MTD MP425, MP475 User Manual

Operator’s Manual

P/N 769-02972 (02/07)

MP425

MP475

INTRODUCTION

Copy the serial number

here:

THANK YOU

Thank you for buying this quality product. This modern outdoor power tool will provide many hours of useful service. You will find it to be a great labor-saving device. This operator’s manual provides you with easy-tounderstand operating instructions. Read the whole manual and follow all the instructions to keep your new outdoor power tool in top operating condition.

PRODUCT REFERENCES, ILLUSTRATIONS AND SPECIFICATIONS

All information, illustrations, and specifications in this manual are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

SERVICE INFORMATION

Service on this unit both within and after the warranty period should be performed only by an authorized and approved service dealer.

For service call 1-800-800-7310 to obtain a list of authorized service dealers near you. For more details about your unit, visit our website at

www.mtdproducts.com. DO NOT RETURN THE UNIT TO THE RETAILER.

PROOF OF PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.

Before beginning, locate the unit’s model plate. It lists the model and serial numbers of your unit. Refer to the sample plate below and copy the information for future reference.

Make sure you carefully read and understand this manual before starting or operating this equipment.

THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS. OTHER PATENTS PENDING.

TABLE OF CONTENTS

Service Information . . . . . . . . . . . . . . . . . . . . . . . . .2

Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . .3

Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . .7

Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . .8

Starting/Stopping Instructions . . . . . . . . . . . . . . . .10

Operating Instructions . . . . . . . . . . . . . . . . . . . . . .11

Maintenance and Repair Instructions . . . . . . . . . . .13

Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . .18

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . .19

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Warranty Information . . . . . . . . . . . . . . . . . . . . . . .22

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E22

Copy the model and parent

part number here:

SPARK ARRESTOR NOTE

NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington.

All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE DEALER to install the Accessory Part #791-

180890 Spark Arrestor Kit.

CALIFORNIA PROPOSITION 65 WARNING

MODEL :

S/N :

ITEM :

RULES FOR SAFE OPERATION

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

NOTE: Advises you of information or instructions vital to

the operation or maintenance of the equipment.

SYMBOL MEANING

Failure to obey a

safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

WARNING:

Failure to obey a

safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

DANGER:

Failure to obey a

safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

CAUTION:

Indicates

danger, warning or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs.

SAFETY ALERT:

Read the Operator’s Manual(s) and follow all

warnings and safety instructions.

Failure to do so can result in serious injury to the

operator and/or bystanders.

FOR QUESTIONS, CALL 1-800-800-7310

READ ALL INSTRUCTIONS

BEFORE OPERATING

• Read the instructions carefully. Be familiar with the controls and proper use of the unit.

• Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication.

• Children and teens under the age of 15 must not use the unit, except for teens guided by an adult.

• All guards and safety attachments must be installed properly before operating the unit.

• Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace parts that are cracked, chipped, or damaged in any way. Do not operate the unit with loose or damaged parts.

• Carefully inspect the area before starting the unit. Remove all debris and hard or sharp objects such as glass, wire, etc.

• Be aware of the risk of injury to the head, hands and feet.

• Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders, and pets outside a 50 feet (15 m.) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the unit immediately.

• Use only 0.105 inch,

2.67 mm diameter original

equipment manufacturer replacement line. Never use metal-reinforced line, wire or rope. These can break off and become dangerous projectiles.

• Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or repairs before using unit.

SAFETY WARNINGS FOR GAS UNITS

• Store fuel only in containers specifically designed and

approved for the storage of such materials.

• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.

When using the unit,

you must follow the safety rules. Please read these instructions before operating the unit in order to ensure the safety of the operator and any bystanders. Please keep these instructions for later use.

WARNING:

• IMPORTANT SAFETY INSTRUCTIONS •

Gasoline is highly

flammable, and its vapors can explode if ignited. Take the following precautions:

WARNING:

SYMBOL MEANING

RULES FOR SAFE OPERATION

• Always stop the engine and allow it to cool before filling the fuel tank. Never remove the fuel tank cap or add fuel when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank.

• Add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Remove the fuel cap slowly, and only after the engine stops. Do not smoke while fueling. Wipe up any spilled fuel from the unit immediately.

• Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate.

• Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke. Keep sparks and open flames away from the area while adding fuel or operating the unit.

WHILE OPERATING

• Never start or run the unit inside a closed room or building. Breathing exhaust fumes can be fatal. Operate this unit only in a well-ventilated outdoor area.

• Wear safety glasses or goggles that meet ANSI Z87.1 standards and are marked as such. Wear ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty.

• Wear heavy long pants, boots, gloves and a long sleeve shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.

• The cutting attachment shield must always be in place while operating the unit as a trimmer. Do not operate unit without both trimming lines extended, and the proper line installed. Do not extend the trimming line beyond the length of the shield.

• This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, have the unit adjusted by an authorized service technician.

• Adjust the handle to your size in order to provide the best grip.

• Be sure the cutting attachment is not in contact with anything before starting the unit.

• Use the unit only in daylight or good artificial light.

• Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. Refer to Starting/Stopping Instructions.

• Use the right tool. Only use this tool for its intended purpose.

• Do not overreach. Always keep proper footing and balance.

• Always hold the unit with both hands when operating. Keep a firm grip on both handles or grips.

• Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the cutting attachment when it rotates.

• Do not touch the engine, gear housing or muffler. These parts get extremely hot from operation, even after the unit is turned off.

• Do not operate the engine faster than the speed needed to cut, trim or edge. Do not run the engine at high speed when not cutting.

• Always stop the engine when cutting is delayed or when walking from one cutting location to another.

• If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts.

• Stop the unit, switch the engine to off, and disconnect the spark plug for maintenance or repair.

• Use only original equipment manufacturer replacement parts and accessories for this unit. These are available from your authorized service dealer. Use of any unauthorized parts or accessories could lead to serious injury to the user, or damage to the unit, and void your warranty.

• Keep unit clean of vegetation and other materials. They may become lodged between the cutting attachment and shield.

• To reduce fire hazard, replace a faulty muffler and spark arrestor. Keep the engine and muffler free from grass, leaves, excessive grease or carbon build up.

OTHER SAFETY WARNINGS

• Never store a fueled unit inside a building where fumes may reach an open flame or spark.

• Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting.

• Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children.

• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions.

• Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions.

SAVE THESE

INSTRUCTIONS

RULES FOR SAFE OPERATION

SYMBOL MEANING

• SAFETY ALERT SYMBOL

Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.

• WARNING - READ OPERATOR'S MANUAL

Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders.

• WEAR EYE AND HEARING PROTECTION

WARNING: Thrown objects and

loud noise can cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection when operating this unit.

Use a full face

shield when needed.

• KEEP BYSTANDERS AWAY

WARNING: Keep all bystanders,

especially children and pets, at least 50 feet (15 m.) from the operating area.

• UNLEADED FUEL

Always use clean, fresh unleaded fuel.

• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY

WARNING:Do not

operate without the cutting attachment shield in place. Keep away from the rotating cutting attachment.

SAFETY AND INTERNATIONAL SYMBOLS

This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.

SYMBOL MEANING

• ON/OFF STOP CONTROL

ON / START / RUN

• ON/OFF STOP CONTROL

OFF or STOP

• HOT SURFACE WARNING

Do not touch a hot muffler or cylinder. You may get burned. These parts get extremely hot from operation. When turned off they remain hot for a short time.

• OIL

Refer to operator's manual for the proper type of oil.

KNOW YOUR UNIT

APPLICATIONS

As a trimmer:

• Cutting grass and light weeds

• Edging

• Decorative trimming around trees, fences, etc. Other optional accessories may be used with your unit.

Refer to Operating the EZ-Link System for a list of add-ons. NOTE: The below illustration may differ slightly

from your unit. For example, the picture shows a straight shaft. Your unit may have a curved shaft.

ASSEMBLY INSTRUCTIONS

ADJUST THE D-HANDLE

The MP425 and MP475 use a D-handle, which is preinstalled on the unit. If you ever need to adjust it, make sure it is at least 6 inches from the end of the shaft grip (Fig. 1).

Shaft

Housing

Bottom Clamp

Shaft Grip

Minimum 6 inches

(15.24 cm)

Fig. 1

INSTALLING THE CUTTING SHIELD

Use the following instructions if the cutting attachment shield on your unit is not installed or if you ever need to reinstall it.

MP475

1. Slide the cutting attachment shield into the shield mount on the cutting attachment. Align the screw holes in the shield with the holes in the cutting attachment shield mount (Fig. 2).

To prevent serious

personal injury, never operate the trimmer without the cutting attachment shield in place.

WARNING:

OIL AND FUEL INFORMATION

RECOMMENDED OIL TYPE

Using the proper type and weight of oil in the crankcase is extremely important.

Check the oil before each use and change the oil regularly. Failure to use the correct oil, or using dirty oil, can cause premature engine wear and failure.

Use a high-quality SAE 30 weight oil of API (American Petroleum Institute) service class SF, SG, SH.

ADDING OIL TO CRANKCASE: INITIAL USE

NOTE: This unit is shipped without oil. In order to avoid

damage to the unit, put oil in the crankcase before you attempt to start the unit.

Your unit is supplied with one 3.04 fluid oz. (90 ml.) bottle of SAE 30 SF, SG, SH oil (Fig. 6).

NOTE: Save the bottle of oil. It can be used to measure

the correct amount during future oil changes. See Changing the Oil.

1. Unscrew the top of the bottle of oil and remove the

paper seal covering the opening. Replace the top. Next, cut the tip off the funnel spout (Fig. 6).

OIL AND FUEL INFORMATION

FUELING THE UNIT

1. Remove the fuel cap (Fig. 9).

Fig. 9

Fuel Cap

Fuel Tank

Gas Can Spout

2. Place the gas container’s spout into the fill hole on the fuel tank (Fig. 9) and fill the tank.

NOTE: Do not overfill the tank.

3. Wipe up any gasoline that may have spilled.

4. Reinstall the fuel cap.

5. Move the unit at least 30 ft. (9.1 m) from the fueling source and site before starting the engine.

NOTE: Dispose of the old gasoline in accordance to

Federal, State and Local regulations.

RECOMMENDED FUEL TYPE

Old fuel is the primary reason for improper unit performance. Be sure to use fresh, clean, unleaded gasoline.

NOTE: This is a four cycle engine. In order to avoid

damage to the unit, do not mix oil with

gasoline.

Definition of Blended Fuels

Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs water. As little as 1% water in the fuel can make fuel and oil separate or form acids when stored. Use fresh fuel (less than 60 days old), when using alcohol-blended fuel.

Using Blended Fuels

If you choose to use a blended fuel, or its use is unavoidable, follow recommended precautions:

• Always use fresh unleaded gasoline

• Use the fuel additive STA-BIL

or an equivalent

• Drain tank and run the engine dry before storing unit

Using Fuel Additives

The use of fuel additives, such as STA-BIL®Gas Stabilizer or an equivalent, will inhibit corrosion and minimize the formation of gum deposits. Using a fuel additive can keep fuel from forming harmful deposits in the carburetor for up to six (6) months. Add 0.8 oz. (23 ml.) of fuel additive per gallon of fuel according to the instructions on the container. NEVER add fuel additives directly to the unit's gas tank.

Unleaded

Gasoline

Add fuel in a clean,

well ventilated outdoor area. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate.

WARNING:

Gasoline is

extremely flammable. Ignited Vapors may explode. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames at a distance from the area.

WARNING:

Remove fuel cap

slowly to avoid injury from fuel spray. Never operate the unit without the fuel cap securely in place

WARNING:

STARTING/STOPPING INSTRUCTIONS

STARTING INSTRUCTIONS

STOPPING INSTRUCTIONS

1. Release your hand from the throttle control. Allow the engine to cool down by idling.

2. Put the On/Off Stop Control in the OFF (O) position.

Start/On (I)

Stop/Off (O)

Throttle Control

Primer

Bulb

OPERATING INSTRUCTIONS

HOLDING THE TRIMMER

Before operating the unit, stand in the operating position (Fig. 17). Check for the following:

•T

he operator is wearing eye

protection and proper clothing

• With a slightly-bent right arm, the

operator’s right hand is holding the shaft grip

• The operator’s left arm is straight,

the left hand holding the handle

• The unit is at waist level

• The cutting attachment is parallel

to the ground and easily contacts the grass without the need to bend over.

TIPS FOR BEST TRIMMING RESULTS

• For best trimming results, operate unit at full throttle.

• Keep the cutting attachment parallel to the ground.

• Do not force the cutting attachment. Allow the tip of

the line to do the cutting, especially along walls. Cutting with more than the tip will reduce cutting efficiency and may overload the engine.

• Cut grass over 8 inches (200 mm) by working from top

to bottom in small increments to avoid premature line wear or engine drag.

• Cut from right to left.

• Slowly move the trimmer into and out of the cutting

area at the desired height. Move either in a forwardbackward or side-to-side motion. Cutting shorter lengths produces the best results.

• Trim only when grass and weeds are dry.

• The life of your cutting line is dependent upon:

- Proper adherence of explained trimming techniques

- What vegetation is cut

- Where vegetation is cut

For example, the line will wear faster when trimming against a foundation wall as opposed to trimming around a tree. It is normal for some line breakage to occur from regular use.

Fig. 17

MAINTENANCE AND REPAIR INSTRUCTIONS

To prevent serious

injury, never perform maintenance or repairs with unit running. Always service and repair a cool unit. Disconnect the spark plug wire to ensure that the unit cannot start.

WARNING:

MAINTENANCE SCHEDULE

Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up.

NOTE: Some maintenance procedures may require

special tools or skills. If you are unsure about these procedures take your unit to any non-road engine repair establishment, individual or authorized service dealer.

NOTE: Maintenance, replacement, or repair of the

emission control devices and system may be performed by any non-road engine repair establishment, individual or authorized service dealer.

FREQUENCY MAINTENANCE REQUIRED REFER TO

Before starting engine

Fill fuel tank with fresh fuel Check oil

Page 9 Page 14

Every 10 hours Clean and re-oil air filter Page 15 First change at 10 hours

Every 25 hours thereafter Every 25 hours

Change oil Change oil Clean spark arrestor

Page 14 Page 14 Page 18

10 hours on new engine Every 25 hours Every 25 hours

Check rocker arm to valve clearance and adjust Check rocker arm to valve clearance and adjust Check spark plug condition and gap

Page 17 Page 17 Page 18

FIXED LINE INSTALLATION

Always use original equipment manufacturer 0.105 inch (2.667 mm) replacement line. Lines other than those specified may make the engine overheat or fail.

To install the trimming line:

1. Insert each end of the replacement line into the holes on either side of retention hook (Fig. 19).

2. Push the ends through until they stick out of the sides of the head (Fig. 20).

3. Pull the ends through making sure that the ends are of equal length and the middle of the line is centered between the insertion holes (Fig. 21).

4. If the ends are not of equal length, push the longer end back through the head part way and pull the shorter end to compensate. Repeat until both ends are the same length.

Fig. 19

Fig. 21

MAINTENANCE AND REPAIR INSTRUCTIONS

CHECKING THE OIL LEVEL

The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use:

1. Stop the engine and allow oil to drain into the crankcase.

2. Place the unit on a flat, level surface to get a proper oil level reading.

3. Keep dirt, grass clippings and other debris out of the engine. Clean the area around the oil fill plug/dipstick before removing it.

4. Remove the oil fill plug/dipstick and wipe off oil. Reinsert it all the way back in.

5. Remove the oil fill plug/dipstick and check the oil level. Oil should be up to the top of the dipstick (Fig. 23).

6. If the level is low, add a small amount of oil to the oil fill hole and recheck (Fig. 24). Repeat this procedure until the oil level reaches the top of the dipstick.

NOTE: Do not overfill the unit.

Top of Dipstick

O-Ring

Oil Fill Plug/Dipstick

Fig. 23

Fig. 24

NOTE: Make sure the O-ring is in place on the oil fill

plug/dipstick when checking and changing the oil (Fig. 24).

Oil Fill Plug/Dipstick

Oil Fill Hole

O-Ring

Full

Add 1.4-1.5 Oz.

(41-44 ml)

To prevent extensive

engine wear and damage to the unit, always maintain the proper oil level in the crankcase. Never operate the unit with the oil level below the bottom of the dipstick.

CAUTION:

CHANGING THE OIL

For a new engine, change the oil after the first 10 hours of operation. Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities.

1. Unplug spark plug boot to prevent accidental starting.

2. Remove the oil fill plug/dipstick.

3. Pour the oil out of the oil fill hole and into a container by tipping the unit to a vertical position (Fig. 25). Allow ample time for complete drainage.

Fig. 25

6. Replace the oil fill plug/dipstick.

7. Reconnect the spark plug boot.

4. Wipe up any oil residue on the unit and clean up any oil that may have spilled. Dispose of the oil according to Federal, State and local regulations.

5. Refill the crankcase with 3.04 fluid oz. (90 ml) or 3/8 cup of SAE 30 SF, SG, SH oil.

NOTE: Use the bottle and spout saved from initial use to

measure the correct amount of oil. The top of the label on the bottle measures approximately 3.04 oz. (90 ml) or 3/8 cup (Fig. 26). Check the level with the dipstick. If the level is low, add a small amount of oil and recheck. Do not overfill (Fig. 26).

Fill Level

Fig. 26

Wear gloves to prevent injury when

handling the unit.

CAUTION:

3. Wash the filter in detergent and water (Fig. 28). Rinse the filter thoroughly and allow it to dry.

4. Apply enough clean SAE 30 motor oil to lightly coat the filter (Fig. 29).

Fig. 28

5. Squeeze the filter to spread and remove excess oil (Fig. 30).

Remove

Screws

Fig. 33

Engine Cover

2. Remove the two (2) screws on top of the engine cover with a Flat-head or T-25 Torx screwdriver (Fig. 34).

Fig. 34

Engine Cover

Muffler

ROCKER ARM CLEARANCE

This requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to an authorized service center.

NOTE: Inspect the valve to rocker arm clearance with a

feeler gauge after the first 10 hours of operation and then every 25 hours of operation thereafter.

• The engine must be cold when checking or adjusting the valve clearance.

• This task should be performed inside, in a clean, dust free area.

1. Remove the muffler cover by pressing down on it, separating it from the engine cover. Using a flat blade screwdriver, disengage the middle and front tabs and slots first. The cover will hinge off from the rear tab (Fig. 33).

Top View Of The Engine

Front Slot

Front Tab

Middle Tab

Middle Slot

Rear Slot

and Tab

MAINTENANCE AND REPAIR INSTRUCTIONS

Idle Adjustment Screw

Clean Air Filter

The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to Air Filter Maintenance.

Adjust Idle Speed Screw

If, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows:

1. Start the engine and let it run at a high idle for a minute to warm up. Refer to Starting/Stopping Instructions.

2. Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips or flat blade screwdriver into the hole in the air filter/muffler cover (Fig. 32). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly.

NOTE: The cutting attachment should not rotate when

the engine idles.

3. If the cutting attachment rotates when the engine idles, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as needed), to reduce idle speed.

Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all of the following are true:

• the engine will not idle

• the engine hesitates or stalls on acceleration

• there is a loss of engine power

Have the carburetor adjusted by an authorized service dealer.

Fig. 32

The cutting

attachment may spin during idle speed adjustments. Wear protective clothing and observe all safety instructions to prevent serious personal injury.

WARNING:

To prevent serious

personal injury, make sure the cutting attachment has stopped rotating before you turn it off and set it down.

WARNING:

4. Disconnect the spark plug wire.

5. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.

6. Remove the engine cover (Fig. 33).

7. Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade screwdriver or Torx T-25 bit (Fig. 36). Remove the rocker arm cover and gasket.

3. Remove the screw behind the engine cover (Fig. 35).

Rocker Arm Cover

Screw

Fig. 35

Fig. 36

Spark Plug Hole

8. Pull the starter rope slowly to bring the piston to the top of its travel, (known as top dead center). Check that:

• The piston is at the top of its travel while looking in the spark plug hole (Fig. 36)

• Both rocker arms move freely, and both valves are closed

If these statements are not true, repeat this step.

9. Slide the feeler gauge between the rocker arm and the valve return spring. Measure the clearance between the valve stem and rocker arm (Fig. 37). Measure both the intake and exhaust valves.

The recommended clearance for the intake and exhaust is .003 – .006 in. (.076 – 0.152 mm).

Use a standard automotive feeler gauge at .005 (0.127mm). The feeler gauge should slide between the rocker arm and valve stem with a slight amount of resistance, without binding. Figures 37 & 38 show how to measure the clearance.

MAINTENANCE AND REPAIR INSTRUCTIONS

Adjusting Nuts

Feeler Gauge

Rocker Arms

Fig. 37

Fig. 38

Feeler Gauge

Exhaust

Adjusting Nut

Exhaust

Rocker Arm

Exhaust

Clearance:

.003-.006 in.

(.076-0.152 mm)

Exhaust Valve Stem

INTAKE

EXHAUST

Intake Valve

Stem

Intake Clearance:

.003–.006 in.

(.076–0.152 mm)

10. If the clearance is not within specification: a. Turn the adjusting nut using a 5/16 inch (8 mm)

wrench or nut driver (Fig. 38).

• To increase clearance, turn the adjusting nut counterclockwise.

• To decrease clearance, turn the adjusting nut clockwise.

b. Recheck both clearances, and adjust as necessary.

11. Reinstall the rocker arm cover using a new gasket. Torque the screw to 20–30 in

•lb (2.2–3.4 N•m).

12. Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws.

13. Reinstall the muffler cover. Slip the rear tab on the muffler cover into the engine cover rear slot. Then slide the remaining slots into the tabs until they snap into place (Fig. 33).

14. Check the spark plug and reinstall. See Replacing the Spark Plug.

15. Replace the spark plug wire.

CLEANING

Use a small brush to clean off the outside of the unit. Do not use strong detergents. Household cleaners that contain aromatic oils such as pine and lemon, and solvents such as kerosene, can damage plastic housing or handle. Wipe off any moisture with a soft cloth.

STORAGE

• Never store the unit with fuel in the tank where fumes may reach an open flame or spark.

• Allow the engine to cool before storing.

• Lock up the unit to prevent unauthorized use or damage.

• Store the unit in a dry, well-ventilated area.

• Store the unit out of the reach of children.

NOTE: Remove the spark plug and drain all of the oil

from the cylinder before attempting to start the trimmer after storage.

4. Change the oil, referring to Changing the Oil. Dispose of the old oil in accordance to Federal, State and Local regulations.

5. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is ready for storage.

TRANSPORTING

• Allow the engine to cool before transporting.

• Secure the unit while transporting.

• Drain the gas tank before transporting.

• Tighten gas cap before transporting.

LONG TERM STORAGE

1. Drain all gasoline from the gas tank into a container. Do not use gas that has been stored for more than 60 days. Dispose of the old gasoline in accordance to Federal, State, and Local regulations.

2. Start the engine and allow it to run until it stalls. This ensures that all gasoline has been drained from the carburetor.

3. Allow the engine to cool. Remove the spark plug and put 5 drops of high quality motor oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug.

To avoid serious

personal injury, always turn your unit off and allow it to cool before you clean or service it.

WARNING:

MAINTENANCE AND REPAIR INSTRUCTIONS

0.025 in.

(0.635 mm.)

REPLACING THE SPARK PLUG

Use a replacement part number 791-180852 spark plug. The correct air gap is

0.025 in. (0.635 mm)

. Remove the plug after every 25 hours of operation and check its condition.

1. Stop the engine and allow it to cool. Grasp the plug

wire firmly and pull the cap from the spark plug.

2. Clean dirt from around the spark plug. Remove the

spark plug from the cylinder head by turning a 5/8 in. socket counterclockwise.

3. Replace cracked, fouled or dirty spark plug. Set the air

gap at 0.025 in. (0.635 mm) using a feeler gauge (Fig. 39).

Fig. 39

4. Install a correctly-gapped spark plug in the cylinder

head. Turn the 5/8 in. socket clockwise until snug.

If using a torque wrench torque to:

110-120 in.•lb. (12.3-13.5 N•m)

Do not over tighten.

Fig. 40

Muffler

Spark Arrestor Screen

Spark Arrestor Cover

Screw

Tab

Slot

SPARK ARRESTOR MAINTENANCE

1. Remove the muffler cover. See Rocker Arm Clearance.

2. With a flat blade screwdriver or Torx T-20 bit,

remove the screw attaching the spark arrestor cover to the muffler (Fig. 40).

3. Pull the tab on the spark arrestor cover out of the

muffler. Remove the spark arrestor cover.

4. Remove the spark arrestor screen from the spark

arrestor cover.

5. Clean the spark arrestor screen with a wire brush or

replace it.

6. Reinstall the spark arrestor screen, spark arrestor

cover and screw.

Do not sand blast,

scrape or clean electrodes. Grit in the engine could damage the cylinder.

WARNING:

TROUBLESHOOTING

If further assistance is required, contact your authorized service dealer.

CAUSE ACTION

Old fuel Drain gas tank and add fresh fuel Improper carburetor adjustment Take to an authorized service dealer for adjustment Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor

CAUSE ACTION

Empty fuel tank Fill fuel tank with new fuel Primer bulb wasn't pressed enough Press primer bulb fully and slowly 10 times Old fuel Drain gas tank and add fresh fuel Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor

ENGINE WILL NOT START

ENGINE WILL NOT IDLE

ENGINE WILL NOT ACCELERATE

ENGINE LACKS POWER OR STALLS WHEN CUTTING

CAUSE ACTION

Air filter is plugged Replace or clean the air filter Old fuel Drain gas tank and add fresh fuel Improper carburetor adjustment Adjust carburetor

CAUSE ACTION

Old fuel Drain gas tank and add fresh fuel Improper carburetor adjustment Take to an authorized service dealer for adjustment Cutting attachment bound with grass Stop the engine and clean the cutting attachment Dirty air filter Clean or replace the air filter Plugged spark arrestor Clean or replace spark arrestor

When it is above 40°F outside & the Cold Weather Start Lever is in the CLOSED / START position

When it is below 40°F outside & the Cold Weather Start Lever is in the RUN / OPEN position

Flip the Cold Weather Start Lever to RUN / OPEN

Flip the Cold Weather Start Lever to CLOSED / START and follow the Starting Instructions

SPECIFICATIONS

ENGINE*

DRIVE SHAFT AND CUTTING ATTACHMENT*

*All specifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice.

Drive Shaft Housing............................................................................................................................ Steel Tube (EZ-Link™)

Throttle Control.......................................................................................................................................... Finger-Tip Trigger

Approximate Unit Weight (No fuel, with handle, shield and cutting attachment) ........................................... 13.5 lbs (6 kg)

Cutting Mechanism: ............................................................................................................................................. Fixed Head

Trimming Line Diameter:.................................................................................................................. 0.105 inches (2.67 mm)

Engine Type ........................................................................................................................................... Air-Cooled, 4-Cycle

Displacement .......................................................................................................................................... 1.6 cu. in. (26.2 cc)

Clutch Type........................................................................................................................................................... Centrifugal

Operating RPM ......................................................................................................................................... 6,800 - 9,300 rpm

Idle Speed RPM........................................................................................................................................ 2,800 - 3,600 rpm

Ignition Type ........................................................................................................................................................... Electronic

Ignition Switch..................................................................................................................................................Rocker Switch

Valve clearance ...................................................................................................................... .003–.006 in. (.076–.152 mm))

Spark Plug Gap.................................................................................................................................. 0.025 inch (0.635 mm)

Lubrication............................................................................................................................................................. SAE 30 Oil

Crankcase Oil Capacity................................................................................................................ 3.04 oz (90 ml) or 3/8 cup

Fuel......................................................................................................................................................................... Unleaded

Carburetor ........................................................................................................................................ Diaphragm, All-Position

Starter ................................................................................................................................................................ Auto Rewind

Muffler....................................................................................................................................................... Baffled with Guard

Throttle ................................................................................................................................................ Manual Spring Return

Fuel Tank Capacity ......................................................................................................................................... 12 oz (355 ml)

NOTES

MANUFACTURER’S LIMITED WARRANTY FOR:

No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the Warranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some

states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)

The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted product. (Some states do not allow limitations on how

long an implied warranty lasts, so the above limitation may not apply to you.)

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.

How State Law Relates to this Warranty: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

To locate your nearest service dealer dial

1-800-800-7310.

MTD LLC

P.O. Box 361131

Cleveland, OH 44136-0019

The limited warranty set forth below is given by MTD LLC (MTD) with respect to new merchandise purchased and used in the United States, its possessions and territories.

MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. This warranty is limited to ninety (90) days from the date of original retail purchase for any MTD product that is used for rental or commercial purposes, or any other income-producing purpose.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, visit our website at www.mtdproducts.com,check for a listing in the Yellow Pages, call 1-800-800-7310 or write to

P.O. Box 361131,

Cleveland, OH 44136-0019

This limited warranty does not provide coverage in the following cases:

A. Tune-ups - Spark Plugs, Carburetor Adjustments,

Filters

B. Wear items - Bump Knobs, Outer Spools, Cutting

Line, Inner Reels, Starter Pulley, Starter Ropes, Drive Belts

C. MTD does not extend any warranty for products sold

or exported outside of the United States of America, its possessions and territories, except those sold through MTD’s authorized channels of export distribution.

MTD reserves the right to change or improve the design of any MTD Product without assuming any obligation to modify any product previously manufactured.

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