARNING

Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.

2. Edge of the Steel Core - Check the diameter edge for discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/ or increase the possibility for blade failure. Make sure the steel core's width is uniform about the rim of the blade, and not succumbing to an "under-cutting" condition brought about by highly abrasive material or improper under-cutting core protection.

3. Directional Arrow - Ensure that the blade is oriented properly on the blade shaft for sawing. Reference the directional arrow on the blade and place it so the direction of rotation "downcuts" with the turn of the shaft.

4. Diamond Segment or Rim - Ensure there are no cracks, dings, or missing portions of the diamond segment/rim. DO

NOT

of the rim.

cause damage to your saw or injury to the user or others in

1. Stress Relief Holes (Gullets) - Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.

the operating area.

5. Specifications - Ensure that the blade specifications, size, and diameter properly match up to sawing operations. Utilizing a blade not matched properly to the task may result in poor performance and/or blade damage.

use a blade that is missing a segment or a portion

Damaged and /or missing segments/rims may

Figure 11. Diamond Blade

6. Arbor Hole - It is essential that the arbor hole diameter properly matches the blade, and that it is free from distortion. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean and free of debris. An outof-round arbor condition will cause damage to the blade and the saw.

7. MAX RPM - This RPM reference is the maximum safe operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the maximum RPM is dangerous and may cause poor performance and may damage the blade.

PAGE 18 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — BLADE PLACEMENT

BLADE PLACEMENT

WARNING

Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.

1. Blade Guard - Pivot the blade guard front cover all the way back. The guard

tension spring will keep the front cover in position.

2. Blade Hex Nut - Unscrew the blade shaft nut (right side loosens clockwise and tightens counter-clockwise while the left side loosens counter-clockwise and tightens clockwise. DO NOT overtighten the nut (approximately 45-50 ft. lb/6168 N/m) when finalizing the assembly.

3. Outside Blade Flange (Collar) - Ensure that the outside blade flange is placed flush against the diamond blade. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core.

4. Diamond Blade - Ensure that the proper diamond blade has been selected for the job. Pay close attention to the directional arrows on the blade. The blade's operating directional arrows must point in a "down-cutting" direction to perform correctly. When placing the blade onto the blade shaft, ensure the arbor hole of the blade matches the diameter of the shaft.

damage the diamond blade and may cause serious damage to the saw and bodily harm.

Blade Removal and Replacement

1. Set the engine ON/OFF switch to the

2. Place the saw on a stable level working

3. Ensure the blade is raised and the raise/lower crank is locked

5. Lift up the blade guard cover to gain access to the blade.

6. Use the provided blade nut and blade shaft locking

WARNING

Dropping or forcing the blade onto the cutting surface can severely

"OFF" position. (Unplug electric models.)

surface.

into position.

When removing or installing a

NOTE

wrenches to remove and install the blade.

diamond blade, please note that the blade retaining nuts are left and righthand threaded.

5. Inner Flange (Collar) - This flange is fixed upon the blade shaft. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.

Blade Speed

A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.

The following shaft rotational speeds have been factory set to ensure optimum blade performance.

CUTTER 1- 18-inch (457.2 mm) Capacity - 2,836 RPM.

NOTE

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 19

The following steps should be accomplished before using the saw on any cutting surface.

■

Cutting Depth Adjustment

The saw is equipped with a Raise/Lower Assembly that is supported by the following components.

■

Raise/Lower Acme Screw

■

Jack Arm

■

Blade Guard

■

Adjusting Handle Crank

While holding the blade shaft with the locking wrench, remove the blade hex nut (clockwise direction) and outer blade flange.

Remove the old blade and install a new blade in the same rotational direction as marked on the old blade.

Reinstall the outer blade flange and hex nut. Tighten the nut firmly (counter-clockwise direction). DO NOT

OVER TIGHTEN.

STOW CUTTER 1 SAW — INITIAL START-UP

INITIAL START-UP

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

ALWAYS wear approved eye and hearing protection before operating the saw.

DO NOT attempt to operate the saw until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer, operating steps may vary. See engine manufactures operating manual.

NEVER operate the saw in a confined area or enclosed area structure that does not provide ample

free flow of air

3. Place the

position.

NOTE

Engine ON/OFF switch

Figure 13. Engine ON/OFF Switch

(Figure 13) in the "ON"

The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.

NEVER place hands or feet inside the belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.

1. Ensure the diamond blade has been mounted correctly and

that it is raised above the surface you are about to saw.

2. Place the

fuel valve lever

(Figure 12) to the "ON" position.

4. Place the position.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Choke Lever

Figure 14. Choke Lever

The engine speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw.

(Figure 14) in the "

CLOSED

Figure 12. Engine Fuel Valve Lever

PAGE 20 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — INITIAL START-UP/OPERATION

5. Rotate the and engine governor speed is factory set to ensure optimum blade operating speeds.

6. Grasp the starter grip (Figure 16) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

throttle lever

slow

for starting. All sawing is done at

Figure 15. Throttle Lever

(Figure 15) halfway between

full throttle

fast

. The

8. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.

OPERATION

1. Start the engine. Rotate the throttle lever (Figure 14) toward full throttle.

WARNING

ALWAYS cut with the saw at FULL THROTTLE. Attempting to

cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.

WARNING

ALWAYS keep clear of

this equipment.

2. To begin sawing, lower the rotating blade allowing it to cut to the preset depth.

rotating

moving

parts while operating

DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.

Figure 16. Starter Grip

7. If the engine has started, slowly return the choke lever (Figure 14) to the started repeat steps 1 through 6.

"OPEN"

position. If the engine has not

3. When blade has reached full cutting depth, slowly walk behind the saw at a rate that will allow the engine to operate without losing optimum RPM.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

NOTE

4. When the end of the cut has been reached, raise the blade out of the cut by pulling back on the handlebars (using a downward pressure) until the raise/lower rod drops into its slot with the blade in the raised position.

5. If cutting is complete, turn the engine off and wait for the blade to stop rotating.

DO NOT try to cut faster than the blade will allow. Cutting too fast will cause the blade to rise up out of the cut. Improper cutting rate can decrease the life of the engine and blades.

Mark the cutting line clearly and always saw in a STRAIGHT LINE ONLY.

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 21

STOW CUTTER 1 SAW — MAINTENANCE

MAINTENANCE

See the engine manual supplied

NOTE

with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.

CAUTION!CAUTION!

CAUTION!

CAUTION!CAUTION!

ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance

hot!

work on a

engine.

WARNING

ALWAYS ensure that the engine ON/ OFF switch is in the "OFF" position,

(power cable UNPLUGGED on electric models), and that the arbor shaft has

COMPLETELY STOPPED ROTATING

before performing any of the following operations:

3. Adjust the front pointer wheel so it just touches the side of the straightedge or level.

4. Remove the straightedge or level.

5. Position the front pointer and blade directly over the chalk line.

6. Start the saw and lower the blade onto the chalk line.

7. Begin cutting and make sure the blade follows the chalk line as closely as possible.

8. The pointer should follow the chalk line as well. If it does not, adjust the pointer by loosening then tightening the jam nuts on the pointer until the pointer follows the same path as the blade.

Chassis Lubrication

■

Blade Shaft Bearings - Two zerk fittings are located at the lower-front area of the saw. Lubricate before daily use. Use a good quality automotive or general purpose grease. Check and lubricate more often if unit is under heavy use. Do not overfill bearings. Overfilling can damage the grease seals which can result in bearing exposure to dirt and contaminants which can then shorten the life of the bearings. Excess grease can also drip onto the cutting surface.

■

REMOVING

■

ADJUSTING

■

LUBRICATING

■

REMOVING

■

INSPECTING, ADJUSTING, OR REPLACING

belt, arbor shaft, arbor shaft bearings or part

Saw Blade Removal and Installation

Saw blade removal and installation is covered on page 19.

Front Pointer Adjustment

The front pointer wheel has been set at the factory. Use these procedures only if the pointer is suspect of being out of alignment.

1. Chalk out a straight line on the prepared slab or cutting surface.

2. Use a 4 foot straightedge or level by placing it flat against the blade.

INSTALLING

front or rear pointers

any components

engine mounting bolts

blades

ANY

drive engine

Drive Belt

Refer to pages 16 and 17 of this manual for Drive Belt adjustment procedures and Removal and Replacement procedures.

Engine

Follow the maintenance procedures outlined in the engine owner's manual.

Engine Oil Change

Drain the used oil while the engine is warm by the following: Refer to Figure 17.

1. Place an oil pan or suitable container below the engine drain plug to catch the used oil.

2. Remove the filler cap/dipstick and the drain plug.

3. Drain the oil completely and reinstall the drain plug. Ensure the drain plug is tightened securely.

PAGE 22 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — MAINTENANCE

Dispose of used oil properly. DO NOT pour used oil on the ground,

NOTE

4. Make sure the engine is in a level position and fill to the outer edge of the oil filler hole with the recommended oil. (See Table 4.) Engine oil capacity is 1.16 US quart (1.1 liter).

5. Screw in the filler cap/dipstick securely.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Running the engine with a low oil level can cause engine damage.

down a drain, or throw in the trash. Used oil can generally be taken to your local recycling center or service station for reclamation.

Figure 17. Engine Oil Change

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 23

STOW CUTTER 1 SAW — TROUBLESHOOTING (SAW)

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PAGE 24 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — TROUBLESHOOTING (ENGINE)

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STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 25

STOW CUTTER 1 SAW — TROUBLESHOOTING (ENGINE)

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PAGE 26 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

NOTES

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 27

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.

Sample Parts List:

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/

2*12347 WASHER, 3/8 IN. ... 1 ......

3 12348 HOSE ................... A/R .... MAKE LOCALLY

4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol

(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

without notice

WASHER, 1/4 IN. .............

. Multiquip does not

NOT SOLD SEPARATELY MQ-45T ONLY

QTY. Column

Numbers Used - Item quantity can be indicated by a

number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts

that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold

separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit

unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use

used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY” “NOT USED ON XXXX”

- All items on the parts list with the same

- Used to list an effective serial

- Indicates that the part is

PART NO. Column

Numbers Used - Part numbers can be indicated by a

number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part

that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

PAGE 28 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

“Make/Obtain Locally”

purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately”

purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

- Indicates that the part can be

- Indicates that an item cannot be

STOW CUTTER 1 SAW — SUGGESTED SPARE PARTS

SUGGESTED SPARE PARTS

STOW CUTTER 1 SAW CONCRETE/ASPHALT SAW

1 TO 3 UNITS WITH HONDA 13 HP GX390K1QWT2/GX390U1QWT2 ENGINES AND 5HP ELECTRIC MOTOR.

1 to 3 Units

Qty. ......P/N ........................... Description

3 20478 ................... HAND GRIP

4 2621 ..................... GREASE ZERK, SPINDLE BEARING

4 1162 A .................. CAP, GREASE ZERK

3 13249 ................... BELT (3VX315) 13HP HONDA

3 16779-006 ............ BELT (3VX300) 5HP ELECTRIC MOTOR

3 9807956846 ......... SPARK PLUG, BPR6ES, NKG





 





2 17210ZE3010 ...... AIR CLEANER ELEMENT







2 28086001 ............. 8" REAR WHEEL ( GAS MODEL)

2 23668001 ............. 6" REAR WHEEL ( ELECTRIC MODEL)

2 26221001 ............. 4" FRONT WHEEL

1 29013001 ............. 1-1/2" BOX WRENCH

17620ZH7023 ...... TANK CAP, BLACK, (S/N 3605677 AND BELOW)

17620Z0T305 ...... TANK CAP, CHROME PLATED, (S/N 3605678 AND ABOVE)

◊◊

◊

17620Z0T305 ...... TANK CAP, CHROME PLATED

◊◊

28462ZV7003 ...... ROPE, RECOIL STARTER

◊◊

◊

28462ZE3W01 .... ROPE, RECOIL STARTER

◊◊

NOTE

The contents of this parts catalog are subject to change without notice.





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 29

DECALS

STOW CUTTER 1 SAW — NAMEPLATE AND DECALS

PAGE 30 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 25215-001 DECAL, WARNING .......................... 1 .......... ELECTRIC MODEL ONLY

2 28997-001 DECAL, PROP 65 WARNING 1 3 13118 DECAL, POWDER COATED 1 4 22972-003 DECAL, STOW 6.00 1 5 23653-001 DECAL, STOW CUTTER 1 SAW 1

6 SERIAL NUMBER PLATE ............... 1 .......... CONTACT PARTS DEPT.

7 22122-001 DECAL, WARNING 1 8 25250-001 DECAL, WARNING FEET 1 9 22972-004 DECAL, STOW 7.00 1 10 23330-001 DECAL, CAUTION BLADE GUARD 1 11 25491 DECAL, ROTATION 1 12 25249-001 DECAL, WARNING HANDS 1 13 11246 DECAL SHEET, INTL STDS. 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 31

STOW CUTTER 1 SAW — ENGINE, BELTS AND PULLEYS ASSY.

ENGINE, BELTS AND PULLEYS ASSY.

PAGE 32 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — ENGINE, BELTS AND PULLEYS ASSY.

ENGINE, BELTS AND PULLEYS ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 15103 ENGINE 13 HP HONDA CYCLONE 1 3 0669 A SCREW. HHCS 5/16-18 x 2-1/4" 4 4 0300 B FLAT WASHER 5/16" 10 5 5283 NUT, 5/16 - 18 LOCK 4 6 23811-352 BELT TENSIONER 2 7 6059 B SQUARE KEY, 1/4 X 2 1 8 23665-001 PULLEY, ENGINE 1 9 25354 SCREW, SHS 1/4 - 20 X 1/2 ALLOY4 10 13249 BELT, 3VX315 3 11 23665-009 PULLEY, SPINDLE 1 12 27044-001 SPACER 2 13 26105-351 BELT GUARD, 13HP 1 14 0202 SCREW, 5/16 - 12 X 1 2 15 161 C WASHER, LOCK 5/16 2 16 26112-354 FRAME 1 17 9152 KEY, 1/4 X 1-3/4 1 18 10779-011 CAP 2 19 10133 NUT, 3/8 - 16 2 20 10136 WASHER, FLAT 3/8 2

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 33

ELECTRIC MOTOR ASSY.

STOW CUTTER 1 SAW — ELECTRIC MOTOR ASSY.

PAGE 34 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — ELECTRIC MOTOR ASSY.

ELECTRIC MOTOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 26142-352 BELT GUARD 1 2 16779-006 BELT - 3VX300 3 3 23665-005 PULLEY (MOTOR) 1 4 26152-502 MOTOR, 5 HP ELECTRIC 1 5 27084-002 SPACER 2 6 23665-009 PULLEY (SPINDLE) 1 7 26145-351 FRAME 1 8 25215-001 LABEL, WARNING 1 9 23865-001 SCREW, 10 - 24 X 3/4 2 10 2623 SCREW, HHC 5/16 -18 x 1-1/4" 4 11 07030-005 FLAT WASHER 5/16 8 12 26136-004 SPINDLE 1 13 5283 NUT, 5/16 - 18 LOCK 4

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 35

UNDERCARRIAGE ASSY

STOW CUTTER 1 SAW — UNDERCARRIAGE ASSY.

PAGE 36 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — UNDERCARRIAGE ASSY.

UNDERCARRIAGE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 08233-005 LOCKNUT, 5/16 - 18 1 2 18637-001 KNOB 1 3 0161 D HEX NUT, 5/16 - 18 3 4 25496 BUSHING 1 5 28808-002 CRANK HANDLE 1 6 26164-001 LOCK PIN 1 7 4568 ROLL PIN 3/16 X 1 1 8 07046-011 BOLT, CARRIAGE 5/16-18 X 1-1/2 2 9 23284-001 WRAPPER-BLADE GUARD 1 10 20478 HAND GRIP 2 11 26126-352 HANDLE 1 12 0300 B FLAT WASHER 5/16 2 13 0161 C LOCK WASHER 5/16 2 14 1162 A CAP, GREASE ZERK 4 15 26137-002 ACME SCREW 1 16 2621 ZERK, GREASE STR 1/4 - 28 1 17 29408-352 JACK ARM (SUPPORT TUBE) 1 18 0205 SCREW, HHCS 3/8 - 16 X 1-1/4 8 19 0166 A LOCK WASHER, 3/8 8 20 10136 FLAT WASHER 3/8 8 21 6014 B COTTER PIN 3/32 X 1 1 22 08326-019 PIN 3/8 X 2-5/16 1 23 07402-024 ROLL PIN 1/8 X 1-1/2 2 24 26120-352 WHEEL BASE ASSEMBLY 1 25 23666-001 CLAMP & BEARING ASSEMBLY 2 25A 11138 CLAMP ASSEMBLY 2 25B 11149 BEARING 2 26 23668-001 REAR WHEEL, (6X2 ELECTRIC MODEL) 2 26 28086-001 REAR WHEEL, (8X2 GAS MODEL) 2 27 26133-001 LOCKING COLLAR 4 28 8151 FLAT WASHER, 3/4 6 29 26121-001 FRONT WHEEL 2 30 29013-001 1-1/2" BOX WRENCH 1 31 25677 SPACER, REAR AXLE BEARING 2

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 37

STOW CUTTER 1 SAW — WATER SYSTEM AND BLADE ASSY.

WATER SYSTEM AND BLADE ASSY.

PULLEY ASSEMBLY.

SEE PAGE 30.

PAGE 38 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — WATER SYSTEM AND BLADE ASSY.

WATER SYSTEM AND BLADE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 22129-001 CLAMP 2 2 0948 FLAT WASHER, 1/4 5 3 0181 B LOCK WASHER 1/4 5 4 0949 HEX NUT 1/4 - 20 5 5 0424 SCREW, HHCS 1/4 - 20 X 1 4 6 29406-352 BLADE GUARD 1 7 18626-001 SPRING 2 8 23255-011 HOSE 26" 1 9 23566-001 BARBED FITTING 90 DEG. 1 10 35122-402 VALVE 1 11 11708 NIPPLE 1/2 1 12 16378-005 U-BOLT 1/4 1 13 23252-002 ELBOW 1/2 1 14 15544 CONNECTOR, GARDEN HOSE 1 15 13336-001 WASHER, RUBBER 1 16 12694-006 HOSE CLAMP 2 17 24778-001 SWIVEL CONNECTOR 1 18 24642-001 Y-FITTING 1 19 12694-004 HOSE CLAMP 2

20 60021 .............. HOSE, 1.0 FT. ................................. 2 .......... SOLD PER FOOT

21 0131 A SCREW, HHCS 1/4 - 20 X 3/4 2 22 28729-005 CHIP GUARD 1 23 10930 FENDER WASHER 1/4 2 24 10024 LOCKNUT, 1/4 - 20 2 25 10136 FLAT WASHER 3/8 6 26 0166 A LOCK WASHER 3/8 2 27 06501-032 SCREW, HHCS 3/8 - 16 X 4 1 28 0205 SCREW, HHCS 3/8 - 16 X 1 1 29 06922-003 NUT L.H. 1 - 1/4 1 30 15046 DOWEL PIN 3/8 X 1-1/4 2 31 26928-004 FLANGE, OUTER 1 32 28811-001 FLANGE, INNER 1 33 4001 FLAT WASHER 4 34 1284 SCREW, HHCS 3/8 - 16 X 1-1/2 4 35 3200 BEARING 2 36 0125 WOODRUFF KEY 1/4 X 1 1 37 1162 A CAP, GREASE ZERK 2 38 26135-002 SPINDLE 1 39 9152 KEY 1/4 X 1-3/4 1 40 2621 GREASE ZERK 2 41 9SWG BLADE, DIAMOND BACK 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 39

POINTER ASSY.

STOW CUTTER 1 SAW — POINTER ASSY.

PAGE 40 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

STOW CUTTER 1 SAW — POINTER ASSY.

POINTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 2 3 4 5 6 7

8 29042-501 INDICATOR ASSEMBLY ................. 1 .......... INCLUDES ITEMS W/

21017 SCREW, POINTER ARM 1

29043-001 WHEEL, POINTER 1

1007 NUT, HEX JAM 3/8 - 16 2

1456 NUT, HEX FINISH 3/8 - 16 2

10133 NUT, NYLOC 3/8 - 16 2

27073-001 ARM, POINTER 1

10136 WASHER, FLAT 3/8 2

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 41

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — AIR CLEANER ASSY.

AIR CLEANER ASSY.

PAGE 42 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS





16271ZE2000 GASKET, ELBOW 1



◊◊

2 17210ZE3010 ELEMENT, AIR CLEANER ........................ 1 ......... INCLUDES ITEMS W/

3 4# 17219ZE3840 SEAL, AIR CLEANER COVER 1 5 17230ZE3841 COVER, AIR CLEANER (CYCLONE) 1 6 7# 17238ZE2310 COLLAR, AIR CLEANER 2 8# 17239ZE3840 COLLAR B, AIR CLEANER 1

9 17410ZE3840 ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/#

10 10 11 17475ZE3841 CAP, PRE AIR CLEANER 1 12 17476ZE3841 GUIDE, PRE AIR CLEANER 1 13 90142MB0000 SCREW, PAN 5X16.5 5 14 90325044000 WINGNUT, TOOL BOX SETTING 2 15 90009ZE2003 BOLT- WASHER 6X22 1 16 9405006000 NUT, FLANGE 6MM 2

16271ZE2010 GASKET, ELBOW 1

◊

◊◊

17218ZE3000 FILTER, OUTER 1

17232891000 GROMMET, AIR CLEANER 1





17470ZE3841 CASE, PRE AIR CLEANER 1



◊◊

◊

17470ZE3842 CASE, PRE AIR CLEANER 1

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 43

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CAMSHAFT ASSY.

CAMSHAFT ASSY.

PAGE 44 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 14100ZF6W01 CAMSHAFT ASSEMBLY .......................... 1 ......... INCLUDES ITEM W/

2 14410ZE3013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 7 14711ZE3000 VALVE, INTAKE 1 8 14721ZE3000 VALVE, EXHAUST 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER,INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1 12 14775ZE2010 SEAT, VALVE SPRING 1 13 14781ZE2000 ROTATOR, VALVE 1 14 14791ZE2010 PLATE, PUSH ROD GUIDE 1 15 90012ZE0010 BOLT, PIVOT 8MM 2 16 90206ZE1000 NUT, PIVOT ADJ. 2 17 12209ZE8003 SEAL, VALVE STEM 1

14568ZE1000 SPRING, WEIGHT RETURN 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 45

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CARBURETOR ASSY.

CARBURETOR ASSY.

PAGE 46 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16010ZE2812 CARBURETOR, GASKET SET 1 INCLUDES ITEMS W/+ 2$ 16011ZA0931 VALVE SET, FLOAT 1 3$ 16013ZA0931 FLOAT SET 1

4$ 16015ZE8005 CHAMBER SET, FLOAT ...................... 1 ............. INCLUDES ITEM 4A

............................................................................. INCLUDES ITEM W/>

4A+ GASKET, CHAMBER SET FLOAT ...................... NOT SOLD SEPARATELY

5$ 16016ZH7W01 SCREW SET, PILOT 1

6$> 16024ZE1811 SCREW SET, DRAIN, .......................... 1 ............. INCLUDES ITEM 6A

6A+ GASKET, SCREW SET DRAIN ........................... NOT SOLD SEPARATELY

7$ 16028ZE0005 SCREW SET ....................................... 1............. INCLUDES ITEM 7A

7A+ GASKET, SCREW SET ....................................... NOT SOLD SEPARATELY

8$ 16044ZE3W20 CHOKE SET 1

9$ 16100ZF6V21 CARBURETOR ASSY. (BE85C B) ....... 1............. INCLUDES ITEMS W/$

10$ 16124ZE0005 SCREW, THROTTLE STOP 1 11$ 16166ZF6W10 NOZZLE, MAIN 1 12$+ 16173001004 GASKET, FUEL STRAINER CUP 1 13 16211ZF6000 INSULATOR, CARBURETOR 1 14 16220ZA0702 SPACER, CARBURETOR 1 15 16221ZF6800 GASKET, CARBURETOR 1 16 16223ZE3W00 GASKET, INSULATOR 1

20 16610ZE1000 LEVER, CHOKE (STD) ........................1 ............. INCLUDES ITEM W/

22$ 16953ZE1812 LEVER, VALVE 1 23$ 16954ZE1812 PLATE, LEVER SETTING 1 24$ 16956ZE1811 SPRING, VALVE LEVER 1 25$+ 16957ZE1812 GASKET, VALVE 1 26$ 16967ZE0811 CUP, FUEL STRAINER 1 28$ 93500030061H SCREW, PAN (3X6) 2 31

33$ 99101ZH80950 JET, MAIN (#95) (OPTIONAL) 1 33$ 99101ZH80980 JET, MAIN (#98) (OPTIONAL) 1 33$ 99101ZH81000 JET, MAIN (#100) 1

34$ 99204ZA00450 JET SET, PILOT (#45) ......................... 1............. INCLUDES ITEM 34A

34A+ GASKET, JET SET PILOT (#45) ......................... NOT SOLD SEPARATELY

35$ 16172ZE3W10 COLLAR, SET 1

9430520122 PIN, SPRING (2X12) 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 47

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CONTROL ASSY.

CONTROL ASSY.

PAGE 48 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CONTROL ASSY.

CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1

6 16570ZE3W20 CONTROL ASSY. (REMOTE) .................... 1 ......... INCLUDES ITEMS W/

10 11 12 13 14 15 17 18 21 90013883000 BOLT, FLANGE (6X12) (CT200) 2 22 90015ZE5010 BOLT, GOVERNOR ARM 1 24 27 28 29 9405006000 NUT, FLANGE (6MM) 1

16571ZE3W00 LEVER, CONTROL 1

16574ZE1000 SPRING, LEVER 1

16575ZE2W00 WASHER, CONTROL LEVER 1

16576891000 HOLDER, CABLE 1

16578ZE1000 SPACER, CONTROL LEVER 1

16581ZE3W00 BASE, CONTROL 1

16584883300 SPRING, CONTROL ADJUSTING 1

16592883310 SPRING, CABLE RETURN 1

90114SA0000 NUT, SELF-LOCK (6MM) 1

93500050320A SCREW, PAN (5X32) 1

93500050160A SCREW, PAN (5X16) 1

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 49

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CRANKCASE ASSY.

CRANKCASE COVER ASSY.

PAGE 50 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CRANKCASE ASSY.

CRANKCASE COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS











◊◊

◊

◊◊

3 11381ZE3801 GASKET, CASE COVER 1

4 15600ZG4003 CAP ASSY., OIL FILLER .................................1 ................ INCLUDES ITEM W/#

5 15600735003 CAP ASSY., OIL FILLER .................................1 ................ INCLUDES ITEM W/

9 16510ZE3000 GOVERNOR ASSY. ..........................................1 ................ INCLUDES ITEMS W/+

10>%$+ 16511ZE8000 WEIGHT, GOVERNOR 3 11>%$+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1 12>%$+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3





>$% 16531ZE2000 SLIDER, GOVERNOR ......................................1 ................ S/N 3287256 AND BELOW

 



>%$ 16531Z0A000 SLIDER, GOVERNOR ...................................... 1 ................ S/N 3287257 AND ABOVE



◊◊

◊

>%$ 16531Z0A000 SLIDER, GOVERNOR 1

◊◊

15>%$ 90602ZE1000 CLIP, GOVERNOR HOLDER 1 16 90701HC4000 PIN, DOWEL (8X12) 2 17>%$ 91201ZE3004 OIL SEAL (35X52X8) 1 18>%$ 9410106800 WASHER, PLAIN (6MM) 1 19 957010804000 BOLT, FLANGE (8X40) 7 20>%$ 961006202000 BEARING, RADIAL BALL (6202) 1 21>%$ 961006207000 BEARING, RADIAL BALL (6207) 1

11300ZE3602 COVER ASSY., CRANKCASE ......................... 1 ................ S/N 3287256 AND BELOW

............................................................................................ INCLUDES ITEMS W/

11300ZE3604 COVER ASSY., CRANKCASE ......................... 1 ................ S/N 3287257 AND ABOVE

............................................................................................ INCLUDES ITEMS W/

11300ZE3604 COVER ASSY., CRANKCASE ......................... 1 ................ INCLUDES ITEMS W/$

15625ZE1003 GASKET, OIL FILLER CAP 2

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 51

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

PAGE 52 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS





13310ZF6W10 CRANKSHAFT .......................................... 1 ......... INCLUDES ITEM W/



◊◊

8 13351ZE3010 WEIGHT, BALANCER 1 11 90745ZE2600 KEY(6.3X6.3X43) 1 12 12 12

13310ZF6W11 CRANKSHAFT .......................................... 1 ......... INCLUDES ITEM W/#

◊

◊◊

............................................................................... S/N 1113739 AND BELOW

◊◊

◊

13310ZF6W12 CRANKSHAFT .......................................... 1 ......... INCLUDES ITEM W/+

◊◊

..........................................................................



91001ZF6003 BEARING, RADIAL BALL (6207S) 1





◊◊

◊

# 91001ZF6003 BEARING, RADIAL BALL (6207S) ............ 1 ......... S/N 1113739 AND BELOW

◊◊ ◊◊

◊

+ 91001ZF6013 BEARING, RADIAL BALL (6207SH) ......... 1 ......... S/N 1113740 AND ABOVE

◊◊

S/N 1113740 AND ABOVE

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 53

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

PAGE 54 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS







◊◊

◊

◊◊







◊◊

◊

◊◊ ◊◊

◊

◊◊

4 16541ZE3010 SHAFT, GOVERNOR ARM 1 9 90131883000 BOLT, DRAIN PLUG 12X15 2 10 90446KE1000 WASHER (8.2X17X0.8) 1 12

%# 91201ZE3004 OIL SEAL (35X52X8) 1

13 91203952771 OIL SEAL (8X14X5) 1 14 91353671004 O-RING (14MM) (NOK) 1 17 9405010000 NUT, FLANGE (10MM) 1 18 9410912000 WASHER, DRAIN PLUG (12MM) 2 19 9425110000 PIN, LOCK (10MM) 1 20 957010601200 BOLT, FLANGE (6X12) 2 21%# 961006202000 BEARING, RADIAL BALL (6202) 1







◊◊

◊

◊◊ ◊◊

◊

◊◊

23 90013883000 BOLT, FLANGE (6X12) (CT200) 1

12000ZF6W13 CYLINDER ASSY. (ALERT) .................... 1 .............. INCLUDES ITEMS W/%

12000ZF6417 CYLINDER ASSY. ................................... 1 .............. INCLUDES ITEMS W/#

15510ZE2043 SWITCH ASSY., OIL LEVEL 1

15510ZE2043 SWITCH ASSY., OIL LEVEL .................. 1 .............. S/N 1412956 AND BELOW

15510ZE2053 SWITCH ASSY., OIL LEVEL .................. 1 .............. S/N 1412957 AND ABOVE

34150ZH7003 ALERT UNIT, OIL 1

34150ZH7003 ALERT UNIT, OIL .................................... 1 .............. S/N 1419413 AND BELOW

34150ZH7013 ALERT UNIT, OIL .................................... 1 .............. S/N 1419414 AND ABOVE

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 55







HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

PAGE 56 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO. PART NO. PART NAME QTY. REMARKS





12200ZF6W01 CYLINDER HEAD .............................................1 ................ INCLUDES ITEMS W/



◊◊

◊

1 2 3 4 5 12251ZF6W00 GASKET, CYLINDER HEAD 1 6 12310ZE3791 COVER, HEAD 1 7 12315ZE3840 TUBE, BREATHER 1 8 12391ZE2020 GASKET, CYLINDER HEAD COVER 1 10 17316611000 CLIP, BREATHER TUBE 2 11 90014ZE2000 BOLT, HEAD COVER 1 12 90042ZE8000 BOLT, STUD (8X131.5) 2 13 92900080320E BOLT 2, STUD (8X32) 2 14 90441ZE2010 WASHER, HEAD COVER 1 16 9430112200 PIN A, DOWEL (12X20) 2 17 17 17 18 9807955846 SPARK PLUG (BPR5ES) (NGK) (OPT.) 1 18 9807955855 SPARK PLUG (W16EPR-U) (DENSO) 1 18 9807956846 SPARK PLUG (BPR6ES) (NGK) 1 18 9807956855 SPARK PLUG (W20EPR-U) (DENSO) 1

12200ZF6406 CYLINDER HEAD .............................................1 ................ INCLUDES ITEMS W/%

◊◊

% 12204ZE2306 GUIDE, VALVE (OS) (OPTIONAL) 1

% 12205ZE2305 GUIDE, EX. VALVE (OS) (OPTIONAL) 1

% 12216ZE2300 CLIP, VALVE GUIDE 1





957251008000 BOLT, FLANGE (10X80) 4



◊◊

◊

957251008000 BOLT, FLANGE (10X80) ...................................4 ................ S/N 1411816 AND BELOW

◊◊ ◊◊

◊

957011008000 BOLT, FLANGE (10X80) ...................................4 ................ S/N 1411817 AND ABOVE

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 57

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FAN COVER ASSY.

FAN COVER ASSY.

PAGE 58 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

4 16731ZE2003 CLIP, TUBE 1 7 19610ZE3010ZB COVER, FAN *NH1* (BLACK) 1 10 19631ZE3W00 SHROUD 1





36100ZH7003 SWITCH ASSY., ENGINE STOP 1



◊◊

◊

13 13 15 90013883000 BOLT, FLANGE (6X12) (CT200) 6

36100ZF6P81 SWITCH ASSY., ENGINE STOP .................1 .............. S/N 1412956 AND BELOW

◊◊ ◊◊

◊

36100ZF6P82 SWITCH ASSY., ENGINE STOP .................1 .............. S/N 1412957 AND ABOVE

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 59

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FLYWHEEL ASSY.

FLYWHEEL ASSY.

PAGE 60 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 19511ZE3000 FAN, COOLING 1 3 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1 7 31100ZE3701 FLYWHEEL 1





10 10 10 11 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 1

90201ZE3V00 NUT, SPECIAL (16MM) (1) 1



◊◊

◊

90201ZE3V00 NUT, SPECIAL (16MM) (1) ........................... 1 ..............S/N 1317976 AND BELOW

◊◊ ◊◊

◊

90201ZE3790 NUT, SPECIAL (16MM) (1) ........................... 1 ..............S/N 1317977 AND ABOVE

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 61

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FUEL TANK ASSY.

FUEL TANK ASSY.

PAGE 62 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — FUEL TANK ASSY.

FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 16854ZH8000 RUBBER, SUPPORTER (107MM) 1 3 16955ZE1000 JOINT, FUEL TANK 1





17510ZE3010ZB TANK, FUEL *NH1* 1



◊◊

6 6 6 8 8 9 9# 17631Z0T812 GASKET, FUEL FILLER CAP 39X62X3 1 15 91353671004 O-RING (14MM) (NOK) 1 17 9405008000 NUT, FLANGE (8MM) 2 18 18

18 20 20 20 22 957010802500 BOLT, FLANGE (8X25) 2

17510ZE3020ZB TANK, FUEL *NH1* ........................................... 1.......... S/N 1213085 AND BELOW

◊

◊◊ ◊◊

◊

17510ZE3800ZA TANK, FUEL *NH1* ........................................... 1.......... S/N 1213086 THRU 1383799

◊◊ ◊◊

◊

17510ZE3801ZA TANK, FUEL *NH1* ........................................... 1.......... S/N 1383800 AND ABOVE

◊◊





17620ZH7023 CAP, FUEL FILLER (BLACK) ............................ 1.......... INCLUDES ITEM W/



◊◊

◊

17620Z0T305 CAP, FUEL FILLER (CHROME PLATED) .......... 1.......... INCLUDES ITEM W/#

◊◊

17631ZH7003 GASKET, FUEL FILLER CAP 1





950014523540 BULK HOSE, FUEL (4.5X235) .......................... 1.......... REPLACES 950014500160M



◊◊

◊

950014523540 BULK HOSE, FUEL (4.5X235) .......................... 1.......... REPLACES 950014500160M

◊◊

....................................................................................... S/N 1105013 AND BELOW

◊◊

◊

91424Z5L801 BULK HOSE, FUEL (4.5X235) (FKM) ............... 1.......... S/N 1105014 AND ABOVE

◊◊





9500202080 CLIP, TUBE (B8) 2



◊◊

◊

9500202080 CLIP, TUBE (B8) ................................................ 2.......... S/N 1105013 AND BELOW

◊◊ ◊◊

◊

950024080008 CLAMP, TUBE (D8) ........................................... 2.......... S/N 1105014 AND ABOVE

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 63

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — IGNITION COIL ASSY.

IGNITION COIL ASSY.

PAGE 64 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — IGNITION COIL ASSY.

IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS



1 1 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1 8 31512ZE2000 GROMMET, WIRE 1 12 36101ZE2701 WIRE, STOP SWITCH (430MM) 1 17 90015883000 BOLT, FLANGE (6X28) 2 18 90684ZA0601 CLIP, WIRE HARNESS 1

30500ZF6W02 COIL ASSY., IGNITION 1





◊◊

30500ZF6W02 COIL ASSY., IGNITION ..................................... 1.......... S/N 1411816 AND BELOW

◊

◊◊ ◊◊

◊

30500ZF6W03 COIL ASSY., IGNITION ..................................... 1.......... S/N 1411817 AND ABOVE

◊◊





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW

NOTE



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 65

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — MUFFLER ASSY.

MUFFLER ASSY.

PAGE 66 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

2 18310ZE2W61 MUFFLER 1 3 18320ZE2W61 PROTECTOR, MUFFLER 1 5 18330ZE2W00 PIPE, EX. 1





18331ZE3810 CAP, MUFFLER 1



◊◊

6 6 7 18333ZF6W01 GASKET, EX. PIPE 1 8 18355ZE2W00 ARRESTER, SPARK (OPTIONAL) 1 9 18381ZE2W10 GASKET, MUFFLER (ARRESTER) (OPTIONAL) 1 10 18381ZE2800 GASKET, MUFFLER 1 19 90050ZE1000 SCREW, TAPPING (5X8) 4 22 90055ZE1000 SCREW, TAPPING (4X6) 3 27 90006ZE2000 SCREW, TAPPING (6X10) 1 28 9405008000 NUT, FLANGE (8MM) 5 31 90055ZE1000 SCREW, TAPPING (4X6) 1

18331ZE3810 CAP, MUFFLER ...................................................... 1 ......... S/N 1166160 AND BELOW

◊

◊◊ ◊◊

◊

18331ZE3811 CAP, MUFFLER ...................................................... 1 ......... S/N 1166161 AND ABOVE

◊◊

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 67

PISTON ASSY.

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — PISTON ASSY.

PAGE 68 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 13010ZF6005 RING SET, PISTON (STD) 1 1 13011ZF6005 RING SET, PISTON (0.25) 1 1 13012ZF6005 RING SET, PISTON (0.50) 1 1 13013ZF6005 RING SET, PISTON (0.75) 1 2 13101ZF6W00 PISTON (STD) 1 2 13102ZF6W00 PISTON (0.25) 1 2 13103ZF6W00 PISTON (0.50) 1 2 13104ZF6W00 PISTON (0.75) 1 3 13111ZF6W00 PIN, PISTON 1

4 13200ZE3020 ROD ASSY., CONNECTING (STD) ........................ 1 ......... INCLUDES ITEM W/

4 13200ZE3315 ROD ASSY., CONNECTING (0.25 UNDERSIZE) 1 5 6 90601ZE3000 CLIP, PISTON PIN (20MM) 2

90001ZE8000 BOLT, CONNECTING ROD 2

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 69

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — RECOIL STATER ASSY.

RECOIL STARTER ASSY.

PAGE 70 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — RECOIL STATER ASSY.

RECOIL STARTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28400ZE3W01ZB STARTER ASSY., RECOIL *NH1* (BLACK) .............. 1 ...... INCLUDES ITEMS W/

2 3 4 5 6 7 8 10 11 11 13 14 90008ZE2003 BOLT, FLANGE (6X10) 3

28410ZE3W01ZB CASE, RECOIL STARTER *NH1* (BLACK) 1

28421ZE3W01 PULLEY, RECOIL STARTER 1

28422ZE2W01 RATCHET, STARTER 2

28441ZE2W01 SPRING, FRICTION 1

28442ZE2W01 SPRING, STARTER RETURN 1

28443ZE2W01 SPRING, RATCHET 2

28444ZE2W01 RETAINER, SPRING 1

28461ZE2W02 GRIP, STARTER 1



*28462ZV7003 ROPE, RECOIL STARTER 1



◊◊

◊*28462ZE3W01 ROPE, RECOIL STARTER 1

◊◊

90004ZE2W01 SCREW, CENTER 1

NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 71

LABELS ASSY.

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — LABELS ASSY.

PAGE 72 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

HONDA GX390K1QWT2/GX390U1QWT2 ENG. — LABELS ASSY.

LABELS ASSY.

NO. PART NO. PART NAME QTY. REMARKS





1 1 1 2 2 2 3 4 87534ZE1841 LABEL, AIR CLEANER CAUTION 1 5 6 7

87522ZH9010 LABEL, CAUTION(ENGLISH ETC.) 1



◊◊

◊

87516ZH7000 MARK OPERATOR CAUTION 1

◊◊ ◊◊

87516ZH7810 MARK OPERATOR PICTOGRAPH (OPTION) 1

◊

◊◊





87521ZF6W02 EMBLEM (GX390 HONDA 13.0) 1



◊◊

◊

87521ZF6W03 EMBLEM (GX390 HONDA 13.0) ............................ 1 ............ S/N 1398206 AND BELOW

◊◊ ◊◊

◊

87521ZF6W04 EMBLEM (GX390 HONDA 13.0) ............................ 1 ............ S/N 1398207 AND ABOVE

◊◊ ◊◊

◊

87532ZH7000 MARK, THROTTLE INDICATION 1

◊◊

◊

87535ZE1841 MARK, AIR CLEANER SALES POINT 1

◊◊





87532ZH8810 MARK, OIL ALERT (E) 1

 



87528ZE2810 MARK, CHOKE (EXTERNAL) 1



NOTE





GX390K1QWT2: Model S/N DECEMBER 2005 AND BELOW



◊◊

◊

GX390U1QWT2: Model S/N JANUARY 2006 AND ABOVE

◊◊

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 73

TERMS AND CONDITIONS OF SALE — PARTS

Terms and Conditions of Sale

STOW Construction Equipment

PAYMENT TERMS

Terms of payment for unit sales are 2% 15 days net 30 days from date of invoice unless otherwise specifically stated on our invoice. Parts invoices have terms of net 10 days. Minimum parts billing is $15.00 net.

Applicable discounts will be computed on merchandise value only. Late charges will be assessed at prevailing rates. Cash discounts cannot be taken on current billings if any previously billed amounts are past due.

FREIGHT POLICY

Freight policy is established to offer customers every advantage possible. Due to bulk freight ratings on some equipment and other shipping considerations, freight policies differ by equipment type. Actual back freight may be charged for shipments originating from other than specified FOB warehouses. See Freight Policy for details.

All STOW domestic sales are FOB nearest available designated MQ/STOW warehouse. Export orders are ex-works factory located in Carson, CA or Boise, ID.

Additions to orders already shipped cannot be accepted for freight minimums.

Should STOW elect to make partial shipments of an order originally complying with the “freight allowed” requirements, transportation charges will be absorbed by STOW on any subsequent shipment applying to that order.

All other orders will be shipped collect or prepaid with charges added to the invoice. STOW’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

Parts: FOB Carson, California or Boise, Idaho. See Freight Policy for details and

additional discounts.

DROP SHIPMENTS

STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer.

FIELD WAREHOUSES

Field Warehouses are currently located in California, Georgia, Idaho, Iowa, and New Jersey

SPECIAL EXPEDITING SERVICE

The higher of a $35.00 surcharge or actual costs will be added to the invoice for special handling, including bus shipments, or in cases where STOW personnel must personally deliver the equipment or parts to the carrier.

RETURNED GOODS POLICY

Return shipments may be accepted and credit allowed, subject to the following provisions.

1. A Returned Material Authorization (RMA) must be approved by STOW prior to shipment. Approvals for returned goods must be with just cause and are at the sole discretion of STOW. A copy of the Authorization must accompany the shipment to the designated Warehouse.

2. Parts being returned must be listed as currently supplied on the current parts list.

3. Parts must be in new and resalable condition in the original package, with part numbers clearly marked.

4. Units and accessories must be current models in the latest price list and in new and resalable condition.

5. Special order items are not returnable for credit.

6. Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15% restocking charge.

7. All returned shipments are to be made to the STOW designated receiving point, freight prepaid at the sender’s expense.

The sender will be notified of any material received that does not meet the above provisions. Such material will be held for 30 days from notification pending instructions. If a reply is not received within 30 days, the material will be returned to the sender at his expense with no credit issued.

PRICING, REBATES AND SPECIFICATIONS

Every effort will be made to provide adequate notice of changes; however, prices and equipment specifications are subject to change without notice.

Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.

Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change.

STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

LIMITATION OF SELLER’S LIABILITY

STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

There are no warranties, express or implied, made by STOW. hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser, as set forth in the STOW New Product Limited Warranty.

Effective: July 15, 2003

STOW CONSTRUCTION EQUIPMENT

POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-661-4242 • 877-BUY-STOW FAX: 310-604-9237

Atlanta • Boise • Newark • Quebec, Canada

Manchester, UK • Rio de Janeiro, BR • Puebla, MX

E-MAIL: stow@stowmfg.com www.stowmfg.com

PAGE 74 — STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08)

NOTES

STOW CUTTER 1 SAW — OPERATION & PARTS MANUAL — REV. #6 (06/06/08) — PAGE 75

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER

ON-HAND

WHEN CALLING

PARTS DEPARTMENT

800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284

SERVICE DEPARTMENT

800-478-1244 FAX: 310-537-4259 310-537-3700

TECHNICAL ASSISTANCE

800-478-1244 FAX: 310-631-5032

WARRANTY DEPARTMENT

800-421-1244, EXT. 279 FAX: 310-537-1173 310-537-3700, EXT. 279

SALES DEPARTMENT

310-661-4242 FAX: 310-604-9237 877-289-7869 (877-BUY-STOW)

Multiquip Inc, and the STOW logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

Atlanta • Boise • Newark • Quebec, Canada

Manchester, UK • Rio de Janeiro, BR • Puebla, MX

MQ STOW CONSTRUCTION EQUIPMENT

A DIVISION OF MULTIQUIP INC.

POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 888-252-MQ STOW [888252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: MQ STOW@multiquip.com • WWW: stowmfg.com

Multiquip CD605E16, CD613H18 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual