MTP 1800 User manual

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Page 1

OPERATING MANUAL

61301604086 Rev. A

SERIES 1800

CAGE AND BOTTLE

WASHER

Page 2

Page 3

USER MANUAL

SERIES 1800

CAGE AND BOTTLE

WASHER

Getinge/Castle, Inc.

1777 East Henrietta Road

Rochester, New York 14623-3133

Phone: (800) 950-9912 USA

Facsimile: (800) 950-2570

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USER MANUAL 61301604086

Rev. A (10/23/00) First Release

DESCRIPTION OF SYMBOLS & NOTES IN MANUAL

The following symbols with related notes appear in this manual.

WARNING

CAUTION

“Warning” notes alert the user to the possibility of personal injury.

“Caution” notes alert the user to the possibility of damage to the equipment.

“Notes” alert the user to pertinent facts and conditions.

NOTE

This manual contains proprietary information of Getinge/Castle, Inc. It shall not be reproduced in whole or in part without the written permission of Getinge/Castle, Inc.

Castle

is a registered trademark.

Page 5

SPECIAL SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . vii

Section 1 General Description

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . 1–4

Electrical Disconnect Switch . . . . . . . . . . . . . . . . . . . . 1–4

Exhaust Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4

Alarm (Not Shown). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5

Service Area (Not Shown) . . . . . . . . . . . . . . . . . . . . . . 1–5

Dispenser (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5

Automatic Self-Cleaning Debris Filter . . . . . . . . . . . . . 1–5

Door Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6

OPEN DOOR Switches . . . . . . . . . . . . . . . . . . . . . . . . 1–6

Emergency Stop Switches (Load and Unload End). . . 1–6

Unload End Control Panel . . . . . . . . . . . . . . . . . . . . . . 1–6

Spray Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7

Guide Rail (not shown) . . . . . . . . . . . . . . . . . . . . . . . . 1–7

Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7

Header Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7

Strip Chart Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8

Vertical Powered Door. . . . . . . . . . . . . . . . . . . . . . . . . 1–8

Double Door Pass-Through . . . . . . . . . . . . . . . . . . . . . 1–8

Electric Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8

Automatic Agent Injection System . . . . . . . . . . . . . . . . 1–8

Internal Chamber Illumination . . . . . . . . . . . . . . . . . . . 1–8

Automatic Self-Cleaning Debris Filter . . . . . . . . . . . . . 1–9

Drain Discharge Cool-down System . . . . . . . . . . . . . . 1–9

Removable Center Washing Header . . . . . . . . . . . . . . 1–9

Mouse Box Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10

Rat Box Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10

Pan Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10

Transfer Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10

Feeder Bottle Baskets . . . . . . . . . . . . . . . . . . . . . . . . 1–10

Automatic Seven Phase Treatment Cycle . . . . . . . . . 1–11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–11

Treatment Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . 1–11

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Section 2 The Control Panel

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

TOUCH CONTROL PANEL (TCP) . . . . . . . . . . . . . . . . . . 2–2

Control Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

Cycle Programming. . . . . . . . . . . . . . . . . . . . . . . . . . 2–11

Example: Programming a Sample Cycle. . . . . . . . . . 2–11

LED CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 2–16

Key Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16

Control Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . 2–19

Processing Cycle Screen Description . . . . . . . . . . . . 2–20

Standby Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20

Cycle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20

Review Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–21

Manual Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–22

Cycle Programming. . . . . . . . . . . . . . . . . . . . . . . . . . 2–23

Cycle Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24

Programming a Cycle . . . . . . . . . . . . . . . . . . . . . . . . 2–24

Example: Programming a Sample Cycle. . . . . . . . . . 2–27

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–27

Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–27

Starting Wash Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 2–29

Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–29

Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–29

FillTemperature Settings . . . . . . . . . . . . . . . . . . . . . . 2–30

Section 3 Operating Instructions

GENERAL MACHINE OPERATION . . . . . . . . . . . . . . . . . 3–1

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

Shut-down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

General Operating Instructions . . . . . . . . . . . . . . . . . . 3–1

Treatment Schedule: . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

DAILY CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

Operational Readiness . . . . . . . . . . . . . . . . . . . . . . . . 3–3

EMERGENCY STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Using the EMERGENCY STOP Switch. . . . . . . . . . . . 3–4

Pressing ABORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4

Shutting Down the Washer . . . . . . . . . . . . . . . . . . . . . 3–4

Section 4 Maintenance

GENERAL MAINTENANCE SCHEDULE . . . . . . . . . . . . . 4–1

ROUTINE MAINTENANCE SCHEDULE—STANDARD . . 4–2

When required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Daily. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

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Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–4

Six (6) Months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–5

RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . 4–6

Consumable Stock. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6

Section 5 Troubleshooting

Shutting Down the Washer . . . . . . . . . . . . . . . . . . . . . 5–2

Section 6 Installation Instructions

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

UNCRATING & EQUIPMENT INSPECTION . . . . . . . . . . . 6–1

INSTALLATION /ASSEMBLY CHECKLIST . . . . . . . . . . . . 6–2

Equipment Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2

Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2

STARTUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3

LED Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3

Touch Control Panel (TCP) . . . . . . . . . . . . . . . . . . . . . 6–4

CHECK-OUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 6–5

TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–5

Section 7 Optional Equipment

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

MOST COMMON OPTIONS . . . . . . . . . . . . . . . . . . . . . . . 7–1

Right or Left Handed Service. . . . . . . . . . . . . . . . . . . . 7–1

Vertical Sliding Door or Drop Down Door . . . . . . . . . . 7–1

Single Door or Double Door (Pass-Through). . . . . . . . 7–1

Door Interlock (Only Available on

Double Door [Pass-Through]) . . . . . . . . . . . . . . . . 7–1

Temperature Guarantee . . . . . . . . . . . . . . . . . . . . . . . 7–2

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

RS232 Data Computer Port. . . . . . . . . . . . . . . . . . . . . 7–3

RS485 Data Computer Port. . . . . . . . . . . . . . . . . . . . . 7–3

Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3

Removable Center Washing Header . . . . . . . . . . . . . . 7–7

Service Enclosure System. . . . . . . . . . . . . . . . . . . . . . 7–7

Internal Chamber Illumination . . . . . . . . . . . . . . . . . . . 7–8

Stainless Steel Treatment Components . . . . . . . . . . . 7–8

Non-Recirculated Final Pure Water Rinse . . . . . . . . . . 7–8

Water Pressure Reducing Station . . . . . . . . . . . . . . . . 7–8

Hot Tap Water Temperature Booster. . . . . . . . . . . . . . 7–9

Automatic Agent Injection System (Optional) . . . . . . 7–10

61301604086 v

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Automatic Agent Injection System – Time Based . . . 7–12

Agent Neutralization System Non-Monitored . . . . . . 7–12

pH Monitored. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–13

Power Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–14

Drain Discharge Cool-Down System

– Non-Monitored . . . . . . . . . . . . . . . . . . . . . . . . . 7–15

Steam and Water Pressure Gauges . . . . . . . . . . . . . 7–15

Vapor Removal Condenser . . . . . . . . . . . . . . . . . . . . 7–15

M.O.D.E.M. (MTP Online Diagnostics, Evaluation,

and Monitoring) System . . . . . . . . . . . . . . . . . . . 7–16

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17

Mouse Box Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17

Rat Box Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17

Pan Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17

Transfer Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–17

Feeder Bottle Baskets . . . . . . . . . . . . . . . . . . . . . . . . 7–17

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

PROGRAMMING CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . A–1

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SPECIAL SAFETY INSTRUCTIONS

SPECIAL SAFETY INSTRUCTIONS APPEAR BELOW. READ THEM CAREFULLY BEFORE OPERATING THE UNIT.

WARNING

“Warning” notes alert the user to the possibility of personal injury.

Safety Precautions

WARNING — FALL HAZARD: Areas located immediately around the washer may become a fall hazard due to water dripping. For a safe environment, keep the floor clean and dry.

WARNING — BURN HAZARD: This washer operates at extremely high temperatures.

• Hot water and steam can cause injury such as burns. Use caution in and around the washer chamber and external piping.

• Steam may escape when the door is opened. Stand back and to the side when opening the door.

• Allow the load to cool before removing it from the chamber.

• Allow the washer to cool down prior to any maintenance.

WARNING — SHOCK HAZARD: Disconnect all utilities and follow standard lockout/tagout procedures for your workplace before performing maintenance on the washer.

WARNING — PERSONNEL HAZARD: Safe and efficient operation of this equipment requires scheduled preventive maintenance. Routine adjustments and replacement of parts by other than qualified maintenance personnel may cause personal injury or equipment malfunction.

Running a Cycle

BURN HAZARD: Steam may escape when the door is opened. Stand back and to the side when opening the door.

Wear protective gloves when removing the load from the chamber. The chamber interior and accessories, as well as the load, will be HOT.

General Machine Operation p. 3–1, 3–4

BURN HAZARD: Do not open a Washer door during a cycle. This could release hot water through the door opening, resulting in burns to personnel.

HOT SURFACES: The metal surface that surrounds the opening at the load and unload end of unit becomes hot during normal operation. Use caution when loading and unloading the washer.

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Daily Checklist p. 3–3

HOT SURFACES: The Chamber could be HOT. Use caution when loading and unloading the Chamber.

Emergency Stop p. 3–4

The Electrical Disconnect Switch de-energizes the controls only; it does not remove all power from the washer.

Routine Maintenance Schedule—Standard p. 4–5

ELECTRIC SHOCK HAZARD: Only an electrician should perform this test!

If this test fails, contact your Authorized Service Technician

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INTRODUCTION

Section 1 General Description

Figure 1–1. ,MTP 1800 Series Washers

MTP

The cabinet- type, hydrospray washers. The units are designed to efficiently and thoroughly clean and sanitize cages, bottles, debris pans and utensils used in research animal care facilities.

Units are available in vertical or drop down door configurations. Units are floor mounted and may be recessed through one or two walls or installed free standing. Left side service access and control terminal location is standard with right side service access and control terminal location optional.

1800 series units are an automatic, heavy-duty, single chamber,

61301604086 1–1

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General Description

Models and dimensions are listed in Table 1-1.

Table 1–1. MTP 1800 Washer

NOTE

MODEL

1810 48” W x 32”H x 34”D 73”W x 82”H x 38.5”DVertical

1820 48” W x 32”H x 48”D 73”W x 82”H x 52.5”DVertical

1830 48” W x 32”H x 34”D 73”W x 82”H x 38.5”D Drop Down

1840 48” W x 32”H x 78”D 73”W x 82”H x 52.5”D Drop Down

The above dimensions are the maximum chamber opening. The load size must be smaller to allow for loading clearances.

Routine operation consists of placing the load to be cleaned in the chamber, close the chamber door, select the desired cycle, and press the cycle start button. The washer automatically proceeds through the treatment process and alerts the user when the process is complete. The user then opens the chamber door and removes the cleaned load.

At the end of the processing period, the user places the unit in the STANDBY mode. All processing functions will immediately stop and the sump will automatically drain.

CHAMBER SIZE

(see note)

EXTERNAL

OVERALL SIZE

DOOR

CONFIGURATION

Standard Features

• Microcomputer Color Touch Screen Control

• Twelve User Programmable Cycles

• Automatic Seven Phase Treatment Cycles

• Program Access Code Security

• Wash and Rinse Temperature Assurance

• Built-In Service Diagnostics

• Personnel Safety System

• Water Conservation System

• 7.5 HP Pump (Models 1810 & 1830)

• 10 HP Pump (Models 1820 & 1840)

• Automatic Sump Water Level Control

• Automatic Self-Cleaning Debris Filter

• Agent Injections Ports and Contacts

• Stainless Steel Steam Coil Heating

• Vertical or Drop Down Doors

• All Stainless Steel Construction

• Full Work Area Stainless Steel Grating

• Insulated Chamber Construction

• Left or Right Service Side Installation

1–2

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Series 1800 Washers

Optional Features

• Strip Chart Printer

• RS232 Port for Data Download

• Double Door Pass Through

• Double Door Interlocks for Manual Doors

• Powered Vertical Doors with Interlocks

• Electric Stainless Steel Sump Heaters

• Stainless Steel Treatment Components

• Cold Water Pre-Wash Treatment

• Non-Recirculated Final Tap Water Rinse

• Non-Recirculated Final Pure Water Rinse

• House Tap Water Temperature Booster

• Pure Water Temperature Booster

• Automatic Agent Injection Systems

• Internal Chamber Illumination

• Stainless Steel Automatic Damper

• Power Exhaust Fan

• Vented/Non-Vented Vapor Removal Condenser

• Drain Discharge Cool-Down Systems

• Treatment Solution pH Neutralization Systems

• Removable Center Header

• Recessed or Free Standing Cabinet Installations

• Seismic Design

• Knocked Down Shipment

• Modem Troubleshooting

Accessories

• Mouse Box Processing Rack

• Rat Box Processing Rack

• Pan Processing Rack

• Transfer Cart

• Feeder Bottle Baskets

• Custom Accessories

61301604086 1–3

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General Description

EXTERIOR COMPONENTS

Figure 1–2. EXTERNAL COMPONENTS

Exhaust Damper

Control Panel

Emergency Stop

Switch

Electrical Disconnect

Switch

Control Panel

Emergency Stop Switch

Electrical Disconnect Switch

Exhaust Damper

1–4

Drop Down Door

Provides a pressure sensitive touch screen for the user that is connect to a Programmable Logic Control (PLC) located in the Control Box. Enables the user to select, program, and monitor processing cycles.

The EMERGENCY STOP Switch should be used to terminate all treatment functions and activate the audible alarms.

Rotate the Electrical Disconnect Switch to the:

• ON position to energize the washer.

• OFF position to de-energize the washer.

Opens fully during the Exhaust phase of a wash cycle to permit residual vapors to escape from the chamber. Closed 70% during the wash and rinse phases of the wash cycle.

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Series 1800 Washers

Alarm (Not Shown)

Service Area (Not Shown)

Dispenser (Option)

Automatic Self-Cleaning Debris Filter

Sounds an audible alert when:

• A cycle is completed (Pulsing/Audible alarm).

• A cycle is aborted.

• The Programmable Logic Controller (PLC) detects processing

problems.

Contains piping, valves, pumps, control box, manifold drive motor, etc.

An optional Chemical Dispenser automatically pumps the required chemical into the water solution held in the sump. The Dispenser is activated during the Wash phases of a processing cycle.

The output of the wash pump is provided with a self-cleaning debris filter screen having perforations smaller than the spray jet orifices to prevent plugged jets. The filter is attached to the Treatment Pump and is back flushed by a ball valve operated by the control system. The filter screen can be accessed without the use of tools.

FILTER HOUSING

O-RING Part # P0015136

FILTER SCREEN Part # B300232A

A screen is provided at the input to the pump to prevent large debris from entering the pumping system.

The automatic self-cleaning debris filter screen should be rinsed clean daily, removing any debris. See Table 4–1, “Maintenance Schedule–Standard,” on page 4–1.

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General Description

Door Configurations

OPEN DOOR Switches

Emergency Stop Switches (Load and Unload End)

Unload End Control Panel

VERTICAL SLIDING DOOR (Models 1810 and 1820

The unit contains a manually operated, counter balanced, vertical sliding door. The door is double wall construction with insulation. A tempered glass, water-tight observation window is provided in both the load and optional unload doors.

DROP DOWN DOOR (Models 1830 AND 1840)

The unit contains a manually operated, counter balanced, drop down door. The door is double wall construction with insulation. A tempered glass, water-tight observation window is provided in both the load and optional unload doors. A stainless steel washing rack that rolls out onto the door is included for ease of loading and unloading.

Stops Washer operation if a Load or Unload End door is opened during a cycle. Prevents the start of washer operation if a door is not closed. Lights indicating an open door are located on the Load and Unload End Control Panels.

Pressing the EMERGENCY STOP switch terminates all functions of the washer and sounds the alarm.

Displays the operational status of the unit at the Unload End

Figure 1–3. UNLOAD END CONTROL PANEL

IN PROGRESS

CYCLE COMPLETE

EMERGENCY STOP

IN PROGRESS INDICATOR

Displays an amber light for the duration of an ongoing processing cycle. The IN PROGRESS Indicator is located at the Unload End of the Washer.

CYCLE COMPLETE INDICATOR

Displays a green light whenever the Electrical Disconnect Switch is turned ON, as long as a cycle is not operating. The light turns off at the start of a processing cycle. When the cycle ends, the light comes back on. The CYCLE COMPLETE Indicator is located at the Unload End of the Washer.

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INTERIOR COMPONENTS

Series 1800 Washers

Figure 1–4. Internal Components (door and front panels not shown)

Header Drive Motor

Spray Manifold

Guide Rail (not shown)

Sump

Header Drive Motor

Sump

Self Cleaning Debris Filter

Delivers the various wash and rinse spray treatments to the load during a processing cycle. Vertical and horizontal sections - fitted with spray nozzles

- make up the complete assembly.

Functions as a restraint to keep items, such as utensil carts, from being improperly positioned. Four rails are provided on the inside of the chamber door.

Holds the supply of solution (wash and rinse) that is pumped to the Spray Manifold during a processing cycle. During processing, it collects all drainage for recirculation. A steam heating coil installed in the sump maintains the temperature of the wash solution, and other treatment solutions - if specified.

Moves the Spray Manifold back and forth inside the chamber during the processing cycles.

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General Description

MOST COMMON OPTIONS

Strip Chart Printer

Vertical Powered Door

Double Door Pass-Through

Electric Heat

Automatic Agent Injection System

A strip chart printer with paper take-up, records all cycle program and inprocess performance data. Each cycle program, including time and temperature set points, may be printed on demand. In-process cycle data is automatically printed at the beginning and end of each cycle phase, as well as at the beginning and end of each cycle phase, to provide a chronological time/temperature profile of actual cycle performance.

The door is powered open and closed to permit ease in loading and unloading the chamber. The system includes door activation switches and status lights at the door location, which are wired to the automatic control system.

The unit is provided with an additional door for pass through operation and is complete with an unload end user control panel.

Stainless steel, electric immersion heaters are provided in the sump in place of the steam coil heater to maintain the recirculated treatment solution temperature. The unit requires a separate electrical connection.

TIME BASED

A non-monitored, time based, volumetric type injection system is provided to automatically meter user supplied liquid cleaning agent into the sump. (Two systems are required if an alkaline and acid treatment solution are to be used).

Internal Chamber Illumination

MONITORED

A monitored proportional type injection system is provided to automatically inject user supplied liquid cleaning agent into the sump. The treatment solution concentration is sensed with a probe, and a proportional amount of agent is injected to attain and maintain the selected agent concentration. (Two systems are required if an alkaline and acid treatment solution are to be used.)

An exterior vapor proof port and light is provided to illuminate the chamber interior.

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Series 1800 Washers

Automatic Self-Cleaning Debris Filter

Drain Discharge Cooldown System

Removable Center Washing Header

The output of the wash pump is provided with a self-cleaning debris filter. The filter is attached to the treatment pump and is back-flushed by a ball valve operated by the control system. The filter screen may be accessed without the use of tools.

An additional perforated stainless steel debris basket is provided above the recirculated tank to prevent large debris from entering the piping and pump system. The screen can be easily removed for cleaning.

NON-MONITORED

Cold tap water is automatically injected into the drain discharge to lower the discharge temperature to below 140°F before entering into the building’s drain system.

MONITORED

The discharge of the machine is drained into a stainless steel holding tank. The system senses the discharge temperature with a probe and adds the required amount of cold water to lower the discharge temperature to below 140°F before discharging tot he building’s drain system.

An additional header is provided in the center of the chamber to increase the washing capacity of the unit. This header can be removed to accommodate larger items to be washed. This option increases the overall washer width by 8 inches.

61301604086 1–9

Page 20

General Description

ACCESSORIES

Mouse Box Rack

Rat Box Rack

Pan Rack

Transfer Cart

Two stainless steel racks are provided.

• Models 1810 and 1830 — have the capacity to process 24 standard mouse shoe boxes per load. (48 boxes per load if the machine is equipped with center washing header.)

• Models 1820 and 1840 — have the capacity to process 40 standard mouse shoe boxes per load. (60 boxes per load if the machine is equipped with center washing header.)

Two stainless steel racks are provided.

• Models 1810 & 1830 — have the capacity to process 8 standard rat shoe boxes per load. (18 boxes per load if the machine is equipped with center washing header.)

• Models 1820 & 1840 — have the capacity to process 16 standard rat shoe boxes per load. (16 boxes per load if the machine is equipped with center washing header.)

Two stainless steel racks are provided to process pans with a maximum width of two inches.

A stainless steel transfer cart is provided to transport racks to and from the washer. The transfer card interfaces with the chamber opening to permit easy transfer of racks into and out of the chamber.

Feeder Bottle Baskets

Stainless steel bottle baskets are provided for processing 8, 16, or 32 oz. bottles. Baskets are configured in a 4 x 6 pattern.

1–10

Page 21

General Machine Operation

Series 1800 Washers

Automatic Seven Phase Treatment Cycle

Operation

Treatment Schedule

The standard treatment cycle consists of a Prewash, Wash 1 and Soak, Wash 2 and Soak, Rinse 1, Rinse 2, Rinse 3, and an Exhaust. All cycle phases are adjustable from 0-60 minutes. All wash and rinse treatments are recirculated under pump pressure. The cycle, once activated, is completely automatic. Additional cycle treatment phases are available.

At the start of the processing period, the user places the load to be cleaned n the chamber, closes the door, selects the desired cycle and presses the cycle start button. The washer automatically proceeds through the treatment process and alerts the user when the process is complete. The user then opens the chamber door and removes the cleaned load.

PREWASH

Hot water from house supply fills the sump or water remaining in the sump from Rinse 3 of the previous cycle is recirculated through the jet spray system under pump pressure and pumped to drain upon completion. Phase time and temperature is user programmable form 0-60 minutes and from 120 - 190°F respectively.

WASH 1

Hot water from the house supply fills the sump and the wash agent is automatically added. The treatment solution is recirculated through the jet spray system and is pumped to drain upon completion. The phase time and temperature are user-programmable from 0 to 60 minutes and from 120 - 190°F respectively.

Soak Option: A subsequent soak period may be programmed from 0-60 minutes, to permit the detergent solution to work on the load before proceeding to the second wash and/or rinse treatments.

WASH 2

Soak Option: A subsequent soak period may be programmed from 0-60 minutes, to permit the detergent solution to work on the load before proceeding to the rinse treatments.

RINSE 1

Hot water from the house supply fills the sump and is recirculated through the jet spray system under pump pressure and pumped to drain upon completion. The phase time and temperature are user-programmable from 0 to 60 minutes and from 120 - 190°F respectively.

61301604086 1–11

Page 22

General Description

RINSE 2

RINSE 3

Non-Recirculated Option: Hot water from house supply under house pressure is sprayed directly through a separate jet system and is drained upon completion. Phase time is user programmable from 0 - 60 minutes.

EXHAUST or VAPOR REMOVAL

The unit stands idle for a sufficient period of time to allow the facility vent system to remove vapor from within the chamber. The phase time is userprogrammable from 0 to 60 minutes.

TEMPERATURE GUARANTEE SYSTEM:

All phases of the wash cycle except Soak and Exhaust have the option to select a Temperature Guarantee Mode. When selected, this causes the unit to fill and spray water normally for that phase, without allowing the main timer to start counting down until the set-point temperature has been attained. If at any time the sump temperature should fall below the set-point, the main timer stops until the temperature exceeds the set-point. Failure to do so in a set period of time generates a “too long to heat” alarm.

1–12

Page 23

INTRODUCTION

Section 2 The Control Panel

Your unit has one of the following control panels:

• TOUCH CONTROL PANEL (TCP), see page 2–2

• LED CONTROL PANEL, see page 2–16

The Control Panel on this unit provides the user with an interface linked to the Programmable Logic Controller (PLC) located in the Control Box. Using this panel, the user is able to:

• Select a processing cycle.

• Program cycle phase timing

• Program cycle phase temperature

• Start a processing cycle

• Monitor the status of an ongoing cycle.

• Manually drain the washer’s sump.

In addition to the above, supervisory personnel are able to do:

• Access load counters and time display

• Protect cycle programming

61301604086 2–1

Page 24

The Control Panel

TOUCH CONTROL PANEL (TCP)

Control Screens

MACHINE CUSTOMER IDENTIFICATION SCREEN

CYCLE SELECTION SCREEN

Cycle

LOAD DOOR

MANUAL

MODE

Load Unit – Select Cycle – Review

Cycle

EVENT

PRINT OFF

Cycle

UNLOAD DOOR

CYCLE

Cycle

REVIEW

CYCLE

Press the prompt of the desired cycle of operation

Prompts are "read only" and not used as touch cells. When the Load Door is open, "Load Door" will be back-lit red in color. When the load door is closed, "LOAD DOOR" will be back-lit blue in color. Note that the "UNLOAD DOOR" will be available only on washers equipped with this option.

After operator has selected a cycle this prompt must be pressed to be reviewed and show this cycle start prompt

Pressing this prompt will allow printer to print cycle parameters

When this prompt is activated, live reading will be printed during the cycle

Pressing this prompt will place controls in manual mode to perform functions test

2–2

Page 25

REVIEW PROGRAMMED PHASES SCREEN

Describes the current cycle selected Describes the current control screen display

Series 1800 Washers

CYCLE 1

PREWASH

RINSE

REVIEW AND START OR PROGRAM

MAIN

WASH

RINSE

START CYCLE

REVIEW PHASES

WASH

RINSE

PROGRAM

CYCLE

SOAK

EXHAUST

Illuminated prompts indicate phases programmed to operate in this cycle

Displays available options for this control screen

No Bottle Washing

CYCLE

To process bottles, user must press prompt to change to ACTIVATE BOTTLE WASH OPTION.

Pressing this prompt will print selected cycle parameters

Pressing this prompt will allow operator to change parameters of cycle if password is keyed in to unlock

Depress to start selected cycle

Depress prompt to return to main menu

61301604086 2–3

Page 26

The Control Panel

Displays current cycle

CYCLE 1 PREWASH

NO ACTIVE ALARM

Temp Set

120

TEMP

GUAR’T

Sump

Fill

CYCLE

HOLD

Prompt will display during sump filling process

Prompt will display if the program has a guarantee on the temperature of the sump

Sump Temp

130

Fill Temp

ANSWER

ALARM

Pressing this prompt will clear any timed alarm

Pressing this prompt will stop phase timer, if hold prompt is pressed again, phase timer will resume

Displays current phase of cycle

REMAIN TIME

120

190

CYCLE ABORT

Displays current alarm

Displays programmed sump temperature parameter

Displays actual sump

Displays current remaining time in phase

Displays the house water fill temperature

Pressing this prompt will stop all functions of washer and set the alarm

Cycle Complete Screen

CYCLE COMPLETE

CYCLE 1

TOTAL CYCLE TIME (MINUTES) 35

LOAD DOOR UNLOAD DOOR

Screen is displayed at end of cyle

Prompt will display completed cycle number

Prompt will display total amount of time used to process current cycle, in minutes

Prompt will display status of unload door Prompt will display status of load door

2–4

Page 27

CYCLE PASSWORD

Enter

Password

Change

Password

Program Change Screen

Press this prompt then enter the password to unlock

Service

Password

operators program

This prompt is for Factory authorized personnel

Series 1800 Washers

Unlocked

Program

Cycle

Press to

change

P/W

MAIN

CYCLE 1

This prompt is used for changing the operator's password

LOCKED

This program is read only, showing the status of program access (LOCKED )

This prompt is used for changing the password used in

Adjust

Calendar

Clock

unlocking the operator's program

This program is read only, showing the status of program access (UNLOCKED )

This prompt is used in setting the time and date

Pressing this prompt will take screen back to MAIN MENU

Once the program has been unlocked this prompt will allow access to the programming screens

Program Prewash #1 Screen

Displays current cycle

Program Prewash Menu

PREWASH ON

Displays phase of cycle to be programmed

Displays the status of phase (press prompt to toggle on)

Displays programmed temperature of sump

TIMER

120

TEMP

120

(Press prompt and key in new parameter)

Displays length of time phase will be activated

Guarantee

Off

PHASE

This prompt allows the temperature guarantee to be on or off

Press this prompt to advance menu to next phase screen

61301604086 2–5

Page 28

The Control Panel

Program Wash #1 Screen

Displays current cycle

CYCLE 1

PROGRAM WASH #1 MENU

AGENT WASH #1 ON

Timer

185

Sump Temp

165

AGENT SELECTION

Alkaline Agent - Drained

Acid Agent - Drained

Prompt will display current temperature parameter of sump solution (pressing prompt, will allow new parameter to be entered).

Displays length of time phase will be activated

Guarantee

Off

PHASE

Displays phase of cycle to be programmed

Displays status of phase (press prompt to toggle on)

Agent selection prompt allows the programming of two (2) different agent washes, alkaline or acid.

Displays the status of temperature guarantee (press prompt to change status)

Press this prompt to advance menu to next phase screen

NOTE: SOME FEATURES SHOWN ON THE TOUCH PANEL MAY NOT BE AVAILABLE IF OPTIONS WERE NOT SELECTED.

2–6

Page 29

CYCLE 1

Series 1800 Washers

Program Wash #2 Screen

Displays current cycle

PROGRAM WASH #2 MENU

AGENT WASH #2 ON

Timer

185

Sump Temp

185

AGENT SELECTION

Alkaline Agent - Drained

Acid Agent - Drained

Prompt will display current temperature parameter of sump solution (pressing prompt, will allow new parameter to be entered).

Displays length of time phase will be activated

Guarantee

Off

PHASE

Displays phase of cycle to be programmed

Displays status of phase (press prompt to toggle on)

Agent selection prompt allows the programming of two (2) different agent washes, alkaline or acid.

Displays the status of temperature guarantee (press prompt to change status)

Press this prompt to advance menu to next phase screen

NOTE: SOME FEATURES SHOWN ON THE TOUCH PANEL MAY NOT BE AVAILABLE IF OPTIONS WERE NOT SELECTED.

Program Soak Screen

CYCLE 1

PROGRAM SOAK MENU

SOAK ON

Timer

120

PHASE

Displays current cycle

Displays phase of cycle to be programmed

Displays the status of phase (press prompt to toggle on)

Displays length of time phase will be activated

Press this prompt to advance menu to next phase screen

61301604086 2–7

Page 30

The Control Panel

Program Rinse #1 Screen

CYCLE 1

PROGRAM RINSE #1 MENU

RINSE #1 ON

Timer

120

Sump Temp

180

Guarantee

CYCLE 1

PROGRAM RINSE #2 MENU

Displays current cycle

Displays phase of cycle to be programmed

Displays the status of phase (press prompt to toggle on)

Displays programmed temperature of sump (Press prompt and key in new parameter)

Displays length of time phase will be activated This prompt allows the temperature guarantee to be on

or off

PHASE

Press this prompt to advance menu to next phase screen

Program Rinse #2 Screen

Displays current cycle

Displays phase of cycle to be programmed

RINSE #2 OFF

Timer

Sump Temp

Guarantee

Off

Displays the status of phase (press prompt to toggle on)

Displays programmed temperature of sump (Press prompt and key in new parameter)

Displays length of time phase will be activated

This prompt allows the temperature guarantee to be on or off

PHASE

Press this prompt to advance menu to next phase screen

2–8

Page 31

Program Rinse #3 Screen

Series 1800 Washers

CYCLE 1

PROGRAM RINSE #3 MENU

RINSE #3 ON

Timer

120

SAVED

SUMP

Sump Temp

120

Guarantee

Off

Displays status of water used in Rinse 3 when complete. Water can either be dumped to drain or saved to sump for prewash of next cycle.

Calendar Clock

Displays current cycle

Displays phase of cycle to be programmed

Displays the status of phase (press prompt to toggle on)

Displays programmed temperature of sump (Press prompt and key in new parameter)

Displays length of time phase will be activated

This prompt allows the temperature guarantee to be on or off

PHASE

Press this prompt to advance menu to next phase screen

CALENDAR CLOCK-ENTER NEW VALUES THEN PRESS “SAVE CHANGES” PROMPT

PLC Month12PLC Day10PLC Year

New Month10New Day

PLC Hour10PLC Minute

New Hour9New Minute

New Year

SAVE

CHANGES

BACK TO

ACCESS

SCREEN

Displays the current screen description

This prompt is read only, displays current Year

This prompt is read only, displays current Day

This prompt is read only, displays current Month This prompt is used for changing the Year, depress

prompt then enter the desired Year

This prompt is used for changing the Day, depress prompt then enter the desired Day

This prompt is used for changing the Month, depress prompt then enter the desired Month

This prompt is read only, displays current Hour

This prompt is read only, displays current Minute

Depressing this prompt will take operator back to Main Access Screen

Depressing this prompt will save all changes made to settings in calendar – clock screen

This prompt is for changing the Minute, depress prompt then enter the desired Minute

This prompt is for changing the Hour, depress prompt then enter the desired Hour

61301604086 2–9

Page 32

The Control Panel

MANUAL MODE SCREEN

MANUAL MODE

Treatment

Pump Off

Alkaline

Detergent

Sump Heat

MAIN

Jet Valve

Open

Acid

Detergent

Damper

Select Desired

Function/Abort to Quit

components. Press prompt again to stop selected component or "ABORT" to stop all components activated.

Press any prompt to activate selected

Drain Valve

Header

Drive

All safety interlocks are intact in the manual mode. The wash or rinse pumps will not

Acid

Neutralize

Drain

Cooling

ANSWER

ALARM

ACCESSING THE MANUAL MODE SCREEN

Sump

Fill

ABORT

operate if there is not enough water in the sump. The Wash pump will operate for 60 seconds without water.

Sump fill will not activate if sump is full. Sump fill will stop when sump is full.

1.From the CUSTOMER IDENTIFICATION screen, press “PUSH TO

ACTIVATE CONTROL SYSTEM”

2. From the CYCLE SELECTION screen, Press “MANUAL MODE”.

Your screen may be different from the one shown. This screen shows all options for the machine. Your machjine may not have all these features installed.

2–10

Page 33

Cycle Programming

Series 1800 Washers

Example: Programming a Sample Cycle

PHASE

Sample Cycle 1—Touch Control Panel

Pre-wash 60 120 Off

Wash 1 300 170 Guaranteed Acid

Wash 2 300 170 Off Alkaline

Soak None

Rinse 1 120 180 Guaranteed

Rinse 2 00 Off

Rinse 3 60 120 Off Save

The following is a SAMPLE cycle along with detailed instructions on how to program the cycle for your reference.

TIME

(seconds)

TEMPERATURE

(°F)

TEMPERATURE

GUARANTEE

SAVE/DUMP

TO DRAIN

AGENT

Cycle

LOAD DOOR

MANUAL

MODE

Load Unit – Select Cycle – Review

Cycle

EVENT

PRINT OFF

Cycle

UNLOAD DOOR

CYCLE

Cycle

REVIEW

CYCLE

CYCLE SELECTION SCREEN: Programmer should-

➢ Press CYCLE 1 prompt ➢ Select REVIEW CYCLE

61301604086 2–11

Page 34

The Control Panel

CYCLE SELECTION SCREEN Programmer should-

CYCLE 1

PREWASH

RINSE

WASH

RINSE

REVIEW PHASES

WASH

RINSE

REVIEW AND START OR PROGRAM

MAIN

CYCLE PASSWORD

Enter

Password

START

CYCLE

Change

Password

PROGRAM

CYCLE

SERVICE PASSWORD

➢ Select PROGRAM CYCLE to enter the access screen

SOAK

EXHAUST

CYCLE

CYCLE SELECTION SCREEN Programmer should-

Press ENTER PASSWORD prompt

➢ ➢

Type in correct password “12345”, press ENTER,

Service

Password

then press DONE. This will unlock the system.

➢

Select PROGRAM CYCLE

2–12

Unlocked

Program

Cycle

Press to

change

P/W

MAIN

Adjust

Calendar

Clock

LOCKED

Service

Page 35

CYCLE SELECTION SCREEN: Programmer should-

Series 1800 Washers

CYCLE 1

Program Prewash Menu

PREWASH ON

TIMER

120

TEMP

120

Guarantee

Off

➢ Press PREWASH to set the phase ON. ➢ Select TIMER, set phase time to 60 seconds. ➢ Select TEMP, set temperature to 120°F. ➢ Press NEXT PHASE button when all paramteters

are set.

PHASE

CYCLE SELECTION SCREEN: Programmer should-

PROGRAM WASH #1 MENU

Timer

300

Sump Temp

165

CYCLE 1

AGENT WASH #1 ON

AGENT SELECTION

Alkaline Agent

➢ Press AGENT WASH #1 prompt to ON. ➢ Set phase time to 300 seconds. ➢ Set phase temp to 165°F . ➢ Set tank #1 to 165°F ➢ Press TEMP GUARANTEE button to OFF. ➢ Press AGENT WASH #1 prompt to ON.

Guarantee

Off

PHASE

61301604086 2–13

Page 36

The Control Panel

CYCLE SELECTION SCREEN: Programmer should-

PROGRAM WASH #2 MENU

Timer

300

Sump Temp

165

CYCLE 1

AGENT WASH #2 ON

AGENT SELECTION

Acid Agent

➢ Press AGENT WASH #2 prompt to ON. ➢ Set phase time to 300 seconds. ➢ Set phase temp to 165°F. ➢ Press temp guarantee button to OFF. ➢ Select ALKALINE AGENT for the agent selection. ➢Press NEXT PHASE to continue.

Guarantee

Off

PHASE

CYCLE SELECTION SCREEN: Programmer should-

CYCLE 1

PROGRAM RINSE #1 MENU

RINSE #1 ON

Timer

120

Sump Temp

185

Guarantee

PHASE

➢ Press RINSE #1 prompt to ON. ➢ Set phase time to 120 seconds. ➢ Set phase temp to 185°F. ➢ Press temp guarantee button to ON. ➢ Press NEXT PHASE to continue.

2–14

Page 37

CYCLE SELECTION SCREEN: Programmer should-

Series 1800 Washers

CYCLE 1

PROGRAM RINSE #2 MENU

RINSE #2 OFF

Timer

Sump Temp

Guarantee

Off

PHASE

➢Press RINSE #2 prompt to OFF. ➢ Set phase time to 30 seconds. ➢ Set phase temp to 140°F. ➢ Set GUARANTEE to OFF. ➢Press NEXT PHASE to continue.

CYCLE SELECTION SCREEN: Programmer should-

CYCLE 1

PROGRAM RINSE #3 MENU

RINSE #3 ON

Timer

120

SAVED

SUMP

Sump Temp

120

Guarantee

Off

PHASE

➢ Depress RINSE #3 prompt to “on”. ➢ Set phase time to 60seconds. ➢ Set phase temp to 180°F. ➢ Set to GUARANTEE to OFF ➢Set phase to SAVED SUMP ➢Press NEXT PHASE to continue.

61301604086 2–15

Page 38

The Control Panel

LED CONTROL PANEL

Key Locations

MESSAGE

ALARM

GETINGE CASTLE, INC. MTP MODEL 18XX

CAGE AND BOTTLE WASHER

START

ABORT

MANUAL

SELECT

CYCLE

ENTER

SERVICE

MODE

SILENCE

ALARM

REVIEW

CYCLE

EXIT

SERVICE

MODE

EVENT

ON/OFF

PROGRAM

CYCLE

LAST

MESSAGE

PAG E

DOWN

SCREEN

SETUP

HELP

SECTION 1 SECTION 2

The above screen has been separated into 2 sections

• Section 1— Function keys

• Section 2— Data Entry keys

➧

ALARM

➧

ACK

➧

TOGGLE

PRINTRUN

CLEAR

DELETE

➧

N T E R

Information on each section follows.

2–16

Page 39

Section 1— Function keys

Series 1800 Washers

START

ABORT

MANUAL

SELECT

CYCLE

ENTER

SERVICE

MODE

SILENCE

ALARM

REVIEW

CYCLE

EXIT

SERVICE

MODE

EVENT

ON/OFF

PROGRAM

CYCLE

FUNCTION KEY FUNCTION

START Start the selected cycle.

ABORT Stop all functions of washer.

MANUAL MODE Enter the manual mode.

SELECT CYLES Access cycle selection screen.

ENTER SERVICE MODE

For authorized service technician only.

SILENCE ALARM Silence audible alarm.

REVIEW CYCLE Review selected cycle

EXIT SERVICE MODE

EVENT PRINT ON/OFF

Exit service mode and return to stand-by screen.

Record live readings of selected cycle as load is being processed

PROGRAM CYCLE Access selected cycle program for

parameter changes.

PRINT CYCLE Print parameters of selected cycle.

61301604086 2–17

Page 40

The Control Panel

Section 2— Data Entry keys

LAST

MESSAGE

Used to review last screen

Used to review next available screen

LAST

MESSAGE

PAG E

DOWN

SCREEN

ALARM

➧

SETUP

HELP

Key/Function

HELP

Used to receive help information

Used for the #2 or to move cursor up

➧

ACK

➧

TOGGLE

CLEAR

DELETE

E N T E R

TOGGLE

Used for the #9

Used to activate components or deactivate

components in Manual Mode.

PAG E

DOWN

SETUP

Used to scroll to previous page

Used to scroll to next page

Used for the #1

Used for the #4 or to move cursor left

Used for the #7 or place TCP into direct

MODEM contact

ALARM

ACK

Used for the #5

Used for the #8 or to move cursor down

Used for the #0

Used for the #3

Used for the #6 or to move cursor right

CLEAR

DELETE

E N T E R

Used to clear old parameters

Not used

Used to enter new parameter

2–18

Page 41

Series 1800 Washers

Control Sequences

START UP

Turn the power on to the unit. The unit runs a diagnostic test. Once the controller runs the test, the display screen shows “MTP Model 18XX Cage and Bottle Washer. The unit is now in the standby mode and ready to be used or programmed.

OPERATION

At the start of the processing period, the user activates the unit for automatic operation. The unit automatically advances to the READY state when the required operational conditions are attained.

The operator places the load to be cleaned in the chamber, closes the chamber door, selects the desired cycle and presses the cycle start switch. The washer automatically proceeds through the treatment process and alerts the user when the process is complete. The user then opens the chamber door and removes the cleaned load.

At the end of the processing period, the user places the unit in the STANDBY mode. All processing functions stop and the sump and optional treatment solution storage tanks automatically drain.

ALARM

If an alarm should sound at any time, press “SILENCE ALARM” to turn the sound off, then follow the prompt on the display screen to solve the problem. Press “ALARM ACK” on the keypad to return to the program.

HELP

A help screen is provided to assist the user. Pressing the “HELP” button on the keypad will give the user direction on what to do next.

61301604086 2–19

Page 42

The Control Panel

Processing Cycle Screen Description

Standby Screen

START

ABORT

MANUAL

SELECT

CYCLE

ENTER

SERVICE

MODE

SILENCE

ALARM

MESSAGE

GETINGE CASTLE, INC. MTP MODEL 18XX

CAGE AND BOTTLE WASHER

REVIEW

CYCLE

EXIT

SERVICE

MODE

EVENT PRINT

ON/OFF

PROGRAM

CYCLE

MESSAGE

LAST

PAG E

DOWN

ALARM

SCREEN

SETUP

HELP

➧

ALARM

ACK

➧

TOGGLE

PRINTRUN

➧

From the STANDBY SCREEN user may choose:

1) CYCLE SELECTION, to select the desired cycle

2) REVIEW CYCLE, to review parameters of selected cycle.

3) MANUAL MODE, to test functions of individual components.

CLEAR

DELETE

N T E R

Cycle Selection

From STANDBY SCREEN (shown above)

Press SELECT CYCLE button (screen shown below).

Press CLEAR.

Enter the number of the desired cycle (1 through 12) or use the cursor left or cursor right keys to review preset cycles (1 through 12).

Press ENTER.

2–20

Page 43

Series 1800 Washers

Review Cycle

REVIEW SCREEN #1.

REVIEW SCREEN #2.

Pressing PAGE DOWN, user can view all parameters of the selected cycle

REVIEW SCREEN #3

Pressing PAGE DOWN, user can view all parameters of the selected cycle

REVIEW SCREEN #4

Pressing PAGE DOWN, user can view all parameters of the selected cycle

REVIEW SCREEN #5

Pressing PAGE DOWN, user can view all parameters of the selected cycle

REVIEW SCREEN #6

Pressing PAGE DOWN, user can view all parameters of the selected cycle

REVIEW SCREEN #7

Pressing PAGE DOWN, user can view all parameters of the selected cycle

61301604086 2–21

Page 44

The Control Panel

Manual Mode

Manual mode allows the user or maintenance technician to test the functions of individual components

When MANUAL MODE is selected, the screen shows individual components that may be activated or deactivated. More than one component may be activated or deactivated at the same time. Press PAGE DOWN or PAGE UP to view more components.

To activate or deactivate a component in Manual Mode:

1. Pressing PAGE DOWN or PAGE UP until the desired component shows.

2. Using the arrow keys, move the cursor to the desired component.

3. To activate the component, press TOGGLE (if conditions are correct).

4. To deactivate a component, press TOGGLE when the cursor is under the activated component.

5. To deactivate all components and return them to standby, press ABORT.

MANUAL SCREEN #1

MANUAL SCREEN #2

MANUAL SCREEN #3

2–22

Page 45

Cycle Programming

Series 1800 Washers

START

ABORT

MANUAL

SELECT

CYCLE

ENTER

SERVICE

MODE

SILENCE

ALARM

MESSAGE

GETINGE CASTLE, INC. MTP MODEL 18XX

CAGE AND BOTTLE WASHER

REVIEW

CYCLE

EXIT

SERVICE

MODE

EVENT PRINT

ON/OFF

PROGRAM

CYCLE

MESSAGE

LAST

PAG E

DOWN

ALARM

SCREEN

SETUP

HELP

➧

ALARM

ACK

➧

TOGGLE

PRINTRUN

CLEAR

DELETE

➧

N T E R

From the STANDBY SCREEN the user may change the parameters of the cycle by:

1. Pressing CYCLE SELECTION.

2. Pressing CLEAR.

3. Key in the cycle number.

4. Pressing ENTER.

5. Press the PAGE DOWN or PAGE UP buttons until the screen show the phase were the change needs to be made.

6. Using the arrow keys to move the cursor to the parameter that needs to be changed.

7. Press CLEAR

8. Enter new time or temperature

9. Press TOGGLE to turn ON or OFF status of phase.

10. Press “ENTER” to enter all changes.

When all desired changes have been made.

11. Press REVIEW CYCLE to review changes or PROGRAM CYCLE to return to stand by screen

12. If equipped with a printer, pressing PRINT CYCLE will record new parameters on paper read out.

61301604086 2–23

Page 46

The Control Panel

Cycle Selection

From STANDBY SCREEN (shown above)

Press SELECT CYCLE button (screen shown below).

1. Press CLEAR.

2. Enter the number of the desired cycle (1 through 12)

3. Press ENTER.

4. Press PROGRAM CYCLE.

5. Press PAGE UP or PAGE DOWN until the desired screen appears.

Programming a Cycle

PROGRAM SCREEN #1.

1. Using the arrow keys, move the cursor to the parameter to be changed.

2. Use TOGGLE to turn the parameter “on” or “off”.

To change numeric settings,

3. Press clear.

4. Key in the new settings.

5. Press ENTER to change parameters.

PROGRAM SCREEN #2.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

2–24

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Series 1800 Washers

PROGRAM SCREEN #3.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

PROGRAM SCREEN #4.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

PROGRAM SCREEN #5.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

PROGRAM SCREEN #6.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

PROGRAM SCREEN #7.

1. Press PAGE DOWN to view the parameters of the cycle.

2. To change parameters, follow the same steps as outlined in Program Screen #1.

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The Control Panel

PROGRAM SCREEN #8.

When setting new parameters for DATE and TIME, enter desired changes and toggle SAVE SET to ON

PROGRAM SCREEN #9.

To protect the program from unauthorized changes, enter a password here to lock out access to the PROGRAMING CYCLE phase of the program.

2–26

Page 49

Series 1800 Washers

Example: Programming a Sample Cycle

PHASE TIME

Pre-wash 60 sec. 120°FOff

Wash 1 180 sec. 165ºF Guaranteed

Wash 2 180 sec. 165°FOff

Soak None

Rinse 1 120 sec. 185°F Guaranteed

Rinse 2 120 sec. 140°FOff

Rinse 3 60 sec. 120°FOff Save

The following is a SAMPLE cycle along with detailed instructions on how to program the cycle for your reference.

TEMPERATURE

(°F)

TEMPERATURE

GUARANTEE

SAVE/DUMP

TO DRAIN

AGENT

Sample Cycle 1

Alkaline

Acid

START

ABORT

MANUAL

SELECT

CYCLE

ENTER

SERVICE

MODE

SILENCE

ALARM

MESSAGE

GETINGE CASTLE, INC. MTP MODEL 18XX

CAGE AND BOTTLE WASHER

REVIEW

CYCLE

EXIT

SERVICE

MODE

EVENT

ON/OFF

PROGRAM

CYCLE

MESSAGE

LAST

PAG E

DOWN

ALARM

SCREEN

SETUP

HELP

➧

ALARM

ACK

➧

TOGGLE

PRINTRUN

CLEAR

DELETE

➧

Start Up Turn the power onto the unit. At this time, the unit will go

through a diagnostic test, once the controller runs the test, the display screen will show, “MTP Model 18XX Cage and Bottle Washer.” The unit is now in the standby mode and ready to be used or programmed.

E N T E R

Programming 1. The user can program up to 12 different cycles. To begin,

press SELECT CYCLE. At this time, the user will press CLEAR on the key pad, and input a cycle between

61301604086 2–27

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The Control Panel

1 through 12 to be programmed, then press ENTER. This will bring up the REVIEW CYCLE screen of the phases in that cycle. Using the PAGE UP and PAGE DOWN buttons on the key pad the user can review each phase of that cycle. If the cycle needs to be programmed or changed the user will press PROGRAM CYCLE. The user is now ready to program each phase of the sample cycle above.

2. The Prewash phase can be turned on or off by using the TOGGLE button on the keypad. Toggle the prewash button to ON. Using the arrow keys on the keypad, move the cursor around each item on the phase. Move the cursor to the time and press CLEAR. Key in 60 seconds then press ENTER. Move the cursor to the temperature and press CLEAR, input 120, then press ENTER. Move the cursor to the guarantee and toggle OFF. Move the cursor to the agent and toggle to ALKALINE. Move the cursor to the tank temperature and press CLEAR, input 160, the enter. Once the operator has completed the prewash phase, press the PAGE DOWN button to go on to the Wash #1 phase.

3. The Wash #1 phase can be turned on or off by using the TOGGLE button on the key pad. Using the arrow keys on the key pad, move the cursor around each item on the phase. Move the cursor to the temperature and press CLEAR, input 165, then enter. Move the cursor to the GUARANTEE and toggle off. Move the cursor to the detergent and toggle to ALKALINE. Once the user has completed the Wash #1 phase, press the PAGE DOWN button to go on to the Wash #2 phase.

4. The Wash #2 phase can be turned on or off by using the TOGGLE button on the key pad. Move the cursor to the time and press CLEAR, input 180, then enter. Move the cursor to the temperature and press CLEAR, input 165, then enter. Move the cursor to the guarantee and toggle “on”. Once the operator has completed the Wash #2 phase, press the PAGE DOWN button to go on to the Soak phase.

5. The Soak phase can be turned on or off by using the TOGGLE button on the key pad. Once the user has completed the Soak phase, press the PAGE DOWN button to go on the Rinse #1 phase.

2–28

6. The Rinse #1 phase can be turned on or off by using the TOGGLE button on the key pad. Move the cursor to the time and press CLEAR, input 120, then enter. Move the

Page 51

Series 1800 Washers

cursor to the temperature and press CLEAR, input 185, then enter. Move the cursor to the guarantee and toggle ON. Once the user has completed the Rinse phase, press the PAGE DOWN button to go on to the final rinse phase.

7. The Rinse #2 phase can be turned on or off by using the TOGGLE button on the key pad. Move the cursor to the time and press CLEAR, input 120, the enter. Move the cursor to the temperature and press CLEAR, input 140, then enter. Move the cursor to the guarantee and toggle on. Once the user has completed the Rinse #2 phase, press the PAGE DOWN button to go on to the Rinse #3 phase

8. The Rinse #3 phase can be turned on or off by using the TOGGLE button on the key pad. Move the cursor to the time and press CLEAR, input 60, then enter. Move the cursor to the temperature and press CLEAR, input 120, then enter. Move the cursor to guarantee and toggle off. Once the operator has completed the rinse #3 phase, press the PAGE DOWN button to go on to the clock set and password screens or if programming is complete, press ABORT to exit the program mode.

9. The clock set settings are entered in the same way as the time and temperature are done. Press CLEAR and key in new setting, then press ENTER. Use arrow keys to move between settings which need to be changed. Once the user has completed the clock setting, press the PAGE DOWN button to go on to the password screens or ABORT to exit the program mode.

10. The user can input up to a five digit (0 – 32000) numeric password. Press CLEAR then the new password and then press enter. Press ABORT to exit the program mode.

Starting Wash Cycle To start the unit, the user chooses a preprogrammed cycle by

pressing SELECT CYCLE. Press CLEAR on the key pad, and input a cycle between 1 through 12, then press ENTER. Press the START button on the key pad to run cycle.

Alarm If an alarm should sound at any time, press ALARM SILENCE

to turn the sound off, then follow the prompt on the display screen to solve the problem. Now press ALARM ACK on the key pad to return to the program.

Help A help screen is provided to assist the user. Pressing the HELP

button on the keypad will give the user direction on what to do next.

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The Control Panel

FillTemperature Settings

STEAM THROTTLING VAVLE

SUMP FILL STEAM VALVE

1. Turn water to full open setting

2. Turn steam to full open setting (temperature not to exceed 195

3. If water at full open and steam at full open does not create an out put temperature of 195

4. If water at full open and steam at full open exceeds 195 throttle valve down until in 195 range.

5. If temperature becomes unstable turn the water pressure regulator down to 5 psi lower than dynamic house pressure and repeat steps 1 to 5.

F, turn water flow down until 195oF is achieved.

F, turn steam

F).

WATER SUMP FILL VALVE

THROTTLING

VAVLE

SUMP FILL TEMPERATURE GAUGE

STEAM FLOW

VACUUM BREAKER

STEAM TRAP

2–30

Page 53

GENERAL MACHINE OPERATION

Instructions here apply to the daily operation of this unit. They assume that the unit has been properly installed and pre-tested: that the compartment is clean, cycle selections have been programmed, the liquid supplies are set up, any optional equipment is ready for operation, etc.

Section 3 Operating Instructions

Start-up Procedure

WARNING

• BURN HAZARD: Do not open a Washer door during a cycle. This could release hot water through the door opening, resulting in burns to personnel.

• HOT SURFACES: The metal surface that surrounds the opening at the load and unload end of unit becomes hot during normal operation. Use caution when loading and unloading the washer.

The following steps should be followed in order to ensure proper machine start-up and only after the Authorized Service Technician has checked out and demonstrated the equipment.

1. Ensure that all utilities are properly connected and tightened to their

respective machine connections.

2. Verify all incoming power supplied by the customer is as called out on

the equipment specifications.

3. Verify steam supply meets the requirements called out on the equip-

ment drawings.

4. To turn on the machine, turn on the Main Disconnect Switch located

above the Touch Panel on the Operator’s Control Panel.

5. The Touch Control Panel (TCP) immediately lights and performs a self-

diagnostic test. Once complete the system Standby Screen displays and the machine is ready for operation.

Shut-down Procedure

NOTE

General Operating Instructions

Rotate the Electrical Disconnect Switch to the OFF position.

The Electrical Disconnect Switch de-energized the controls only; it does not remove all power from the washer.

At the start of the processing period, the user activates the unit for automatic operation by turning on the main disconnect switch. The unit automatically goes to a self diagnostic test then fills with fresh water and starts heating up to programmed temperature. When filling and heating are complete the display shows “Ready for Operation”.

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Operating Instructions

The user:

• Places the load to be cleaned in the Chamber and closes the Door.

• Selects the desired cycle.

• Reviews the cycle and presses START on the Control Panel.

The unit automatically proceeds through the treatment process and alerts the user when the cycle is complete.

Treatment Schedule:

The Treatment Schedule is listed below. For additional information, refer to “Treatment Schedule” on page 1-11. The process for the wash cycle is as follows:

• Prewash

• Wash 1

• Soak (Optional)

• Wash 2

• Soak (Optional)

• Rinse 1

• Rinse 2

• Rinse 3

• Exhaust or Vapor Removal

The user then opens the Chamber Door and removes the cleaned load. On pass-through units with Door Interlocks, the Unload Door must be closed before the Load Door can be opened for the loading of the next cycle. When the Load Door is opened, the Control Panel displays the Cycle Selection Screen.

3–2

Page 55

DAILY CHECKLIST

Series 1800 Washers

WARNING

HOT SURFACES: The Chamber could be HOT. Use caution when loading and unloading the Chamber.

Before operating the unit each day:

1. Check the Printer Paper Roll and replace it if necessary.

See page 7–4.

2. Clean the Self-Cleaning Debris Filter Screen.

See page 4–3

3. Check chemical supplies.

4. Check chemical dispenser (if the unit has the optional

Automatic Agent Injection System; see “Automatic Agent Injection System” on page 7–10

Operational Readiness To ensure that the Washer is ready for processing without

requiring a warm-up period, leave the Washer ON during regular periods of inactivity.

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Operating Instructions

EMERGENCY STOP

WARNING

BURN HAZARD: Do not open a Washer door during a cycle. This could release hot water through the door opening, resulting in burns to personnel.

Using the EMERGENCY STOP Switch

Pressing ABORT

Shutting Down the Washer

WARNING

An EMERGENCY STOP switch is provided at the Load Door and Unload Door to immediately terminate all processing functions and activate all visual and audible alarms. The EMERGENCY STOP Switch is a push/pull type of switch.

LED Control Panels – press the “ABORT” function key loacted in the left column of function keys

Touch Control Panels (TCP) – press the “ABORT” prompt in the lower right corner of the PROCESSING CYCLE SCREEN.

• The washer ceases operation.

• The initial Control Screen is displayed.

If desired, pressing START begins a new wash cycle.

In an emergency, it may be necessary to remove electrical power supplied to the washer or to turn off the steam and water supplies. All users should know the location of the main circuit breaker to disconnect the main electrical power and the steam and water supply shutoff valves at the washer site.

The Electrical Disconnect Switch de-energizes the controls only; it does not remove all power from the washer.

3–4

Page 57

GENERAL MAINTENANCE SCHEDULE

The customer is responsible for these maintenance items at the intervals specified. Optional items may require additional maintenance. Refer to your Customer Manual for this information.

Table 4–1. Maintenance Schedule—Standard

Section 4 Maintenance

PERFORMANCE ASSURANCE PLAN

Preventive maintenance performed by factory-trained service representatives, using authorized parts and service techniques, is recommended. Recognizing symptoms of potential trouble and making corrections immediately is less costly and time consuming than repairing damaged equipment. Our Performance Assurance Plan offers scientific maintenance, not merely repair service.

For quality service on this equipment and information on our Performance Assurance Plan, contact Getinge/Castle, Inc. 1777 East Henrietta Road, Rochester, NY 14623-3133 or call 1-800-950-9912.

MAINTENANCE ITEM INTERVAL

• LOADING PRINT PAPER (option)

• TEST SAFETY SYSTEMS

• CLEAN THE PRIMARY DEBRIS FILTER

• INSPECT THE AUTOMATIC SELF-

CLEANING DEBRIS FILTER SCREEN AND SUMP

• CLEAN THE SPRAY JETS AND HEADERS

• INSPECT THE TEMPERATURE AND WATER LEVEL PROBES FOR DEBRIS AND DAMAGE

• MAINTAIN THE CABINET

• LUBRICATE THE PUMP MOTOR

• CHECK THE GFI SENSOR

WHEN

REQUIRED

DAILY 4–2

WEEKLY

EVERY SIX

MONTHS

SEE

PAG E

4–2

4–3

4–4

4-4 4-4

4–5 4–5

A Service Data Manual for this unit may be purchased from Getinge/Castle, Inc.

61301604086 4–1

Page 58

Maintenance

ROUTINE MAINTENANCE SCHEDULE—STANDARD

When required

Daily

NOTE

LOADING PRINT PAPER (option)

See “Loading Single Paper Ply Paper” on page 7–4.

TEST SAFETY SYSTEMS

Ensure that two (2) or more individuals are always present for this test.

Test the Personnel Safety System by:

1. Pressing the EMERGENCY STOP button

a) Alarm and machine disabled

2. Reset the Emergency Stop button and reset safety system.

3. Opening the Door(s)

a) Alarm and machine disabled

4. Close Door(s) and reset safety system.

5. To reset after testing, the operator should turn safety reset system on. (Switch will not return on its own.) The switch is on the back side of the control panel.

CLEAN THE PRIMARY DEBRIS FILTER

1. Remove the Primary Debris Filter.

2. Clean the debris from the filter with water.

3. Replace the Primary Debris Filter.

4–2

Page 59

Series 1800 Washers

Figure 4–1. AUTOMATIC SELF-CLEANING DEBRIS FILTER

FILTER HOUSING

INSPECT THE AUTOMATIC SELF-CLEANING DEBRIS FILTER SCREEN AND SUMP

1. Turn power off.

2. Remove retainer clamp on filter cover

3. Remove the cover, gasket, and filter screen

4. Rinse any debris out of screen

O-RING Part # P0015136

FILTER SCREEN Part # B300232A

FILTER HOUSING CAP

5. Carefully place filter screen back into filter housing

6. Place gasket and cover on the assembly and secure retainer.

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Maintenance

Weekly

CLEAN THE SPRAY JETS AND HEADERS

1. With power turned off, open Chamber Door(s) (a flashlight may be needed).

2. Push the debris through the jet and into the header with a small wire.

3. Remove the flush plugs from the end of the spray headers.

4. In manual mode, fill sump with water and turn pump on for 30 seconds.

5. Reinstall flush plugs

6. Turn on gravity drain and allow to drain totally.

INSPECT THE TEMPERATURE AND WATER LEVEL PROBES FOR DEBRIS AND DAMAGE

1. Locate the temperature and water level probes in the wash and rinse section sumps. (Accessed externally)

2. Drain wash and rinse tanks.

3. Remove sump cover for each tank.

4. Gently wipe off any debris around temperature and water level probes with a cloth.

5. Replace sump cover for each tank.

MAINTAIN THE CABINET

To maintain cabinet luster, wipe down with non-abrasive stainless steel cleaner in straight line with direction of grain.

4–4

Page 61

Series 1800 Washers

Six (6) Months

WARNING

LUBRICATE THE PUMP MOTOR

Re-lubricate the sleeve with a high grade ball and roller bearing grease every six (6) to twelve (12) months as indicated on the motor.

CHECK THE GFI SENSOR

ELECTRIC SHOCK HAZARD: Only an electrician should perform this test!

1. Turn on power to the washer.

2. Press test button on the Ground Fault Interrupt (GFI) located on back panel.

3. Power to the unit should go off.

4. Press reset.

5. Power to the unit should come back on.

6. Fill out GFI chart on the inside of the electrical box.

If this test fails, contact your Authorized Service Technician.

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Maintenance

RECOMMENDED SPARE PARTS LIST

Consumable Stock

Printer Paper - 3.25”W x 3” Diameter Single Ply P0020680

Printer Ribbon P0020681

Lustre Stainless Steel Cleaner/Polish (13 oz.) 61301600026

Door Gasket (1 per door) R0013125

Backup Battery (2/3 AMP, 3V, Lithium) P0020693

DESCRIPTION PART NO.

Spare Parts

Refer to the Customer Manual for a list of recommended spare parts. Electrical and piping schematics are also in the Customer Manual.

4–6

Page 63

Section 5 Troubleshooting

PROBLEM PROBABLE CAUSE CORRECTION

No power or screen is blank. 1. Building’s electrical supply

disconnect switch (circuit breaker) is off.

2. Primary breaker on transformer tripped.

3. Secondary breaker on transformer tripped.

4. GFI is tripped.

5. Control board failed.

Machine is constantly draining. 1. Control signal off.

2. Drain valve is worn.

Machine leaks water into cabinet when it drains water.

Processor does not read door open or sound alarm.

1. House water fill valves faulty.

2. Jet valve is worn.

Door switch is damaged. Replace the door switch.

1. Set the switch to the on position.

2. Reset circuit breaker

3. Reset circuit breaker

4. Check GFI.

5. Replace the control board.

1. Use meter to check signal.

2. Rebuild or replace drain valve as necessary.

1. Check house water fill valves If valves work, but continue to leak, replace valve seals. If valves do not work, replace valves.

2. Rebuild or replace the jet valve

Pump pressure is higher than normal (30-40psi).

1. Spray jets plugged.

2. Self cleaning screen plugged with debris.

1. Flush out jets. See “CLEAN THE SPRAY JETS AND HEADERS” on page 4-4

2. Clean screen. See “INSPECT THE AUTOMATIC SELFCLEANING DEBRIS FILTER SCREEN AND SUMP” on page 4-3

61301604086 5–1

Page 64

Troubleshooting

PROBLEM PROBABLE CAUSE CORRECTION

Pump pressure is lower than normal (20-30psi).

Water is leaking from washer 1. Door(s) not fully closed and

1. Spray jets missing.

2. Header plugs are not in place.

3. Pump seals are worn (check for water under pump).

4. Self cleaning debris filter may be plugged.

5. Pump connection to header is leaking, allowing air into pump.

secured.

2. Door gasket damaged.

3. Window gasket damaged.

4. Piping is leaking.

1. Replace spray jets as necessary

2. Replace as necessary.

3. Replace as necessary.

4. See “INSPECT THE AUTOMATIC SELFCLEANING DEBRIS FILTER SCREEN AND SUMP” on page 4-3

5. Replace hose or tighten clamps.

1. Fully close and secure the door(s).

2. Replace the door gasket.

3. Replace the window gasket.

4. Check piping and valves. Tighten or replace as necessary.

Cycles do not begin when the start button is pressed.

Shutting Down the Washer

WARNING

5. Header is not installed.

6. Duct work leaking, water running down side of machine.

1. Water level is low.

2. Machine not up to temperature.

3. Cycle parameters not set properly.

The Electrical Disconnect Switch de-energizes the controls only; it does not remove all power from the washer.

5. Install the header.

6. Repair the duct work.

1. Inspect and clean lever control probes.

2. Check steam supply. Check utility valves.

3. Check program settings.

5–2

Page 65

Screens Activated by Alarms

Series 1800 Washers

If any of the following messages appear during the cleaning cycle, follow the instructions as noted.

If this alarm appears on the screen, the sump has taken too long to fill.

1. Press “ALARM ANSWER”.

2. Check house water pressure (must be 35PSI minimum)

3. Check sup0ply valve (valve must be fuly open).

4. Check air pressure (air pressure must be 80 PSI minimum).

If this alarm appears on the screen, the sump has taken too long to heat.

1. Press “ANSWER ALARM”.

2. Check house steam pressure (must be 30PSI minimum unless ordered with low pressure option [10 PSI minimum]).

3. Check condensate valve (must be fully open).

4. Check supply valve (must be fully open).

5. Check air pressure (air pressure must be 80 PSI minimum).

6. Check exhaust damper (must go to closed position when treatment pump is running).

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Page 66

Troubleshooting

If this alarm appears on the screen, the thermo-couple wire is broken or disconnected.

1. Trace out the thermo-couple wire (Type K) from the control panel to the sump temperature probe.

2. Repair or replace as needed.

If this alarm appears on the screen, the thermo-couple wire is broken or disconnected.

1. Trace out the thermo-couple wire (Type K) from the control panel to the sump fill temperature probe.

2. Repair or replace as needed.

If this alarm appears on the screen, the “CYCLE ABORT” button has been pressed.

1. Press “ANSWER ALARM” (cycle will have to be started from the beginning).

5–4

Page 67

Series 1800 Washers

If this alarm appears on the screen, the “LOAD END EMERGENCY STOP” switch has been pushed.

1. Verify there are no emergency conditions at the load end of the unit.

2. Turn off the main power.

3. Pull button out.

4. Turn main power back on.

If this alarm appears on the screen, the “UNLOAD END EMERGENCY STOP” switch has been pushed.

1. Verify there are no emergency conditions at the unload end of the unit.

2. Turn off the main power.

3. Pull button out.

4. Turn main power back on.

If this alarm appears on the screen, the battery in the power supply module is losing power.

1. Replace battery

2. If second battery goes low, call for service, possible defective power supply.

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Troubleshooting

5–6

Page 69

Section 6 Installation Instructions

INTRODUCTION

This section is for convenient customer reference. It summarizes information used for installing the bedding dispenser.

Official agreements, pertinent drawings, and related documents are provided separately to the customer by authorized personnel.

UNCRATING & EQUIPMENT INSPECTION

Before signing the Bill of Lading and accepting the equipment, inspect the outside of the crates for any visible damage. If any damage has occurred, note it on the Bill of Lading.

After accepting the equipment, if any visible damage is apparent notify the carrier's insurance and process a claim. At this point it is good practice to take pictures of the crate to back up the claim if internal damage has occurred.

Move the crate(s) to the general area where the machine will be set in place. Uncrate the outside of the machine and inspect the contents of the equipment. If damage is apparent, take pictures of the areas.

Upon completion of the inspection process, place the machine in the spot where the equipment will be connected to the facility's services. Make sure that the location of the equipment has at least a 30" clearance around the machine control panel for general maintenance.

Installation should be performed by Authorized Service Technicians only.

61301604086 6–1

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Installation Instructions

INSTALLATION /ASSEMBLY CHECKLIST

Once your machine has been inspected for damage and properly uncrated, you are now ready to install the equipment. Installation should be performed by Authorized Service Technicians only. The following should be performed before notifying your installation contractor to insure the smooth installation of your equipment.

Equipment Location •

Utilities

Crates are in the room.

Clear access is available for installation personnel.

•

Lighting and 30 AMP/110 Volt AC power is present within 25 feet of the

•

installation area.

Heating and Air Conditioning is available in the installation area.

•

A Pass-through or Wall opening is correct to supplied room layout and

•

equipment drawings (if applicable).

On floor mounted units, the floor has been coated/painted under the unit, if

•

applicable.

Check to insure that the following utility requirements are as follows:

Facility steam connection, maximum dynamic pressure, and flow rate is as

•

specified on the certified specification and equipment drawings.

We recommend the steam supply line have a drip leg and steam trap to

•

prevent debris and excess condensation from entering the equipment steam supply.

Hot Tap Water supply connection, dynamic pressure, flow rate, and

•

temperature, should meet or exceed the minimum requirement or as specified on the equipment drawings.

Electrical •

6–2

Any special application water is supplied at specified pressure as on the

•

equipment drawings, if applicable.

A Condensation connection is as specified on the equipment drawings.

•

Vent connections and flow rates are available as specified on the

•

equipment drawings.

Verify the electrical supply voltage is as specified on the equipment

drawings and as noted on the nameplate on the machine.

Insure the equipment is provided with a fused disconnect switch located

•

within 10-15 feet from the unit's control panel.

Page 71

Series 1800 Washers

STARTUP

To ensure proper machine startup, follow these steps:

LED Control Panel 1. Ensure that all utilities are properly connected to their

respective machine connections and tightened.

2. Verify all incoming power supplied by the customer is as called out on the equipment nameplate.

3. Verify steam supply meets the requirements called out on the equipment drawings.

4. The LCD Display will immediately illuminate and perform a self diagnostic test and make communication with the main processor. Once complete, the system’s standby screen will display and the machine is ready for operation.

5. From the LCD’s standby screen, press the button labeled SELECT CYCLE and the cycle selection screen should appear on your LCD.

NOTE

6. Select the desired cycle by pressing the designated prompt.

7. Press REVIEW CYCLE. The review phases screen will appear, summarizing your cycle characteristics

8. Press START CYCLE to begin automatic operations.

If any red lights are lit when the start button is pressed, the machine will not start.

61301604086 6–3

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Installation Instructions

Touch Control Panel (TCP) 1. Ensure that all utilities are properly connected to their

respective machine connections and tightened.

2. Verify all incoming power supplied by the customer is as called out on the equipment nameplate.

3. Verify steam supply meets the requirements called out on the equipment drawings.

4. The Touch Control Panel (TCP) will immediately light and perform a self-diagnostic test. Once complete, the system Standby Screen will appear. The machine is now ready for operation.

5. From TCP’s standby screen, press the button labeled PUSH TO ACTIVATE CONTROL SYSTEM and the cycle selection screen should appear on your TCP.

6. Select the desired cycle by pressing the designated prompt.

7. Press REVIEW CYCLE and the review phases screen will appear summarizing your cycle characteristics.

NOTE

8. Press START MODE and the process screen will appear with the words, STANDBY MODE in the upper right hand corner of the screen. The unit will begin to fill with water and heat once the tanks are full.

9. Press START CYCLE to begin automatic operations.

If any guarantees are selected, the unit will NOT start until the tank solutions have reached temperature.

6–4

Page 73

CHECK-OUT PROCEDURE

TECHNICAL DATA

Series 1800 Washers

Authorized Service Technicians will have the Installation Checkout Sheet for the 1800 Series Cage and Bottle Washer. The Service Technician will verify the unit is operating correctly before leaving the installation site.

SERVICE REQUIREMENTS

Utilities and services are furnished by others in accordance with the official drawings for your unit. The utilities are to be supplied with manual shut off valves, electrical services are to be supplied with fused disconnect switches, and all exhaust ducts are to be supplied with manual dampers. For utility requirements refer to the certified specification document .

61301604086 6–5

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Installation Instructions

6–6

Page 75

INTRODUCTION

MOST COMMON OPTIONS

Section 7 Optional Equipment

The 1800 Series offers numerous options to meet each customer’s specific needs. This chapter lists the most commonly selected options. Your washer may not have all of the options listed, and could have other specific options. For the options selected with your washer, please refer to your Customer Manual.

Right or Left Handed Service

Vertical Sliding Door or Drop Down Door

Single Door or Double Door (Pass-Through)

The unit is constructed with the service side on either the left or right side of the unit, relative to the Load End.

All doors are of double wall construction with rigid foam insulation. Tempered glass, water-tight observation windows are provided in both the Load and Unload Doors.

VERTICAL SLIDING DOOR

The unit contains a manually operated, counter balanced, vertical sliding door.

DROP DOWN DOOR

The unit contains a manually operated, counter balanced, drop down door. A stainless steel washing rack that rolls out onto the door is included for ease of loading and unloading.

VERTICAL POWER DOOR

All doors are powered open and closed to permit ease in loading and unloading the chamber. The system includes door activation switches and status lights at all door locations which are operated by the automatic control system.

SINGLE DOOR

The unit is loaded and unloaded through the same door

DOUBLE DOOR (PASS-THROUGH)

The unit is provided with an additional door for pass-through operation and is complete with an unload end Control Panel. The system includes door activation switches and status lights at all door locations which are electrically wired to the Programmable Logic Controller (PLC).

Door Interlock (Only Available on Double Door [Pass-Through])

Both Load and Unload manual doors are electro-mechanically interlocked so that only one door may be in an open position at a time to ensure separation of clean and contaminated areas of the facility.

61301604086 7–1

Page 76

Optional Equipment

Temperature Guarantee

Controls

DESCRIPTION

All phases of the wash cycle except Soak and Exhaust have the option to select a Temperature Guarantee Mode. When selected, this causes the unit to fill and spray water normally for that phase, without allowing the main timer to start counting down until the setpoint temperature has been attained. If at any time the sump temperature should fall below the set point, the main timer stops until the temperature exceeds the setpoint. Failure to do so in a set period of time generates a “TOO LONG TO HEAT” alarm.

USER CONTROL

Program the desired temperature into the user program and turn on the guarantee in the desired phase(s).

TOUCH CONTROL PANEL (TCP)

A solid state microcomputer control system monitors and automatically controls all process operations and functions. Cycle phase times and temperatures, and other key process parameters are programmable and may be locked in by supervision. The twelve-cycle menu of treatment processes may be programmed and retained to permit operating personnel to accommodate a wide variety of load and processing requirements. Cycle programming may be controlled by a supervisory access code to ensure process integrity. Each cycle program may be reviewed and printed on demand.

NOTE

The optional Strip Chart Printer must be selected to have this feature.

Programming is in standard military time, Fahrenheit or Centigrade temperature. Times and temperature are expressed in seconds and one degree increments respectively. An internal battery backs up all cycle memory.

A highly visible color touch panel screen displays cycle program data on demand and real time in process cycle performance. All cycle deviations are alarmed both visually and audibly, recorded and must be acknowledge by the user.

A built-in service diagnostic program, accessible by service access code, is included and displayed to permit system calibration and verification of satisfactory component operation. Service access to the control panel is from the front of the control terminal to permit further ease of maintenance.

LED CONTROL PANEL

A solid state microcomputer control system monitors and automatically controls all process operations and functions. Cycle phase time and temperatures, and other key process parameters are programmable and can be locked in by supervision. The cycle menu of treatment processes can be programmed and retained to permit operating personnel to accommodate a wide variety of load and processing requirements. Cycle programming can be controlled by a supervisory access code to insure

7–2

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Series 1800 Washers

process integrity. Each cycle program can be reviewed and printed on demand.

NOTE

RS232 Data Computer Port

RS485 Data Computer Port

Printer

The optional Printer must be selected to have this feature.

Programming is in military time, Fahrenheit or Centigrade temperature. Times and temperatures are expressed in seconds and one degree increments respectively. An internal battery backs up all cycle memory and permits completion of a cycle upon restoration of power after a power disruption.

A highly visible two line LED display screen displays cycle program data on demand and real time in process cycle performance. All cycle deviations are alarmed both visually and audibly, recorded and must be acknowledged by the user.

A RS232 port is provided to permit the capability to download cycle real time performance data to a remote computer terminal. Custom software may be provided to accommodate specific applications.

A RS485 port is provided to permit the capability to download cycle real time performance data to a remote computer terminal. Custom software may be provided to accommodate specific applications.

An integral strip chart printer, with paper take-up, is provided to record all cycle program and in process performance data. Each cycle program, including time and temperature set points, may be printed on demand. Inprocess cycle data is automatically printed to provide a chronological time/ temperature profile of actual cycle performance.

DESCRIPTION

A printer, with paper take-up, records all cycle programs and in process performance data. Each cycle program, including time and temperature set points, may be printed on demand. In-process cycle data is automatically printed to provide a chronological time/temperature profile of actual cycle performance.

61301604086 7–3

Page 78

Optional Equipment

USER CONTROLS

Figure 7–1. PRINT CYCLE

When pressed, this will cause the current program to be printed out.

Figure 7–2. EVENT PRINT ON

When activated (LED on or Green Color), cycle statistic will be printed out automatically during the cycle.

MAINTENANCE REQUIRED

Change the paper roll as needed. (See “Loading Paper”)

Replace spent Ink cartridges with new cartridges as needed (see attached instructions on cartridge loading).

LOADING PAPER

1. Turn off power to the unit.

2. Place the paper roll in the paper handler (Paper roll must have rolling pin at its center).

7–4

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Series 1800 Washers

3. Carefully direct the single-ply paper, from the paper roll, down into the guide slot until the paper stops against the feed mechanism. See Figure 7–3.

Figure 7–3. LOADING PAPER

PAPER TAKE-UP CARRIAGE

HORIZONTAL ROLLER

PAPER

HORIZONTAL ROLLER

BAIL

INK CARTRIDGE

PA PE R HANDLER

FEED MECHANISM

PAPER ROLL

PA PE R

GUIDE SLOT

4. The paper is now ready to be advanced automatically through the rest of the system. To do this, first turn the power on.

5. Guide the paper through the bail slot up and around the two horizontal rollers and attach the leading edge to the clip on the paper take-up carriage.

6. Advance the paper take-up carriage by hand until the paper is taut.

7. The paper is now loaded.

INK CARTRIDGE LOADING

1. Turn power off. If there is a used ink cartridge already loaded, remove it by opening the bail and pulling the ink cartridge directly over the drive shaft.

2. Before inserting the new ink cartridge, turn the cartridge knob counterclockwise until ribbon is taut.

61301604086 7–5

Page 80

Optional Equipment

3. Open the bail. Carefully mount the ink cartridge onto the drive shaft, keeping the ribbon between the plate and the print head.

You should hear the ink cartridge snap into place. See Figure 7–4.

NOTE

Figure 7–4. INK CARTRIDGE LOADING

BAIL (Closed Position)

DRIVE SHAFT

PRINT HEAD

INK CARTRIDGE AREA LOADED INK CARTRIDGE

PLATEN

RIBBON

GUIDE SLOT

CARTRIDGE KNOB

4. Thread the ribbon through the guide slot. Before closing the bail, turn the cartridge knob to make sure the ribbon is still taut.

5. Close the bail. The ink cartridge is now loaded.

BAIL (Open Position)

INK CARTRIDGE

7–6

SELF-TEST PRINTOUT

1. Be sure that the ink cartridge and paper have been loaded.

2. Turn power off.

3. Press and hold the feed switch.

4. Turn power on, holding the feed switch until the printer starts printing.

Page 81

Series 1800 Washers

5. Release the feed switch. The self-test prints and should look similar to Figure 7–5.

Figure 7–5. PRINTER SELF TEST

Removable Center Washing Header

Service Enclosure System

PRINTER INFORMATION

Printer

MTP # P0020663 Kiosk & Gaming Printer #4700 W/Ribbon 40 Column, 12 Character/Inch, 8 Line/Inch Serial RS-232C, Interface, 9600 Baud Rate

Printer Paper

MTP #P0020680

3.25W x 3 Dia Single Ply #32317

Printer Ribbon

MTP #P0020681 #32434

An additional header is provided in the center of the chamber to increase the washing capacity of washer. This header can be removed to accommodate larger items to be washed. The option increase the overall washer width by 6 inches.

A stainless steel cabinet, with removable access panels, is provided to fully enclose the service and component side of the unit from the floor to the top of the unit.

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Page 82

Optional Equipment

Internal Chamber Illumination

Stainless Steel Treatment Components

Non-Recirculated Final Pure Water Rinse

Water Pressure Reducing Station

An exterior vapor proof port and light is provided to illuminate the chamber interior.

All components including valves, pump, and piping that come in contact with the recirculating treatment solution are 304 stainless steel to provide system life and durability.

Hot pure water from house supply is heated by a stainless steel steam heat exchanger and directed through a stainless steel, final rinse, jet spray header under house supply pressure and retained in the rinse tank for the recirculated rinse and pre-wash. Final pure water rinse temperature is

manually adjustable to 195 available to accommodate other pure water supply conditions.

Provided in the inlet of the house tap water line is a pressure reducing station that stabilizes the incoming water pressure, delivering an even filling rate to the unit.

F. Other pure water final rinse options are

7–8

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Series 1800 Washers

Hot Tap Water Temperature Booster

SUMP FILL STEAM VALVE

STEAM FLOW

An instantaneous steam-to-water heat exchanger is provided to raise the house tap water supply temperature by 80

Figure 7–6. HOT TAP WATER TEMPERATURE BOOSTERThe sump fill

SUMP FILL

VALV E STEAM THROTTLING VAVLE

STEAM TRAP

WATER THROTTLING VAVLE

VACUUM BREAKER

SUMP FILL TEMPERATURE GAUGE

steam valve allows steam to flow to the heat exchanger. The steam throttling valve controls the flow rate of the steam.

• The sump fill valve fills the sump with house supply water. The water throttling valve controls the flow rate of the water. The sump fill temperature gauge monitors the sump fill water temperature (195°F maximum).

• The vacuum breaker releases the vacuum in the heat exchanger to allow condensate to drain out of the shell.

• The steam trap allows condensate to pass back to the return and keeps the steam in the exchanger for maximum heat gain by the water.

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Page 84

Optional Equipment

Automatic Agent Injection System (Optional)

A proportional type injection system is provided to automatically inject user supplied liquid cleaning agent into the sump.

At the start of the Wash phase of a cycle, the Chemical Dispenser automatically pumps liquid detergent into the hot water supply held in the wash sump. The Dispenser operates for the preset period of time it takes to deliver the correct amount of detergent, after which it shuts off automatically.

Dispenser priming and timing is to be accomplished by Authorized Service Technician utilizing the password restricted service screens.

Figure 7–7. LIQUID SUPPLY DISPENSER

CHEMICAL FEED SYSTEM

CHECK PRIOR TO ROUTINE OPERATION

Check that:

1. A sufficient supply of liquid is available for the Dispenser before operating the washer.

2. The end of the Dispenser's Inlet Tubing is properly inserted into the correct liquid supply container.USER CONTROLS

User must program the chemical to be used for the program cycle.

Figure 7–8. PROGRAM THE CHEMICAL

7–10

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Series 1800 Washers

During programming mode, select the agent to be injected during the wash 1 and 2 phase. On text controls, use the TOGGLE button to change from Acid to Alkaline.

Figure 7–9. TOGGLE BUTTON BEFORE

ACID

DETERGENT

Manual mode causes the Alkaline detergent pump to be activated for a preset period of time.

Figure 7–10. TOGGLE BUTTON AFTER

ALKALINE

DETERGENT

NOTE

Concentration must be tested on a monthly basis to ensure proper amount of chemical is being injected into Wash 1 and Wash 2 sump.

PUMP ON/OFF INDICATOR

Red light that comes on when the pump is energized (automatically or manually).

PUMP

Draws liquid from the supply source and feeds it to the wash sump.

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Optional Equipment

INLET TUBING

Carries liquid from the supply source to the pump.

OUTLET TUBING

Carries liquid from the pump to the wash sump.

Automatic Agent Injection System – Time Based

Agent Neutralization System Non-Monitored

A non-monitored, time based, volumetric type injection system is provided to automatically meter user supplied liquid cleaning agent into the sump.

DESCRIPTION

Time based neutralization of highly acidic or alkaline treatment solutions to a neutral pH before discharge to drain, conforming to plumbing code requirements.

USER CONTROLS

Figure 7–11.

NEUT. PUMP

Manual mode causes the Acid Neutralizer pump to be activated for a preset period of time.

MAINTENANCE REQUIRED

None

7–12

NOTE

On units providing only Dry Contacts, the load placed on the contacts must be no greater than ½ amp.

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Series 1800 Washers

pH Monitored

TREATMENT SOLUTION pH NEUTRALIZATION SYSTEM – TIME BASED

A non-monitored, time based, volumetric type injection system is provided to automatically meter user supplied neutralization agent into the sump, to neutralize highly acidic or alkaline solutions to a neutral pH before discharge to drain to conform to plumbing code requirements.

TREATMENT SOLUTION pH NEUTRALIZATION SYSTEM – MONITORED

A monitored, proportional type system to automatically inject user supplied neutralization agent into the sump to neutralize highly acidic or alkaline solutions to a neutral pH before discharge to drain to conform to plumbing code requirements. The treatment solution pH is sensed with a probe and a neutralizing agent is injected to achieve a neutral pH.

USER CONTROLS

the range for the discharge of solutions may be adjustable from 0.0 – 14.0 using the following controls: “pH High” which sets the upper limit for discharge to drain, and “pH Low” which sets the lower limit for discharge to drain.

Figure 7–12. pH MONITORED

PH LOW

PH HIGH

8.0

MAINTENANCE REQUIRED

Every six (6) months, calibrate pH transmitter and probe.

To calibrate the pH transmitter and probe:

1. “pH CAL” adjustment is made with a buffer solution of 7 pH. Adjust the “CAL” potentiometer until the display reads 7.00.

2. “SLOPE” adjustment is made with a buffer solution of 4 pH. Adjust “SLOPE” for a reading of 4.00. Continue to adjust each potentiometer alternately using the specified buffer solution until no adjustment is required.

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Page 88

Optional Equipment

Power Exhaust

DESCRIPTION

The unit is provided with a stainless steel fan to be mounted on the exhaust plenum system. The fan is interwired with an automatic control system to exhaust residual vapor and hot moist air from the chamber.

Figure 7–13. FAN SYSTEM

A04086FA

MOTOR BEARINGS

FAN BEARINGS

NOTE

USER CONTROLS

None

MAINTENANCE REQUIRED

ITEM INTERVAL MATERIAL QUANTITY

Belt Drive Fan Bearings

Motor Bearings Six Months Lithium #2

Daily Lithium #2

grease

One to two strokes of grease gun.

Do not use a pneumatic pressure greasing system, it fills the bearing chamber completely.

7–14

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Series 1800 Washers

Drain Discharge Cool-Down System – Non-Monitored

Steam and Water Pressure Gauges

Vapor Removal Condenser

DESCRIPTION

Cold tap water is automatically injected into the drain discharge to lower the discharge temperature before entering into the building's drain system.

USER CONTROLS

None

MAINTENANCE REQUIRED

The drain discharge temperature must be checked with a calibrated thermometer to ensure the proper amount of cold water is being injected into the drain.

Provided on the incoming steam and water line are pressure gauges to monitor the facility utilities.

A condenser is provided to reduce excessive vapor and cool the exhaust air prior to entering the building exhaust system. The exhaust vapor is reduced.

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Page 90

Optional Equipment

M.O.D.E.M. (MTP Online Diagnostics, Evaluation, and Monitoring) System

DESCRIPTION

A modem is provided during the warranty period for online service diagnostics, evaluations, and software upgrades. The M.O.D.E.M. System allows factory software engineering personnel immediate access to the unit’s control system program. Factory service personnel will then be able to troubleshoot, identify system malfunctions, and recommend repair requirements to local maintenance personnel within minutes of a malfunction. The M.O.D.E.M. System reduces expensive on site Repair Technician costs allowing the customer to perform maintenance repairs internally, and minimize lost productivity due to possible equipment downtime.

Figure 7–14. MODEM CONNECTIONS

LINE PHONE

NOT USED

PHONE LINE

POWER SWITCH (MUST BE IN "ON" POSITION)

9v-AC DTE

25 PIN

COMMUNICATION PORT

POWER CONVERTER CONNECTION (MUST BE PLUGGED INTO CONVERTER)

Figure 7–15. MODEM INDICATOR LIGHTS

MR AA CD OH RD SD TR VO

For the modem to operate:

• The modem must be plugged into a 9VAC power converter.

• The communication port must be connected to the PRT2 port of the

programmable controller.

• The modem is connected to a dedicated analog phone lines.

• The power switch must be in the 1 (ON) position.

7–16

Page 91

ADDITIONAL OPTIONS

ACCESSORIES

Series 1800 Washers

Note: Some Options are not available on all models.

Please see the “Additional Options” section of your Customer Manual if your washer has one of these options.

• Remote Control Terminal Location

• Barrier Flange System for Recessing Through One or More Walls.

• Secondary Electrical Transformer

• Fused Electrical Disconnect Switch

• Seismic Requirements

Mouse Box Rack

Rat Box Rack

Pan Rack

Transfer Cart

Feeder Bottle Baskets

Two stainless steel racks are provided.

Two stainless steel racks are provided to process pans with a maximum width of two inches.

Stainless steel bottle baskets are provided for processing 8, 16, or 32 oz. bottles. Baskets are configured in a 4 x 6 pattern.

61301604086 7–17

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Optional Equipment

7–18

Page 93

INTRODUCTION

PROGRAMMING CYCLE

Appendix A Manual Screens

The Touch Control Panel is a mult-cycle color graphic microcomputer control system. A total of twelve treatment cycles can be programmed and stored into memory. Manual mode is for those unique cycles that need to be run on occasion and are not part of the normal daily routine. It is a cycle that is programmed at the beginning, and is not maintained in memory after the cycle has completed.

The following screens are for the Touch Control Panel only. For LED Control Panel Manual Screens, see page 2–16.

CYCLE SELECTION SCREEN

CYCLE SELECTION SCREEN: Programmer should-

Cycle

LOAD DOOR

MANUAL

MODE

Load Unit – Select Cycle – Review

Cycle

EVENT

PRINT OFF

Cycle

UNLOAD DOOR

CYCLE

➢ Select MANUAL MODE

Cycle

REVIEW

CYCLE

61301604086 A–1

Page 94

CYCLE ACCESS SCREEN

CYCLE ACCESS SCREEN Programmer should-

CYCLE PASSWORD

Enter

Password

Unlocked

Program

Cycle

CYCLE 1

Change

Password

Press to

change

P/W

MAIN

SERVICE PASSWORD

Service

Password

LOCKED

Adjust

Calendar

Clock

Service

PROCESS SCREEN

PREWASH

Press ENTER PASSWORD

➢ ➢

Type in correct password “12345”, press

ENTER, then press DONE. This will unlock the system.

➢

Select PROGRAM CYCLE

This prompt displays when the Bottle Washing option is activated.

Displays the current cycle.

Displays the current phase of the cycle.

BOTTLE

WASHING

TEMP

GUAR'T

SUMP

Te mp .

Guarantee

FILL

CYCLE

Sump

HOLD

Fill

Cycle

Hold

NO ACTIVE ALARMS EXIST

No Active Alarms Exist

TEMP SET

120

REMAIN TIME

Temp Set

120

SUMP TEMP

130

Sump Temp

FILL TEMP

130

190

ANSWER

ALARM

REMAIN TIME

120

Fill Temp

CYCLE ABORT

190

Answer

Alarm

CYCLE ABORT

Displays the current alarm status.

Displays the programmed sump temperature parameter.

Displays the current remaining time in phase.

Displays the actual sump temperature.

Displays the house water fill temperature.

Press this prompt to clear any timed alarm.

Press this prompt to stop all functions of the washer and set the alarm.

Press this prompt to stop the phase timer. Press the prompt again and the phase timer will resume. (Timer will resume after five (5) minutes if the prompt is not pressed again to release the timer.)

This prompt displays during the sump filling process.

This prompt displays if the program has a "TEMP. GUARANTEE" on the temperature of the sump.

A–2

Page 95

Series 1800 Washers

Index

Acid Treatment System 7–8

Agent Neutralization System

Non-Monitored 7–12

Alarm Screens

Automatic Agent Injection System

Time Based

Automatic Drain System

Automatic Self Cleaning Debris Filter

5–3

7–12

7–8

7–10

1–5, 4–3

Check Out Procedure 6–5

Chilled Water Vapor Removal Condenser

2–1

4–6

2–16

7–2

2–2

7–2

Consumable Stock

Control Panel

Electro-Mechanical 2–30 Introduction LED Controller Operation Touch Control Panel (TCP)

Controls

7–2

LED Controller Touch Control Panel (TCP)

Daily Checklist 3–3

Daily Maintenance

Debris Filter, Automatic Self-Cleaning Drain Discharge Cool-Down System

4–2

1–5, 4–3

7–15

Electrical 6–2

Electro-Mechanical Controls

Startup 6–5

Emergency Stop

Emergency Stop Switch

Emergency Stop/Shut-Down

3–4

7–15

Equipment

Installation/Assembly Checklist Location Uncrating

Equipment Startup

6–2

6–1

6–3

6–2

Filter, Automatic Self-Cleaning Debris 1–5, 4–3

Final Rinse Temperature Guarantee

7–2

General Machine Operation 3–1

General Operating Instructions

3–1

House Tap Water Temperature Booster 7–9

Ink Cartridge Loading 7–5

Installation

Electrical 6–2 Equipment Location Utilities

Installation Instructions

Introduction 6–1

6–2

LED Control Panel

Startup

LED Controller

Loading Paper

6–3

7–2

7–4

M.O.D.E.M. 7–16

61301604086 I-1

Page 96

Index

Maintenance 4–1

4–2

Daily Monthly Routine Schedule Six (6) Months Weekly

Manual Screens

Introduction Programming Cycle

Most Common Options

4–5 4–2

4–4

4–1

A–1 A–1

4–5

7–1

A–1

Non-Recirculated Final Pure Water Rinse 7–8

Non-recirculated final pure water rinse

7–8

Operating Instructions 3–1

Operational Readiness

Options

Most Common 7–1

3–3

Scheduled Maintenance 4–1

3–1

6–3

3–4

6–4

7–15

Shut-down Procedure

Shutting Down the Washer

Spare Parts Stainless Steel Treatment Components

Startup

Electro-Mechanical Controls 6–5 LED Control Panel Touch Control Panel (TCP)

Start-up Procedure Steam and Water Pressure Guages

4–6

Technical Data 6–5

A–1

3–2

7–2

5–3

Touch Control Panel (TCP)

Manual Screens Startup

Treatment Schedule Troubleshooting

Screens Activated by Alarms

6–4

5–1

7–8

Part Numbers

Door Gasket Lustre Stainless Steel Cleaner/Polish Printer Paper Programmable Timer Battery

Performance Assurance Plan

pH Monitored

Power Exhaust

7–3

Printer

printer paper

replacing 3–3

7–13

4–6

7–14

4–1

4–6

Recommended Spare Parts List 4–6 Recorder/Printer

Right or Left Handed Service

Routine Maintenance RS232 Data Computer Port

RS485 Data Computer Port

7–3

4–2

7–1

7–3

4–6

Uncrating Equipment 6–1

Utilities

6–2

Water Pressure Reducing Station 7–8

I-2

Page 97

Page 98

Getinge/Castle, Inc.

1777 East Henrietta Road

Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570

MTP 1800 User manual

Table of Contents

SPECIAL SAFETY INSTRUCTIONS

Safety Precautions

Running a Cycle

General Machine Operation p. 3–1, 3–4

Daily Checklist p. 3–3

Emergency Stop p. 3–4

Routine Maintenance Schedule—Standard p. 4–5

INTRODUCTION

Section 1 General Description

Standard Features

Optional Features

Accessories

EXTERIOR COMPONENTS

Exhaust Damper

Control Panel

Emergency Stop Switch

Electrical Disconnect Switch

Alarm (Not Shown)

Service Area (Not Shown)

Dispenser (Option)

Automatic Self-Cleaning Debris Filter

Door Configurations

OPEN DOOR Switches

Emergency Stop Switches (Load and Unload End)

Unload End Control Panel

VERTICAL SLIDING DOOR (Models 1810 and 1820

DROP DOWN DOOR (Models 1830 AND 1840)

IN PROGRESS INDICATOR

CYCLE COMPLETE INDICATOR

INTERIOR COMPONENTS

Header Drive Motor

Spray Manifold

Guide Rail (not shown)

Sump

MOST COMMON OPTIONS

Strip Chart Printer

Vertical Powered Door

Double Door Pass-Through

Electric Heat

Automatic Agent Injection System

TIME BASED

Internal Chamber Illumination

MONITORED

Automatic Self-Cleaning Debris Filter

Removable Center Washing Header

NON-MONITORED

ACCESSORIES

Mouse Box Rack

Rat Box Rack

Pan Rack

Transfer Cart

Feeder Bottle Baskets

General Machine Operation

Automatic Seven Phase Treatment Cycle

Operation

Treatment Schedule

PREWASH

WASH 1

WASH 2

RINSE 1

RINSE 2

RINSE 3

EXHAUST or VAPOR REMOVAL

TEMPERATURE GUARANTEE SYSTEM:

INTRODUCTION

Section 2 The Control Panel

TOUCH CONTROL PANEL (TCP)

Control Screens

Cycle Programming

Example: Programming a Sample Cycle

LED CONTROL PANEL

Key Locations

Section 1— Function keys

Section 2— Data Entry keys

Control Sequences

START UP

OPERATION

ALARM