MTD 410 Thru 420, Yard Machines 410, Yard Machines 420 Operator's Manual

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Operator’s Manual
Rear Tine Tiller
410 Thru 420 Series
Models
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
FORM NO.
770-10136A.fm
(10/99)
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TABLE OF CONTENTS
Content Page
Important Safe Operation Practices................................................................... 3
Assembling Your Tiller....................................................................................... 5
Know Your Tiller................................................................................................. 8
Operating Your Tiller .......................................................................................... 9
Making Adjustments .......................................................................................... 10
Maintaining Your Tiller ....................................................................................... 11
Service............................................................................................................... 11
Off-Season Storage ........................................................................................... 12
Troubleshooting ................................................................................................. 13
Parts List............................................................................................................ 14
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Tiller. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing in the operating position behind the unit and looking down at the center of the rear tine cover. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
CLEVELAND, OHIO 44136
(Serial Number)
MTD PRODUCTS INC
Copy the model number here:
Copy the serial number here:
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your tiller. Failure to comply with these instructions may result in personal injury. When you see this symbol— heed its warning.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your tiller was built to be operated according to the rules for safe operation in this manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This tiller is capable of amputating hands and feet. Failure to observe the following safety instructions could result in serious injury or death.
GENERAL OPERATION
Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of the machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
Your tiller is a powerful tool, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to till soil. Do not use it for any other purpose.
Never allow children under age 14 to operate the unit. Children 14 years and older should only operate the unit under close parental supervision. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use your unit.
Do not operate tiller while under the influence of alcohol or drugs.
Keep the area of operation clear of all persons, particularly small children and pets. Stop the engine when they are in the vicinity of your tiller.
Wear sturdy, rough-soled work shoes and close fitting slacks and shirt. Shirt and slacks that cover the arms and legs and steel-toed shoes are recommended. Do not wear loose fitting clothes or jewelry and secure hair so it is above shoulder length. They can be caught in moving parts. Never operate a unit in bare feet, sandals or sneakers.
Operate tiller only in daylight or good artificial light.
Do not start tiller unless the shift lever (if provided) is in the neutral (N) position.
Do not allow anyone to stand or walk in front of tiller when starting or running engine.
Do not place feet or hands on or near the tines when starting the engine or while the engine is running.
Never attempt to make depth bar, tine width, cable, handle, or wheel adjustments while the engine is running.
Do not leave the tiller unattended with the engine running.
Before attempting to remove rocks, bricks and other objects from tines, stop the engine and be sure the tines have stopped completely. Disconnect the spark plug wire and move it away from the spark plug.
If your machine should start making an unusual noise or vibration, immediately stop the engine and allow the machine to come to a complete stop. Disconnect the spark plug wire and move it away from the spark plug. Take the following steps:
Inspect for damage.
Repair or replace any damaged parts.
Check for any loose parts and tighten to assure
continued safe operation.
Muffler and engine become hot and can cause a burn. Do not touch.
Keep all shields, guards and safety devices in place and operating properly.
Use caution when tilling near fences, buildings and underground utilities. Rotating tines can cause damage or injury.
Do not operate engine if air cleaner or cover over carburetor air intake is removed, except for adjustment. Removal of such parts could create a fire hazard.
Only use accessories approved for this machine by the manufacturer. Read, understand, and follow all instructions provided with the approved accessory.
If situations occur which are not covered by this manual, use care and good judgment. Contact your dealer for assistance.
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CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of small children. Children are often attracted to the tilling activity. Never assume that children will remain where you last saw them.
Keep children out of the work area and under the watchful eye of a responsible adult other than the operator.
Be alert and turn the unit off if a child enters the area.
Never allow children under the age of 14 to operate the tiller.
SERVICE
Use extreme care in handling gasoline and other fuels. They are extremely flammable and the vapors are explosive.
Store fuel and oil in approved containers, away from heat and open flame, and out of the reach of children. Check and add fuel before starting the engine. Never remove gas cap or add fuel while the engine is running. Allow engine to cool at least two minutes before refueling.
Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never refuel unit indoors because flammable vapors will accumulate in the area.
Never store the machine or fuel container inside where there is an open flame or spark such as a gas hot water heater, space heater, clothes dryer or furnace.
Never run your machine in an enclosed area as the exhaust from the engine contains carbon monoxide, which is a odorless, tasteless and deadly poisonous gas.
To reduce fire hazard, keep engine and muffler free of leaves, grass, and other debris build-up. Clean up fuel and oil spillage. Allow unit to cool at least 5 minutes before storing.
Before cleaning, repairing, or inspecting, make certain the tines and all moving parts have stopped. Disconnect the spark plug wire and keep wire away from spark plug to prevent accidental starting. Do not use flammable solutions to clean air filter.
We do not recommend the use of pressure washers to clean your unit. They may cause damage to electric components, spindles, pulleys, bearings or the engine. The use of pressure washers will result in shortened life and reduce serviceability.
Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Do not alter or tamper with the engine’s governor setting. The governor controls the maximum safe operating speed of the engine. Overspeeding the engine is dangerous and will cause damage to the engine and to other moving parts of the machine.
WARNING — YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
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SECTION 2: ASSEMBLING YOUR TILLER
This instruction manual covers several different model tillers. Follow only those instructions which pertain to your unit.
To Remove Unit From Carton
Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.
Remove loose parts included with unit (i.e., operator’s manual, etc.).
Cut corners and lay carton down flat.
Remove packing material.
Roll or slide unit out of carton. Check carton thoroughly for loose parts.
Extend control cable and lay on the floor. Be careful not to bend or kink control cable.
IMPORTANT:
GASOLINE or OIL. After assembly, see separate
engine manual for proper fuel and engine oil recommendations.
NOTE: Left and right is determined from the operator’s position, standing behind the tiller.
The Engine is shipped WITHOUT
Loose Parts In Carton
(1) Depth Stake (1) Handle Assembly (1) Shift Rod (1) Handle Adjustment Rod (Model 420 series only)
NOTE: All hardware needed for assembly is attached to the loose parts or the tiller.
Tip the tiller forward so it rests on front
Unthread the “T” knob from the top of the depth
Raise the tine shield hinge flap assembly. Insert the
Insert clevis pin through the tine shield and depth
Insert hex bolt into the top hole of the depth stake
Tip the tiller back down so it rests on the tines.
Attaching the Handle Assembly
Remove the handle adjustment lock, flange nut
Place the handle assembly in position in the handle
Handle Adjustment
counterweight.
stake, and remove the flat washer and hex bolt. Remove the hairpin clip from the clevis pin. See Figure 1.
depth stake assembly in the slot (under the tine shield) and up through the tine shield assembly as shown in Figure 1.
stake assemblies. Secure with hairpin clip.
assembly. Place flat washer on the hex bolt and thread “T” knob onto the hex bolt. See Figure 1. Tighten securely.
retainer bracket, shoulder bolt and lock nut from the pivot bracket.
pivot bracket lining the upper holes in the handle with the slots in the pivot bracket. See Figure 2.
Flange Nut Retainer Bracket
Shoulder Bolt
Lock Nut
Lock
Flange Nut
Attaching The Depth Stake Assembly
T-Knob, Flat Washer, Hex Bolt
Tine Shield
Hinge Flap
Clevis Pin
Hairpin Clip
Depth Stake
Figure 1
Pivot Bracket
Figure 2
Lift up the handle assembly and align the bottom holes in the handle assembly with the holes in the pivot bracket. Insert hex bolt (with hex nut retainer attached through the round hole). The head of hex bolt, flange nut retainer bracket should be to the right hand side of the unit. See Figure 3.
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Flange Nut Retainer Bracket
Shoulder Bolt
Lock Nut
T-Handles
Lift up Handle
Figure 3
Place the hex opening of the flange nut retainer bracket over the flange nut securing the handle adjustment lock and install the lock nut on the lower shoulder bolt. See Figure 4.
Hex Hole in Retainer Bracket over Flange Nut
Handle Adjustment
Lock
Gear Shift
Rod
Shift Cover
Handle
Adjustment Rod
(Model 420 series only)
Figure 5
Gear Shift Rod
Opening
Rubber Washer
Flat Washer Hairpin Clip
Figure 6
Figure 4
Pivot handle assembly into position desired. Tighten the bottom bolt and nut securely. Tighten the handle adjustment lock.
Attaching The Gear Shift Rod
NOTE: Model 420 series tiller has two control rods. The gear shift rod is the longer rod.
Remove the T-handle, nut, hairpin clip, flat washer and rubber washer from the end of the gear shift rod. Slide the rod up through the bracket on the front of the handle assembly (use the right hand hole for Model 420 series). See Figure 5.
Insert the end of the gear shift rod through the opening in the top of the shift cover, and into the shift bracket. See Figure 6. Secure with rubber washer first, then flat washer and hairpin clip.
Install the nut and T-handle on the gear shift rod.
Attaching The Handle Adjustment Rod
(Model 420 series only)
Handle
Adjustment
Rod
Positioner
Bracket
Rubber Washer
Figure 7
Remove the T-handle, nut, hairpin clip, and rubber washer from the ends of the handle adjustment rod. Slide the rod up through the left side of the bracket on the front of the handle assembly. Refer to Figure
5.
Hairpin
Clip
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Slide the rubber washer on the unthreaded end of the handle adjustment rod. Insert the end of the handle adjustment rod into the positioner bracket beneath the handle, on top of the tine shield. See Figure 7. Secure with hairpin clip.
Reinstall the nut and T-handle.
Attaching The Clutch Cable
Handle
Adjustment
Lock
NOTE: Do not overtighten control wire. Too much
tension may cause it to break.
Final Clutch Adjustment
IMPORTANT:
before checking this adjustment. Refer to the separate engine manual packed with your tiller.
Position the tiller so the front counterweight is against a solid object, such as a wall. With the gear selection lever in NEUTRAL, start the engine. Refer to Operation section.
Service the engine with oil and gasoline
Cable
Clip
Flange Lock Nut
Figure 8
Route the clutch cable underneath the handle and through the cable clip. Be careful not to bend or kink the cable. Refer to Figure 8. Remove one hex nut from the threaded casing on the end of the cable. See Figure 9.
Hex
Nuts
Lock
Washer
Slot in
Cable
Bracket
Figure 9 Viewed beneath handle panel.
Slip the wire up through the slot on the cable bracket underneath the handle. Push the end of the casing up through the cable bracket. Rethread the hex nut on the end of the cable. Do not tighten at this time.
Pull the cable upwards to obtain slack, and, from right to left, hook the “Z” end of the cable into the bracket on the clutch control (beneath the handle panel) as shown in Figure 9. Tighten the nut against the cable bracket.
“Z” End of Cable
NOTE: Keep hands out of belt area while unit is
operating.
Standing on the right side of the tiller, visually examine the belt (inside the belt cover). It should not be turning. If the belt turns with the unit in neutral, adjust by moving the hex nut below the cable bracket down a few turns. See Figure 9. Tighten the upper hex nut against the bracket.
Now move the shift lever to FORWARD (Wheels Forward) position. Carefully engage the clutch by squeezing the clutch handle against the handle. The wheels should spin.
If the wheels do not spin with the unit in forward, adjust by moving the hex nut which is above the cable bracket up a few turns. Tighten the bottom hex nut against the bracket.
Recheck both adjustments, and readjust as necessary. Make certain hex nuts at cable bracket are tight (do not overtighten control cable).
NOTE: If additional adjustment is required, it may be necessary to remove the belt cover, and move the hex nuts at the other end of the clutch cable to increase belt tension.
Tire Pressure
The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the unit. Recommended operating tire pressure is approximately 14 p.s.i. on 14 inch tires and 20 p.s.i. on 16 inch tires.(Check sidewall of tire for tire manufacturer’s recommended pressure).
WARNING: Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires.
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SECTION 3: KNOW YOUR TILLER
Gear Selection
Handle
Handle Height
Adjustment
Lock
Figure 10
Gear Selection Handle
The gear selection handle is located on the front of the handle assembly (right hand handle on Model 420 Series). It is used to select NEUTRAL, REVERSE, or one of the FORWARD modes.
This tiller is designed for the gear selection handle to be moved while the engine is running. (It will be difficult to obtain all four positions with the engine off.) Pull or push the handle so that the indicator on top of shift cover points to the area of the operating mode desired. See Figure 10.
NOTE: If difficulty is encountered in moving the gear selection handle, refer to following helpful hints. To shift into forward or reverse wheel drive, move tiller forward slightly, then backward, to allow the gears to synchronize.
To shift into forward wheels and tine drive, push forward slightly on the gear selection handle and slowly engage the clutch handle allowing the gears to synchronize. To stop forward movement, and tine drive, release the clutch handle. Do not shift gears with the clutch handle engaged except when engaging the tines.
REVERSE—Reverse wheel drive only.
NEUTRAL—Transmission is in neutral.
FORWARD Modes:
Wheels Forward— Forward wheel drive only.
Tines Reverse— Forward wheel drive and reverse tine
drive.
Handle
Adjustment
(Side to Side)
(Model 420 series
only)
Depth Stake
Clutch
Handle
(Bail)
WARNING: Make certain unit is in NEUTRAL when starting the engine.
Clutch Handle - (Bail)
The clutch handle (bail) is located beneath the handle. See Figure 10. Squeezing the clutch handle against the handle engages the wheel and tine drive mechanisms.
Throttle Control (All Engines)
The throttle control lever is located on the engine. It controls the engine speed and stops the engine. See Figure 11.
Choke Lever (Brigg & Stratton Standard and Intek Engines)
The choke lever is located by the throttle. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. See Figure 11.
Primer Button (Tecumseh Engine Only)
The primer button is located behind the air cleaner. It is used to enrich the fuel mixture in the carburetor when starting a cold engine. See Figure 11.
Depth Stake
The depth stake controls the tilling depth. Refer to ‘‘Setting the Depth’’ on page 10.
Handle Adjustment (See Figure 10)
The handle may be adjusted to the height desired. Loosen the handle height adjustment lock a few turns. Pivot handle up or down to desired position. Tighten lock.
On Model 420 series, the handle may also be adjusted to be in line with the tiller, or swung to the left or right so the operator is not walking in the freshly tilled soil. To adjust the handle position from side to side, pull the handle adjustment handle back, pivot the tiller handle to desired position and release the handle.
Fuel Shut-Off Valve (Briggs & Stratton Intek Engine if equipped)
Make sure the valve is in the On (horizontal) position when starting the unit. Any time the tiller is not in operation (i.e., storing, performing maintenance or adjustment), make sure the valve is in the OFF (vertical) position.
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SECTION 4: OPERATING YOUR TILLER
NOTE: Engine is shipped without oil.
Before Starting
Service engine with oil as instructed in the separate engine manual packed with your unit.
Fill fuel tank with clean, fresh, lead-free.
To Start Engine
NOTE: When pushing the unit with the engine off, you will hear a ratcheting sound (gear noise) which is normal.
WARNING: Be sure no one is standing in front of the tiller while the engine is running or being started.
Briggs and Stratton Standard
Place gear selection lever in NEUTRAL.
Place the throttle control lever in FAST position.
See Figure 11.
Move choke lever to CHOKE position.
NOTE: A warm engine may not require choking.
Run
Choke
Stop
Fast
Stand at side of tiller. Grasp the starter handle and pull out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull starter handle rapidly. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
Repeat steps 4 and 5 until engine starts.
As engine warms up and begins to operate evenly,
move choke lever gradually to RUN position. If engine falters, return to choke position, then slowly move to RUN position. Refer to engine manual for additional engine information.
Tecumseh Engines
Place gear selection lever in NEUTRAL.
Place the engine speed control in the START
position.
Push primer two (2) or three (3) times (see Figure
11). Wait about two (2) seconds between each push.
NOTE: Primer may not be needed to restart a warm engine after a short shutdown.
Stand at side of tiller. Grasp the starter handle and pull out slowly, until it pulls slightly harder. Let rope rewind slowly.
Pull rope with a rapid full arm stroke. Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
Briggs and Stratton Intek
Choke
Throttle Control
Briggs and Stratton Standard
Primer
Fast
Stop
Tecumseh
Figure 11
Fuel Shut-Off
Air
Cleaner
Throttle
Control
NOTE: If engine fails to start after three (3) pulls, push
primer two (2) times and pull starter rope again.
Repeat steps 4 and 5 until engine starts. Refer to engine manual for additional engine information.
NOTE: After starting and prior to using the tiller for the first time, be certain to check the clutch adjustment as described in Checking the Clutch Adjustment section of the Assembly Instructions.
To Stop Engine
Move throttle control to STOP or OFF position.
Disconnect spark plug wire and ground to prevent
accidentally starting while equipment is unattended.
NOTE: After the first ten hours of operation, recheck the clutch adjustment. Refer to final clutch adjustment in Assembly Instructions.
WARNING: When operating the tiller for the first time, use the depth stake setting that gives 1 inch of tilling depth (second hole from the top). Refer to Figure 12.
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Setting The Depth
Tilling depth is controlled by the depth stake which can be adjusted to five different settings. See Figure 12. Adjust the side shields as shown in Figure 13, as you adjust the depth stake. Be certain spark plug wire is disconnected and grounded against the engine.
When using the tiller for the first time, use the second adjustment hole from the top (1" of tilling depth). See Figure 12.
Use This Position
First Time
Clevis
Pin
Figure 12
Transport
Position
1"
Hairpin
3"
5"
7"
Clip
depth stake and side shields and make one or two more passes over the area.
When tilling loose soil, depth stake may be raised to its highest position (use bottom adjustment hole) to give the deepest tilling depth. Raise the side shields to their highest position.
To transport tiller, lower the depth stake (use top adjustment hole).
To adjust the depth stake, remove the clevis pin and hairpin clip. See Figure 12. Move the depth stake to the desired setting. Secure with the clevis pin and hairpin clip. To adjust the side shields, remove the wing nuts. See Figure 13. Move the side shield to the desired position. Replace the wing nuts. Tighten securely.
Operating the Tiller
Select the depth stake setting.
Start engine as instructed on page 9.
Move gear selection handle to one of the forward
modes or reverse.
WARNING: Do not move the gear selection handle with the wheels or tines engaged. Make certain the unit is stopped
completely before changing the gear selection. A partial engagement may be necessary when engaging tines. Refer to Know Your Tiller section on page 8.
Use This
Hole for
Lowest (Shallowest)
Position
Highest (Deepest)
Figure 13
When breaking up sod and for shallow cultivation, use the setting which gives 1" of tilling depth (second hole from the top). Place the side shields in their lowest position. For further depth, raise the
Side
Shields
Use This Hole for
Position
SECTION 5: MAKING ADJUSTMENTS
Handle Adjustment
The handle height may be adjusted. On Model 420 series, the handle may also be adjusted to be in line with the tiller, or swung to the left or right. Refer to the handle adjustment on page 8 for details of handle adjustment.
Squeeze the clutch handle against the handle to engage the wheels and tines.
NOTE: Make certain the gear selection indicator is correctly positioned before engaging the clutch handle. If it is between gears, the engine will stall.
To transport tiller, do not engage the tines. Select the wheel drive only.
WARNING: Do not push down on the handles so that the wheels are lifted off the ground while using the tine drive, or the tiller could move backward and cause personal injury.
For best results, it is recommended the garden be tilled twice (lengthwise, then widthwise) to pulverize the soil.
Belt Tension Adjustment
Periodic adjustment of the belt tension may be required due to normal stretch and wear on the belt. Adjustment is needed if the tines or wheels seem to hesitate while turning, but the engine maintains the same speed.
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To adjust the tension on the belt, refer to final clutch adjustment in Assembly Instructions.
Carburetor Adjustment
WARNING: If any adjustments are made to the engine while the engine is running, (e.g. carburetor), disengage all clutches and tines. Keep clear of all moving parts.
SECTION 6: SERVICE
Transmission—The transmission is pre-lubricated and sealed at the factory. It requires no checking unless the transmission is disassembled. To fill with grease, lay the right half of the transmission on its side. Add 22 ounces of Benalene 920 grease. Assemble the left half to it. This grease can be obtained at your nearest authorized dealer. Order part number 737-0300.
Be careful of heated surfaces and muffler.
Never make unnecessary adjustments. The factory settings are correct for most applications. If adjustments are needed, refer to the separate engine manual packed with your tiller.
Clutch Handle—Lubricate the pivot point on the clutch handle and the cable at least once a season with light oil. The control must operate freely in both directions.
Pivot Points—Lubricate all pivot points and linkages at least once a season with light oil.
Tine Shafts—Remove tine assemblies and lubricate the tine shafts at least once a season.
Wheel Shafts—Remove wheel assemblies and lubricate the axle shafts at least once a season.
SECTION 7: MAINTAINING YOUR TILLER
WARNING: Disconnect the spark plug wire and ground it against the engine before performing any repairs or maintenance.
Engine
Refer to the separate engine manual for engine maintenance instructions.
Maintain engine oil as instructed in the separate engine manual packed with your unit. Read and follow instructions carefully.
Service air cleaner every ten hours under normal conditions. Clean every hour under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual packed with your unit.
IMPORTANT:
completely assembled.
The spark plug should be cleaned and the gap reset every 25 hours of engine operation. Spark plug replacement is recommended at the start of each tiller season; check engine manual for correct plug type and gap specification.
Clean the engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation which is essential to engine performance and life. Be certain to remove all dirt and combustible debris from muffler area.
Never run your engine without air cleaner
Cleaning The Tine Area
Clean the underside of the tine shield after each use. The dirt washes off the tines easier if rinsed off immediately instead of after it dries. Always towel dry the tiller afterwards and apply a light coat of oil or silicone to prevent rusting or water damage.
IMPORTANT:
your tiller. Water can penetrate tight areas of the tiller and its chaincase and cause serious damage to the unit.
Tires
Recommended operating tire pressure is approximately 14 p.s.i. on 14 inch tires and 20 p.s.i. on 16 inch tires. (Check sidewall of tire for tire manufacturers recommended pressure). Maximum tire pressure under any circumstances is 30 p.s.i. Equal tire pressure should be maintained on both tires.
When installing a tire to the rim, be certain rim is clean and free of rust. Lubricate both the tire and rim generously. Never inflate to over 30 p.s.i. to seat beads.
Never use a "pressure" washer to clean
WARNING: Excessive pressure (over 30 p.s.i.) when seating beads may cause tire/ rim assembly to burst with force sufficient to cause serious injury.
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Belt Replacement
CAUTION: Do not use an off-the-shelf belt.
Your tiller has been engineered with a belt made of special material (Kevlar Tensile) for longer life and better performance. It should not be replaced with an off-the-shelf belt.
If belt replacement is required, order belt or belts by part number from your nearest authorized dealer.
Part No. 754-0438—‘‘V’’ Belt
Disconnect and ground the spark plug wire against the engine.
Remove the belt cover from the left side of the tiller as follows:
Remove two torx head screws from the top of belt cover.
Remove two hex cap nuts and flat washers from front side of the belt cover. Remove the hex nut and flat washer at the back of the cover.
Remove the belt keeper assembly located behind the engine pulley by removing two hex bolts and lock washers. See Figure 14.
Remove belt. Reassemble new belt, following instructions in reverse order.
NOTE: Upon reassembly, make certain the belt is routed over the idler pulley and inside of belt keepers by engine pulley. See Figure 14.
Engine
Pulley
Belt
Keeper
Belt Keeper
Hex Bolts
Idler
Pulley
SECTION 8: OFF-SEASON STORAGE
If the tiller will not be used for a period longer than 30 days, the following steps should be taken to prepare the tiller for storage.
Clean the exterior of engine and the entire tiller thoroughly. Lubricate the tiller as described in the lubrication instructions.
We do not recommend the use of pressure washers to clean your unit. They may cause damage to electric components, spindles, pulleys, bearings or the engine. The use of pressure washers will result in shortened life and reduce serviceability.
Figure 14
Refer to the engine manual for correct engine storage instructions.
Wipe tines with oiled rag to prevent rust.
Store tiller in a clean, dry area. Do not store next to
corrosive materials, such as fertilizer.
NOTE: When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rustproof the equipment. Using a light oil or silicone, coat the equipment, especially any springs, bearings and cables.
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SECTION 9: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s) Corrective Action
Engine fails to start
Engine runs erratic
Engine over­heats
Tines do not engage
Wheels do not engage
Fuel tank empty, or stale fuel.
Throttle control lever not in correct starting position (if so equipped). Blocked fuel line. Dirty aircleaner. Choke not in ON position. Spark plug wire disconnected. Faulty spark plug. Engine flooded. Unit running on CHOKE. Spark plug wire loose. Blocked fuel line or stale fuel.
Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Carburetor out of adjustment. Engine oil level low. Dirty air cleaner. Air flow restricted. Carburetor not adjusted properly. Foreign object lodged in tines. Tine clevis pin(s) missing. Pulley and idler not in correct adjustment. Not shifting properly.
Control cable not adjusted properly. Belt worn and/or stretched. Clevis pin missing. Tiller is not being shifted properly.
Control cable not adjusted properly. Belt worn and/or stretched.
Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Move throttle lever to start position.
Clean fuel line. Refer to the engine manual packed with your unit. Move switch to ON position. Connect wire to spark plug. Clean, adjust gap or replace. Refer to the engine manual packed with your unit. Move choke lever to OFF position. Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used. Clear vent. Drain fuel tank. Refill with fresh fuel. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Fill crankcase with proper oil. Refer to the engine manual packed with your unit. Refer to the engine manual packed with your unit. Adjust carburetor as instructed in separate engine manual. Dislodge foreign object. Replace tine clevis pin(s). Take unit to authorized service dealer.
Refer to controls section of operators manual for proper shifting procedures. Adjust control cable (see assembly instructions). Replace belt. Replace clevis pin. Refer to controls section of operators manual for proper shifting procedures. Adjust control cable (see assembly instructions). Replace belt.
NOTE: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
13
Page 14
Models 410 Series
14
Page 15
Models 410 Series
REF.
NO.
1 735-0246 Vinyl End Plug 2 647-0014 Clutch Control Ass’y. 3 710-1017 Torx Mach. AB-Tap Scr.
4 786-0131 Handle Cover 5 786-0098 Retaining Brkt.—R.H. 6 786-0118 Retaining Brkt.—L.H. 7 720-0278A Grip (2 Req’d.) 8 720-0210A Knob
9 712-3008 Hex Jam Nut 3/8-16 Thd. 11 735-0127 Rubber Washer 12 736-0204 Fl-Wash. .344" I.D. x .6" O.D. 13 747-0902 Gear Shift Rod 14 714-0104 Hairpin Clip 15 649-0017 Handle Ass’y. 16 710-0896 Tap Scr. 1/4-14 x 5/8" Lg. 17 726-0330 Cable Clip 21 746-0916 Clutch Cable 22 786-0120 Depth Bar 23 736-0117 Fl-Wash. 3/8" I.D. x 5/8" O.D. 24 710-0253 Hex Bolt 3/8-16 x 1" Lg.* 28 715-0120 Spiral Pin 3/16" x 1" 29 686-0095 Shift Crank Ass’y. 30 711-0415 Clevis Pin 31 714-0149B Hairpin Clip 32 642-0015 Tine Ass’y.—L.H.
PAR T
NO
642-0016 Tine Ass’y.—R.H. (Not Shown)
DESCRIPTION
1/4 x .62" Lg.
REF.
NO.
33 786-0090 Side Shield 34 786-0113 Rear Tine Shield 35 686-0044A End Cover Ass’y. 36 738-0849 Hex Cap Bolt 5/16-18 x 1.25" 38 710-0376 Hex Bolt 5/16-18 x .75" Lg. 39 710-3097 Carriage Bolt 3/8-16 x 1" Lg. 40 712-0798 Hex Ins. L-Nut 3/8-16 Thd. 43 712-3004A Hex Flange Top L-Nut
44 786-0076 Tine Shield Brkt.—R.H. 45 786-0077 Tine Shield Brkt.—L.H. 46 711-0415 Clevis Pin .375" Dia. 47 786-0085 Tine Shield 48 747-0432 Tiller Flap Rod 49 726-0106 Cap Speed Nut 50 710-0189 Hex Bolt 5/16-18 x 3" Lg. 51 786-0101B Shift Cover (410, 412 & 422)
52 710-1017 Torx Mach. AB-Tap Scr. 1/4 x 54 786-0109 Handle Brkt.—L.H. 55 786-0108 Handle Brkt.—R.H. 56 784-0191 Hex Nut Retainer Brkt. 57 712-0379 Hex Flange Nut 3/8-24 Thd. 58 750-0885 Spacer .322 Dia. 59 784-0190 Handle Adjustment Crank 60 712-0421 Knob 5/16-18 Thd. 61 736-0169 L-Washer 3/8" I.D.
PAR T
NO
786-0168 Shift Cover (415 & 417)
DESCRIPTION
5/16-18 Thd.
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-0662.
Black 0691; Black, Powder 0637; Blue, Midnight 0667; Charcoal — 0483; Grey — 0648; Grey, Oyster 0662; Orange 0606; Red 0650; Red, MTD 0638; Silver 0629; Yellow 0674.
15
Page 16
Models 410 & 420 Series
REF.
NO. PART NO. DESCRIPTION
1 710-3008 Hex Bolt 5/16-18 x .75" Lg.
2 712-3004A Hex Top L-Nut 5/16-18 Thd.
3 786-0107 Cable Mtg. Bracket
4 710-1017 Torx Mach. AB-Tap Scr. 1/4 x .6" Lg
5 738-0899 Belt Cover Bolt
6 786-0117 Shift Cover Bracket
7 786-0100 Belt Cover
8 736-0142 Fl-Wash. .281" I.D. x .5" O.D.
9 712-0392 Hex Cap Nut 1/4-28 Thd.
10 756-0634 Flat Pulley 8" O.D. 11 736-0105 Bell-Wash. .38" I.D. x .88" O.D. 12 712-0379 Hex Flange Nut. 13 754-0438 “V”-Belt 14 686-0031A Belt Keeper Brkt. 15 736-0119 L-Wash. 5/16" I.D. 16 710-0237 Hex Bolt 5/16-24 x .62" Lg. 17 738-0876 Shld. Nut 18 712-0266 Hex Jam L-Nut 3/8-16 Thd. 19 756-0405 Fl-Idler w/Flanges 20 710-1039 Hex Bolt 3/8-24 x 1" Lg. 21 736-0217 L-Wash. 3/8" I.D. 22 736-0258 Fl-Wash. 3/8" I.D. x 1" O.D. 23 756-0972 Outer Engine Pulley Half
REF.
NO. PART NO. DESCRIPTION
24 756-0971 Inner Engine Pulley Half 25 786-0080 Idler Bracket 26 710-0723 Hex Bolt 3/8-16 x 1.25" Lg. 27 746-0916 Clutch Cable 28 734-0255 Air Valve 29 714-0104 Hairpin Clip 30 711-1017 Clevis Pin 31 634-0112 Rim Only (14")
634-0108 Rim Only (16")
32 634-0110 Wheel Assy. C om p . R.H. (14")
634-0111 Wheel Assy. C o m p . L.H. (14") 634-0106 Wheel Assy. C o m p . R.H. (16") 634-0107 Wheel Assy. C o m p . L.H. (16") 734-1796 Tire Only (14")
734-0808 Tire Only (16") 34 619-0009 Frame Counterweight 35 710-1007 Hex TT-Tap Scr. 3/8-16 Thd. 36 710-0376 Hex Bolt 5/16-18 x 1" Lg. (Gr. 5) 37 712-3004A Hex Flange L-Nut 5/16-18 Thd. 38 Engine 41 686-0043A Tine Shield Brkt. Ass’y. 42 710-3038 Hex Bolt 5/16-18 x 7/8" Lg. 43 736-0256 Wash. Fl..635 I.D. x .930 O.D. x .03
16
Page 17
Models 410 & 420 Series
REF.
NO. PART NO. DESCRIPTION
1 721-0295 Chain Case Gasket 2 786-0086 Reinforcement Plate 3 716-0865 Snap Ring 4 750-0938 Spacer .735" I.D. x .886" O.D. 5 611-0058 Wheel Shaft 6 717-1458 Spur Gear 46T 8 736-0351 Fl-Wash. .76" I.D. x 1.5" O.D.
9 721-0379 Shaft Seal 10 736-0518 Thr.Wash..445 I.D.x1.92 O.D.x 11 686-0039 Gear Case Assy. Ha l f —L.H. 12 750-0935 Spacer .635" I.D. x 1" O.D. x .78 13 738-0885 Jack Shaft 2.06" Lg. 14 750-0936 Spacer .635" I.D. x 1" O.D. x
.37" Thk. 15 617-0004 Gear Idler Ass’y. 16 712-3067 Hex Patch L-Nut 7/16-20 Thd. 17 736-0407 Bell-Wash. .45" I.D. x 1" O.D. 18 712-0378 Hex Nut 7/16-20 Thd. 19 710-0896 Hex Wash. Hd. TT-Tap Scr. 1/4-20
x .5" Lg. 20 732-0863 Spring Detent 21 741-0862 Ball Detent 22 721-0378 Shaft Seal 23 736-0163 Thrust Wash. 1.03" I.D. x 1.62" 24 750-0570 Spacer 1" I.D. x 2" O.D. x .5" Thk. 26 611-0021 Tine Shaft Ass’y. 27 713-0226 Chain #50 5/8" Pitch x 52
LinksEndless
28 713-0233 Chain#41 1/2" Pitch x 30
LinksEndless
29 686-0038 Gear Case Assy. Ha l f —R.H.
REF.
NO. PART NO. DESCRIPTION
30 736-0541 Fl-Wash. 7/16" I.D. x 1-3/8" O.D. 31 617-0002 Gear and Sprocket Ass’y. 32 738-0884 Jack Shaft 5" Lg. 33 750-0931 Spacer .636" I.D. x .86" O.D. 35 717-1411 Spur Gear 10T 36 750-0930 Spacer 1.5" I.D. x 1.76" O.D. 37 713-0436 Sprocket#41 Chain 38 717-1405 Reverse Gear 46T 39 736-0518 Thrust Wash. .445" I.D. x 1.92" 40 618-0245B Shifter Ass’y. 41 717-1409 Spur Gear 17T 42 736-0442 Fl-Wash. .69" I.D. x 1.06" O.D. 43 732-0614 Wire Ring 44 718-0234 Clutch Collar 45 716-0235 Retaining Ring .875" Shaft 46 711-1087 Drive Shaft 47 713-0435 Sprocket 11T 49 717-1451A Spur Gear 16T 50 736-0336 Fl-Wash. 5/8" I.D. x 1" O.D. 51 741-0124 Ball Bearing .669" I.D. 52 736-0329 L-Wash. 1/4" I.D. 53 710-0258 Hex Bolt 1/4-20 x .62" Lg. 55 741-0563 Ball Bearing 56 736-0512 Fl-Wash. .281" I.D. x .875" O.D. 57 686-0094 Gear Case Assy. C o mp. 58 718-0237 KeyDrive Shaft (Not Shown) 59 736-0265 Fl-Wash. .88" I.D. x 1.5" O.D. 60 726-0331 Button Plug 61 750-0987 Spacer 1.52" I.D.
737-0300 Grease (40 oz. Reqd.)
17
Page 18
Model 420 Series
18
Page 19
Model 420 Series
REF.
NO. PART NO. DESCRIPTION
1 735-0246 Vinyl End Plug 2 647-0014 Clutch Control Ass’y. 3 710-1017 Torx Mach. AB-Tap Scr. 4 786-0131 Handle Cover 5 786-0098 Retaining Brkt.—R.H. 6 786-0118 Retaining Brkt.—L.H. 7 720-0278A Grip (2 Req’d.) 8 720-0210A Knob
9 712-3008 Hex Jam Nut 3/8-16 Thd. 11 735-0127 Rubber Washer 12 736-0204 Fl-Wash. .344" I.D. x .6" O.D. 13 747-0902 Gear Shift Rod 14 714-0104 Hairpin Clip 15 649-0016 Handle Ass’y. 16 710-0896 Tap Scr. 1/4-14 x 5/8" Lg. 17 726-0330 Cable Clip 21 746-0916 Clutch Cable 22 786-0120 Depth Bar 23 736-0117 Fl-Wash. 3/8" I.D. x 5/8" O.D. 24 710-0514 Hex Bolt 3/8-16 x 1" Lg.* 28 715-0120 Spiral Pin 3/16" x 1" 29 686-0095 Shift Crank Ass’y. 30 711-0415 Clevis Pin 31 714-0149B Hairpin Clip 32 642-0015 Tine Ass’y.—L.H.
642-0016 Tine Ass’y.—R.H. (Not Shown) 33 786-0090 Side Shield 34 786-0113 Rear Tine Shield 35 686-0044A End Cover Ass’y. 36 738-0849 Hex Screw 5/16-18 x .75" Lg.
REF.
NO. PART NO. DESCRIPTION
38 710-3008 Hex Bolt 5/16-18 x .75" Lg. 39 710-3097 Carriage Bolt 3/8-16 x 1" Lg. 40 712-0798 Hex Nut 3/8-16 Thd. 43 712-3004A Hex Fl. Tp. L-Nut 5/16-18 Thd. 44 786-0076 Tine Shield Brkt.—R.H. 45 786-0077 Tine Shield Brkt.—L.H. 46 711-0415 Clevis Pin .375" Dia. 47 786-0085 Tine Shield 48 747-0432 Tiller Flap Rod 49 726-0106 Cap Speed Nut 50 710-0521 Hex Bolt 3/8-16 x 3" Lg. 51 786-0101B Shift Cover 52 710-1017 Torx Mach. AB-Tap Scr.
1/4 x .6" 54 686-0071 Handle Positioner Brkt. Ass’y. 55 686-0048 Handle Pivot Brkt. Ass’y. 56 784-0191 Hex Nut Retainer Brkt. 57 712-0379 Hex Flange Nut 3/8-24 Thd. 59 784-0190 Handle Adjustment Crank 60 710-0189 Hex Bolt 5/16-18 x 3" Lg. 61 732-0493 Torsion Spring 62 712-0375 Hex L-Nut 3/8-16 Thd. 63 748-0375 Handle Swing Link 64 736-0317 Bell-Wash. 5/8" I.D. 65 712-0386A Hex Slotted Nut 5/8-18 Thd. 66 714-3021 Cotter Pin 1/8" x 1-5/8" 67 747-0901 Handle Adjustment Rod 68 712-0421 Knob 5/16-18 Thd. 69 736-0169 L-Washer 3/8" I.D.
NOTE: For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part numbered 700-xxxx is painted Oyster Gray, the part number to order would be 700-xxxx-0662.
Black 0691; Black, Powder 0637; Blue, Midnight 0667; Charcoal 0483; Grey 0648;
Grey, Oyster 0662; Orange 0606; Red 0650; Red, MTD 0638; Silver 0629; Yellow 0674.
19
Page 20
MANUFACTURERS LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD PRODUCTS INC (“MTD”) with respect to new merchan­dise purchased and used in the United States, its posses­sions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product, and has not been subject to misuse, abuse, com­mercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or compo­nent failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in material or workmanship of OTHER component parts. Normal wear parts and compo­nents include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is avail­able, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow Pages or contact the Customer Service Department of MTD PRODUCTS INC by calling 1-800-800-7310 or writ­ing to P.O. Box 368022, Cleveland, Ohio 44136-9722.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Please refer to the applicable manufacturers warranty on these items.
b. Log splitter pumps, valves and cylinders have a sepa-
rate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.
d. MTD does not extend any warranty for products sold
or exported outside of the United States of America, its possessions and territories, except those sold through MTDs authorized channels of export distribu­tion.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the War­ranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care ser­vices, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above exclusion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this War­ranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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