Multiaqua CWA2 Installation Manual

Page 1
Rev. 1.2
Page 2
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
FAN COIL
APPROXIMATED
WEIGHTS (lbs.)
MODEL
NUMBER
18CWA2-00
118
24CWA2-00
118
36CWA2-00
145
48CWA2-00
170
60CWA2-00
180
GENERAL
Read the entire contents of this manual before beginning installation. Multiaqua assumes no responsibility for equipment installed contradictory to any code requirement or installation instructions.
The components of this fan coil have been inspected at the factory and readied for shipment. Upon receiving the shipment a visual inspection of the packaging must be performed.
If any damage to the packaging is discovered, an inspection of the components must be performed and noted on the delivery documents. If component damage is found a damage claim must be filed by the receiving party against the delivery party immediately.
This product is designed and manufactured to permit installation in accordance with national codes. It is the
installer’s responsibility to install the
product in accordance with national codes and/or prevailing local codes and regulations. Care must be taken to ensure the structural integrity of the supporting members, clearances and provisions for servicing, power supply, coil connections and/or condensate removal. Before the installation ensure the structural strength of the supporting members is sufficient. See Figure 1 for hanging weights of the fan coils. This unit is designed to be installed in a
-------------------------------------- CAUTION --------------------------------------
Care must be taken when handling sheet metal. Sheet metal parts have sharp edges and could cause injury.
vertical or horizontal configuration. See Figure 2 for fan coil only dimensions. The coil hand of connection is field reversible.
Figure 1
2
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INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Physical Dimensions (inches)
Model Number
A B C D E
18CWA2-00
17.50
21.00
39.75
12.50
16.00
24CWA2-00
17.50
21.00
39.75
12.50
16.00
36CWA2-00
17.50
21.00
39.75
12.50
16.00
48CWA2-00
21.50
25.00
49.75
17.25
19.50
60CWA2-00
21.50
25.00
49.75
17.25
19.50
A B C E D
Figure 2
3
Page 4
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Figure 3 Figure 4
-------- CAUTION -------
Care must be taken when handling sheet metal. Sheet metal parts have sharp edges and could cause injury.
INSTRUCTIONS FOR INSTALLING FAN COIL
The CWA2 is a chilled water fan coil with optional electric heat is designed for multi-position applications in closets, attics or basements or crawl spaces. They are field convertible to horizontal applications without the need for additional parts. Unit is not suitable for down flow applications.
Figure 3 & 4
CONVERTING FAN COIL TO RIGHT HAND DISCHARGE
The CWA2 fan coil comes shipped from the factory assembled with a left hand air discharge configuration.
Figure 4
1. To convert the fan coil to right hand discharge remove the three front panels.
2. Remove the three screws from the coil mounting brackets and pull entire A-coil assembly out of the fan coil.
Figure 5
Figure 5
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Page 5
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Figure 6
UP FLOW DISCHARGE
Figure 8
Figure 7
3. Remove the horizontal drain pan from the coil and re-install it on the other side.
Figure 6 & 7
4. Ensure the coil mounting brackets are secure in order to avoid coil misplacement inside the cabinet. Check coil slope to make sure that the drain pan slopes toward the drain outlet. An incorrectly installed coil could result in damages to the fan coil and property.
5. Re-install the three front panels previously removed in step 1.
6. The unit shall be suitable for 0”
clearance to combustible materials. Sufficient clearance must be provided at the front of the fan coil to allow access for maintenance and servicing.
7. The fan coil comes with one primary and one secondary condensate drain connection per configuration. Ensure when connecting the field installed condensate drain lines, the lower of the two fan coil drain connections is piped into the buildings condensate removal method.
Figure 8 & 9
PRIMARY DRAIN
SECONDARY DRAIN
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Page 6
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Figure 10
Figure 11
HORIZONTAL DISCHARGE
Figure 9
8. The “A” coil includes an L-shaped piece of sheet metal with one leg of the L covering the top length of one coil slab; the other leg is between/inside the two slabs.
Figure 10
When converting the unit to right­hand horizontal discharge, the L­shaped piece of sheet metal should be removed, re-positioned and installed so that it covers the length of the top coil slab. This will force any condensate on the end of the top coil slab to run down the inside leg before dripping onto the lower slab. This will also help to prevent any possible condensate water blow off.
Figure 11
SECONDARY DRAIN
PRIMARY DRAIN
6
Page 7
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Figure 12
CWA2 Inlet Air Dimensions
A
B
18CWA2-00
15
17.5
24CWA2-00
15
17.5
36CWA2-00
15
17.5
48CWA2-00
19.25
22.25
60CWA2-00
19.25
22.25
Dimensions are in inches
Figure 13
Figure 14
ELECTRICAL
9. All duct work must be installed per local and national codes. The return air duct and the return air opening provided in the fan coil must have the same area.
Figure 12 & 13
All wiring must comply with local and national codes. High and low voltage terminal blocks are provided. An electrical plug is provided for the field installation of electric heat packages. Knockouts are provided in the cabinet for field wiring of the electrical. See page 8 for electric heat package installation instructions.
A = High Voltage terminal block. B = Electric Heat Package Connection Plug. C = Low Voltage Terminal Block.
Figure 14
CONTROLS
A 24 VAC transformer, fan relay and electric heat sequencer are provided inside cabinet. All supplied controls are wired onto the low voltage terminal block.
B
A
A C B
7
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INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
8
Page 9
INSTALLATION & OPERATING
MANUAL
CWA2 Chilled Water Air Handler with Electric Heat
18,000 – 60,000 BTUH
Figure 15
PIPING
10. This fan coil is supplied with one water coil that can be used for chilled and/or hot water. The coil has one dedicated water inlet and outlet. Ensure that both lines are insulated according to local and national building codes.
Figure 15
11. Condensate drains must be installed
with at least .25” of slope per foot away
from the fan coil. Since the drain pan is located on the suction side of the blower, a minimum trap of 1.5” must be installed in the drain line for proper drainage.
ROUTINE CHECK UP AND SERVICE
This product is designed to provide many years of dependable, trouble free comfort when properly maintained. Proper maintenance will consist of routine filter cleanings/changes, bi­annual check-ups that include but not limited to filter inspections, electric heater inspections /cleaning of the internal electrical and heat transfer components by a qualified service technician. Failure to provide periodic check-ups and cleaning can result in excessive operating cost and/or equipment failure.
INLET
OUTLET
9
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