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MV2000
Installation Manual
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Multiplex MV2000 Installation Manual

Multiplex Beverage Systems
Operations Manual for
Model MV2000
Beverage System
Operations Manual
Multiplex Beverage Systems
e-mail: info@multiplex-beverage.com w www.multiplex-beverage.com
In accordance with our policy of continuous product development and
improvement, this information is subject to change at any time without notice.
Multiplex Company, Inc.
250 Old Ballwin Road w St. Louis, Missouri 63021-4800
Tel: 636.256.7777 w Fax: 636.527.4313
EI902005
Issued August 1999
Multiplex Company, Inc. Beverage Systems Operations Manual

Table of Contents

English Section ...................................................................................................................... 1
Caution: To Avoid Serious Injury ................................................................................................................. 2
Introduction ................................................................................................................................................ 3
Unpacking the support stand and its components ..................................................................................... 3
Setting-up the support stand ..................................................................................................................... 3
Mounting the Standard Accessories ............................................................................................................. 4
Accumulator Tank Kit .............................................................................................................................. 4
CO2 Control Panel ................................................................................................................................... 4
Water Filter Package ................................................................................................................................ 4
CO2 Tank Bracket .................................................................................................................................... 4
Procedure for mounting the refrigeration unit to the support stand ............................................................... 5
Mounting the optional accessories............................................................................................................... 5
Water Booster Pump Assembly ................................................................................................................ 5
Air Compressor Assembly ........................................................................................................................ 6
Accessories Switch Box............................................................................................................................ 6
Procedure for connecting the water supply to the equipment package ......................................................... 7
How to connect the CO2 (Air) supply to the equipment package .................................................................. 7
Connecting the refrigeration units supply conduits ...................................................................................... 8
Routing the syrup supply conduit and connecting it to the pumps ............................................................. 8
Connecting the Recirculating Conduit ...................................................................................................... 8
Loading the Bag-In-Box Syrup Supply ....................................................................................................... 8
Starting the system up ................................................................................................................................. 8
Model MV2000 Water Circuit Diagram ....................................................................................................... 9
French Section .................................................................................................................... 11
Avertissement: Pour éviter de graves accidents ......................................................................................... 12
Introduction .............................................................................................................................................. 13
Déballage du Comptoir et de ses composants......................................................................................... 13
Installation du Comptoir......................................................................................................................... 13
Montage des Accessoires Standard ............................................................................................................ 14
Kit du Réservoir dEmmagasinage........................................................................................................... 14
Panneau de Commande de CO2 ............................................................................................................. 14
Dispositif de Filtration dEau .................................................................................................................. 14
Support de Réservoir de CO2 ................................................................................................................. 14
Procédure de montage du dispositif de réfrigération sur le Comptoir .......................................................... 15
Montage des accessoires optionnels ............................................................................................. ............. 15
Groupe Pompe de Surpresseur dEau .............................................................................................. ....... 15
Groupe Compresseur dAir ....................................................................................................... ............. 16
Boîtier de Commande des Accessoires ............................................................................................ ....... 16
Procédure de raccordement de lalimentation deau à léquipement .......................................................... 17
Comment brancher lalimentation (dair) de CO2 à léquipement ............................................................... 17
Branchement des conduites dalimentation du dispositif de réfrigération .................................................... 18
Installation et raccordement aux pompes de la conduite dalimentation de sirop ..................................... 18
Branchement de la Conduite de Recirculation ........................................................................................ 18
Chargement de lalimentation en Sirop des cubitainers ...........................................................................18
Mise en route du système .......................................................................................................................... 18
Schéma de Circuit de lEau du Modèle MV2000........................................................................................ 19
EI902005 Table of Contents Issued (TFB/BT/BM/KAZ) 08/18/99
Multiplex Company, Inc. Beverage Systems Operations Manual
Table of Contents (continued)
Italian Section ..................................................................................................................... 21
Attenzione: per evitare lesioni gravi .......................................................................................................... 22
Introduzione ............................................................................................................................................. 23
Disimballaggio del banco di supporto e dei suoi componenti ................................................................. 23
Allestimento del banco di supporto ........................................................................................................ 23
Montaggio degli accessori standard ........................................................................................................... 24
Kit di montaggio serbatoio di accumulo ................................................................................................. 24
Pannello di controllo CO2 ...................................................................................................................... 24
Unità filtrante per lacqua....................................................................................................................... 24
Supporto per serbatoio CO2 ................................................................................................................... 24
Procedura per il montaggio dellunità di refrigerazione sul banco di supporto ............................................ 25
Montaggio degli accessori supplementari .................................................................................................. 25
Gruppo pompa di sovralimentazione acqua ........................................................................................ ... 25
Gruppo compressore daria .................................................................................................................... 26
Scatola interruttori supplementari ........................................................................................................... 26
Procedura per il collegamento dalimentazione idrica allapparecchio ....................................................... 27
Come collegare lalimentazione di CO2 (aria) allapparecchio .................................................................... 27
Collegamento delle condutture di alimentazione dellunità di refrigerazione ............................................. 28
Definizione della conduttura di alimentazione dello sciroppo e suo collegamento alle pompe................ 28
Collegamento delle condutture di ricircolo............................................................................................. 28
Caricamento del rifornimento dello sciroppo alle Bag-in-Box.................................................................. 28
Avviamento del sistema ............................................................................................................................ 28
Schema idrico Modello MV2000 ............................................................................................................... 29
German Section .................................................................................................................. 31
Warnhinweise: zur Vermeidung schwerwiegender Verletzungen .............................................................. 32
Einführung ................................................................................................................................................ 33
Auspacken des Trägergestells und seiner Teile ....................................................................................... 33
Aufstellen des Trägerständers ................................................................................................................. 33
Einbau des Standard-Zubehörs................................................................................................................... 33
Tankbehälterset ..................................................................................................................................... 33
CO2 Kontrolltafel ................................................................................................................................. 34
Wasserfilterpaket ................................................................................................................................... 34
CO2 Flaschenhalter .............................................................................................................................. 34
Verfahren zum Einbau des Kühlgeräts am Trägergestell ............................................................................. 35
Einbau des wahlweisen Zubehörs.............................................................................................................. 35
Aufbau der Wasser-Druckaufbaupumpe ................................................................................................. 35
Luftkompressor ...................................................................................................................................... 36
Zubehör-Schaltkasten............................................................................................................................. 36
Verfahren zum Anschluß des Wasserzulaufs zum Gerätesystem
(siehe Wasserzulaufdiagramm) .................................................................................................................. 36
Anschluß der CO2 (Luft)-Zuleitung an die Gerätegruppe ............................................................................ 37
Anschluß der Versorgungsleitungen der Kühlvorrichtung ...........................................................................38
Anschluß der Umlaufleitung .................................................................................................................. 38
Beschickung der Bag-In-Box-Sirupversorgungsleitung ........................................................................... 38
Einschalten des Geräts .............................................................................................................................. 38
Wasserkreislauf-Diagramm Typ MV2000................................................................................................... 39
EI902005 Table of Contents Issued (TFB/BT/BM/KAZ) 08/18/99
Multiplex Beverage Systems
Operations Manual for
Model MV2000
Beverage System

English Section

Multiplex Company, Inc. Beverage Systems Operations Manual

Caution: To Avoid Serious Injury

Important: Read the following warnings before beginning an installation. Failure to do so may result in possible death or serious injury.
DO Adhere to all National and Local Plumbing and Electrical Safety Codes.
DO Turn off incoming electrical service switches when servicing, installing, or repairing
equipment.
DO Check that all flare fittings on the carbonation tank(s) are tight. This check should be
performed with a wrench to ensure a quality seal.
DO Inspect pressure on Regulators before starting up equipment.
DO Protect eyes when working around refrigerants.
DO Use caution when handling metal surface edges of all equipment.
DO Handle CO2 cylinders and gauges with care. Secure cylinders properly against
abrasion.
DO Store CO2 cylinder(s) in well ventilated areas.
DO NOT Throw or drop a CO2 cylinder. Secure the cylinder(s) in an upright position with a
chain.
DO NOT Connect the CO2 cylinder(s) directly to the product container. Doing so will result in
an explosion causing possible death or injury. Best to connect the CO2 cylinder(s) to a regulator(s).
DO NOT Store CO2 cylinders in temperature above 125°F (51.7°C) near furnaces, radiator or
sources of heat.
DO NOT Release CO2 gas from old cylinder.
DO NOT Touch Refrigeration lines inside units, some may exceed temperatures of 200°F
(93.3°C).
EI902005 Page 2 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual

Introduction

The Multiplex MV2000 Beverage System is a compact rack storage system. This rack system provides storage for eight (8) Bag-In-Box complete with Beverage Pumps and Change-over Valves. The other standard components pro­vided with this stand include a Water Accumulator Tank and a CO2 Supply Control Panel. The Water Accumulator Tank maintains a constant water pressure to the system. The CO2 Supply Control Panel provides a regulated CO2 supply to the Beverage Pumps as well as to the Soda Fac­tory.
The accessories for the MV2000 Beverage System include an Air Compressor, a Water Booster Pump, a Water Filter Package, and a CO2 Tank Bracket. This Stand is designed to mount most of the components directly to the stand. The accessories may be mounted to a wall if the store layout requires.
Unpacking the support stand and its components
1. Carefully remove the packaging material from the stand Be careful not to discard any components when dis­posing of the carton.
2. Remove all of the components packed inside the stand (Drip Pan, Accumulator Tank Kit, CO2 Control Panel, Water Booster, and all of the installation hardware).
3. Remove the upper Bag-In-Box rack from the inside of the lower stand (refer to figure 1). Remove the lower shelf.
Un-packing the Support Stand
Lower Stand
Refrigeration Unit
Roll-out Tray
Support Stand Set-up
1
/4"-20 x 7/8"
HexHeadscrew
Note: Secure the top rack to the lower stand with four (4) Hex Head screws and Locking Nuts.
Lower Shelf
Upper Rack
Upper Rack for
Bag-In-Box Storage
Drip Pan
Setting-up the support stand
1. Place the upper rack on top of the lower stand. Align the slots on both the Stand and Rack.
2. Locate the four (4) 1/4"-20 x 3/4" Hex Head screw and Locking Nuts supplied in the bag of hardware. Bolt the Upper Rack to the Lower Stand with the bolts and nuts.
Note: Do not tighten until the rack and stand are aligned.
3. Locate the upper rack with the back side of the rack and stand flush. Tighten the bolts.
4. Position the Drip Pan in between the side channels of the lower stand.
5. Roll the Roll-out Tray away from the support stand. To do so, pull the rod on each side of the trays front until a threaded hole is visible just behind the front legs on each side (refer to figure 1).
6. Locate the two (2) 1/4"-20 x 1 1/2" Long Bolts, 1/4"-20 nuts, and split lock washers. Thread one (1) nut onto each bolt, then insert a bolt each into the threaded holes. The bolts should stop the trays forward motion (refer to figure 1, Detail A).
7. Place the assembled stand into the desired location. Level the stand by adjusting the feets level bolts lo­cated on all four (4) legs. Replace the lower shelf to its original location.
1
/4"-20 StainlessSteel
Locking Nuts
Lower Stand
Refrigeration Unit
Roll-out Tray
Hex Nut
1 1/2"
LongBolt
Lower Stand Leg
Lock
Washer
Roll-out Tray
Detail A: Tray Stop
Figure 1
8. The stand is now ready to install the Multiplex Refrig­eration Unit and any standard accessories.
EI902005 Page 3 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual
Water Accumulator Tank Kit
Upper Rack
Top Plate
Thread fitting assembly onto the tank. Direct the
fittings towards the location of the Water Filter.
Figure 2

Mounting the Standard Accessories

Accumulator Tank Kit (refer to figure 2)
1. Locate the kit packaged with the stand. Remove all of the components from the carton. Locate the fitting as­sembly and thread the fitting onto the tank.
Note: Use thread sealant to avoid leaks.
2. Identify the four (4) mounting holes located on the top of the Upper Rack.
3. Mount the four (4) straps using the four (4) #10-32 screws and nuts supplied in the kit.
4. Place the Accumulator Tank with the fittings facing the rear of the stand and towards the side in which the filter will be mounted to. Form the straps to match the radius of the tank.
5. Bolt the two (2) strap sets together using the two (2)
1
/4"-20 screws and nuts (refer to figure 2).
CO2 Control Panel (refer to figure 3)
The CO2 Control Panel may be mounted on either side of the stand or on the wall adjacent to the stand (not shown).
1. Locate the CO2 Control Panel also packed with the stand and remove all components from the carton.
2. Determine on the stand the location of the Filter Pack­age and the CO2 Control Panel.
3. Locate the two (2) mounting holes on the side of the top of the Rack.
4. Mount the CO2 Control Panel using these two (2) holes with the two (2) 1/4"-20 x 3/4" Long Screws and 1/4"-20 nuts provided with the stand installation kit.
5. Locate the lower hold-down Angle and two (2) #10-32x1/2" Long Screws.
6. Attach the Angle to the backside of the Panel with screws from the front side.
Tank Strap Hold Down
(forms to the tanks diameter)
#10-32 Mounting Screws and Nuts
(four [4] required)
Note: Rotate the gauges so they are visible from the front. Turn gauges clockwise to tighten the threads to avoid any leaks.
Water Filter Package (refer to figure 3)
1. Remove the Filter Package from the carton and locate the mounting hardware.
Note: Mount the Filter Package on either the right or left side of the stand. However, the left side is the recommended side.
2. Locate the mounting slots on the lower stand legs. In­sert the 1/4"-20 x 7/8" Long Screws from the inside of the leg. Attach the 1/4"-20 Cap Nuts on the outside.
Note: Do not tighten these bolts completely (refer to fig­ure3).
3. Position the Filter Panel on the bolts through the key­hole slots on the panel. Tighten the nuts completely.
CO2 Tank Bracket
1. Unpack the kit. Identify the Tank bracket and the mount­ing hardware supplied with the kit. (The optional mount­ing brackets supplied with the kit are not used for the MV2000 Stand.)
2. Determine the side for the CO2 tanks. Identify the slots on the upper rack for mounting.
Note: The tank bracket will clear the Filter Package so the tank(s) may be on the same side as the Filter Package.
3. Attach the bracket to the legs of the stand with the
1
/2"-20x1/2" Hex Head Bolts and 1/4"-20 Cap Nuts.
Note: Insert Bolts from the inside of the leg and use the Cap Nut on the outside of the leg. This must be done so the removable shelf can be removed.
4. Tighten all nuts completely.
EI902005 Page 4 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual
Procedure for mounting the refrigeration unit to the support stand (refer to figure4)
1. Roll the Unit Tray out and block the front wheels while placing the Refrigeration Unit onto the tray.
2. Place the unit on the tray towards the front and all the way to the right (refer to figure 4).
3. From under the tray, align the two (2) holes up with the bolt holes of the unit. Bolt the unit down using the bolt supplied with the Refrigeration Unit installation kit.
4. Complete the remaining installation as stated in the installation instructions provided with the unit.
Note: Additional instructions for routing the supply lines are covered later in this publication. When connecting the unit to the incoming power source, note that the unit will need to be able to move forward approximately 30". When
the remote condenser unit is used, a minimum of two (2) 24" diameter coils must be used at the rear of the refrig­eration unit to also allow it to be rolled out.

Mounting the optional accessories

Note: All accessories may not be required for all installa­tions.
Water Booster Pump Assembly (refer to figure 5)
The Multiplex Model WBK10 Water Booster mounts on the top right side of the upper rack.
1. Remove the Water Booster Pump from the carton.
2. Locate the mounting bracket supplied with the Booster Assembly. Attach the bracket to the rear of the top with raised lip towards the back of the stand. Fasten it with two (2) 1/4"-20 x 3/4" Long Screws and 1/4"-20 nuts pro­vided with the stand installation kit (refer to figure 5, DetailA).
3. Place the Water Booster Pump Assembly on the top over the bracket. Slide the assembly forward to allow the rear of the panel to slip under the mounting bracket.
4. Attach the front of the panel to the top with two (2)
1
/4"-20 x 3/4" Long Screws and 1/4"-20 nuts provided with
the stand installation kit.
CO2 Control
Mounting Screws
and Nuts
(supplied with the
Support Stand)
CO2 Control Panel Mounting with Rack Style Water Filter Package
Panel
CO2 Tank Hold
Down Bracket
Mounting Screws
and Nuts
(supplied with the
Support Stand)
Water Filter
System
Angle
CO2 Control Panel
Mounting Bracket
Mounting Screws
and Nuts
(supplied with the
Support Stand)
Figure 3A
Figure 3
EI902005 Page 5 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual
Air Compressor Assembly (refer to figure 5)
The Air Compressor mounts to the top of the upper rack on the left side.
1. Remove the Air Compressor from the carton and re­move the assembly from the shipping board.
2. Locate the four (4) mounting holes in the top and posi­tion the Air Compressor in place. Attach the Air Com­pressor using the hardware suppled with the Air Com­pressor.
3. Make the electrical connections to the compressor per the instructions provided with the Air Compressor.
Accessories Switch Box (refer to figure 5)
1. Locate the Switch Control Box and the two (2) mount­ing screws.
2. Mount the Control Box with the switches facing toward the front with the two (2) mounting screws from the bottom side of the top.
3. Refer to figure 6 Accessory Switch Control Box Wir- ing Diagram for component wiring connections.
Mounting the Refrigeration Unit to the Support Stand
Refrigeration Unit
Block Wheels
(prevents tray from rolling
while placing unit on tray)
Unit Mounting Bolts
(supplied with unit)
Detail A
Optional
AirCompressor
Accessories Switch
Control Box
Water Booster Pump Assembly
Switch Control Box
Mounting Screws
(supplied with Control Box)
Figure 4
Model WBK10
Water Booster System
Water Booster
Mounting Screws
and Nuts
(supplied with the
Water Booster)
Water Booster Mounting Bracket (supplied with the
Water Booster)
(refer to Detail A)
Top Plate of the Upper
Bag-In-Box Rack
Use these mounting holes
Figure 5
EI902005 Page 6 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual
Procedure for connecting the water supply to the equipment package (refer to the Water Circuit Diagram)
1. Identify the Main Water Supply. The supply should com­ply with all local plumbing codes and be equipped with a Manual Shut-off Valve.
2. Locate the 1/2" ID blue poly tubing supplied with the Filter Package.
3. Connect one (1) end of the tube to the Water Supply and the other end to the Filter Package Inlet per the filter installation instructions.
3. Route another piece of tubing out of the Filter Package Outlet to the Accumulator Tank up the side of the stand and over the top to the tank.
Note: If the optional Booster Pump is required, connect it between the Course Filter and the Fine Filter. Refer to the Booster Pump installation instructions for the correct con­nection method.
4. Route all tubing up the side of the stand and over the top to the Booster Pump.
5. Connect the tube per the installation instructions pro­vided with the Filter Package. Route another piece of tubing from the Accumulator tank to the Water Regula­tor located on the CO2 Control Panel.
6. Connect the tube per the installation instructions sup­plied with the CO2 Control Panel.
7. Locate the Inlet water line supplied on the Refrigera­tion Unit. Route the line out the conduit opening and up to the CO2 Control Panel Water supply to the Re­frigeration unit.
Note: Loop the line towards the unit tray to allow the unit to moved in and out for service.
8. Connect the line per the installation instructions pro­vided with the Refrigeration Unit.

How to connect the CO2 (Air) supply to the equipment package

1. Identify the CO2 Supply source. Route a line to the CO2 Control Panel and connect it to the manifold on the CO2 Control Panel per the installation instructions.
Note: If CO2 Tank Kit is required, attach the Regulator Manifold Assembly to the tank(s). Route the line to the CO2 Control Panel per the installation instructions.
2. If the Optional Air Compressor Kit is required, route the outlet line from the Air Compressor through the CO2 Control Panel and connect per the Installation in­structions.
3. Uncoil the line located on the last pump on the Bag-In­Box Pump Panel.
Accessory Switch Control Box Wiring Diagram
Air Compressor CO2 Alarm Water Booster
Connect the
AirCompressor here
220 VAC, 50Hz
Connect the
CO2Alarm here
Figure 6
EI902005 Page 7 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual
4. Route the line out the side and to the CO2 Regulator on the CO2 Control Panel.
5. Connect the line to the CO2 Control Panel Regulator per the installation instructions provided with the CO2 Control Panel.
6. Locate the CO2 Supply Line inside the Refrigeration Unit.
7. Route the line out the conduit opening and to the CO2 Control Panel (refer to figure 6). Be sure to loop the line down towards the unit tray to allow the unit to roll in and out for service.
8. Connect the line to the CO2 Control Panel per the in­stallation instructions of the CO2 Control Panel.
Connecting the refrigeration units supply conduits (refer to figure 7)
Routing the syrup supply conduit and connecting it to the pumps
1. With the Roll-out tray pulled out, remove the top cover and locate the Syrup Supply Lines.
2. Route the tubes out of the side conduit opening and bundle these lines together.
Connecting the Refrigeration Units Supply Conduits
Recirculating Conduit
3. Loop the bundle towards the tray and then back to the pump panel. This ensures there is enough length to allow the tray to roll in and out.
4. Connect the product supply lines to the pump. Be sure the match the numbers on the lines to the numbers on the pump.
5. Clamp the lines in place using the clamps provided with the Refrigeration installation kit.
Connecting the Recirculating Conduit
1. Locate the Recirculating Conduit at the conduit chase. For overhead conduit, route the conduit through the square hole in the top of the upper rack and down the back side of the stand.
2. Loop the conduit towards the tray and back up through the side conduit opening to guarantee there is enough length to allow the tray to roll in and out.
3. Connect the conduit to the cooling coils per the instal­lation instructions provided with the Refrigeration Unit.
Loop Recirculating Conduit and Syrup Lines
(towards the bottom of the tray as shown to
allow the tray to be rolled in and out)
Figure 7
Loading the Bag-In-Box Syrup Supply
The numbering configuration for the Bag-In-Box is the odd numbers go on the top shelf and the even numbers are on the bottom. Each syrup flavor will require two (2) Bag-In­Box on the shelf, side by side. Load the shelves with the required products and install the connectors to the Bag-In­Box.

Starting the system up

The system should now be ready for start-up. The Refrig­eration Unit installation instructions will provide the steps required to start the System. After completing those instruc­tions, the Multiplex MV2000 Beverage System installation is complete.
EI902005 Page 8 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
Multiplex Company, Inc. Beverage Systems Operations Manual

Model MV2000 Water Circuit Diagram

EI902005 Page 9 Issued (TFB/BT/BM/KAZ) 08/18/99
(English Section)
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