Multiquip GBP, GBS, GBWE, GBHM, BGMP User Manual

...
OPERATION AND PARTS MANUAL
GLOBUG SERIES
MODELS:
GBW/GBWE (Pentapod With Lamp)
GBP (Lamp Only)
GBHM (Hitch Mount Accessory)
GBMP (Mounting Plate)
ORIGINAL COPY
Revision #0 (07/23/09)
To fi nd the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
TABLE OF CONTENTS
GBW/GBWE/GBS/GBP/ GBHM/GBMP Lighting System
Proposition 65 Warning ........................................... 2
Table Of Contents .................................................... 3
Parts Ordering Procedures ...................................... 4
Specifi cations ........................................................ 10
Dimensions (GBW/GBWE) .................................... 11
Dimensions (GBS) ................................................. 12
Dimensions (GBP) ................................................. 13
Footcandle Plot ...................................................... 14
General Information ............................................... 15
Components ..................................................... 16-17
Setup ................................................................ 18-22
Operation .......................................................... 23-25
Maintenance ..................................................... 26-31
Wiring Diagram ...................................................... 32
Explanation Of Code In Remarks Column............. 34
Suggested Spare Parts ......................................... 35
Component Drawings
Nameplates And Decals (GBW/GBWE) ........... 36-37
Nameplates And Decals (GBS) ........................ 38-39
Balloon And Lamp Assy (GBW/GBWE/GBS) ... 40-41
Mast Assy (GBW/GBWE) ................................. 42-43
Pentapod Assy (GBW/GBWE).......................... 44-45
Pole Assy (GBS) ............................................... 46-47
Hitch Mount Assy (GBHM) ............................... 48-49
Plate Mount Assy (GBMP) ................................ 50-51
Terms And Conditions Of Sale — Parts ................ 52
NOTICE
Specifi cations and part numbers are subject to change without notice.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 3
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
PAGE 4 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One ✓ Truck
Ground
Next Day
Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 5
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the infl uence of drugs or alcohol.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest fi re extinguisher.
ALWAYS know the location of the nearest fi rst aid kit.
ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency.
PAGE 6 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
DANGER
NEVER use lighting system in rain, snow or
areas of high humidity that could generate electrical storms.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER attempt service on a running machine.
NOTICE
To prevent the lighting system from overturning, NEVER use in winds that exceed 22 mph (10 m/s).
The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
ALWAYS keep the lighting system in proper running condition.
Fix damage to lighting system and replace any broken parts immediately.
LAMP SAFETY
WARNING
NEVER attempt to replace lamp with the power on.
Always unplug the power cord from the generator or power source when changing the lamp.
ALWAYS allow a suffi cient amount of time for the lamp to cool before changing. The possibility exists of severe burns.
CAUTION
NEVER use force when installing the lamp. Excessive force
could cause the lamp to break, causing bodily harm.
NOTICE
NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
If applicable, ALWAYS make sure the lamp guard is installed correctly. NEVER deform the lamp guard.
NEVER unplug the lamp’s AC power cable during operation.
ALWAYS have a trained technician to install and remove lamp or replace any damaged fi xture wiring.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 7
SAFETY INFORMATION
BALLOON SAFETY
WARNING
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
CAUTION
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat.
NOTICE
To prevent balloon deformation, NEVER use lighting system in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a suffi cient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
Replace balloon immediately if damaged. A damaged balloon will not infl ate properly, and may become more damaged by touching the hot lamp surface.
ELECTRICAL SAFETY
DANGER
Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the grounding path. NEVER insert the AC power plug into a 2-prong receptacle to operate lighting system.
When applying power to the lighting system, ALWAYS
connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of electrical shock, electrocution and even death if the lighting system is not grounded.
NEVER operate lighting system or handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous
electrical shock could occur, causing severe bodily harm or even death.
ALWAYS make sure the area above
the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical
shock, electrocution and even death.
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the zipper is broken, the balloon will become unusable.
GENERATOR SAFETY
If using a generator to power lighting system, refer to applicable generator manual safety information section.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords. Inspect
for cuts in the insulation
NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and damage to the lighting system.
NOTICE
ALWAYS make certain that proper power or extension cord has been selected for the job. See Cable Selection Chart in this manual.
PAGE 8 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
SAFETY INFORMATION
LOADING AND UNLOADING
Cart Type - With Lifi ting Hook
If lighting system is equipped with a transport lifting hook, refer to the following safety information.
CAUTION
Before lifting, make sure that lighting system parts are not damaged and screws are not loosened or lost.
ALWAYS make sure crane or lifting device has been properly secured to lifting hook of the equipment.
NEVER lift the equipment while lighting system is running.
Make sure the mast is completely lowered before lifting the lighting system.
Use adequate lifting cable (wire or rope) of suffi cient strength.
Use one point suspension hook and lift straight upwards.
Cart Type - No Lifi ting Hook
If lighting system is not equipped with a transport lifting hook and the mast is removable, refer to the following safety information.
Before lifting, make sure that the mast and lamp are removed as described in the manual.
The cart can be safely lifted by two persons to the transport vehicle.
TRANSPORTING SAFETY
NOTICE
When transporting the lighting system, if applicable, always place in stow position and place mast in its carrying case.
ALWAYS remove balloon/lamp assembly from the mast when transporting lighting system. This will prevent damage to the bulb due to vibration.
NEVER leave the balloon/lamp exposed during transport. Exposure to excess wind or rain could damage the balloon’s nylon cover.
Never allow any person or animal to stand underneath the equipment while lifting.
DO NOT lift machine to unnecessary heights.
ALWAYS place balloon inside its protective cover during
transport. Be sure the cover is secured tightly around the balloon/lamp assembly.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 9
SPECIFICATIONS
Specifi cationsTable 1.
Model GBW/GBWE/GBS/GBP
Input Voltage 120 VAC
Max. Current 9.3 A @ 120 V
Frequency 50-60 Hz Single-Phase
Appropriate Generator 1700 Watts
Lamp
Lamp Type 1,000 Watt Metal Halide
Total Luminous Flux 107,000 lm
Standard Balloon Diameter 47.2 in (1200 mm)
Light Coverage (360°) 90 ft (27.4 meters)
Lamp Surface Temperature (Longitudinal) 476.6° F (247° C) max
Lamp Surface Temperature (Transversal) 417.2° F (214° C) max
Dimensions (L x W x H) Storage (Lamp)
BALLOON
Balloon Dimensions (L x W x H)
Balloon Material Polyester
Balloon Heat-Resisting Temperature 320-356° F (160-180° C)
Internal Balloon Temperature 126° F (52° C)
Balloon Water Resistance 1,500 mm H
FAN MOTOR
Fan Motor Voltage 100 VAC
Fan Motor Current 0.45/0.55 A
Fan Motor Pressure .347/.372 kPA (.050/.054 psi)
PENTAPOD (GBW/GBWE only)
Outriggers 5
Mast - Number of Stages 3 (air shock absorbers)
GBW Dimensions (L x W x H) Upper Working Position
GBWE Dimensions (L x W x H) Upper Working Position
(1,640 x 1,725 x 2,720 to 4,020 mm)
(1,640 x 1,725 x 2,720 to 4,910 mm)
8.7x 8.7 x 40 in
(700 x 1,023 x 1,212 mm)
47.2 x 47.2 x 28.3 in.
(1200 x 1200 x 720 mm)
O
2
64.6 x 67.9 x 107 to 158.3 in
64.6 x 67.9 x 107 to 193.3 in
Dimensions (L x W x H) Storage (Pentapod)
Weight 56 lb (25.6 kg)
OFFSET POLE (GBS Only)
Mast - Number of Stages 2 stages (offset and straight pole)
Dimensions (L x W x H) Upper Working Position
Dimensions (L x W x H) Storage
Weight 34 lb (15.4 kg)
Offset Pole: 26.9 x 16.7 x 2 in (683 x 425 x 52 mm)
7.9 x 8.7 x 28.3 in
(200 x 220 x 720 mm)
47.2 x 49.6 x 99 in
(1,200 x 1,260 x 2,515 mm)
Straight Pole: 35 in (890 mm)
PAGE 10 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
DIMENSIONS (GBW/GBWE)
D
B
A
C
E
GBW/GBWE DimensionsFigure 1.
GBW DimensionsTable 2.
Reference Letter Description Dimension inches (mm)
A (GBW) Total Max. Height (with Standard Balloon) 158.3 (4,020)
A (GBWE) Total Max. Height (with Standard Balloon) 193.3 (4,910)
B Standard Balloon Height 28.3 (720)
C Mast Height (without Balloon) 130 (3,302)
D Standard Balloon Diameter 47.2 (1,200)
E Mast Height (Stowed) 28.3 (720)
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 11
B
DIMENSIONS (GBS)
GB36 BALLOON
SHOWN
A
GBS DimensionsTable 3.
Reference Letter Dimension inches (mm)
A 44.68 (1,135)
B 35.43 (900)
C 33.46 (850)
D 38.38 (975)
E 85.62 (2,175)
F 26.88 (683)
G 16.73 (425)
H 39.37 (1,000)
I 8.66 (220)
J 7.87 (200)
K 28.34 (720)
C
D
F
OFFSET POLE
E
I
J
STRAIGHT POLE
G
H
K
BALLOON
ASSEMBLY
GBS DimensionsFigure 2.
PAGE 12 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
DIMENSIONS (GBP)
A
B
GBP DimensionsFigure 3.
GBP DimensionsTable 4.
Reference Letter Dimension inches (mm)
A 35.43 (900)
B 33.46 (850)
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 13
.25
FOOTCANDLE PLOT
.5
1
2
5
10
VALUES LISTED AS FOOTCANDLES
Illumination RangeFigure 4.
PAGE 14 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
SCALE: 1 GRID = 50 FT. (15.24 METERS)
GENERAL INFORMATION
The Multiquip GloBug GBW/GBWE, GBS, GBP are general- purpose, portable, glare-free lighting systems intended for emergency and remote lighting needs. It is universally adaptable to all AC power supplies and accepts 50/60 Hz, 100-240 V.
The GBP (also included with the GBW/GBWE and GBS) provides 360° glarefree illumination. The balloon is self­infl ating and easy to install and infl ate in less than 20 seconds. It uses a single 1,000 watt lamp with pure white light for maximum illumination with a light coverage of up to 150 feet. The balloon is self-infl ating and easy to install and infl ate in less than 20 seconds.
The GBW/GBWE has a three-stage mast that extends to a height of up to 13 feet and 2 inches. The GBW/GBWE has fi ve outriggers (pentapod) for great stabilization.
The GBS is designed to be attached to an external piece of equipment such as a paver. The system is easy to assemble and includes poles and mounting brackets.
The GBHM Hitch Mount can be used to attach a GBP to a hitch on a truck.
The GBMP Plate Mount can be used to attach a GBP to a trailer.
If an extension cord is necessary to connect to a power source, refer to Table 5 to select the proper length.
Extension Cord Gauge SelectionTable 5.
Ampere
Rating
Range
Volts Length of Cord in Feet
115V 25 Ft. 50 Ft. 100 Ft. 150 Ft. 200 Ft. 250 Ft. 300 Ft. 400 Ft. 500 Ft.
230V 50 Ft. 100 Ft. 200 Ft. 300 Ft. 400 Ft. 500 Ft. 600 Ft. 800 Ft. 1000 Ft.
0 - 2 181818161614141212
2 - 3 181816141412121010
3 - 4 18181614121210108
4 - 5 181814121210108 8
5 - 6 1816141210108 8 6
6 - 8 18161210108 6 6 6
8 - 10 18 14 12 10 8 8 6 6 4
10 - 12 16 14 10 8 8 6 6 4 4
12 - 14 16 12 10 8 6 6 6 4 2
14 - 16 16 12 10 8 6 6 4 4 2
16 - 18 14 12 8 8 6 4 4 2 2
18 - 20 14 12 8 6 6 4 4 2 2
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 15
GBP
COMPONENTS
20
11
10
13
12
4
19
18
5
9
8
17
16
14
15
1
2
3
7
25
GBWE/GBHM/ GBMP ONLY
6
GBW/GBWE
26
GBHM
GBW/GBWE/GBS/GBP ComponentsFigure 5.
27
GBMP
28
5
24
GBS
21
22
23
PAGE 16 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
COMPONENTS
Figure 5 shows the location of the controls and components for the GBW Lighting System. The functions of each control is described below:
Balloon Cover 1. — Stores balloon when GBW is not in use. Allow a suffi cient amount of time for the lamp to cool down before storing balloon. Possibility exists of balloon getting burned.
Balloon 2. — Made of heat resistant polyester, with a diameter of 47.2 inches (1,200 mm). Balloon is self­infl ating and infl ates in less than 20 seconds.
Velcro 3. — Used to easily attach optional message strip to the balloon.
Buckle 4. — Used to hold the balloon together when storing inside the cover.
AC Power Cable 5. — Connects to the AC power source (generator) on one end and to the lamp connector on the other end with quick-disconnect connector.
Pentapod6. — Supports and holds up the GBW.
Locking Clamps7. — To secure the generator to the cart
platform, place clamps around the pipe frame of the generator. Tighten securely to prevent movement.
Lamp Holder 14. — Holds lamp in place. Lamp is screwed into socket.
Balloon Connector 15. — Connect this connector to the AC power cable connector.
Lamp/Balloon Bolt 16. — Used to tighten mast when attached to the lamp/balloon assembly.
Fan Motor (Blower) 17. — Infl ates the balloon as soon as power is applied.
Lamp 18. — 1000 watt metal halide bulb with pure white light for maximum illumination.
Lamp Guard 19. — Protects the lamp from being hit by objects and the balloon from touching the lamp.
Carrying Case 20. — Use this case to store the pentapod when transporting or when not in use.
Offset Pole 21. — Supports lamp assembly when attached to the straight pole.
Knob 22. — Secures the offset pole to the straight pole when tightened.
Straight Pole 23. — Used in conjunction with the offset pole to support the lamp assembly.
Stay 8. — Supports the mast against the pentapod.
Mast 9. — This mast is comprised of three separate
stages. The mast can be raised in excess of 8 feet (without balloon). When raising the mast, always be on the lookout for overhead obstructions.
Mast Bolt 10. — Loosen to raise mast and tighten to keep the mast in place when raised to the desired height.
AC Power Cable Connector 11. — Connect this quick- disconnect plug to the balloon connector.
Message Strip (OPTIONAL) 12. — a 12 x 43 inch message strip (GBBALD1) may be attached to the balloon. The message strip can be purchased separately.
Zipper 13. — Zips up balloon to completely close it when lamp is in place.
Clamps 24. — Used to attach the straight pole to an external support. These clamps must be tightened securely to prevent the light assembly from falling off.
Extension Pole 25. — Extends mast height by 40 inches (GBWE). For GBHM and GBMP, 2 poles are included to support the desired balloon assembly.
Hitch Mount Assembly 26. — Used to attach balloon assembly to a hitch on a truck or similar vehicle.
Plate Mount Assembly27. — Used to attach balloon assembly to a trailer or similar vehicle.
Plate28. — Attaches directly to a trailer to hold plate mount assembly.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 17
SETUP
GBW/GBWE SETUP
Set the GBW on a fi rm level surface where there is 1. enough space around the pentapod for the outriggers to be deployed.
Remove the pentapod from the carrying case. The 2. pentapod outriggers are secured together with a strap. See Figure 6. Squeeze both tabs on the buckle to unlock strap and release pentapod outriggers.
SQUEEZE
STRAP
BUCKLE
PENTAPOD OUTRIGGER
upper or lower position. Placing the lock in the upper position will provide 1 foot (305 mm) more height. See Figure 8.
LATCH
UPPER POSITION
LOWER POSITION
Securing the PentapodFigure 8.
For the GBWE, attach the extension pole to the top of 5. the mast as shown in Figure 9.
EXTENSION POLE
Releasing Pentapod BuckleFigure 6.
Lift mast up and deploy the pentapod as shown in 3. Figure 7.
DEPLOY PENTAPOD
Deploying the PentapodFigure 7.
With pentapod fully deployed, hook the latch to lock 4. the pentapod in place. The latch can be hooked in the
BOLT
Attaching Extension Pole (GBWE)Figure 9.
To improve stability and prevent tipping of the lighting 6. system, place sand bags on the outriggers or similar weight on the weight hook as shown in Figure 10.
WEIGHT HOOK
WEIGHT
SANDBAG
Sand Bags and WeightFigure 10.
PAGE 18 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
SETUP
GBS SETUP
Attach one of the clamps that come with the GBS to the 1. external support pole. The clamps may be attached to vertical, horizontal, or angled pole. See Figure 11.
VERTICAL EXTERNAL SUPPORT POLE
CLAMP
LOCKNUT
CLAMP
Attach the straight pole to the clamps. Tighten locknuts 4. on both clamps. See Figure 13.
STRAIGHT POLE
CLAMPS
Straight Pole AttachmentFigure 13.
WARNING
Always securely tighten the locknuts when assembly is used to prevent the lighting system from falling off which can cause injury or equipment damage.
ANGLED EXTERNAL SUPPORT POLE
LOCKNUT
HORIZONTAL EXTERNAL SUPPORT POLE
Clamp AttachmentFigure 11.
Using a 19 mm wrench, tighten the locknut securely. 2. See Figure 11.
Attach the other clamp to the external support pole 3. about 7 inches (140 mm) lower than the previously installed clamp. See Figure 12. If using horizontal external support poles, a second pole is needed.
7.0 INCHES (140 MM)
Place the offset pole (or an optional straight pole, if 5. desired) on top of the straight pole. Tighten knob or bolt securely. See Figure 14.
STRAIGHT POLE
BOLT
KNOB
OFFSET POLE
Offset Pole AttachmentFigure 14.
WARNING
Always securely tighten the knob on the offset or the bolt on the straight pole when assembly is used to prevent the lighting system from falling off which can cause injury or equipment damage.
Distance Between ClampsFigure 12.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 19
SETUP
BALLOON INSTALLATION (GBW/GBWE/GBS)
Insert the balloon assembly into the mast. Tighten the 1. T-bolt securely. See Figure 15.
BALLOON PROTECTIVE COVER
T-BOLT
MAST
Installing the BalloonFigure 15.
Unsnap the three buttons on the bottom of the balloon 2. cover and unzip the cover. See Figure 16
Remove the AC Power Cable from the inside pocket 3. of the balloon cover. See Figure 16.
AC POWER
ZIPPER
CABLE
Connect the power cable to the lamp cable connector. 5. See Figure 18.
LAMP CABLE CONNECTOR
POWER CABLE CONNECTOR
Connecting the Power CableFigure 18.
Secure the power cable by hooking it to the eyelet on 6. the bottom of the balloon as shown in Figure 19.
CABLE HOOK
Fold the balloon cover into itself and zip it up. See 4. Figure 17.
Removal of AC Power Cable from Figure 16.
Balloon Cover
FOLD PROTECTIVE
COVER INTO ITSELF
Folding Balloon CoverFigure 17.
ZIPPER
BALLOON
FULLY
EXPOSED
BUTTON
Securing Cable with HookFigure 19.
Release the buckle on the belt holding the balloon 7. together. See Figure 20.
BUCKLE
Releasing BuckleFigure 20.
PAGE 20 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
GBHM INSTALLATION
The GBHM Hitch Mount can be used to attach a balloon/ lamp assembly (GBP) to the hitch of a truck or similar vehicle. See Figure 21 for installation procedure.
BALL
HITCH
REMOVE BOLT OR
COTTER PIN
GBHM
HITCH MOUNT
NUT
COTTER
PIN
LOCKING
PIN
LOCKING
BOLT
INSTALL
SETUP
INSTALL
NUT AND
BOLT
SLIDE ONTO
BALL HITCH
CONNECT
TO POWER
SOURCE
INSERT BOLT
AND TIGHTEN
NUT TO LOCK
GBHM InstallationFigure 21.
POLE
POLE
SHAFT
(JOINT)
T-HANDLE
TURN CLOCKWISE
TO LOCK
INSERT BOLT AND
TIGHTEN NUT TO LOCK
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 21
GBMP INSTALLATION
The GBMP Plate Mount is attached to a trailer or similar vehicle to support the balloon/lamp assembly (GBP). See Figure 22 for installation procedure
POLE
SETUP
T-HANDLE
TURN CLOCKWISE
TO LOCK
CONNECT
TO POWER
SOURCE
MOUNTING
BRACKET
MOUNTING
BOLTS
DRILL 9/16”
DIA. HOLE
LOCK
WASHER
POLE
SHAFT
(JOINT)
WASHER
INSERT BOLT AND
TIGHTEN NUT TO LOCK
INSERT BOLT AND
TIGHTEN NUT TO LOCK
FLAT
TRAILER
FRAME
SUPPORT
PLATE
NUT
FLAT
WASHER
GBMP InstallationFigure 22.
PAGE 22 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
OPERATION
RAISING THE MAST (GBW/GBWE)
DANGER
ALWAYS make sure the area above
the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical
shock, electrocution and even death.
CAUTION
When raising or lowering the mast, keep hands and fi ngers clear of the mast sections to prevent hand and fi ngers from getting pinched.
Raise the second mast to the desired height and tighten 1. the T-bolt securely. See Figure 23.
SECOND
MAST
LOWERING THE MAST (GBW/GBWE)
Loosen the T-bolt holding the second mast and push 1. mast all the way down. Tighten T-bolt securely. See Figure 25.
SECOND
MAST
T-BOLT
Lowering Second MastFigure 25.
Push the lock/release tab on the third mast to release 2. it and lower third mast. See Figure 26.
LOCK/
THIRD
MAST
RELEASE TAB
T-BOLT
Raising the Second MastFigure 23.
To raise the mast higher, raise the third mast until the 2. lock/release tab pops out. The tab will automatically rest on the second mast. See Figure 24.
THIRD
MAST
LOCK/ RELEASE TAB
Raising the Third MastFigure 24.
Lowering Third MastFigure 26.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 23
OPERATION
APPLYING POWER
If using a portable generator, plug the AC power cable 1. to the 120 VAC receptacle on the generator used. See Figure 27.
120 VAC
RECEPTACLE
POWER
CABLE
Connecting to GeneratorFigure 27.
Start the generator as indicated in the generator 2. manual.
If using power source other than a portable generator, 3. plug the AC power cord to a 120 VAC, receptacle. See Figure 28.
POWER CABLE
20A
120V
RECEPTACLE
TYPICAL
GENERATOR
FRONT PANEL
turn off.
SHUTTING DOWN LAMP ONLY
Unzip the bottom of the balloon. See Figure 29.1.
BALLOON
Unzipping BalloonFigure 29.
Push the button above the LED with a blunt object for 2. three seconds as shown in Figure 20. LED will turn red and the lamp will turn off. The balloon will remain deployed.
PUSH WITH BLUNT OBJECT
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
Connecting to 120 VAC ReceptacleFigure 28.
The balloon will start to infl ate as soon as power is 4. applied and the lamp will turn on.
NOTICE
If the power cable is accidentally unplugged from the power source, wait three to fi ve minutes before reconnecting the power. This will allow time for the fan to reset and ensure balloon will infl ate properly when power is reconnected.
SHUTDOWN
Turn off the power switch of the generator.1.
Disconnect the AC power cable from the generator. 2. The balloon should start to defl ate and the lamp will
LED
Turning Off Lamp OnlyFigure 30.
NOTICE
To turn lamp back on, unplug the power cable from the power source. Wait three to fi ve minutes before reconnecting the power. Reconnect the power cable and the lamp should turn on and the balloon will infl ate.
PAGE 24 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
OPERATION
STORAGE (GBW/GBWE)
Before storing the GBW/GBWE Lighting System, perform the following steps.
NOTICE
Allow about 15 to 20 minutes for the lamp to cool down before storing the GBW/GBWE. The possibility exists of the balloon getting burned if it touches a hot lamp.
Disconnect the lamp connector from the AC power 1. cable.
Unhook the AC power cable from the eyelet at the 2. bottom of the balloon.
Make sure the mast is completely lowered as described 3. in LOWERING THE MAST section.
Lock the buckle to secure the balloon together.4.
Unzip the zipper on the protective cover and pull down 5. cover over the balloon/lamp assembly.
Continue pulling upward on the mast until all the 9. pentapod legs are fully retracted and are stowed. See Figure 32.
STRAP
PENTAPOD STOWED
Stowing the PentapodFigure 32.
Once pentapod legs are all in stow position, wrap strap 10. around all fi ve legs and secure by locking the buckle. See Figure 33.
Place the AC power cable in the pocket inside the 6. protective cover and attach velcro tabs.
Loosen the T-bolt on the balloon/lamp assembly and 7. lift balloon/lamp assembly from the mast.
Lift mast while pulling up strap (Figure 31).8.
LATCH
UPPER POSITION
LOWER POSITION
Unlocking the LatchFigure 31.
STRAP
Locking Up Stowed PentapodFigure 33.
Place the stowed pentapod inside the carrying case. 11. See Figure 34.
STOWED PENTAPOD
BUCKLE
CARRYING CASE
Storing in Carrying CaseFigure 34.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 25
MAINTENANCE
REPLACING LAMP
DANGER
Never attempt to replace lamp in a wet place. The possibility exists of electric shock.
WARNING
Always allow suffi cient time for the lamp to cool down before replacing. The possibility exists of severe burns if hot lamp is touched.
CAUTION
\
Always shutdown power source and remove balloon assembly from mast when replacing a broken lamp. Utmost care should be taken in handling broken lamp. The possibility exists of serious injury from handling a broken lamp.
Unzip the zipper at the bottom of the balloon and roll 1. the balloon up to expose the lamp. See Figure 35.
Remove the lamp guard.3.
Press the tabs on the lamp holder and push up lamp 4. holder to release it from lamp. See Figure 37.
LAMP HOLDER
LAMP HOLDER STOPPER
Lamp HolderFigure 37.
Remove the lamp from the lamp socket by turning lamp 5. counterclockwise. See Figure 38.
Release the lamp guard locking tabs. See Figure 36.2.
LAMP GUARD
LAMP
BALLOON
ZIPPER
LAMP SOCKET
Removing LampFigure 38.
Install new lamp into socket and turn lamp in a 6.
Exposing BalloonFigure 35.
clockwise direction until tight. See Figure 39.
LAMP
LAMP SOCKET
LOCK TAB
Installing New LampFigure 39.
Removing Lamp GuardFigure 36.
PAGE 26 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
MAINTENANCE
NOTICE
Do not use excessive force when screwing the lamp to prevent lamp from breaking.
Secure lamp holder on top of the lamp.7.
Reinstall lamp guard.8.
Pull down balloon and zip the bottom zipper to cover 9. lamp.
REPLACING BALLOON
Unzip the top and bottom of the balloon. See 1. Figure 40.
UNZIP TOP AND
BALLOON
BOTTOM ZIPPERS
Slide in the new replacement balloon over the top of 3. the lamp guard assembly. See Figure 42.
INSTALL NEW BALLOON
Replacing BalloonFigure 42.
Zip up the top and bottom of the new balloon. See 4. Figure 43.
Unzipping BalloonFigure 40.
Slide out the old or worn balloon over the top of the 2. lamp guard assembly. See Figure 41.
REMOVE OLD BALLOON
ZIP UP NEW BALLOON
Zipping Up New BalloonFigure 43.
Removing Old BalloonFigure 41.
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 27
MAINTENANCE
FILTER REPLACEMENT
Remove the balloon as described in the STORAGE 1. section.
Turn the balloon/lamp assembly upsidedown to access 2. the fi lter. See Figure 44.
AIR PLATE
Accessing FilterFigure 44.
Turn the three locking tabs outwards to release the air 3. plate. See Figure 44.
LOCKING TAB
Install a new fi lter and reinstall the air plate.5.
Turn the three locking tabs inwards to lock the air plate 6. in place. See Figure 46.
LOCK TAB
Locking Air PlateFigure 46.
Remove the air plate and fi lter. See Figure 45.4.
AIR PLATE
FILTER
Filter RemovalFigure 45.
PAGE 28 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
MAINTENANCE
TroubleshootingTable 6.
SYMPTOM POSSIBLE PROBLEM SOLUTION
Is plug disconnected? Plug in correctly.
Is generator power switched off? Turn on switch.
Is lamp loose? Screw lamp securely into socket.
Lamp does not light.
Lamp only lights for a short time.
Balloon does not infl ate.
Is power connector disconnected or loose?
Are any other electric appliances (other than light tower) plugged into power source?
Is model of lamp incompatible? Use genuine MQ lamp.
Is lamp not cool enough to light again? (Interval of 5 to 10 minutes is required before turning on lamp again)
Is ambient temperature too high (more than 104° F (40° C)?
Is fan motor (blower) not working properly?
Is balloon envelope defective? Repair or replace balloon envelope.
Connect disconnected connector.
Unplug all other appliances.
Wait for lamp to cool down.
Move lamp where there is proper ventilation.
Check and repair fan motor (blower).
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 29
MAINTENANCE
B2
L2
P4
P2
P3
B4
E1
B1
B2
E2
L5
L4
L1
B3
B5
L3
L2
B1
P1
GBW/GBWE
Maintenance Check PointsFigure 47.
L2
E2
E1
S1
GBS
B4
S3
S4
S2
PAGE 30 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
MAINTENANCE
Periodic Check and MaintenanceTable 7.
FIGURE PART CHECK ITEM SOLUTION
L1 Lamp (Base) Lamp base loose? Screw in securely.
L2 Connector Cable disconnected or loose? Connect securely.
Lamp
Balloon
Pentapod
Electric
Offset Pole
L3 Lamp Holder Lamp holder loose? Replace. #
L4 Pipe Frame Pipe Frame skewed Replace. &
L5 Lamp Defective lamp? Replace.
B1 Balloon (Envelope) Defective or dirty? Replace.
B2 Zipper Broken? Replace.
B3 Fan Motor (Blower) Not working properly? Repair or replace. $
B4 Buckle Broken? Replace. $
B5 T-handle bolt (balloon) Broken? Replace.
P1 Pentapod Damaged or Not Working Properly? Replace. #
P2 Mast Damaged or Not Working Properly? Replace. #
P3 Latch Damaged? Replace.
P4 Stopper Damaged? Replace.
E1 Power cable Defective or worn cable? Replace.
E2 Plug Damaged? Replace. #
S1 Clamp Damaged? Replace.
S2 Straight Pole Damaged or Skewed? Replace. $
S3 Offset Pole Damaged or Skewed? Replace. $
S4 Knob Loose? Tighten Securely.
• — Check daily # — Every 20 hours $ — Every 100 hours & — Every 500 hours
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 31
POWER
CABLE
(120 VAC INPUT)
NEUTRAL
GRN/YEL 10 AWG
G
LINE
WIRING DIAGRAM
1000 WATT
METAL HALIDE
LAMP
WHITE
1
BLK 1
FRONT
VIEW
3
GRN/YEL
2
BLK 2
BLACK
CONNECTOR
(FEMALE)
GRN/YEL
BLACK
WHITE
RED
WHITE
ELECTRONIC
BALLAST
BLACK
WHITE
RED
BLACK
CONNECTOR
(MALE)
TABLE 3 REFERENCE DESIGNATIONS
BLACK
WHITE
BLACK
FAN
GRN/YEL
MOTOR
PAGE 32 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
RED
NOTES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 33
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specifi c Model Number Use — Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 34 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
GBW/GBWE/GBS/GBP LIGHTING SYSTEM
1 to 3 units
Qty. P/N Description
2............E000077600 ......... LAMP
2............A300168900 ......... E BALLAST ASSY
2............A100057000 ......... BALLOON CLOTH CP
3............A300155100 ......... FILTER
1............1654000230 ..........BALLOON PATCH KIT
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
SUGGESTED SPARE PARTS
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 35
NAMEPLATES AND DECALS (GBW/GBWE)
1
Toprevent breaking, use in strong winds that makesNEVER balloon deformed considerably.
the lighting system.
3
8
TM
GloBug Lighting System
WORKSTAND DEPLOYMENT
7
A--004001941
6
A--004001938
2
MODEL SERIAL NO.
9
4
5
Lamp OFF
Push the button in the hole with a small
switch
flat-blade screwdriver (or similar tool) for 3 seconds. LED will turn green.
A-4001940-00
PAGE 36 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
NAMEPLATES AND DECALS (GBW/GBWE)
NO. PART NO. PART NAME QTY. REMARKS
1 A400193800 DECAL; GLOBUG INFORMATION 1 2 DCL1262 DECAL; LATCH (RIGHT) 1 3 A400194300 DECAL; LATCH (LEFT) 1 4 A400194000 DECAL; CAUTION, LAMP INFORMATION 1 5 A400193900 DECAL; LAMP OFF SWITCH 1
6 A400166800 DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. ...1 ....... DCL1261
7 A400194100 DECAL; DANGER, WORKSTAND DEPLOYMENT 1 8 A400193300 DECAL; GLOBUG LIGHTING SYSTEM 1
9 NAMEPLATE ............................................................................ 1 ....... CONTACT MQ PARTS
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 37
NAMEPLATES AND DECALS (GBS)
1
TM
GloBug Lighting System
2
NEVERoperate any of the GloBug lighting systems or handle any electrical equipment while standing in water, while barefoot, whilehands are wet, or in the rain. A dangerous could occur causingelectrical shock Severe Bodily Harm or even Death ! NEVERdisconnect the connector when power is applied. The possibility exists of orequipment damege.Electricalshock Makesure the power cable from the generator is connected to the lamp power cable securely. A loose connection may cause ashort circuit.
ALWAYS OFFturn generator before performing maintenance. Toprevent breaking, usein strong winds that makes balloon deformed considerably.NEVER Toavoid accident or injury exceeda travel speed of 6 MPH when using lighting system on mobile equipment.NEVER Toavoid accident or injury make certain hardware is securely fastened on pipe clamps.ALWAYS
4
5
Toprevent burns, touchNEVER lampwhile lamp is on. Lamp surfacegets extremely hot! ALWAYSallow sufficient time forlamp to beforecooldown touching. Toavoid injury, you readMUST andunderstand operator's manual beforeusing this machine.
Oncelamp is turned , Allow lamp to cool down before turning backOFF on.It will take about 5 minutes before lamp can be turned back on. ALWAYSdisconnect the AC power cable from generator first, before shuttingdown generator.
ALWAYSturn on generator first,before connecting the AC power cableto the generator. Toprevent the lighting system from breaking, usein strongNEVER windsthat makes balloon deformed considerably.
MODEL SERIAL NO.
6
3
Lamp OFF
Push the button in the hole with a small
switch
flat-blade screwdriver (or similar tool) for 3 seconds. LED will turn green.
A-0000000-00
PAGE 38 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
NAMEPLATES AND DECALS (GBS)
NO. PART NO. PART NAME QTY. REMARKS
1 A400193300 DECAL; GLOBUG LIGHTING SYSTEM 1 2 A400194200 DECAL; GLOBUG INFORMATION (GBS) 1 3 A400194000 DECAL; CAUTION, LAMP INFORMATION 1
4 A400166800 DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. ...1 ....... DCL1261
5 A400193900 DECAL; LAMP OFF SWITCH 1
6 NAMEPLATE ............................................................................ 1 ....... CONTACT MQ PARTS
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 39
BALLOON AND LAMP ASSY (GBW/GBWE AND GBS)
OPTIONAL
47
BALLOONS
AND MESSAGE
STRIPS
48
49
50
51
52
51
BALLOON
PATCH
KIT
53
25
4
24
45
28
35 36
29
12
30
15
31
43
37
19
20
21
22
20
17
42
16
15
14
23
13
4
10
18
12
16
2
3
7
1
1
8
3
1
1
10
1
6
5
9
1
1
44
26
27
4
4
27
32
33
34
38
41
40
46
4
39
2
PAGE 40 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
3
BALLOON AND LAMP ASSY (GBW/GBWE AND GBS)
NO. PART NO. PART NAME QTY. REMARKS
1# E000080700 LAMP MH1000/BT37/C/U/4200K 1 2# 0023405012 SCREW (M5x12) 4 3# A400195200 STOPPER 4 4# 0024304008 SCREW (M4x8) 15 5# A300167500 SOCKET ASSY 1 6# E000038200 RUBBER 1 7# 0025304025 SCREW & WASHER (M4x25) 2 8# A300174000 LAMP HOLDER 1 9# A300160601 PLATE (LAMP) 1 10# A200057701 MAIN POLE (EX) CP 4 11# 0024304004 SCREW (M4x4) 8 12# 2214500230 SEAL (FLAT) 2 13# A100061200 SHEET (TOP) CP 1 14# A100056900 BALLOON COVER CP 1 15# A300162400 SEAL (PACKING) 2 16# A300165100 PLATE (TOP) 1 17# 0014808025 BUTTON SCREW & WASHER (M8x25) 4 18# A100055800 LAMP GUARD CP 1 19# A300168800 FAN MOTOR ASSY 1 20# 0023304012 SCREW & WASHER (M4x12) 8 21# A300164900 PLATE (FAN) 1 22# 0023204006 SCREW (M4x6) 3 23# A300160002 COVER 1 1 24# A300160100 COVER 2 1 25# A300168900 E BALLAST ASSY 1 26# E000070000 SUPPORT NUT 4 27# 0033104000 NUT (M4) 5 28# A200057601 FLANGE 1 29# A300165000 PLATE (GUARD) 1 30# A100061000 SHEET (BOTTOM) 1 31# A300145801 BOTTOM PLATE 1 32# E000009701 WAVE WASHER (M5) 3 33# A400030700 STOPPER (FILTER) 3 34# E000077500 SPACER 3 35# 0043110000 WASHER (M10) 4 36# 0043210000 SPRING WASHER (M10) 4 37# 0014710035 BUTTON SCREW (M10x35) 4 38# 2214500430 FILTER 1 39# A300145901 PLATE (AIR) 1
40# A300167600 MAIN CABLE CP ...............................................1................INCLUDES ITEM W/ $
41$# E000072600 METAL GLAND 1
42# GBB115DR BALLOON CLOTH CP .......................................1................CONTACT MQ UNIT SALES
43# 2204510110 WASHER 1 44# E000079800 KNOB 1
45# GBBALD1 BLANK MESSAGE STRIP (OPTIONAL) ...........1................CONTACT MQ UNIT SALES
46# A300135500 AC POWER CABLE 1
47 GBP BALLOON/LAMP ASSY .....................................1................INCLUDES ITEMS W/ #
CONTACT MQ UNIT SALES
48 GB48 BALLOON CLOTH (OPTIONAL) .......................1................CONTACT MQ UNIT SALES
49 GB48BMS BLANK MESSAGE STRIP, 48"X48" (OPTIONAL) ..1................CONTACT MQ UNIT SALES
50 GB36 BALLOON CLOTH (OPTIONAL) .......................1................CONTACT MQ UNIT SALES
51 GB36BMS BLANK MESSAGE STRIP, 36" X 36" (OPTIONAL) .. 1 ................... CONTACT MQ UNIT SALES
52 GB36N BALLOON CLOTH (OPTIONAL) .......................1................CONTACT MQ UNIT SALES
53 1654000230 BALLOON PATCH KIT (OPTIONAL) .................1................CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 41
MAST ASSY (GBW/GBWE)
1
26
2
24
25
4
16
3
7
8
6
9
10
7
17
12
13 12
13
27
15
14
19
11
22
12
13
12 13
12
23
17
21
20
13
18
5
PAGE 42 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
MAST ASSY (GBW/GBWE)
NO. PART NO. PART NAME QTY. REMARKS
1 A300169400 THIRD MAST 1 2 A300169300 SECOND MAST 1 3 A300169200 FIRST MAST 1 4 A400187600 KNOB 2 5 A000017000 PLUG 1 6 A400112700 LEAF VALVE 1 7 0023105008 SCREW (M5x8) 2 8 0043105000 WASHER (M5) 1 9 0023104008 SCREW (M4x8) 1 10 0043104000 WASHER (M4) 1 11 0013108030 BOLT (M8x30) 1 12 A400110200 WASHER (MAST) 5 13 0043108000 WASHER (M8) 11 14 A400092801 WASHER (SECOND MAST) 1 15 A400188101 BOTTOM PLATE (SECOND MAST) 1 16 E000074700 O-RING 1 17 0024705008 SET SCREW (M5x8) 4 18 0013108040 BOLT (M8x40) 1 19 A400109600 RUBBER (SECOND MAST) 2 20 A400180901 RUBBER (THIRD MAST) 3 21 A400181000 WASHER (THIRD MAST) 1 22 A400181101 BOTTOM PLATE (THIRD MAST) 1 23 A400193000 PIPE (LEVER) 1 24 A400192900 WASHER 1 25 A400190400 SPRING (HOOK) 1 26 A400192800 LEVER (LOCK) 1 27 A400195100 WASHER 1
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 43
PENTAPOD ASSY (GBW/GBWE)
14
15
11
7
12
5
3
10
8
6
6
7
9
7
8
6
8
4
2
13
8
16
1
PAGE 44 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
PENTAPOD ASSY (GBW/GBWE)
NO. PART NO. PART NAME QTY. REMARKS
1 A200041502 BASE PIPE 1 1 2 A300166700 BASE PIPE 2 ASSY 1 3 A300113102 SUPPORT 5 4 A300108700 SHACKLE 1 5 1641000330 RUBBER FOOT 5 6 0014708025 BUTTON SCREW (M8x25) 11 7 0033208000 SELF LOCK NUT (M8) 11 8 0043108000 WASHER (M8) 12 9 0014710025 BUTTON SCREW (M10x25) 5 10 0043110000 WASHER (M10) 5 11 0033210000 SELF LOCK NUT (M10) 5 12 A300152402 FOOT CP 5 13 2212780310 LEVER 1 14 A300152700 CARRYING CASE 1 15 A300106500 STRAP 1 16 0033206000 SELF LOCK NUT (M6) 1
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 45
POLE ASSY (GBS)
7
1
3
2
4
6
5
PAGE 46 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
POLE ASSY (GBS)
NO. PART NO. PART NAME QTY. REMARKS
1# A200056701 OFFSET POLE 1 2# A300166600 POLE 1 3# E000077100 KNOB 1 4# E000077200 CLAMP 2 5# 0013112030 BOLT (M12x30) 1 6# 0033112000 NUT (M12) 1
7 A000028100 POLE MOUNT KIT .............................................1................INCLUDES ITEMS W#
.............................................................................................CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 47
HITCH MOUNT ASSY (GBHM)
3
5
4
2
1
6
3
4
5
4
5
4
5
PAGE 48 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
HITCH MOUNT ASSY (GBHM)
NO. PART NO. PART NAME QTY. REMARKS
1# A300164601 SHAFT (JOINT) 1 2# A300164501 JOINT CP 1 3# A300166600 POLE 2 4# 0033112000 NUT (M12) 4 5# 0013112040 BOLT (M12x40) 4
6 GBHM HITCH MOUNT ..................................................1................INCLUDES ITEMS W#
.............................................................................................CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 49
PLATE MOUNT ASSY (GBMP)
1
9
1
5
4
2
4
5
3
7
8
5
4
7
4
6
5
PAGE 50 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
PLATE MOUNT ASSY (GBMP)
NO. PART NO. PART NAME QTY. REMARKS
1# A300166600 POLE 2 2# A300164601 SHAFT (JOINT) 1 3# A300166000 ADAPTER CP 1 4# 0033112000 NUT (M12) 3 5# 0013112040 BOLT (M12x40) 7 6# A400192100 PLATE (ADAPTER) 1 7# 0043112000 WASHER, FLAT M12 8 8# 0043212000 WASHER, LOCK 4
9 GBMP MOUNTING PLATE ...........................................1................INCLUDES ITEMS W#
.............................................................................................CONTACT MQ UNIT SALES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 51
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Author ization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
Th e sen der w ill b e not ifi e d of any mate rial 7. received that is not acceptable.
Such material will be held for five 8. working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11 . purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 52 — GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09)
NOTES
GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #0 (07/23/09) — PAGE 53
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Mayco Parts Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-306-2926 310-537-3700
Service Department Technical Assistance
800-421-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
800-421-1244, Ext. 279 310-537-3700, Ext. 279
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Offi ce
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Hanover Mill, Fitzroy Street, Ashton-under-Lyne, Lancashire OL7 0TL Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2009, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Your Local Dealer is:
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