MTD Yard Machines 410, Yard Machines 429 Operator's Manual

Page 1
YARD
Operator's Manu
21" Rear Discharge
Push Mower
410 through 429
I
Model Series
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
covered, brush*covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
ECO# 2844
PRINTED IN U.S.A. FORM NO. 770-10110B
(112001)
Page 2
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices .................................................................. 3
Slope Gauge ..................................................................................................... 6
Assembling Your Lawn Mower ........................................................................... 7
Know Your Lawn Mower .................................................................................... 10
Operating Your Lawn Mower ............................................................................. 11
Making Adjustments .......................................................................................... 12
Maintaining Your Lawn Mower ........................................................................... 13
Off-Season Stoarge ........................................................................................... 15
Troubleshooting ................................................................................................. 15
Parts List ............................................................................................................ 16
Shroud Chart ..................................................................................................... 18
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing at the operating position and looking down at the rear of the deck. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
Page 3
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--HEED ITS WARNING.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with
any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instruc-
tions could result in serious injury or death.
GeneralOperation
1. Read this operator's manual carefully in its entirety before attempting to assemble this machine. Read,
understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely
familiar with the controls and the proper use of this
machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering
replacement parts.
2. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all
times. Your unit has been designed to perform one job: to mow grass. Do not use itfor any other purpose.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and
understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these safe operation rules should use this machine.
4. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and
other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can
cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks,
bystanders and the like. Also, avoid discharging material against awall or obstruction which may cause discharged
material to ricochet back toward the operator.
5. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep
bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if
anyone enters the area.
6. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
7. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or
light weight (e.g. canvas) shoes.
8. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet.
9. A missing or damaged discharge cover can cause blade contact or thrown object injuries.
10. Many injuries occur as a result of the mower beiog pulled over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the handle immediately.
11. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping and then follow these steps:
a. Step back from the mower to fully extend your
arms.
b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way
toward you.
d. Repeat these steps as needed.
12. Do not operate the mower while under the influence of
alcohol or drugs.
13. Do not engage the self-propelled mechanism on units
so equipped while starting engine.
14. The blade control handle is a safety device. Never
attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal
injury through contact with the rotating blade. The blade
control handle must operate easily in both directions and automatically return to the disengaged position when
released.
15. Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
injury. If you feel you are losing your footing, release the blade control handle immediately and the blade will stop
rotating within three seconds.
16. Mow in daylight or good artificial light. Walk, never run.
17. Stop the blade when crossing gravel drives, walkways
or roads.
18. Ifthe equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause. Vibration is generally a warning of trouble.
19. Shut the engine off and wait until the blade comes to a
complete stop before removing the grass catcher or
unclogging the chute. The cutting blade continues to rotate for a few seconds after the engine is shut off.
Never place any part of the body in the blade area until
you are sure the blade has stopped rotating.
20. Never operate mower without proper trail shield,
discharge cover, grass catcher, blade control handle or
Page 4
othersafetyprotectivedevicesinplaceandworking. Neveroperatemowerwithdamagedsafetydevices.
Failuretodoso,canresultinpersonalinjury.
21.Mufflerandenginebecemehotandcancauseaburn.Do nottouch.
22.Onlyusepartsandaccessoriesmadeforthismachineby theoriginalequipmentmanufacturer(O.E.M).Failureto
dosocanresultinpersonalinjury.
23.Ifsituationsoccurwhicharenotcoveredinthismanual, usecareand good judgment. Contact your dealer for
assistance. Telephone 1-800-800-7310 for the name of your nearest dealer.
SlopeOperation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes
requires extra caution. Ifyou feel uneasy on a slope, do not mow it. Before operating this unit on a slope or hilly area, use
the slope gauge on page 6 to measure slopes. Ifthe slope is greater than 15 degrees, do not mow it.
De:
1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.
3. Always be sure of your footing. A slip and fall can cause serious personal injury. Ifyou feel you are losing your
balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds.
Do Not:
1, Do not mow near drop.offs, ditches or embankments,
you could lose your footing or balance,
2, Do not mow slopes greater than 15 degrees as shown on
the slope gauge,
3, Do not mow on wet grass, Unstable footing could cause
slipping,
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the
mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and under the watchful care of a responsible adult other than the
operator.
2. Be alert and turn mower off ifa child enters the area.
3. Before and while moving backwards, look behind and down for small children.
4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may
obscure your vision of a child who may run into the mower.
5, Keep children away from hot or running engines. They
can suffer burns from a hot muffler,
6, Never allow children under 14 years old to operate a
power mower. Children 14years old and over should read and understand the operation instructions and
safety rules in this manual and should be trained and supervised by a parent.
Service
SafeHandlingOfGasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite.
2. Wash your skin and change clothes immediately.
3. Useonly an approved gasoline container.
4. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
5. If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. Ifthis is not
possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser
nozzle.
6. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do
not use a nozzle lock-open device.
7. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
8. Never fuel machine indoors because flammable vapors will accumulate in the area.
9. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes
before refueling.
10. Neveroverfillfueltank. Fill tank to no more than ½ inch
below bottom of filler neck to provide space for fuel
expansion.
11. Replace gasoline cap and tighten securely.
12. Ifgasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes
before starting the engine.
13. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water
heater, space heater, furnace, clothes dryer or other gas
appliances.
14. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and
remove any fuel soaked debris.
15. Allow a mower to cool at least 5 minutes before storing.
GeneralService:
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting.
3. Check the blade and engine mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, worn) Replace blade with the original equipment manufacture's (O.EM.) blade
only, listed in this manual. "Use of parts which do not
Page 5
meettheoriginalequipmentspecificationsmayleadto improperperformanceandcompromisesafety!"
4. Mowerbladesaresharpandcancut.Wrapthebladeor weargloves,anduseextracautionwhenservicingthem.
5. Keepallnuts,bolts,andscrewstighttobesurethe equipmentisinsafeworkingcondition.
6. Nevertamperwithsafetydevices.Checktheirproper operationregularly.
7. Afterstrikingaforeignobject,stoptheengine,disconnect thesparkplugwireandgroundagainsttheengine.
Thoroughlyinspectthemowerforanydamage.Repair thedamagebeforestartingandoperatingthemower.
8. Neverattempttomakeawheelorcuttingheight adjustmentwhiletheengineisrunning.
9. Grasscatchercomponents,dischargecover,andtrail
exposemovingpartsorallowobjectstobethrown.For safetyprotection,frequentlycheckcomponentsand
replaceimmediatelywithoriginalequipment manufacturer's(O.EM.)partsonly,listedinthismanual.
"Useofpartswhichdonotmeettheoriginalequipment specificationsmayleadtoimproperperformanceand
compromisesafety!"
10.
Donotchangetheenginegovernorsettingoroverspeed
theengine.Thegovernorcontrolsthemaximumsafe operatingspeedoftheengine.
11.
Maintainorreplacesafetyandinstructionlabels,as necessary.
12.
Observeproperdisposallawsandregulations.Improper
disposaloffluidsandmaterialscanharmthe environment.
shieldaresubjecttowearanddamagewhichcould
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in
this manual and on the machine.
/!XWARNING
Page 6
O3
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
,,11 SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
! ,_ A POWER POLE
•J I '.9
_r_ I
..J
I
WARNING
A CORNER OF A BUILDING
OR A FENCE POST
0
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0
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Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). On steeper inclines, a dding mower could overturn and cause sedous injury. If operating a walk- behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.
Page 7
SECTION3: ASSEMBLINGYOURLAWNMOWER
Unpacking
Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open
carton. Remove loose parts if included with unit (i.e.,
owner's manual, etc.). Cut along corners and lay carton down flat. Remove packing material.
Roll or slide unit out of carton. Check carton
thoroughly for loose parts.
ToolsRequired
1. Pair of Pliers
2. Phillips Screwdriver t
3. 7/16" or Adjustable Wrench t
1-Required for models with hardtop grass bags only. NOTE: This operator's manual covers various models
of lawn mowers. Follow only those instructions which pertain to your unit.
DisconnectSparkPlugWire
In the case of lawn mowers where engine is equipped with a rubber boot, attach rubber boot to a bolt on the engine to ground. See Figure 1.
AssemblingHandle
NOTE: Reference to right or left hand side of the mower is observed from the operating position.
Remove any packing material which may be between the upper and lower handles for shipping
purposes.
Pull up and back on the upper handle to raise the handle into the operating position. Make certain the lower handle is seated securely into the handle mounting brackets.
knob
Tighten hand knob
Spark Plug Wire With Rubber Boot
Briggs & Stratton Engines
Retaining Spark Post ug
N
Engines with rubber boot
Before setting up your lawn mower, disconnect spark plug wire from the spark plug, and ground it against the engine. See Figure 1.
N"
Spa Pluc
Spark Plug Wire
Tecumseh engines
Figure 1
V-Slot
_Spark
Wire
Figure 2
Tighten the hand knobs on each side of the handle (carriage bolts must be seated properly into the handle). See Figure 2.
NOTE: Your mower is shipped with the handle in the higher height position. If you wish to lower the height of the handle, refer to the Adjustment Section at this time.
Using a pair of pliers, squeeze one leg of the lower handle against the handle mounting bracket.
Remove the hairpin clips from the outer hole in the weld pins on the handle mounting brackets. Insert the hairpin clip into the inner hole on the weld pin. See Figure 3. Repeat on other side.
_, Handle Mounting
Bracket
_ Inserthairpin
"__ /_e "_ clip here
Hairpin \ \\ _ _-_ Clip _ \o=\_'_._
'-- Weid
_'_ Pin
Figure 3
Page 8
The rope guide is attached to the right side of upper handle. Loosen the wing nut which secures the rope guide. With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten the wing nut. See Figure 4. Make certain all nuts and bolts are tightened securely.
Slip rope into
Wing Nut
Secure bag to frame by working the plastic channels on bag over frame as shown in Figure 6B. All of the plastic channels except center top of bag attach from the outside of bag. Center top of bag attaches from the inside of bag.
A
Frame
B
Hook
rope gR_ope_
Guide
Figure 4
Insert post on cable ties into holes provided on the lower handle. Pull the cable tie tight and trim the excess. See Figure 5.
Cable Tie
Post
Hole on Lower
Handle
Figure 5
AssemblingGrassCatcher
Frame
Grass
Bag Channels
Figure 6
B.HardtopGrassBag
Parts for Hardtop Grass Bag:
1. Front Frame
2. Rear Frame (packed inside hardtop cover)
3. Bag
4. Hardtop Cover
5. Mounting Bracket
6. Phillips Screw
7. HexLockNut
Assemble hardtop grass bag as follows:
Insert one end of the rear frame into the slit in the cloth channel on the edge of the grass bag (slits are
approximately 6 inches from the end of the bag). See Figure 7A. Feed all the material on one side of the frame before working it around the frame. Make
sure the other end of the rear frame comes out of the slit in the other side. See Figure 7B.
Slit []
NOTE: Make certain bag is turned right side out before
assembling (warning label will be on the outside).
A.SoftGrassBag
Parts for Soft Grass Bag:
1. Front Frame
2. Rear Frame
3. Bag Assemble soft grass bag as follows:
Join the rear frame and front frame assembly as shown inFigure 6A.
Place bag over frame (black plastic side is the bottom of bag). Slip the openings in the side of the
plastic channel on bag over the hooks on the grass catcher frame.
Rear
Frame
[]
Figure 7
Slide the front frame assembly into the rear frame as shown in Figure 8. Push the front frame inso that the cross piece on the front frame contacts the
rear frame.
Page 9
Front Frame
Figure 8
Slipopenings of the plastic channel on bag overthe grass catcher frame. See Figure 8. Secure front of bag to front frame by working five plasticchannels on bottom, sides and top ofbag over frame.
Hold the bag and frame so the bag hangs from the
frame (is not bunched around the frame). Slide the
handle of the grass catcher frame through the slot in the hardtop cover as shown in Figure 9.
Place the mounting bracket under the front of the handle, with the tabs on the bracket facing up.
Insert phillips head screw down through the hardtop cover and mounting bracket. Secure with hex lock nut. See Figure 10.
AttachingGrassCatcherToMower
NOTE: Make certain cables are muted to the outside of
the handle so they are not in the way when attaching the grass catcher.
If your mower is equipped with a mulching baffle, it is in place on the mower. To remove the mulching baffle, lift the rear discharge door on the mower.
Remove the mulching baffle. See Figure 11 inset.
Mulch
Grass Handle
Hardto Cover
through this slot
Figure 9
Press the rear frame into the two tabs at the back of
the hardtop cover. Put the cross bar on the front frame into the channel infront of the hardtop cover
Head
Screw
Bracket
Lock Nut
Rg
Figure 10
Door
Figure 11
To attach the grass catcher: Liftthe rear
discharge door on the mower. Place the hooks on the grass catcher into the slots inthe handle bracket assemblies. Release the rear discharge door. See Figure 11.
To remove the grass catcher: Liftthe rear discharge door on the mower as shown in Figure
11. Liftthe grass catcher up, out of the slots inthe
handle bracket assemblies. Release the rear discharge door.
WARNING: Never operate mower unless
the hooks on the grass catcher are firmly seated in the slots on the handle bracket
assemblies, and the rear discharge door rests firmly against top of the grass catcher.
AssemblingChuteDeflector(ifequipped)
Ifyour mower is equipped with the optional chute
deflector, assemble as follows:
Slide the rod intothe upper edge of the chute deflector so the tab on the rod istoward the left side
of the chute deflector. When assembled correctly,
Page 10
the rod wilt extend further to the left side. See
Figure 12.
Tab
__ Push
DCehute
flector
Nut
Figure 12
Slide the push nut onto the right side of the rod to secure.
AttachingChuteDeflectorToMower
To attach chute deflector: Lift the rear discharge
door on the mower. Place the ends of the rod into
the slots in the handle bracket assemblies. See
Figure 13. Release the rear discharge door.
To remove chute deflector: Liftthe rear discharge door on the mower. Liftthe chute deflector up and
out of the slots in the handle bracket assemblies.
Release the rear discharge door. See Figure 13.
Rear
Door
/
Slots
Figure 13
IMPORTANT:This unit isshipped without gasoline or oil
in the engine. Be certain to service engine with gasoline and oil before operating your mower.
SECTION4: KNOWYOURLAWNMOWER
Compare the illustrationsin Figure 14 with your lawn mower to familiadze yourself with the location of various controls and adjustments. The operation of any lawnmower can result in foreign objects being thrown intothe operator's eyes, causing severe eye damage. Always wear safety glasses before operating the mower, or while performing any adjustments or repairs on it.
Blade Control Handle
Upper Handle
Recoil Starter
Grass Catcher
Gas Cap
Height Adjustment Lever
Throttle Control (if equipped)
Lower Handle
Figure 14
10
Page 11
BladeControlHandle
WARNING: The blade control mechanism is
a safety device. Never attempt to bypass it.
Please note that if the mower is not equipped with this lever, the engine has a constant speed throttle, which is already set at full throttle for best performance.
WARNING: The blade will be rotating
whenever the engine is running. Keep your hands and feet away from a rotataing blade.
The blade control handle is located on the upper handle of the mower. The blade control handle must be
depressed in order to operate the unit. Release the blade control handle to stop the engine and blade.
ThrottleControlLever (ifequipped) The throttle control lever is located on the left side of the upper handle. It is used to regulate engine speed.
_'_ WARNING: The throttle control cannot be
RecoilStarter
The recoil starter handle is attached to the handle and
is used to start the engine.
HeightAdjustmentLever
The height adjustment lever is located on each wheel
and adjusts the cutting height. All four levers have to be put at the same level for uniform cutting height.
used to stop the engine.
SECTION5: OPERATINGYOURLAWNMOWER
Move the throttle control/choke lever, ifequipped,
,_, WARNING: Keep hands and feet away
from the chute area on cutting deck. Refer to warning label on the unit.
GasandOilFill-Up
Service the engine with gasoline and oil as instructed in the engine manual packed with your mower. Read instructions carefully.
WARNING: Never fill fuel tank indoors, with
engine running or until the engine has been allowed to cool for at least two minutes after
running.
BeforeStarting
Attach spark plug wire to spark plug. Ifthe mower is equipped with a rubber boot over the end of the spark plug wire, ensure that the metal cap at the end of the spark plug wire inside the rubber boot is
fastened securely over the spark plug's metal tip.
ToStartEngineandEngageBlade
Ifthe engine is equipped with a fuel valve lever,
move itto the ON position. See Figure 15.
forward all the way intothe choke position. Warn engine may not require choking. In that case, move the throttle intothe FAST (rabbit) position only
If engine is equipped with a primer, prime engine as instructed in the engine manual.
Standing behind the unit, depress the blade control handle and hold it against the upper handle.
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.
Pull rope with a rapid, continuous, full arm stroke.
Keep afirm grip on starter handle. Return it slowly to the rope guide. After engine starts, move throttle control lever (if so equipped) to desired engine speed. Your mower is designed to operate at full throttle. Engines with fixed throttles operate at full throttle too.
To
StopEngineandBlade
Move throttle control lever, if equipped, to the SLOW (turtle) position.
Release blade control handle to stop the engine and the cutting blade.
Fuel Valve Lever
Figure 15
i_ WARNING: The blade continues to rotatefor a few seconds after the engine has been
shut off.
Disconnect the spark plug wire and ground it against the engine.
NOTE: For shipping purposes your mower is set with the wheels in a low cutting height position. For best results, raise the cutting position until it is determined which height is best for your lawn. See cutting height adjustment section on page 12.
11
Page 12
UsingRotaryMower
WARNING: Never operate your unit
without either the rear deflector or entire grass catcher assembly in place,
Be sure that lawn is clear of stones, sticks, wire, or other objects which could damage lawn mower or
engine. Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others. For best results, do not cut wet grass because it
tends to stick to the underside of the mower,
preventing proper discharge of grass clippings, and could cause you to slip and fall. New grass, thick grass or wet grass may require a narrower cut. Blade speed should be adjusted to the condition of
the lawn.
For a healthy lawn, never cut more than one-third of
the total length of the grass at any one cutting.
Lawn should be cut in the fall as long as there is growth. This mower is designed to be operated at full
throttle to give you the best cut and do the most
effective job of bagging the cut grass.
WARNING: If you strike a foreign object,
stop the engine. Remove wire from spark plug, thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower.
Extensive vibration of the mower during
operation is an indication of damage.
UsingMulcher(If equipped)
For effective mulching, do not cut wet grass because it tends to stick to the underside of the
deck, preventing proper mulching of grass clippings.
New or thick grass may require a narrower cut. The ground speed should be adjusted to the condition of the lawn. If mowing has been delayed and the grass has been allowed to grow in excess of 4", mulching is not recommended. Mow using the grass bag to reduce the grass height to 3-1/4" maximum before mulching.
SECTION6: MAKINGADJUSTMENTS
WARNING: Do not at any time make any
adjustment to lawn mower without first stopping engine and disconnecting spark plug wire.
HandleHeight
Your mower is shipped with the handle in the higher height position. To lower the handle height, proceed as
follows.
Remove the starter rope from the rope guide. Remove the upper handle by removing the hand knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink the
cables. Remove the hairpin clips from the weld pins on the
handle brackets. Press outward on the legs of the lower handle, and remove it from the mower
Turn the lower handle around so the notches on the bottom of the lower handle are facing forward as
shown in Figure 16. Reassemble, placing the bottom holes in the handle over the weld pins in the handle mounting bracket.
Handle Notch
Lower
Figure 16
Reassemble the upper handle.
Place the hairpin clips in the inner holes in the weld pins and attach the starter rope as instructed earlier on page 7.
CuttingHeight
An adjusting plate and thumb lever at each wheel
position provides cutting height adjustment. Each adjusting plate has nine height positions.
Simply depress the lever towards wheel and move it to any of the nine positions for the desired cutting height. See Figure 17. All four levers on the four
12
Page 13
wheels must be placed in the same relative position for uniform cutting height.
Height Lever
Figure 17
Carburetor
Minor carburetor adjustments may be required to compensate for differences infuel, temperature, altitude and load. To adjust carburetor, refer to the separate engine manual packed with your mower.
NOTE: A dirty air cleaner will cause an engine to run
rough. Be certain air cleaner is clean and attached to the carburetor before adjusting carburetor.
WARNING: If any adjustments are made to the engine while the engine is running (e.g.
carburetor), keep clear of all moving parts. Be careful of heated surfaces and muffler.
SECTION7: MAINTAININGYOURLAWNMOWER
The blade can be tested by balancing it on a round
,_ WARNING: Be sure to disconnect and
ground the spark plug wire before performing any repairs or maintenance.
Maintainingthe Blade
Periodically inspect the blade adapter for cracks, especially ifyou strike aforeign object. Replace
when necessary.
WARNING: When removing the cutting
blade for sharpening or replacement, protect hands by using heavy gloves or a rag to grasp the cutting blade.
Remove the bolt and bell support which hold the blade and adapter to the engine crankshaft. See Figure 18. Remove the blade and adapter from the
crankshaft.
C_nkshaff
Blade
Adapter
shaft screwdriver. Remove metal from the heavy side until it balances evenly. Itis recommended that the blade always be removed from the adapter for
the best test of balance.
Before reassembling the blade and the blade adapter to the unit, lubricate the engine crankshaft and the inner surface of the blade adapter with light oil (or engine oil). Also lubricate the bolt holes, bolts
and inner surface of the nuts.
Install the blade adapter on the crankshaft with the "star" away from the engine. Place the blade with the side marked bottom (or with part number) facing away from the adapter. Align the blade bell support
over the blade with the tabs in the holes of the blade and insert the hex bolt. Tighten the hex bolt to
the torque listed here.
BladeMountingTorque:
Center Bolt: 450 in. Ibs. min., 600 in. lbs. max.
To ensure safe operation of your unit, all nuts and bolts must be checked periodically for correct
tightness.
DeckCare
[_ Hex Bolt
Figure 18
When sharpening the blade, follow the original angle of grind as a guide. It isextremely important
that each cutting edge receive an equal amount of
grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration
when rotating at high speeds, and may cause
damage to the mower and/or personal injury.
__ Bell
Support
NOTE: We do not recommend the use of pressure
washers or garden hose to clean your unit. These may cause damage to electric components, spindles,
pulleys, bearings or the engine. The use of water will
shorten life of the mower and reduce its serviceability.
The underside of the mower deck should be cleaned after each use to prevent a build-up of
grass clippings, leaves, dirt or other matter. Ifthis debris is allowed to accumulate, it wilt invite rust and corrosion, and may cause an uneven discharge of grass clippings at the next cutting.
13
Page 14
Thedeckmaybecleanedbytiltingthemowerand scrapingcleanwithasuitabletool(makecertainthe sparkplugwireisdisconnected).
ReplacingRearFlap
To remove rear flap, cut off the flat end of the wire rod which secures it to the deck. See Figure 19. Attach the new flap and new rod to deck, bending
the ends of the new rod over to secure to deck.
Rear Discharge Door
Handle Bracket
Bracket
R'_ear
Flap
Lubrication
BladeControl Lubricate the pivot points on the blade control handle
and the brake cable at least once a season with light oil.
See Figure 20. The blade controlmust operate freely in both directions.
RearDischargeDoor
The torsionsprings and pivot points should be
lubricated periodically with light oil to prevent any rust or binding. Door must work freely.
Wheels:
The wheels require no lubrication. However, if the wheels are removed for any reason, lubricate the
surface of the axle bolt and the inner surface of the
wheel with light oil. Engine oil may also be used.
Engine
Follow engine manual for lubrication instructions.
Figure 19
Engine
A list of key engine maintenance jobs required for good performance by the mower is given below. Follow the accompanying engine manual for detailed list and
instructions.
Maintain engine oil level as instructed in engine manual.
Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and
flooding usually indicates that the air cleaner should
be serviced. To service the air cleaner, refer to the engine manual.
Clean spark plug and reset the gap once a season. Spark plug replacement isrecommended at the start of each mowing season. Check engine manual for correct plug type and gap specifications. Clean engine regularly with a cloth or brush. Keep
the cooling system (blower housing area) clean to
permit proper air circulation. Remove all grass, dirt and combustible debris from muffler area. Figure 20
LUBE
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Page 15
SECTION8: OFF-SEASONSTORAGE
If the lawn mower is not going to be used for 30 days or longer, prepare the unit for storage. Follow the steps below for proper storage of the mower.
Clean and lubricate mower thoroughly as described in the lubrication instructions.
Refer to engine manual for correct engine storage instructions.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in
an unventilated or metal storage shed, care should be taken to rust-proof the equipment. Using a light oil or silicone, coat the equipment, especially cables and all moving parts.
Coat mower's cutting blade with chassis grease to prevent rusting.
SECTION9: TROUBLESHOOTINGGUIDE
Trouble Engine fails to
start
Engine runs erratic 2.
Engine 1. overheats 2.
Occasional skip 1. Spark plug gaptoo close. 1. (hesitates) at 2. Carburetor idle mixture adjustment 2.
high speed improperly set. Idles poorly 1. Spark plug fouled, faulty or gap too wide. 1. Reset gap to .030" or replace spark plug.
Excessive 1. Cutting blade loose or unbalanced. 1. Tighten blade and adapter. Balance blade. vibration 2. Bent cutting blade. 2. See an authorized service dealer.
Mower will not 1. Engine speed too low. 1. Set throttle between 3/4 and full throttle. mulch grass 2. Wet grass. 2. Do not mow when grass is wet; wait until later to cut.
Uneven cut 1. Wheels not positioned correctly. 1. Place all four wheels in same height position.
Possible Cause(s)
1.
Blade control handle disengaged.
2.
Spark plug wire disconnected.
3.
Dirty aircleaner.
4.
Primer button not depressed.
5.
Throttle control lever (if so equipped) not in correct starting position.
6.
Fuel tank empty or stale fuel.
7.
Blocked fuel line
8.
Faulty spark plug.
9.
Engine flooded.
1.
Throttle lever (if so equipped) in START. Spark plug wire loose.
3.
Blocked fuel line (if equipped) or stale fuel.
4.
Vent in gas cap plugged.
5.
Water or dirt in fuel system.
6.
Dirty air cleaner.
7.
Carburetor out of adjustment.
Engine oil level low. Dirty aircleaner.
3.
Air flow restricted.
4. Carburetor not adjusted properly. 4.
2. Carburetor improperly adjusted. 2. Refer to the engine manual.
3. Dirtyair cleaner. 3. Refer tothe engine manual.
3. Excessively high grass. 3. Mow once at a high cutting height, then mow again at
2. Dull blade. 2. Sharpen or replace blade.
Corrective Actions
1. Engage blade control handle.
2. Connect wire to spark plug.
3. Refer to the engine manual.
4. Refer to the engine manual.
5. Move throttle lever to FAST or START position.
6.
Fill tank with clean fresh gasoline,
7.
Clean fuel line,
8.
Clean, adjust gap or replace.
9.
Refer to the engine manual.
1.
Move throttle lever (if so equipped) to FAST position,
2.
Connect and tighten spark plug wire.
3.
Clean fuel line; fill tank with clean, fresh gasoline,
4.
Clear vent or threads or replace.
5.
Drain fuel tank. Refill with fresh fuel.
6.
Refer to the engine manual.
7.
Refer to the engine manual.
1.
Fill crankcase with proper oil,
2.
Refer to the engine manual.
3.
Stop engine and disconnect spark plug wire, Remove blower housing and clean,
Refer to the engine manual. Adjust gap to ,030".
Refer to the engine manual.
desired height or make a narrower cutting swath (1/2
width).
NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer
or call Customer Service at 1(330) 220-4MTD or 1(800)800-7310.
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Page 16
SECTION10: PARTSLISTFORMODELSERIES410THROUGH429
62 27
10
15
68
19
69
59
29
27
Zag Tread Wheel
BarTread Wheel
6O
76
\
44
60 42
5O
59
44
\
45
WheelChart
Type of Wheel Part No. Tread Color
Wheels w/o bearings 734-1781, Slot Hub Bar Tread* Grey Wheels w/o bearings 734-1987, 8 x 1.8 Sp. Bar Tread* Grey
734-1988, 7x 1.8
Wheels w/o bearings 634-0020, Disc Hub Bar Tread* Grey Wheel Assembly BB 734-2004 Zag Tread* Black
* See Illustration
16
Page 17
ModelSeries410Through429
Ref Part No. No.
1 747-1161A 2 710-1205 3 720-0279 4 710-1174 6 720-0314 7 710-0605 8 736-0501 9 712-0324
10 746-0876
11 749-1092
749-0705
12 720-0295
13 749-0928
14 726-0240
15 764-0310
16 746-1130
746-0557
746-1137 17 746-1115 18 764-0311 19 764-0309
764-0476A
20 714-0104 21 732-0678 22 732-0677 23 782-7000 24 751B213146
7510007775
25 646-0876 26 811-00748
27 28 710-1237
29 735-0639 30 732-0700 31 731-1236 32 753-0588 33 710-1044 34 736-0524A 36 742-0741
742-0641
39 736-0356 40 712-0798 41 15261A
Description Ref Part No.
No.
Control Handle 42 15262B Rope Guide 43 14832
Handle Knob 1/4-29 Thd. 44 738-0597B Curved Hd, Bolt 5/16-18 x 2" Lg 45 736-0198
Hand Knob 46 738-0102 Oval C-Sunk Mach. Scr,t 47 720-0190
Spring Washer .66" I.D.t 48 732-0417A Hex L-Nut 1/4-20 Thd. 49 14578
Throttle Lever t 14579 Upper Handle 50 14765 Upper Handle (Models with Honda 14766 engine only) 51 782-5002 Foam Grip (Optional) 52 710-0654A
Lower Handle 53 782-5003 Cable Tie 54 710-1017 Rear Catcher Frame 55 710-0896
Control Cable-40" (B&S) 56 682-0516A Control Cable-47" (Honda) 57 682-0515A Control Cable-52" (Tecumseh) 58 782-0310A Throttle Control Wire - 47" t 59 (See Wheel Front Catcher Frame Chart ) Grass Bag 60 731-0981A Grass Bag w/Logo 720-0249 Hairpin Clip 61 764-0433 Door Spring - R.H. 62 731-1322A Door Spring - L.H. 731-1876 Rear Discharge Door 63 710-0286 Cable Clamp (B&S) t 64 712-0324 Casing Clamp (Tec.) 1" 65 782-9011 Throttle Body t 66 782-5007A Throttle Box Comp.t (Models with 67 782-5004 Honda engine only) 68 731-1405 Engine 69 711-0996
Hex Wash. Hd. Scr. #10-32 x .62" 70 726-0201 Lg. (B&S) t 71 710-0192
Spark Plug Boot t 72 720-0275 Wire Rod 73 731-1506
Rear Flap 74 738-0213 Blade Adapter Kit (Incl. Ref. 33, 34) 738-0102 Hex Bolt 3/8-24 x 1.5" Lg. 75 750-0535 Blade Bell Support 76 736-0504 21" Mulching Blade 77 751B225250
21" Blade 751B224437 Bell-Wash..39" I.D. x 1.38" 78 751B281705 Hex Nut 3/8-16 Thd. -- 751B224819
Height Adj. Plate
Description
Pivot Bar
Spring Lever Ass'y. w/Knob Shld. Bolt .5" Dia. x .357"
Bell-Wash..38" I.D. x .88" O.D. Axle Bolt Spring Lever Knob
Spring Lever
Height Adj. Assembly Comp. - R.H.
Height Adj. Assy. Comp. -L.H._
Pivot Bar R.H.
Pivot Bar LH. -1:
Front Baffle
Hex L-Wash. Hd. Scr. 3/8-16 x 1"
Rear Baffle Torx Mach. AB-Tap Scr. 1/4 x 62"
Wash.Scr. 1/4 -14 x .625
Handle Bracket Assembly - R.H.
Handle Bracket Assembly - L.H. 21" R.D. Deck
Wheel Assy. Comp.
Hub Cap - Gray, Rad. Spoket
Hub Cap - Gray, Euro t
Grass Bag
Hard Top Cover
Hard Top Cover w/Logo
Pan Hd. Mach. Scr. 1/4-20 x .5" Lg.
Hex Nylon L-Nut 1/4-20 Thd.
Mounting Bracket
Mulching Baffle Plug t
Mulching Baffle - R.R. t
Deflector t
Rod t
Push Speed Nut t Truss Scr. #10-24 x .38" Lg.
Knob
Deck: Front Cover t
Rear Axle Bolt t Axle Bolt
Spacer t Wave Washer t
Muffler Guard (B&S Classic only)
Muffler Guard (B&S Quantum only)
Finger Guard t
Flywheel Guard :I:(B&S Classic, Sprint and Quatro engines only)
t Ifequipped _cNot illustrated
17
Page 18
SECTION1: SHROUDCHART
751B281439 Dark Red
Shroud t Color
751B281440 Black 751B281443 /Bright Red
Hardware: 710-1256
Shroud Color
731-1585B Back
Hardware: 710-1274
l
Shroud Color
731-1395A Red 731-1396A Black
731-1397A Grey
Hardware: 710-1256
Shroud Color
731-1586B Black 731-1612A Red
Hardware: 7510042823
Shroud Color
731-1402A Yellow 731-1694A Black 73%1695 Silver 731-1934A Charcoal
Hardware: 710-1256
Shroud t Color
7510143208 Black
Hardware: 7510042823
Shroud [ Color
7511681311 /Black 7511681911 /Red
7511682011 /Grey
Shroud t Color
751B281451 Dark Red
Hardware: 710-1256
Not Illustrated
7 Shroud Color
51A1--"_'3"_'8:Dark Red
pectra Style
Hardware: 7510042823
18
Shroud Color
751B281857 Black 751B281777 Yellow
Hardware:710-1237
Page 19
YOURNOTES
Date Comments
19
Page 20
MANUFACTURER'S LIMITED WARRANTY FOR:
YARD
The limited warranty set forth below is given by MTD PRODUCTS INC ("MTD") with respect to new merchandise
purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on
the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, com-
mercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because
of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s)
covered by this manual will void your warranty as to any resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or compo- nent failures will be covered on the product for a period of
90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of
OTHER component parts. Normal wear parts and compo- nents include, but are not limited to. belts, blades, blade
adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are
covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL
AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or
contact the Customer Service Department of MTD PROD- UCTS INC by calling 1-800-800-7310 or writing to RO. Box 368022, Cleveland. Ohio 44136-9722.
This limited warranty does not provide coverage in the
following cases:
a, The engine or component parts thereof, These items
carry a separate manufacturer's warranty. Please refer to the applicable manufacturer's warranty on these
items.
b. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America, its possessions and territories, except those sold through MTD's authorized channels of export distribu-
tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the War-
ranty, the exclusive remedy is repair or replacement of
the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the
sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss
or damages including, without limitation, expenses incurred for substitute or replacement lawn care ser-
vices, for transportation or for related expenses, or for
rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above
exclusion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration
of the safety features of the product shall void this War-
rarity. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their
property arising out of the use or misuse or inability to use
the product.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for
whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited
warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
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