Multiquip B46 User Manual

OPERATION AND PARTS MANUAL
SERIES
WW
ALK-BEHIND TROWELALK-BEHIND TROWEL
W
ALK-BEHIND TROWEL
WW
ALK-BEHIND TROWELALK-BEHIND TROWEL
B-46 SERIES
9 HP, 11 HP, 11 HP HIGH SPEED
HONDA GASOLINE ENGINE
9 HP ROBIN GASOLINE ENGINE
Revision #8 (05/08/12)
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 22074
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 3
TABLE OF CONTENTS
MQ WHITEMAN B-46 Walk-Behind Trowel
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents ................................................... 4
Parts Ordering Procedures ..................................... 5
Dimensions ............................................................. 6
Specifications .......................................................... 7
Training Checklist .................................................... 8
Daily Pre-Operation Checklist ................................. 9
Safety Information ............................................ 10-14
General Information .............................................. 15
Controls And Components .............................. 16-17
Basic Engine ......................................................... 18
Assembly and Installation ................................ 19-22
Pre-Inspection .................................................. 23-24
Initial Start-Up .................................................. 25-26
Operation ......................................................... 27-28
Options ............................................................. 29-30
Maintenance .................................................... 31-37
Troubleshooting (Trowel) ................................. 38-39
Troubleshooting (Engine) ..................................... 40
Explanation Of Codes In Remarks Column .......... 42
Suggested Spare Parts ......................................... 43
Component Drawings
Nameplate and Decals..................................... 44-45
Standard Handle Assy. (07/29/07 & Below) ..... 46-47
Standard Handle Assy. (07/30/07 & Above) ..... 48-49
Quick Pitch Handle Assy. (07/29/07 & Below) .. 50-53 Quick Pitch Handle Assy. (07/30/07 & Above) 54-55
Basic Unit Assembly ......................................... 56-57
Gearbox Assembly ........................................... 58-59
Engine Assembly ............................................. 60-61
Spider Assembly .............................................. 62-63
Stabilizer Ring Assembly ................................. 64-65
Blades And Pan Assembly ............................... 66-67
Terms And Conditions Of Sale — Parts ................ 68
NOTE
PAGE 4 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
Specifications and part numbers are subject to change without notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 5
B
DIMENSIONS
A
C
D
Figure 1. B-46 Trowel Dimensions
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PAGE 6 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
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SPECIFICATIONS
Table 3. Noise and Vibration Emissions for Model B46H90
Guaranteed ISO 11201:2010 Based Sound Pressure Le
vel at Operator Station in dB(A)
Quick Pitch
TM
Handle 89
Standard Handle 89
Guaranteed ISO 3744:2010 Based Sound Power Level in dB(A)
Quick Pitch
TM
Handle 111
Standard Handle 111
Hand-Arm Vibration Per ISO 5349-1:2001 in m/s
2
¦A(8)
Quick Pitch
TM
Handle 1.7
Standard Handle 1.51
Table 2. Trowel Specifications
Model B46H90 / B46R90 / B46H11 B46H11H
Number of Blades 4 4
Ring Diameter 46.5 in. (1181 mm) 46.5 in. (1181 mm)
Rotor Speed (RPM) 60 - 130 90 - 155
Path Width 43.5 in. (1105 mm) 43.5 in. (1105 mm)
NOTES:
1. Sound Pressure and Power Levels are “A” weighted Measures per ISO 226:2003 (ANSI S1.4-1981). They are measured with the operating condition of the machine which generates the most repeatable but highest values of the sound levels. Under normal circumstances, the sound level will vary depending on the condition of the material being worked upon.
2. The vibration level indicated is the vector sum of the RMS (Root Mean Square) Values of amplitudes on each axis, standardized to an 8 hour exposure period, and obtained using operating condition of the machine that generates the most repeatable but highest values in accordance with the applicable standards for the machine.
3. Per EU Directive 2002/44/EC, the daily exposure action value for hand/arm vibration is 2.5 m/s2 “A(8). The daily exposure limit value is 5 m/s
2
“A(8).
Table 4. Specifications (Engines)
Model HONDA GX270UTQA2 ROBIN EX-270D50020 HONDA GX340U1QAP2
Engine
Air-cooled 4 stroke, Single
Ty p e
Bore X Stroke
Displacement 270 cc 265 cc 337 cc
Max Output 9 H.P. @ 3600 RPM 9 H.P. @ 4000 RPM 11 H.P. @ 3600 RPM
Fuel Tank Capacity
Fuel Unleaded Gasoline Unleaded Gasoline Unleaded Gasoline
Lube Oil Capacity 1.06 Qt. (1.0 Liters) 1.06 Qt. (1.0 Liters) 1.06 Qt. (1.0 Liters)
Speed Control Method Centrifugal Fly-weight Type Centrifugal Fly-weight Type Centrifugal Fly-weight Type
Cylinder, OHV, Horizontal Shaft
Gasoline Engine
3.0 in. X 2.3 in.
(77 mm x 58 mm)
Approx. 1.59 U.S. Gallons (6.0
Liters)
Air-cooled 4 stroke, Single
Cylinder, OHV, Horizontal Shaft
Gasoline Engine
2.95 in. X 2.36 in. (75 mm x 60 mm)
Approx. 1.59 U.S. Gallons (6.0
Liters)
Air-cooled 4 stroke, Single
Cylinder, OHV, Horizontal Shaft
Gasoline Engine
3.2 in. X 2.5 in.
(82 mm x 64 mm)
Approx. 1.72 U.S. Gallons (6.5
Liters)
Starting Method Recoil Start Recoil Start Recoil Start
Dimension (L x W x H)
Dry Net Weight
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 7
14.0 x 16.9 X 16.1 in.
(355 X 430 X 410 mm)
50.7 lbs (23 Kg.) 46.3 lbs (21 Kg.) 68 lbs (29 Kg.)
13.82 x 16.54 X 16.14 in. (351 X 420 X 410 mm)
16.7 x 17.7 X 17.4 in.
(425 X 450 X 443 mm)
TRAINING CHECKLIST
This checklist lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
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TRAINING CHECKLIST
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 8 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 9
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Lethal Exhaust Gases
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Rotating parts hazards
Pressurized fluid hazards
PAGE 10 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fitting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
influence of drugs or alcohol.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
 No one other than the operator is to be in the working
area when the equipment is in operation.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 11
SAFETY INFORMATION
TROWEL SAFETY
DANGER
 Engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate free
flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
DANGEROUS
GAS FUMES
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
 A safety manual for operating and maintenance
personnel of concrete power trowels produced by the Association of Equipment Manufacturers (AEM) can be obtained for a fee by ordering through their website at www.aem.org.
Order FORM PT-160
ENGINE SAFETY
WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
ALWAYS keep clear of rotating or moving
parts while operating the trowel.
DO NOT start or operate the trowel if the
drive train will not disengage. Centrifugal force between the trowel and surface when starting can cause uncontrolled handle movement that can cause serious injury. The handle must not move while pulling the engine recoil starter.
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER stand on trowel during operation.
 NEVER lubricate components or attempt service on a
running machine.
NEVER place your feet or hands inside the guard rings
while starting or operating this equipment.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the trowel.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the trowel.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the trowel.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
PAGE 12 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
SAFETY INFORMATION
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to
stand underneath the equipment while lifting.
NOTICE
 Some walk-behind trowels can be lifted or moved by two
people utilizing lifting tubes or other special attachments. Generally, however, they must be lifted using lifting bales and cranes, hoists, or forklifts.
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
NEVER transport trowel with float pans attached unless
safety catches are used and are specifically cleared for such transport by the manufacturer.
NEVER hoist the trowel more than three feet off the
ground with float pans attached.
 Before lifting, make sure that the lifting bales are not
damaged.
 Always make sure crane or lifting device has been
properly secured to the lifting bales of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 13
GENERATOR SAFETY
If using a generator to power trowel, refer to applicable generator manual safety information section.
ELECTRICAL SAFETY
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
 Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and damage to the trowel.
SAFETY INFORMATION
NOTICE
ALWAYS make certain that proper power or extension
cord has been selected for the job.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 14 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
GENERAL INFORMATION
Intended Use
Operate the B-46 Trowel, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse.
B-46 Trowel Familiarization
This walk-behind trowel is designed for the
finishing
Take a walk around the trowel. Take notice of all the major components (see Figure 3) like the engine, blades, Quick Pitch™ handle, operator presence lever, etc. Check that there is always oil in the engine.
Read
be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects.
This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions.
Engine
This trowel is available with a 9 or 11 HP engine, or a 9 HP owner’s manual for instructions regarding the operation and maintenance of your engine. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear or otherwise become unusable.
of concrete slabs.
all the safety instructions carefully. Safety instructions will
ROBIN
gasoline engine. Refer to the engine
floating
HONDA
and
gasoline
Spider
The vertical output shaft of the gearbox connects to a cast hub called the that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly.
Guard Ring
This unit is equipped with a safety guard ring. It is designed to help protect items from coming into contact with the rotating blades while in operation.
Blades
The blades of the trowel finish the concrete as they are rotated around the surface. This trowel comes equipped with four
combination
spaced in a radial pattern and attached to vertical rotating shaft by means of a
Safety Stop Switch
In the event of a trowel runaway condition (operator releases the handlebars), the stop the engine and bring the trowel to a halt.
Operator Presence Lever (Optional Feature)
If equipped with the optional the event of a trowel runaway condition (operator releases the handle), the
stop switch
to a halt.
spider
. The spider has 4 arms that extend outward
(8 in./203mm wide) blades per rotor equally
spider assembly.
centrifugal safety stop switch
operator presence lever
operator presence lever
which will stop the engine and bring the trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
signals the
will
, in
safety
Drive System
Power is transferred from the engine to the gearbox input shaft via a V-belt pulley drive system. The pulley engages using a centrifugal clutch. See Parts section of this manual.
Gearbox
gearbox
The
spider
to the of the trowel and is equipped with two shafts (input and output).
is located beneath the engine and transfers power
assembly. The gearbox controls the rotational speed
NEVER attempt to the assistance of another person to help lift the trowel .
Training
For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual (Page 8). This checklist will provide an outline for an experienced operator to provide training to a new operator
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 15
lift
the trowel by yourself. ALWAYS get
B-46 TROWEL— CONTROLS AND COMPONENTS
FINISH
J
COMBO
PRELOADTRIM
INDICATOR
FINISH
B
COMBO
12
11
6
3
5
6
2
QUICK PITCH ™
10
HANDLE
15
4
1
9
8
O B
R
M
O C
TO A
IC
D
IN
H IS
M
N I
I
F
R
T
O B
D
M
O
A
C
O L
E
R
P
H
IS IN F
13
7
19
14
17
20
16
Figure 3. Controls And Components
18
PAGE 16 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
B-46 TROWEL— CONTROLS AND COMPONENTS
Figures 3 shows the location of the basic controls or components, for the B-46 trowel. Listed below is a brief explanation of each control or component
1. Quick PitchControl Handle – To adjust the pitch of the blades, grasp the handle then squeeze and either move the handle forward or backward to achieve the desired blade pitch.
2. Handlebar Adjuster – Change the angle/height of the handle bars by loosening star wheel, adjust handlebars to desired location, tighten starwheel firmly to hold handlebars in that position.
3. Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel.
4. Recoil Starter Housing – Automatically spools the recoil starter rope when using to start the engine.
5. Operator Presence Lever (Optional Feature) – If equipped with the optional in the event of a trowel runaway condition (operator releases the handle), the signals the engine and bring the trowel to a halt.
6. Hand Grip – Replace hand grips when they become worn or damaged.
safety stop switch
operator presence lever
operator presence lever
which will stop the
15. Engine – This trowel uses a Honda or a Robin gasoline engine.
16. Trowel Arm – NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms.
17. Blades – This trowel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete.
18. V-Belt Cover – Remove this cover to gain access to the V­belt. NEVER operate the trowel with this cover removed.
19. Pre-Load Adjuster (Quick Pitch Handle) – Handle Pre­Load can be adjusted to the specific trowel that the handle
,
is affixed to. For the B-46 Series, the adjustment screw should be set with the arrow aligned to the letter "B".
20. Stabilizer Ring – Holds blades in position relative to the other blades to help provide smooth and consistant troweling.
7. Centrifugal "Kill" Switch – In the event the operator loses control of the trowel, this switch will shut-down the engine.
8. Auxiliary Lifting Tube - Use this tube to lift the trowel onto a slab. Tube is to be inserted into socket located in front of the gearbox.
9. Throttle Lever – Controls engine speed. Returns engine to idle when released.
10. Trowel Lifting Point – The trowel is equipped with a lifting bail that can be used to safely lift and move the trowel.
11. Access Door – Hinged door allows access to the blade area.
12. Lifting Tube Access Slot – Insert the auxilary lifting tube here.
13. Main Tube - When disassembling components inside the tube exercise extreme CAUTION! Tube is spring-loaded, severe injury could result if not disassembled correctly.
14. Guard Ring- NEVER! put hands or feet inside guard ring while the machine is running.
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 17
B-46 TROWEL— BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch –
OFF
starting,
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
position stops engine operation.
, lever back toward operator
ON
position permits engine
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap according to engine manufacturer's instructions. Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 4.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
PAGE 18 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
ASSEMBLY AND INSTALLATION
Assembly and Installation
Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section provided general instructions on how to install those components. Instruction sheet P/N 20485 provides further details for the handle assembly.
Handle Tube Installation (All Models)
1. Install the The mounting hardware should be contained in the shipping container.
handle tube
to the gearbox as shown in (Figure 5).
PIVOT PITCH HANDLE BACK AS SHOWN TO RELIEVE SPRING TENSION (QUICK PITCH MODEL)
NOTE
HEX SCREW 3/8-16 x 5
5
1
3
1 Pivot Pitch Handle (Pivot back to
2 Hex Screw (3/8 - 16 x 5)
4
2
3 Full Pitch 4 No Pitch 5 Spread Slightly to Install 6 Hand Wheel
Considerable force may be required when moving the Quick­Pitch T-handle forward or backward.
2
PITCH
1
SPREAD
5
SLIGHTLY TO INSTALL
relieve spring tension)
FULL
3
HAND WHEEL
6
NO
4
PITCH
1 Main Handle (Tube) 2 Gearbox 3 3/8" Hex Nut 4 3/8" Hex Head Screw 5 Lift Tube Bracket
Figure 5. Handle Tube Installation
2. Pivot the relax the spring inside the handle tube. Spread the handle bar ends just enough to engage the teeth on the handle tube. Attach the hand wheel assembly, position handlebar to desired location, and tighten hand wheel firmly.
The Quick-Pitch™ handle is spring loaded, personal injury or damage could result from improper handling or installation. Be careful when installing this component.
T-handle
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
back (full pitch) (Figure 6). This will
Throttle Cable Installation
1. Uncoil the throttle cable and housing.
2. Feed the throttle cable through the cable housing.
3. Connect the throttle cable to the engine. (Figure 7), HONDA
Figure 6. Handlebar Installation
and (Figure 8), ROBIN. There should be a piece of wire installed on the trowel to show where to route the throttle cable. Route cable end (item 2) through the spring (item 4) and swivel stop (item 6). When connecting the cable housing, make sure that no more than housing (item 5) protrudes past the housing clamp (item 7) on the engine.
1/4" (6.4mm)
of the cable
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 19
ASSEMBLY AND INSTALLATION
2
3
1
4
5
8
7
1 Adjuster Nut 2 Cable End 3 Swivel Stop 4 Idle Return Spring 5 Cable Housing (End) 6 Swivel Stop Hole 7 Cable Housing Clamp 8 Clamp Screw
Figure 7. Throttle Cable Connection (HONDA)
If the throttle lever does not return to the "neutral" position with
NOTE
7. These are general instructions. Installation of the throttle
6
cable may vary for different engine configurations. Please look for more detailed instructions inside the box containing the handle. These more detailed instructions should provide adequate guidance for installing.
throttle backed off, loosen adjuster nut (item 1) 1/2 turn at a time, tighten and recheck. Readjust throttle tension as necessary.
2
1
1 Adjusting Nut 2 Locking Nut
Figure 9. Safety Wire Connection
2
3
1
4
1 Throttle Cable 2 Engine Throttle Lever 3 Place Throttle Cable Here 4 1/4" (6.4mm) Deflection
Figure 8. Throttle Cable Connection (ROBIN)
4. Tighten cable clamp screw (item 8) and swivel stop screw (item 3).
5. After the cable has been installed on the engine, adjust and tighten operator position of the handle to lock the throttle cable at the proper length.
6. Adjust cable tension. Loosen the lock nut on the throttle cable receiver (Figure 9) and loosen or tighten the nut below it. Retighten the lock nut.
Handle Height Adjustment
If handle height adjustment is desired, a handle wedge kit can be purchased for your trowel by ordering P/N 2576 from your Multiquip dealer. These wedges are placed between the handle and the gearbox to adjust the operating height of the handle. This kit comes complete with wedges, new bolts and installation instructions. This will move your operating handle position up or down approximately 3” (76mm).
Operator Presence Switch Installation (Optional)
Your adjustable handle utilizes an "Operator Presence Switch" that shuts the engine down once the Operator Presence Lever is released. To install the lever, switch, and associated wiring, perform the following procedures:
1. Ensure the handle tube is properly installed onto the gearbox, handlebars onto the handle tube, and throttle cable installed according to the instruction sheet provided with the handle.
2. Connect the Safety Stop Wire from the Safety Stop Switch to the tail wire on the engine. (Figure 10)
PAGE 20 — B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12)
FINISH
J
COMBO
PRELOADTRIM
INDICA
TOR
FINISH
B
COMBO
ASSEMBLY AND INSTALLATION
1
2
4
3
O B
R
M O C
TO
A C I
D N I
H
S
I
M
N I
I
F
R T
O B
D
M O
A
C
O
L E R
P
H S
I N I F
6
5
1 Operator Presence Wiring (Option) 2 Operator Presence Lever (Option)
(Temporary Positioning for Shipping)
3 Tail Wire From Engine 4 Safety Stop Wire From Switch 5 Safety Stop Switch 6 Throttle Lever
Figure 10. Safety Wire Connection
5. Remove one 7mm nut from each of the terminals on the Safety Stop Switch. (Leave the existing two wires to the switch connected.) (Figure 13).
Figure 13. Safety Stop Switch Connection
6. Connect the two wires from the Operator Presence Lever to the Safety Stop Switch terminal lugs. (one per lug; either position). Re-install and tighten the nuts. (Figure 14).
3. Install the ground wire to the engine, (Honda engine shown, Figure 11).
Ground Wire from handle
Pitch Cable Installation
1. Expose the pitch cable to maximum by adjusting the handle pitch to the "no pitch" position. Pivot the pitch handle forward
Figure 11. Ground Wire Connection
or no pitch, (Figure 15).
4. If so equipped, re-position the Operator Presence Lever on the handlebars, (Figure 12).
Figure 14. Wiring Connection
NO PITCH
FORWARD
Figure 12. Repositioning the Lever
Figure 15. "No Pitch" Position
B-46 WALK-BEHIND TROWEL • OPERATION AND PARTS MANUAL — REV. #8 (05/08/12) — PAGE 21
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