Multiquip AR13HAR, AR13HA User Manual

OPERATION AND PARTS MANUAL
MODELS AR13HA, AR13HAR
RIDE-ON TANDEM DRUM ROLLER
SERIES DRIVE SYSTEM
(HONDA GX610K1QZB2/GX610R1QZB2
GASOLINE ENGINE)
Serial No. 100901 and BELOW
Revision #9 (06/28/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
PROPOSITION 65 WARNING
PAGE 2 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
NOTES
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 3
TABLE OF CONTENTS
MULTIQUIP AR13HA-R RIDE-ON TANDEM DRUM ROLLER
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals ............................. 11-12
Specifications (Roller) ............................................. 13
Specifications (Engine) ........................................... 14
Dimensions ............................................................. 15
General Information ........................................... 16-17
Roller Components ............................................ 18-20
Engine Components ............................................... 21
Inspection ........................................................... 22-24
Initial Start-Up ......................................................... 25
Operation ................................................................ 26
Maintenance ...................................................... 27-36
Preparation For Long-Term Storage ...................... 37
Manifold Test Ports .................................................. 38
Hydraulic System Diagram ..................................... 39
Electric Wiring Diagram ........................................... 40
Hydraulic Hose Connections .............................. 42-43
Troubleshooting (Roller) .......................................... 44
Troubleshooting (Engine) ................................... 45-46
Specification and part number
NOTE
are subject to change without notice.
COMPONENT DRAWINGS
Explanation Of Code In Remarks Column .............. 48
Suggested Spare Parts ........................................... 49
Name Plate and Decals ..................................... 50-51
Front Drum Assembly ........................................ 52-53
Exciter Assembly ................................................ 54-55
Rear Drum Assembly ......................................... 56-57
Covers and Frame Articulation Lock Assy. ........ 58-59
Hood and Rear Panel Assembly ........................ 60-61
Steering Column and Hydraulic Artic. Assy. ...... 62-63
Articulation Arm Assembly ................................. 64-65
Hydraulic Drive Pump Assembly ........................ 66-67
Manifold and Hydraulic Oil Filter Assembly........ 68-69
Fuel Tank Assembly ........................................... 70-71
Water Tank Assembly ......................................... 72-73
Muffler Assembly ............................................... 74-75
Throttle Assy....................................................... 76-77
Brake Control Assy. ............................................ 78-79
Battery Assy. ...................................................... 80-81
Scraper Assy. ..................................................... 82-83
HONDA GX610K1QZB2 GASOLINE ENGINE
Air Cleaner Assembly......................................... 84-85
Carburetor Assembly ......................................... 86-87
Control Assembly ............................................... 88-89
Crankcase Cover Assembly ............................... 90-91
Camshaft Assembly ........................................... 92-93
Crankshaft Assembly ......................................... 94-95
Cylinder Barrel Assembly ................................... 96-97
Cylinder Head Assembly .................................... 98-99
Fan Cover Assembly ...................................... 100-101
Fuel Pump Assembly ..................................... 102-103
Flywheel Assembly ....................................... 104-105
Ignition Assembly ........................................... 106-107
Piston Assembly ............................................. 108-109
Starter Motor Assembly ................................. 110-111
Labels Assembly ............................................ 112-113
Terms and Conditions of Sale ............................... 114
PAGE 4 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 5
AR13HA-R RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been
NOTE
Roller. Refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this roller, ensure that the operating individual has read and understands all instructions in this manual.
developed to provide complete instructions for the safe and efficient operation of the Multiquip Model AR13HA-R Ride-on Tandem Drum
HAZARD SYMBOLS
Potential hazards associated with operation of the pump will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols. Some examples are listed below:
WARNING - LETHAL EXHAUST GASES
structure that does not provide ample free flow air.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY injured if you do not follow directions.
could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
Lethal Exhaust Gases
Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed
WARNING - EXPLOSIVE FUEL
Gasoline
vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.
DO NOT overfill tank, since spilled fuel
is extremely flammable, and its
WARNING - BURN HAZARDS
WARNING
Engine components can generate extreme
You COULD be KILLED or SERIOUSLY injured if you do not follow directions.
CAUTION
You CAN be injured if you do not follow directions
PAGE 6 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
AR13HA-R RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
NEVER operate equipment with covers,
or guards removed. Keep
hair
and clothing away from all moving
parts to prevent injury.
fingers, hands
CAUTION - ACCIDENTAL STARTING
ALWAYS place the Engine ON/OFF switch
in the OFF position and remove the ignition key when the pump is not in use.
CAUTION - OVER-SPEED CONDITIONS
NEVER tamper with the factory settings of
the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
CAUTION - RESPIRATORY HAZARDS
,
ALWAYS wear approved protection.
respiratory
CAUTION - SIGHT AND HEARING HAZARDS
ALWAYS wear approved
hearing
protection.
eye
and
CAUTION - EQUIPMENT DAMAGE MESSAGES
Other important messages are provided throughout this manual to help prevent damage to your concrete pump, other property, or the surrounding environment.
NOTE
This Ride-on Tandem Drum Roller, other property, or the surrounding environment could be damaged if you do not follow instructions.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 7
RULES FOR SAFE OPERATION
DANGER - Read This Manual!
Failure to follow instructions in this manual may lead to serious injury or even trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the AR13HA-R Ride-on Tandem Drum Roller:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
DEATH
! This equipment is to be operated by
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with serious burns.
The engine of this roller requires an adequate free flow of cooling air. Never operate the roller in any enclosed or narrow area where free flow of the air is restricted. If the air flow is
hot
components can cause
restricted it will cause serious damage to the
roller or engine and may cause injury to people and property. Remember
the roller's engine gives off DEADLY gases.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratoty (mask) hearing and eye protection equipment when operating the roller.
NEVER operate this equipment when not feeling well due to fatigue, llness or taking medicine.
NEVER operate this equipment under the influence of
drugs
or
alcohol
.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the Ride-on Tandem Drum Roller in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
smoke around or near the machine. Fire or explosion
bodily harm or even death.
Engine Owner's Manual
for engine technical
PAGE 8 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees fahrenheit.
NEVER leave the roller unattended, turn off engine and place parking brake lever in upright position.
CAUTION must always be observed while servicing this roller. Rotating parts can cause injury if contacted.
DO NOT leave roller with engine running.
If the roller must be stopped on an incline (grade), remove the ignition key and
and
front
place chock blocks (not provided) under
rear
drums.
MAINTENANCE SAFETY
the
RULES FOR SAFE OPERATION
NEVER lubricate components or attempt service on a running
machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace broken parts, or missing decals.
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
NEVER drive the roller on unshored trenches or near steep, unsupported banks. The vibration caused by the roller could cause a cave-in.
ALWAYS use extreme care when operating near obstructions, on slippery surfaces, grades and side slopes.
ALWAYS wear slip resistant safety shoes or boots.
Unauthorized equipment modifications will void all warranties.
When working on slopes, avoid
sidehill travel
. Operate up and down travel only. Remember, the danger of sliding on and/or tripping on steep slopes is always present.
ALWAYS wear
When malfunctions occur, always remove the ignition key and place a "
seat belts
.
DO NOT OPERATE
" sign in the operator's
seat.
If a malfunction occurs with the travel lever mechanism, speed and direction will be impossible to control. Immediately stop the roller and correct the problem.
If the steering system operates improperly, immediately stop the engine and apply the parking brake.
In the event of hydraulic hose or line failure, promptly return the travel lever to the “neutral” position, stop the engine and set the parking brake.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 9
RULES FOR SAFE OPERATION
LOADING AND TRANSPORTING SAFETY
DANGER - Loading & Unloading the Roller
DANGER!
Hard Ground, or Pavement.
result from improper loading, lifting or unloading. Use extreme caution!
The roller has an operating weight of approximately 3,088 lbs. (1,400 Kg). Use lifting equipment capable of lifting this weight.
ALWAYS check the roller's lifting hooks. Before lifting or transporting the roller, lock the frame with the locking bar that is provided. Make sure the hooks are secure and tight before lifting the machine.
When driving the roller onto a transporting vehicle or trailer, use ramps or other suitable material of sufficient strength to support the roller.
Remove mud, oil, ice, snow or any other slippery materials from the ramps and bed of the vehicle to avoid accidents.
After loading, apply the parking brake.
ALWAYS load and unload the roller on Level,
Serious injury or death
can
EMERGENCIES
ALWAYS know the location of the nearest
fire extinguisher
.
ALWAYS know the location of the
nearest and
In emergencies nearest phone or
first aid kit
always
.
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor
and
fire department
. This information will be invaluable in the case of an emergency.
Use a chain, binders or other suitable means to firmly secure the roller before transporting.
Only use the lifting points for the roller that are clearly marked
lifting point
as “
NEVER apply chains through the articulating section of the roller. The chain could cause damage by scoring the hydraulic steering cylinder.
NEVER stand below roller when it is being lifted.
”.
DANGER - Transporting Safety
DO NOT allow personnel to
suspended machine.
Serious injury
stand under
or
or
death
near
any
may result.
PAGE 10 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
Machine Safety Decals
OPERATION AND SAFETY DECALS
The AR13HA-R Ride-on Tandem Drum Roller safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
is equipped with a number of safety decals. These decals are provided for operator
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 11
OPERATION AND SAFETY DECALS
PAGE 12 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — SPECIFICATIONS (ROLLER)
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AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 13
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AR13HA-R RIDE-ON ROLLER — SPECIFICATIONS (ENGINE)
Table 2. Engine Specifications
Model Honda GX610K1QZB2/GX610R1QZB2 Engine
Ty pe
Piston Displacement 37.5 cu. in. (614 cc)
[Bore x Stroke][3.03 in. x 2.60 in. (77 mm x 66 mm)]
Max
. Output 18 hp (13.4 KW, 18.3 PS) at 3,600 rpm
Max. Governed Speed, No Load 3,500 rpm
Max. To rque31.8 lbf-ft. at 2,500 rpm
Cooling System Forced Air
Engine Oil SAE-10W-30 for general use
Engine Oil Ca pacity (with oil filter
replacement)
Engine Oil Capacity (without oil
filter replacement)
Air-Cooled 4 Stroke, Overhead Valve, 2 cylinders (90
degree V-Twin), Gasoline Engine.
1.90 qts. (1.80 liters)
1.59 qts. (1.50 liters)
FuelUnleaded gasoline
Fuel Consumption 0.51 lb/hph (313 g/kWh, 230 g/PSh)
N
Spark Plug Ty pe
Idle Speed 1,400 +/- 150 rpm
PTO Shaft Rotation Counterclockwise
PAGE 14 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
GK: ZGR5A
DENSO: J16CR-U
AR13HA-R RIDE-ON ROLLER — DIMENSIONS
(Side View) (Rear View)
Figure 1. AR-13H Roller Dimensions
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AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 15
AR13HA-R RIDE-ON ROLLER — GENERAL INFORMATION
The AR-13H roller has been designed for asphalt application and compaction of granular soils used in site preparation. Use the machine only for the purpose intended and by experienced personnel who understand this operating manual and all safety decals. Typical applications for this roller are driveways, patch work and road repairs. Standard features included with this roller are articulated steering, double drum hydrostatic drive, front drum vibration, high curb clearance and on board water capability.
POWER PLANT
The AR-13H roller is powered by a Honda GX-610, air cooled, gasoline engine rated at 18 hp @3,500 rpm. The engine features a side-mounted muffler designed to direct engine exhaust away from the operator. In the event of low oil, this engine has a built in
oil alert system
" reaches an unsafe operating level.
HYDRAULIC SYSTEM
The Honda GX-610 engine drives an axial hydraulics, variable displacement pump which is manually controlled via a cable control system. Pump flow is directed through an aluminum block manifold which provides the control for the 3 hydraulic motors.
The hydraulic drum drive system incorporates a parallel closed loop configuration operating at a maximum pressure of 2,900 psi. In addition this hydraulic system offers a " which allows the roller to be towed in the event of an emergency.
COMPACTION SYSTEM
The compaction force is delivered by a 36-inch wide steel drum with beveled edges to help prevent asphalt enclosed hydrostatic drive system offers a variable speed control as well as smooth acceleration and braking.
Connected to the axial hydraulic pump is a gear pump that provides power for the drum vibratory system and the articulating steering system. Oil from this pump flows to the manifold control valve block and then to a hydraulic motor which rotates the eccentric weights inside a sealed housing containing oil to lubricate the bearings.
A pushbutton switch located on top of the gearshift lever when pressed activates a the vibratory action. The drum's vibratory action generates 3,100 lbs. (1,406 Kg.) of centrifugal force at a frequency of 4,000 vpm (vibrations per minute). If the vibration appears to be weak or slow, allow the machine to warm-up thoroughly, and check the hydraulic oil level. Add hydraulic oil if necessary.
The vibrator housing and drum are shock mounted to isolate the engine compartment and operator from vibration.
" that will shut-down if the engine oil level
free wheel valve
hydraforce
valve that engages or disgages
marring
. A fully
The roller nominally has an operating weight of 3,088 lbs (1,400 Kg.), but can be increased to 3,309 lbs (1,500 Kg.) by adding water ballast to the rear drum.
HYDRAULIC OIL FILTER SYSTEM
The hydraulic system oil is filtered by a screen type filter located in the reservoir filler neck, then doubled filtered within the system first by a 40 micron mesh-type suction filter located in the tank and the by a filter.
ARTICULATED STEERING SYSTEM
Power for the articulated steering system, which uses a single hydraulic cylinder is provided by the gear pump. This steering system can produce an inside turning radius of 109 inches (2.77 meters).
SPRINKLER SYSTEM
A 60 gallon (227 liters) water tank with a gravity feed spray bar is provided for wetting the roll for asphaltic pavement rolling.
The water system is fully adjustable from the operator’s position by adjusting the two water valves. The front valve controls the water supply to the front drum, and the rear valve controls water to the rear drum.
Before starting an asphalt rolling job, be sure all spray bar holes
"
are clear of dirt or foreign matter and are working. Always use clean fresh water in the water tank. To prevent rust and foreign debris from clogging the spray bar holes, drain and flush water tank and spray bars every 30 days.
LIFTING THE ROLLER
When lifting of the roller is required, attach a suitable hook or shackle to the lifting points (4) are marked by a lifting hook decal. Make sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg).
DANGER - Clear Obstacles from Area
Before operating the roller, make sure that personnel and obstacles are free from the roller’s path.
death
even
The forward-reverse control lever operates the hydrostatic pump which governs the roller speed and direction of travel. The speed in which movement of this lever is made is directly related to the
amount of pressure that is applied to the travel lever in each direction. Travel speed is infinitely variable from 0 to 4.8 mph.The neutral position of this lever will cause the roller to stop.
Zinga
10 micron, cartridge style spin-on return line
lifting eye
of the roller. These
Serious injury
can result!
or
PAGE 16 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — GENERAL INFORMATION
REAR
ROLLER
SIDE TO SIDE
OPERATION
NOT RECOMMENDED
ROLL OVER
DANGER - Transporting Safety
Tipping (Rollovers)
NEVER! operate the roller on side slopes (Figure 3). The
DO NOT allow personnel to
suspended machine.
Serious injury
stand under
or
or
death
may result.
near
any
possibility exist that the roller could tip over (roll over), thus causing bodily harm even death and serious damage to the equipment.
CAUTION - Use CERTIFIED Lifting Devices
ONLY! use approved certified lifting devices capable of lifting
at least 4,000 lbs. (1,814 Kg.).
CAUTION - Lifting the Roller
When lifting of the roller is required, only use the provided
lifting eyes
to lift the roller. Using other sections of the roller
for lifting purposes may cause severe damage to the roller.
OPERATING ON SLOPES
Special care must be taken when operating the roller on hills or slopes. There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over. ALWAYS operate the roller up and down hills rater than from side to side. For safe operation hillside slopes should not exceed 12 degree (27 % grade). See Figure 2 below.
NOTE
MAXIMUM SLOPE
Figure 3. Tipping (Rollover)
NEVER! operate the roller on
slopes
. The roller may tip over causing injury to personnel and severe damage to the equipment
side
27%
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 17
Figure 2. Recommend Slope
In the event the roller does tip over, if at all possible, try to shut-
OFF
down the engine by turning the ignition key to the
position. Extreme care must be taken to prevent damage to the engine. When the roller has been tipped over, oil from the engine crankcase can flow into the combustion chamber, which can severely damage the engine the next time it is started.
IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber.
CAUTION - Roller Rollover Safety
To prevent damage to the engine after a rollover, the roller must NOT be started. NEVER start a roller after a rollover. CONTACT your nearest authorized multiquip dealer for instructions or servicing.
AR13HA-R RIDE-ON ROLLER — ROLLER COMPONENTS
18
10
17
12
13
11
8
7
6
14
16
15
9
5
3
2
19
20
21
22
23
24
25
4
1
Figure 4. Roller Components 1
PAGE 18 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — ROLLER COMPONENTS
Figure 4 shows the location of the components and basic components for the AR13HA-R compaction roller. The function of each component or control is described below:
1. Battery – Provides +12VDC to the electrical system, and is located underneath foot plate. Replace only with recommended type battery, see specification Table 1.
2. Articulating Locking Bar – Always make sure that the articulating locking bar is engaged during lifting, transport and maintenance.
3. Foot Step – To lift yourself onto the roller's platform, place foot into foot step, then grab hold of hand rail.
4. Ignition Switch – With key inserted, turn clockwise to start the engine.
5. Rear Sprinkler System – A gravity feed spray bar is provided for the wetting the roll for asphalt pavement.
6. Rear Roller – This roller is a 30 inch wide with beveled edges (no vibration). The beveled edges help prevent asphalt marring.
7. Lifting Point – Attach a crane or suitable lifting device to this point when lifting of the roller is required.
8. Rear Scrapper – This adjustable rear scrapper blade helps prevent the buildup of material between the drum and frame.
9. Fuel Tank/Fuel Gauge – The fuel capacity of the fuel tank is 9.5 gallons (36 liters). Read the gauge on top of the fuel cap to determine if fuel level is low. Fill with unleaded type gasoline. To gain access to the fuel tank,
tilt the front seat forward
containment feature
10. Tie-Down Transport Point – Attach a chain or suitable tie-down device to this point when transporting of the is required.
. Fuel tank has a spill
steel drum
12. Rear Spray Control Valve – This valve controls the flow of water to the to the return this valve to the closed position (clockwise) when water is not required.
13. Throttle Control — Pull all the way out to achieved maximum engine RPM's. To idle the engine, push the RED stop button inwards all the way.
14. Vibration Control Button – Press this button to activate the eccentric that will produce a vibration frequency of 4,400 vpm (vibrations per minute). Pressing the button again will stop the vibrations.
15. Shift Lever — Push the lever travel in a forward direction, pull the lever make the roller travel in a reverse direction. Maximum travel speed is 4.8 MPH ( 7.7 KPH). Center position is neutral, no travel.
16. Hourmeter — Indicates the number hours the unit has been in use.
17. Water Tank — Remove filler cap and fill with water. Water tank capacity is 60 gallons (227 liters). To determine if water level is low, visually inspect water level gauge (tube) at rear of roller. Add water as necessary.
18. Roll-Over Bar — This unit may be equipped with a
Over
operator when the roller is used on slopes, open trenches, sharp turns, slippery surfaces or objects in the rollers's path of travel.
19. Operator's Seat — of both front rear drum edges during start the roller unless seated in the operator's seat.
20. Parking Break Lever — Pull the lever upward to set the parking break. To release the parking break, press and hold the button on top of the lever and push lever downward.
rear spray bar
open
position (counterclockwise) to let water flow,
Protection System
A contoured seat that provides visibility
(ROPS option) to protect the
.Turn the water valve
forward
to makethe roller
operation.
backward
to
Roll
NEVER!
TRANSPORT
TIE-DOWN POINT
11. Front Spray Control Valve – This valve controls the flow of water to the
open
to the return this valve to the closed position (clockwise) when water is not required.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 19
position (counterclockwise) to let water flow,
front spray bar
.Turn the water valve
21. Seat Belt — When using the roller in working conditions always have the operator wear the seat belt. the roller without a seat belt. If the seat belt becomes worn or damaged, have it replaced immediately.
22. Steering Wheel — Use this wheel to steer the roller.
23. Choke Knob — Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
24. Hydraulic Motor – This hydraulic motor provides
rear
control for the
25. Documentation Box — Maintain and store Operation, Parts, and Engine manuals in this box.
of the roller
NEVER
at all times
use
AR13HA-R RIDE-ON ROLLER — ROLLER COMPONENTS
40
42
41
29
34
33
28
32
Figure 5. Roller Components 2
Figure 5 shows the location of additional components for the AR13HA-R compaction roller. The function of each component or control is described below:
26. Front Sprinkler System – A gravity feed spray bar is provided for the wetting the roll for asphalt pavement.
27. Hydraulic Manifold – Aluminum block that controls the flow of hydraulic pressure to the various hydraulic motors and other components required to control the roller.
28. Hydraulic Oil Filter – Filters return oil from the front and rear hydrostatic motors.
29. Accessory Relay – Provides the +12VDC necessary to run the roller's electrical accessories.
30. Hydraulic Pump – This unit incorporates an axial variable displacement hydraulic piston pump.
31. Front Ride-on Tandem Drum Roller – This roller is a 30 inch wide
steel drum
with beveled edges. The
beveled edges help prevent asphalt marring.
32. Hydraulic Motor – This hydraulic motor controls the rotation of the vibratory system.
33. Bunjee Latch – Pull this rubber latch upward and back to gain access to the engine/pump compartment. There is one rubber latch located on each side of the unit.
34. Steering Cylinder – Controls direction of roller.
35. Engine – This unit incorporates a HONDA GX-610, air cooled engine rated at 18 hp at 3,500 rpm.
36. Hydraulic Fluid Filler Port – Remove this cap to add hydraulic fluid. Fill with type ISO 46 anti-wear hydraulic fluid.
37. Compartment Hood – Houses the engine, hydraulic manifold, accessory relay, hydraulic oil filter, hoses, and hydraulic pump. To lift the compartment hood, release the rubber bunjee latches located on each side of the hood.
38. Compartment Hood Lift Point – Place hand here then lift upwards to lift compartment hood.
39. Hydraulic Motor – This hydraulic motor drives the roller during operation.
40. Rear Drum Zerk Grease Fitting – Grease this fitting bi-weekly. See maintenance section of this manual.
41. Articulation Zerk Grease Fitting – Grease this fitting once a year. See maintenance section of this manual.
42. Hand Rail – Grab hold of this hand rail when lifting yourself onto the operator's platform.
35
36
27
38
37
30
26
39
31
PAGE 20 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — ENGINE COMPONENTS
Figure 6. Honda GX610 Engine Controls and Components
INITIAL SERVICING
The engine (Figure 6) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing.
1. Oil Drain Plug – Remove to drain crankcase oil. Fill with recommended type oil as listed in Table 4.
2. Oil Filter – Spin-on type, filters oil for contaminants.
3. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
4. Lifting Hook Eye – Attach a lifting device of adequate lifting capacity at this lifting point whenever lifting of the engine is required.
5. Fuel Filter – Prevents dirt and other debris from entering the fuel system..
6. Air Filter – Prevents dirt and other debris from entering the fuel system. Unsnap air filter cover to gain access to filter element.
7. Oil Filler Cap – Remove to add engine oil.
8. Oil Dip Stick – Remove to check amount and condition of oil in crankcase. Refill or replace with recommended type oil as listed in Table 4.
9. Starter – Starts engine when ignition key is rotated to the
"ON" position.
WARNING - BURN HAZARD
NOTE
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 21
AR13HA-R RIDE-ON ROLLER — INSPECTION
Before Starting
3. Check the oil level shown on the dipstick (Figure 8).
1. Read safety instructions at begining of manual.
2. Clean the
ROLLER
, removing dirt and dust, particularly the
engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the roller on secure level ground with the engine stopped.
2. Remove the dipstick from its holder (Figure 7) and wipe it clean.
4. If the oil level is low, remove the oil filler cap (Figure 9) and fill to the safe operating level (max) as indicated by the dipstick. Fill with recommended type oil as listed in Table 4. Maximum oil capacity is 1.90 quarts (1.8 liters).
Figure 8. Engine Oil Dipstick Level
Figure 7. Engine Oil Dipstick (Removal)
edarGliOrotoM.4elbaT
erutarepmeTronosaeS
nmutuAroremmuS,gnirpS
F°51+otF°021+
retniW
1+otF°04+
F°5
F°51+woleB03-W01EAS
liorotomfoedarG
)ssalcSMnahtrehgih(
03EAS
03EAS
NOTE
Figure 9. Engine Oil Filler Port
The
HONDA GX-610
engine used
on the AR-13H roller has an "
Alert System
". This system will
Oil
automatically stop the engine in the event of low oil level. ALWAYS be sure to check the engine oil level
prior to starting the engine.
PAGE 22 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — INSPECTION
Fuel Check
DANGER - EXPLOSIVE FUEL
NEVER fill the fuel tank while the engine is running or in
the dark. Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled
4. If the fuel level is low, remove the fuel fillercap/guage and fill with unleaded gasoline. Wipe up any spilled fuel immedi­ately.
5. Pay attention to the fuel tank capacity when replenishing fuel (Figure 12). Refer to the fuel tank capacity listed on page 13, AR-13H Roller Specification Table 1.
fuel completely to prevent fire hazards.
DO NOT smoke while refueling, motor fuels are highly flammable and can be dangerous if mishandled.
1. To check the engine fuel level, place the roller on secure level ground with the engine stopped.
2. Tilt the operator's seat (Figure 10) to the fuel tank.
forward
to gain access
6. After replenishing fuel, make sure fuel cap is securely tighten to fuel tank. Return operator's seat to normal operating position.
Figure 12. Adding Fuel
Hydraulic Oil Check
1. To check the hydraulic oil level, place the roller on secure level ground with the engine stopped.
2. Visually inspect the hydraulic oil sight glass (Figure 13) located on the right rear of the front drum. For normal operation the hydraulic oil level must be below the top and above the bottom of the sight glass. DO NOT OVERFILL!
Figure 10. Fuel Tank Access
3. Read the fuel gauge (Figure 11) located on top of the fuel tank to determine if fuel level is low.
4. If the hydraulic oil level is low, remove the hydraulic oil cap (Figure 14) and fill with type
Figure 11. Fuel Guage
lic oil
Figure 13. Hydraulic Oil Sightglass
ISO 46 anti-wear type hydrau-
to the recommended operating level.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 23
AR13HA-R RIDE-ON ROLLER — INSPECTION
Battery Check
A 12-volt DC battery (Figure 16) is shipped dry, and will require a proper electrolyte level for operation.
ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below. Generally the
RED
the battery, and the BLACK cable will be connected to the negative terminal of the battery.
Figure 14. Hydraulic Oil Reservoir Filler Port
Water Tank Check
1. To check the water tank water level, place the roller on secure level ground.
2. The amount of water inside the water tank can be visually inspected by reading the water tube (Figure 15) that runs vertically along the water tank at the rear of the roller. This tube indicates the amount of water inside the water tank. Total tank capacity is 60 gallons (227 liters)
WARNING - Battery Polarity Safety
If the battery cables are connected incorrectly, electrical damage will occur causing damage to the roller's electrical circuits. Pay close attention to the polarity of the battery when connecting the battery.
cable will be connected to the positive terminal of
Figure 16. Battery
WATER
TANK
CAP
WATER
TANK
WATER
LEVEL
REAR
ROLLER
TUBE
Figure 15. Water Tank
PAGE 24 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — INITIAL START-UP
Initial Start-up Instructions
Starting
CAUTION - General Operation Safety
DO NOT attempt to operate the roller until the Safety, General
Information and Inspection sections have been read and understood.
1. Place your foot into the roller's foot step, grab hold of the hand rail located on the steering console, and lift yourself onto the platform.
THROTTLE RELEASE AND IDLE BUTTON
PUSH-IN, THEN PULL
TO SET THROTTLE
(RPM’s)
PUSH ALL THE WAYDOWN
TO IDLE ENGINE
2. Sit down in the operators seat and adjust the seat for a confortable position, then fasten the seat belt (Figure 17) around your waist.
NEVER!
operate the roller without the seat belt being fastened, serious injury could occur if the seat belt is not used.
7. Insert the ignition key into the ignition (Figure 20), then turn and hold the key in the clockwise position until the engine
starts, release key.
Figure 17. Securing Seat Belt
3. Before starting engine, make sure the immediate area is free of obstructions and debris that may lay in the roller's path.
4. Make sure that the roller's shift lever (Figure 18) is placed in
neutral position.
the
8. If the engine does not start, repeat steps 1 through 7 or consult the troubleshooting guide contained in this manual.
THROTTLE LOCK
KNOB, TURN CLOCKWISE
TO LOCK THROTTLE CABLE.
Figure 19. Throttle Control
Figure 20. Ignition Switch
9. Let the engine warm for 3 to 5 minutes before using roller.
Check for fuel and oil leaks, and noises that would associate with a loose guard and/or covers.
Figure 18. Shift Lever
10. If necessary return the choke knob to the full
OPEN
position.
5. In cold weather, start the roller with the choke fully
closed
. In warm weather or when the
engine is warm, the roller can be started with
open
choke halfway or completely
6.
PUSH
the "RED" button (Figure 19) on the throttle control
.
and pull the round black knob about halfway out. Make sure that the throttle lock knob has been dis-engaged.
NOTE
The CLOSED position of the choke knob enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 25
AR13HA-R RIDE-ON ROLLER — OPERATION
OPERATION
Parking Brake
1. To release the parking brake, press and hold the release button (Figure 21) pull up slightlyon the parking lever, then push the parking brake lever all the way down.
Figure 21. Brake Release Lever
Shift Lever
3. Try manuvering the roller a few times to get familar with the
4. Make sure that the roller comes to a complete stop (neutral)
Vibration Button
1. To begin the vibratory action,
handling. Also place the travel lever in the oposite direction to get acquainted with driving in reverse.
before placing the travel lever in either a forward or reverse position.
press
the vibratory pushbutton switch located on top of the travel lever as shown in Figure 23. The pressing of this switch will generate 3,100 lbs. (1,406 Kg.) of centrifugal force at a frequency of 4000 vpm (vibrations per minute) to the drum.
front
1. To make the roller move in a shift lever forward as shown in Figure 22.
Figure 22. Shift Lever
2. Remember the speed of the roller is directly proportional to the amount of pressure being applied to the lever in each direction. Travel speed is between 0 and 4.8 mph (7.2 kph).
forward direction
, move the
2. To stop the vibratory action, press the vibratory pushbutton switch again.
Sprinkler Controls
1. If the application requires the wetting of a surface, front and rear drum sprinkler controls have been provided. These controls (Figure 24) are located to the bottom right of the operators seat. The the front drum spray bar and the flow to the back drum spray bar.
CAUTION - Drive System Safety
ALWAYS
changing the direction of travel. Changing directions before the roller comes to a complete stop will result in
force
which will reduce the over service life of the system.
allow the roller to come to a complete stop before
excessive
being applied to the transmission and drive system,
Figure 23. Vibration Pushbutton Switch
front
valve controls the water supply to
back
valve contols water
FRONT
BACK
Figure 24. Sprinkler Controls
PAGE 26 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
Maintenance
4
5
6
7
3
6
2
7
Weekly
Daily
1
8
9
5
Bi-Weekly
10
3 Months
6 Months
Yearly
14
12
13
Perform roller maintenance as indicated by Figure 25 and Table 5.
Figure 25. Roller Maintenance
Schedule
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
eludehcSecnanetniaMrelloRH31-RA.5elbaT
yliaD 1 2 3 lavretnI setoN
1leveLliOenignE
2leveLknaTretaW
3leveLleuF
4leveLliOciluardyH
5metsy
6reparcS
7)raeR/tnorF(smurD
8retliFriA
9leveLdiuqiLyrettaB
01)murDraeR(gnittiFesaerGkreZ
21)nruteR(retliFliOciluardyH
31retliFliOenignE
41liOciluardyH
SrelknirpS
ylkeeW
ylkeeW-iB
shtnoM3
shtnoM6
ylraeY
XX
XX
XX
XX
X
XX
XX
XX
XX
X
ro.srh08 ylkeeW-iB
X
X
X
.srh005retlifepytemashtiwecalpeR
ro.srh02
htnom1
ro.srh001,1
raeyaecn0
.xamstohs3 TONOD
4elbaTeeS
liOciluardyHepyT64OSIesU
nrowyldabnehwecalpeR
.raeyaecnotnemelerepapecalpeR
tnelaviuqero2#ainavlAepyTesU
.esaergrevo
retliflioegnahc,srh02tsrifretfA
.srh001roshtnom6yreve
liOciluardyHepyT64OSIesU
1 = Check 2 = Refill/ Clean / Grease 3 = Replace
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 27
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
Hydraulic Oil System
The hydraulic system consists of a two pump stack directly coupled to the engine. A hydraulic valve block (manifold)is provided for quick and easy testing and troubleshooting.
Hydraulic oil is filtered by a screen filter located in the tank filler neck, a
micron return filter
40 micron suction filter
located in the tank, and a
, with cold oil bypass valve located in the
10
return circuit.
It is recommended that
ISO 46 type hydraulic oil
be used when adding or replacing the hydraulic oil is required.
DO NOT USE MULTI-VISCOSITY OIL. Cleanliness is a very
or equivalent
HYDRAULIC
OIL DRAIN
PLUG
important part of proper hydraulic system operation. Hydraulic oil is not only used to transfer power; it also lubricates and cools the system components. Keeping the hydraulic system clean can help reduce costly repairs.
The hydraulic oil level sight glass is located on the right rear of the front drum, below the engine compartment. This level should be checked daily. Oil must be below the top and above the bottom of the sight glass. DO NOT OVERFILL! Care should be taken to clean the filler cap before adding oil to the system. If hydraulic oil has to be added, the machine should be inspected for leaks.
Changing Hydraulic Oil and Filters
1. Park the roller on a clean flat work area and set the parking
brake.
HYDRAULIC OIL
CAP/FILLER PORT
HYDRAULIC OIL
RETURN FILTER
HYDRAULIC OIL
SUCTION FILTER
Figure 26. Hydraulic Filter Locations
suction filter
The
(Figure 26) is located inside the hydraulic
2. Remove the
tank. This filter is attached to the fitting connected to the hydraulic pump suction hose.
return filter
The compartment. Replace both filters according to the Table 5.
CAUTION - HYDRAULIC SYSTEM HAZARD
(Figure 26) is located at the front of the engine
3. Remove the return filter and
4. Disconnect the suction hose and remove the fitting from
DO NOT open hydraulic lines or loosen hydraulic fittings while engine is running! Hydraulic fluid under pressure can penetrate the skin, blind, cause burns or create other potentially dangerous hazards follow all safety instructions as described throughout this manual.
Freewheel Engagement Valve
This hydraulic system has a freewheel engagemet valve allowing hydraulic oil to be bypassed. clockwise) this valve (Figure 27) to engage the freewheel capability of the roller. When the valve is fully opened, ports A and B are allowed to connect, bypassing the oil to and from the drum drive motors.
Remember the freewheel engagement valve should only be used in emergencies when the roller cannot be driven due to engine or hydraulic system problems.
When towing of the roller has been completed, this valve be the lock nut set. Failure to close this valve completely will result in low power, improper speed, and excessive hydraulic oil temperature.
hydraulic oil drain plug
(Figure 26) and drain the hydraulic oil. Dispose of the used oil in an environmentally friendly manner. Replace the drain plug and tighten.
install a new filter
. Dispose of
the used filter in an environmentally friendly manner.
the tank.
Replace
the suction filter. Dispose of the used filter in an environmentally friendly manner. Replace the fitting and reconnect the suction hose.
Open
(turn allen wrench counter-
must
closed
(turn allen wrench fully clockwise) completely and
PAGE 28 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
The vibration circuit is controlled by an electric control valve
CAUTION - Freewheel Engagement Valve
The freewheel engagement valve (towing) is only for
emergency use
. DO NOT move roller over 2 MPH or long
distances as hydraulic system component failure could result.
ALLEN
WRENCH
OPEN
located on the valve block (manifold). This valve is controlled by
ON/OFF
the “ lever.
High-pressure oil is supplied by the pump to the valve block ( control valve. When the pushbutton switch is in the
OFF
” position, this valve is
“ to the steering valve, without driving the vibration motor.
” pushbutton switch mounted on top of the travel
PUSH
TO
CLOSED
(ON)
START
port P
) and is directed to the electric
open
allowing oil to go
When the switch is in the “
CLOSED
TOW
FREEWHEEL
ENGAGEMENT
VALV E
electric control valve
port 1
out of from the motor returns to the valve block via
and is directed to the steering valve.
2
Steering is controlled by a
Figure 27. Freewheel Engagement Valve
Drum Drive
The drum drive circuit is a
parallel, closed loop system
(Figures 38 and 39) consisting of a hydrostatic pump, two relief valves, a freewheel engagement valve, front and rear drum drive motors.
The hydrostatic pump is manually controlled by a cable connected to the forward/reverse shift lever located on the right side of the operator seat. When the shift lever is placed in forward, high-pressure oil is supplied by the hydrostatic pump to the valve
port A
block (
). The valve block (manifold) directs this high-
pressure oil to the front and rear drum drive motors. Return oil
port B
from the motors is returned to the valve block (
) and is
29 and 30). The steering wheel is direct coupled to the steering valve controling the oil flow to the cylinder. Oil supplied from the vibration circuit is directed to the steering valve. When steering is not being used, oil passes
port T
out of When the steering wheel is operated, the steering valve closes and oil is directed to ports L or R to extend or retract the steering cylinder.
Rubber Scrapper Mat
Rubber scraper mats have been provided for the cleaning of the front and rear drums. Adjust the scrapers mats as close as possible to the drums, using the slotted holes (Figure 28) provided. Replace these rubber mats when they become badly worn.
returned to the suction side of the hydrostatic pump.
PUSH
TO
START
closes
ON
” position, the
and oil is directed
to the vibration motor. Return oil
port
CLOSED
(ON)
steering valve
port 3
and
cylinder
which connects to
(Figures
port P
of
of the valve block and returns to the hydraulic tank.
When shifted into reverse, the high-pressure and suction ports on the hydrostatic pump are reversed. Oil flow is then in the opposite direction of forward (
port A
and
becomes suction)
port B
becomes high-pressure
Vibration and Steering
The vibration and steering system is an
open loop circuit
operated by a gear type pump. Separate relief valves control each circuit. This system consist of the gear pump, relief valves, electric vibration control valve, vibration drive motor, steering valve, and steering cylinder.
Figure 28. Scraper Bar Adjustment
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 29
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
Forward/Reverse Hydraulic Pressure Test
Park the machine on a solid flat surface and stop the engine. Set the parking brake and
1. Check hydraulic oil level by viewing the hydraulic oil sight glass. The hydraulic oil level must be below the top and above the bottom of the sight glass. DO NOT OVERFILL!
2. Adjust engine RPM (3,500 +/- 50 RPM)
3. Let engine run for 5 minutes, this will bring the hydraulic oil operating temperature to a minimum of 135
4. Check and repair all hydraulic leaks.
5. On the manifold block install a 5,000 psi pressure gauge (Figure 34) to the test port 2
6. Run engine at full throttle.
7. Move the
FRONT AND REAR DRUMS DO NOT SPIN.
8. Read the pressure gauge. The drums blocked) will read 2,900 ± 145 psi. Under
operating
9. Return the travel lever to the engine.
10. Install the pressure gauge into the reverse quick disconnect
port 3
and repeat the above procedures. The relief pressure reading for the reverse test port 3 will be the same (2,900 psi). Again normal operation pressure for the reverse port will be 400-600 psi.
Normal operating pressures are based on the machine traveling on level, firm surface. The operating pressures will increase significantly when traveling uphill.
block the front drum securely
forward
travel lever
to the forward position. MAKE SURE
pressure quick disconnect
relief pressure
.
°
farenheit.
(roller
normal
conditions this pressure will read 400-600 psi.
neutral
position and
stop
1. On the manifold block install a 5,000 psi pressure gauge to quick disconnect test port 1.
2. Start the engine and run at full throttle.
3. To start the vibration, (vibration control) located on top of the travel lever. Under normal operating conditions this pressure will range between 900-1,500 psi.
NOTE
Steering Pressure Test
1. On the manifold block, install a 5,000 psi pressure gauge into quick disconnect test
2. Start the engine and run at full throttle.
3. Turn the steering wheel to the
the
hold. Read the steering relief pressure. The reading for the steering test port 1 will be 700 psi. Again, under normal operating conditions, pressure for the steering port will be between 200-400 psi.
If maximum pressure cannot be reached, plug the steering cylinder pressure hoses and re-test. If pressure is correct the steering cylinder is leaking. DO NOT ACTIVATE THE
VIBRATION FUNCTION WHILE PERFORMING THIS TEST !
press
the pushbutton switch
Vibration relief pressure is hard to read accurately using this test. It may be necessary to disconnect the pressure line to the vibration drive motor. Plug this line and re-test, pressure will be exact relief pressure. DO NOT perform this test for a long period of time — damage could occur.
port 1
(Figure 34).
left or right
(maximum) and
relief pressure
Vibration Circuit Pressure Test
Place the front drum on soil, gravel, or a heavy rubber mat.
DO NOT ACTIVATE VIBRATION FEATURE ON CONCRETE OR HARD SURFACE!
TEST PORTS
1. Vibration and Steering
2. Reverse
3. Forward
Figure 34. Manifold Test Ports
PAGE 30 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
(
)
Forward/Reverse Relief Valves Drive Adjustment
The
forward
and
reverse
relief valves (Figure 35) are located in the hydrostatic pump (not on the manifold block) under plugs 1 and 2 . Plug 2 is located in the same location as plug 1, except it is on the bottom side of the pump. Relief valve 1 is
forward
2 is
.
reverse
and
Steering Relief Valve Pressure Adjustment
To adjust the relief valve steering pressure perform the following:
1. Insert an 8 mm allen wrench into steering relief (Figure 36) on the manifold block.
2. On the manifold, connect at 5,000 psi pressure gauge into quick disconnect test
NOTE
Pumps supplied after 01/01/2003 DO NOT have adjustable relief cartridges.
The pressure is fixed at 2,900 ± 145 psi. If the relief pressure is not within normal range, the complete cartridge must be replaced.
3. Start the engine and run at full throttle.
4. Turn the steering wheel to the hold. Read the steering relief pressure. The reading for the steering test port 1 will should be 700 psi.
5. If the steering relief pressure is not 700 psi, using the allen wrench adjust the pressure at
1. Clean the area around the cap.
gauge reads 500 psi.
2. Remove the cap.
3. Carefully remove the valve cartridge.
4. Using an
allen wrench
, remove the top nut (extreme care must be taken not to loosen existing shims, spring, or valve) Add or remove shims as required. pressure;
removing
shims lowers pressure. One shim is
Adding
shims increases
equal to approximately 50 psi. Shim P/N is 34538.
port 1
.
left or right
port 4
until the pressure
port 4
(maximum) and
relief pressure
5. Install the top nut and install valve in the pump cavity using extreme care not to bind.
6. Install the valve cap.
7. Re-test pressure, further adjustment may be needed if pressure is not correct.
REVERSE
RELIEF VALVE
(PLUG 1)
HYDROSTATIC
PUMP
Figure 36. Steering and Vibration Relief Valves
Vibration Relief Valve Pressure Adjustment
1. Insert an 8 mm allen wrench into steering relief (Figure 36) on the manifold block.
2. On the manifold block, insert a 5,000 psi pressure gauge into quick disconnect test
3. Start the engine and run at full throttle.
4. To start the vibration, (vibration control) located on top of the travel lever. The relief pressure should read 900 ~ 1,500 psi.
5. If the vibration relief pressure is not 900 ~ 1,500 psi using
FORWARD
RELIEF VALVE
PLUG 2
the allen wrench adjust the pressure at pressure guage reads correctly.
port 1
.
press
the pushbutton switch
port 5
port 5
until the
Figure 35. Adjusting Forward/Reverse
Relief Valves
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 31
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
Removing and Replacing Hydrostatic Pump
1. Set the parking brake.
2. Disconnect the battery.
3. Clean the pump and all connections.
4. Mark and disconnect all hoses and lines from the pump.
5. Disconnect the forward / reverse control cable.
6. Disconnect the pump support bracket.
7. Remove the engine mounting bolts.
8. Elevate the pump and engine assembly using a proper lifting device.
9. Disconnect and remove the hydrostatic pump assembly.
10. Repair or replace the hydrostatic pump as required.
11. Install the hydrostatic pump in the reverse order of removal, using
Locktite 271
12. Test operate. Test and adjust the forward and reverse relief pressures as required. Adjust the forward / reverse control cable.
Removing and Replacing Vibration/Steering Pump
on all mounting bolts and nuts.
Drums and Main Frame
The front drum is designed to apply vibration and compaction force to the operating surface for compaction. This vibration and compaction force is produced when the vibrator shaft is rotated. Maximum efficiency is achieved only when the engine is operated at full throttle.
A single drive motor is mounted on the left side of the drum and is shockmounted. This type of drive motor is designed for maximum torque and power.
The vibrator is driven by a gear motor coupled to the vibrator shaft. The vibrator assembly rotates inside of a sealed housing containing oil to lubricate the bearings. This side of the drum is also shock mounted.
Front and Rear Drum Removal and Disassembly.
The removal and disassembly of the front and rear drums shall be referenced by Figures 37, 38, and 39 on the following pages. When reassembling the front drum use mounting hardware.
Locktite 271
on all
1. Remove the hydrostatic pump as per preceding instructions.
2. Remove all hoses and lines.
3. Disconnect the vibration / steering pump and remove.
4. Repair or replace pump as required.
5. Install the pump in the reverse order of removal, using
Locktite 271
6. Test operate. Test and adjust the forward and reverse pressure relief valves as required. Adjust the
reverse control cable
steering pressure relief valves as required.
on all mounting bolts and nuts.
forward
. Test and adjust the vibration and
/
PAGE 32 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
STEP 1
.
STEP 2
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
Q
STEP 4
O
Q
P
P
STEP 3
1. JACK FRAME UP SLIGHTLY AT ARTICULATION JOINT.
2. REMOVE THE FOUR ALLEN HEAD SCREWS HOLDING THE SIDE COVER OF THE DRUM SUPPORT PLATE.
5. REMOVE NUTS SECURING FLANGE ASSEMBLY TO DRUM SUPPORT PLATE AND PULL OFF OF FLANGE ASSEMBLY.
6. REMOVE THE SIX 9/16 BOLTS SECURING
EXCITER PLATE TO DRUM WALL
3. MARK AND DISCONNECT HOSES FROM MOTOR AND MANIFOLD.
4. REMOVE FOUR ALLEN HEAD SCREWS FROM DRUM SUPPORT PLATES.(SCREWS MAY NEED TO BE HEATED TO REMOVE)
STEP 7
FRONT DRUM
7. PULL EXCITER ASSEMBLY TO REMOVE FROM DRUM INTERIOR
STEP 6
8. REVERSE PROCEDURES TO REASSEMBLE DRUM. USE
STEP 5
Figure 37. Front-Right Drum Removal
LOCKTITE 271 ON ALL BOLTS AND NUTS.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 33
STEP 2
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
STEP 1
STEP 4
M
N
STEP 3
1. JACK FRAME UP SLIGHTLY AT ARTICULATION JOINT.
2. REMOVE THE EIGHT ALLEN HEAD SCREWS HOLDING THE SIDE COVER OF THE DRUM SUPPORT PLATE.
PULL DRUM SUPPORT PLATE
5. OFF DRIVE PLATE ASSEMBLY.
6.
REMOVE FOUR ALLEN HEAD SCREWS SECURING MOTOR TO DRUM SUPPORT PLATE AND SET ASIDE.
7. REMOVE SIX NUTS SECURING DRIVE PLATE TO SHOCK MOUNTS. PULL OFF DRIVE PLATE AND SET ASIDE.
STEP 9
3. MARK AND DISCONNECT HOSES FROM MOTOR.
4. REMOVE FOUR ALLEN HEAD SCREWS FROM DRUM SUPPORT PLATE. (SCREWS MAY NEED TO BE HEATED TO REMOVE)
STEP 6
STEP 5
STEP 7
STEP 8
STEP 8
FRONT DRUM
8. UN-THREAD SIX SHOCK MOUNTS FROM DRUM WALL TO REPLACE.
9. PULL EXCITER ASSEMBLY TO REMOVE FROM DRUM INTERIOR.
10.
REVERSE PROCEDURES TO REASSEMBLE DRUM. USE LOCKTITE ON ALL NUTS AND BOLTS.
Figure 38. Front-Left Drum Removal
PAGE 34 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
STEP 2
STEP 3
1. JACK FRAME UP SLIGHTLY AT ARTICULATION JOINT.
2. REMOVE THE FOUR ALLEN HEAD SCREWS SECURING THE DRUM SUPPORT PLATE TO THE FRAME.
STEP 1
STEP 6
STEP 4
I
STEP 5
REMOVE ALLEN HEAD SCREWS
4. HOLDING THE SIDE COVER OF THE DRUM SUPPORT PLATE.
5. MARK AND DISCONNECT HOSES FROM MOTOR.
J
STEP 4
3. REMOVE NUTS SECURING BEARING FLANGE TO BASE OF DRUM SUPPORT PLATE.
REMOVE TWO NUTS SECURING
7. DRUM SUPPORT PLATE TO FLANGE. PULL OFF LEFT DRUM SUPPORT PLATE AND SET ASIDE.
. PULL FLANGE OFF DRUM ROD
8
FOR SERVICE.
PULL RIGHT DRUM SUPPORT PLATE
9. OFF DRIVE PLATE ASSEMBLY.
REAR DRUM
STEP 8
STEP 7
6. REMOVE FOUR ALLEN HEAD SCREWS FROM DRUM SUPPORT PLATES.
STEP 9
STEP 11
REMOVE FOUR ALLEN HEAD
10. SCREWS SECURING MOTOR TO DRUM SUPPORT PLATE AND SET ASIDE.
REMOVE SIX BOLTS SECURING
11. DRIVE PLATE TO DRUM WALL. PULL OFF DRIVE PLATE AND SET ASIDE.
STEP 10
12. REVERSE PROCEDURES TO REASSEMBLE DRUM.
Figure 39. Rear Drum Removal/Installation
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 35
AR13HA-R RIDE-ON ROLLER — MAINTENANCE
Alternator/Regulator
The AR-13H is equipped with a 20 amp charging system. This system uses three charge coils connected in parallel. The windings of each coil are wound with heave-duty insulated wire and are further protected by insulating material for long life. A voltage regulator is provided to control the amount of charge voltage being delivered to the 12 volt electrical system. For servicing this charging system, contact your Honda dealer.
Neutral Safety Switch
travel lever
The (Figure 40) that prevents the engine from starting when the lever is in the forward or reverse drive position. Lever must be placed in the neutral position in order for the starter to function.
To check this switch, remove the panel located below and to the rear of the floor. This switch is mounted to the lower forward/ reverse lever mechanism. Disconnect the Place the lever in neutral and test for continuity. Place the lever in forward or reverse; no continuity should be present. Repair or replace as required.
is provided with a
neutral safety switch
white
and
green
wires.
Battery
Mishandling of the battery shortens the service life of the battery ans adds to maintenance cost. When handling the battery do the following:
Be careful not to let the battery electrolyte come in contact with your body or clothing.
Always wear eye protection and rubber gloves, since the battery contains sulfuric acid which burns skin and eats through clothing.
CAUTION - BATTERY ACID BURN HAZARD
If your clothing or skin comes in contact with the battery acid,
immediately
attention.
Figure 40. Safety Switch
Vibrator Solenoid
The vibrator solenoid (Figure 41) is located in the manifold valve block and is controlled by the vibration switch located on top of the travel lever. This solenoid controls the vibration control valve which supplies hydraulic oil to the vibration drive motor.
Check the battery regulary and make sure that each electrolyte level is to the bottom of the vent well (Figure 42). If necessary add only distilled water in a well-ventilated area.
Figure 41. Vibration Solenoid
wash off with running water and get medical
To test the vibration solenoid, turn the ignition switch on. Check for proper supply voltage and ground. If proper voltage and ground are present, check the solenoid for continuity. If no continuity, replace the solenoid coil. If continuity is present, place your hand on the solenoid and turn the switch to the ON position; movement should be felt. DO NOT START THE ENGINE FOR
THIS TEST
Figure 42. Battery Fluid Levels
PAGE 36 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — PREPARATION FOR LONG-TERM
Roller Storage
For storage of the roller for over 30 days, the following is recommended:
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the fuel in the injection system is completely consumed.
Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
Drain water tank
Clean the entire roller and engine compartment.
Remove battery and store it in cool dry place.
Cover the roller and place it a clean dry area, that is protected from harsh elements.
Remove ignition key, and store in a safe place.
STORAGE
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 37
AR13HA-R RIDE-ON ROLLER — MANIFOLD TEST PORTS
Figure 29. Manifold Test Ports
PAGE 38 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — HYDRAULIC SYSTEM DIAGRAM
P
T
W
M
W
W
EXCITER
RELIEF VALVE
2000 PSI
MANIFOLD
P
STEERING
RELIEF VALVE
700 PSI
TEST
G1
M
W
EXCITER
VALV E
1
VIBRATION EXCITER MOTOR
EXCITER
PUMP
CHARGE PRESSURE
RELIEF VALVE
150-210 PSI
DRIVE PUMP
CHARGE
PUMP
INTERNAL DRIVE PUMP
RELIEF VALVES
2900 ± 145 PSI
PUMP ASSEMBLY
TEST
G2
TEST
G3
2
W
3
L
STEERING CYLINDER
M
4
W
R
STEERING VALVE
SERIES
DRIVE
TOW VALV E
A
FRONT
DRIVE
MOTOR
REAR
DRIVE
MOTOR
B
T
10 MICRON
SUCTION
FILTER
14.5 PSI
M
RETURN LINE FILTER
ASSEMBLY
FILTER BY-PASS 25 PSI
Figure 30. Hydraulic System Diagram
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 39
AR-13H ROLLER — ELECTRIC WIRING DIAGRAM
PAGE 40 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
NOTES
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 41
MANIFOLD
HYDRAULIC DRIVE
PUMP
AR13HA-R RIDE-ON ROLLER — HYDRAULIC HOSE CONNECTIONS
C
G
E
FROM OPERATOR’S POSITION
A
FRONT RIGHT SIDE
H
F
G
B
D
A
F
E
HYDRAULIC DRIVE PUMP
B
C
FROM OPERATOR’S
D
Figure 32. Hydraulic Hose Connections 1
POSITION
FRONT LEFT SIDE
NOTES
HOSES SHADED FOR VISUAL CLARITY.
PAGE 42 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
MANIFOLD
AR13HA-R RIDE-ON ROLLER — HYDRAULIC HOSE CONNECTIONS
FRONT RIGHT MOTOR
Q
STEERING COLUMN
O
O
K
Q
P
N
M
I
J
FROM OPERATOR’S POSITION
K
P
L
L
REAR LEFT MOTOR
J
I
M
FRONT LEFT MOTOR
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 43
N
NOTES
HOSES SHADED FOR VISUAL CLARITY.
Figure 33. Hydraulic Hose Connections 2
AR13HA-R RIDE-ON ROLLER — TROUBLESHOOTING (ROLLER)
Table 6. Roller Troubleshooting
Symptom Possible Problem Solution
Low engine RPM? Check and adjust engine speed.
Low Vibration
No Vibration
Slow Steering
Steers Slow in One Direction Defective Steering cylinder?
Low hydraulic pressure?
Vibrator shaft is binding
No voltage to 12 volt solenoid?
No oil pressurel?
Broken motor coupler? Replace coupler.
Low hydraulic pressure? Check pressure.
Steering column connector?
Defective steering cylinder? Check seals, replace if necessary.
Low hydraulic pressure? Check pressure.
Rubber scrapper adjustment incorrect?
Check and adjust hydraulic pressure, contaminant or defective relief valve.
Remove motor from drum to determine if binding is result of shaft or motor.
Check vibration switch, check coil for continuity.
Check for proper oil pressure or defective relief valve.
Inspect bearings and grease if necessary.
Inspect cylinder for contamination, replace if necessary.
Check for proper adjustment against drum.
Slow Forward/Reverse Speed
Main Hydraulic Pressure Low
Rubber shock mount loose?
"Free wheel valve ""open""?" Close valve.
Speed control cable out of adjustment?
Incorrect engine speed? Adjust engine speed to correct speed.
Broken rubber shock mounts or drive plate?
Drive motor hardware not secure? Check motor nut and key coupler
Relief valve Check for contamination, replace.
Drive motor Replace motor.
Broken motor shaft key or coupling Replace motor shaft key or coupling.
Inspect for broken mount, replace if necessary.
Inspect cable and adjust if necessary.
Inspect for cracks, replace if necessary.
PAGE 44 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — TROUBLESHOOTING (ENGINE)
GNITOOHSELBUORTENIGNE.7ELBAT
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AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 45
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AR13HA-R RIDE-ON ROLLER — TROUBLESHOOTING (ENGINE)
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PAGE 46 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
NOTES
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 47
AR13HA-R RIDE-ON ROLLER —
EXPLANATION OF PARTS SECTION
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 48 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — SUGGESTED SPARE PARTS
AR-13H Ride-on Tandem Drum Roller
w/Honda GX610K1QZB2/GX610R1QZB2 Engine
1 to 3 Units
Qty. P/N Description
1 ........ 510229 ................... CABLE, THROTTLE
1 ........ 506239 ................... CABLE, CHOKE
1 ........ 513324 ................... CABLE, FORWARD/REVERSE
1 ........ 10958 ..................... SWITCH, STARTER
3 ........ 506267K ................. KEY, STARTER SWITCH
6 ........ 508667 ................... OIL FILTER, HYDRAULIC
1 ........ 507278 ................... CAP, HYDRAULIC TANK
1 ........ 506221 ................... FILTER, GAS TANK
6 ........ EM20763 ................ FILTER, FUEL
1 ........ 34507 ..................... GAUGE, FUEL/CAP
1 ........ 509249 ................... CAP, WATER TANK
4 ........ 508433 ................... SCRAPER, RUBBER
3 ........ 17010ZJ1000 ......... ELEMENT SET, AIR
1 ........ 17218ZJ1000 ......... FILTER OUTER, AIR
6 ........ 15410ZJ4999AH .... FILTER, OIL
6 ........ 9807956846 ........... SPARK PLUG
3 ........ 16910ZE8015 ........ FILTER, FUEL ENGINE
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 49
AR13HA-R RIDE-ON ROLLER — NAME PLATE AND DECALS
NAME PLATE AND DECALS
8
1
10
9
2
7
14
15
6
4
26
3
13
REAR
ROLLER
5
11
23
17
24
16
18
12
18
25
PAGE 50 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
19
20
21
12
21
20
22
12
18
AR13HA-R RIDE-ON ROLLER — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 513457 DECAL: STEERING CONSOLE 1 2 13118 DECAL: POWDER COATED 1 3 511726 DECAL: HYDRAULIC OIL LEVEL INDICATOR 1 4 511736 DECAL: WARNING 1 5 TBD DECAL: MULTIQUIP BANNER 1 6 34536 DECAL: OWNERS MANUAL 1 7 513580 DECAL: ENGINE RPM SETTING 1 9 513698 DECAL: WATER TANK CAP 1 10 515436 DECAL: CONTROL PANEL 1 11 511737 DECAL: SERVICE INSTRUCTION CHART 1
12 513393 DECAL: SECURING POINT INDICATOR ................ 3 ........ POINT ARROW DOWN
13 511735 DECAL: CAUTION 2 14 513707 DECAL: ATTENTION 2 15 513467 DECAL: PARKING BRAKE INSTRUCTIONS 1 16 513529 DECAL: AR-13H MQ LOGO 1 17 511738 DECAL: DANGER 1
18 513393 DECAL: SECURING POINT INDICATOR ................ 4 ........ POINT ARROW UP
19 513469 DECAL: CAUTION STRIPE PATTERN .................... 1 ........ HORIZONTAL PLACEMENT
20 511718 DECAL: CAUTION STRIPE PATTERN .................... 2 ........ VERTICAL PLACEMENT
21 513688 DECAL: MQ LOGO 2
22 513740 DECAL: CAUTION STRIPE PATTERN .................... 1 ........ HORIZONTAL PLACEMENT
23 513531 DECAL: AR-13H MQ LOGO 1 24 511739 DECAL: CAUTION: INSTRUCTIONS 1 25 511724 DECAL: GREASE REMINDER 1 26 511733 DECAL: HYDRAULIC OIL INDICATOR 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 51
FRONT DRUM ASSY.
AR13HA-R RIDE-ON ROLLER — FRONT DRUM ASSY.
PAGE 52 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — FRONT DRUM ASSY.
FRONT DRUM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 513280 FRONT ROLLER 1 4 506145 HOUSING BEARING 1 6 506147 BEARING 1 8 506136 RING, RETAINING 1 10 508665 COUPLER 1 12 506142 MOUNT, VIBRATION MOTOR 1
14 011208025 BOLT, 8X25T ................................................... 6 ................. REPLACES 508342
16 EM923023 WASHER, FLAT 5/16" ..................................... 6 ................. REPLACES 492597
18 492264 BOLT, 3/8"X1" 6 20 506141 SHOCK, MOUNT 3 22 508340 STUD, M8X40 6
24 EM923343 WASHER, LOCK 5/16..................................... 6 ................. REPLACES 492623
26 020108060 NUT, M8 .......................................................... 6 ................. REPLACES 508341
28 514522 ROLLER, SUPPORT ...................................... 1 ................. RIGHT SIDE — FRONT
30 492276 BOLT 1/2" X 1-1/2" 8 32 513283 HOSE, PROTECTION COVER 1 34 513314 NUT 1/4" X 3/4" 12 36 506220 MOTOR, HYDRAULIC 1 40 492362 NUT 5/16" X 5/8" 4
41 EM923343 WASHER, LOCK 5/16" ................................... 4 ................. REPLACES 492623
43 513337 HOSE 1 45 513343 HOSE 1 47 513342 HOSE 1
78 EM963610 CAPSCREW 3/8" NC X 1-1/4" G8 .................. 6 ................. REPLACES 492375
80 3019092 WASHER, FLAT 3/8" ....................................... 6 ................. REPLACES 508346
82 505985 SHOCK, MOUNT 6 84 021110120 NUT, NYLON LOCK M10 ZINC 1.SP 6 86 505977 PLATE, DRIVER 1 88 505984 HUB 1
90 EM503803 PINS, DOWEL ................................................ 2 ................. REPLACES 503803
92 515637 SUPPORT, ROLLER ....................................... 1 ................. LEFT SIDE - FRONT /REAR
94 EM924006 KEY, COTTER 1/8" X 2" ................................. 1 ................. REPLACES 491690
96 515396 MOTOR, HYDRAULIC 1 98 505990 BOLT 1/2" X 2-1/2" 4 100 515639 COVER 1 124 505951 FITTING 2 126 513332 FITTING 2 128 515641 HOSE 1 130 513344 HOSE 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 53
EXCITER ASSY.
AR13HA-R RIDE-ON ROLLER — EXCITER ASSY.
58
46
64
74
66
54
44
60
46
70
48
64
74
52
1
62
FRONT DRUM
NOTES:
INNER BEARINGS ARE INCLUDED
1
WITH ITEM 64.
76
70
PAGE 54 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — EXCITER ASSY.
EXCITER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
44 EM963610 CAPSCREW, 3/8" NC X 1-1/4" G8 .................. 6 ............... REPLACES 492375
46 3019092 WASHER, FLAT 3/8" ....................................... 12 .............. REPLACES 508346
48 513285 HOUSING, BEARING RIGHT 1
52 EM927040 KEY, WOODRUFF 606 ..................................... 1 ............... REPLACES 506250
54 492467 SCREW, ALLEN 5/16" 2
58 EM963610 CAPSCREW, 3/8" NC X 1-1/4" G8 .................. 6 ............... REPLACES 492375
60 506144 SEAL 1 62 490964 RING, RETAINING 1 64 506131 BEARING 2 66 513418 EXCITER SHAFT 1 70 506135 RING, RETAINING 2 74 513286 OIL SEAL 65x100x9 2 76 513287 HOUSING, BEARING LEFT 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 55
AR13HA-R RIDE-ON ROLLER — REAR DRUM & CHASSIS ASSY.
REAR DRUM & CHASSIS ASSY.
PAGE 56 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — REAR DRUM & CHASSIS ASSY.
REAR DRUM & CHASSIS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 513291 REAR DRUM 1 4 505988 ALLEN PLUG 1 6 492584 NUT, LOCK 1/2 IN. 1
8 503735 BEARING, FLANGE ........................................ 1 ............... INCLUDES ITEMS W/
10 514523 SUPPORT, ROLLER ........................................ 1 ............... RIGHT SIDE - REAR
12 509165 BOLT, 1/2 NC x 2-1/4 IN. G5 1 14 492276 BOLT, 1/2 NC x 1-1/2 IN. G5 8 16 EM963610 CAPSCREW, 3/8 IN. NC x 1-1/4 IN. G5 6 18 508346 LOCK WASHER 3/8 IN. 6 20 505977 PLATE DRIVE 1
24 EM963610 CAPSCREW, 3/8 NC x 1-1/4 IN. G8 ................ 6 ............... REPLACES 492375
26 505984 HUB 1 28 EM503803 PINS, DOWEL 3/8 x 1 IN. 2
30 515637 REAR ROLLER SUPPORT, LEFT ................... 1 ............... LEFT SIDE - FRONT/REAR
32 515639 SUPPORT COVER 1 34 513314 BOLT, 1/4 NC x 1/2 IN. G 12 36 491689 KEY, COTTER 1/8 x 2 IN. 1 38 515396 MOTOR, HYDRAULIC 1 40 505990 BOLT, 1/2 NC x 2-1/2 IN. G 4 66 505951 FITTING 8-10-F5OLO-S 2 70 513349 HOSE 2 72
*
74
*
100 513266 REAR CHASSIS 1
ZERK GREASE FITTING ................................ 1 ............... CANNOT BE SOLD SEPARATELY
ZERK CAP ....................................................... 1 ............... CANNOT BE SOLD SEPARATELY
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 57
AR13HA-R RIDE-ON ROLLER — COVERS AND FRAME ARTICULATION LOCK ASSY.
AR13HA-R RIDE-ON ROLLER — COVERS AND FRAME ARTICULATION LOCK ASSY.
PAGE 58 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — COVERS AND FRAME ARTICULATION LOCK ASSY.
COVERS AND FRAME ARTICULATION LOCK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
4 513315 REAR WATER TANK COVER 1 6 509177 BOLT 5/16 IN. 4 20 515416 FLOOR PLATE/W ALUMINUM COVER 1 22 509177 BOLT 5/16 X 5/8 IN. 10 32 492363 BOLT 5/16 X 3/4 IN. NCG5 6
34 EM923343 WASHER, LOCK 5/16 IN. ................................ 6 ............... REPLACES 492623
136 507888 SEAT 1 138 505679 NUT 5/16" 8
140 2105164 NUT, NYLON 5/16 IN. - 18 ............................... 4 ............... REPLACES 492582
161 513471 LOCK CLIP 4 162 513328 LOCKING ARM 1 164 492410 BOLT 5/8 NC x 2-1/2 IN. G5 1 166 506167 WASHER, PLASTIC 5/8 IN. 2
167 EM923023 WASHER, PLAIN 5/16 IN. ............................... 1 ............... REPLACES 506109
168 EM969023 NUT, LOCK 5/8 IN. ........................................... 1 ............... REPLACES 492586
170 745 LOCK PIN 1 238 29057 DOCUMENT BOX 1 240 492357 SCREW, HHC 1/4 IN.- 20X12 4 241 504451 WASHER 1/4 IN. 4 242 492596 WASHER 1/4 IN. 8 243 509177 BOLT 5/16 NC X 5/8 IN. G5 2 244 515416 ALUMINUM FLOOR COVER 1 246 515415 ARM, FLOOR COVER 1 247 511474 BRACKET, ARM 1 248 503723 RIVET AM-54 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 59
AR13HA-R RIDE-ON ROLLER — HOOD AND REAR PANEL ASSY.
HOOD AND REAR PANEL ASSY.
PAGE 60 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — HOOD AND REAR PANEL ASSY.
HOOD AND REAR PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 515096 HOOD 1 6 492364 SCREW, HHC 5/16 X 18 X 1 IN. 2 8 505679 FLAT WASHER 5/16 IN. 2
10 2105164 NUT, NYLON 5/16- 18 ...................................... 2 ............... REPLACES 492582
12 491010 LATCH KIT ....................................................... 2 ............... REPLACES 504744
13 503723 RIVET BRAKE LINING 13 15 515199 SEAL RUBBER 1 16 513305 HINGE, SLOTTED 1 18 514438 LATCH KIT (HOOD) 1 22 492356 BOLT 1/4 X 3/4 IN. 12 24 492581 NUT 1/4 IN. 12 30 513396 FRONT CHASSIS 1 32 513308 REAR EINGINE COVER 1 33 13212 GROMMET, 1-1/4 IN. ID 1 34 513309 BOLT 5/16 X 3/4 IN. 4 86 513312 BOLT 1/4 X 1 IN. 2 88 492581 NUT 1/4 IN. 2 90 490181 SIGHT GLASS 1 92 513313 SUPPORT REAR ENGINE COVER 1 94 492356 BOLT 1/4 X 3/4 IN. 1
96 2101402 WASHER, LOCK 1/4 IN. .................................. 1 ............... REPLACES 492622
98 492596 FLAT WASHER 1/4 IN. 3
100 011208025 BOLT 8 X 25T DCA-85,125,150SSM ............... 1 ............... REPLACES 508342
102 EM923343 WASHER, LOCK 5/16 IN. ................................ 1 ............... REPLACES 492623
104 506205 PLUG 1 146 506273 SOLENOID, STARTER 1 148 510925 NUT 3/16 IN. 2 150 513314 BOLT 1/4 X 1/2 IN. 2 152 492596 FLAT WASHER 1/4 IN. 2 154 492581 NUT 1/4 IN. 2 155 506085 GROMMET 1 156 31620ZG5003 RECTIFER ASSY, REGULATOR , 20A 1 157 32105ZJ1800 SUB-WIRE HARNESS ASSY. 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 61
AR-13H — STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
L
HOSES CONNECT TO MANIFOLD
178
K
STEERING VALV E
3
174
180
184
28
42
32
30
34
38
40
26
182
52
176
58
36
L
K
181
172
2
186
188
56
198
200
195
190
194
192
196
1
202
44
54
16
46
48
22
1
2
24
50
14
18
PAGE 62 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
16
22
18
NOTES:
1
2
3
K
CLUTCH CABLE CONNECTS TO ENGINE
HOSE CONNECTS TO HYDRAULIC CYLINDER PORT 2, ITEM 24
HOSE CONNECTS TO HYDRAULIC CYLINDER PORT 1, ITEM 24
SEE HYDRAULIC HOSE CONNECTIONS
L
PAGES 34-35
AR-13H — STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
14 EM923348 WASHER, LOCK 5/8 IN. 2
16 EM969023 NUT, LOCK 5/8 IN. ........................................... 2 ............... REPLACES 492586
18 492412 BOLT 5/8” UNC X 3 2 22 506196 ELBOW FITTING 2 24 513297 CYLINDER, STEERING 1 26 513298 BOLT 1/2 IN. NC x 1 IN. G 4 28 513299 COVER, ARTICULATING JOINT 1
30 EM963055 HEX HEAD CAPSCREW 3/8 IN. x 3/4 IN. ....... 3 ............... REPLACES 492373
32 6109180 WASHER, LOCK 1/2” DIAMETER ................... 4 ............... REPLACES 492626
34 0166A WASHER, LOCK 3/8” DIAMETER ................... 3 ............... REPLACES 492624
36 513300 RETAINER PLATE 1 38 513301 SPACER 1 40 506164 BEARING 1 42 492276 BOLT 1/2 IN. NC x 1-1/2 IN. G 4
44 6109180 WASHER, LOCK 1/2 IN. .................................. 4 ............... REPLACES 492626
46 513302 BASE, ARTICULATING JOINT 1 48 513303 ARTICULATING JOINT 1 50 492276 BOLT 1/2 IN. NC x 1-1/2 IN. G 4 52 491701 ZERK FITTING 1 54 513350 HOSE, 9 1 56 513348 HOSE, 16 1 58 491008 GREASE COVER 1 172 598156 NUT 1 174 493128 WHEEL, STEERING 1 176 507862 STEERING COLUMN 1 178 506265 NUT 5/16 IN. 4 180 509143 NUT 5/16 IN. 4 181 513346 HOSES K AND L 2 182 508344 WASHER 5/16 IN. 4 184 508335 BUSHING 4 186 509190 WASHER 3/4 IN. 1 188 506186 HYDRAULIC VALVE 1 190 506222 HOUR METER 1 192 503119 NUT, LOCK 3/16” 1 194 10958 SWITCH, STARTER 1 195 11078 KEY, IGNITION 1 196 506239 CABLE CHOKE 1 198 503958 BOLT 1/4 IN. x 5/8 IN. G5 1
200 EM969079 NUT 1/4 IN. ...................................................... 1 ............... REPLACES 492581
202 515423 HARNESS, WIRING 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 63
ARTICULATION ARM
AR13HA-R RIDE-ON ROLLER — ARTICULATION ARM ASSY.
4
2
6
10
4
2
8
6
8
PAGE 64 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — ARTICULATION ARM ASSY.
ARTICULATION ARM
NO. PART NO. PART NAME QTY. REMARKS
2 513294 ROD END 2 4 514347 BOLT 3/4 IN. x 2-1/2 IN. 2 6 EM505069 NUT 3/4 IN. 2 8 513295 NUT 3/4 IN. 2 10 513296 ROD, DIRECTION STABILIZER 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 65
AR13HA-R RIDE-ON ROLLER — HYDRAULIC DRIVE PUMP ASSY.
HYDRAULIC DRIVE PUMP ASSY.
201
A
202
200
62
204
206
38
209
B
199
196
192
54
190
48
52
46
50
36
C
38
45
200
202
F
66
87
E
68
203
64
74
72
70
D
60
56
58
191
192
40
42
89
90
88
44
NOTES
AC
B D
PAGE 66 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
A
SEE HYDRAULIC HOSE CONNECTIONS
B
AR13HA-R RIDE-ON ROLLER — HYDRAULIC DRIVE PUMP ASSY.
HYDRAULIC DRIVE PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
36 GX610K1QZB2 ENGINE W/ELECTRIC STARTER .................... 1 .............. OLDER MODELS
36 GX610R1QZB2 ENGINE W/ELECTRIC STARTER .................... 1 .............. NEWER MODELS
38 500214 KEY SQUARE 1
40 EM969013 NUT LOCK 3/8 IN. ........................................... 4 ............... REPLACES 492583
42 3019092 WASHER, FLAT 3/8 IN. ................................... 8 ............... REPLACES 492598
44 EM963059 BOLT 3/8 X 2 IN. .............................................. 4 ............... REPLACES 492379
45 513352 RUBBER RING 1/2 X 1/2 IN. 1 46 506234 SPACER 1 48 506235 COUPLER 1 50 506236 ALUMINUM ADAPTER 1
52 EM963610 CAPSCREW 3/8 NCX 1-1/4 IN. GS ................. 4 ............... REPLACES 492376
54 507845 PUMP, STEERING 1
56 EM508346 WASHER 3/8 IN............................................... 2 ............... REPLACES 508346
58 EM175 BOLT 3/8-16 X 1-1/4 SC HD 2 60 507860 ADAPTER, STEERING PUMP 1 62 506187 HYDRAULIC PUMP 1 64 513310 SHIFT LEVER 1 66 509144 BOLT 3/16 X 1-3/4 IN. 1 68 492367 BOLT 5/16 X 1-3/4 IN. 1
70 2105164 NUT, NYLON 5/16 IN. - 18 ............................... 1 ............... REPLACES 492582
72 503119 NUT, LOCK 3/16 IN. 1 74 492465 SCREW ALLEN HEAD 1/4 - 20 X 3/8 IN. 1 87 513335 HOSE 2 88 513618 ADAPTOR 1 89 513620 HOSE, DRAIN 1 90 513619 PLUG 1 190 506217 FITTING 3/4 IN. 1 191 513340 HOSE 1 192 506207 HOSE CLAMP, HS-16 2 196 506203 FITTING 1 199 513338 HOSE 1 200 508427C COPPER WASHER 21/32 IN. 3 201 513333 HOSE 1 202 508343 FITTING 3 203 513339 HOSE 1 204 508428C COPPER WASHER 5/8 IN. 1 206 506219 FITTING 1/2 IN. 1 208 506200 FITTING 3703-08-08 1 209 513336 HOSE 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 67
AR13HA-R RIDE-ON ROLLER — MANIFOLD AND HYDRAULIC OIL FILTER
MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
ASSY.
PAGE 68 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — MANIFOLD AND HYDRAULIC OIL FILTER
MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
83 513334 HOSE 1 87 513335 HOSE 2 106 507278 HYDRAULIC TANK CAP 1 108 506218 STRAIGHT FITTING 3/4" 1 110 506221 FILTER, GAS 1 112 508667 OIL FILTER 1 114 508664 FILTER, HEAD 1 116 492357 SCREW HHC 1/4- 20X12 2
118 2101402 WASHER, LOCK 1/4” ....................................... 2 ............... REPLACES 492622
119 EM25507 FITTING 3 120 506204 FITTING 1 122 506244 BLOCK FILTER M10 1 124 508670 VALVE CHECK 1 126 505976 CLAMP 3/4 5 128 506185 PLATE CORNER 4 130 492367 SCREW, HHC5/16”-18X1-3/4” 3
132 EM923343 WASHER, LOCK 5/16” ..................................... 4 ............... REPLACES 492623
134 492371 BOLT 5/16” LOCK 1 136 506201 FITTING, TEE 1 138 506202 FITTING 2 140 506206 FITTING 1 142 508472 FITTING 1 144 506195 FITTING 1 156 515502 MANIFOLD 1 157 508814 BOLT 5/16”X3-1/4” 2 158 506192 FITTING 2 160 507774 VALVE RELIEF, 500 PSI 1 162 507772 PLUG 1 164 506247 VALVE, NEEDLE 1 166 506246 VALVE, RELIEF, 2000 PSI 1 168 506245 VALVE, SOLENOID 1 170 507885 12 VOLT COIL SOLENOID 1 172 506182 COUPLING PSI TEST 3 174 506190 FITTING 2 176 511808 ADAPTER, STRAIGHT 2 178 506190 FITTING 2 181 506195 FITTING 1 182 506205 PLUG 1 183 506193 FITTING 4 184 506195 FITTING 2
ASSY.
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 69
FUEL TANK ASSY.
AR13HA-R RIDE-ON ROLLER — FUEL TANK ASSY.
124
204
212
FUEL TANK
214
205
252
207
256
213
216
284
210
206
220
TO
ENGINE
221
ENGINE COVER
REAR
224
222
224
258
228
218
248
226
268
FUEL TANK
223
248
208
LEFT SIDE CHASSIS
250
227
PAGE 70 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
124 508302 PAD, RUBBER TANK 2 204 513329 FUEL TANK 1 205 514467 BRACKET, FUEL TANK SUPPORT 1 206 34507 CAP, FUEL W/GAUGE 1 207 514340 PAD, RUBBER BRACKET 4 x 36 x 10 mm 1.7 208 491210 FLEX TUBE 5/16 IN. 1 210 505521 ADAPTER, ELBOW 1 212 492309 BOLT 5/16 NC x 1 IN. G5 2 213 492623 WASHER, LOCK 5/16 IN. 2 214 3019092 WASHER, FLAT 5/16 IN. 2 216 492553 NUT, HEX 5/16 IN. 2 218 506208 CLAMP HS-4 8 220 514536 HOSE 4FLH 5/16 IN. .85 221 EM20427 HOSE 1/4 IN. .07
222 352431090 FUEL, FILTER ......................................................... 1 ......... REPLACES EM20763
223 40177 FUEL PUMP 1 224 EM20427 HOSE 1/4 IN. .19 226 492622 WASHER, LOCK 1/4 IN. 2 227 492561 NUT, HEX 1/4 IN. 2 228 492357 BOLT 1/4 NC x 1 IN. G5 2 230 404976 CLAMP 3/4 1 248 EM20426 ADAPTOR, ELBOW 2 250 514559 ADAPTOR, ELBOW 1 252 512731 ADAPTOR 2 256 512722 FUEL SHUT-OFF VALVE 1 258 EM20427 HOSE 1/4 IN. .07 268 511778 ADAPTER 1 284 491210 PLUG, TANK 1/4 IN. 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 71
WATER TANK ASSEMBLY ASSY.
86
AR13HA-R RIDE-ON ROLLER — WATER TANK ASSY.
88
104
84
128
132
1
130
18
266
90
98
268
270
92
102
100
18
116
93
18
16
116
14
8
18
119
13
12
10
96
116
116
116
18
128
268
1
270
NOTES
PART OF FRAME
132
PAGE 72 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
130
266
1
AR13HA-R RIDE-ON ROLLER — WATER TANK ASSY.
WATER TANK ASSEMBLY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
8 513316 WATER TANK 1
10 EM963055 BOLT 3/8”X3/4” ................................................ 1 ............... REPLACES 492373
12 3019092 WASHER, FLAT 3/8” SPECIAL ........................ 1 ............... REPLACES 492598
13 0166A WASHER, LOCK 3/8” ...................................... 1 ............... REPLACES 492624
14 509249 WATER TANK CAP 1 16 506094 PLUG 1/2” NPT GALVANIZED 1 18 506071 ELBOW PVC 7 84 513321 WATER VALVE EXTENSION 1 88 492358 BOLT 1/4" NC x 1-1/4" G5 4 90 492581 NUT1/4" 4 92 513322 VALVE, BALL 2 93 813351 ELBOW 90G 1/2” NYLON 1 94 513379 “T” ADAPTER 1 98 506086 U- BOLT 3/8" 4
100 3019092 WASHER, FLAT. 3/8”...................................... 16 ............... REPLACES 492598
102 508435 LOCK NUT 8 104 503015 KNOB, HANDLE ADJ. 2 116 504163 HOSE 1/2" 1 118 504163 HOSE 1/2" 1 119 504163 HOSE 1/2" 1 120 504163 HOSE 1/2" 1 122 504163 HOSE 1/2" 1 128 506084 CLAMP 4 130 505679 NUT 5/16" 4 132 505401 SCREW, HHC 5/16”- 18X1/2” 4 266 506072 PVC TUBE 4 268 506074 MALE ADAPTER 4 270 508610 CAP 4
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 73
MUFFLER ASSY.
AR13HA-R RIDE-ON ROLLER — MUFFLER ASSY.
PAGE 74 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
210 513449 MUFFLER PIPE (MODIFIED) 1 212 506257 U- BOLT ASSY. 1-1/2" 2 214 514711 TUBE 1.25” FLEX 1 215 506207 HOSE CLAMP HS-16 2 216 510718 HEAT WRAP 2”x1/16” 1 218 513447 EXTENSION MUFFLER PIPE 1 220 513444 ELBOW, EXHAUST FLANGED 1 222 513341 DEFLECTOR EXHAUST 1 256 492553 NUT, HEX 5/16” NC 2 258 505679 FLAT WASHER 5/16” 4 260 513520 MUFFLER BASE EXTENSION 1 262 492369 SCREW, HHC5/16”- 18X2-1/4 1 264 503952 BOLT 5/16” X4” 1 265 18333ZJ1000 GASKET, MUFFLER 2 266 9405008000 NUT 4 267 18310ZJ1-800 MUFFLER 1
268 18338ZJ1801 STAY, MUFFLER .............................................. 1 ............... REPLACES 18338ZJ1800
269 90009ZJ1801 SCREW, SPECIAL 4
270 18321ZJ1801 PROTECTOR MUFFLER ................................. 1 ............... REPLACES 18321ZJ1800
271 18325ZJ1801 PROTECTOR RR. MUFFLER .......................... 1 ............... REPLACES 18325ZJ1800
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 75
THROTTLE ASSY.
AR13HA-R RIDE-ON ROLLER — THROTTLE ASSY.
135
110
112
136
134
106
108
3
114
1
2
NOTES:
ITEM 114 BOLTS
1
TO ENGINE THROTTLE CABLE
2
CONNECTS TO ENGINE ITEM 110 CONNECTS
3
TO ITEM 64, SEE PAGE 66
PAGE 76 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — THROTTLE ASSY.
THROTTLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
106 513323 TRAVEL LEVER (FWD/REV) 1 108 513324 CABLE, FORWARD/REVERSE 1 110 514742 JOINT BALL 1 112 508451 LOCK NUT 1/4" - 28 NF 1 114 513325 ADVANCE CABLE SUPPORT 1 134 510229 CABLE THROTTLE ASSEMBLY 1 135 G201 KNOB HANDLE 1 136 DA1252 LEVER HANDLE 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 77
BRAKE CONTROL ASSY.
AR13HA-R RIDE-ON ROLLER — BRAKE CONTROL ASSY.
38
44
36
56
265
60
54
78
82
48
58
66
76
64
42
46
40
62
68
70
72
74
266
PAGE 78 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
268
269
267
AR13HA-R RIDE-ON ROLLER — BRAKE CONTROL ASSY.
BRAKE CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
36 506046 LEVER, BRAKE 1 38 506158 BOLT 5/16" NC x 3/4" G5 4 40 492365 BOLT 5/16" NC x 1/1/4" G5 1
42 EM923023 WASHER, FLAT 5/16” ...................................... 2 ............... REPLACES 492597
44 2105164 NUT, NYLON 5/16”- 18 ..................................... 1 ............... REPLACES 492582
46 506057 BRAKE LINK 1 48 505999 BELL CRANK 1
50 EM963097 BOLT 3/8” NC x 1/1/2" G5................................ 1 ............... REPLACES 492313
52 EM969013 NUT, LOCK 3/8” ............................................... 1 ............... REPLACES 492583
56 508674 BOLT 5/16" NC x 1" G5 4 58 506042 PIN, CLEVIS 1 66 2219 KEY, COTTER 1 68 492570 NUT, HEX 5/8" 1
70 EM923348 WASHER, LOCK 5/8” ....................................... 1 ............... REPLACES 492627
72 508449 BRAKE ROD 1 74 508619 BOLT, HEX HEAD 3/8” NCX4” 1
76 3019092 WASHER, FLAT 3/8” ........................................ 2 ............... REPLACES 492598
78 EM969013 NUT, LOCK 3/8” ............................................... 1 ............... REPLACES 492583
82 506001 BUSHING, PLASTIC 1 265@ 513320 SUPPORT, BRAKE SHOE 1 266@ 505997 BRAKE PAD 1 267@ 508566 RIVET 6 268@ 508386 WASHER 3/16" 6
269 505994 BRAKE PAD ASSY. ......................................... 1 ............... INCLUDES ITEMS W/@
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 79
BATTERY ASSY.
AR13HA-R RIDE-ON ROLLER — BATTERY ASSY.
154
146
150
148
144
158
160
152
156
NOTES:
REMOVE ITEMS 20 AND29ONPAGE58 FOR BATTERY ACCESS
PAGE 80 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
AR13HA-R RIDE-ON ROLLER — BATTERY ASSY.
BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
144 514391 BATTERY 12V 1 146 513446 CABLE (-) BATTERY 1 148 513445 CABLE (+) BATTERY 1
150 505624 BATTERY TERMINAL COVER......................... 1 ............... BLACK
152 506266 BATTERY TERMINAL COVER......................... 1 ............... RED
154 506152 WRAP 1 156 506151 CLAMP, BATTERY 1 158 TBD HEX HEAD SCREW 3/8"X2" NC G5 1
160 3019092 WASHER, FLAT 3/8” ........................................ 1 ............... REPLACES 492598
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 81
SCRAPER ASSY.
AR13HA-R RIDE-ON ROLLER — SCRAPER ASSY.
120
122
1
118
A
A
116
108
106
NOTES:
PART OF FRAME
1
112
PAGE 82 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
114
110
AR13HA-R RIDE-ON ROLLER — SCRAPER ASSY.
SCRAPER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
106 513290 SCRAPER, SUPPORT 4 108 508433 SCRAPER, RUBBER 4 110 508434 PLATE BACKING 4
112 EM963057 BOLT 3/8” ..................................................... 12 ................ REPLACES 492313
114 3019092 WASHER, FLAT3/8” ...................................... 12 ................ REPLACES 492598
116 EM969013 NUT, LOCK 3/8” ............................................ 12 ................ REPLACES 492583
118 EM963692 BOLT, 1/2” UNC X 1-1/2” ................................. 8 ................ REPLACES 492384
120 492584 NUT, LOCK 1/2” NC 8 122 621 WASHER 1/2” SPECIAL 8
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 83
AIR CLEANER ASSY.
HONDA GX610K1QZB2 ENGINE — AIR CLEANER ASSY.
PAGE 84 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 17210ZJ1841 ELEMENT, AIR CLEANER 1 2 17218ZJ1840 FILTER (OUTER) 1 3 17219ZJ1840 CLIP, AIR CLEANER 4 4 17220ZJ1840 HOUSING, AIR CLEANER 1 5 17229ZJ1840 SEAL, AIR CLEANER HOUSING 1
6 17230ZJ1840 COVER ASSEMBLY, AIR CLEANER ............. 1 .............. INCLUDES ITEM W/
8 9 17234ZJ1840 PLATE, AIR CLEANER SETTING 1 10 17238ZJ4830 COLLAR A, AIR CLEANER 2 11 90003ZJ1840 BOLT, SPECIAL 5MM 2 12 957010602800 BOLT, FLANGE 6X28 2
17233ZJ1840 SEAL, AIR CLEANER COVER 1
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 85
CARBURETOR ASSY.
HONDA GX610K1QZB2 ENGINE — CARBURETOR ASSY.
PAGE 86 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12357ZJ1840 TUBE, BREATHER 1 2 15772551000 CLIP, BREATHER TUBE 1 3
# 16010ZG8000 GASKET SET 1
*
4 5 6 7 8 9
10 16100ZJ10831 CARBURETOR ASSEMBLY, BG21H A ......... 1 .............. INCLUDES ITEMS W/
11 12 13 14 15 16198ZJ1840 TUBE, DRAIN 1 16 17 16211ZJ0841 INSULATOR, CARBURETOR 1 18 16221ZJ1840 GASKET, CARBURETOR 2 19 17228ZG8003 GASKET, AIR CLEANER 1 20 17410ZJ1840 ELBOW, AIR CLEANER 1 21 90314ZJ1840 NUT, INSERT 6MM 2 22 90682959661 CLIP B, CABLE 1 23 91402ZJ1841 CLIP, PURSE LOCK 1 24 25 938920501208 SCREW- WASHER 5X12 2 26 9500202080 CLIP, TUBE B8 1 27 958010612000 BOLT, FLANGE 6X120 2 28 28 99201ZG80900 JET SET, MAIN #90 (OPTIONAL) 1 28 99201ZG80920 JET SET, MAIN #92 (OPTIONAL) 1
16011KCK910 VALVE SET, FLOAT 1
*
16013ZV4005 FLOAT SET 1
*
16015ZJ1841 CHAMBER SET, FLOAT ................................ 1 .............. INCLUDES ITEMS W/#
*
16016ZJ1010 SCREW SET 1
*
# 16024124760 SCREW SET, DRAIN 1
*
16028ZG8000 SCREW SET 1
*
16148141881 CAP, CHOKE LEVER DUST 1
*
16150ZJ0831 JET SET #58 1
*
16166ZJ0831 NOZZLE, MAIN 1
*
16178548004 O- RING 5.8X1.9 1
*
16200ZJ1841 VALVE ASSEMBLY, SOLENOID 1
*
938920401408 SCREW- WASHER 4X14 4
*
99201ZG80880 JET SET, MAIN #88 (OPTIONAL) 1
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 87
CONTROL ASSY.
HONDA GX610K1QZB2 ENGINE — CONTROL ASSY.
PAGE 88 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16263883W10 JOINT, ROD 1
2 16500ZJ1850 CONTROL ASSEMBLY .................................. 1 ............ INCLUDES ITEMS W/
3 16534ZJ1840 SPRING, STARTER 1 4 16551ZJ1840 ARM, GOVERNOR 1 5 16555ZJ1840 ROD, GOVERNOR 1 6 16561ZJ1850 SPRING, GOVERNOR (MANUAL) 1 7 16562ZJ1840 SPRING, THROTTLE RETURN 1 8 9 10 11 12 16584883300 SPRING, CONTROL ADJUSTING 2 13 16611ZJ1840 ROD, CHOKE CONTROL 1 14 16628ZJ1850 ROD, CHOKE KNOB 1 15 17850ZJ1850 LEVER ASSEMBLY, THROTTLE 1 16 17951921030 KNOB, CHOKE 1 17 17957ZV4000 BUSH, LINKAGE 1 18 90014952000 BOLT, FLANGE 6X14 2 19 90015ZE3790 BOLT, GOVERNOR ARM 1 20 21 92301050250A BOLT, SLOT 5X25 1 22 93500050250A SCREW, PAN 5X25 1 23 9405006000 NUT FLANGE 6 MM 1 24 9425110000 PIN, LOCK 10 MM 1
16570ZJ1850 ARM, CONTROL 1
*
16574883300 SPRING, LEVER 1
*
16575ZJ1850 WASHER, CONTROL ARM 1
*
16576883300 SPACER, CONTROL LEVER 2
*
90114SA0000 NUT, SELF- LOCK 6MM 1
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 89
HONDA GX610K1QZB2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 90 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11300ZJ1840 COVER ASSY., CRANKCASE Q TYPE ........ 1 .............. INCLUDES ITEMS/
2 11381ZJ1840 GASKET, CASE COVER 1 3 12105ZA0701 BOLT, SEALING 1 4 15120ZJ1000 COVER ASSEMBLY, OIL PUMP 1 5 15124ZJ1003 ROTOR, OIL PUMP (OUTER) 1 6 15232ZJ1000 SPRING, RELIEF VALVE 1 7 15348ZJ1840 COVER, OIL FILTER 1
8 15410ZJ4999AH FILTER, OIL ................................................... 1 .............. SOLD INDIVIDUALLY
10 15427ZJ1000 SCREEN, OIL FILTER 1 11 15655ZJ1840 DIPSTICK, OIL 1 12 13 14 15 16 17 90014ZE6000 BOLT, FLANGE 6X35 3 18# 90018PN3000 HOLDER, OIL FILTER 1 19 20 21 22 91320MJ6003 O- RING 11.8X2.4 2 23 24 9430108140 PIN A, DOWEL 8X14 2 25 957010602000 BOLT, FLANGE 6X20 3 26 957010805000 BOLT, FLANGE 8X50 9 27 9621112000 BALL, STEEL #12 (3/8) 1 28 966000601600 BOLT, SOCKET 6X16 2
29 15410ZJ1800 BASE, OIL FILTER A .................................... 1 .............. INCLUDES ITEMS/#
16510ZJ1840 GOVERNOR ASSEMBLY .............................. 1 .............. INCLUDES ITEMS/%
*
% 16511ZJ1840 WEIGHT, GOVERNOR 3
*
% 16512ZJ1840 HOLDER, GOVERNOR WEIGHT 1
*
% 16513ZE2000 PIN, GOVERNOR WEIGHT 3
*
16531ZE2000 SLIDER, GOVERNOR 1
*
90473147000 WASHER 6X16 1
*
90602ZE1000 CLIP, GOVERNOR HOLDER 1
*
91202ZJ1841 OIL SEAL 38X58X9 1
*
9410106800 WASHER, PLAIN 6MM 1
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 91
CAMSHAFT ASSY.
HONDA GX610K1QZB2 ENGINE — CAMSHAFT ASSY.
PAGE 92 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12209ZE8003 SEAL, VALVE STEM 2 2 14100ZJ1842 CAMSHAFT ASSEMBLY 1 3 14410ZJ1840 ROD, PUSH 4 4 14431ZE2010 ARM, VALVE ROCKER 4 5 14451ZE1013 PIVOT, ROCKER ARM 4 6 14568ZJ1841 SPRING, WEIGHT RETURN 1 7 14576ZJ1840 PIN, DECOMPRESSION 1 8 14711ZE3000 VALVE, INTAKE 2 9 14721ZE3000 VALVE, EXHAUST 2
10 14730ZJ1840 LIFTER ASSEMBLY, VALVE ......................... 1 .............. INCLUDES ITEMS W/
11 14751ZE2003 SPRING, VALVE 4 12 13 14 14771ZE2000 RETAINER, INTAKE VALVE SPRING 2 15 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 2 16 14775ZE2010 SEAT, VALVE SPRING 2 17 14781ZE2000 ROTATOR, VALVE 2 18 14791ZE2010 PLATE, PUSH ROD GUIDE 2 19 90005896000 BOLT, FLANGE 5X16 1 20 90012ZE0010 BOLT, PIVOT 8MM 4 21 90206ZE1000 NUT, PIVOT ADJ. 4 22 90446357000 WASHER, THRUST 17.2MM 1 23 24 9430108120 PIN A, DOWEL 8X12 1 25 26 9430560282 PIN, SPRING 6X28 1 27 957010602500 BOLT, FLANGE 6X25 1
14760ZJ1840 SHAFT, VALVE LIFTER 1
*
14764ZJ1840 SPRING VALVE LIFTER 2
*
90602ZE1000 CLIP, GOVERNOR HOLDER 2
*
9410106800 WASHER, PLAIN 6MM 4
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 93
CRANKSHAFT ASSY.
HONDA GX610K1QZB2 ENGINE — CRANKSHAFT ASSY.
PAGE 94 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 13310ZJ1840 CRANKSHAFT 1 4 90401ZJ1000 WASHER, CRANKSHAFT THRUST 1
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 95
HONDA GX610K1QZB2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 96 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZJ1850 CYLINDER ASSEMBLY, (OIL ALERT) .......... 1 .............. INCLUDES ITEMS W/
2 12356ZJ1000 COVER, BREATHER COVER 1 3 12358ZJ1000 GASKET, BREATHER COVER 1 4 12371ZE2300 VALVE, BREATHER 1 5 15558ZJ1010AH VALVE, DRAIN 14X1.5 (OPTIONAL) 1 6 16541ZJ1840 SHAFT, GOVERNOR ARM 1 7 31511ZJ1000 CLAMP, WIRE 1 9 90029888000 BOLT, FLANGE 6X16 2 11 90031ZE1000 BOLT, FLANGE 6X32 2 12 13 91002ZJ1841 BEARING, NEEDLE 8X12X10 1 14 15 16 91302MB6830 O- RING 13X3.0 1 17 9280014000 BOLT, DRAIN PLUG 14MM 2 18 9410208800 WASHER, PLAIN 6MM 3 19 9410914000 WASHER, DRAIN PLUG 14MM 2 20 9425108000 PIN, LOCK 8MM 2 21 961406003010 BEARING, RADIAL BALL 6003 1 22 25523VD6010 COLLAR, FILTER SETTING 2 23 35480ZJ1841 SWITCH ASSEMBLY, OIL LEVEL 1 24 91353671003 O- RING 13.5X1.5 (ARAI) 1 25 9405010000 NUT, FLANGE 10MM 1 26 957010607509 BOLT,FLANGE 6X75 2
91001ZJ1841 BEARING, NEEDLE 8X12.7X11.1 1
*
91201ZE9003 OIL SEAL 8X14X5 1
*
91201ZJ1841 OILSEAL 38X58X9 1
*
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 97
HONDA GX610K1QZB2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 98 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
HONDA GX610K1QZB2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 11911ZJ1840 HANGER,ENGINE 1 2
# 12204ZE2306 GUIDE, VALVE OS (OPTIONAL) 2
*
3
# 12205ZJ1405 GUIDE, EX. VALVE OS (OPTIONAL) 2
*
4 12210ZJ1840 CYLINDER HEAD #1 ...................................... 1 ............ INCLUDES ITEMS W/#
5
# 12216ZE2300 CLIP, VALVEGUIDE ........................................ 4
*
6 12220ZJ1840 CYLINDER HEAD #2 ...................................... 1 ............ INCLUDES ITEMS W/
7 12251ZJ1841 GASKET, CYLINDER HEAD 2 8 12311ZJ1840 COVER, HEAD 1 9 12314ZJ1840 COVER, HEAD FILLER 1 10 12391ZE2020 GASKET, CYLINDER HEAD COVER 2 11 15611MB0000 CAP, OIL FILLER 1 12 15625ZJ1840 GASKET, OIL FILLER CAP 1 13 17101ZJ1840 MANIFOLD, INTAKE 1 14 17151ZJ1841 GASKET, INTAKE MANIFOLD 2 15 18333ZE3800 GASKET, EXHAUST PIPE 2 16 19682ZJ1840 SHROUD, HEAD 2 17 90011ZJ1841 BOLT, SOCKET 8X45 4 18 90014ZE2000 BOLT, HEAD COVER 2 19 90014952000 BOLT, FLANGE 6X14 2 20 90018ZJ1840 BOLT, STUD 8X22 4 21 90441ZE2010 WASHER, HEAD COVER 2 22 9405008000 NUT, FLANGE 8MM 4 23 9430112200 PIN A, DOWEL 12X20 4 24 957010802000 BOLT, FLANGE 8X20 2 25 957011008000 BOLT, FLANGE 10X80 8 26 9807952876 SPARK PLUG BPR2ES (NGK) 2 27 11911ZJ1840 HANGER, ENGINE 1
*
AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11) — PAGE 99
FAN COVER ASSY.
HONDA GX610K1QZB2 ENGINE — FAN COVER ASSY.
PAGE 100 — AR13HA-R RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #9 (06/28/11)
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