Multiquip C10PH8 User Manual

OPERATION AND PARTS MANUAL
MODELS
C10SH8 (STEEL)
C10PH8 (PLASTIC)
(HONDA GX240U1QA2 GASOLINE ENGINE
Revision #0 (03/06/09)
To fi nd the latest revision of this
publication, visit our website at:
www.stowmfg.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandother construction activities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of thesechemicals are:
Leadfromlead-basedpaints. Crystallinesilica frombricks. Cementandother masonry products. Arsenicandchromiumfromchemically treatedlumber.
Your risk from these exposures varies, dependingon how often you dothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 3
TABLE OF CONTENTS
C10SH8-PH8 Concrete Mixer
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifi cations ........................................................ 12
Dimensions ............................................................ 13
General Information ............................................... 14
Components .......................................................... 15
Basic Engine .......................................................... 16
Towing Guidelines .................................................. 17
Safety Chain Connection ....................................... 18
Inspection .............................................................. 19
Operation .......................................................... 20-21
Maintenance (Engine) ......................................22-23
Maintenance (Mixer) ......................................... 24-26
Troubleshooting (Engine) ....................................... 28
Troubleshooting (Mixer) ......................................... 29
Explanation Of Code In Remarks Column ............ 30
Suggested Spare Parts ......................................... 31
Component Drawings
Nameplates And Decals ................................... 32-33
Plastic Drum Assembly ..................................... 34-35
Steel Drum Assembly ....................................... 36-37
Yoke Assembly .................................................. 38-39
Frame Assembly ............................................... 40-41
Hub/Tire Assembly ........................................... 42-43
Cabinet Assembly ............................................. 44-45
Engine Assembly .............................................. 46-47
Terms And Conditions Of Sale — Parts ................ 48
NOTICE
Specifi cations and part numbers are subject to change without notice.
PAGE 4 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 5
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One ✓ Truck
Ground
Next Day
Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Rotating parts hazards
PAGE 6 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of drugs or alcohol.
NOTICE
This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest fi re extinguisher.
ALWAYS know the location of the nearest fi rst aid kit.
ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than its intended purposes or applications.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 7
SAFETY INFORMATION
MIXER SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
DO NOT mix fl ammable or explosive substances.
WARNING
NEVER place your hands inside the drum
while starting or operating this equipment.
NEVER disconnect any emergency or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
Before operating mixer, ensure that safety grate is in position and correctly fi tted.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
ALWAYS ensure mixer is on level ground before mixing.
Fix damage to machine and replace any broken parts immediately.
DO NOT tip mixer onto drum mouth when the drum is rotating.
Ensure the drum is rotating while fi lling and emptying the drum.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY (GASOLINE MODELS ONLY)
DANGER
Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.
The engine of this equipment requires an adequate free fl ow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the
equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or guards removed.
Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the mixer.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency.
NOTICE
NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.
DANGEROUS
GAS FUMES
NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
PAGE 8 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
SAFETY INFORMATION
FUEL SAFETY (GASOLINE MODELS ONLY)
DANGER
DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from sparks and open fl ames.
ALWAYS use extreme caution when working with fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.
Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in the insulation.
NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and damage to the mixer.
CAUTION
Ensure that cables and cords will not be tripped over or trapped underneath the mixer.
NOTICE
DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
GENERATOR SAFETY
If using a generator to power mixer, refer to applicable generator manual safety information section.
ELECTRIC MOTOR SAFETY (ELECTRIC MODELS ONLY)
NOTICE
Operate electric motor only at the specifi ed voltage indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS disconnect AC power plug from power source
before moving mixer.
ALWAYS make sure the ON/OFF switch on the electric motor is in the OFF position when not in use and before inserting the mixer’s power plug into an AC receptacle.
ALWAYS make certain that proper power or extension cord has been selected for the job.
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
ALWAYS make sure forklift forks are inserted into pockets (if applicable) as far as possible when lifting the mixer.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 9
SAFETY INFORMATION
TOWING SAFETY
CAUTION
Check with your local county or state safety towing regulations, in addition to meeting Department of
Transportation (DOT) Safety Towing Regulations,
before towing your mixer.
In order to reduce the possibility of an accident while transporting the mixer on public roads, ALWAYS make sure the towing vehicle is mechanically sound and in good operating condition.
ALWAYS shutdown engine before transporting.
ALWAYS inspect the hitch and coupling for wear. NEVER tow a mixer with defective hitches, couplings, chains, etc.
Check the tire air pressure on both towing vehicle and mixer Mixer tires should be infl ated to 50 psi cold. Also check the tire tread wear on the vehicle and mixer.
ALWAYS make sure the mixer is equipped with a safety chain.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
ALWAYS properly attach mixer’s safety chains to towing vehicle.
The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.
Avoid sudden stops and starts. This can cause skidding, or jack-knifi ng. Smooth, gradual starts and stops will improve towing.
Avoid sharp turns to prevent rolling.
Mixer should be adjusted to a level position at all times when towing.
Raise and lock mixer wheel stand in up position when towing.
Place chock blocks underneath wheel to prevent rolling while parked.
PAGE 10 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
NOTES
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 11
SPECIFICATIONS
Mixer Specifi cationsTable 1.
Model C10SH8 C10PH8
Drum Material Steel Polyethylene
Bag Capacity 1 1
Drum Capacity — cu.ft. (liters) 9.0 (255) 9.0 (255)
Discharge Height — in. cm. 21.5 (55) 21.5 (55)
Drum Opening — in. cm. 20.0 (51) 19.2 (49)
Drum Depth — in. cm 29 (74) 28 (71)
Tires B78 x 13 B78 x 13
Drive V-Belt V-Belt
Dump Action Manual Manual
Weight - With Engine 600 lbs. (272 Kg.) 620 lbs. (281 Kg.)
Engine Specifi cationsTable 2.
Model HONDA GX240U1QA2
Type
Bore X Stroke
Displacement 14.81 cc
Engine
Dimension (L x W x H)
Dry Net Weight 55.1 lbs (25 Kg.)
Max Output 8.0 H.P./3600 R.P.M.
Fuel Tank Capacity
Fuel Unleaded Gasoline
Lube Oil Capacity 2-1/3 pints
Speed Control Method Centrifugal Fly-weight Type
Starting Method Recoil Start
Air-cooled 4 stroke, Single Cylinder, OHV,
Horizontal Shaft Gasoline Engine
2.90 in. X 2.30 in.
(73 mm x 58 mm)
Approx. 1.59 U.S. Gallons
(6 Liters)
14.0 x 16.9 X 16.1 in.
(355 X 430 X 410 mm)
PAGE 12 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
A
DIMENSIONS
C
D
B
OPTIONAL TOW BARS
HBC-1
2-INCH
BALL COUPLER
HLC-1
LOOP COUPLER
HPC-1
1-INCH
PIN COUPLER
E
Reference
F
G
DimensionsTable 3.
Letter
A Height 61 in. (1545 mm)
B Drum height 30 in. (765 mm)
C Drum width 38.6 in. (980 mm)
D Drum neck diameter 21.1 in. (535 mm)
E Width 45.7 in. (1160 mm)
F Length, no tow bar 74.5 in. (1892 mm)
G Length with tow bar 92.7 in. (2355 mm)
Description Dimension
DimensionsFigure 1.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 13
GENERAL INFORMATION
APPLICATION
This mixer is only intended for the production of concrete. The mixer must be used for its intended purpose and is not suitable for the mixing of fl ammable or explosive substances. The mixer must not be used in an explosive atmosphere. Use Table 5 (Mixing Hints) as a guide when mixing concrete for various applications.
POWER PLANTS
The Stow C10SH8 and C10PH8 mixers are powered by an air-cooled, 4-stroke Honda GX240U1QA2 gasoline engine. Refer to Table 2 for engine specifi cations.
HARDWARE
Check all hardware on the mixer before starting Periodically inspect all hardware. Loose hardware can contribute to early component failure and poor performance. Use Table 4 as general guideline when the torqueing of mixer hardware is required. Remember to keep all mixer hardware components tight.
ENGINE MAINTENANCE
For basic engine maintenance, refer to the engine maintenance section in this manual. For more detailed engine maintenance information, refer to the Honda engine owner’s manual supplied with the engine.
Hardware Torque RecommendationsTable 4.
Hardware Diameter Torque (ft-lbs)
5/16-inch x 18 14
3/8-inch x 16 24
3/8-inch x 24 37
1/2-inch x 13 39
1/2-inch x 13 (Grade 8) 90
Applications
Most Ordinary
Foundations
Rough Mass Concrete
Mix
Ratios
1:2:4 1/2 Bag 1-1/4 35 2-1/2 71 3 85
1:3:6 1/3 Bag 1-1/4 35 2-1/2 71 2-3/4 78
1:4:8 1/4 Bag 1-1/4 35 2-1/2 71 2-3/4 78
Cement 112
lbs. (50 Kgs.)
Bag
Mixing HintsTable 5.
Batch Quantities
Sand Stone
Cu. Ft. Ltr Cu. Ft. Ltr Cu.Ft. Ltr
Approx. Batch
Output
Watertight Floors, Tanks, Pits, Etc.
PAGE 14 — C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09)
1:1-1/2:3 2/3 Bag 1-1/4 35 3 71 3 85
COMPONENTS
11
6
5
4
3
2
6
6
12
Major ComponentsFigure 2.
1
13
7
8
9
10
Figures 2 shows the location of the controls and components for the C10SH8-PH8 mixer. The function of each control is described below.
Handwheel 1. — Turn this wheel clockwise or counter- clockwise to rotate the mixing drum. Remember the dump latch must be in the up position in order for the mixing drum to be rotated.
Dump Gear Guard 2. — NEVER operate the mixer with this guard removed. Its purpose is to prevent dirt and debris from entering the dump gear. In addition operator clothing could become entangled in the dump gear, causing severe injury and bodily harm.
Dump Latch 3. — To rotate the mixing drum, this latch must be in the up position. To lock the drum, place the latch in the down position.
Mixing Drum 5. — The C10SH8 uses a 6 cu. ft steel mixing drum and the C10PH8 uses a 6 cu. ft. plastic mixing drum. This drum is to be used for mixing of concrete. Always clean the drum after each use. DO NOT use this mixing drum for the mixing of volatile liquids.
Zerk Fittings 6. — There are three zerk fi ttings on the mixer that lubricate the handwheel, gear and yoke. Lubricate fi ttings as referenced in the maintenance section of this manual.
Engine Cabinet 7. — Encloses engine. NEVER run mixer with cabinet removed.
ON/OFF Switch 8. — This switch is located on the side of the mixer frame. When activated it will shut down the engine. Pull out when starting the engine.
Cabinet Latch 9. — Use latches to secure engine cabinet.
Tire Ply 10. — The tire ply (layers) number is rated in letters; This mixer uses 13-inch 2-ply tires. Replace with only recommended type tires.
Chock Blocks 11. — Place these blocks (not included as part of the mixer package) under each mixer wheel to prevent rolling when mixer is not connected to the towing vehicle.
Safety Chain 12. — This mixer uses a 3/16-inch thick, 72-inches long zinc-plated saftey chain. ALWAYS connect the safety chain when towing.
Tow Bar 13. — This mixer uses various towing bars. Please reference the frame assembly drawing and parts list in this manual to determine which tow bar meets your requirements
Mixing Blades (Steel or Plastic) 4. — Used for the mixing of concrete. Replace plastic blades when they show signs of wear. When steel blades show signs of wear, entire steel mixing drum assembly must be replaced. See steel and plastic mixing drum assemblies in the parts section of this manual.
C10SH8-PH8 CONCRETE MIXER • OPERATION AND PARTS MANUAL — REV. #0 (03/06/09) — PAGE 15
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