Multiquip BG113BC User Manual

OPERATION AND PARTS MANUAL
GloBug
MODEL GB113BC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)
Revision #4 (01/06/09)
To find the latest revision of this
publication, visit our website at:
PROPOSITION 65 WARNING
PAGE 2 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
NOTES
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 3
TABLE OF CONTENTS
MQ GLOBUG LIGHTING SYSTEM
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Information .................................................. 6-9
Specifications .......................................................... 10
Dimensions ............................................................. 11
Floodlight Footcandle Plots (BAL-120 Oval) .......... 12
Floodlight Footcandle Plots (BAL-120R Ref.) ......... 13
Floodlight Footcandle Plots (BAL-115D Drum) ...... 14
General Information ................................................ 15
Components....................................................... 16-17
Setup .................................................................. 18-19
Setup/Operation ...................................................... 20
Shutdown ................................................................ 22
Maintenance ...................................................... 22-31
Troubleshooting (Lamps) ........................................ 32
Troubleshooting (Mast) ........................................... 33
Explanation Of Codes In Remarks Column ............ 34
Suggested Spare Parts ........................................... 35
COMPONENT DRAWINGS
Nameplate and Decals Assembly .....................36-37
T-Handle Assembly ............................................ 38-39
Steering Assembly ............................................. 40-41
Outrigger Assembly ........................................... 42-43
Mast Adapter Assembly .....................................44-45
Main Mast Assembly .......................................... 46-47
Winch Assembly ................................................. 48-49
Mast Section Assembly ...................................... 50-51
Baseplate Cover Assembly ................................ 52-53
Ballast Box Assembly ......................................... 54-55
Fan Blower/Lamp Base Assembly ..................... 56-57
Balloon/Lamp Guard Assembly ......................... 58-59
Terms and Conditions Of Sale — Parts .................. 60
NOTICE
Specification and part number are subject to change without notice.
PAGE 4 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
r
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
(Dealers Only)
to log in and save!
(Dealers Only)
:
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
:
Domestic (US) Dealers Call:
1-800-427-1244
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol.
NOTICE
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
This equipment should only be operated by trained and qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest fire extinguisher.
ALWAYS know the location of the nearest first aid kit.
ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
PAGE 6 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
DANGER
NEVER use lighting system in rain, snow or
areas of high humidity that could generate electrical storms.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER attempt service on a running machine.
NOTICE
To prevent the lighting system from overturning, NEVER use in winds that exceed 22mph (10 m/s).
The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.
NOTICE
NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp. See
parts section of this manual.
If applicable, ALWAYS make sure the lamp guard is installed correctly. NEVER deform the lamp guard.
NEVER unplug the lamp’s AC power cable during operation.
ALWAYS have a trained technician to install and remove lamp or replace any damaged fixture wiring.
BALLOON SAFETY
WARNING
To prevent serious burns, NEVER touch or unzip the balloon envelope when the lamp is on.
CAUTION
ALWAYS keep the lighting system in proper running
condition.
Fix damage to lighting system and replace any broken parts immediately.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
LAMP SAFETY
WARNING
NEVER attempt to replace lamp with the power on.
Always unplug the power cord from the generator or power source when changing the lamp.
ALWAYS allow a sufficient amount of time for the lamp to cool before changing. The possibility exists of severe burns.
CAUTION
NEVER use force when installing the lamp. Excessive force
could cause the lamp to break, causing bodily harm.
ALWAYS keep the balloon away from sharp objects and excessive amounts of heat.
NOTICE
To prevent balloon deformation, NEVER use lighting system in strong winds.
DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).
ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.
Replace balloon immediately if damaged. A damaged balloon will not inflate properly, and may become more damaged by touching the hot lamp surface.
DO NOT use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the
zipper is broken, the balloon will become unusable.
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 7
SAFETY INFORMATION
GENERATOR SAFETY
If using a generator to power lighting system, refer to applicable generator manual safety information section.
ELECTRICAL SAFETY
DANGER
Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the grounding path. NEVER insert the AC power plug into a 2-prong receptacle to operate lighting system.
When applying power to the lighting system, ALWAYS connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of electrical shock, electrocution and even death if the lighting system is not grounded.
NEVER operate lighting system or handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous electrical shock could occur, causing severe bodily harm
or even death.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords. Inspect
for cuts in the insulation
NEVER grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected. Incorrect connections may cause electrical shock and damage to the lighting system.
NOTICE
ALWAYS make certain that proper power or extension cord has been selected for the job. See Cable Selection Chart in this manual.
ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage,
electrical shock, electrocution and even death.
PAGE 8 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
SAFETY INFORMATION
LOADING AND UNLOADING
If lighting system is equipped with a transport lifting hook, refer to the following safety information.
CAUTION
Before lifting, make sure that lighting system parts are not damaged and screws are not loosened or lost.
ALWAYS make sure crane or lifting device has been properly secured to lifting hook of the equipment.
NEVER lift the equipment while lighting system is running.
Make sure the mast is completely lowered before lifting the lighting system.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
TRANSPORTING SAFETY
NOTICE
When transporting the lighting system, if applicable, always place in stow position and place mast in its carrying case.
ALWAYS remove balloon/lamp assembly from the mast when transporting lighting system. This will prevent damage to the bulb due to vibration.
NEVER leave the balloon/lamp exposed during transport. Exposure to excess wind or rain could damage the balloon’s nylon cover.
ALWAYS place balloon inside its protective cover during transport. Be sure the cover is secured tightly around the balloon/lamp assembly.
Never allow any person or animal to stand underneath the equipment while lifting.
DO NOT lift machine to unnecessary heights.
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 9
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PAGE 10 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
DIMENSIONS
D
A
B
F
SIDE VIEW
TOP VIEW
C
STOW POSITION
REAR VIEW
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Figure 1. Dimensions
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GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 11
Based on 360°glare-free coverage.
.25
.5
FLOODLIGHT FOOTCANDLE PLOT
1
2
5
10
VALUES LISTED AS FOOTCANDLES
Figure 2. Floodlight Footcandle Plot (Bal120- Oval Shaped)
PAGE 12 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
SCALE: 1 GRID = 50 FT. (15.24 METERS)
Based on 360°glare-free coverage.
.25
.5
FLOODLIGHT FOOTCANDLE PLOT
1
2
5
10
VALUES LISTED AS FOOTCANDLES
Figure 3. Floodlight Footcandle Plot (BAL120R-Reflector-Shaped Balloon)
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 13
SCALE: 1 GRID = 50 FT. (15.24 METERS)
Based on 360°glare-free coverage.
.25
.5
FLOODLIGHT FOOTCANDLE PLOT
1
2
5
10
VALUES LISTED AS FOOTCANDLES
Figure 4. Floodlight Footcandle Plot (BAL-115D-Drum Shaped Balloon)
PAGE 14 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
SCALE: 1 GRID = 50 FT. (15.24 METERS)
A
C
C
IR
CUIT
BREAKER
120
/240
V
30A
V
OFF
21
A
GENERAL INFORMATION
The Multiquip GloBug Lighting System is a general purpose floodlight tower intended for emergency and remote lighting conditions. The GloBug can be powered by a variety of Multiquip's series generators. Power requirements for running the GloBug are 120 VAC, 60 Hz @ 9.6 amps. The GloBug
The lighting system can be raised vertically in excess of 14.58 feet (4.44 meters) by means of a manual winch. The tower tensioning system is designed to provide the necessary tension to safely control the pivot of the tower. Outriggers must always be deployed prior to raising the mast.
can be powered by any MQ portable generator with an output of 2.9 kW or greater.
DANGER - GloBug Overhead Obstructions
Please read carefully the specified generator manual that will accompany your GloBug lighting system. This manual will explain how to operate and maintain the generator.
All information related to the generator will be referenced in a
NOTE
separate (supplied) "Operation and Parts Manual". Operation and maintenance of the generator
will not
be referenced in this
manual.
ALWAYS make sure the area above GloBug is open and clear of overhead power lines and other obstructions. The tower extends in excess of 14.58 ft. (4.44 meters). Contact with overhead powerlines or other obstructions could result in equipment damage,
The lighting system of Multiquip's GloBug Lighting System is comprised of one "Metal Halide" 1000 watt lamp. This lamp has an output of 112,000 lumens. Typical lighting coverage is in excess 150 ft. (45.72 meters) in a 360 degree pattern.
Located underneath the generator support platform is a weather resistant ballast box that contains the ballast for starting the floodlight. The floodlight is activated by an ON/OFF switch located at the base of the mast.
For ease of service or transport, the floodlight is equipped with a quick-disconnect connector that allows the lamp fixture
Alarm Buzzer
The GloBug is equipped with a "Balloon Alarm" feature. This alarm will sound if the lamp is on and the balloon attempts to make contact with the is intended to inform the operator that a potential burn hazard exits between the lamp surface and the balloon material.
Always allow the lamp to cool down before removing the AC power from the GloBug. In the event the balloon begins to deflate during normal operation, immediately place the GloBug's ON/OFF switch in the OFF position.
to be removed quickly. This feature is extremely useful during transport of the lighting system over rough terrain. It is always best to remove the floodlight and pack it safely so it will not be damaged.
Balloon Envelopes
The GloBug can be configured with a variety of balloon envelopes (canopy). Please contact the MQ sales department
Machine Safety Decals
The GloBug is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The decal illustrations shown in the parts section of this manual show the decals as they appear on the machine. Should any of these decals become
unreadable, replacements can be obtained from your dealer. for the balloon of your choice. The GloBug, Model GB113BC is shipped from the factory with the drum type balloon.
Serious Injury or Death
hot!
!
surface of the lamp . This alarm
N O
N 0
F F O
F F O
E L
L
N
D O
O
I
I T
R
A
T
H R
N
C
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O
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C
S
V 0
A
12
0
0
2
2 1
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V
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1A 2
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120
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GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 15
COMPONENTS
Figure 5. Major Components
PAGE 16 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
COMPONENTS
Figure 5 shows the location of the controls and components for the GloBug Lighting System. The functions of each control is described below:
1. Steering Handle – The GloBug can be moved in either a forward or reverse direction by pulling back or pushing forward on the T-handle. In addition the front wheels are designed to turn in the opposite direction of the T-handle placement thus allowing the GloBug to turn either left or right.
2. Mast Winch – Use this mechanical winch to raise and lower the mast. Always be on the lookout for overhead obstructions. Keep immediate area free of bystanders and debris when raising the mast.
3. Lamp Power Cable (Generator) – Connect this quick- disconnect cable plug (generator-side) to the lamp power cable plug.
4. Mast – This mast is comprised of three separate stages. The mast can be raised in excess of 14.58 ft. (4.44 meters). Again when raising the mast, always be on the lookout for overhead obstructions.
5. Lift Hanger – When lifting of the GloBug is required always use a suitable lifting device of adequate lifting capability. NEVER stand underneath the GloBug while it is being lifted.
6. Generator – MQ GA-Series type generator. This genera­tor will supply the necessary power to run the GloBug. For operation of generator read generator Operation Manual supplied with GloBug.
7. Tires – The GloBug uses 4 pneumatic type tires. Replace with only recommended type tire . NEVER allow the rear tires to go flat. This could adversely affect the braking system. Inflate tires to 35.5 psi (245kPa).
8. Locking Clamps – To secure the generator to the GloBug cart platform, place clamps (4) around the pipe frame of the generator. Tighten securely to prevent movement.
9. Brake Pad – When the brake pedal is pressed, this pad will strike and hold the rear tires in place. Make sure rear tires are inflated to the correct air pressure.
10. Outriggers – ALWAYS deploy the outriggers when raising the mast.
11. Brake Pedal – Step on this pedal to apply the brakes. To release the brakes, press down on brake pedal again.
12. ON/OFF Switch – Place this switch in the ON position to turn on the lamp. To turn off the lamp place in the down position (OFF). Please wait for approximately 10 minutes before attempting to turn the lamp back on.
13. Power Cable – Connect this cable to a 120 VAC, 60 Hz power source.
14. Balloon Storage Bag – Store the balloon in this storage bag when the GloBug is not in use. Allow a sufficient amount of time for the lamp to cool down before placing balloon inside storage bag. Possibility exists of balloon getting burned.
15. Balloon – This balloon is made of heat resistant nylon, with a diameter of 3.9 ft. (1,150 mm). The balloon shall be inflated to a pressure of 31.26 psi (215.6 kPA).
16. Lamp Power Cable (Balloon) – Connect this quick­disconnect cable plug (balloon-side) to the generator power cable plug.
17. Fan Motor (Blower) – This electric motor is responsible for inflating the balloon. It will supply a pressure of 31.26 psi (215.6 kPA). Please note that the balloon will begin to inflate as soon as power is applied to the GloBug. The OFF/ON switch
18. Lamp Guard – This guard (cage) protects the lamp from being hit by objects.
19. Lamp – 1000 watt metal-halide type lamp. Replace with only MQ recommended type lamp. Always allow a sufficient amount of time for the lamp to before changing.
20. Lamp Holder – Screw lamp into this holder. If lamp becomes difficult to screw into holder or holder is damaged, replace holder.
21. Balloon Alarm Buzzer – Will sound during normal operation if the balloon attempts to make contact with the lamp's place the GloBug's ON/OFF switch in the OFF position.
22. Adjust Lever – This lever allows the lamp to be posi­tioned up or down. Turn counterclockwise to release lamp and position. Turn clockwise to tighten.
23. Ballast Compartment – Provides the necessary elec­tronics to light the lamp. To gain access to the ballast compartment the generator must be removed from the cart platform.
does not
control the electric fan motor.
cool down
hot!
surface. If this condition occurs, immediately
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 17
AC
CIR
CUIT
B
RE
AK
E
R
120
/240V
30A
V
OFF
21A
SETUP
CAUTION - Read Manual
backwards and place it in the deployed position, as shown in Figure 8. The outriggers will automatically lock in place
3. Lift up on each outrigger (2) from its stow position, rotate
Please read this entire manual carefully
once they touch the ground, before attempting to operate the GloBug. Failure to read this manual could cause damage to the GloBug and serious injury to the operator.
GloBug Setup
1. Using the T-handle (Figure 6) place the GloBug on a
firm level surface
so that it will not slide or turn over.
STOW
POSITION
N
O
N 0
F F O
F F
O
E
L
L
N
D O
O
I
I
R
T
A
T
H
R
N
C
E T P I
O
O W
C
S
V 0 2
A
1
0
0
2
2 1
V
0
4 2 /
R
V
E
0
W
2
O P
1
H L C L T I
F
U W
F
F
S
O
A 0
2
V
0
A
2 1
1
2
T I
A
U
0
C
3
R I
R
E
C
K
C
A A E R B
V
0
4 2 /
A
0
0
2
3
1
6000
H
6
-
A
G
OUTRIGGERS
DEPLOYED
Figure 8. Outriggers (Deployed Position)
Figure 6. T-Handle (Directional Control)
2. To apply the parking brake (Figure 7), step on the brake pedal and pull back on the T-handle. This will lock the rear wheels. For additional safety use chock blocks to prevent rolling.
STEP DOWN
ON BRAKE PEDAL
4. Expose the balloon by pulling down on the velcro tabs and unzip the protective cover as shown in Figure 10. Next, fold the protective cover into itself and zip.
Figure 9. Exposing the Balloon.
PARKING
BRAKE SET
Figure 7. Parking Brake (Set Position)
PAGE 18 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
5. To position the balloon, simply loosen the adjustment lever by turning it counter­clockwise and either push down or up
down
on the lever. Pushing will cause the balloon to rise. Pushing
up
on the lever will allow the balloon to
be lowered. See insert A in Figure 10.
For circular positioning, swing the lever to the desired position. See insert B in Figure 11.
6. Before raising the mast, make sure the mast set screw (Figure 11) is securely tightened (use an 5mm-allen wrench to tighten). This will prevent the balloon/lamp assembly from falling off. In addition make sure the power cable from the generator is connected to the lamp power cable.
on the lever
CAUTION - MAST PINCH POINT
SETUP
Figure 10. Positioning the Balloon
When raising or lowering the mast, keep hands and fingers clear of the various mast sections, this will prevent hands and fingers from getting pinched.
7. Using the mechanical winch (Figure 12),
Figure 11. Mast Set Screw/Power Connections
raise
the mast to the desired height. Turn winch handle clockwise to raise mast.
Figure 12. Mechanical Winch Handle
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 19
ON
OFF
SETUP/OPERATION
DANGER - HIGH VOLTAGE POWER LINES
When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the GloBug comes in contact with
high voltage power lines
.
4. Notice that the balloon envelope will begin to deploy as soon as power is applied by an active generator. This function
5. Wait until the balloon is fully deployed before attempting to turn on the lamp. The possibility exists of the balloon getting burned (touching the lamp).
6. If the balloon is fully deployed, place the GloBug's ON/ OFF switch (15) in the ON position.
Applying Power
1. Make sure the power ON/OFF switch (Figure 13) located near the bottom of the mast is in the OFF position.
ON
OFF
Figure 15. Power OFF/ON Switch (ON Position)
7. The lamp should now be on. If the lamp is not on, check all connections and repeat steps 1 through 6. If the lamp
Figure 13. Power OFF/ON Switch (OFF Position)
still does not come on contact the MQ service department.
is not
controlled by the power ON/OFF switch.
CAUTION - READ GENERATOR MANUAL
Before attempting to operate the generator, READ the entire operation section of the manual. Failure to read manual could cause severe damage to the equipment and bodily harm to the operator.
2. The GloBug has a power requirement of 120 VAC, 60 Hz @ 9.6 amps. Connect the GloBug's AC power cord to the 120 VAC twist-lock receptacle (Figure 14) on the the supplied generator.
Figure 14. 120 VAC Receptacle
3. Start the generator as referenced in the "Start-up Section" of the supplied generator manual.
Shutdown
1. Place the power ON/OFF switch (Figure 16) in the OFF position.
ON
OFF
Figure 16. Power OFF/ON Switch (OFF Position)
CAUTION - LAMP COOL DOWN
Allow a sufficient amount of time (15-20 minutes) for the lamp (Figure 17) to
cool down
before turning off
generator. The possibility exists of the balloon getting burned (touching the lamp).
2. Disconnect the GloBug's AC power cable from the generator. The balloon should begin to deflate.
3. Shutdown generator as referenced in the "Shutdown Section" of the supplied generator manual.
PAGE 20 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
Figure 17. Hot Lamp Surface
SHUTDOWN
4. Using the mechanical winch (Figure 5, item 2),
lower
the mast. Turn winch handle counter-clockwise to
lower mast.
5. Using the adjustment lever (Figure 5, item 22) place the balloon/lamp assembly in the stow position.
6. Unzip the protective cover as shown in Figure 18, and place cover over balloon/lamp assembly.
Figure 18. Covering the Lamp/Balloon Assembly
7. To unlock outriggers, push downward on the counter­weight lever indicated by arrow (Figure 19). Grab hold of outrigger, pull upward, push down and place in stow position (Figure 20)..
fully
8. Press down on the top of the brake pedal (Figure 21) and hold, then release. This action will dis-engage the brake mechanism and allow the GloBug to be moved.
Figure 21. Parking Brake (Release Position)
Storage
1. Wipe and dirt or foreign matter that may have accumulated on the GloBug during operation. Use a mild detergent to clean the unit. DO NOT spray the engine with water.
Figure 20. Outriggers (Stow Position)
2. Avoid storing the GloBug in areas that can be exposed to rain, harsh elements, and high humidity.
3. Place the GloBug in a clean dry location away from dirt and debris.
Figure 19. Outriggers (Released)
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 21
MAINTENANCE
CAUTION - READ SAFETY GUIDELINES
Before performing any maintenance procedures, be sure to READ the lamp, balloon, and general safety guidelines in this manual. Failure to
understand
these safety guidelines
read
and
could cause severe equipment damage and bodily harm.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 22) that secures the lamp to the mast adapter stand.
CAUTION - BALLOON ZIPPER SAFETY
DO NOT use excessive force when zipping or
unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.
2. Unzip the zipper (Figure 23) at the bottom of the balloon and roll the balloon envelope upwards to expose the lamp (Figure 24). Remove the lamp guard to gain access to the lamp.. DO NOT use excessive force when un-zipping the balloon.
Figure 22. Removing the Balloon/Lamp
3. Disconnect the lamp power cable as shown in Figure 22,
and slide the balloon/lamp forward from the mast adapter stand. Place lamp/balloon assembly on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.
Removing the Lamp
3. Push down and hold the lamp holder (spring loaded) away from the lamp (Figure 25). Unscrew the lamp (turn counter­clockwise) from the lamp socket.
1. Expose the balloon (Figure 23) by pulling down on the velcro tabs and unzip the protective cover as shown in Figure 18. Next, fold the protective cover into itself and zip.
Figure 24. Removing the Lamp Guard
Figure 24. Exposing the Balloon
Figure 25. Removing the Lamp
PAGE 22 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
MAINTENANCE
Installing a New Lamp
1. When installing a new lamp (Figure 26) use only MQ
recommended type lamp. See parts section of this manual. Failure to use correct type lamp could adversely affect lighting capability and may cause damage to the equipment.
2. Push down and hold the lamp holder (spring loaded) away
from the lamp. Screw the lamp (turn clockwise) into the lamp socket. Gently place the lamp holder firmly over the top of the lamp. This will prevent the lamp from touching the lamp guard or pipe frame.
2. Zip up the zipper at the bottom (Figure 23) of the balloon and pull down the balloon envelope to cover the lamp
3. Place the lamp/balloon assembly back onto the mast adapter stand (Figure 22).
4. With a 5 mm allen wrench, tighten the set screw to 28 ~ 38 ft. lbs (38 ~ 51 N-m) to secure the lamp to the mast adapter stand
5. Reinstall the protective cover over the balloon/lamp as­sembly. Be sure to fold the velcro tabs.
6. Reconnect the power cables.
Replacing the Balloon
1. Follow the procedures as outlined in the "Removing the Balloon Lamp" assembly section.
2. Unzip the zipper at the bottom and top of the balloon. Slide the balloon over the top of the lamp guard as shown in Figure 28.
Figure 26. Installing the Lamp
Re-Installing the Lamp/Balloon Assembly
1. Reinstall the lamp guard (Figure 27). Be careful not to install the lamp guard in the wrong direction.
Figure 27. Installing the Lamp Guard
3. Slide the new balloon over the top of the lamp guard as shown in Figure 29. Zip up the zipper at the bottom and top of the balloon.
Figure 28. Removing the Ballon
Figure 29. Removing the Ballon
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 23
MAINTENANCE
Check Cable Wear
The wire rope (cable) that raises and extends the mast is a very important part of the GloBug lighting system. Following the pro­cedure below when replacing wire rope (cable).
Removing the Hanger
1. Remove the M12 x 40 bolt (Figure 31) from the hanger support assembly, then remove the hanger. Set hanger aside in a safe place where it will not get damaged.
DANGER - Lighting System Cable System Safety
Wire rope (cable) will fail if it is worn, frayed, misused, crushed, kinked or damaged in any way. ALWAYS check the cable and pulley for any abnormalities before use.
MAIN
MAST
SECTION
DO NOT use it if there is even the slightest cause for concern and replace any damaged cable or pulley
immediately.
Removing the Lamp/Balloon Assembly
1. Place the lamp/ballon assembly in the STOW position.
2. With a 5 mm allen wrench, loosen the set screw (Figure 22) that secures the lamp to the mast adapter stand.
3. Remove the lamp/balloon assembly from the mast adapter
Figure 31. Removing the Hanger
stand and set aside in a safe place where it will not get damaged.
Removal of Winch
1. Fully lower the mast to its vertical resting position.
2. Remove the four retaining screws and washers (Figure 30) that secure the winch cover. Remove the winch cover.
3. Loosen the winch cable retaining screw. Pull and remove the winch cable from the locking pin.
4. Remove the three retaining screws and washers that secure
Removing the Lamp Cable
1. Cut all the cable zip ties (Figure 32) that secure the lamp cable to the various mast sections.
2. Remove the lamp cable from the various mast sections and set cable aside in a safe place where it will not get damaged. Mark the order of the cable sections so that they can be placed back in the same order. Make sure cable is laid flat and out of the way so that personnel will not trip over it.
the winch to the mast. Remove the winch.
HANGER
SUPPORT
HANGER
STEP 2
REMOVE HANGER
STEP 1
REMOVE M12X40
BOLT
STEP 1
CUT
LAMP CABLE
ZIP TIES
STEP 2
REMOVE
LAMP CABLE
MARK ORDER
MAST
SECTIONS
Figure 32. Cutting the Lamp Cable Zip Ties
Figure 30. Winch/Cable Removal
PAGE 24 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
Pulling-Out the Mast Sections
1. Grab hold of the main mast (Figure 33) and begin pulling the mast sections upwards. Start with second mast, and then the third mast.
2. From the main mast, pull the winch cable wire to release the safety stopper pulley at the second mast.
RD
3
MAST
1FT.
(305 MM.)
CABLE RELEASE
ACCESS POINT
MAINTENANCE
CABLE RELEASE
ACCESS POINT
PULLEY
ND
2
MAST
WINCH CABLE
MAIN
MAST
1FT.
(305 MM.)
ND
2
MAST
SAFETY
STOPPER
MAIN MAST
Figure 34. Cable Release Access Point
5. To release the safety stopper without pulling the cable wire when removing the second mast from the first (main mast), insert a screwdriver (Figure 35) nearest the hole where the latch is caught. Press down on the screwdriver to lift the pulley inside the second mast upward. Re­move the screwdriver lifting the second mast upwards as the latch is being pulled back. The second mast should now be able to be pulled out from the first mast.
Figure 33. Mast Sections
MAIN MAST
3. Each mast section should be equally spaced about 12­inches from the preceding mast section. See Figure 33.
Figure 35. Releasing the Safety Stop Latches
If the winch cable wire cannot
WARNING - Mast Service Safety
The mast sections are heavy and awkward to handle. Use proper lifting devices and procedures when servicing the mast and its components.
NOTE
be pulled because of breakage of the wire itself, the
stoppers
installed in the sec-
safety
ond mast will lock automatically at the places indicated by the arrows in Figure 34.
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 25
MAINTENANCE
Installation of Winch Cable
1. Route (pass) a new winch cable through the main mast
A (Figure 36).
pulley
2. Route the winch cable around the
upper pulley
D
the third mast section from back to front.
3. Route the winch cable around the
upper pulley
C
of
second mast section from back to front.
5. Route the winch cable around the second mast from front to back.
6. Continue pulling the cable and slide down the mast, be-
of
ing careful not to activate the cable stop latches.
8. Route the cable around the pulley of the first mast A .
the
9. Place the second mast into the main (first) mast. Next, place the third mast into the second mast.
CAUTION - Winch Cable Safety Stopper
When placing the second mast into the main mast (first), pinch
THIRD
MAST
(squeeze) the pulley and pin with pliers (Figure 37) to hold the stopper (cable latch). This will keep the cable stop latch from being activated.
D
UPPER
PULLEY
lower pulley
B
of
the
UPPER
PULLEY
WINCH CABLE
LOWER
PULLEY
C
SECOND
MAST
B
B
MAIN MAST
FRONT-VIEW
BA
A
TO
WINCH
Figure 37. Bypassing Cable Stop Latch
10.Route the tip of the winch cable (Figure 38) through the eyelet retaining stud. Insert cable retaining screw at top of stud and tighten.
A
Figure 38. Connecting the Winch Cable to the Winch
Figure 36. Attaching the Winch Cable
PAGE 26 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
BALLAST
GUARD BOX
BALLAST
COVER
TRANSFORMER
CAPACITOR
CART
M10X25 BOLT AND
WASHER
4 PLACES
AC POWER
CABLE
MAINTENANCE
Installation of Winch
Ballast Box Removal
1. Reinstall the three retaining screws (Figure 30) and washers that secure the winch to the mast. Tighten screws between 24~ 33 ft-lbs. (33 ~ 45 N-m).
2. Install the four retaining screws and washers (Figure 30) that secure the winch cover. Tighten securely.
3. Turning the winch handle clockwise, wind the cable tightly around the winch shaft.
4. Raise, extend, retract and lower the mast several times to verify correct operation.
WARNING - HOT SURFACE (BALLAST)
Dangerous conditions exists inside the ballast compartment. Please use extreme caution when performing maintenance on the ballast box. NEVER touch the ballast or ballast cover while the lamp is on. These components generate an extreme amount of heat, which makes their surfaces very ALWAYS allow the ballast box and cover surface to cool down before servicing.
5. If the winch malfunctions, such as defective brake mecha­nism, replace entire winch assembly immediately.
DANGER - HIGH VOLTAGE (BALLAST)
Installing the Hanger
The electronic components of the ballast
1. Reinstall the M12 x 40 bolt (Figure 31) that supports the hanger onto the main mast. Tighten bolt between 28~ 38
ft-lbs. (38 ~ 51 N-m).
generate high voltage conditions. These conditions can be
harm, even death.
maintenance or troubleshooting, have only
Installing the Lamp Power Cable
experienced personnel work on the ballast.
hot!.
lethal and cause bodily
When performing
1. Check the entire lamp cable for any signs of wear, such as cuts or frays. If the cable is damaged in any way, replace entire cable. DO NOT use a worn or damaged cable to operate the GloBug. The possibility exists of shock or electrocution.
The ballast electronics are located within the cart frame of the GloBug. To gain access to the ballast (Figure 39), remove the 4 retaining bolts and washers (M10 X 25) that secure the ballast cover to the cart.
2. Using zip ties connect the lamp power cable to the vari­ous mast sections as shown in Figure 33. Remember to connect the lamp cables to the mast in the same order that they were removed.
3. Cutoff any excess zip tie material.
Figure 39. Removing the Ballast
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 27
MAINTENANCE
Filter Replacement
WARNING - HOT SURFACE (LAMP FRAME)
DO NOT replace filter immediately, allow a
sufficient amount of time for the lamp assembly to cool down before changing filter.
1. Remove the balloon as described in the "Removing the Lamp/Balloon" section.
2. Disconnect the lamp power cable as shown in Figure 22.
3. Rotate the balloon/lamp base assembly so that the filter is facing upwards. See Figure 40.
5. Install a new filter over the brace as shown in Figure 42. Be sure to align the
CAUTION - FILTER ALIGNMENT
When placing the filter element, always align the cut of the filter on top of the brace. This will keep the filter from being dislodged and getting damaged.
cut of the filter
Figure 42. Filter Placement
over the brace.
Figure 40. Balloon/Lamp Placement
4. Turn the three locking tabs (Figure 41) inward to release the plate. Remove plate and filter.
6. Turn the three retaining tabs (Figure 43) outward so that they touch the lamp base.
Figure 43. Filter/Plate Install
Figure 41. Filter Removal
PAGE 28 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
MAINTENANCE (WIRING DIAGRAM)
Figure 44. Wiring Diagram
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 29
B2
MAINTENANCE
L3
L1
L4
B3
L2
L5
B1
C2
C1
M3 M4
M5
M2
C3
C4
C5
M1
C6
GA-6H
C10
E1
E2
N O
0N
OFF
F F O
E
L
N
D
L
I
O I
O
T A
R
R H
T
E
C
N
P
T I
O
O
W
S
C
V 0 2
1
20A
V
0
4 2 /
R
V
E
0
W
2
O P
1
H
L
C
L
T
F
I
U F
W
F
S
O
20A
A
120V
1 2
CUIT
30A
IR
C
AC
REAKER B
30A
120/240V
6000
C9
Figure 45. Maintenance Locations
C7
C8
PAGE 30 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
For a prolonged life cycle an extended quality follow the recommended GloBug service guidelines as referenced in Table 4.
ERUGIFTRAPMETIKCEHCNOITULOS
MAINTENANCE
ECNANETNIAMDNAKCEHCCIDOIREP.4ELBAT
1LepiPemarF?deweksepipemarF.ecalpeR
2LredloHpmaL?esoolredlohpmaL.ecalperronethgiT
pmaL
noollaB
tsaM
3L)esaB(pmaL?esoolesabpmaL.ylerucesniwercS
4LpmaL?pmalevitcefeD.ecalpeR
5LrotcennoC/elbaC?esoolrodetcennocsidelbaC.ylerucestcennoC
1B)epolevnE(noollaB?ytridroevitcefeD.ecalpeR
2BreppiZ?nekorB.ecalpeR
3B)rewolB(rotoMnaF?ylreporpgnikroW.ecalperroriapeR
1MecafruSgnidilStsaM?ylhtoomssedilS.esaergylppA
2MepoReriW?degamaD.ecalperroesaergylppA
3MdnEepoReriW?)gnikluac(degamaddneeriwsI.ecalpeR
4MhcniW?ekarbhcniwevitcefeD.ecalperroriapeR
5MpotSytefaS?evitcefedhctalytefaS.ecalperroriapeR
1CthgieW-retnuoC?ylhtoomsslevarT.esaergyarpS
2CsreggirtuO?ylhtoomsslevarT.esaergyarpS
3CsleehWdnaeldnah-T.tnemevomreporP.ylerucesnethgiT
4CeldnaHroftloB.esooltonsitlobfikcehC.ylerucesnethgiT
5CladePekarB.yltcerrocgnikrowegakniLesaergyarps,kcehC
traC
cirtcelE
5CladePekarB?tuo-nrowhctoN.ecalpeR
6CregnaH.esooltonsinoitallatsniehtfikcehC.ylerucesnetsaF
7CtoviPleehWtnorF?ylhtoomssnruT.esaergylppa,kcehC
8CseriT?)aPk492(isp5.53erusserperiT.tsujdA
9CtfahStnorFrofkniL?ylhtoomssevomegakniL.esaergyarpS
01CekarB?ylreporpgnikroW.tsujdA
1EelbaCrewoP?elbacnrowroevitcefeD.ecalpeR
2EegatloVdaol-noN?CAV521tuptuorotarenegsI.rotarenegecalperrotsujdA
kcehCyliaD-
sruoH02yrevE-
sruoh001yrevE-
sruoh005yrevE-
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 31
TROUBLESHOOTING (LAMPS)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 5) information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
?detcennocylerucesgulpsI.yltcer
?esoolpmalsI .tekcosotniylerucespmalwercS
cennocylreporprotcatnocsI .rotcatnocdetcennocsidtcennoC
gulp)rewotthgilnaht
.thgiltonseodpmaL
?ecruos
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
?nodehctiwsrewotthgildnarotarenegerA.hctiwsnonruT
?det
rehto(secnailppacirtcelerehtoynaerA
rewopotnideg
GNITOOHSELBUORTPMAL.5ELBAT
rocnigulP
.secnailpparehtollagulpnU
daol-non(lamronegatlovrotarenegsI
?)CAV021-egatlov
?elbitapmocpmalfoledomsI.pmalQMeniunegesU
?niagathgilothguoneloocpmalsI
sisetunim03ot02folavretnI(
)niagapmalnogninruterofeb
arofsthgilylnopmaL
.emittrohs
tonseodnoollaB
.etalfni
eibmasI
?)V021-egatlov
?)C°04(F°401
b(rotomnafsI .)rewolb(rotomnafriaperrokcehC
?evitcefedepolevnenoollabsI .epolevnenoollabecalperroriapeR
deriuqer
daol-non(lamronegatlovrotarenegsI
nahterom(hgihooterutarepmettn
.noitalitnev
?ylreporpgnikrow)rewol
rotarenegecalperroriapeR
.
.nwodloocotpmalroftiaW
.rotarenegecalperroriapeR
reporpsierehterehwpmalevoM
PAGE 32 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
TROUBLESHOOTING (MAST)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 6) information shown below.
MOTPMYSMELBORPELBISSOPNOITULOS
?tsamnithguacelbacsI.eerfelba
ebtonnactsaM
.desiar
gnimocspeektsaM
.nwod
?hcniw
?esooltfahsmardsI .noitarepostikcehcdnatfahsmardnethgiT
edilstsamfoecafrusseoD .tsamfoecafrusgnidilsotesaergylppA
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
morfdetcennocsideporeriwfodnesI
?ylhtoomsedilstsamfoecafrusseoD .tsamf
?ylreporpgninoitcnufhctalhcniwsI .ylreporpgninoitcnuft
?ylhtooms
GNITOOHSELBUORTTSAM.6ELBAT
cteS
.hcniwoteporeriwtcennoC
oecafrusgnidilsotesaergylppA
onfitrapecalpeR
ebtonnactsamehT
.derewol
?thgitdlehhcniwfoksidekarbsI
?yltcerrockrowreppotsytefasseoD
seldnahhcniwgnidloH
latsampuhcniW
.)riapeR(tinodaolagnittup
ehtevomer,yleruce
.)riapeR(ylwolstsamrewoldnahctal
ybtsamrewoldnaeltti
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 33
EXPLANATION OF CODES IN THE REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 34 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
GloBug LIGHTING SYSTEM
1 TO 3 UNITS
Qty. P/N Description
2 ......... E000009800 .... BULB
2 ......... A300033800 .... BALLAST/TRANSFORMER
2 ......... A300038400 .... CAPACITOR, 24
2 ......... A100031301 .... BALLOON CLOTH
3 ......... A400038300 .... FILTER 200 (AIR)
μ
F @480 VDC
SUGGESTED SPARE PARTS
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 35
A
C
C
I
R
C
U
IT
BR
E
A
K
E
R
1
2
0
/
2
4
0
V
3
0
A
V
OF
F
2
1
A
ON
OFF
DCL408
23
NAMEPLATE AND DECALS
21
BURN HAZARD
To prevent burns,
touch
lamp is on. These surfaces are extremely hot! allow sufficient time for both surfaces to before touching.
cool down
CART
23
1
CAUTION
COVER
INFORMATION
Before operating GloBug
unzip cover,fold into
ALWAYS
bag on top of balloon and zip.
Bag
Zipper
Cover
NEVER apply power to the GloBug until the cover has been inserted inside the bag and the balloon is fully exposed.
Before storing GloBug,
fully cover balloon to
ALWAYS
prevent damage from dust, dirt and adverse weather conditions.
DANGER
ELECTRICAL
SHOCK HAZARD
NEVER touch a live power cord
or active electrical components with wet hands or while standing in water.The possibility of electrical shock or even death! exists.
DCL410
20
WARNING
NEVER
ballast or cover while
ALWAYS
DCL415
DANGER
Make sure that generator is loaded when conveying Lighting Towerby forklift.
Be sure to insert forks at marked position exactly under pipe frame or base plate
DANGER
Make sure that generator is loaded when conveying Lighting Towerby forklift.
Be sure to insert forks at marked position exactly under pipe frame or base plate
DCL413
BALLAST
BOX
19
10
A400116400
A400116400
6
DANGER
ELECTRICAL
SHOCK HAZARD
NEVERplace the GloBug
wheelsin standing water. The possibilityof electrical shock, evendeath! Exists.
MODEL SERIAL NO.
When the GloBug is used for non-lighting applications, un-plug GloBug AC power cord from the generator.
7
8
22
DCL400
18
CAUTION
ALWAYS
DCL402
DCL401
WARNING
Toavoid injury, you MUST read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel only. Ask for training as needed.
HIGH VOLTAGE
P/N35137
17
2
CAUTION
LAMP COVER BUZZER
Before operating GloBug
unzip cover,fold into
ALWAYS
bag on top of balloon and zip.
I
f the cover has not been removed n audible alarm will soundwhen
a power is applied to the GloBug.
WARNING
When lifting of the GloBug is required, attach a rope
ALWAYS
or chain to the lift hanger. use any other lifting points to lift the GloBug.
LIFT
HANGER
3
When replacing lamp and to prevent electrical shock, shutdown the generator before replacing lamp. Remember to let lamp cool before removing. Use only recommended type lamp as listed in parts manual.
G
CAUTION
TIRE PRESSURE
ALWAYS keep tires inflated
to correct pressure. Low or incorrect tire pressure could result in brake malfunction.
Recommendedtire pressure:
35.5 PSI
(225 kPa)
DANGER
DCL404
DO NOT
DCL412
DCL412
DANGER
ELECTRICAL
SHOCK HAZARD
ALWAYS
CAUTION
LAMP INFORMATION
ALWAYS OFFturn lamp
first, before shutting down generator.
Once lamp is turned Allow lamp to cool down before turning back on.
t will take about 20 minutes
I before lamp can be turned back on.
6000
H
-6
A
DCL407
9
DCL418
0
O
E L D I
OL
R T N O C
V 0 2
1
V
0 4 2 /
V 0 2 1
POWER
F
FULL
F
SWITCH
O
A
0 2
V
0 2 1
21A
T I
A
U
0
C
3
R R I
E C
K A
C
E
A R B
V
0 4 2
/
A
0
0
2
3
1
DCL416
11
OFF,
DCL409
N O
N
F F
F F O
N O I T A
R
H
E
C
P
T I
O W S
A
0
2
DANGER
ELECTRICAL
SHOCK HAZARD
GROUND
Toprevent electrical shock or
electrocution, the generator
be connected to an
MUST
(SeeNEC Article 250)
earth ground.
SETTING:
Pull outrigger upward at the tip end and rotate backwards until it locks in place.
RELEASE:
To unlock outrigger, push downward on the counter-weight lever indicated by arrow. Grab hold of outrigger, pull upward, push down and place in stow position.
4
DCL405
WARNING
OUTRIGGER
DEPLOYMENT
O
U
T
R
D
IG
E
PL
G
O
YED
ADJUSTMENT
LEVER HAZARD
BE CAREFUL NOT TO STRIKE HEAD AGAINST TOWER ADJUSTMENT LEVER. POSSIBLE HEAD INJURYCAN OCCUR.
15
F F O
A 1 2
T I U C R I
R E
C K C A A E R B
V 0 4 2 /
A
0
0
2
3
1
0 0 0
6
H 6
- A G
ER
S
Toprevent burns, touch lamp while lamp is on. Lamp surface gets extremely hot! allow sufficient time for lamp to before touching.
WARNING
DCL406
ALWAYSMAKE SURE AREA ABOVE TOWERMAST IS OPEN AND OF OVERHEAD . THE TOWER MAST EXTENDS IN EXCESSOF 16.5 FT. (5 METERS).
DANGER
GloBug
INFORMATION
Toprevent tipping, use inwinds that exceed 22 mph (10m/sec).
NEVERuse on an incline of 5 degreesor more. The possibility oftipping exists. NEVERuse in rain or wet conditions.The possibility of electrocutionexists.
ALWAYSapply parking brake toprevent moving.
Whenmoving is required, lower mastfully. W deployoutriggers to prevent tipping.
ALWAYS OFFturn generator beforeperforming maintenance.
STOW
POSITION
N O
N 0
F F O
F F O
E
L
L
N
D
O
O
I
I T
R
A
T
H
R
N
C
E T
P I
O
O W
C
S
V 0 2 1
A
0
0
2
2 1
V
0
4 2 /
R
V
E
0
W
2
O P
1
H L
C L
T I U W
F S
A 0 2
V 0 2 1
A 0 3
DCL414
WARNING
BURN HAZARD
NEVER
ALWAYS
cool down
5
12
DANGER
ELECTRICAL
SHOCKHAZARD
CLEAR
POWER LINES
N O
N 0
F F O
F F O
E L
N
L
D I
O I
O
T A
R
H
R
T
E
C
N
T
P I O
O
W S
C
V 0 2
A
1
0 2
V 0 4 2 /
R
V
E
0
W
2
O P
1
H L C L T
F
I
U F W
F
S
O
A 0 2
V 0 2
A
1
1 2
T
A
I
0
U C
3
R
R I E C K A
C E
A R B
V 0 4 2 /
A
0
0
2
3
1
0 0 0 6
H 6
­A G
DCL403
NEVER
14
ALWAYShen raising mast,
DCL411
16
DCL417
13
PAGE 36 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
NAMEPLATE AND DECALS
NAMEPLATE AND DECALS.
NO. PART NO. PART NAME QTY. REMARKS
1 DCL413 DECAL; CAUTION COVER INFORMATION 1 2 DCL404 DECAL; CAUTION LAMP COVER BUZZER 1 3 DCL412 DECAL; WARNING, LIFT HANGER 1 4 DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ. 1 5 DCL417 DECAL; WARNING, BURN HAZARD (LAMP) 1 6 DCL402 DECAL; CAUTION, REMOVE POWER CORD 1 7 DCL428 DECAL; MQ LOGO 1 8 DCL401 DECAL; WINCH UP/DOWN 1 9 DCL407 DECAL; CAUTION, TIRE PRESSURE 1 10 DCL400 DECAL; DANGER, ELECTRICAL SHOCK (TIRES) 1 11 DCL409 DECAL; CAUTION, LAMP INFORMATION 1 12 DCL406 DECAL; WARNING, ADJ. LEVER HAZARD 1 13 DCL403 DECAL; DANGER ELECTRIC SHOCK (GLOBUG) 1 14 DCL411 DECAL; DANGER, GLOBUG INFORMATION 1 15 DCL405 DECAL; DANGER, ELECTRICAL SHOCK (GND.) 1 16 DCL414 DECAL; WARNING, OUTRIGGER DEPLOYMENT 1 17 DCL418 DECAL; DANGER, HIGH VOLTAGE 1 18 35137 DECAL; WARNING, READ MANUAL 1
19 NAMEPLATE .................................................................. 1........... CONTACT MQ PARTS DEPT.
20 DCL415 DECAL; BURN HAZARD (BALLAST) 1 21 DCL410 DECAL; DANGER, ELECTRICAL SHOCK (CORDS) 1 22 DCL408 DECAL; ON/OFF 1 23 A400116400 DECAL; FORKLIFT ALIGNMENT 4
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 37
T-HANDLE ASSY.
T-HANDLE ASSY.
2
1
1
3
4
4
5
PAGE 38 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
T-HANDLE ASSY.
T-HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2 A200023001 HANDLE .........................................................2 ........... INCLUDES ITEM W/
3 0040730000 SNAP RING (30) 1 4 1503300130 SLEEVE BEARING (30DX34DX20) 2 5 A100018905 BASE PLATE 1
1102700130 HANDLE GRIP 2
*
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 39
STEERING ASSY.
STEERING ASSY.
15
15
28
15
15
20
22
21
22
10
23
12
22
15
28
5
13
9
4
8
26
25
10
21
22
2
27
7
15
47
24
10
10
13
46
24
47
22
14
21
3
28
22
5
11
15
28
15
PAGE 40 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
STEERING ASSY.
STEERING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 A200022903 FRONT SHAFT (L) 1 3 A200022803 FRONT SHAFT (R) 1 4 2001200313 BRAKE PEDAL 1 5 2071214010 BRAKE 2 6 2071213211 BRAKE SHAFT 1 7 1041000131 SPRING (BRAKE) 1 8 0010308030 BOLT (M8x30) SUS 1 9 0033108000 NUT (M8) 2 10 0043108000 WASHER (M8) 5 11 0013212075 BOLT (M12x75) 1 12 1521120131 BOLT (M12x75) LEFT SCREW 1 13 1503180130 SLEEVE BEARING (18Dx20Dx20) 2 14 A400055501 LINK (FRONT SHAFT) 1 15 0040720000 SNAP RING (20) 8 20 A300090600 LINK, HANDLE 1 21 0043112000 WASHER (M12) 1 22 1504120130 WASHER (12.2Dx18Dx0.5T) 6 23 0033208000 SELF LOCK NUT (M8) 1 24 0030808000 PUSH NUT (8) 3 25 0013512025 BOLT & WASHER (M12x25) 1 26 0043112041 WASHER (12Dx40Dx3.2T) 1 27 A400055401 LINK (STEERING) 1 28 E000014500 TIRE ASSY (4.10/3.50-5) 4 46 A400055101 SPACER 1 47 E000031200 WASHER, (20Dx36Dx1.5) 2
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 41
OUTRIGGER ASSY.
OUTRIGGER ASSY.
PAGE 42 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
OUTRIGGER ASSY.
OUTRIGGER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0013116090 BOLT (M16x90) 2 2 A100011601 BRACKET (OUT,R) R 1 3 0013510025 BOLT & WASHER (M10x25) 10 4 1501160111 SPACER (OUT,R) 2
5 A200015303 OUTRIGGER R ............................................ 1............. INCLUDES ITEM W/
6 A200015203 OUTRIGGER L .............................................1 ............. INCLUDES ITEM W/
7
*
8 0043110000 WASHER (M10) 4 9 1501100430 SPACER (10.2dx13.8Dx6.5L) 2 10 0033210000 SELF LOCK NUT (M10) 2 11 0043116000 WASHER (M16) 2 12 0043216000 WASHER, SPRING (M16) 2 13 0033116000 NUT (M16) 2 14 2031321113 WEIGHT (OUT,R) R 1 15 A100011501 BRACKET (OUT,R) L 1 16 2031320213 WEIGHT (OUT,R) L 1 17 A400033402 CATCHER (OUTRIGGER) 2
1641000330 RUBBER FOOT 2
* *
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 43
MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
PAGE 44 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
MAST ADAPTER ASSY.
MAST ADAPTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2202390100 STAND ASSY. ................................................1 ........... INCLUDES ITEMS W/
2
*
3
*
4 2202500230 SPACER (STAND) 1 5 1502280130 WASHER 1 6
*
7
*
8
*
9 A400038801 GRIP SHAFT 1 10 11 0014708010 BUTTON BOLT (M8 X10) 1
2202390112 STAND 1 2202500130 SHAFT (STAND) 1
2202520110 COVER (SPRING) 2 1043002030 SPRING (STAND) L 1 1043002130 SPRING (STAND) R 1
0014808025 BUTTON BOLT & WASHER (M8 X 15) 4
*
*
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 45
MAIN MAST ASSY.
MAIN MAST ASSY.
8
5
9
6
1
13
14
7
15
3
11
12
4
2
10
13
13
16
PAGE 46 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
MAIN MAST ASSY.
MAIN MAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0020105008 SCREW & WASHER, M5X8 4 2 0013510025 BOLT & WASHER (M10x25) 3 3 1011000701 WINCH HM-G103 1 4 A100028105 FIRST MAST 1 5 0033112000 NUT (M12) 1 6 0043212000 WASHER, LOCK (M12) 1 7 0043112000 WASHER (M12) 1 8 1642001430 GROMMET 1 9 1052001710 HANGER 1 10 1711080130 SHACKLE, W/BOLT 2 11 0043112041 WASHER (12dx40Dx3.2t) 1 12 0013112040 BOLT (M12x40) 1 13 0023305015 SCREW & WASHER (M5x15) 5
14 A200039400 SWITCH COVER ...........................................1 ............. FOR FIRST MAST
15 A300117800 SWITCH ASSY. 1 16 0013512025 BOLT & WASHER (M12x25) 6
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 47
WINCH ASSY.
13
14
12
11
WINCH ASSY.
A
10
9
1
15
16
17
18
19
20
21
28 24
29
22
23
25
26
2
3
4
5
6
7
8
27
PAGE 48 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
WINCH ASSY.
WINCH ASSY.
NO. PART NO. PART NAME QTY. REMARKS
A 1011000701 WINCH HM-G103 ..........................................1 ............. INCLUDES ITEMS W/
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
* * * * * * * * *
E000049800 FRAME 1 E000049900 DRUM SHAFT 1 E000050000 WASHER 1 E000050100 SNAP RING 1 1011001460 WASHER 1 030208200 WASHER, LOCK M8 1 0010108015 BOLT, M8X15 1 1011001361 HANDLE 1 1011000460 SPRING 1 1011000360 RACHET 1
*
0043108000 WASHER, M8 1
*
0040707000 SNAP RING, 7 1
*
0020403006 SCREW, M3X6 TRUSS HEAD 2
*
E000050200 COVER 1
*
E000050300 SNAP RING 1
*
E000050400 WASHER 1
*
E000051100 WAVE WASHER 1
*
E000050500 PLASTIC WASHER 1 1
*
0001050410 BOLT, M4X10 1
*
1011000760 DRUM PIPE 1
*
E000050600 LINING 2 1
*
1011000960 RATCHET GEAR 1
*
E000050700 COLLAR 1 1
*
E000050800 COLLAR 2 1
*
1011000860 LINING 1 1
*
E000050900 BACK PLATE 1
*
E000051000 PLASTIC WASHER 2 1
*
1011000260 COVER 1
*
0020105008 SCREW & WASHER, M5X8 4
*
*
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 49
MAST SECTION ASSY.
MAST SECTION ASSY.
PAGE 50 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
MAST SECTION ASSY.
MAST SECTION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 1031040113 WIRE (4Dx4800L) 1
2 2002262010 BRACKET (PULLEY) ................................. 1 ........... MAST SECTION 2
3 A200027200 SECOND MAST 1 4 0023204010 SCREW (M4x10) 3 5 0023204006 SCREW (M4x6) 3 6 A200027301 THIRD MAST 1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 51
BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
1
2
10
11
9
4
5
6
8
7
11
10
PAGE 52 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
BASEPLATE COVER ASSY.
BASEPLATE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 A100030101 COVER (BALLAST) 1 2 A100030203 BOX (BALLAST) CP 1 3 0013510025 BOLT & WASHER (M10x25) 4 4 0013512025 BOLT & WASHER (M12x25) 4 5 A400041101 STOPPER 4 6 0043112000 WASHER (M12) 4 7 0033112000 NUT (M12) 4 8 0013106010 BOLT (M6x10) 1 9 E000032100 FREE BUSH 1 10 0013508015 BOLT & WASHER (M8x25) 4 11 A300087403 SIDE GUARD 2
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 53
BALLAST ASSY.
57
BALLAST ASSY.
52
47
48
52
56
48
54
58
49
51
51
51
56
42
43
43
56
57
42
57
PAGE 54 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
BALLAST ASSY.
BALLAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
42 GB0043104000 WASHER, (M4) 4 43 0033104000 NUT, (M4) 7 47 A300033800 BALLAST, CP 1 48 E000056800 BALLAST HOLDER 2 49 A200018200 HOLDER 1 50 0023305015 SCREW & WASHER, (M5x15) 2 51 0023305090 SCREW & WASHER, ( M5x90) 2 52 0013505015 BOLT & WASHER, (5x15) 2 54 A300105600 CABLE, BALLAST CP 1 56 0043105000 WASHER, (M5) 6 57 0033105000 NUT, (M5) 6 58 A300038400 CAPACITOR, 24 F @480 VDC 1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 55
FAN BLOWER/LAMP BASE ASSY.
25
28
24
46
FAN BLOWER/LAMP BASE ASSY.
29
40
39
44
41
26
28
45
23
22
32
28
28
4
7
5
8
9
43
27
30
42
43
6
36
43
10
27
33
35
11
12
35
34
28
PAGE 56 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
FAN BLOWER/LAMP BASE ASSY.
FAN BLOWER/LAMP BASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
4 E000045000 CABLE CLAMP 1 5 A300105500 CABLE 1 (BALLOON) CP 1 6 A100013302 FLANGE 1 7 2204500130 SEAL (NORMAL) 1 8 1800001100 SHEET (BOTTOM) 1 9 2204500230 PACKING 1 10 A300034400 PLATE (BOTTOM) 1 11 A400038300 FILTER 200 (AIR)30 1 12 A200018000 PLATE (AIR) 1 22 E000030100 BUZZER 1 23 A400038901 COVER, WIRE 1 24 A200017702 VESSEL 1 25 A300033500 FAN MOTOR CP 1 26 1400150210 MICRO SWITCH 1 27 0014808025 BUTTON SCREW & WASHER (M8x25) 8 28 0024304008 SCREW (M4x8) 9 29 0023305060 SCREW & WASHER (M5x60) 3 30 1400150410 MICRO SWITCH CAP (SENSOR) 1 32 E000011900 COVER 1 33 E000009701 WAVE WASHER (M5) 3 34 E000010301 SPACER 3 35 A400030700 STOPPER (FILTER) CP 3 36 0021710025 SET SCREW (M10x25) 1 39 0023105008 SCREW (M5x8) 4 40 A400037400 GUARD (FAN) 1 41 1400150300 MICRO SWITCH COVER 1 42 0043104000 WASHER (M4) 4 43 0033104000 NUT (M4) 5 44 0023204030 SCREW (M4x30) 2 45 A300105800 CABLE 2 (BALLOON) CP 1 46 A400038601 BRACKET, BUZZER 1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 57
BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
PAGE 58 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
BALLOON/LAMP GUARD ASSY.
BALLOON/LAMP GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 E000009800 LAMP 1 2 A100010800 LAMP GUARD 2 3 A100031301 BALLOON CLOTH CP 1 7 2204500130 SEAL, NORMAL 1 9 2204500230 PACKING 1 13 A100028502 RED BALLOON COVER 1 14 2204220130 PLATE (CAP) 1 15 1800001000 SHEET (TOP) 1 16 A300026901 PLATE (LAMP) 1 17 2204400130 FRAME PIPE 4 18 2204231530 SPRING (LAMP) 2 19 E000009601 SOCKET ASSY 1 20 A300032700 PLATE (LAMP HOLDER) 1 21 2204231730 RUBBER (LAMP) L=210 1 27 0014808025 BUTTON SCREW & WASHER (M8x25) 8 28 0024304008 SCREW (M4x8) 8 31 0025304025 SCREW & WASHER (M4x25) 2 37 A400038400 CABLE (LAMP) 1 R CP 1 38 A400038501 CABLE (LAMP) 1 W CP 1 53 A300118000 CABLE, MAIN CP 1 55 A300060202 SEAL, (TOP) 1
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 59
TERMS AND CONDITION OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 60 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
NOTES
GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 61
OPERATION AND PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Fax: 310-537-4259 800-421-1244
310-537-3700
Fax: 310-943-2249
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@mult
iquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2012, MULTIQUIP INC.
Multiquip Inc of their respective owners and used with permission.
This manual
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the ri in this publication at any time without notice and without incurring any obligations.
, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remai
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
n with the unit if resold.
ght to discontinue or change specifications, design or the information published
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