MTD 31A-380D062 Owner’s Manual

Operator's Manual
Two-Stage
Snow Thrower
Model 380
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). if a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTDLLC,P.O.BOX361131CLEVELAND,OHIO44136-0019
PRINTED IN U.S.A.
FORM NO. 769-00747
(6/2003)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ............................................................................ 3
Assembling Your Snow Thrower ................................................................................. 5
Know Your Snow Thrower ........................................................................................... 7
Operating Your Snow Thrower .................................................................................... 8
Maintaining Your Snow Thrower ............................ 10
Servicing Your Snow Thrower ..................................................................................... 11
Off-Season Storage ......................................... 13
Troubleshooting .......................................................................................................... 14
Parts List ................................................................................................................ 15
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
equipment and copy the informationfrom it in the space provided below. The information on the
Before you start assembling your new snow thrower_ please locate the model plate on the
model olate is very important ifyou need help from our Customer Support Department oran authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel. A sample model plate isexplained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
Copy the model number here:
_h IVITD LLC Copy the serial number here:
_l 330_220,_468_
CLEYE_N D,OH 4_ 1 _3_i
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual
packed separately with your unit for more information
CALLINGCUSTOMERSUPPORT
PleasedoNOTreturntheunit to theretailer fromwhichit waspurchased, withoutfirst contactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit. please call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
,_ WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol--heed its warning.
,_ WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain
or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety
instructions could result in serious injury or death.
Training 7.
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place 8. for future and regular reference and for ordering
replacement parts. 9.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow4hrowing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop
machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to
be used. Remove all doormats, newspapers, sleds, boards, wires and other foreign objects, which could be
tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during j. operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes. Operation
3. Do not operate without wearing adequate winter outer 1. garments. Do not wear jewelry, long scarves or other
loose clothing, which could become entangled in moving parts. Wear footwear which will improve footing on 2.
slippery surfaces.
4. Use a grounded three-wire extension cord and receptacle for all units with electric start engines. 3.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
6. Disengage all clutch levers before starting the engine. 4.
Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual.
Let engine and machine adjust to outdoor temperature before starting to clear snow. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to provide space
for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe itoff the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes dryer etc.).
Allow machine to cool at least 5 minutes before storing.
Do not put hands or feet near rotating parts, inthe auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so makes the machine unsafe and may cause personal injury. The clutch levers must operate easily in both directions and automatically return to the disengaged position when
released.
Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
5. Neverrunanengineindoorsorinapoorlyventilated area.Engineexhaustcontainscarbonmonoxide,an
odorlessanddeadlygas.
6. Donotoperatemachinewhileundertheinfluenceof alcoholordrugs.
7. Mufflerandenginebecomehotandcancauseaburn.Do nottouch.
8. Exerciseextremecautionwhenoperatingonorcrossing gravelsurfaces.Stayalertforhiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhile operatingonslopes.
10.Planyoursnow-throwingpatterntoavoiddischarge towardswindows,walls,carsetc.Thus,avoiding
possiblepropertydamageorpersonalinjurycausedbya ricochet.
11.Neverdirectdischargeatchildren,bystandersandpets orallowanyoneinfrontofthemachine.
12.Donotoverloadmachinecapacitybyattemptingtoclear snowattoofastofarate.
13.Neveroperatethismachinewithoutgoodvisibilityor light.Alwaysbesureofyourfootingandkeepafirmhold
onthehandles.Walk,neverrun.
14.Disengagepowertotheauger/impellerwhen transportingornotinuse.
15.Neveroperatemachineathightransportspeedson slipperysurfaces.Lookdownandbehindandusecare
whenbackingup.
16.Ifthemachineshouldstarttovibrateabnormally,stopthe engine,disconnectthesparkplugwireandgroundit
againsttheengine.Inspectthoroughlyfordamage. Repairanydamagebeforestartingandoperating.
17.Disengageallclutchleversandstopenginebeforeyou leavetheoperatingposition(behindthehandles).Wait
untiltheaugedimpellercomestoacompletestopbefore uncloggingthedischargechute,makingany
adjustments,orinspections.
18.Neverputyourhandinthedischargeorcollector openings.Alwaysusethechuteclean-outtoolprovided
tounclogthedischargeopening.Donotunclog dischargechutewhileengineisrunning.Shutoffengine
andremainbehindhandlesuntilallmovingpartshave stoppedbeforeunclogging.
19.Useonlyattachmentsandaccessoriesapprovedbythe manufacturer(e.g.wheelweights,tirechains,cabsetc.).
20.Ifsituationsoccurwhicharenotcoveredinthismanual, usecareandgoodjudgment.Contactyourdealerorcall
1-800-800-7310forassistance and the name of your
nearest servicing dealer.
Maintenance & Storage
1. Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance and
adjustment sections of this manual.
2. Before cleaning, repairing, or inspecting machine disengage all levers and stop the engine. Wait until the
auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent
unintended starting.
3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently
check all components and replace with original equipment manufacturer's (OEM) parts only. "Use of
parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Check controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the
adjustment section in this operator's manual for
instructions.
7. Maintain or replace safety and instruction labels, as
necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator's manual for proper
instructions on off-season storage.
YourResponsibility
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine. The safety labels are shown below for your reference.
DOnet modifyengine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a
runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
NoticeregardingEmissions
Engines which are certified to comply with California and
federal EPA emission regulations for SORE (Small Off Road
Equipment) are certified to operate on regular unleaded
gasoline, and may include the following emission control
systems: Engine Modification (EM) and Three Way Catalyst (TWC) ifso equipped.
SECTION2: ASSEMBLINGYOURSNOWTHROWER
IMPORTANT:This unit is shipped with engine oil but without gasoline in the engine. After assembly, see page 8 for fuel and oil fill-up details.
RemovingFromCarton
Cut the corners of the carton and lay the sides flat on the ground. Remove all packing inserts. Remove (i) plastic bag (containing owner's manual,
two ignition keys and two pairs of replacement
auger shear bolt and lock nut), and (ii) electric extension cord (optional).
NOTE: These two shear bolts will only be required if the
auger hex bolts, already on the unit, shear after extended use. These are not required for assembly of the unit. Make sure to save them appropriately for future use. Refer to Figure 9for location of bolts.
Move the snow thrower out of the carton. Make certain the carton has been completely
emptied before discarding it.
BeforeAssembly
NOTE: Reference to right, left, front or rear of the unit is from the operating position unless otherwise stated.
Make sure the spark plug wire is disconnected and moved away from the spark plug.
Cut the cable tie that secures the handle and the bails to the upper chute for shipping purposes.
Loosen the handle knob, saddle washer and saddle
bracket on each side of the handle. See Figure 1.
Hold both control bails against the upper handle and pull up as shown in Figure 1. Make sure that the upper handle locks over the lower handle and the saddle brackets align with the handle. You may have to carefully manouever the upper handle to clear the discharge chute.
CAUTION: Be careful not to bend or kink the cables.
Tighten the handle knobs on each side of the handle. See Figure 1.
RaisingTheUpperChute
Loosen the hand knob on the left side of the upper chute. See Figure 2.
Raise the upper chute up and over the flange on the lower chute. Follow the direction of the arrow in
Figure 2to place it in the operating position. Tighten the hand knob back making sure the flat washer and carriage bolt are correctly positioned. See Figure 2.
Upper Chute
Carriage Bolt
lower chute
Hand Knob
SettingUpTheHandle
Move u this way
Handle Knob
Sadd,eI
I Saddle Bracket
Hex Bolt
Figure 1
position
of upper
handle
Chute
Flat
Washer rotatethe chute
Figure 2
Handle*
* Meant only to
,_ WARNING: DO not lift the snow thrower by
the chute handle.
ChuteClean-OutTool
This tool is fastened with a cable tie to the rear of the
auger housing for shipping purposes. Cut the cable tie and remove the extension cord(if equipped) now.
FinalAdjustments
IMPORTANT:Check and make any final adjustments necessary before operating the unit. Failure to do so may cause damage to the equipment.
TirePressure(PneumaticTires)
The tires are over-inflated for shipping purposes. Check and reduce tire pressure, if needed, to 10-15 psi. Maintain equal pressure on both wheels of the snow
thrower.
_ WARNING: Maximum tire pressure under
SkidShoe
The space between the shave plate and the ground can be adjusted. For close snow removal, place skid shoes in the low position. Use middle or high position when
area to be cleared is uneven.
NOTE: It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing personal injury or damage to the snow thrower. If you are compelled to operate the snow thrower on gravel, keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate.
any circumstance is 15 psi. Equal tire pressure should be maintained at all times. Excessive
pressure (over 15 psi) when seating beads may cause tire!rim assembly to burst with force sufficient to cause serious injury
Adjust skid shoes by loosening two hex nuts and carriage bolts on each skid shoe, and moving the skid shoe to the desired position. See Figure 3.
Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the
skid shoes. Tighten nuts and bolts securely.
IMPORTANT:Check all nuts and bolts for correct
tightness.
DriveCable
Make sure that the drive cable is routed parallel to the left upper handle, then across the top of the lower handle and finally parallel to the right lower handle. Cable ties (included in the plastic bag that also contained this manual) should secure the cable to the top of the lower handle. See Figure 4.
Drive Cable
Cable Tie
l o o]
Hex Nut
Figure 3
Handle
Cable
Lower Handle
Figure4
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