Multiquip BA User Manual 2

OPERATION AND PARTS MANUAL
BA-SERIES
WALK-BEHIND TROWEL
ORIGINAL INSTRUCTIONS
MODEL # SERIAL #
© COPYRIGHT 2004, MULTIQUIP INC.
Revision #2 (03/19/04)
MULTIQUIP (UK) HANOVER MILL
FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223
Atlanta • Boise • Newark •
Montreal, Canada • Manchester, UK
Rio De Janiero, BR • Puebla, MX
F AX. 0161-339-3226 E-MAIL: mq@multiquip.com www.multiquip.com
P/N 21618
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave. Tel. (800)-421-1244 Carson, CA 90746 F ax (310)-537-3927 Contact: mq@multiquip.com
MEXICO
MQ CIPSA
Carr. Fed. Mexico-Puebla KM 126.5 T el. (52) 222-225-9900 Momoxpan, Cholula, Puebla 72760 Mexico F ax (52) 222-285-0420 Contact: pmastretta@cipsa.com.mx
UNITED KINGDOM
MULTIQUIP (UK) LIMITED HEAD OFFICE
Hanover Mill, Fitzroy Street, T el. 0161 339 2223 Ashton-under-Lyne, Fax 0161 339 3226 Lancashire OL7 0TL Contact: kcassell@multiquip.com.uk
CANADA
MULTIQUIP
4110 Industriel Boul. T el. (450) 625-2244 Laval, Quebec, Canada H7L 6V3 F ax (450) 625-8664 Contact: jmartin@multiquip.com
ON-HAND
WHEN CALLING
BRAZIL
MULTIQUIP
Av . Evandro Lins e Silv a, 840 - grupo 505 T el. 011-55-21-3433-9055 Barra de Tijuca - Rio de J aneiro Fax 011-55-21-3433-9055 RJ CEP 22631-470 Contact: cnavarro@multiquip.com.br , srentes@multiquip.com.br
Visit our website at: www .multiquip .com
Your Local Dealer is:
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 3
BA-SERIES TROWEL— TABLE OF CONTENTS
Here's How To Get Help............................................ 3
Table Of Contents ..................................................... 4
Dimensions ............................................................... 6
Specifications (Engines)............................................ 7
Specifications (Trowel Weights) ................................ 7
Training Checklist ...................................................... 8
Daily Pre-Operation Checklist................................... 9
Safety Message Alert Symbols..........................10-11
Rules For Safe Operation ..................................12-13
Operation And Safety Decals.................................. 1 4
General Information................................................ 15
MQ WHITEMAN — BA-SERIES TROWEL
Controls and Components .................................16-17
Basic Engine ........................................................... 18
Assembly and Installation ..................................19-21
Pre-Inspection....................................................22-23
Initial Start-Up (Gasoline Engine) ......................24-25
Operation ...........................................................26-27
Options...............................................................28-29
Maintenance ......................................................30-35
Troubleshooting (Trowel) ...................................36-37
Troubleshooting (Engine) ........................................ 38
Explanation of Codes in Remarks Column ............. 40
Suggested Spare Parts...........................................41
Nameplate and Decals.......................................42-43
Standard Handle Assy. .......................................44-45
Quick Pitch™ Handle Assy................................46-48
Thrust Bearing Kit Assy......................................50-51
3 and 4 Blade spider Assy. ................................52-53
Gearbox and Engine Mounts .............................54-56
Engines, Honda, Robin, & Briggs & Stratton .....58-59
Hand Clutch Assy. ..............................................60-61
Guard Ring Assy. ...............................................62-63
Stabilizer Ring Assy............................................64-65
Blades and Adjustment Fixture Assy. ................66-67
Lifting Bale Assy. (Option) ..................................68-69
HONDA GX-240K1 ENGINE
Air Cleaner Assy.................................................70-71
Camshaft Assy . ..................................................72-73
Carburetor Assy. ................................................74-75
Control Assy. ......................................................76-77
Crankcase Cover Assy.......................................78-79
Crankshft Assy. ..................................................80-81
Cylinder Barrel Assy. ..........................................82-83
Cylinder Head Assy. ...........................................84-85
Fan Cover Assy. .................................................86-87
Flywheel Assy.....................................................88-89
Fuel Tank Assy . ..................................................90-91
Gasket Kit................................................................ 93
Ignition Coil Assy. ...............................................94-95
Muffler Assy. .......................................................96-97
Piston Assy. ........................................................98-99
Recoil Starter Assy.........................................100-101
Tools...............................................................102-103
Labels ............................................................104-105
ROBIN EH25-2 ENGINE
Crankcase Assy. ............................................106-107
Crankshaft Assy. ............................................108-109
Intake and Exhaust Assy................................110-111
Governor Assy. ..............................................112-113
Cooling and Starting Assy..............................114-115
Fuel Tank Assy . ..............................................116-117
Carburetor Assy. ............................................ 118-119
Recoil Start Assy. ...........................................120-121
Oil Sensor Assy. .............................................122-123
Terms and Conditions of Sale — Parts................. 124
NOTE
PAGE 4 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
Specifications and part numbers are subject to change without notice.
NOTE PAGE
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 5
Side View
BA-SERIES TROWEL— DIMENSIONS
Figure 1. BA-Series Trowel Dimensions
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NOTE:
1. Sound pressure is a weighted measure. Measured at the operators ear position while the walk-behind trowel is operating at full throttle on concrete in a manner most often experienced in “ may vary depending upon the condition of the concrete. Hearing protection is always recommended.
normal
” circumstances. Sound pressure
2. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip at full throttle on dry concrete, using a QP Handle and manual clutch with the blades slightly pitched. V alues were obtained from all three axes of motion. The v alues shown represent the maximum RMS value from these measurements.
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PAGE 6 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL— SPECIFICATIONS (ENGINES)
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BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 7
BA-SERIES TROWEL— TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 8 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL— DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 9
BA-SERIES TROWEL — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and
NOTE
Before using this WALK-BEHIND TROWEL, ensure that the operating individual has read and understands all instructions in this manual.
efficient operation of the MQ Whiteman BA SERIES TRO WEL. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator , and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
Burn Hazards
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with BA SERIES TROWEL operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT f ollo w
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep and
clothing
prevent injury.
fingers, hands, hair
away from all moving parts to
PAGE 10 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the trowel is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This walk-behind trowel, other property , or the surrounding environment could be damaged if you do not follow instructions.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 11
BA-SERIES TROWEL — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to f ollow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only .
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or alcohol.
Replace nameplate, operation and safety decals when they become difficult to read.
ALWAYS check the trowel for loosened hardware such as nuts and bolts before starting.
The following safety guidelines should always be used when operating the BA Series.
SAFETY
DO NOT operate or service this equipment before reading this entire manual. The manual must be kept available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those described in this manual.
NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these par ts to cool before servicing the trowel.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
engine gives off
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
components can cause serious burns.
DEADLY
trowel requires an adequate free flow of cooling air. NEVER operate the trowel in any enclosed or narrow
area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury
to people. Remember the
carbon monoxide gas.
The engine of this
ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.
NEVER operate the trowel in an
NEVER use accessories or attachments which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
PAGE 12 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe
NEVER
Fire or explosion could result from
vapors
T opping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
bodily harm or even death.
smoke
, or if fuel is spilled on a
around or near the machine.
hot!
engine.
fuel
BA-SERIES TROWEL — RULES FOR SAFE OPERATION
NEVER Run engine without air filter. Severe engine damage
may occur. Service air filter frequently to prevent carburetor malfunction.
NEVER place your while starting or operating this equipment.
AVOID w earing jewelry or loose fitting clothing that may snag on the controls or moving parts as this can cause a serious injury.
ALWAYS keep clear of operating the trowel.
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury.
ALWAYS check to make sure that the operating area is clear before starting the engine.
NEVER leave the machine
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using trowel.
feet
or
rotating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
Maintenance Safety
When placing the trowel inside a truck-bed for transport, always tie-down the trowel.
ALWAYS use proper lifting techniques when moving the trowel.
NEVER lubricate components or attempt service on a running trowel.
ALWAYS allow the trowel a proper amount of time to cool
before servicing. Keep the trowel in proper running condition. Fix damage to the trowel immediately and always replace
broken parts. Dispose of hazardous waste properly . Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS keep the work area well organized.
ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the trowel is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is clear before starting the engine.
No one other than the operator is to be in the working area when the saw is in operation.
Always observe all applicable compulsory regulations relev ant to environmental protection, especially , fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
Emergencies
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest and
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one .
fire extinguisher
first aid kit
always
keep a phone on the job site
and
.
.
know the location of the
.
fire department
. This
Transporting
ALWAYS shutdown engine before tr ansporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting trowel over long distances or bad roads.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 13
BA-SERIES TROWEL— OPERATION AND SAFETY DECALS
P/N35168
OPERATION AND SAFETY DECALS
The BA-Series walk-behind trowel is equipped with a number of operation,saf ety, and maintenance decals. Should an y of these decals become unreadable, replacements can be obtained from y ou r de aler .
P/N 11092
P/N 20936
E
R
C
N
O
C
FINISHER
B
O
I
S
E
,
I
P/N 1492
BELT DRIVE
GEAR DRIVE
CHECK
E
T
F
L
O
O
H
D
A
CLOCKWISE
GEAR DRIVE
O
R
A
S
U
CHECK
P/N: 13118
P/N 35137
P/N 1940
WARNING
To avoid injury, you MUST read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel only.
Ask for training as needed.
P/N35137
I
C
U
K
Q
P
H
I
T
C
P/N 12405
P/N 2942 WHITE TEXT 13”
C
H
T
I
P
-
K
C
I
U
Q
BOISE, IDAHO USA
P
O
W
E
R
T
P/N 1848
L
E
W
O
R
U. S. PATENT
XXXXXXX
C
O
N
C
R
E
N
I
T
F
E
P/N 1758
WARNING!
INJURY COULD RESULT IF FINISHER IS LIFTED
WITHOUT PITCH HANDLE FIRMLY ENGAGE
P/N 20526
WARNING!
DO NOT OPERATE HANDLE UNTIL IT IS
SECURELY FASTENED TO POWER TROWEL
& INSTRUCTIONS HAVE BEEN READ
P/N 20527
H
A
N
D
L
E
R
E
H
S
I
P/N1499
PRELOAD TRIM INDICATOR
FINISH
J
COMBO
FINISH
P/N 1735
P/N 36099 (ISO Blue)
Engine exhaust and some of itsconstituents, and somedust created by power sanding, sawing, grinding, drillingandother constructionactivities contains chemicals known tothe State
of California to cause cancer, birth
defects and other reproductive harm. Someexamples of thesechemicals are:
Leadfromlead-based paints. Crystallinesilicafrom bricks. Cementandother masonryproducts. Arsenicandchromium fromchemically treatedlumber.
Yourrisk from these exposures varies,
dependingon howoftenyoudo thistype
of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with approved safety equipment, such as dust masksthat are specially designed to filterout microscopic particles.
P/N 20525
DO NOT LIFT MACHINERY BY GUARD
RING. MAY CAUSE DAMAGE TO
GUARD RING SHOCK MOUNTS
USE LIFT HANDLES ONLY
COMBO
B
WARNING
ROTATING BLADE
HAZARD
Keep hands and feet clear of guard rings. Stop engine before servicing.
P/N 35168
Figure 2. BA-Series Trowel Decals
P/N35168
SERVICE DEPARTMENT
CAUTION
P/N: 1261
P/N: 21455
P/N 1736
MODEL SERIAL NO.
CONTACT
HOT
LUBRICATION
LUBRICATION
COUNTER
CLOCKWISE
LIFTING POINTLIFTING POINT
LUBRICATION
LUBRICATION
P/N: 11246
ATTENTION
PUSH PITCH CONTROL TO FULL FORWARD POSITION BEFORE FOLDING HANDLE
P/N 10732 (WHITE TEXT)
PAGE 14 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL— GENERAL INFORMATION
Intended Use
Operate the BA Series Trowel, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user . The manufacturer cannot be held liable for damages as a result of misuse.
BA-Series Trowel Familiarization
This walk-behind trowel is designed for the
finishing
Take a walk around the trowel. Take notice of all the major components (see Figure 2, page18) like the engine, blades, quick pitch control, air cleaner , centrifugal stop switch, etc. Check that there is always oil in the engine.
Read
be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects.
of concrete slabs.
all the safety instructions carefully . Safety instructions will
floating
and
Spider
The vertical output shaft of the gearbox connects to a cast hub called the outward that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly .
Blades
The blades of the trowel finish the concrete as they are rotated around the surface. Blades are classified as (203mm wide [8 in.]), [8 in.] ), and finish (152 mm wide [6 in.]). This trow el comes equipped with either spaced in a radial pattern and attached to vertical rotating shaft by means of a
Centrifugal Stop Switch
In the event of a trowel runaway condition (operator releases the handle), a depending on which trowel you have, will stop the engine and bring the trowel to a halt.
spider
. The spider has either 3 or 4 arms that extend
float
(254 mm [10 in.]) or (203 mm wide
three
or four blades per rotor equally
spider assembly.
centrifugal stop switch
or
manual clutch
combination
This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions.
Engines
This trowel is available with a 5.97kW (8.0 HP) HONDA, 6.34 kW (8.5 HP) ROBIN, or a 5.97kW (8.0 HP) Briggs and Stratton gasoline engine. Refer to the engine owner’s manual for instructions regarding the operation and maintenance of your engine. The engine manual is included with your trow el at the time of shipment from Whiteman. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear.
Drive System
Po wer is transferred from the engine to the gearbo x input shaft via a V-belt pulley drive system. The pulley engages using a manual clutch. See Parts section of this manual.
Gearbox
The
gearbox
to the rotational speed of the trowel and is equipped with two shafts (input and output).
is located beneath the engine and transfers power
rotor
or
spider
assembly. The gearbox controls the
NEVER attempt to the assistance of another person to help lift the trowel or use a crane or lifting device to move the trowel.
Moving the BA-Series Walk-Behind Trowel
This walk-behind trowel is designed to be moved and handled in sever al ways. The easiest way to lift the trow el is to use the
auxiliary lifting tube
page 24, Figure 21. When using the auxiliary tube, always use
two persons
Some models have a chain can be attached to the lifting bale, allowing a forklift or crane to lift the trowel up onto a slab of concrete. Use a lifting device of adequate lifting capacity to lift the trowel.
Training
For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual (Page 8). This checklist will provide an outline for an experienced operator to provide training to a new operator
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
lift
that is attached to the main handle. See
to lift the trowel.
the trowel by y ourself. ALWAYS get
lifting bale
(option) installed. A strap or
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 15
BA-SERIES TROWEL— CONTROLS AND COMPONENTS
FINISH
COMBO
PRELOADTRIM
INDICATOR
FINISH
COMBO
QUICK PITCH ™
HANDLE
W
4
3
5
6
2
1
7
8
O
B
R
M O
C
TO
A C
I
B
D N
I
H
IS
M
IN
I
F
R
T
O
B
D
M
O
A
C
O
L
E
J
R
P
H IS IN
F
13
9
4
5
3
2
11
6
20
Figure 3. BA-Series Walk-Behind Trowels
10
16
17
15
W
12
8
7
STANDARD
HANDLE
13
14
18
PAGE 16 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL— CONTROLS AND COMPONENTS
Figures 3 shows the location of the basic controls or components, for the BA-Series trowel. Listed below is a brief explanation of each control or component
1. Quick PitchControl Handle – To adjust the pitch of the blades, grasp the handle then squeeze and either move the handle forward or backward to achieve the desired blade pitch.
2. Handlebar Adjuster – Change the angle/height of the handle bars by loosening star wheel, adjust handlebars to desired location, tighten starwheel firmly to hold handlebars in that position.
3. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged.
4. Throttle Control Grip – Controls the speed of the engine. Rotate the hand grip away from the operator to increase engine speed (high), toward the operator to decrease engine speed (low).
5. Throttle – Controls engine speed when throttle control grip is rotated.
6. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged.
15. Engine – This trowel uses Honda, Robin and Briggs and Stratton type gasoline engines.
16. Trowel Arm – NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms.
17. Blades – This tro wel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete.
18. V-Belt Cover – Remo ve this cov er to gain access to the V ­belt. NEVER operate the trowel with this cover removed.
20. Stabilizer Ring – Reduces trowel arm vibration. Helps stabilize trowel arm.
7. Centrifugal Engine-Off Safety Switch – In the event the operator loses control of the trowel, this switch will shut­down the engine.
8. Auxiliary Lifting Tube - Use this tube to lift the trowel onto a slab. T ube is to be inserted into socket located in front of the gearbox.
9. Weights – The trowel may be equipped with two 4.5 kg (10 lb.) weights. The weights may be removed to reduce the operating weight of the trowel.
10. Trowel Lifting Point – Insert the auxiliary lifting tube here. See Figure 21.
11. Pitch Control (standard models) - Turn this "Star Wheel" clockwise for increase blade pitch, and counter-clockwise for decrease blade pitch.
12. Clutch Lever - Clutch engagement le ver . When this le ver is engaged, the blades will begin to rotate. May be used with either Quick Pitch™ or Standard handle.
13. Main Tube - When disassembling components inside the tube ex ercise extreme CAUTION! Tube is spring-loaded, sev ere injury could result if not disassembled correctly .
14. Guard Ring- NEVER! put hands or feet inside guard ring.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 17
BA-SERIES TROWEL— BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT ov er fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry .
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
, lever back toward operator
5. Fuel Valve Lever – OPEN to let fuel flow , CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap according to engine manufacturer's instructions. Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 3.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear .
PAGE 18 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION
Assembly and Installation
Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section provided general instructions on how to install those components. Instruction sheet P/N 20485 provides further details for the handle assembly.
Handle Tube Installation (All Models)
1. Install the
handle tube
to the gearbox as shown in (Figure 5). The mounting hardware should be contained in the shipping container.
Figure 5. Handle Tube Installation
2. On Quick-Pitch™ models, piv ot the
T-handle
back (full pitch) (Figure 6). This will relax the spring inside the handle tube. On either model, spread the handle bar ends just enough to engage the teeth on the handle tube. Attach the hand wheel assembly, position handlebar to desired location, and tighten hand wheel firmly .
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The Quick-Pitch™ handle is spring loaded, personal injury or damage could result from improper handling or installation. Be careful when installing this component.
Considerable force may be
NOTE
required when moving the Quick­Pitch T-handle forward or backward.
Figure 6. Handlebar Installation
Throttle Cable Installation (Honda and Robin Engines)
1. Set the
throttle
(Figure 7) to the idle position by rotating
the grip toward the operator and away from the engine.
Figure 7. Throttle
2. Feed the throttle cable through the cable housing. Make sure the throttle indicator is on 25.4mm (1 in.).
3. Connect the throttle cable to the engine. (Figure 8), and (Figure 9),
Robin
. There should be a piece of wire
Honda
installed on the trowel to show where to route the throttle cable. When connecting the cable housing, make sure that no more than
6 mm (1/4 in.)
of the cable housing protrudes
past the housing clamp on the engine.
THROTTLE
CABLE END
ENGINE
THROTTLE
LEVER
SWIVEL STOP
SCREW
CABLE
HOUSING
CLAMP
CABLE HOUSING
Figure 8. Throttle Cable Connection (HONDA)
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 19
BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION
ENGINE-OFF
SAFETY SWITCH
RED
WIRE
FROM
SWITCH
Figure 9. Throttle Cable Connection (ROBIN)
4. Tighten cable clamp screw and swiv el stop screw .
5. After the cable has been installed on the engine, adjust and tighten operator position of the handle to lock the throttle cable at the proper length.
6. Adjust cable tension by rotating the barrel adjuster . (Figure
10)
Figure 11. Engine-Off Safety Switch Wire Connection
Pitch Cable Installation
1. Expose the pitch cable to maximum by adjusting the handle pitch to the "no pitch" position. On the standard model turn the pitch control counter-clockwise, (Figure 12). On the Quick-Pitch™ model, pivot the pitch handle forward or no pitch, (Figure 13).
BARREL ADJUSTER
Figure 10. Barrel Adjuster
7. These are general instructions. Installation of the throttle cable may vary for different engine configurations. Please look for more detailed instructions inside the box containing the handle. These more detailed instructions should provide adequate guidance for installing.
Handle Height Adjustment
RED WIRE
FROM
ENGINE
Figure 12. "No Pitch" Position (Standard)
If handle height adjustment is desired, a handle wedge kit can be purchased for your trowel by ordering P/N 2576 from your Multiquip dealer. These wedges are placed between the handle and the gearbox to adjust the operating height of the handle. This kit comes complete with wedges, new bolts and installation instructions. This will move your oper ating handle position up or down approximately 76mm (3 in.).
Engine-Off Safety Switch Wire
Locate the and connect it to the
RED
wire protruding from the handle tube (Figure11)
RED
tail wire on the engine. T est the Engine-
Figure 13. "No Pitch" Position (Quick-Pitch™)
Off Safety Switch to insure proper operation.
PAGE 20 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL — ASSEMBLY AND INSTALLATION
Pre-load Adjustment (Quick-Pitch™ Models Only)
2. Lock the spring in the compressed position, by releasing the blade pitch adjustment trigger, (Quic k-Pitch™ model).
3. Remove one brass set nut from the blade pitch cable end as shown in (Figure 14).
4. Thread the second brass set nut towards the cable as far as possible.
1. After the Quick-Pitch™ handle has been installed on the trowel, spring pre-load adjustment will be required.
2. Locate the adjustment screw on the underside of the handle tube (Figure 16).
Figure 14. Blade Pitch Cable
5. Insert the cable end through the yoke eyelet (Figure 15) Tighten the first brass set nut by hand to remove all the slack from the cable.
6 Using a wrench, tighten the second brass set nut up against
the yoke boss. This will loc k the cable in place.
7. Use a wrench and finish tightening the first brass set nut up against the yoke boss.
3. A assist the user in the adjustment of the spring.
4. Align the
COMBO
Walk-Behind trowel.
5. T est the pitch control oper ation and adjust if necessary .
YOKE
THREAD CABLE END THROUGH YOKE EYELET
Figure 16. Pre-load Adjustment
decal
has been placed on the side of the handle tube to
arrow
on the adjustment screw with the letter "B"
on the
decal
. The letter "B" stands f or BA-Series
TIGHTEN SECOND BRASS SET NUT AGAINST YOKE BOSS
USE A WRENCH TO TIGHTEN FIRST BRASS SET NUT AGAINST YOKE BOSS
Figure 15. Cable Yoke Attachment
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 21
DANGERDANGER
DANGER
DANGERDANGER
NEVER operate the trowel in a confined area or enclosed area structure that does not provide ample
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
free flow of air
.
BA-SERIES TROWEL— PRE-INSPECTION
ALWAYS wear approved eye and hearing
protection before operating the trowel.
NEVER place hands or feet inside the guard rings while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the trowel.
It is recommended that the trowel's be used to stop the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator.
Before Starting
1. Read safety instructions at the beginning of manual.
trowel
2. Clean the engine cooling air inlet, carburetor and air cleaner .
3 . Check the air filter for dirt and dust. If air filter is dirty , replace
air filter with a new one as required.
, removing dirt and dust, particularly the
Engine-Off Safety Switch
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 18), fill to the edge of the oil filler hole with the recommended oil type (T able 4). Maximum oil capacity is 400 cc.
NOTE
Figure 17. Engine Oil Dipstick (Removal)
Reference manufacturer engine manual for specific servicing instructions.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5 . Check fastening nuts and bolts for tightness.
Engine Oil Check
1. T o check the engine oil level, place the trowel on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 17) and wipe it clean.
PAGE 22 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
Figure 18. Engine Oil Dipstick (Oil Level)
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
BA-SERIES TROWEL— PRE-INSPECTION
DANGERDANGER
DANGER
DANGERDANGER
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt
hot
to refuel the trowel if the engine is
running
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
3. When refueling, be sure to use a strainer for filtration. DO
Gearbox Oil
1. Determine if the
.
with unleaded fuel.
NOT top-off fuel. Wipe up any spilled fuel.
gearbox
plug located on the side of the gearbox. This plug will be marked by the " level of the lubrication oil should be to the bottom of the fill plug.
check
GEARBOX
oil is low by removing the oil
" decal. See Figure 19. The correct
or
Blade Check
Check for worn or damaged blades. Check to see if one blade is worn out while the others look new. If this is the case there could be a blade pitch problem. Refer to the maintenance section of this manual for blade pitch adjustment procedure. Replace any worn blades.
CONTROLS
Safety Engine-Off Switches
This trowel has been equipped with a safety Engine-Off switch or a hand operated clutch. Safety Engine-Off switches or hand clutches should be tested every time the engine is started.
Centrifugal Type Engine-Off Switch
(Figure 20) The switching mechanism of this switch should operate freely and should the switch in the OFF position, the engine should not start or run. The purpose of this switch is to stop the engine in a runaway situation, (i.e.-the operator releasing the handle during operation).
NOTE
NEVER
Engine-Off Switch. It is provided for operator safety. Injury may result if it is disable, disconnected or improperly maintained.
always
disable or disconnect the
be kept in this condition. With
OIL SIGHT/
FILL PLUG DRAIN PLUG
Figure 19. Gearbox
2. If lubrication oil begins to seep out as the drain plug is being removed, then it can be assumed that the gearbox has a sufficient amount of oil.
3. If lubrication oil does not seep out as the drain plug is being removed, fill with type ISO 680 (Whiteman P/N 10139) gearbox lubricant oil until the oil filler hole overflows.
V-belt Check
A worn or damaged V -belt can adv ersely affect the performance of the trowel. If a V -belt is defective or worn simply replace the V ­belt as outlined in the maintenance section of this manual.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 23
Hand Clutch
Some finisher models are equipped with a
clutch
The unit automatically stops rotating when the clutch lever is released.
DO NOT let the machine sit unused with the engine at high speed for an extended period of time. It will cause premature belt wear or may destroy the belt. Always set the engine speed to idle when the hand clutch is disengaged.
Figure 20. Centrifugal Engine-Off Switch
hand operated
. These units are not equipped with an Engine-Off Switch.
BA-SERIES TROWEL — INITIAL START-UP
This section is intended to assist the operator with the initial
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
heavy
and
The trowel is proper heavy lifting procedures and DO NOT
by the guard rings.
Lifting the Trowel Onto a Slab.
Auxiliary Lifting Tube
Remove the auxiliary lifting tube located on top of the main handle. Insert the tube into the socket located on the opposite side of the gearbox (Figure 21) from the handle.
Make sure that the hole in the tube engages with the pin in the socket. With one person lifting from the main handle, and another lifting from the auxiliary lifting tube pick up the machine to move onto a slab.
awkward
to move around. Use
lift the trowel
start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field.
DO NOT use your trowel until this section is thoroughly understood.
DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer , operating steps may v ary . See engine manufacturer's operating manual. The following start-up procedure makes reference to a HONDA 5.97 kW (8 HP)
Engine (Manual Start).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Starting the Engine (
1. Place the engine position.
Figure 21. Lifting the Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel must be stabilized by the person carrying the
operator’s handle
the handle may swing around and damage to the trowel and bodily injury.
(Figure 21). If it is not stabilized properly
flip
the trowel, thus causing
2. Rotate the
HONDA
fuel valve lever
Figure 22. Engine Fuel Valve Lever
throttle
engine)
(Figure 22) to the "ON"
(Figure 23) to the "idle" position.
Lifting Bale (Option)
The lift bale is optional on new trowels. It provides an optimal lift point for moving the trowel. lift a trowel up onto a building with a crane. See “
Equipment
Using a recommended, and is perfectly safe for the machine. Extra care should be taken when lifting the machine off the ground, though. Serious damage to the machine or personal injury could be caused by dropping a trowel.
” section in this manual for ordering information.
crane
to move a machine with a lift bale is highly
PAGE 24 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
Lift bales or forklift
can be used to
Optional
Figure 23. Throttle (Idle Position)
BA-SERIES TROWEL — INITIAL START-UP
3. Place the "ON" position. For models that use this feature.
NEVER disable or disconnect the centrifugal Engine-Off switch. It is provided for the operators’ safety and injury may result if it is disabled, disconnected or improperly maintained.
4. Place the
centrifugal Engine-Off switch
WARNINGWARNING
WARNING
WARNINGWARNING
Figure 24. Centrifugal Engine-Off Switch
Choke Lever
(Figure 25) in the "
(Figure 24) in the
OPEN
" position
6. If the engine has started, slowly return the choke lever
7.
8. To begin troweling, rotate the throttle (Figure 27) toward the
Figure 26. Starter Grip
(Figure 25) to the started repeat steps 1 through 5.
Before the trowel is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers.
RUN
" position.
"
CLOSED
position. If the engine has not
Figure 27. Throttle (Run Position)
Figure 25. Engine Choke Lever
5. Grasp the starter grip (Figure 26) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 25
BA-SERIES TROWEL — OPERATION
The following steps are intended as a basic guide to machine operation, and are not to be considered a complete guide to concrete finishing. We suggest that all operators (experienced and novice) read “
Concrete Institute, Detroit, Michigan
section of this manual for more information.
Slabs on Grade
” published by the
. Read the “Training”
American
Pitching The Blades
Quick Pitch Handle
1 . T o pitch the blades upwards using the
T-handle
and pull the the
, (Figure 28) simply squeeze the trigger lock
T-handle
T-handle
towards the engine will cause the blades
towards the operator. Pushing
"Quick-Pitch
Maneuvering the Trowel
Get into the operator’s position behind the handle. With a
1.
secure foothold and a firm grasp on the handles slowly increase the engine speed until the desired blade speed is obtained.
If your trowel has a speed with the throttle, then pull on the hand clutch lever to start the blades turning. Adjust the blade speed after the hand
™"
clutch is fully engaged.
to lay flat.
hand clutch (Figure 30)
, set your engine
Figure 28. Quick-Pitch™ T- Handle
Standard Handle
1. To pitch the blades upwards using the " (Figure29) simply turn the
star-wheel
Standard
clockwise. T urning the
" handle,
star wheel counter clockwise will cause the blades to lay flat.
Figure 30. Hand Clutch Lever
2. T o maneuver the trow el, gently lift up on or press down on the
main trowel handle. To move the machine to the operator’s
lift up
left,
down
3. The best method for finishing concrete is to slowly walk backwards (Figure 31) with the trowel, guiding the trowel from side to side. This will cover all f ootprints on wet concrete.
4. Remember that if you let go of the trowel, just step away and let the trowel come to a complete stop before trying to recover the trowel.
on the handle, to move machine to the right,
on the handle.
push
Figure 29. Standard Handle
PAGE 26 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL — OPERATION
Figure 32 below illustrates a typical walk-behind trowel application. Practice maneuvering the trowel. The trick is to "let the trowel do the work".
Continue to practice maneuvering the trowel. T ry to practice as if you were finishing a slab of concrete. Practice edging and covering a large area. Remember a good finishing technique is to work backwards. Be careful when moving backwards so that hazards can be avoided. The best way to get accustomed to the trowel is repeated use.
Figure 31. Maneuvering The Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
feet
or
hands
NEVER place your
while starting or operating this equipment.
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 27
inside the guard rings
CAUTIONCAUTION
ALWAYS keep clear of operating this equipment.
rotating
or
moving
parts while
BA-SERIES TROWEL — OPTIONS
Blades
NOTE
Blades should be changed when they fail to finish concrete in a satisfactory manner.
Blades are a vital part of finishing concrete. This trowel, or
finisher
built to stringent quality standards out of the finest trowel steel. If you need replacement blades, consult your parts list in this manual for part numbers and order them from your Multiquip parts dealer or importer.
Combo Blades
This trowel was equipped with combination
32) blades as original equipment. These blades have been designed for optimum performance in both the floating and finishing operations. These blades are versatile and should take care of most troweling needs.
, has been designed to finish concrete and the blades are
float/finish
(Figure
Clip-On Float Blades (Optional)
These blades will clip (Figure 34) on to an existing installed blade, allowing your finisher to float on “wet” concrete so that the troweling operation can begin as early as possible. They are easily removable, so that after the floating operation, when the concrete is sufficiently cured, they can be removed to expose the finish blades for continued troweling.
Float Discs (Optional)
These round discs (Figure 35) attach to the spiders and allow the machine to “float” on “w et” concrete. The disc design allows early floating and easy movement from wet to dry areas. The y are also very effective in embedding large aggregates and surface hardeners.
Figure 34. Clip-On Float Blade
Figure 32. Combination Blade
Finish Blades (Optional)
These blades (Figure 33) have been specifically designed for finish operations with this trowel. They will provide a premium surface finishing capability from your trow el. They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it.
Figure 35. Float Disk
Figure 33. Finish Blade
PAGE 28 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
BA-SERIES TROWEL — OPTIONS
Grinding Attachments
Available grinding attachments are used for grinding surface imperfections or joints. These attachments allow greater utilization of your trowel. Figure 36 illustrates a typical grinding disk assembly, complete with hub and stone mounting plate.
Trowel Arm Adjustment Tool
If blades show uneven wear patterns or some tend to wear out faster than others, the trowel arms may need to be adjusted. Whiteman makes a special tool (Figure 38) that will adjust all of the trowel arms consistently . The Trowel Arm Fixture P/N is 1817.
Figure 36. Grinding Disk
Lifting Bale
Figure 38. Trowel Arm Adjustment Fixture
There is a heavy duty, center balance type lifting bale (Figure 37) made specifically for your trowel. These bales are ideal for lifting and transporting your trowel. They are designed to lift the finisher and balance it on it’s center of gravity, providing great stability while lifting. This option is not av ailable on electric trowel models .
Figure 37. Lifting Bale
BA-SERIES WALK-BEHIND TROWEL — OPERATION & PARTS MANUAL — REV. #2 (03/19/04) — PAGE 29
NOTE
BA-SERIES TROWEL — MAINTENANCE
See the engine manual supplied with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.
NOTE
The following procedure should be followed to adjust trowel arms when it becomes apparent that the trowel is finishing poorly or in need of routine maintenance.
At the front of the book (Page 7) there is a “
Checklist
basis.
ALWAYS disconnect spark plug and secure awa y from the engine before performing service or maintenance.
ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work on a
MAINTENANCE SCHEDULE
Daily (8-10 Hours)
1. Check the oil level in the engine crankcase and gear box,
2. Check V-belt.
Weekly (50-60 Hours)
”. Make copies of this checklist and use it on a daily
WARNINGWARNING
WARNING
WARNINGWARNING
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
hot!
engine.
fill as necessary .
Daily Pre-Operation
Trowel Arm Adjustment Procedure
level
, clean area to test the trowel prior to and after is essential.
A Any unlevel will give an incorrect perception of adjustment. Ideally , a 13 cm x 13 cm (5 x 5 in.), 19 mm (3/4 in.) thick used for testing.
1. To determine which blades need adjustment, place the trowel in the test area (three-quarter inch thick plate) and look for the following conditions:
Figure 39 below illustrates a "
trowel arms
touching (.25 mm [.010 in.] max. clearance) lower wear plate. All alignment bolts should be spaced the same distance from the lower wear plate.
spots
in the floor or debris under the trowel blades
flat
steel plate should be
Pitch the blades as flat as possible and look at the
adjustment bolts
with the that one of them is not making contact, some adjustment will be necessary .
Is the machine wearing out blades unevenly (i.e. one blade is completely worn out while the others look new)?
lower wear plate
". Check to see that adjustment bolt is barely
. The y should all barely make contact
on the spider. If y ou can see
worn spider bushings or bent
1. Relube arms, thrust collar and clutch.
2. Replace blades if necessary .
3. Check and clean or replace the engine air filter as necessary .
4. Replace engine oil and filter as necessary, see engine manual.
Monthly (200-300 Hours)
1. Remove, clean, reinstall and relube the arms and thrust collar. Adjust the blade arms.
2. Remove, clean, reinstall clutch.
Yearly (2000-2500 Hours)
1. Check and replace if necessary the arm bushings, thrust collar bushings and shaft seals.
2. Check pitch control cables f or wear.
3. Adjust blade speed.
PAGE 30 — BA-SERIES WALK-BEHIND TROWEL— OPERATION & PARTS MANUAL — REV. #2 (03/19/04)
Figure 40 below illustrates the " plate (as shipped from the factory).
Figure 39. Worn Spider Plate
correct alignment
Figure 40. Correct Spider Plate Alignment
" for a spider
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