Multiquip BG113BC User Manual

OPERATION AND PARTS MANUAL

GloBug

MODEL GB113BC

LIGHTING SYSTEM

(FOR USE WITH MQ SERIES GENERATORS)

Revision #4 (01/06/09)

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

PROPOSITION 65 WARNING

PAGE 2 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

NOTES

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 3

TABLE OF CONTENTS

MQ GLOBUG LIGHTING
SYSTEM

Proposition 65 Warning ............................................. 2

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Information .................................................. 6-9

Specifications .......................................................... 10

Dimensions ............................................................. 11

Floodlight Footcandle Plots (BAL-120 Oval) .......... 12

Floodlight Footcandle Plots (BAL-120R Ref.) ......... 13

Floodlight Footcandle Plots (BAL-115D Drum) ...... 14

General Information ................................................ 15

Components....................................................... 16-17

Setup .................................................................. 18-19

Setup/Operation ...................................................... 20

Shutdown ................................................................ 22

Maintenance ...................................................... 22-31

Troubleshooting (Lamps) ........................................ 32

Troubleshooting (Mast) ........................................... 33

Explanation Of Codes In Remarks Column ............ 34

Suggested Spare Parts ........................................... 35

COMPONENT DRAWINGS

Nameplate and Decals Assembly .....................36-37

T-Handle Assembly ............................................ 38-39

Steering Assembly ............................................. 40-41

Outrigger Assembly ........................................... 42-43

Mast Adapter Assembly .....................................44-45

Main Mast Assembly .......................................... 46-47

Winch Assembly ................................................. 48-49

Mast Section Assembly ...................................... 50-51

Baseplate Cover Assembly ................................ 52-53

Ballast Box Assembly ......................................... 54-55

Fan Blower/Lamp Base Assembly ..................... 56-57

Balloon/Lamp Guard Assembly ......................... 58-59

Terms and Conditions Of Sale — Parts .................. 60

NOTICE

Specification and part number are subject to
change without notice.

PAGE 4 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

r

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

Choose from three easy options:

January 1

Effective:

st

, 2006

Best Deal!

Order via Internet

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specification Information

Goto www.multiquip.com and click on

Order Parts

Order via Fax

All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)

Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.

(Dealers Only)

to log in and save!

(Dealers Only)

:

Order via Phone:

If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact you
District Sales Manager for more information.

Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*

Note: Discounts Are Subject To Change

:

Domestic (US) Dealers Call:

1-800-427-1244

Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*

Note: Discounts Are Subject To Change

International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.

When ordering parts, please supply:

❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL

■ Priority One ✓ Tr uck

■ Ground

■ Next Day

■ Second/Third Day

www.multiquip.com

WE ACCEPT ALL MAJOR CREDIT CARDS!

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 5

SAFETY INFORMATION

Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

GENERAL SAFETY

CAUTION

NEVER  operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

NEVER  operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER  operate this equipment under the influence of
drugs or alcohol.

NOTICE

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.

This equipment should only be operated by trained and 
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and 
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any 
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.

NEVER  use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

ALWAYS  know the location of the nearest
fire extinguisher.

ALWAYS  know the location of the nearest
first aid kit.

ALWAYS  know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers

of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.

PAGE 6 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

SAFETY INFORMATION

LIGHTING SYSTEM SAFETY

DANGER

NEVER  use lighting system in rain, snow or

areas of high humidity that could generate
electrical storms.

WARNING

NEVER  disconnect any emergency or safety devices.

These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.

CAUTION

NEVER  attempt service on a running machine.

NOTICE

To prevent the lighting system from overturning,  NEVER
use in winds that exceed 22mph (10 m/s).

The lighting system should only be used in temperatures 
between 23° to 104°F (-5° to 40° C). Failure to comply
with these operating parameters could cause the lamp
to malfunction and shorten the ballast life.

NOTICE

NEVER  leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.

ALWAYS  make sure lamp surface is clean and dry.

ALWAYS  replace with MQ recommended type lamp. See

parts section of this manual.

If applicable,  ALWAYS make sure the lamp guard is
installed correctly. NEVER deform the lamp guard.

NEVER  unplug the lamp’s AC power cable during
operation.

ALWAYS  have a trained technician to install and
remove lamp or replace any damaged fixture wiring.

BALLOON SAFETY

WARNING

To prevent serious burns,  NEVER touch
or unzip the balloon envelope when the
lamp is on.

CAUTION

ALWAYS  keep the lighting system in proper running

condition.

Fix damage to lighting system and replace any broken 
parts immediately.

ALWAYS  store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.

LAMP SAFETY

WARNING

NEVER  attempt to replace lamp with the power on.

Always unplug the power cord from the generator or
power source when changing the lamp.

ALWAYS  allow a sufficient amount of time for the lamp to cool
before changing. The possibility exists of severe burns.

CAUTION

NEVER  use force when installing the lamp. Excessive force

could cause the lamp to break, causing bodily harm.

ALWAYS  keep the balloon away from sharp objects and
excessive amounts of heat.

NOTICE

To prevent balloon deformation,  NEVER use lighting
system in strong winds.

DO NOT  place the balloon inside its protective cover
until the lamp has had a sufficient amount of time to cool
down. This will prevent the balloon’s nylon cover from
being burned (touching the lamp surface).

ALWAYS  place the balloon inside its protective cover
after each use. This will prolong the life of the balloon
material, keeping it protected from harsh environmental
elements.

Replace balloon immediately if damaged. A damaged 
balloon will not inflate properly, and may become more
damaged by touching the hot lamp surface.

DO NOT  use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the

zipper is broken, the balloon will become unusable.

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 7

SAFETY INFORMATION

GENERATOR SAFETY

If using a generator to power lighting system,
refer to applicable generator manual safety
information section.

ELECTRICAL SAFETY

DANGER

Lighting system is equipped with a ground pin on the 
power plug. For your protection, ALWAYS complete the
grounding path. NEVER insert the AC power plug into a
2-prong receptacle to operate lighting system.

When applying power to the lighting system, ALWAYS
connect the AC power plug to a 3-prong receptacle that
is grounded. The possibility exists of electrical shock,
electrocution and even death if the lighting system is
not grounded.

NEVER  operate lighting system or
handle any electrical equipment while
standing in water, while barefoot,
while hands are wet or in the rain. A
dangerous electrical shock could
occur, causing severe bodily harm

or even death.

Power Cord/Cable Safety

DANGER

NEVER  let power cords or cables lay in water.

NEVER  use damaged or worn cables or cords. Inspect

for cuts in the insulation

NEVER  grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,

electrocution or death.

Make sure power cables are securely connected. 
Incorrect connections may cause electrical shock and
damage to the lighting system.

NOTICE

ALWAYS  make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.

ALWAYS  make sure the area above
the lighting system is open and clear
of overhead power lines and other
obstructions. Contact with overhead
power lines or other obstructions
could result in equipment damage,

electrical shock, electrocution and
even death.

PAGE 8 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

SAFETY INFORMATION

LOADING AND UNLOADING

If lighting system is equipped with a transport lifting hook,
refer to the following safety information.

CAUTION

Before lifting, make sure that lighting system parts are 
not damaged and screws are not loosened or lost.

ALWAYS  make sure crane or lifting device has been
properly secured to lifting hook of the equipment.

NEVER  lift the equipment while lighting system is
running.

Make sure the mast is completely lowered before lifting 
the lighting system.

Use adequate lifting cable (wire or rope) of sufficient 
strength.

Use one point suspension hook and lift straight upwards. 

TRANSPORTING SAFETY

NOTICE

When transporting the lighting system, if applicable, 
always place in stow position and place mast in its
carrying case.

ALWAYS  remove balloon/lamp assembly from the mast
when transporting lighting system. This will prevent
damage to the bulb due to vibration.

NEVER  leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
balloon’s nylon cover.

ALWAYS  place balloon inside its protective cover during
transport. Be sure the cover is secured tightly around the
balloon/lamp assembly.

Never allow any person or animal to stand underneath the 
equipment while lifting.

DO NOT  lift machine to unnecessary heights.

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 9

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PAGE 10 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

DIMENSIONS

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TOP VIEW

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GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 11

Based on 360°glare-free coverage.

.25

.5

FLOODLIGHT FOOTCANDLE PLOT

1

2

5

10

VALUES LISTED AS FOOTCANDLES

Figure 2. Floodlight Footcandle Plot (Bal120- Oval Shaped)

PAGE 12 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

SCALE: 1 GRID = 50 FT. (15.24 METERS)

Based on 360°glare-free coverage.

.25

.5

FLOODLIGHT FOOTCANDLE PLOT

1

2

5

10

VALUES LISTED AS FOOTCANDLES

Figure 3. Floodlight Footcandle Plot (BAL120R-Reflector-Shaped Balloon)

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 13

SCALE: 1 GRID = 50 FT. (15.24 METERS)

Based on 360°glare-free coverage.

.25

.5

FLOODLIGHT FOOTCANDLE PLOT

1

2

5

10

VALUES LISTED AS FOOTCANDLES

Figure 4. Floodlight Footcandle Plot (BAL-115D-Drum Shaped Balloon)

PAGE 14 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

SCALE: 1 GRID = 50 FT. (15.24 METERS)

A

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BREAKER

120

/240

V

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V

OFF

21

A

GENERAL INFORMATION

The Multiquip GloBug Lighting System is a general purpose
floodlight tower intended for emergency and remote lighting
conditions. The GloBug can be powered by a variety of
Multiquip's series generators. Power requirements for running
the GloBug are 120 VAC, 60 Hz @ 9.6 amps. The GloBug

The lighting system can be raised vertically in excess of 14.58
feet (4.44 meters) by means of a manual winch. The tower
tensioning system is designed to provide the necessary tension
to safely control the pivot of the tower. Outriggers must always be
deployed prior to raising the mast.

can be powered by any MQ portable generator with an output
of 2.9 kW or greater.

DANGER - GloBug Overhead Obstructions

Please read carefully the specified
generator manual that will accompany your
GloBug lighting system. This manual will
explain how to operate and maintain the
generator.

All information related to the
generator will be referenced in a

NOTE

separate (supplied) "Operation
and Parts Manual". Operation
and maintenance of the generator

will not

be referenced in this

manual.

ALWAYS make sure the
area above GloBug is
open and clear of
overhead power lines
and other obstructions.
The tower extends in
excess of 14.58 ft. (4.44
meters). Contact with
overhead powerlines or
other obstructions could
result in equipment
damage,

The lighting system of Multiquip's GloBug Lighting System
is comprised of one "Metal Halide" 1000 watt lamp. This
lamp has an output of 112,000 lumens. Typical lighting
coverage is in excess 150 ft. (45.72 meters) in a 360 degree
pattern.

Located underneath the generator support platform is a
weather resistant ballast box that contains the ballast for
starting the floodlight. The floodlight is activated by an
ON/OFF switch located at the base of the mast.

For ease of service or transport, the floodlight is equipped
with a quick-disconnect connector that allows the lamp fixture

Alarm Buzzer

The GloBug is equipped with a "Balloon Alarm" feature. This
alarm will sound if the lamp is on and the balloon attempts to
make contact with the
is intended to inform the operator that a potential burn hazard
exits between the lamp surface and the balloon material.

Always allow the lamp to cool down before removing the AC
power from the GloBug. In the event the balloon begins to
deflate during normal operation, immediately place the
GloBug's ON/OFF switch in the OFF position.

to be removed quickly. This feature is extremely useful during
transport of the lighting system over rough terrain. It is always
best to remove the floodlight and pack it safely so it will not
be damaged.

Balloon Envelopes

The GloBug can be configured with a variety of balloon
envelopes (canopy). Please contact the MQ sales department

Machine Safety Decals

The GloBug is equipped with a number of safety decals.
These decals are provided for operator safety and
maintenance information. The decal illustrations shown in
the parts section of this manual show the decals as they
appear on the machine. Should any of these decals become

unreadable, replacements can be obtained from your dealer.
for the balloon of your choice. The GloBug, Model GB113BC
is shipped from the factory with the drum type balloon.

Serious Injury or Death

hot!

!

surface of the lamp . This alarm

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GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 15

COMPONENTS

Figure 5. Major Components

PAGE 16 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

COMPONENTS

Figure 5 shows the location of the controls and components
for the GloBug Lighting System. The functions of each control
is described below:

1. Steering Handle – The GloBug can be moved in either
a forward or reverse direction by pulling back or pushing
forward on the T-handle. In addition the front wheels are
designed to turn in the opposite direction of the T-handle
placement thus allowing the GloBug to turn either left or
right.

2. Mast Winch – Use this mechanical winch to raise and
lower the mast. Always be on the lookout for overhead
obstructions. Keep immediate area free of bystanders
and debris when raising the mast.

3. Lamp Power Cable (Generator) – Connect this quick-
disconnect cable plug (generator-side) to the lamp power
cable plug.

4. Mast – This mast is comprised of three separate stages.
The mast can be raised in excess of 14.58 ft. (4.44
meters). Again when raising the mast, always be on the
lookout for overhead obstructions.

5. Lift Hanger – When lifting of the GloBug is required
always use a suitable lifting device of adequate lifting
capability. NEVER stand underneath the GloBug while it
is being lifted.

6. Generator – MQ GA-Series type generator. This genera­tor will supply the necessary power to run the GloBug. For
operation of generator read generator Operation Manual
supplied with GloBug.

7. Tires – The GloBug uses 4 pneumatic type tires. Replace
with only recommended type tire . NEVER allow the rear
tires to go flat. This could adversely affect the braking
system. Inflate tires to 35.5 psi (245kPa).

8. Locking Clamps – To secure the generator to the
GloBug cart platform, place clamps (4) around the pipe
frame of the generator. Tighten securely to prevent
movement.

9. Brake Pad – When the brake pedal is pressed, this pad
will strike and hold the rear tires in place. Make sure rear
tires are inflated to the correct air pressure.

10. Outriggers – ALWAYS deploy the outriggers when
raising the mast.

11. Brake Pedal – Step on this pedal to apply the brakes. To
release the brakes, press down on brake pedal again.

12. ON/OFF Switch – Place this switch in the ON position
to turn on the lamp. To turn off the lamp place in the down
position (OFF). Please wait for approximately 10 minutes
before attempting to turn the lamp back on.

13. Power Cable – Connect this cable to a 120 VAC, 60 Hz
power source.

14. Balloon Storage Bag – Store the balloon in this storage
bag when the GloBug is not in use. Allow a sufficient
amount of time for the lamp to cool down before placing
balloon inside storage bag. Possibility exists of balloon
getting burned.

15. Balloon – This balloon is made of heat resistant nylon,
with a diameter of 3.9 ft. (1,150 mm). The balloon shall be
inflated to a pressure of 31.26 psi (215.6 kPA).

16. Lamp Power Cable (Balloon) – Connect this quick­disconnect cable plug (balloon-side) to the generator
power cable plug.

17. Fan Motor (Blower) – This electric motor is responsible
for inflating the balloon. It will supply a pressure of 31.26
psi (215.6 kPA). Please note that the balloon will begin to
inflate as soon as power is applied to the GloBug. The
OFF/ON switch

18. Lamp Guard – This guard (cage) protects the lamp from
being hit by objects.

19. Lamp – 1000 watt metal-halide type lamp. Replace with
only MQ recommended type lamp. Always allow a
sufficient amount of time for the lamp to
before changing.

20. Lamp Holder – Screw lamp into this holder. If lamp
becomes difficult to screw into holder or holder is
damaged, replace holder.

21. Balloon Alarm Buzzer – Will sound during normal
operation if the balloon attempts to make contact with the
lamp's
place the GloBug's ON/OFF switch in the OFF position.

22. Adjust Lever – This lever allows the lamp to be posi­tioned up or down. Turn counterclockwise to release lamp
and position. Turn clockwise to tighten.

23. Ballast Compartment – Provides the necessary elec­tronics to light the lamp. To gain access to the ballast
compartment the generator must be removed from the
cart platform.

does not

control the electric fan motor.

cool down

hot!

surface. If this condition occurs, immediately

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 17

AC

CIR

CUIT

B

RE

AK

E

R

120

/240V

30A

V

OFF

21A

SETUP

CAUTION - Read Manual

backwards and place it in the deployed position, as shown
in Figure 8. The outriggers will automatically lock in place

3. Lift up on each outrigger (2) from its stow position, rotate

Please read this entire manual carefully

once they touch the ground,
before attempting to operate the GloBug.
Failure to read this manual could cause
damage to the GloBug and serious injury
to the operator.

GloBug Setup

1. Using the T-handle (Figure 6) place the GloBug on a

firm level surface

so that it will not slide or turn over.

STOW

POSITION

N

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U
W

F

F

S

O

A
0

2

V

0

A

2
1

1

2

T
I

A

U

0

C

3

R
I

R

E

C

K

C

A
A
E
R
B

V

0

4
2
/

A

0

0

2

3

1

6000

H

6

-

A

G

OUTRIGGERS

DEPLOYED

Figure 8. Outriggers (Deployed Position)

Figure 6. T-Handle (Directional Control)

2. To apply the parking brake (Figure 7), step on the brake
pedal and pull back on the T-handle. This will lock the
rear wheels. For additional safety use chock blocks to
prevent rolling.

STEP DOWN

ON BRAKE PEDAL

4. Expose the balloon by pulling down on the velcro tabs
and unzip the protective cover as shown in Figure 10.
Next, fold the protective cover into itself and zip.

Figure 9. Exposing the Balloon.

PARKING

BRAKE SET

Figure 7. Parking Brake (Set Position)

PAGE 18 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

5. To position the balloon, simply loosen
the adjustment lever by turning it counter­clockwise and either push down or up

down

on the lever. Pushing
will cause the balloon to rise. Pushing

up

on the lever will allow the balloon to

be lowered. See insert A in Figure 10.

For circular positioning, swing the lever
to the desired position. See insert B in
Figure 11.

6. Before raising the mast, make sure the mast set screw
(Figure 11) is securely tightened (use an 5mm-allen
wrench to tighten). This will prevent the balloon/lamp
assembly from falling off. In addition make sure the power
cable from the generator is connected to the lamp power
cable.

on the lever

CAUTION - MAST PINCH POINT

SETUP

Figure 10. Positioning the Balloon

When raising or lowering the mast, keep hands and fingers
clear of the various mast sections, this will prevent hands
and fingers from getting pinched.

7. Using the mechanical winch (Figure 12),

Figure 11. Mast Set Screw/Power Connections

raise

the mast
to the desired height. Turn winch handle clockwise to
raise mast.

Figure 12. Mechanical Winch Handle

GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 19