Multiplex MB-8-1D, MB-8-2D, MB-8-2U, MB-8-1U, MB-8-2E Technician's Handbook

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Multiplex
Blended
Technician’s
Handbook
This manual is updated as new information and models are released. Visit
our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
Part Number STH034 3/12
Page 2
Safety Notices
!
Warning
!
Caution
Important
As you work on Multiplex equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
Throughout this handbook, you will see the following types of safety notices:
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
Text in a Caution box alerts you to a situation in which you could damage the equipment. Be sure to read the Caution statement before proceeding, and work carefully.
Procedural Notices
As you work on Multiplex equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.
Throughout this handbook, you will see the following types of procedural notices:
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
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NOTE: Text set off as a Note provides you with simple,
!
Caution
Important
! Warning
! Warning
We reserve the right to make product
improvements at any time. Specifications and
design are subject to change without notice.
but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Multiplex equipment. If you encounter problems not covered by this handbook, do not proceed, contact Manitowoc Foodservice. We will be happy to provide assistance.
Routine adjustments and maintenance procedures outlined in this handbook are not covered by the warranty.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
PERSONAL INJURY POTENTIAL
Failure to follow instructions in this manual can cause property damage, injury or death.
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! Warning
Do not store gasoline or other flammable vapors
!
Warning
! Warning
! Warning
or liquids in the vicinity of this or any other appliance.
This appliance is not to be played with. Unless all cover and access panels are in place and properly secured, do not operate the equipment.
Do not clean with water jet.
Read this manual thoroughly before operating, installing or performing maintenance on the equipment.
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Table of Contents
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . 11
Model/Serial Number Location . . . . . . . . 11
Warranty Information . . . . . . . . . . . . . . . . 13
Owner Warranty Registration Card . . . 13
Commercial Warranty Coverage . . . . . . . 13
Limited Warranty For Multiplex Blended
Ice Machine . . . . . . . . . . . . . . . . . . . . .13
Installation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dimensions . . . . . . . . . . . . . . . . . . . . . . . .24
Location . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Clearances . . . . . . . . . . . . . . . . . . . . . 28
Heat of Rejection . . . . . . . . . . . . . . . . . 28
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 29
General . . . . . . . . . . . . . . . . . . . . . . . . 29
Minimum Circuit Ampacity . . . . . . . . . . 29
Electrical Requirements . . . . . . . . . . . 29
Minimum Circuit Amperage Chart . . . . 30
Grounding Instructions . . . . . . . . . . . . 32
Bonding Instructions 230-240V 50 Hz
Models only . . . . . . . . . . . . . . . . . . . . .32
Part Number STH034 3/12 5
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Water Supply and Drain Requirements . 34
Water Supply . . . . . . . . . . . . . . . . . . . 34
Water Inlet lines . . . . . . . . . . . . . . . . . 34
Drain Connections . . . . . . . . . . . . . . . 35
CO2 Requirements . . . . . . . . . . . . . . . . . 35
Step-by-Step Installation . . . . . . . . . . . . . 36
Installation Checklist . . . . . . . . . . . . . . . . 39
MenuConnect . . . . . . . . . . . . . . . . . . . . . . 40
Start-Up Procedures . . . . . . . . . . . . . . . . 40
Loading Recipes . . . . . . . . . . . . . . . . . 40
Assigning Flavors . . . . . . . . . . . . . . . . 40
Loading Bags . . . . . . . . . . . . . . . . . . . 41
Calibration Procedure . . . . . . . . . . . . . . . 41
Maintenance
General Maintenance . . . . . . . . . . . . . . . . 45
Door Gasket Maintenance . . . . . . . . . 45
Drain Maintenance - Base . . . . . . . . . 45
Caster Maintenance . . . . . . . . . . . . . . 46
Refrigerators . . . . . . . . . . . . . . . . . . . . 46
Stainless Steel Care and Cleaning . . . 46
Cleaning the Condenser Coil . . . . . . . 48
Doors/Hinges . . . . . . . . . . . . . . . . . . . 49
Preventing Blower Coil Corrosion . . . . 49
Annual Planned Maintenance . . . . . . 49
Cleaning Kits . . . . . . . . . . . . . . . . . . . 50
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . 51
Weekly Cleaning . . . . . . . . . . . . . . . . . . . 56
Ice Machine Cleaning . . . . . . . . . . . . . . . 67
Version 1 Ice Machine R404A Refrigerant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Version 2 Ice Machines R404a or R290
Refrigerant . . . . . . . . . . . . . . . . . . . . . 72
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Operation
Touch Screens . . . . . . . . . . . . . . . . . . . . . 77
Manager Screens . . . . . . . . . . . . . . . . . . . 78
Recommended Cups . . . . . . . . . . . . . . . .81
Procedure to Make a Drink . . . . . . . . . . . 82
Procedure to Replace a Product Bag . . . 85
Firmware Update Procedure . . . . . . . . . . 88
Ice Making Sequence of Operation . . . . . 90
Version 1 Ice Machine R404A Refrigerant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Version 2 Ice Machines R404A or R290
Refrigerant . . . . . . . . . . . . . . . . . . . . . 92
Product Dispense Operation . . . . . . . . . .93
Operation . . . . . . . . . . . . . . . . . . . . . . 93
Refrigerated Cabinet Operation . . . . . . . 94
Normal Operation . . . . . . . . . . . . . . . . 94
Evaporator and Condenser Fan Motor
Operation . . . . . . . . . . . . . . . . . . . . . . 94
Operation in the Clean/Sanitize cycle . 95
Adaptive Defrost . . . . . . . . . . . . . . . . . 95
High Temp Alarm . . . . . . . . . . . . . . . . 95
Thermistor Failure . . . . . . . . . . . . . . . . 95
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Troubleshooting
Control System . . . . . . . . . . . . . . . . . . . . 97
Will Not Run Diagnostics . . . . . . . . . . 97
Beverage System . . . . . . . . . . . . . . . . . . . 99
Procedure to Clear Blocked Line . . . . 99
Beverage System Diagnostics . . . . . . 102
Ice System . . . . . . . . . . . . . . . . . . . . . . . . 103
Before Beginning Service . . . . . . . . . . 103
Installation/Visual Inspection Checklist 103
Water System Checklist . . . . . . . . . . . 104
Ice Production/Quality Check . . . . . . . 105
Version 1 Ice Machine R404A Refrigerant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Version 2 Ice Machine R290 Refrigerant Electrical Troubleshooting Flowchart . 111
Refrigerated Cabinet . . . . . . . . . . . . . . . . 116
Reach-in temperature Out of Range - Check Refrigeration System and Door Seal. . 120 High Product Temperature - Check Duct
Cooling Fan . . . . . . . . . . . . . . . . . . . . 120
Refrigeration System Diagnostics . . . . . 121
Analyzing Discharge Pressure or
Temperature . . . . . . . . . . . . . . . . . . . . 121
Analyzing Suction Pressure or Temperature
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Analyzing Discharge Pressure or
Temperature . . . . . . . . . . . . . . . . . . . . 125
Analyzing Suction Pressure or Temperature
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
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Component Check Procedures
Control System . . . . . . . . . . . . . . . . . . . . . 129
ON/Off Rocker Switch . . . . . . . . . . . . . 129
Power Relay . . . . . . . . . . . . . . . . . . . . 130
Transformer . . . . . . . . . . . . . . . . . . . . .131
LCD Touchscreen & Control Board . . . 132
Beverage Components . . . . . . . . . . . . . . 133
Pressure Regulator - Water or CO2 . . 133
Water Dispense Solenoid Valve . . . . . 134
Syrup Solenoid Valve . . . . . . . . . . . . . 135
Product Pump . . . . . . . . . . . . . . . . . . . 136
Step Motor . . . . . . . . . . . . . . . . . . . . . .137
Blender Motor . . . . . . . . . . . . . . . . . . . 138
Home Position Switch . . . . . . . . . . . . . 139
Door Switch . . . . . . . . . . . . . . . . . . . . . 140
Water Rinse Solenoid Valve . . . . . . . . 141
Ice Machine Components . . . . . . . . . . . . 142
Version 1 Ice Machine R404A Refrigerant -
Solid State Timer . . . . . . . . . . . . . . . . . 142
Version 1 Ice Machine R404A Refrigerant -
Solid State Time Delay Relay . . . . . . . 146
Version 1 Ice Machine R404A Refrigerant -
Float Switch/Water Control Relay . . . . 147
High Pressure Cutout (HPCO) Control 148 Infrared Ice Bin Control - All Models . . 149
Refrigerated Cabinet . . . . . . . . . . . . . . . . 150
Temperature Thermistor - Nozzle, Cabinet
or Defrost . . . . . . . . . . . . . . . . . . . . . . 150
Evaporator Fan Motor . . . . . . . . . . . . . 152
Chase Fan Motor . . . . . . . . . . . . . . . . 153
Condenser Fan Motor . . . . . . . . . . . . .154
Compressor Electrical Diagnostics . . . . 155
The compressor does not start or will trip re-
peatedly on overload . . . . . . . . . . . . . . 155
Compressor Drawing Locked Rotor . . 156
Diagnosing Capacitors . . . . . . . . . . . .156
Filter-Driers . . . . . . . . . . . . . . . . . . . . . . . . 157
Part Number STH034 3/12 9
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Charts
Total System Refrigerant Charge . . . . . . 159
Operational Charts . . . . . . . . . . . . . . . . . 160
R404A Refrigerant - Refrigerated Cabinet
Operating Pressures . . . . . . . . . . . . . . 160
Version 1 Ice Machine R404A Refrigerant -
Ice Machine Performance Chart . . . . . 161
Version 2 Ice Machine - R290 Refrigerant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Diagrams
Wiring Diagrams . . . . . . . . . . . . . . . . . . . 163
Version 1 Ice Machine R404A Refrigerant -
Control System Wiring Diagram . . . . 165
Version 1 Ice Machine R404A Refrigerant ­Ice Maker & Ice Dispenser Wiring Diagram
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Version 1 Ice Machine R404A Refrigerant -
Ice Maker Wiring Diagram . . . . . . . . . 168
Version 1 Ice Machine R404A Refrigerant -
Ice Machine Wiring Diagram . . . . . . . 169
Version 1 Ice Machine R404A Refrigerant -
Ice Machine Logic Diagram . . . . . . . . 170
Version 2 Ice Machine R290 Refrigerant -
Control System Wiring Diagram . . . . . 172
Version 2 Ice Machine R290 Refrigerant ­Refrigeration Cabinet Wiring Diagram 173 Version 2 Ice Machine R290 Refrigerant ­Ice Maker & Ice Dispenser Wiring Diagram
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Version 2 Ice Machine R290 Refrigerant -
Ice Maker Wiring Diagram . . . . . . . . . 175
Water and Refrigeration Circuit Version 1 Ice
Machine R404A Refrigerant . . . . . . . . . . 176
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General Information

! Warning

Model Numbers

This manual covers the following models:
Blend-In-Cup Beverage Systems
MB-8-1, MB-8-2, MB-8-1E, MB-8-2E, MB-8-1A, MB-8-2A, MB-8-1D, MB-8-2D, MB-8-1U, MB-8-2U, MB-8-1P,
MB-8-2P, MB000A01, MB000A02
MB000A03, MB000A04, MB000A05

Model/Serial Number Location

These numbers are required when requesting information from your local Multiplex Distributor, service representative, or Manitowoc Foodservice. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the machine.
Some 50 hz models may contain up to 15 grams of R290 (propane) refrigerant. R290 (propane) is flammable in concentrations of air between approximately 2.1% and 9.5% by volume (LEL lower explosion limit and UEL upper explosion limit). An ignition source at a temperature higher than 470°C is needed for a combustion to occur. Refer to nameplate to identify the type of refrigerant in your equipment. Only trained and qualified personnel aware of the dangers are allowed to work on the equipment.
Part Number STH034 3/12 11
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.
! Warning
!
Warning
!
Warning
! Warning
! Warning
Personal Injury Potential - Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow young children to play with the appliance.
Do not use electrical appliances or accessories other than those supplied by Multiplex for your model.
Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Only trained and qualified personnel aware of the dangers of refrigerant and carbon dioxide under pressure, electrical shock, and incorrect lifting/ moving hazards, should install, maintain or service this equipment.
Two or more people or a lifting device are required to lift this appliance.
12 Part Number STH034 3/12
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Warranty Information

Important

OWNER WARRANTY REGISTRATION CARD

Warranty coverage begins the day the Blend-In-Cup Beverage System is installed.
Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc Foodservice will use the date of sale to the Multiplex Distributor as the first day of warranty coverage for your new Blend-In-Cup Beverage System.

Commercial Warranty Coverage

LIMITED WARRANTY FOR MULTIPLEX BLENDED ICE MACHINE

Manitowoc Beverage Systems, a division of Manitowoc FSG Operations, LLC, (“Company”) warrants to the original end-user (“Owner”) for a period of one (1) year from the installation date (except as limited below) that this new Multiplex Blended Ice machine manufactured by the Company (the “Machine”) shall be free of defects in material or workmanship under normal and proper use and maintenance as specified by the Company and upon proper installation and start-up in accordance with the instruction/use and care manual supplied with the machine.
Continued on next page …
Part Number STH034 3/12 13
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The Company's warranty hereunder with respect to compressors shall apply for an additional forty-eight months, excluding all labor charges.
The Company's warranty hereunder with respect to any blender assembly shall apply for one year or 13,000 blender cycles, whichever occurs first, including labor. At 13,000 blender cycles a blender assembly preventative maintenance (PM) service is required. It is the responsibility of the Owner to complete and pay for this PM. If the blender assembly has accrued 13,000 cycles prior to expiration of the initial one year warranty period, then once the PM is completed in compliance with the instruction manual, the warranty will continue to be valid for the remainder of the one year warranty period or accumulation of another 13,000 cycles, whichever occurs first.
During the warranty period, the Company shall, at Company's option, repair or replace parts, components or assemblies determined by the Company to be defective in material or workmanship. This warranty is further limited to the cost of parts, components or assemblies and standard straight time labor charges at the servicing location.
14 Part Number STH034 3/12
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Time and hourly rate schedules, as published from time to time by the Company, apply to all service procedures. Additional expenses including without limitation, travel time, overtime premium, material cost, accessing or removal of the machine, or shipping are the responsibility of the Owner, along with all maintenance, adjustments, cleaning, and ice or other purchases. Labor covered under this warranty must be performed by a Company Contracted Service Representative or a service agency as qualified and authorized by the Company's local distributor. The Company's liability under this warranty shall in no event be greater than the actual purchase price paid by Owner for the Machine.
The foregoing shall be the sole obligation of the Company under this Limited Warranty with respect to the Machine and any related products and services. With respect to equipment, materials, parts and accessories manufactured by others, Company's sole obligation shall be to use reasonable efforts to obtain the full benefit of the manufacturer's warranties. Company shall have no liability, whether in contract, tort, negligence, or otherwise, with respect to non­Company manufactured products.
Continued on next page …
Part Number STH034 3/12 15
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Who Is Covered
This Limited Warranty is available only to the original end user of the product and is not transferable.
Exclusions From Coverage
This warranty shall not apply to:
Any part or assembly that has been altered, modified, or changed.
Repair or replacement of parts or assemblies required because of misuse, abuse, improper care or storage, negligence, alteration, accident, use of incompatible supplies or lack of specified maintenance.
Normal maintenance items, including but not limited to, light bulbs, fuses, containers, gaskets, LMS Valves or product stickers used in the unit, O­rings, interior and exterior finishes, lubrication, de­liming, broken glass, etc.
Improper or unauthorized repair.
Failures caused by improper or erratic voltages.
Any parts subject to damage beyond the control of Company, or to equipment which has been subject to alteration, misuse or improper installation, accidents, damage in shipment, fire, floods, power changes, other hazards or acts of God that are beyond the control of Company.
16 Part Number STH034 3/12
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Any machine that has been installed and/or maintained inconsistent with the technical instructions provided by the Company.
Any machine initially installed more than five years from the serial number production date.
Any products or equipment manufactured or sold by Company when such products or commercial equipment is installed or used in a residential or non-commercial application. Installations not within the applicable building or fire codes render this Limited Warranty and any responsibility or obligations associated therein null and void. This includes any damage, costs or legal actions resulting from the installation of any Company equipment in a non-commercial application or installation, where the equipment is being used for applications other than those approved for by Company.
Any product cleaned without using an approved Company cleaning solution shall void this Limited Warranty.
This warranty shall not apply if the Machine's refrigeration system is modified with a condenser, heat reclaim device, or parts and assemblies other than those manufactured by the Company, unless the Company approves these modifications for specific locations in writing.
Continued on next page …
Part Number STH034 3/12 17
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Limitations Of Liability
The preceding paragraphs set forth the exclusive remedy for all claims based on failure of, or defect in, products or services sold hereunder, whether the failure or defect arises before or during the warranty period, and whether a claim, however instituted, is based on contract, indemnity, warranty, tort (including negligence), strict liability, implied by statute, common­law or otherwise, and Company its servants and agents shall not be liable for any claims for personal injuries or consequential damages or loss, howsoever caused. Upon the expiration of the warranty period, all such liability shall terminate. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, IMPLIED OR STATUTORY. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY. COMPANY DOES NOT WARRANT ANY PRODUCTS OR SERVICES OF OTHERS.
18 Part Number STH034 3/12
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Remedies
The liability of Company for breach of any warranty obligation hereunder is limited to: (i) the repair or replacement of the Machine on which the liability is based, or with respect to services, re-performance of the services; or (ii) at Company's option, the refund of the amount paid for said Machine or services. Any breach by Company with respect to any item or unit of equipment or services shall be deemed a breach with respect to that item or unit or service only.
Warranty Claim Procedure
Customer shall be responsible to:
Immediately advise the Company's Authorized Service Agent of the equipment serial number and the nature of the problem.
Verify the problem is a factory responsibility.
Cooperate with the Service Agency so that warranty service may be completed during normal working hours.
To secure prompt and continuing warranty service, the warranty registration card must be completed and sent to the COMPANY within five (5) days from the installation date.
Continued on next page …
Part Number STH034 3/12 19
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Governing Law
For equipment, products and services sold in the United States this Limited Warranty shall be governed by the laws of the state of Delaware, USA, excluding their conflicts of law principles. The United Nations Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty.
Manitowoc Beverage Systems,
Complete the following and retain for your record:
Distributor/Dealer___________________________
Model Number_____________________________
Serial Number______________________________
Installation Date____________________________
General Conditions
Multiplex shall not be liable in any manner for any default or delay in performance hereunder caused by or resulting from any contingency beyond Multiplex’s control, including, but not limited to, war, governmental restrictions or restraints, strike, lockouts, injunctions, fire, flood, acts of nature, short or reduced supply of raw materials, or discontinuance of any part or the Motor-Compressor by the unit manufacturer.
Replacement of a defective Motor-Compressor is limited to one (1) Motor-Compressor by us during the four (4) year period. Multiplex shall replace the Motor­Compressor at no charge.
20 Part Number STH034 3/12
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This warranty does not give the Original Purchaser of the Motor-Compressor the right to purchase a complete replacement Motor-Compressor of the same make or of another make. It further does not permit the replacement to be made with a Motor-Compressor of another kind unless authorized by Multiplex. In the event Multiplex authorizes the Original Purchaser to purchase a replacement Motor-Compressor locally, only the wholesale cost of the Motor-Compressor is refundable.
Expressly excluded from this warranty are damages resulting from spoilage of goods.
Except as provided in any Additional Four Year Protection Plan, if applicable or Optional One or Two Year Service Agreement, if applicable, the foregoing is exclusive and in lieu of all other warranties, whether written or oral, express or implied. This warranty supersedes and excludes any prior oral or written representations or warranties. Multiplex expressly disclaims any implied warranties of merchantability, fitness for a particular purpose, or compliance with any law, treaty, rule or regulation relating to the discharge of substances into the environment. The sole and exclusive remedies of any person relating to the Unit, and the full liability of Multiplex for any breach of this warranty, will be as provided in this warranty.
Other than the Multiplex Standard One Year Limited Warranty, any applicable Multiplex Additional Four Year Protection Plan, Optional One or Two Year Service Agreement, the Original Purchaser agrees and acknowledges that no other warranties are offered or provided in connection with or for the Unit or any other part thereof.
In no event will Multiplex be liable for special, incidental or consequential damages, or for damages in the nature of penalties.
Part Number STH034 3/12 21
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22 Part Number STH034 3/12
This Page Intentionally Left Blan k
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Installation

Important

General

These instructions are provided to assist the trained & qualified installer. Contact your Manitowoc FoodService Service Agent or call Manitowoc FoodService for information regarding start-up services.
Failure to follow these installation guidelines may affect warranty coverage.
Manager Default Password A
Temperature Control Setting 36°F setpoint 4°F
2°C setpoint 2°C differential
CO
Supply Pressure
2
min / max
CO
Regulator Setting 35 lbs
2
Water supply pressure
min / max
Water Regulator Setting 30 lbs
Ice Capacity 30 lbs (14 kg)
Shipping Weight 430 lbs (195 kg)
Part Number STH034 3/12 23
differential
controlled by software
50 psi / 80 psi
3.5 BAR / 6.2 BAR
30 psi / 90 psi
1.4 BAR / 6.2 BAR
Page 24

Dimensions

A
B
Elevation View
A 26.00" (66 cm)
B 32.82" (83 cm)
24 Part Number STH034 3/12
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F
H
E
D
C
Elevation View
C 71.19" (181 cm) F 26.00" (66 cm)
D 65.19" (166 cm) H 75.07" (191 cm)
E 60.25" (153 cm)
Part Number STH034 3/12 25
Page 26
G 32.82" (83 cm) J 39.09" (99 cm)
G
I
J
Side View
I 36.15" (92 cm)
26 Part Number STH034 3/12
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Location

! Warning
The location selected must meet the following criteria:
The air temperature must be at least 40°F (4°C), but must not exceed 90°F (32°C), climate class 4.
The location must not be near heat-generating equipment or in direct sunlight and must be protected from weather.
Water temperature min/max = 40°F/110°F (4°C/43°C).
Water supply pressure min/max = 30 psi/90 psi (1.4 BAR/6.2 BAR).
Always use the water supply line supplied when installing this appliance. Never reuse an old supply line.
Main supply CO Beverage System regulator min/max = 50 psi/80 psi (3.5 BAR/6.2 BAR).
Minimum clearances must be maintained from all walls and combustible materials.
Keep equipment area clear of combustible material.
Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO gas leak is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO2 lines and pumps must not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO build up in an area, venting of the B-I-B pumps and / or CO2 monitors must be utilized.
pressure to Blend-In-Cup
2
gas
2
may
2
2
Part Number STH034 3/12 27
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CLEARANCES

!
Warning
Model Air Cooled
Top 18" (46 cm)
Sides 6" (15 cm)
Back 6" (15 cm)
Front 30" (76 cm)
Do not obstruct machine vents or openings.

HEAT OF REJECTION

Heat of Rejection
Model
Air
Conditioning
BTU/h
Peak
Cabinet
All Single & Dual Spindle
Ice Machine
MB-8-1, MB-8-2 MB-8-1E, MB-8-2E MB-8-1A, MB-8-2A
MB-8-1D, MB-8-2D MB-8-1U, MB-8-2U
MB-8-1P, MB-8-2P
MB000A01 MB000A02
Ice Machine
MB000A03 MB000A04 MB000A05
28 Part Number STH034 3/12
2100 2600
N/A 5150
N/A 5000
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Electrical

!
Warning
!
Caution

GENERAL

All wiring must conform to local, state and national codes.

MINIMUM CIRCUIT AMPACITY

The minimum circuit ampacity is used to help select the wire size of the electrical supply. The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a trained & qualified electrician.

ELECTRICAL REQUIREMENTS

Refer to Model/Serial Plate for voltage/amperage specifications.
Operate equipment only on the type of electricity indicated on the specification plate.
Part Number STH034 3/12 29
Page 30

MINIMUM CIRCUIT AMPERAGE CHART

Important
Due to continuous improvements, this information is for reference only. Please refer to the serial number tag to verify electrical data. Serial tag information overrides information listed on this page.
Model
Numbers
MB-8-1
Dual
Spindle
MB-8-2
Single
Spindle
MB-8-1E
Dual
Spindle
MB-8-2E
Single
Spindle
MB-8-1A
Dual
Spindle
MB-8-2A
Single
Spindle
MB-8-1D
Dual
Spindle
Voltage/Cycle/
Refrigerant
120/60/1
R404A
120/60/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
Total Amps
16.0 20A
16.0 20A
8.7
8.7
8.7
8.7
8.7
Breaker
Size
20A
20A
20A
20A
20A
30 Part Number STH034 3/12
Page 31
Model
Numbers
Voltage/Cycle/
Refrigerant
Total Amps
Breaker
Size
MB-8-2D
Single
Spindle
MB-8-1U
Dual
Spindle
MB-8-2U
Single
Spindle
MB-8-1P
Dual
Spindle
MB-8-2P
Single
Spindle
MB000A01
Dual
Spindle
MB000A02
Single
Spindle
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
230-240/50/1
R404A
120V/60/1 16.0
230-240/50/1
R404A
8.7 20A
8.7 20A
8.7 20A
8.7 20A
8.7 20A
20A
8.7 20A
MB000A03
MB000A04
MB000A05
Part Number STH034 3/12 31
120/60/1
R404A
120/60/1
R404A
120/60/1
R404A
16.0 20A
16.0 20A
16.0 20A
Page 32

GROUNDING INSTRUCTIONS

!
Warning
! Warning
This machine must be grounded in accordance with national and local electrical codes.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

BONDING INSTRUCTIONS 230-240V 50 HZ MODELS ONLY

This appliance must be connected to the potential equalization system in accordance with EN60335-1 and EN60335-2-75. A bonding lug is provided on the lower right front corner of the appliance.
This machine must be connected to the potential equalization system.
32 Part Number STH034 3/12
Page 33
!
Warning
When using electric appliances, basic precautions must always be followed, including the following:
a. Read all the instructions before using
the appliance.
b. To reduce the risk of injury, close
supervision is necessary when an
appliance is used near children. c. Do not contact moving parts. d. Only use attachments recommended or
sold by the manufacturer. e. Do not use outdoors.
f. For a cord-connected appliance, the
following must be included:
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Unplug from outlet when not in use and before servicing or cleaning.
• Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Contact the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
g. Follow applicable lock out tag out
procedures before working on equipment.
h. Always unplug before replacing the
lamp. Replace the bulb with the same type.
i. Connect to a properly grounded outlet
only. See Grounding Instructions.
Part Number STH034 3/12 33
Page 34

Water Supply and Drain Requirements

! Warning

WATER SUPPLY

In most areas, a water filter of some type will be useful. In areas where the water is highly concentrated with minerals the water should be tested by a water treatment specialist, and the recommendations of the specialist regarding filtration and/or treatment should be followed.
Connect to a potable water supply only.

WATER INLET LINES

Follow these guidelines to install water inlet lines:
Use supplied 3/8" panel-mounted hose barb and 6' (1.8 m) of beverage tubing to connect coupling body fitting on back of unit into water supply.
Do not connect to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)
Install a water shut-off valve in the water line at the rear of the machine.
Insulate water inlet lines to prevent condensation.
An air gap is included in the design of the machine for backflow prevention. Local code may require an additional backflow prevention device.
34 Part Number STH034 3/12
Page 35

DRAIN CONNECTIONS

Follow these guidelines when installing drain lines.
Connect supplied 1" ID hose to hose-barb connection on machine.
Drain lines must have a 1.5 inch drop per 5 feet of run (2.5 cm per meter), and must not create traps.
The floor drain must be large enough to accommodate drainage from all drains.

CO2 Requirements

1. Connection Assembly — Use supplied 3/8"
panel-mounted hose barb and 6' (1.8 m) of beverage tubing to connect coupling insert on back of unit into CO
2. Supply pressure — 50 PSI (min.) and 80 PSI
(max.).
3. Product pressure — min. 35 PSI. Lowers the
gas pressure before the CO2 gas flows to the
CO
2
product pump. CO product pump.
4. Beverage pump — Draws product out of the
product package. Product flows through the lines to the dispenser for blending and dispensing. There is a beverage pump for each product.
5. Product cassette — Contains a foil bag filled
with product.
supply.
2
pressure activates the
2
Part Number STH034 3/12 35
Page 36

Step-by-Step Installation

! Warning
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening there is concealed damage to the equipment, notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
The mass of this appliance will allow it to move uncontrolled on an inclined surface. Adequate means must be provided to prevent uncontrolled movement at all times.
9. Inspect behind the BIC for electrical outlet location, CO
10. Check voltage at outlet dedicated for BIC.
11. Connect 230-240V 50 hz models to the potential equalization system.
12. Plug unit in and allow base to start cooling, up to a five minute delay in start-up is normal.
36 Part Number STH034 3/12
, and water hose fittings and shutoff.
2
Page 37
13. Remove steel top panel. Check that the black chute cover is sitting securely on the chute. The ice Machine will not operate properly if it is out of place.
14. The CO2 and Water Regulator gauges can be viewed through the panel windows, but the side panel will require removal if the regulators need adjustment.
15. Remove other side panel to access board connections.
16. Install quick disconnect fittings from box of parts supplied with BIC, on existing supply CO2 and water hose.
17. Confirm correct orientation of fittings.
18. Install drain hose on BIC and cut to proper length (do not leave loops in drain).
19. Connect water and CO2 hoses to BIC (quick disconnect fittings).
20. Coil excess tubing and secure with tie straps.
21. Check water and CO using).
pressures (check while
2
22. Check that board connections are secure, and did not vibrate loose during shipment.
23. Check that both micro switches are in line with the motor above the blenders.
24. Check the blender door sensor positions.
25. Reinstall side panels.
26. Push BIC into place.
Continued on next page …
Part Number STH034 3/12 37
Page 38
27. Check BIC for level and shim if necessary.
28. Install clean, sanitized parts on BIC.
29. Fill all three cleaning pails with warm water, add soap to wash pail, sanitizer to sanitize pail.
30. Demonstrate to store manager BIC cleaning procedure.
31. Offer to store manager to add labels to product bins, put labels in correct place.
32. Demonstrate to store manager how to install cold product bags into product bins and install into BIC.
33. Demonstrate to store manager how to load recipes.
34. Demonstrate to store manager how to calibrate.
35. Demonstrate to store manager how to make drink.
36. Demonstrate to manager options on control, manager password is A. The password can be changed.
37. Set date and time to activate warranty.
38. Complete start-up form, sign, and have store manager sign form. (Fax to number on form.)
38 Part Number STH034 3/12
Page 39

Installation Checklist

Is the machine level?
Has all of the internal packing been removed?
Have all of the electrical, water and CO2 connections been made?
Has the supply voltage been tested and checked against the rating on the nameplate?
Is there proper clearance around the machine for air circulation?
Is the machine grounded and polarity correct?
Has the machine been installed where ambient temperatures will remain in the range of 40° – 90°F (4°– 32°C)?
Has the machine been installed where the incoming water temperature will remain in the range of 40° – 110°F (4° – 43°C)?
Is the machine cycling on/off on the temperature control?
Are the regulators set properly?
Has the owner/operator been instructed regarding maintenance procedures?
230-240V 50hz - Has the potential equalization system been connected?
Part Number STH034 3/12 39
Page 40

MenuConnect

MenuConnect is used to create recipes for your Blend­In-Cup (BIC) machine. The software is easy to use, versatile and limited only by your imagination. You will quickly master the basics and be making all types of drinks quickly and efficiently. After the recipes are created, they are copied to a usb drive and transferred to the Blend-In-Cup machine.

Start-Up Procedures

LOADING RECIPES

Plug in the Flash drive (above upper left corner of screen). From the Main Menu select Manager. Type in the password and select the green check. Select the down arrow to navigate to the next screen. Select Updates. Select Recipes. Select the UPDATE RECIPES FROM USB icon. Verify the version to be loaded is correct, and select the green check. Screen will display status and then UPDATE COMPLETE.

ASSIGNING FLAVORS

From the Main Menu select Manager. Type in the password and select the green check. Select Configure Slots. Select Slot Flavor. Select a slot you want to assign a flavor to. Select Assign Flavor. Choose from the list of flavors. Continue to select slots and flavors until you’re finished. Select the Red X. Select the return arrow twice to return to the Main Menu.
40 Part Number STH034 3/12
Page 41

LOADING BAGS

From the Main Menu select Inventory. One at a time select the slots with assigned flavors.
1. Position rear groove of the spout on product bag into slot of the product bin.
2. The spout must snap into slot of product bin.
3. Open the cap on the product bag and tear it off.
4. Return product bin to its position in cabinet.
Select the green check. Select Full Bag. Place cup under dispenser. Select the pump icon. Dispensing will display on the screen. If a small amount of product has been pumped into the cup, select the green check. If no product was pumped through to the cup, select the pump icon again, confirm product has been pumped through and then select the green check. Continue through all the slots that have been assigned flavors. Select the return arrow when complete.

Calibration Procedure

From the main menu select the manager icon.
Enter the manager’s password.
Select Configure Slots.
Part Number STH034 3/12 41
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Select Calibrate Flavor.
Select the flavor, water or ice to calibrate.
1. Get Scale
2. Tare Empty Cup Weight
3. Position Cup For Dispense
Flavor and water target is 4 oz. Ice target is 6 oz.
1. Wait until dispensing is done
2. Weigh cup
42 Part Number STH034 3/12
Page 43
3. Tap button to enter weight.
Enter the cup weight.
Select the green arrow.
The calibration screen will return, select the green arrow.
Part Number STH034 3/12 43
Page 44
Flavor, 4 oz. Calibration Complete
The calibration screen returns. Chose another flavor, water or ice to calibrate or return to the Configure Slots screen.
44 Part Number STH034 3/12
Page 45

Maintenance

! Warning

General Maintenance

Disconnect power to the unit before performing any service or maintenance functions.

DOOR GASKET MAINTENANCE

Door gaskets require regular cleaning to prevent mold and mildew buildup and also to retain the elasticity of the gasket. Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning products on gaskets as this can cause them to become brittle and crack. Never use sharp tools or knives to scrape or clean the gasket. Gaskets can be easily replaced and do not require the use of tools or an authorized service person. The gaskets are “Dart” style and can be pulled out of the groove in the door and new gaskets can be “pressed” back into place.

DRAIN MAINTENANCE - BASE

Each unit has a drain located inside the unit that removes the condensation from the evaporator coil and routes it to an external condensate evaporator pan. Each drain can become loose or disconnected during normal use. If you notice water accumulation on the inside of the unit, be sure the drain tube is connected to the evaporator drain pan. If water is collecting underneath the unit, make sure the end of the drain tube is in the condensate evaporator in the machine compartment. The leveling of the unit is important as the units are designed to drain properly when level. Be sure all drain lines are free of obstructions.
Part Number STH034 3/12 45
Page 46

CASTER MAINTENANCE

Important
Wipe casters with a damp cloth monthly to prevent corrosion.
NOTE: The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.

REFRIGERATORS

The interior and exterior can be cleaned using soap and warm water. If this isn’t sufficient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and can damage the breaker strips and gaskets.

STAINLESS STEEL CARE AND CLEANING

To prevent discoloration or rust on stainless steel, several important steps need to be taken. First, we need to understand the properties of stainless steel. Stainless steel contains 70-80% iron, which will rust. It also contains 12-30% chromium, which forms an invisible passive film over the steel’s surface, which acts as a shield against corrosion. As long as the protective layer is intact, the metal is still stainless. If the film is broken or contaminated, outside elements can begin to break down the steel and begin to form discoloration or rust. Proper cleaning of stainless steel requires soft cloths or plastic scouring pads.
Never Use Steel Pads, Wire Brushes or Scrapers!
46 Part Number STH034 3/12
Page 47
Cleaning solutions need to be alkaline based or non-
!
Caution
chloride cleaners. Any cleaner containing chlorides will damage the protective film of the stainless steel. Chlorides are also commonly found in hard water, salts, and household and industrial cleaners. If cleaners containing chlorides are used, be sure to rinse repeatedly and dry thoroughly. Routine cleaning of stainless steel can be done with soap and water. Extreme stains or grease should be cleaned with a non-abrasive cleaner and plastic scrub pad. Always rub with the grain of the steel. There are stainless steel cleaners available which can restore and preserve the finish of the steel’s protective layer. Early signs of stainless steel breakdown are small pits and cracks. If this has begun, clean thoroughly and start to apply stainless steel cleaners in attempt to restore the passivity of the steel.
Never use an acid based cleaning solution! Many food products have an acidic content, which can deteriorate the finish. Be sure to clean the stainless steel surfaces of ALL food products. Common items include: tomatoes, peppers and other vegetables.
Part Number STH034 3/12 47
Page 48

CLEANING THE CONDENSER COIL

!
Caution
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times. Continuous operation with a dirty or clogged condenser coil can result in compressor failure. Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor and cost to replace the compressor.
Never use a high-pressure water wash for this cleaning procedure as water can damage the electrical components located near or at the condenser coil.
48 Part Number STH034 3/12
Page 49

DOORS/HINGES

Over time and with heavy use doors and hinges may become loose. If this happens tighten the screws that mount the hinge brackets to the frame of the unit. Loose or sagging doors can cause the hinges to pull out of the frame, which may damage both the doors and the hinges. In some cases this may require trained & qualified service agents or maintenance personnel to perform repairs.
NOTE: Do not place hot pans on/against the blue ABS liner. Do not throw items into the storage area. Failure to follow these recommendations could result in damage to the interior of the cabinet or to the blower coil. Overloading the storage area, restricting the airflow, and continuous opening and closing of the doors and drawers will hamper the unit’s ability to maintain operational temperature.

PREVENTING BLOWER COIL CORROSION

Immediately wipe up all spills.

ANNUAL PLANNED MAINTENANCE

The following parts are recommended for annual planned maintenance replacement to ensure optimum unit performance and minimize downtime:
Refrigerator door gasket (cleaning may be sufficient)
(2) #6 O rings for the water and CO connect lines
/air quick
2
(9) LMS valves
(1 Or 2) Mixer assemblies
Part Number STH034 3/12 49
Page 50

CLEANING KITS

Complete cleaning kits are available for single and dual spindle units. These kits include the following;
(3) three 5 gallon buckets
Bucket labels for Wash, Rinse, & Sanitizing
Red & Blue cups for blender cleaning
Dispense Area Shield
Tubing Manifold for product line cleaning
50 Part Number STH034 3/12
Page 51

Daily Cleaning

On the Menu screen, press the washing hand (cleaning icon).
Press Daily.
Gather the following supplies:
Clean towels
Spray cleaner (KAY® SolidSense All Purpose Super Concentrate, min.
0.085 oz/gal. or 0.425 oz/5 gal*)
Spray sanitizer (KAY-5® Sanitizer/Cleaner, min.
0.40 oz/gal or 2.0 oz/5 gal*)
Medium cups with wash and sanitize solution
Press the down arrow to continue.
*If other cleaners are used, it is possible they will not clean or sanitize your machine to NSF standards.
Grate removal/mixer station wash:
1 Remove grate from left
and right mixer stations
2 Spray all mixer station
inside surfaces with cleaning solution
Part Number STH034 3/12 51
Page 52
3 Thoroughly wipe down all
surfaces of mixer station
4 Repeat for the other side
Press the down arrow to continue.
Dispensing area cleaning:
1 Remove center grate from
dispensing area
2 Spray all dispensing area
surfaces with cleaning solution
3 Thoroughly wipe down all
surfaces of dispensing area and verify dispense area drains completely
Press the down arrow to continue.
4 Thoroughly spray each
individual dispense nozzle with cleaning solution
5 Thoroughly wipe with a
clean towel
Press the down arrow to continue.
52 Part Number STH034 3/12
Page 53
Mixer door removal:
1 Slightly open mixer door
2 Squeeze at bottom of door
3 Tilt out and pull the door
down and out
4 Repeat for other door
Press the down arrow to continue.
Blender assembly wash:
1 Completely spray blender
assembly with cleaning solution
2 Thoroughly wipe down top
of blender cap and blender arm
3 Lift blender cap and
thoroughly wipe down top of blade housing and bottom of blender cap
4 Thoroughly spray blender
assembly with sanitizer solution
5 Repeat for other side
Press the down arrow to continue.
Part Number STH034 3/12 53
Page 54
Reinstall grates/doors:
1 Take all grates and doors
to sink to wash and sanitize
2 Do not put in dishwasher
or power soaker
3 Reinstall left and right
mixer grates
4 Reinstall dispensing area
grate
5 Reinstall left and right
mixer doors
Press the down arrow to continue.
Blender wash:
1 Place cup with wash
solution in both blender stations
Close the blender doors
2 Press the green check
The blenders will lower into the wash solution and spin to clean.
Washing will display on the
screen
Follow the on screen
instruction, Remove Cup.
Follow the on screen
instruction, Close Door.
54 Part Number STH034 3/12
Page 55
Rinsing will display on the
screen while the machine rinses the blenders
Finished will display on the
screen
Blender sanitizing:
1 Pour wash solution down
the drain
2 Place cup with sanitizer
solution in both blender stations
3 Press the green check
Sanitizing will display on the
screen
Mixer station sanitize:
1 Remove cup from each
blender station and pour sanitizing solution down the drain and verify dispense area drains completely
2 Spray all mixer station
inside surfaces with sanitizer solution
3 Allow to air dry
4 Do not wipe off sanitizer!
5 Repeat for other side
Press the down arrow to continue.
Part Number STH034 3/12 55
Page 56
Dispensing area sanitizing:
1 Thoroughly spray each
individual dispense nozzle with sanitizer solution
2 Thoroughly spray
dispense area with sanitizer solution
3 Allow to air dry
4 Do not wipe off sanitizer!
Cleanup any spills on or around he unit, then press the green check to signify you have completed the daily cleaning.

Weekly Cleaning

On the Menu screen, press the washing hand (cleaning icon).
Press Weekly.
Gather the following supplies:
1 Clean towels
2 Spray cleaner (KAY®
56 Part Number STH034 3/12
SolidSense All Purpose Super Concentrate, min.
0.085 oz/gal. or 0.425 oz/5 gal*)
Page 57
3 Spray sanitizer (KAY-
5® Sanitizer/Cleaner, min. 0.40 oz/gal or 2.0 oz/5 gal*)
4 Medium cups with wash
and sanitize solution
Press the down arrow to continue.
5 Buckets with wash,
rinse and sanitize solution
6 Splash shield
7 Cleaning manifold
Press the down arrow to continue.
*If other cleaners are used, it is possible they will not clean or sanitize your machine to NSF standards.
Washing instructions:
1 Remove grate from
2 Install splash guard in
3 Remove product
4 Take product holders to
Press the down arrow to continue.
center dispensing area
dispense area
holders from cabinet
walk-in refrigerator
Part Number STH034 3/12 57
Page 58
5 Spray and wipe each bib
connector and area with cleaner
6 Spray each bib
connector and area with sanitizer
7 Connect a cleaning
hose to each product nozzle
8 Place cleaning manifold
in wash bucket
9 Press the green check
Select Manual Clean or Auto
Clean
Auto clean will send the wash solution through each line (slot), displaying the progress on the screen.
Manual Clean forces you to select each slot separately to send the wash solution through that line. Each slot will display
Washed as you progress.
Press the green check
58 Part Number STH034 3/12
Page 59
Rinsing instructions:
1 Remove cleaning
manifold from wash bucket
2 Place cleaning manifold
in rinse bucket
3 Press the green check
Rinse solution runs through each line (slot). The screen will
read Rinsing Slot X. Each slot will change from Washed to
Rinsed.
Sanitization instructions:
1 Remove cleaning
manifold from rinse bucket
2 Place cleaning manifold
in sanitize bucket
3 Press the green check
Sanitizing solution runs through each line (slot). The screen will
read Sanitizing Slot X. Each slot will change from Rinsed to
Sanitizing.
Part Number STH034 3/12 59
Page 60
Pause for the Sanitation Hold
Time.
Purging instructions:
1 Disconnect the cleaning
hoses from the product nozzles
2 Press the green check
Air is pushed through each line (slot) blowing out any remaining liquid. The screen will read
Purging Slot X. Each slot will change from Sanitized to
Purged.
Reinstall inventory:
1 Retrieve product
holders from walk in
2 Reinstall each product
holder into correct slot
3 Remove splash guard
4 Reinstall center grate
Press the down arrow to continue.
5 Place a large cup under
60 Part Number STH034 3/12
from dispense area
under dispensing area
dispensing nozzles
Page 61
6 Press the green check
Each line will fill with product.
The screen will read Priming Slot X. Each slot will change from Purged to Clean.
Grate removal/mixer station wash:
1 Remove grate from left
and right mixer stations
2 Spray all mixer station
inside surfaces with cleaning solution
3 Thoroughly wipe down
4 Repeat for other side
Press the down arrow to continue.
all surfaces of mixer station
Dispensing area cleaning:
1 Remove center grate
2 Spray all dispensing
3 Thoroughly wipe down
Part Number STH034 3/12 61
from dispensing area
area surfaces with cleaning solution
all surfaces of dispensing area and verify dispense area drains completely
Page 62
Press the down arrow to continue.
4 Thoroughly spray each
individual dispense nozzle with cleaning solution
5 Thoroughly wipe with a
clean towel
Press the down arrow to continue.
Mixer door removal:
1 Slightly open mixer door
2 Squeeze at bottom of
door
3 Tilt out and pull the door
down and out
4 Repeat for other door
Press the down arrow to continue.
62 Part Number STH034 3/12
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Blender assembly wash:
1 Completely spray
blender assembly with cleaning solution
2 Thoroughly wipe down
top of blender cap and blender arm
3 Lift blender cap and
thoroughly wipe down top of blade housing and bottom of blender cap
4 Thoroughly spray
blender assembly with sanitizer solution
5 Repeat for other side
Press the down arrow to continue.
Reinstall grates/doors:
1 Take all grates and
doors to sink to wash and sanitize
2 Do not put in
dishwasher or power soaker
3 Reinstall left and right
mixer grates
4 Reinstall dispensing
5 Reinstall left and right
Part Number STH034 3/12 63
area grate
mixer doors
Page 64
Press the down arrow to
continue.
Blender wash:
1 Place cup with wash
solution in both blender stations
Close the blender doors
2 Press the green check
The blenders will lower into the wash solution and spin to clean.
Washing will display on the
screen
Follow the on screen instruction,
Remove Cup.
Follow the on screen instruction,
Close Door.
Rinsing will display on the
screen while the machine rinses the blenders
Finished will display on the
screen
64 Part Number STH034 3/12
Page 65
Blender sanitizing:
1 Remove cup from each
blender station and pour wash solution down the drain and verify dispense area drains completely
2 Place cup with sanitizer
solution in both blender stations
3 Press the green check
Sanitizing will display on the
screen
Mixer station sanitize:
1 Remove cup from each
blender station and pour sanitizing solution down the drain
2 Spray all mixer station
inside surfaces with sanitizer solution
3 Allow to air dry
4 Do not wipe off
5 Repeat for other side
Press the down arrow to continue.
Part Number STH034 3/12 65
sanitizer!
Page 66
Dispensing area sanitizing:
1 Thoroughly spray each
individual dispense nozzle with sanitizer solution
2 Thoroughly spray
dispense area with sanitizer solution
3 Allow to air dry
4 Do not wipe off
sanitizer!
Cleanup any spills on or around he unit, then press the green check to signify you have completed the daily cleaning.
Weekly cleaning completed:
1 Weekly cleaning has
been completed
2 Unit will need to be
cleaned again in 7 days
3 Press the green check
The Weekly cleaning has been completed. The screen will return to the Menu Screen.
66 Part Number STH034 3/12
Page 67

Ice Machine Cleaning

VERSION 1 ICE MACHINE R404A REFRIGERANT

The ice machine must be cleaned and sanitized at least twice a year. More frequent cleaning may be required in some existing water conditions.
The parts listed below should be inspected at least once a year or every 10,000 hours of operation. Their service life, however, depends on water quality and environment. More frequent inspection and maintenance are recommended. To have the optimum performance of this ice Machine, the following consumable parts need periodic inspection, maintenance and replacement:
Extruding Head
Housing
Lower Bearing
Gear Motor
Auger
Mechanical Seal
To prevent injury to individuals and damage to the ice Machine, do not use ammonia type cleaners.
Follow carefully any instructions provided with the bottles of Ice Machine cleaner or sanitizing solution.
Always wear liquid-proof gloves to prevent the cleaning and sanitizing solutions from coming into contact with skin.
1. Flip the rocker switch to “Drain” position. This switch is the lower switch on the back of the unit.
2. Remove the unit top by removing four thumbscrews.
3. Remove ice chute cover.
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4. Remove ice dispense motor assembly by removing four thumbscrews. Place motor assembly in a location that it will not fall.
5. Remove ice chute by removing two thumbscrews. There is a gasket between the ice chute and ice extruding head, remove it.
6. Remove ice bin cover and place cover in a location that it will not fall.
7. Remove all ice manually and discard. Be cautious of the washer in between the ice agitator and the bottom of the ice bin.
8. Use an approved cleaning solution as noted below.
NOTE: For safety and maximum effectiveness, use the solution immediately after dilution.
Mix 10 fl. oz. (296 ml) “LIME-A-WAY” (Economics Laboratory, Inc.) with 2 gallon (6 l) of warm water or follow the dilution instructions and warnings on descaler bottle.
9. Use an approved sanitizing solution or mix 1 ounce of household bleach to 2 gallons of warm (95°F-115°F) water.
10. Remove ice agitator. clean, rinse and sanitize the ice agitator.
11. Remove the dispense wheel assembly.
12. Locate small washer, it will be stuck to the bushing or inside the agitator shaft.
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13. Soak the following parts for 20 minutes in cleaning solution. Rinse the parts thoroughly.
Soak the removed parts in sanitizing solution for 10 minutes and wipe them down.
If solution is left on these parts, they will rust.
2 chute parts
gasket
dispense wheel and housing
small washer
14. Wipe the inner ice bin wall with cleaning solution. Rinse with a clean towel soaked in clean water and wipe dry. Repeat with sanitizer solution. Rinse with a clean towel soaked in clean water and wipe dry.
15. With a bottle brush, brush the ice nozzle at bottom of ice bin with cleaning solution. Rinse with a clean towel soaked in clean water and wipe dry. Repeat with sanitizer solution. Rinse with a clean towel soaked in clean water and wipe dry.
16. Use an approved Ice Machine cleaning solution as noted below.
NOTE: For safety and maximum effectiveness, use the solution immediately after dilution.
Mix 5 fl. oz. (142 ml) “LIME-A-WAY” (Economics Laboratory, Inc.) with 1 gallon (3 l) of warm water or follow the dilution instructions and warnings on an ice machine descaler bottle.
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17. Turn OFF the ice Machine power switch located on the back.
18. Slowly pour 1 gallon of cleaning solution into the top of the freeze barrel where the ice normally exits.
19. Allow the ice Machine to sit for about 20 minutes.
20. After 20 minutes, turn ON the ice Machine power switch.
21. After the cleaning solution is drained, roughly two minutes, move the rocker switch to the “ICE” position.
22. Allow the reservoir to fill with fresh water. Move the rocker switch to the “Drain” position for 2 minutes.
23. Repeat fill and drain process again by moving the rocker switch to the “ICE” position. Allow the reservoir to fill with fresh water. Move the rocker switch to the “Drain” position for 2 minutes.
24. Turn OFF the ice Machine power switch.
25. Use an approved sanitizing solution or mix 1 ounce of household bleach to 2 gallons of warm (95°F-115°F) water.
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26. Fill the freeze barrel with sanitizing solution where the ice normally exits.
27. Allow the ice Machine to sit for about 10 minutes.
28. Replace ice chute, gasket and (2) black thumbscrews.
29. Lay the unit top over the bin overflow switch. The bin overflow switch must be depressed for the ice machine to work properly.
30. Turn ON the ice Machine power switch.
31. Move the rocker switch to the “ICE” position.
32. Run the ice Machine for 20 minutes.
33. Turn OFF the ice Machine power switch.
34. Remove ice chute in order to replace parts.
NOTE: Discard the ice. Do not use ice made from the sanitizing solution. Be careful not to leave any ice or solution in the storage bin.
35. Rinse bin with water.
36. Replace all cleaned parts in their correct positions:
small washer
assembled dispense wheel/plates
auger
bin cover
motor
gasket
ice chute
ice chute cover.
37. Replace the unit top cover with four thumbscrews.
38. Cleanup any spills on or around the unit.
39. Turn ON the ice Machine power switch.
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VERSION 2 ICE MACHINES R404A OR R290 REFRIGERANT

The ice machine must be cleaned and sanitized a minimum of once every six months. More frequent cleaning may be required in some existing water conditions. Always wear liquid-proof gloves and safety glasses to prevent the cleaning and sanitizing solutions from coming into contact with skin or eyes.
Use Manitowoc Ice Machine Cleaner part number
000000084. Use Manitowoc Ice Machine Sanitizer part number
94-0565-3.
1. Turn off the ice making water supply and disconnect power.
2. Remove the following parts:
Top by removing four thumbscrews.
Ice chute cover.
Ice dispense motor assembly by removing
four thumbscrews -Place motor assembly in a location that it will not fall.
Ice chute by removing two thumbscrews.
There is a gasket between the ice chute and ice extruding head that also needs to be removed.
Remove ice bin cover and place cover in a
location that it will not fall
Remove all ice manually. Be cautious of the
washer in between the ice agitator and the bottom of the ice bin.
3. Remove the following parts for cleaning and sanitizing:
Ice agitator
Dispense wheel assembly
Small washer - It will be stuck to the bushing
or inside the agitator shaft.
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4. Soak the parts in cleaning solution, then rinse the parts thoroughly.
5. Soak the parts in sanitizing solution and allow to air dry.
6. Wipe the inner ice bin wall with cleaning solution, rinse and wipe dry. Repeat with sanitizer solution and allow to air dry.
7. Use a bottle brush and cleaning solution to clean the ice nozzle at bottom of ice bin. Rinse, wipe dry, repeat with sanitizer solution and allow to air dry.
8. Drain water from evaporator and reservoir through the evaporator/reservoir drain line and reinsert hose into hose clip.
9. Follow the chart and premix cleaner and water.
Amount of Luke Warm
Water
Amount of Cleaner
Part Number 000000084
1 gallon (4 Liters) 4 ounces (120 ml)
10. Remove top cover from the water reservoir, block up reservoir float and fill the evaporator and reservoir with cleaning solution. Remainder of solution will be used for hand cleaning.
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11. Verify the compressor rocker switch is in the OFF position, then reconnect power and run the gearmotor for 15 minutes. Perform the following procedures during the 15 minute period:
Remove ice compression nozzle from
evaporator and soak in cleaning solution.
Descale drain pan by gently flexing, then
remove any scale residue.
Inspect water feed and drain lines and clean
as needed.
Connect ice transport tube direct to
evaporator and secure with hose clamp.
12. Disconnect power, then drain the water from the evaporator and reservoir through the evaporator/ reservoir drain line - Using a pitcher, fill and drain the evaporator/reservoir 4 times and reinsert the hose into the hose clip.
13. Refer to chart and premix water and sanitizer.
Amount of
Luke Warm Water
Amount of Sanitizer
1 Gallon (4 L) Water 1/2 ounce (15 ml)
14. Fill reservoir and evaporator with sanitizer/water solution.
15. Verify the compressor rocker switch is in the OFF position, then reconnect power and run the gearmotor for 10 minutes.
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16. During the 10 minute period rinse cleaner from compression nozzle with potable water and then soak in sanitizer/water solution.
17. Move the compressor rocker switch to the ON position. The ice machine will make ice with the sanitizer/water solution and deposit the ice in the bin/dispenser. Make ice for 5 minutes - add sanitizer/water solution as the water level in the reservoir drops.
NOTE: Do not allow the sanitizer/water level to drop below the sensing probes. The ice machine will start a 20 minute delay period if the sensing probes lose contact with the water for more than 10 seconds.
18. Move the compressor rocker switch to the OFF position and disconnect power.
19. Drain the evaporator/reservoir and reinsert the drain hose into the hose clip.
20. Reinstall the ice compression nozzle and reservoir cover.
21. Remove blocking from under reservoir float and reinstall reservoir cover.
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22. Turn on the ice making water supply, reconnect power and move the compressor rocker switch to ON.
23. Allow the ice machine to run for 10 minutes, then place the compressor rocker switch in the OFF position, disconnect power and discard all ice produced.
24. Turn ON the ice Machine power switch.
25. Replace all cleaned parts in their correct positions:
small washer
assembled dispense wheel/plates
auger
bin cover
•motor
gasket
ice chute
ice chute cover.
26. Replace the unit top with four thumbscrews and cleanup any spills on or around the unit.
27. Reinstall all removed panels and restore power.
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Operation

Recipe/Menu
Manager
Cleaning
Inventory

Touch Screens

“easy ToUCH” Screen. The main screen has four
selections. The book icon is the drink making procedure (recipe/menu). The manager screen accesses machine settings. Inventory and cleaning are the other selections accessed through the main screen.
Inventory Screen. The inventory screen visually
displays levels for all flavors. Underneath each flavor is the time remaining until the flavor expires. Nozzle and cabinet temperatures are also on the inventory screen. When a flavor is touched on the screen the instructions to replace a product bag will begin.
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Manager Screens

The manager screens are password protected. After typing in the correct password the following screens are accessible: Language, Date/Time, Temperatures, Edit Password, Configure Slots, Updates, Auto Wash Timer and Service. When the manager screens are inactive for a time period, the screen will return to the drink menu.
The service screen is password protected and removes all data from control board memory. The control board will require complete setup and programming after the service screen is accessed. Contact the factory for troubleshooting information and access to the service screen.
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Date/Time. Set the correct date and time at
installation. Correct the date or time when necessary.
T emperatures. The nozzle, cabinet and defrost
temperatures will help diagnose refrigeration problems.
Configure Slots. Slot Flavor allows the manager to
assign flavors to slots. Calibrate Flavor is a process to ensure the machine is dispensing the correct amount from each product slot, water and ice.
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Updates. Firmware and Recipes Screens allow the
manager to plug a USB flash drive in and upload new firmware and recipes.
Auto Wash Timer. Allows the manager to turn on or
off and set up periodic automatic wash, clean and sanitize cycles for the blender stations.
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Recommended Cups

Although a variety of cups may work in the BIC machine, the most success (without cup cracking) has come from polyethylene (PETE) cups. Other varieties such as glass, polypropylene, and thick walled styrofoam have also proven workable. Cup thickness, material composition, diameter and cup height play an important role in the workability of the cup within the machine.
The following are cup general guidelines. Cups outside these parameters may work — testing in the machine with the product will be necessary.
Cup heights between 4.25" and 7.00".
Cup opening diameter greater than 3.50" and less
than 4.18".
Cup base diameter greater than 2.38" and less
than 2.62".
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Procedure to Make a Drink

1. From the menu screen, press the book icon.
2. Select a category of recipes.
3. Specific drink combinations are displayed on the next screen. If a drink is not available it will be highlighted with a red square around it. The drink is not available because: The flavor was not assigned.
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4. Drink size is the next selection.
5. Place cup under center dispenser.
6. Press the green check.
7. As the flavor dispenses into the cup, the screen will display DISPENSING.
8. If ingredients need to be manually added, the screen will give specific directions. More ingredients may be required later, follow the screen directions.
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9. Choose an available mixer and place the cup into the module and shut the door. Press the corresponding right or left flashing green/blue arrow.
10. While the drink is mixing, the screen will read
Blending.
11. Follow all drink specific screen directions and press the flashing arrow.
12. When the blender is done mixing. Open the door and remove the drink. The blending station will go through a wash, rinse and sanitize cycle.
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Procedure to Replace a Product Bag

1. From the main menu touch the inventory icon.
2. On the inventory screen select the product to be replaced.
Products with less than 10% inventory or less than 24 hours until product expires will be displayed with a yellow bar.
Products that are expired will be displayed with a red bar.
3. Remove product bin from cabinet and discard empty bag.
4. Wipe the inside of the product bin with a clean towel.
5. Place new product bag with the spout facing down into product bin.
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6. Position rear groove of the spout on product bag into slot of the product bin.
7. The spout must snap into slot of product bin.
8. Open the cap on the product bag and tear it off.
9. Return product bin to its position in cabinet.
10. Select inventory level from full bag, prime flavor or no bag.
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11. Place cup under dispenser and hold icon to prime.
12. Select another product to be replaced or return to the previously active screen.
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Firmware Update Procedure

Important
1. Read Instructions Completely
2. Firmware file (.bin) must be loaded on top level of flash drive.
3. Require only 1 firmware (.bin) file on the flash drive at a time. If multiple firmware (.bin) files are on the flash drive, the first one in alphabetical order would be loaded and may not be the current version.
5. Flash Drive must be formatted to FAT or FAT16 file format. (Typical for smaller flash drives <1GB).
1 Plug in Flash Drive (above
upper left corner of screen).
2 Press the Managers Icon.
3 Enter Password, “A”.
4 Press the Green Check.
5 Press the Page Down
Icon.
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6 Press the UPDATES Icon.
Important
7 Press the FIRMWARE
Icon.
8 Press the USER
INTERFACE Icon.
9 Verify version to be loaded
is correct, and press the Green Check.
10 Firmware will show status
of update as a percentage, and screen will display “UPDATE COMPLTE” when finished.
You must CYCLE POWER to the unit after a firmware update before the firmware will take effect.
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Ice Making Sequence of Operation

VERSION 1 ICE MACHINE R404A REFRIGERANT

INITIAL START-UP
1. Placing the power switch in the “ON” position and the flush switch in the “ICE” position, will supply water to the reservoir.
2. The reservoir fills with water, the low water switch closes and the gear motor starts.
FREEZE CYCLE
3. After the gear motor runs for 60 seconds the compressor will start. The gear motor, compressor, condenser fan motor and low water switch remain energized as the ice machine makes ice. The water float valve will open and close automatically to maintain the proper water level.
AUTOMATIC SHUT-OFF
4. The infrared bin control senses ice for 6 continuous seconds and starts a 90 second delay period, After the 90 second delay period, the compressor stops. 90 seconds after the compressor stops the gear motor will stop.
RESTART AFTER AUTOMATIC SHUT-OFF
The gear and fan motor energize for 60 seconds to clear the evaporator of any remaining ice and to provide short cycle protection. 60 seconds later the compressor energizes, starting a freeze cycle.
DRAIN CYCLE IN THE “ON” POSITION
After the ice machine has run for 12 hours the ice machine will stop making ice and start a drain cycle. The drain cycle will remove minerals that have settled in the bottom of the evaporator. The drain cycle lasts approximately 20 minutes, after which the ice machine control board automatically resumes ice making and resets the 12 hour counter to zero.
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DRAIN CYCLE MANUAL OPERATION
Move ICE/DRAIN switch to DRAIN If the ice machine is running: 90 seconds after the flush switch is moved to the
“Drain” position, the flush valve opens. and flushes the reservoir and evaporator. The drain cycle continues until the switch is moved to the “Ice” position.
If the ice machine is not running: The drain valve opens immediately. The drain cycle
continues until the switch is moved to the “Ice” position.
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VERSION 2 ICE MACHINES R404A OR R290 REFRIGERANT

NOTE: Ice machines use an auger to remove ice from the evaporator. Occasional noises (creaks, groans, squeaks, or pops) are a normal part of the ice making process.
Operation
The ice machine will not start until:
A. The compressor rocker switch is moved to
“ON”.
B. Ice does not contact the bin thermostat bulb.
C. The water reservoir is full of water.
With power supplied and the compressor rocker switch in the ON position, the gear motor and refrigeration system start. The float valve controls the water inlet valve and water level. The freeze cycle ends when ice contacts the bin thermostat. A 20 minute delay period initiates. The ice machine will restart when ice no longer contacts the bin thermostat and the 20 minute delay period expires.
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Product Dispense Operation

The sequence varies according to the recipe. Some recipes will use one ingredient, others will use multiple ingredients. The sequence below uses one ingredient to simplify the sequence.
Prerequisites
Line voltage must be supplied
•CO
Product is inserted in cabinet and correctly
Ice is available
Water is supplied at the correct pressure
A recipe has been developed in MenuConnect and

OPERATION

Selecting a drink from the touch screen will energize the following components for the time specified by the recipe:
The cup is then transferred to a blending station.
pressure is supplied and regulated to the
2
correct pressure
connected to adapter/tubing
transferred to the control board with a usb drive.
A. The ice dispense wheel turns to add ice. B. The water inlet valve opens to dispense
water.
C. The solenoid valve opens and supplies CO
to the product pump
D. The product pump energizes and pumps the
product.
2
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Refrigerated Cabinet Operation

Default temperature setpoint = 36° F with a ±2° F Differential

NORMAL OPERATION

The microprocessor control board controls the cabinet temperature based on the input received from the cabinet temperature thermistor. The thermistor value is compared to the control board setpoint. When the reach-in temperature is equal or greater than the setpoint (plus half the differential) the compressor relay closes provided the following conditions are satisfied:
Power has been uninterrupted to the control board for a 3 minute period.
OR
The 3 minute compressor time delay has expired. The delay period starts after the compressor has run and then cycles off.
The compressor relay opens when the reach-in temperature is less than the setpoint (minus half the differential).

EVAPORATOR AND CONDENSER FAN MOTOR OPERATION

The condenser fan motor and compressor share the same relay. The evaporator fan motor relay is energized continuously and the evaporator fan cycles off only during cleaning cycle.
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OPERATION IN THE CLEAN/SANITIZE CYCLE

During the weekly cleaning/sanitize cycle, the evaporator fan motor relay and the condenser fan motor/compressor relay are de-energized. The relays cannot energize until the clean/sanitize cycle is complete. Upon completion of the clean/sanitize cycle, the relays will energize, provided the conditions listed in normal operation are satisfied.

ADAPTIVE DEFROST

After 3 hours of cumulative compressor run time, the compressor will be de-energized for fifteen (15) minutes.

HIGH TEMP ALARM

High temp alarm will display when product thermistor is above 42ºF for 30 minutes and the following conditions are satisfied:
3 hours since power is applied
1 hour since cleaning cycle Error display will reset when the temperature reaches
41ºF or below.

THERMISTOR FAILURE

If the microprocessor control board receives an open or shorted cabinet thermistor signal, the following will happen:
1. A fault is displayed on the LCD screen
- Cabinet sensor open
Or
- Cabinet sensor shorted
2. The microprocessor will initiate a default sequence for the refrigeration system - 12 minutes on, 3 minutes off.
3. The default cycle continues until the fault is corrected or power is disconnected. Refer to Cabinet Temperature Thermistor for diagnostic procedures.
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Troubleshooting

! Warning

Control System

WILL NOT RUN DIAGNOSTICS

High (line) voltage is present when the back panel is removed.
1. Verify primary voltage is supplied.
2. Reboot by disconnecting and reconnecting the main power supply.
3. Verify ON/OFF rocker switch functions properly and supplies line voltage to relay coil.
4. Verify relay contacts are closed.
5. Verify line voltage is present at the transformer primary.
6. Verify 24VDC is present at the transformer secondary.
7. Verify fuse on 24 VDC supply is closed.
8. Verify 24 VDC is present at main control board MTA2 (J35) connector. Disconnect and reconnect wiring to verify connection.
9. Evaporator fan, duct fan, cabinet refrigeration or ice machine operating?
No - Replace main control board.
Yes - Go to next step.
10. Display energized?
No - Inspect wiring, disconnect and reconnect wiring to verify connection, replace display board.
Yes - Go to next step.
Continued on next page …
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11. Display progresses through screens?
No - Flash control board with current firmware.
Yes - Go to next step.
12. Do any components energize during the drink making sequence?
No - Replace main control board.
Yes - Troubleshoot non functional component. If blender is non functional proceed to next step. If component(s) are non-functional but test good, replace main control board.
NOTE: On double spindle models, both blender assemblies will require testing.
13. 24 VDC on Motor Controller Board MTA2 (J1)?
No - Replace wire.
Yes - Go to next step.
14. Home position switch closed on motor controller circuit board Home SWT (J13)?
15. Door switch circuit closed on motor controller circuit board Door SWT (J9)?
16. Door switch circuit closed and supplying 24 VDC to coil on blade motor relay?
17. Blade motor relay closed?
18. Blade motor running?
No - Test capacitor - Replace blade motor
Yes - Go to next step.
19. Step motor operates?
No - Replace Motor
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Beverage System

PROCEDURE TO CLEAR BLOCKED LINE

1. Fill a squirt bottle with very warm water.
2. Remove product bin.
3. Connect squirt bottle with vinyl tubing to product tube inlet.
4. Select the inventory icon from the main menu.
5. Select the product with the blocked line.
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6. Select the green arrow twice without following the product replacement instructions.
7. Select Prime Flavor.
8. Place a cup under dispenser.
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