Mtd CUB CADET user Manual

CUB CADET Ex SERIES
cab kit with hard doors
and soft rear curtain
Rev. -, p. 1 of 15
An optional Hard Rear Panel can be purchased separately.
The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete.
APPROXIMATE INSTALLATION TIME: 2 to 3 HOURS
(excluding accessories)
Shown with optional work lights and optional sliding windows in doors.
Additional options available are: heater, hard rear panel, and rear window wiper.
Note: a front windshield wiper comes standard with this cab kit.
(revised: 10/23/2008)
INSTALLATION & OWNER’S MANUAL
Rev. -, p. 2 of 15
NOTICE
Cabs, blades, and general accessories add additional weight to the base vehicle. Deduct the accessory’s total weight from the vehicle’s rated capacity including driver and passenger.
Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never operate vehicle if
suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other dam­age to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete.
CAB INSTALLATION
BEFORE YOU START
HELPFUL HINTS:
A. Refer to parts diagram toward the back of this manual to help identify parts during the assembly process. B. To assist with the cab installation, leave all bolts loose for later adjustment unless otherwise specified. C. Read and understand all instructions before beginning. D. Plastic washers have been supplied to provide a weather seal under the heads of all exterior bolts. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fast­ eners and damage the plastic washer. Also use steel washers as required. See diagram. E. Apply a clear silicone sealant to seal any minor gaps that may occur due to vehicle variations. F. Use caution to avoid damaging the factory installed threaded inserts. Begin the bolt engagement by hand to guard against potential cross threading.
TOOLS REQUIRED:
One Phillips Head Screwdriver One 3/8” Drive Ratchet One 3/16” Allen Wrench (preferably “T” handle type)
Set of standard and metric sockets Set of standard and metric open end wrenches Scissors
Fastener
Steel Washer
Plastic Washer
Cab Surface
1. VEHICLE PREP
1.1 Per fig. 1.1, remove the left and the right grab handles from the fenders. Bolts are underneath the fend­ers. These grab handles will not be re-installed.
1.2 Per fig. 1.2, temporarily remove both rear flasher lights. Note: ring terminal will need to be re-installed the same way (with the power wire going through it). Save hardware (flat washer, split washer, and hex nut) for re­installation in step 12 on page 10.
1.3 Per fig. 1.3, remove the SMV sign (slow moving vehicle sign) and discard the two metric bolts. New hard­ware is supplied. The SMV sign will be re-installed in step 13 on page 11.
2. ROLL BAR BRACKETS
2.1 If installing an optional hard rear panel, skip to step 3 on the next page (Note: the steel roll bar mount shown in fig. 2.1 is not used with the optional hard rear panel). If installing the standard soft rear curtain, assem­ble the supplied vibration mount to the roll bar mount as shown in fig. 2.1 using one 1/4-20 x 3/4” long button head bolt, two steel washers, and one locknut. Occupy the middle round hole as shown. Repeat assembly for the second roll bar mount.
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remove both grab handles
Fig. 1.1 (view from right front side of tractor)
remove both rear flasher lights
rubber vibration mount in middle hole
roll bar mount
Fig. 1.2 (view from left rear side of tractor)
remove SMV sign
Fig. 1.3 (view from right rear side of tractor)
Fig. 2.1 (roll bar mount)
2. ROLL BAR BRACKETS (cont’d.)
2.2 Per figures 2.2 and 2.2.1, loosely assemble the roll bar bracket and the roll bar mount around the ROPS tub­ing as shown (with the slots outboard and the vibration mount against the front facing surface of the ROPS tub­ing). Use the following hardware: two 5/16-18 x 1” long button head bolts, four steel washers, and two locknuts. Locknuts to be towards the front of the tractor. Leave bolts loose. Repeat for right side of tractor.
3. SIDE FRAMES
3.1 Temporarily remove the doors from the side frames for ease of handling. Open the door and lift up and off the pin hinges on the side frames.
3.2 Per fig. 3.2, place a 1/4” thick rubber washer on the fender of the tractor over the hole that has a factory installed metric weldnut. Have the following hardware ready: one M8 x 1.25 x 20mm long hex head bolt and one standard 5/16” flat steel washer. For the front floor­board, have the following hardware ready: one 5/16-18 x 1” long button head bolt, two steel washers, and one locknut. Leave bolts loose.
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roll bar
roll bar mount
Fig. 2.2 (view from left rear side of tractor)
bracket
1/4” thick rubber washer
Fig. 3.2 (view from right rear side of tractor)
center lock­nut shown (vibration mount on other side)
slots on roll
ref.: seat
Fig. 2.2.1 (view from left rear side of tractor)
bar mount to be outboard
3. SIDE FRAMES (cont’d.)
3.3 Place the side frame onto the tractor making sure that the contour bulb rubber that sits on the fender is all pointing outboard. Per fig. 3.3, install the M8 bolt and washer through the rear inboard mounting tab then through the 1/4” thick rubber washer and into the factory installed weldnut on the tractor. Caution care when starting to engage these threads to avoid cross threading and damaging these permanent weldnuts. Per fig. 3.3.1, install the front floorboard bolt so the rounded bolt head is up top and the locknut is underneath the trac­tor floorboard. Use the following hardware: 5/16-18 x 1” long button head bolt, one standard steel washer, one fender washer (under tractor floorboard) and one locknut. Leave bolt loose. Repeat for opposite side of tractor.
3.4 If installing an optional hard rear panel at this time, skip to step 4 below. If installing the standard soft rear curtain, proceed with step 3.5 below.
3.5 Attach the roll bar mount to the back side of the side frame using the following hardware per side: two 5/16-18 x 3/4” long button head bolts, two plastic wash­ers, and two steel washers into the factory installed threaded inserts. See fig. 3.5. Leave loose. Repeat for opposite side.
: use extreme
4. OPTIONAL HARD REAR PANEL
4.1 If not installing an optional hard rear panel at this time, skip to step 5 on the next page.
4.2 Per fig. 4.2, assemble the supplied vibration mount to the right rear leg using one 1/4-20 x 3/4” long button head bolt, two steel washers, and one locknut. The vibration mount as well as the head of the bolt are to be on the same side of the leg as the long bent up flange. Install in the middle hole as shown. Repeat for the left rear leg.
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metric hex bolt and 5/16” steel washer here
1/4” thick rubber washer under here
Fig. 3.3 (view from right front side of tractor)
floorboard bolt here (5/16” x 1” long)
Fig. 3.3.1 (view from right side of tractor)
long flange is shown bent up in the photo
vibration mount and head of bolt on this side
Fig. 4.2 (view of right rear leg)
install these two bolts
Fig. 3.5 (view from right rear side of tractor)
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