Multiquip 21362 User Manual

OPERATION AND PARTS MANUAL
SERIES
HPLA/HPHA-SERIES 36"
(HONDA GX240K1QA2 GASOLINE ENGINE)
Revision #3 (07/06/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 21362
HPLA/HPHA-SERIES 36" TROWEL— PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
NOTES
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 3
HPLA/HPHA-SERIES 36" TROWEL— TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Training Checklist ...................................................... 6
Daily Pre-Operation Checklist ................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-11
Operation And Safety Decals .................................. 12
Specifications (Trowel) ............................................ 13
Specifications (Engine) ........................................... 14
General Information ................................................ 15
MQ WHITEMAN — HPLA/HPHA SERIES 36" TROWEL
Controls and Components ................................. 16-17
Basic Engine ........................................................... 18
Assembly and Installation .................................. 19-21
Pre-Inspection .................................................... 22-23
Initial Start-Up ....................................................24-25
Operation ........................................................... 26-27
Options ............................................................... 28-29
Maintenance (Engine)........................................ 30-34
Maintenance (Trowel) ........................................32-36
Troubleshooting (Trowel) ................................... 37-38
Troubleshooting (Engine) ........................................ 39
Explanation of Codes .............................................. 40
Suggested Spare Parts ........................................... 41
Nameplate and Decals....................................... 42-43
Standard Handle Assembly ............................... 44-45
Quick Pitch™ Handle Assembly........................ 46-49
4-Blade Spider Assembly ................................... 50-51
Gearbox & Engine Mounts Assembly ................ 52-55
Engine Assembly ............................................... 56-57
Guard Ring Assembly ........................................58-59
Blades and Arm Adj. Fixture Assembly .............. 60-61
Lifting Bail Assembly (Option) ............................ 62-63
HONDA GX240K1QA2ENGINE
Air Cleaner Asssembly ....................................... 64-65
Camshaft Asssembly ......................................... 66-67
Carburetor Asssembly ....................................... 68-69
Control Asssembly ............................................. 70-71
Crankcase Cover Asssembly ............................. 72-73
Crankshaft Asssembly ....................................... 74-75
Cylinder Barrel Asssembly ................................. 76-77
Cylinder Head Asssembly ..................................78-79
Fan Cover Asssembly ........................................ 80-81
Flywheel Asssembly ........................................... 82-83
Fuel Tank Asssembly ......................................... 84-85
Ignition Coil Asssembly ...................................... 86-87
Muffler Asssembly .............................................. 88-89
Piston Asssembly ............................................... 90-91
Recoil Starter Asssembly ................................... 92-93
Engine Labels .................................................... 94-95
Terms and Conditions of Sale — Parts ................... 96
NOTE
PAGE 4 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
Specification and part number are subject to change without notice.
HPLA/HPHA-SERIES 36" TROWEL— PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 5
HPLA/HPHA-SERIES 36" TROWEL— TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 6 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 7
HPLA/HPHA-SERIES 36" TROWEL- SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MultiQuip HPLA/HPHA-SERIES 36" WALK­BEHIND TROWEL. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this WALK-BEHIND TROWEL, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: You CAN be injured if you
DO NOT follow directions.
Potential hazards associated with HPLA/HPHA-SERIES 36" Trowel operation will be referenced with " which appear throughout this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
"
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep and
clothing
prevent injury.
fingers, hands, hair
away from all moving parts to
PAGE 8 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL- SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the trowel is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
This
NOTE
property, or the surrounding environment could be damaged if you do not follow instructions.
walk-behind trowel
, other
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 9
HPLA/HPHA-SERIES 36" TROWEL— RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This
equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the HPLA/HPHA-SERIES 36" walk-behind trowel.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel (except electric models)
components can cause serious burns.
in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause
serious damage to the trowel's engine and may cause injury to people. Remember the trowel's engine gives off carbon monoxide gas.
DEADLY
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the trowel for loosened threads or bolts before starting.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
NEVER operate the trowel in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
smoke
around or near the
, or if fuel is spilled on a
bodily harm or even death.
hot!
PAGE 10 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— RULES FOR SAFE OPERATION
DO NOT operate this trowel unless all guards and safety devices are attached and in place. See pages 16 and 17.
ALWAYS use proper lifting techniques when moving the trowel. See page 24.
ALWAYS check to make sure that the operating area is clear before starting the engine.
ALWAYS test the safety operating the trowel.
NEVER place your while starting or operating this equipment.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of operating the trowel.
NEVER leave the machine
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury.
feet
stop switch
or
hands
rotating
or
unattended
devices before
inside the guard rings
moving parts
while running.
while
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
EMERGENCIES
Keep the trowel in proper running condition. Make sure that there is no buildup of concrete, grease, oil or
debris on the trowel. Fix damage to the trowel immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used High Temperatures – Allow the machine and engine to
cool
before adding fuel or performing service and maintenance functions. Contact with cause serious burns.
ALWAYS know the location of
the nearest
fire extinguisher
motor oil, fuel
.
and
fuel filters
hot!
components can
.
Maintenance Safety
Disconnect the spark plug wires before attempting any type of service.
Securely support any machine components that must be raised.
NEVER lubricate components or attempt service on a running machine.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour down a drain or into any water source.
waste, oil
or
fuel
directly onto the ground,
ALWAYS know the location of the
nearest and
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
first aid kit
always
.
know the location of the
keep a phone on the job site
and
fire department
.
. This
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 11
HPLA/HPHA-SERIES 36" TROWEL— OPERATION AND SAFETY DECALS
Machine Safety Decals
The HPLA/HPHA-SERIES 36" walk-behind trowel is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
CAUTION
DO NOT LIFT MACHINERY BY GUARD
RING. MAY CAUSE DAMAGE TO
GUARD RING SHOCK MOUNTS
USE LIFT HANDLES ONLY
P/N 1261
P/N 1940
C
H
T
I
P
-
K
C
I
U
Q
BOISE, IDAHO USA
U. S. PATENT
XXXXXXX
C
O
N
C
R
E
I
T
F
E
P/N 1758
H
A
N
D
L
E
R
E
H
S
I
N
P/N 1736
I
C
U
K
Q
P
H
I
T
C
P/N 12405
WARNING!
INJURY COULD RESULT IF FINISHER IS LIFTED
WITHOUT PITCH HANDLE FIRMLY ENGAGE
P/N 20526
WARNING!
DO NOT OPERATE HANDLE UNTIL IT IS
SECURELY FASTENED TO POWER TROWEL
& INSTRUCTIONS HAVE BEEN READ
P/N 20527
E
T
E
F
R
L
C
N
O
C
FINISHER
B
O
I
S
E
P/N 1492
,
O
O
R
P
A
S
U
O
I
H
D
A
O
W
E
R
L
E
W
O
R
T
P/N 1848
PRELOAD TRIM INDICATOR
FINISH
J
COMBO
FINISH
P/N 1735
Symbol indicates that it is mandatory to wear safety glasses, safety helmet and ear protection.
P/N 11247
Symbol indicates that it is mandatory to wear gloves.
P/N 11247
Radiating heat symbol. Symbol indicates equipment is hot.
P/N 11246
Symbol for examining or checking of the machine. Mostly used for maintenance. Check lubrication oil in gearbox.
P/N 11246
Figure 1. HPLA/HPHA-SERIES 36" Trowel Decals
COMBO
B
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
GENUINE
TROWEL
P/N 2938
METRIC
MADE IN USA
NAMEPLATE
P/N1499
CONTACT MULTIQUIP
SERVICE DEPT.
Symbol indicates that it is mandatory to wear safety shoes, with extra protection (steel toed).
P/N 11247
This is the symbol for belt drive.
P/N 11246
This is the symbol for gear drive.
P/N 11246
(Part of decal kit 12620)
(Part of decal kit 12620)
(Part of decal kit 12620)
PAGE 12 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— SPECIFICATIONS (TROWEL)
Side View
Figure 2. HPLA/HPHA-SERIES 36" Trowel
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NOTE:
1. Sound pressure is a weighted measure. Measured at the operators ear position while the walk-behind trowel is operating at full throttle on concrete in a manner most often experienced in “ may vary depending upon the condition of the concrete. Hearing protection is always recommended.
normal
” circumstances. Sound pressure
2. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip while operating the walk-behind trowel on curing concrete in a manner most often experienced in “ Values were obtained from all three axes of motion. The values shown represent the maximum RMS value from these measurements.
Dimensions
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)mm4.987,1(5.07
2
)
normal
” circumstances.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 13
HPLA/HPHA-SERIES 36" TROWEL— SPECIFICATIONS (ENGINE)
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PAGE 14 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— GENERAL INFORMATION
HPLA/HPHA-SERIES 36" Walk-Behind Trowel Familiarization
This walk-behind trowel is designed for the
finishing
Take a walk around the trowel. Take notice of all the major components (see Figure 3, pages 16 and 17) like the engine, blades, quick pitch control, air cleaner, centrifugal stop switch etc. Check that there is always oil in the engine.
Read
be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects.
This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions.
Engines
This trowel is available with an 8.0 HP HONDA gasoline engine. Refer to the engine owner’s manual for instructions regarding the operation and maintenance of your engine. The engine manual is included with your trowel at the time of shipment from Whiteman. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear.
Drive System
Power is transferred from the engine to the gearbox input shaft via a V-belt or pulley drive system. The pulley engages using a centrifugal clutch.
Gearbox
The to the rotational speed of the trowel and is equipped with two shafts (input and output).
Spider
of concrete slabs.
all the safety instructions carefully. Safety instructions will
gearbox
is located beneath the engine and transfers power
rotor
or
spider
assembly. The gearbox controls the
floating
and
Blades
The blades of the trowel finish the concrete as they are rotated around the surface. Blades are classified as inches wide), wide). This trowel comes equipped with either blades per rotor equally spaced in a radial pattern and attached to vertical rotating shaft by means of a
assembly.
Centrifugal Stop Switch
In the event of a trowel runaway condition (operator releases the handle), a and bring the trowel to a halt.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Moving the HPLA/HPHA-SERIES 36" Walk-Behind Trowel
This walk-behind trowel is designed to be moved and handled in several ways. The easiest way to lift the trowel is to use the
auxiliary lifting tube
page 24. When using the auxiliary tube, always use
persons
Some models have a chain can be attached to the lifting bail, allowing a forklift or crane to lift the trowel up onto a slab of concrete. Use a lifting device of adequate lifting capacity to lift the trowel.
Training
For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual (Page 6). This checklist will provide an outline for an experienced operator to provide training to a new operator.
float
(10 or 8 inches wide), and finish (6 inches
centrifugal stop switch
NEVER attempt to ALWAYS get the assistance of another
person to help lift the trowel or use a crane or lifting device to move the trowel.
that is attached to the main handle. See
to lift the trowel.
lifting bail
(option) installed. A strap or
combination
three
or four
spider
will stop the engine
lift
the trowel by yourself.
two
(8
The vertical output shaft of the gearbox connects to a cast hub
spider
called the that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 15
. The spider has 4 arms that extend outward
HPLA/HPHA-SERIES 36" TROWEL— CONTROLS AND COMPONENTS
Figure 3. HPLA/HPHA-SERIES 36" Walk-
Behind Trowels
PAGE 16 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— CONTROLS AND COMPONENTS
(Figures 3) shows the location of the basic controls or components, for the HPLA/HPHA-SERIES 36" trowel. Listed below is a brief explanation of each control or component
1. Quick PitchControl Handle – To adjust the pitch of the blades, grasp the handle then squeeze and either move the handle forward or backward to achieve the desired blade pitch.
2. Handlebar Adjuster – Change the angle/height of the handle bars by loosening star wheel, adjust handlebars to desired location, tighten starwheel firmly to hold handlebars in that position.
3. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged.
4. Throttle Control Lever – Controls the speed of the engine. Pull the hand grip toward the operator to increase engine speed (high), away from the operator to decrease engine speed (low or idle).
5. Throttle (Engine) – Controls engine speed when throttle control lever is pulled toward the operator.
6. V-Belt Cover – Remove this cover to gain access to the V­belt. NEVER operate the trowel with this cover removed.
14. Guard Ring – NEVER put hands or feet inside guard ring.
15. Engine – This trowel uses an 8HP Honda gasoline engine.
7. Centrifugal Safety Stop Switch – In the event the operator
loses control of the trowel, this switch will shut-down the engine.
8. Auxiliary Lifting Tube - Use this tube to lift the trowel onto a slab. Tube is to be inserted into socket located in front of the gearbox.
9. Trowel Arm – NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms.
10. Trowel Lifting Point – Insert the auxiliary lifting tube here. See page 24.
11. Pitch Control (standard models) - Turn this "Star Wheel" clockwise for increase blade pitch, and counter-clockwise for decrease blade pitch.
12. Blades – This trowel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete.
13. Main Tube - When disassembling components inside the tube exercise extreme CAUTION! Tube is spring-loaded, severe injury could result if not disassembled correctly.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 17
INITIAL SERVICING
HPLA/HPHA-SERIES 36" TROWEL— BASIC ENGINE
Figure 4. Engine Controls and Components
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
DANGER
NOTE
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.7 - 0.8 mm (0.028 - 0.031 inch) Clean spark plug once a month. (More often depending on use.)
9. Muffler – Used to reduce noise and emissions.
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
PAGE 18 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL — ASSEMBLY AND INSTALLATION
Assembly and Installation
Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section provided general instructions on how to install those components. Instruction sheet P/N 20485 provides further details for the handle assembly.
Handle Tube Installation (All Models)
1. Install the The mounting hardware should be contained in the shipping container.
2. On Quick-Pitch™ models, pivot the T-handle back (full pitch). See Figure 6. This will relax the spring inside the handle tube. On either model, spread the handle bar ends just enough to engage the teeth on the handle tube. Attach the hand wheel assembly, position handlebar to desired location, and tighten hand wheel firmly.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
handle tube
Figure 5. Handle Tube Installation
to the gearbox as shown in (Figure 5).
The Quick-Pitch™ handle is spring loaded, personal injury or damage could result from improper handling or installation. Be careful when installing this component.
Figure 6. Handlebar Installation
Throttle Cable Installation
1. Place the throttle lever (Figure 7) to the idle position.
Figure 7. Throttle
2. Feed the throttle cable through the cable housing.
3. Connect the throttle cable to the engine. (Figure 8). There should be a piece of wire installed on the trowel to show where to route the throttle cable. When connecting the cable housing, make sure that no more than cable housing protrudes past the housing clamp on the engine.
1/4" (6.4mm)
of the
2.
Considerable force may be
NOTE
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 19
required when moving the Quick­Pitch T-handle forward or backward.
Figure 8. Throttle Cable Connection
HPLA/HPHA-SERIES 36" TROWEL — ASSEMBLY AND INSTALLATION
4. Tighten cable clamp screw and swivel stop screw.
5. After the cable has been installed on the engine, adjust and tighten operator position of the handle to lock the throttle cable at the proper length.
6. Adjust cable tension loosening the lock nut on the throttle cable receiver (Figure 9), loosening or tightening the adjuster nut below it, then retightening the lock nut.
Figure 9. Throttle Adjust
7. These are general instructions. Installation of the throttle cable may vary for different engine configurations. Please look for more detailed instructions inside the box containing the handle. These more detailed instructions should provide adequate guidance for installing.
Handle Height Adjustment
If handle height adjustment is desired, a handle wedge kit can be purchased for your trowel by ordering P/N 2576 from your Multiquip dealer. These wedges are placed between the handle and the gearbox to adjust the operating height of the handle. This kit comes complete with wedges, new bolts and installation instructions. This will move your operating handle position up or down approximately 3” (76mm).
Pitch Cable Installation
1. Expose the pitch cable to maximum by adjusting the handle
Figure 10. Engine Safety Stop Wire Connection
pitch to the "no pitch" position. On the standard model turn the pitch control counter-clockwise, (Figure 11). On the Quick-Pitch™ model, pivot the pitch handle forward or no pitch, (Figure 12).
Safety Stop Switch Wire
Locate the tube (Figure10) and connect it to the Test the safety stop switch to insure proper operation.
safety stop switch wire
PAGE 20 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
protruding from the handle
tail wire
on the engine.
Figure 11. "No Pitch" Position (Standard)
Figure 12. "No Pitch" Position (Quick-Pitch™)
HPLA/HPHA-SERIES 36" TROWEL — ASSEMBLY AND INSTALLATION
Pre-load Adjustment (Quick-Pitch™ Models Only)
2. Lock the spring in the compressed position, by releasing the blade pitch adjustment trigger, (Quick-Pitch™ model).
3. Remove one brass set nut from the blade pitch cable end as shown in (Figure 13).
4. Thread the second brass set nut towards the cable as far as possible.
1. After the Quick-Pitch™ handle has been installed on the trowel, spring pre-load adjustment will be required.
2. Locate the adjustment screw on the underside of the handle tube (Figure 15).
Figure 13. Blade Pitch Cable
5. Insert the cable end through the yoke eyelet (Figure 14) Tighten the first brass set nut by hand to remove all the slack from the cable.
6 Using a wrench, tighten the second brass set nut up against
the yoke boss. This will lock the cable in place.
7. Use a wrench and finish tightening the first brass set nut up against the yoke boss.
3. A assist the user in the adjustment of the spring.
4. Align the
COMBO
5. Test the pitch control operation and adjust if necessary.
YOKE
THREAD CABLE END THROUGH YOKE EYELET
Figure 15. Pre-load Adjustment
decal
has been placed on the side of the handle tube to
arrow
on the adjustment screw with the letter "J"
on the
decal
.
TIGHTEN SECOND BRASS SET NUT AGAINST YOKE BOSS
USE A WRENCH TO TIGHTEN FIRST BRASS SET NUT AGAINST YOKE BOSS
Figure 14. Cable Yoke Attachment
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 21
HPLA/HPHA-SERIES 36" TROWEL— PRE-INSPECTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the trowel in a confined area or enclosed area structure that does not provide ample
free flow of air
ALWAYS wear approved eye and hearing
protection before operating the trowel.
NEVER place hands or feet inside the guard rings while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the trowel.
.
Figure 16. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 17), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 1.16 US Qt. (1.1 liters).
It is recommended that the trowel's to stop the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator.
Before Starting
1. Read safety instructions at the beginning of manual.
trowel
2. Clean the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the trowel on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 16) and wipe it clean.
, removing dirt and dust, particularly the
safety stop switch
be used
NOTE
Reference manufacturer engine manual for specific servicing instructions.
Figure 17. Engine Oil Dipstick (Oil Level)
epyTliO.3elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
PAGE 22 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL— PRE-INSPECTION
Explosive Fuel
Blade Check
Check for worn or damaged blades. Check to see if one blade is worn out while the others look new. If this is the case there could be a blade pitch problem. Refer to the maintenance section of
Fuel Check
Motor fuels are highly flammable and can be dangerous if
this manual for blade pitch adjustment procedure. Replace any worn blades.
mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is
hot! or running
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
.
CONTROLS
Safety Stop Switch
This trowel has been equipped with a centrifugal safety stop switch.
(Figure 19)
with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
Gearbox Oil
1. Determine if the
gearbox
oil is low by removing the oil
plug located on the side of the gearbox. This plug will be
check
marked by the "
" decal. See (Figure 18). The correct level of the lubrication oil should be to the bottom of the fill plug.
GEARBOX
The switching mechanism of this switch should operate freely and should the OFF position, the engine should not star t or run. The purpose
OIL SIGHT/
FILL PLUG DRAIN PLUG
of this switch is to stop the engine in a runaway situation, (i.e. the operator releasing the handle during operation).
switches should be tested every time the engine is started. See
page 25 for procedures to check the operation of the Safety Stop
Figure 18. Gearbox
Switch.
2. If lubrication oil begins to seep out as the drain plug is being removed, then it can be assumed that the gearbox has a sufficient amount of oil.
3. If lubrication oil does not seep out as the drain plug is
NOTE
being removed, fill with type ISO 680 (Whiteman P/N 10139) gearbox lubricant oil until the oil filler hole overflows.
V-belt Check
A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the V­belt as outlined in the maintenance section of this manual.
Figure 19. Centrifugal Safety Stop Switch
always
be kept in this condition. With the switch in
Safety stop
NEVER!
disable or disconnect the safety stop switch. It is provided for operator safety. Injury may result if it is disable, disconnected or improperly maintained.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 23
HPLA/HPHA-SERIES 36" TROWEL — INITIAL START-UP
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel is around. Use proper heavy lifting procedures and DO NOT
rings.
LIFTING THE TROWEL ONTO THE SLAB.
Auxiliary Lifting Tube
Remove the auxiliary lifting tube located on top of the main handle. Insert the tube into the socket located on the opposite side of the gearbox (Figure 20) from the handle.
Make sure that the hole in the tube engages with the pin in the socket. With one person lifting from the main handle, and another lifting from the auxiliary lifting tube pick up the machine to move onto a slab.
heavy
and
awkward
lift the trowel by the guard
to move
This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field.
DO NOT use your trowel until this section is thoroughly understood.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Starting the Engine
1. Place the engine position.
DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer, operating steps may vary. See engine manufactures operating manual. The following start-up procedure makes reference to a HONDA 8 HP Engine
(Manual Start).
fuel valve lever
(Figure 21) to the "ON"
Figure 20. Lifting the Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel must be stabilized by the person carrying the If it is not stabilized properly the handle may swing around and damage to the trowel and bodily injury.
Lifting Bail (Option)
The lift bail is optional on new trowels. It provides an optimal lift point for moving the trowel. a trowel up onto a building with a crane. See “
Equipment
Using a recommended, and is perfectly safe for the machine. Extra care should be taken when lifting the machine off the ground, though. Serious damage to the machine or personal injury could be caused by dropping a trowel.
PAGE 24 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
” section in this manual for ordering information.
crane
to move a machine with a lift bail is highly
operator’s handle
flip
the trowel, thus causing
Lift bails or forklift
(Figure 20).
2. Move the throttle lever (Figure 22) to the "idle" position.
can be used to lift
Optional
Figure 21. Engine Fuel Valve Lever
Figure 22. Throttle (Idle Position)
HPLA/HPHA-SERIES 36" TROWEL — INITIAL START-UP
3. Place the
centrifugal safety stop switch
"ON" position.
Figure 23. Centrifugal Safety Stop Switch
4. Place the
Choke Lever
position
(Figure 23) in the
(Figure 24) in the "
CLOSED
6. If the engine has started, slowly return the choke lever
OPEN
(Figure 24) to the
position. If the engine has not started
repeat steps 1 through 5.
Before the trowel is placed into operation, run the engine for
7.
several minutes. Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers.
8. Test the Safety Stop Switch.
a. With the engine at idle, move the safety stop switch lever
to "OFF" (Figure 23). The engine should shut off.
b. CLEAR THE AREA AROUND THE TROWEL. Move
the safety stop switch lever back to the "ON" position, restart the engine and let idle. Stand behind the handle and spin the handle to the right, simulating a runaway
"
situation. (See Figure 26). Centrifugal force should throw the safety switch outward to the "OFF" position thus shutting off the engine.
Figure 24. Engine Choke Lever
5. Grasp the starter grip (Figure 25) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
.
Figure 26. Testing the Centrifugal Safety Stop Switch
9. To begin troweling, pull the throttle lever (Figure 27) toward
the "
RUN
" position.
Figure 25. Starter Grip
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 25
Figure 27. Throttle (Run Position)
HPLA/HPHA-SERIES 36" TROWEL — OPERATION
The following steps are intended as a basic guide to machine operation, and are not to be considered a complete guide to concrete finishing. We suggest that all operators (experienced and novice) read “
Concrete Institute, Detroit, Michigan
section of this manual for more information.
Slabs on Grade
” published by the
. Read the “Training”
American
PITCHING THE BLACES
Quick Pitch Handle
1. To pitch the blades upwards using the
T-handle
and pull the the
, (Figure 28) simply squeeze the trigger lock
T-handle
T-handle
towards the engine will cause the blades
towards the operator. Pushing
"Quick-Pitch
Maneuvering the Trowel
Get into the operator’s position behind the handle. With a
1.
secure foothold and a firm grasp on the handles slowly increase the engine speed until the desired blade speed is obtained.
2. To maneuver the trowel, gently lift up on or press down on the
main trowel handle. To move the machine to the operator’s left,
™"
down
3. The best method for finishing concrete is to slowly walk backwards (Figure 30) with the trowel, guiding the trowel from side to side. This will cover all footprints on wet concrete.
to lay flat.
4. Remember that if you let go of the trowel, just step away and let the trowel come to a complete stop before trying to recover the trowel. See (Figure 26) to see the area around the trowel to keep clear of.
lift up
on the handle, to move machine to the right,
on the handle.
push
Figure 28. Quick-Pitch™ T- Handle
Standard Handle
1. To pitch the blades upwards using the " (Figure 29) simply turn the
star-wheel
Standard
clockwise. Turning the
" handle,
star wheel counter clockwise will cause the blades to lay flat.
Figure 29. Standard Handle
PAGE 26 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL — OPERATION
(Figure 30) below illustrates a typical walk-behind trowel application. Practice maneuvering the trowel. The trick is to let the trowel do the work.
Continue to practice maneuvering the trowel. Try to practice as if you were finishing a slab of concrete. Practice edging and covering a large area. Remember a good finishing technique is to work backwards. Be careful when moving backwards so that hazards can be avoided. The best way to get accustomed to the trowel is repeated use.
Figure 30. Maneuvering The Trowel
WARNINGWARNING
WARNING
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place your rings while starting or operating this equipment.
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 27
feet
or
hands
inside the guard
WARNINGWARNING
ALWAYS keep clear of while operating this equipment.
rotating
or
moving
parts
HPLA/HPHA-SERIES 36" TROWEL — OPTIONS
Blades
Blades should be changed when
NOTE
they fail to finish concrete in a satisfactory manner.
Blades are a vital part of finishing concrete. This trowel, or
finisher
built to stringent quality standards out of the finest trowel steel. If you need replacement blades, consult your parts list in this manual for part numbers and order them from your Multiquip parts dealer or importer.
Combo Blades
This trowel was equipped with combination
31) blades as original equipment. These blades have been
designed for optimum performance in both the floating and finishing operations. These blades are versatile and should take care of most troweling needs.
, has been designed to finish concrete and the blades are
float/finish
(Figure
Clip-On Float Blades (Optional)
These blades will clip (Figure 33) on to an existing installed blade, allowing your finisher to float on “wet” concrete so that the troweling operation can begin as early as possible. They are easily removable, so that after the floating operation, when the concrete is sufficiently cured, they can be removed to expose the finish blades for continued troweling.
Float Discs (Optional)
These round discs (Figure 34) attach to the spiders and allow the machine to “float” on “wet” concrete. The disc design allows early floating and easy movement from wet to dry areas. They are also very effective in embedding large aggregates and surface hardeners.
Figure 33. Clip-On Float Blade
Figure 31. Combination Blade
Finish Blades (Optional)
These blades (Figure 32) have been specifically designed for finish operations with this trowel. They will provide a premium surface finishing capability from your trowel. They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it.
Figure 34. Float Disk
Figure 32. Finish Blade
PAGE 28 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
HPLA/HPHA-SERIES 36" TROWEL — OPTIONS
Grinding Attachments
Available grinding attachments are used for grinding surface imperfections or joints. These attachments allow greater utilization of your trowel. (Figure 35) illustrates a typical grinding disk assembly, complete with hub and stone mounting plate.
Trowel Arm Adjustment Tool
If blades show uneven wear patterns or some tend to wear out faster than others, the trowel arms may need to be adjusted. Whiteman makes a special tool (Figure 37) that will adjust all of the trowel arms consistently. The Trowel Arm Fixture P/N is 1817.
Figure 35. Grinding Disk
Lifting Bail
There is a heavy duty, center balance type lifting bail (Figure 36) made specifically for your trowel. These bails are ideal for lifting and transporting your trowel. They are designed to lift the finisher and balance it on it’s center of gravity, providing great stability while lifting. This option is not available on electric trowel models.
Figure 37. Trowel Arm Adjustment Fixture
Figure 36. Lifting Bail
HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL — OPERATION AND PARTS MANUAL — REV. #3 (07/06/10) — PAGE 29
HPLA/HPHA-SERIES 36" TROWEL — MAINTENANCE (ENGINE)
Engine Maintenance
Perform engine maintenance procedures as referenced by Table 4 below:
)3(NOITPIRCSEDNOITAREPOEROFEB
KCEHCX
liOenignE
EGNAHCX
KCEHCX
renaelCriA
EGNAHC)1(X
stloB&stuNllA
gulPkrapS
fInethgit-eR
yrasseceN
NAELC-KCEHCX
ECALPER X
X
QP40TH — MAINTENANCE (ENGINE)
eludehcSecnanetniaMenignE.4elbaT
TSRIF
HTNOM
RO
.SRH01
YREVE
SHTNOM3
RO
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
RO
01
.SRH0
YREVE
SRAEY2
RO
.SRH002
NOTE
sniFgnilooCKCEHCX
retserrAkrapSNAELC X
knaTleuFNAELC X
retliFleuFKCEHC X
deepSeldITSUJ
ecnaraelCevlaVTSUJDA-KCEHC )2(X
senilleuFKCEHC )2()yrassecenfiecalper(sraey2yrevE
neuqerferomecivreS)1( YTSUD .saera
DA-KCEHC )2(X
nidesunehwylt
resebdluohssmetiesehT)2(
serudecorpecivresroflaunaMpohsADNOHehtotrefeR.tneiciforp
reporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
.slavretniecnanetniam
yllacinahcemeradnaslootreporpehtevahuoysselnu,relaedcivresruoyybdeciv
Reference manufacturer engine manual for specific servicing instructions.
PAGE 30 — HPLA/HPHA-SERIES 36" WALK-BEHIND TROWEL— OPERATION AND PARTS MANUAL — REV. #3 (07/06/10)
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