Multiquip 382V User Manual

PARTS AND OPERATION MANUAL
A DIVISION OF MULTIQUIP INC.
FLEXIBLE SHAFT
MODELS 314V AND 382V
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #0 (04/08/02)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
PAGE 2 — MODEL 314/382 FLEXIBLE SHAFT — PARTS & OPERATION MANUAL — REV. #0 (04/08/02)
MQ-STOW — Model 314/382 Vibrator Flexible Shafts
Here's How To Get Help ........................................... 2
Table Of Contents .................................................... 3
Parts Ordering Procedures ...................................... 4
Rules For Safe Operation ........................................ 5
Specifications ........................................................... 6
Operation ................................................................. 7
Operation and Maintenance .................................... 8
Terms and Conditions of Sale -Parts ....................... 9
TABLE OF CONTENTS
NOTE
Specification and part number are subject to change without notice.
MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02) PAGE 3
VIBRATOR SHAFT MODEL 314/382 PARTS ORDERING PROCEDURES
n
Dealer account number
n
Dealer name and address
n
Shipping address (if different than billing address)
n
Return fax number
n
Applicable model number
n
Quantity, part number and description of each part
n
Specify preferred method of shipment:
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3% 10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
n
UPS Ground Service at no charge for freight
n
UPS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
PAGE 4 MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02)
800/6-PARTS-7 800-672-7877
VIBRATOR SHAFT MODEL 314/382 — RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury This equipment is to be operated by trained
and qualified personnel only! This equipment is for industrial use only.
ALWAYS use safety guidelines when connecting the flexible shaft to the vibrator.
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
Manufacture does not assume responsibility for any accident due to equipment modifications.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
This flexible shaft assembly is component part of a vibration unit. You should obtain the safety and operating instructions for the vibrator motor unit and the vibrator head. These instructions should be read and fully understood before operation of the vibration unit.
Before connecting the flexible shafting to the vibrator motor
make certain
unplugged from the power source.
Warning!, motor while it is running.
Warning!, assembly for any reason.
Only use this flexible shaft to power vibrator heads.
Inspect the unit before each use for damage. If unit is found to be damaged, have unit repaired by an authorized repair person.
the switch is in the off position and the unit is
never
attempt to connect the core to the vibrator
never
attempt to run the core outside of the casing
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or alcohol.
ALWAYS wear proper eye protection equipment when operating the vibrator.
When servicing unit, use only recommended replacement parts.
Save these instructions for future reference
MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02) PAGE 5
VIBRATOR SHAFT MODEL 314/382 — SPECIFICATIONS
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PH1413
PH2283
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0071
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PAGE 6 MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02)
VIBRATOR SHAFT MODEL 314/382 OPERATION
Preparation and Operation
1. Before connecting the flexible shaft to the vibrator motor head, read and fully understand all of the safety and operat­ing instructions for the flexible shaft, vibrator motor and the head.
2. The flexible shaft is shipped from the factor ready to use.
3. Use only the combination of flexible shafts, motors and heads shown in the Table 1 (specifications).
4. Operate the flexible shaft in a straight configuration as possible. Sharp bends increase the load on the core and the vibrator motor, which will result in early core failure and possible damage to the vibrator motor.
The following steps are for connecting the flexible shaft,
5. When storing the flexible shaft, it is recommended that it be stored flat, either laid out straight or in a large radius. Keep the ends covered to keep out foreign matter. Check lubrica­tion before each use.
Model 382 to a 2 or 3 HP vibrator motor:
5. Warning!:
and the
Figure 1. Motor End Bell
make certain
OFF/ON
switch is in the
the vibrator motor us unplugged
OFF
position.
6. CAUTION!: If the shaft begins to helix (buckle) excessively during operation, stop and correct the problem, this is an indication of an overload condition. The problem could be the core or the head.
CONNECTING THE SHAFT The following steps are for connecting the flexible shaft
(Model 314) to the 1 HP vibrator motor:
1. Warning!: and the OFF/ON switch is in the
2. Slide the core out of the shaft casing far enough to allow it to be screwed into the fitting adapter (
handed
If the connection is not tight the torque of the motor plus the load of the head will jam the fittings together, making it extremely difficult to break the connection loose for disas­sembly.
3. Screw the shaft casing ferrule into the motor end bell (threads are right handed). See Figure 1.
make certain
).
the vibrator motor us unplugged
OFF
position.
threads are right
6. Because all of these units use the quick disconnect system, Model 314 Q.D. coupling must be used (Figure 2). Reference P/N 24380-402, which includes the spindle P/N 25013-001 and coupling P/N 24372-001.
Figure 2. Motor End Bell
MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02) PAGE 7
VIBRATOR SHAFT MODEL 314/382 OPERATION/MAINTENANCE
Connecting the QD Coupling to the Core.
1. Slide the core out of the casing far enough to thread the spindle into the core fitting and tighten. If the connection is not tight, the torque of the motor plus the load of the head will jam the two fittings together, making it extremely hard to loosen them for disassembly.
2. Thread the Q.D. coupling into the casing ferrule and tighten.
3. To connect the shaft assembly and Q.D. coupling to the vibrator motor, pull up on the lock pin a d slide the shaft into the end bell. Release the lock pin and give the shaft assembly a twist to make certain the lock pin is seated in one of the 3 holes in the shaft coupling.
Connecting Two Flexible Shafts (Model 382)
1. Use coupling P/N 13883-501 when joining the two flexible shafts (Model 382) together.
2. Connect both flexible shafts as shown in Figure 3.
MAINTENANCE Daily Inspection
1. Following daily use remove any dirt and concrete from the shaft, motor and head.
2. Inspect the unit for any damage to any of the three compo­nents and have repaired before further use. Refer to the respective instruction bulletins for repair of the power unit and head.
3. Inspect the casing for any cuts or holes through the covering, loose ferrules, or a permanent kink in the shaft. If any of these conditions are found, replace the casing.
100 Hour Maintenance
1. Remove the shaft form the motor.
2. If the shaft is equipped with a quick disconnect coupling, unscrew it from the casing ferrule. Threads are right
handed.
Figure 3. Connecting Two Flexible Shafts
NOTE
When ordering core or casing part numbers use Table 2.
Example: (Model 314)
A complete Core and Casing Assembly
ber would be 13609. If a 12 foot shaft is desired, select
512. The new complete par t number using a 12 ft. shaft would be 1309-512.
part num-
3. Unscrew the vibrator head from the shaft casing. Threads are left handed. Heat should be used to loosen the anaerobic sealant in the threads.
4. Pull the core out of the casing, wiping the grease off as it is pulled form the casing.
5. Inspect the core for broken wires, a permanent set, or other damage such as an area that shows high wear of having run overheated. Replace with a new core if these conditions exist.
6. Use the core to push a cleaning patch through the casing to remove the old grease and any foreign matter.
7. Thoroughly clean the core if it is being reused.
8. Relube the core. Coat it with good grade of ball bearing grease. Only a light coating is needed. CAUTION: DO NOT with grease. Excessive lubrication will cause overheating.
9. Reassemble using the reverse procedure.
10. When connecting the head to the casing, clean the mating threads with an anaerobic sealant primer and allow to dry for several minutes. Apply a ring of anaerobic sealant to the middle of the casing ferrule threads. Screw the head tightly to the casing and wait for one hour before using.
DuBois "TPG"
"pack"
lubricant or a
the shaft assembly
PAGE 8 MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02)
TERMS AND CONDITIONS OF SALE PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquips responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Mul­tiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. If possible, ad­ditional fast moving parts will be added to the order to total $15.00 minimum.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must be approved by Multiquip prior to ship­ment. A copy of the Authorization must accompany the shipment to the desig­nated Warehouse. A copy of the original Multiquip invoice to the customer must also accompany the shipment.
2. Parts being returned must be listed as currently supplied on the current parts list.
3. Parts must be in new and resalable con-
4. Any item with a list price of $1.00 or less
5. Any parts with a limited shelf life (such as
6. Special order items are not returnable for
7. Engine parts other than 2-cycle engine
8. Credit on returned parts will be issued at
9. Credit issued will be applied to future
10. All parts must be returned freight prepaid
The sender will be notified of any material received not meeting the above provisions. Such material will be held for 30 days from notification, pending instructions. If a reply is not received within 30 days, the material will be returned to the seller at his expense.
PRICING AND REBATES
Prices are subject to change without prior notice.
Price changes are effective on a specific date and all shipments on or after that date will be billed at the revised price.
Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package, with Multiquip part numbers clearly marked.
will not be accepted.
gaskets, seals, “O” rings, filters, etc.) that are over six months old will not be ac­cepted.
credit.
parts will not be accepted.
dealer net price at time of original pur­chase, less a 15% restocking charge.
purchases only.
to Multiquip’s designated receiving point. Freight is at the sender’s expense.
direct to Government agencies, and to Origi-
nal Equipment Manufacturer accounts who
use our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to
the invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATION OF SELLERS LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
MODEL 314/382 FLEXIBLE SHAFT PARTS & OPERATION MANUAL REV. #0 (04/08/02) PAGE 9
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
Quebec, Canada Manchester, UK Rio De Janiero, BR Guadalajara, MX
Atlanta Boise Dallas Houston Newark
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