MULTIQUIP AR14H Operation Manual

OPERATION MANUAL
MODEL AR14H
RIDE-ON TANDEM DRUM ROLLER
(HONDA GX630RHKAF GASOLINE ENGINE)
Revision #3 (09/06/19)
To find the latest revision of this publication or
associated parts manual, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
AR14H Ride-On Tandem Drum Roller
Proposition 65 Warning ........................................... 2
Safety Information ................................................ 4-8
Specifications .......................................................... 9
Dimensions ............................................................ 10
General Information .......................................... 12-13
Components ..................................................... 14-19
Basic Engine .......................................................... 20
Inspection ......................................................... 21-23
Operation .......................................................... 24-26
Maintenance ..................................................... 27-37
Preparation For Long-Term Storage ...................... 38
Manifold Test Ports ................................................ 39
Hydraulic System Diagram .................................... 40
Wiring Diagram ...................................................... 41
Troubleshooting ................................................ 42-43
TABLE OF CONTENTS
NOTICE
Specifications are subject to change without notice.
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 3
SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
The following table shows the potential hazards associated
with the operation of this equipment.
Symbol Safety Hazard
or NOTICE.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Respiratory hazards
Rotating parts hazards
NOTICE
Addresses practices not related to personal injury.
PAGE 4 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
Pressurized fluid hazards
Electric shock hazards
Runover hazards
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
 NEVER
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 5
SAFETY INFORMATION
ROLLER SAFETY
DO NOT use worn-out hoses or fi ttings. Inspect daily.
store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate
operate this equipment
place hands or fingers inside engine
operate the engine with heat shields or
while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area
Always turn the engine off before performing maintenance.
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
Never leave the roller unattended with the engine
running. Turn off engine.
Use chock blocks when parking roller on a grade.
Use extreme care when operating near obstructions, on slippery surfaces, grades, and slide slopes.
 ALWAYS
ENGINE SAFETY
DANGER
cause death if inhaled.
free fl ow of cooling air. NEVER in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
WARNING
 DO NOT
compartment when engine is running.
DANGEROUS
GAS FUMES
When reversing, particularly on the edges and banks of ditches, as well as in front of obstaces, the operator must stay in a standing position at a safe distance from the machine.
When operating near any house/building or pipelines,
always check the effect of machine vibration. Stop work if necessary.
DO NOT operate the roller with the covers open.
ALWAYS keep the machine away from other personnel
and obstacles. Always keep immediate are free of bystanders.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
 NEVER
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug
of the roller.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
PAGE 6 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
SAFETY INFORMATION
NOTICE
BATTERY SAFETY (ELECTRIC START ONLY)
drop the battery. There is a possibility that the
keep the battery charged. If the battery is not
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
If the battery liquid (dilute sulfuric acid) comes into
, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
NEGATIVE battery terminal
keep battery cables in good working condition.
NEVER run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.
FUEL SAFETY
DANGER
 DO NOT start the engine near spilled fuel or combustible
fl uids. Gasoline is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
 ALWAYS use extreme caution when working with
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
DANGER
 DO NOT
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
 ALWAYS
charged, combustible gas will build up.
 DO NOT
 ALWAYS
of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
contact with eyes
seek medical attention.
CAUTION
 ALWAYS disconnect the
before performing service on the equipment.
 ALWAYS
Repair or replace all worn cables.
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 7
SAFETY INFORMATION
TRANSPORTING SAFETY
ENVIRONMENTAL SAFETY
EMISSIONS INFORMATION
This equipment conforms with applicable Environmental Protection Agency (EPA) and California Air Resources
The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide (CO), hydrocarbons (HC) and nitrogen oxides (NOx)
Fuel and vapor recovery hoses, EPA certifi ed SAE J30R7
Tampering with or altering the emission control system may increase emissions beyond the legal limit. Do not remove
Additionally, modifying the fuel system may adversely affect evaporative emissions, resulting in fi nes or other penalties.
The Emission control system is valid only for the United States, its territories and commonwealths to include
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
CAUTION
NEVER allow any person or animal to stand underneath the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts are not
damaged and screws are not loose or missing.
Always secure the articulation locking latch prior to lifting
the machine.
Use lifting equipment capable of lifting the weight of
the roller.
Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap until audible click and securely close fuel cock to prevent fuel from spilling.
Use adequate lifting cable (wire or nylon rope) of
suffi cient strength.
Use one point suspension hook and lift straight upwards
with suffi cient bearing capacity to prevent machine from tilting or slipping.
DO NOT lift machine to unnecessary heights.
NOTICE
Board (CARB) emission regulations.
contained in gasoline exhaust emissions.
Mandated Emission Components:
 Honda GX630 engine, EPA certifi ed  Fuel cap, EPA certifi ed
or SAE J30R14T2
 Charcoal canister, EPA certifi ed
Miscellaneous Parts Associated with Emission System:
 Hose clamps and retainer brackets  Roll over valve vapor recovery valve  Steel fuel tank
or alter any part of the system.
ALWAYS make sure that roller is secured correctly when transporting on a trailer. Make sure all supports attaching the roller to the trailer are tight.
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
PAGE 8 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
Canada.
Emission Control Label
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
your authorized Honda Engine Distributor.
SPECIFICATIONS
Table 1. Specifications (Roller)
Shipping Weight 2,840 lbs. (1,288.20 Kg.)
Operating Weight w/ Water 2,980 lbs. (1,351.70 Kg.)
Operating Weight w/out Water 2,688 lbs. (1,219 Kg.)
Centrifugal Force (Front Drum) 3,400 lbf. (15.1 kN)
Frequency 4,200 VPM (70 Hz)
Dynamic Linear Force Per Drum 2,400 - 2,700 rpm
Oscillating Angle 11 degrees
Travel Speed (Forward/Reverse) 4.8 mph (7.7 kph)
Gradeability (Maximum) 25 %
Outside Turning Radius 223 in. (5,664.2 mm)
Inside Turning Radius 149.5 in. (3,797.3 mm)
Water Tank Capacity 34 Gallons (130 Liters)
Water Delivery Pressurized
Water Tank Construction Plastic
Battery 12V System
Hood Construction Fiberglass
Drum Water Ballast Rear Drum
Table 2. Specifications (Engine)
Model Honda GX630RHKAF Engine
Type
Air-Cooled 4 Stroke, Overhead Valve, 2 cylinders
95.5 lbs./in (17.05 Kg/cm)
(90 degree V-Twin), Gasoline Engine.
Piston Displacement 41.98 cu. in. (688 cc)
Bore x Stroke 3.07 in. x 2.83 in. (78 mm x 72 mm)
Max. Torque 35.62 lbf ft (48.3 Nm) at 2,500 rpm
Starting System Electric Start
Engine Oil Capacity 2.0 qts. (1.90 liters)
Horsepower Rating 20.8 hp (15.5 kW)
Fuel Unleaded gasoline
Fuel Tank Capacity 9.5 gal (15.5 liters)
Operating Speed 3,250 ±50 rpm
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 9
DIMENSIONS
E
H
D
I
G
B
A C
Figure 1. Roller Dimensions
Table 3. Dimensions (Roller)
Drum Diameter A 22.0 in. (559 mm.)
Curb Clearance (R and L) B 16.5 in. (419 mm.)
Drum Width C 35.6 in. (904 mm.)
Overall Height (with ROPS) D 95 in. (2,413 mm.)
Overall Length E 73.5 in. (1,867 mm.)
Wall Clearance (R and L) F 1.375 in. (35 mm.)
Drum Thickness G .38 in. (10 mm.)
Overall Width H 37 in. (940 mm.)
Steering Wheel I 58 in. (1,473.2 mm.)
PAGE 10 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
NOTES
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 11
GENERAL INFORMATION
The AR14H roller has been designed for asphalt application and compaction of granular soils used in site preparation. Machine should only be used for the purpose intended and by experienced personnel who understand this operation manual and all safety decals. Typical applications for this roller are compaction of base material, asphalt patching and roadway construction.
Standard features included with this roller are compact design, recessed drive motors,maintenance-free articulation joint and vibrator assembly, easy-to-use controls, 34-gallon (130 liters) water tank, and hour/tachometer.
POWER PLANT
The AR14H roller is powered by a Honda GX630, air­cooled, gasoline engine rated at 20.8 hp @3,600 rpm. The engine features a side-mounted muffler designed to direct engine exhaust away from the operator. In the event of low oil, this engine has a built in "oil alert system" that will shut down if the engine oil level reaches an unsafe operating level.
Connected to the axial hydraulic pump is a gear pump that provides power for the drum vibratory system and the articulating steering system. Oil from this pump flows to the manifold control valve block and then to a hydraulic motor which rotates the eccentric weights inside a sealed housing containing grease to lubricate the bearings.
A toggle switch located on the side of the travel lever, activates a valve that engages or disengages the vibratory action. The drum's vibratory action generates 3,400 lbf (15.1 kN) of centrifugal force at a frequency of 4,200 vpm (vibrations per minute). If the vibration appears to be weak or slow, allow the machine to warm up thoroughly, and check the hydraulic oil level. Add hydraulic oil if necessary.
The vibrator housing and drum are shock mounted to isolate the engine compartment and operator from vibration.
The roller nominally has an operating weight of 2,688 lb. (1,219 Kg) but can be increased to 2,980 lb. (1,352 Kg) by adding a water ballast to the rear drum.
HYDRAULIC OIL FILTER SYSTEM
HYDRAULIC SYSTEM
The Honda GX630 engine drives an axial hydraulics, variable displacement pump which is manually controlled via a cable control system. Pump flow is directed through an aluminum block manifold which provides the control for the 3 hydraulic motors.
The hydraulic drum drive system incorporates a series closed loop configuration operating at a maximum pressure of 2,900 psi. In addition this hydraulic system offers a "free wheel valve" which allows the roller to be towed in the event of an emergency.
The forward-reverse control lever operates the hydrostatic pump which governs the roller speed and direction of travel. The speed in which movement of this lever is made is directly related to the amount of pressure that is applied to the travel lever in each direction. Travel speed is infinitely variable from 0 to 4.8 mph. The neutral position of this lever will cause the roller to stop.
COMPACTION SYSTEM
The hydraulic system oil is filtered by a screen type filter located in the reservoir filler neck, then doubled filtered within the system first by a 40 micron mesh-type suction filter located in the tank and the by a Zinga 10-micron, cartridge style, spin-on return line filter.
ARTICULATED STEERING SYSTEM
Power for the articulated steering system, which uses a single hydraulic cylinder, is provided by the gear pump. This steering system can produce an inside turning radius of 150 inches (3.81 meters).
SPRINKLER SYSTEM
A 34-gallon (130 liters) water tank, with a pressurized feed spray bar, is provided for wetting the roller for asphalt pavement rolling.
The water system is fully adjustable from the operator’s position with a single volume control.
LIFTING THE ROLLER
The compaction force is delivered by a 35.6-inch wide steel drum with beveled edges to help prevent asphalt marring. A fully enclosed hydraulic drive system offers a variable speed control as well as smooth acceleration and braking.
PAGE 12 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
When lifting of the roller is required, attach a suitable hook or shackle to the lifting eyes of the roller. These four lifting points are marked by a lifting hook decal. Make sure the lifting device is capable of lifting 4,000 lb. (1,814 Kg).
GENERAL INFORMATION
DANGER
DO NOT allow personnel to stand under or near any
suspended machine. Before operating the roller, make sure that personnel and obstacles are free from the roller’s path. Serious injury or death may result.
CAUTION
ONLY use approved certified lifting devices capable of
lifting at least 4,000 lb. (1,814 Kg.).
CAUTION
When lifting of the roller is required, only use the provided lifting eyes to lift the roller. Using other sections of the roller for lifting purposes may cause severe damage to the roller.
OPERATING ON SLOPES
Special care must be taken when operating the roller on hills or slopes. There exists the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over. ALWAYS operate the roller up and down hills rather than from side to side. For safe operation, hillside slopes should not exceed 14 degree (25 % grade). See Figure 2. Always wear seat belt when operating the roller.
IMPROPER OPERATION ON SLOPES
CAUTION
NEVER operate the roller on side slopes (Figure 3). The
possibility exists that the roller could tip over (roll over), thus causing bodily harm, even death, and serious damage to the equipment.
SIDE TO SIDE
OPERATION
NOT
RECOMMENDED
ROLL OVER
Figure 3. Improper Operation on Slope
In the event the roller does tip over, if at all possible, try to shut down the engine by turning the ignition key to the OFF position. Extreme care must be taken to prevent damage to the engine. When the roller has been tipped over, oil from the engine crankcase can flow into the combustion chamber, which can severely damage the engine the next time it is started.
IMMEDIATELY after a unit has tipped over, upright the unit as soon as possible to prevent oil from leaking into the combustion chamber.
NOTICE
To prevent damage to the engine after a rollover, the roller must not be started. NEVER start a roller after a rollover. Contact your nearest authorized Multiquip dealer for instructions or servicing.
25%
Figure 2. Recommended Slope
AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19) — PAGE 13
COMPONENTS
1
5
2
3
4
6
14
13
7
15
8
9
10
11
12
16
17
RIGHT SIDE
17
LEFT SIDE
15
18
21
20
19
Figure 4. Roller Components ( 1 of 3)
PAGE 14 — AR14H RIDE-ON ROLLER • OPERATION MANUAL — REV. #3 (09/06/19)
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