MTD 31A-32AD762, 31A-32AD729 Owner’s Manual

Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

L

Two-Stage Snow Thrower m 300 Series

MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019

PrintedIn USA FormNo.769-03940A

(June6,2008)

ToTheOwner

ThankYou

1

Thank you for purchasing a Snow Thrower manufactured by
MTD LLC. It was carefully engineered to provide excellent
performance when properly operated and maintained.

Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the

recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.

All information in this manual is relative to the most recent
product information available at the time of printing. Review

this manual frequently to familiarize yourself with the unit, its
features and operation. Please be aware that this Operator's

Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated

in this manual may not be applicable to all models. MTD LLC
reserves the right to change product specifications, designs and

equipment without notice and without incurring obligation.

Table of Contents

Safe Operation Practices ........................................ 3

Assembly & Set-Up .................................................. 7

Controls and Features ............................................ 11

Operation ................................................................ 13

Maintenance and Adjustments ............................ 13

Engine Maintenance .............................................. 17

This product has met the rigid safety standards of the Outdoor
Power Equipment Institute and an independent testing
laboratory. If you have any problems or questions concerning the

unit, phone your local authorized MTD service dealer or contact
us directly. MTD's Customer Support telephone numbers,
website address and mailing address can be found on this page.
We want to ensure your complete satisfaction at all times.

Throughout this manual, all references to right and left side of the
machine are observed from the operating position

The engine manufacturer is responsible for all engine-related
issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer's
Owner's/Operator's Manual, packed separately with your unit, for

more information.

Service ..................................................................... 19

Troubleshooting ..................................................... 21

Replacement Parts ................................................ 22

Warranty ................................................................ 23

Espanol ................................................................... 26

RecordProduct Information

Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the

information in the provided area to the right. You can locate the
model plate by standing at the operator's position and looking
down at the rear of the frame. This information will be necessary,
should you seek technical support via our web site, Customer

Support Department, or with a local authorized service dealer.

MODEL NUMBER

D[31313131313131313D

SERIAL NUMBER

DF=IDF=IDF=IDF=IDF=ID

CustomerSupport

Please do NOT return the unit to the retailer or dealer without first contacting our Cu;tomer Support Department.

If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this unit, you can seek help from the experts. Choose from the options below:

0 Visit us on the web at www.mtdproducts.com

0 Call a Customer Support Representative at [phone] or [phone]
0 Write us at MTD LLC • RO. Box 361131 • Cleveland, OH • 44136-0019

ImportantSafeOperationPractices

WARNING! This symbol points out important safety instructions which, if not followed,

could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply

with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!

CALIFORNIA PROPOSITION 65

WARNING! Engine Exhaust, some of its constituents, and certain vehicle components

contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive harm.

DANGER: This machine was built to be operated according to the safe operation practices in

this manual. As with any type of power equipment, carelessness or error on the part of the

operator can result in serious injury. This machine is capable of amputating fingers, hands,

toes and feet and throwing foreign objects. Failure to observe the following safety

instructions could result in serious injury or death.

2

Training Preparation

1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for
future and regular reference and for ordering replacement
pa rts.

2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them

quickly.

3. Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand

the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an

adult.

4. Never allow adults to operate this machine without proper
instruction.

5. Thrown objects can cause serious personal injury. Plan
your snow-throwing pattern to avoid discharge of material

toward roads, bystanders and the like.

6. Keep bystanders, pets and children at least 75 feet from the
machine while it is in operation. Stop machine if anyone

enters the area.
Exercise caution to avoid slipping or falling, especially

when operating in reverse.

Thoroughly inspect the area where the equipment is to be used.
Remove all doormats, newspapers, sleds, boards, wires and other

foreign objects, which could be tripped over or thrown by the
auger/impeller.

1. Always wear safety glasses or eye shields during operation
and while performing an adjustment or repair to protect
your eyes. Thrown objects which ricochet can cause serious

injury to the eyes.

2. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other loose

clothing, which could become entangled in moving parts.
Wear footwear which will improve footing on slippery

surfaces.

3. Use a grounded three-wire extension cord and receptacle
for all machines with electric start engines.

4. Adjust collector housing height to clear gravel or crushed
rock surfaces.

5. Disengage all control levers before starting the engine.

6. Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator's manual.

7. Let engine and machine adjust to outdoor temperature
before starting to clear snow.

SafeHandling of Gasoline

To avoid personal injury or property damage use extreme care
in handling gasoline. Gasoline is extremely flammable and the
vapors are explosive. Serious personal injury can occur when
gasoline is spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other

sources of ignition.
Never fuel machine indoors.

C.

d.

Never remove gas cap or add fuel while the engine is
hot or running.

e. Allow engine to cool at least two minutes before

refueling.

f. Never over fill fuel tank. Fill tank to no more than 1/2

inch below bottom of filler neck to provide space for

fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and

equipment. Move machine to another area. Wait 5

minutes before starting the engine.
i. Never store the machine or fuel container inside

where there is an open flame, spark or pilot light

(e.g. furnace, water heater, space heater, clothes

dryer etc.).

j. Allow machine to cool at least 5 minutes before

storing.
k. Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place

containers on the ground away from your vehicle

before filling.
I. If possible, remove gas-powered equipment from

the truck or trailer and refuel it on the ground. If this

is not possible, then refuel such equipment on a

trailer with a portable container, rather than from a

gasoline dispenser nozzle.
m. Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times until fueling is

complete. Do not use a nozzle lock-open device.

Operation

1. Do not put hands or feet near rotating parts, in the auger/
impeller housing or chute assembly. Contact with the
rotating parts can amputate hands and feet.

2. The auger/impeller control lever is a safety device. Never
bypass its operation. Doing so makes the machine unsafe

and may cause personal injury.

3. The control levers must operate easily in both directions
and automatically return to the disengaged position when

released.

4.

Never operate with a missing or damaged chute assembly.
Keep all safety devices in place and working.

5. Never run an engine indoors or in a poorly ventilated area.
Engine exhaust contains carbon monoxide, an odorless
and deadly gas.

6. Do not operate machine while under the influence of
alcohol or drugs.

7. Muffler and engine become hot and can cause a burn. Do
not touch. Keep children away.

8. Exercise extreme caution when operating on or crossing
gravel surfaces. Stay alert for hidden hazards or traffic.

9. Exercise caution when changing direction and while
operating on slopes.

10. Plan your snow-throwing pattern to avoid discharge
towards windows, walls, cars etc. Thus, avoiding possible

property damage or personal injury caused by a ricochet.

11. Never direct discharge at children, bystanders and pets or
allow anyone in front of the machine.

12. Do not overload machine capacity by attempting to clear
snow at too fast of a rate.

13.

Never operate this machine without good visibility or light.
Always be sure of your footing and keep a firm hold on the
handles. Walk, never run.

14.

Disengage power to the auger/impeller when transporting
or not in use.

15.

Never operate machine at high transport speeds on
slippery surfaces. Look down and behind and use care
when backing up.

16. If the machine should start to vibrate abnormally, stop
the engine, disconnect the spark plug wire and ground it

against the engine. Inspect thoroughly for damage. Repair
any damage before starting and operating.

17. Disengage all control levers and stop engine before you
leave the operating position (behind the handles). Wait
until the auger/impeller comes to a complete stop before
unclogging the chute assembly, making any adjustments,

or inspections.

18. Never put your hand in the discharge or collector
openings. Always use the clean-out tool provided to
unclog the discharge opening. Do not unclog chute
assembly while engine is running. Shut off engine and

remain behind handles until all moving parts have stopped
before unclogging.

19. Use only attachments and accessories approved by the
manufacturer (e.g. wheel weights, tire chains, cabs etc.).

20. When starting engine, pull cord slowly until resistance
is felt, then pull rapidly. Rapid retraction of starter cord

(kickback) will pull hand and arm toward engine faster than
you can let go. Broken bones, fractures, bruises or sprains

could result.

21.

If situations occur which are not covered in this manual, use
care and good judgment. Contact Customer Support for
assistance and the name of your nearest servicing dealer.

4 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

Maintenance & Storage

1. Never tamper with safety devices. Check their proper
operation regularly. Refer to the maintenance and

adjustment sections of this manual.

2. Before cleaning, repairing, or inspecting machine
disengage all control levers and stop the engine. Wait until

the auger/impeller come to a complete stop. Disconnect
the spark plug wire and ground against the engine to
prevent unintended starting.

3. Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.

4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.

5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently

check all components and replace with original equipment
manufacturer's (OEM) parts only. "Use of parts which do
not meet the original equipment specifications may lead to
improper performance and compromise safety!"

6. Check control levers periodically to verify they engage
and disengage properly and adjust, if necessary. Refer

to the adjustment section in this operator's manual for
instructions.

7. Maintain or replace safety and instruction labels, as
necessary.

8. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.

9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of auger/impeller.

10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water

heater, furnace, clothes dryer etc.

11. Always refer to the operator's manual for proper
instructions on off-season storage.

12. Check fuel line, tank, cap, and fittings frequently for cracks
or leaks. Replace if necessary.

13. Do not crank engine with spark plug removed.

14. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,

or 60 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.

Donot modify engine

To avoid serious injury or death, do not modify engine in any
way. Tampering with the governor setting can lead to a runaway

engine and cause it to operate at unsafe speeds. Never tamper
with factory setting of engine governor.

Notice Regarding Emissions

Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)

are certified to operate on regular unleaded gasoline, and
may include the following emission control systems: Engine
Modification (EM), Oxidizing Catalyst (OC), Secondary Air
Injection (SAI) and Three Way Catalyst (TWC) if so equipped.

SparkArrestor

internal combustion engine and should not be used

_ ARNING! This machine is equipped with an

Ira spark arrester is used, it should be maintained in effective
working order by the operator. In the State of California the
above is required by law (Section 4442 of the California Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal lands.

A spark attester for the muffler is available through your
nearest engine authorized service dealer or contact the service
department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

on or near any unimproved forest-covered, brush
covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester

meeting applicable local or state laws (if any).

SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S

Safety Symbols

This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.

READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to

assemble and operate

WARNING-- ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating
blades inside

WARNING-- ROTATING BLADES

Keep hands out of inlet and discharge openings while machine is running. There are rotating
blades inside

WARNING-- ROTATING AUGER

Do not put hands or feet near rotating parts, in the auger/impeller housing or chute

assembly. Contact with the rotating parts can amputate hands and feet.

........!i........

WARNING--THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.

WARNING--GASOLINE IS FLAMMABLE
Allow the engine to cool at least two minutes before refueling.

WARNING-- CARBON MONOXIDE

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.

WARNING-- ELECTRICAL SHOCK

Do not use the engine's electric starter in the rain

WARNING! Your Responsibility--Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.

6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES

SAVETHESEINSTRUCTIONS!

Assembly& Set-Up

Contentsof Carton

One Snow Thrower
One Snow Thrower Operator's

Manual

Assembly

Setting UpTheHandle

I. Remove cable tie (if present) securing upper handle to

lower handle for shipping purposes. Remove all protective
plastic wrapping from handles.

NOTE: Be careful NOT to remove the three loosely fitted
cable ties that will be utilized later to secure cables.

2.

Loosen and remove the wing knob, saddle washer, handle
tab and carriage screw on each side of the lower handle.
See Fig. 3-1.

Two Replacement Auger Shear Pins
One Product Registration Card

3

One Chute Assembly

Figure 3-1

3.

Slide one of the loosely fitted cable ties from the right side
of the lower handle up to the cross member of the lower

handle. Leave the second cable tie in place on the right side
of the lower handle. See Fig. 3-3 for reference.

IMPORTANT: It will be necessary to lift the upper handle while
sliding up this cable tie to prevent damage to the cable.

4. Lift the upper handle up and position it over the lower
handle, aligning the holes where the wing knobs were

removed (1).See Fig. 3-2.

CAUTION: Be careful not to bend or kink the cables.

5. Insert a carriage screw from the outside through a handle
tab, the upper and lower handles, a saddle washer and into
the wing knob (2). Repeat on the other side.

6. Tighten the wing knobs on each side of the handle. Refer
to Fig. 3-2.

Figure 3=2
NOTE:The auger cable routes down the left lower handle
and the drive cable is routed across the top of the lower
handle and down the right side of the lower handle. See

Fig. 3-3.

7.

Three cable ties have been used to loosely tie the control
cables to the lower handle, including the cable tie you

relocated in step 3. Position cable ties now, as in Fig. 3-3,
and tighten to secure cables to the lower handle. Trim off

excess material of cable ties.

er Cable

Figure 3-3

Set-Up

ShearPins

A pair of replacement auger shear pins and bow tie cotter pins
are included with your snow thrower. See Fig. 3-4. Store them in

a safe place until needed.

Figure 3-4

ChuteClean-0utTool

The chute clean-out tool is fastened to the top of the auger
housing with a mounting clip and a cable tie at the factory. Cut

the cable tie before operating the snow thrower. See Fig. 3-5.

TirePressure

The proper inflation pressure is between 15 psi and 20 psi. Check
the tire pressure periodically and maintain equal pressure in
both tires at all times. Excessive pressure (well above 20 psi) may
cause the wheel (tire/rim) assembly to burst with sufficient force

to cause serious injury. Do not over-inflate the tire. Use a manual
pump or portable electric tire inflator to prevent over-inflation.

NEVER USE AN AIR COMPRESSOR.

FuelRec0mmedati0ns

Use automotive gasoline (unleaded or low leaded to minimize
combustion chamber deposits) with a minimum of 87 octane.
Gasoline with up to 10% ethanol or 15% MTBE (Methyl Tertiary
Butyl Ether) can be used. Never use an oil/gasoline mixture or

dirty gasoline. Avoid getting dirt, dust, or water in the fuel tank.
DO NOT use E85 gasoline.

Refuel in a well-ventilated area with the engine stopped.
Do not smoke or allow flames or sparks in the area where

the engine is refueled or where gasoline is stored.
Do not overfill the fuel tank. After refueling, make sure the

tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel or

fuel vapor may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.

Avoid repeated or prolonged contact with skin or
breathing of vapor.

Adding Fuel

WARNING! Use extreme care when handling

gasoline. Gasoline is extremely flammable and the

vapors are explosive. Never fuel the machine

indoors or while the engine is hot or running.
Extinguish cigarettes, cigars, pipes and other
sources of ignition.

WARNING! Always keep hands and feet clear of
equipment moving parts. Do not use a pressurized

starting fluid. Vapors are flammable.

Figure 3-5

8 I SECTION3 -- ASSEMBLY& SET-UP

Chute Clean=out Tool

1.

Clean around fuel fill before removing cap to fuel.

2.

A fuel level indicator is located in the fuel tank. Fill tank
until fuel reaches the fuel level indictor, Fig. 3-6. Be careful

not to overfill.

Fuel Level Indicator

TopView

Figure 3-6

CheckingOilLevel

_ii AUTION: The engine is shipped with oil in the

NOTE: Be sure to check the engine on a level surface with the
engine stopped.

1. Remove the oil filler cap/dipstick and wipe the dipstick

engine. You must, however, check the oil level prior
to operating the snow thrower. Running the engine

with insufficient oil can cause serious engine

damage and void the engine warranty.

clean. See Fig. 3-7.

NOTE:Do not overfill. Overfilling with oil may result in
engine smoking, hard starting or spark plug fouling.

4.

Replaceand tighten cap/dipstick firmly before starting
engine.

Adjustments
SkidShoe

The snow thrower skid shoes are adjusted upward at the factory
for shipping purposes. Adjust them downward, if desired, prior
to operating the snow thrower.

this snow thrower on gravel as it can easily pick up
CAUTION : It is not recommended that you operate

and throw loose gravel, causing personal injury or

damage to the snow thrower and surrounding
property.

For close snow removal on a smooth surface, raise skid
shoes higher on the auger housing.

Use a middle or lower position when the area to be cleared
is uneven, such as a gravel driveway

NOTE: If you choose to operate the snow thrower on a gravel
surface, keep the skid shoes in position for maximum clearance

between the ground and the shave plate.
To adjust the skid shoes:

Loosen the four hex nuts (two on each side) and carriage
bolts. Move skid shoes to desired position. See Fig. 3-8.

Figure 3-7

2.

Insert the cap/dipstick into the oil filler neck, but do not
screw it in.

3.

Remove the oil filler cap/dipstick. If the level is low, slowly
add oil until oil level registers between high (H) and low
(L), Fig. 3-7. Refer to the Engine Maintenance section for
correct oil viscosity and engine oil capacity.

/ /

/

/

/

Figure 3-8

2. Make certain the entire bottom surface of skid shoe is

J

against the ground to avoid uneven wear on the skid shoes.

3. Retighten nuts and bolts securely.

/ /

/

SECTION 3 -- ASSEMBLY& SET-UP 9

DischargeChute

1. Loosen the wing knob on the upper chute, adjust chute
and chute control to desired operating position.

2. Tighten the wing knob on the upper chute making sure the
carriage bolt is correctly positioned. Refer to Fig. 3-9.

,. j

Figure 3-9

AugerControl

Periodic adjustment to the auger control cable may be required
due to normal stretch and wear on the belt. Adjustment is
needed immediately if the augers:

a. Continue to turn with the auger control disengaged,

or

b. During operation, augers seem to hesitate turning

while the engine maintains speed.

NOTE: Perform the following test before operating the snow
thrower for the first time and at the start of each winter season.

Check the adjustment of the auger control as follows:

1. When the auger control is released and in the disengaged
"up" position, the cable should have very little slack, but
should NOT be tight.

2. In a well-ventilated area, start the snow thrower engine.
Refer to Starting The Engine in the Operation section

on this manual. Make sure the throttle is set in the FAST
position.

3. While standing in the operator's position (behind the snow
thrower) engage the auger.

4. Allow the auger to remain engaged for approximately 10
seconds before releasing the auger control. Repeat this

several times.

5. With the engine running in the FAST position and the
auger control in the disengaged "up" position, walk to the
front of the machine.

6. Confirm that the auger has completely stopped rotating
and shows NO signs of motion.

NOTE: If the auger shows ANY signs of rotating, immediately
return to the operator's position and shut off the engine. Wait for
all moving parts to stop before adjusting the auger control cable

as follows:

7.

Loosen the rear hex bolt on the cable adjustment bracket.
See Fig. 3-10.

Figure 3-10

8. Slide the cable adjustment bracket forward adding a slight
amount of slack in the auger cable.

9. Retighten the rear hex bolt.

10. Start engine and verify auger control engages and
disengages properly.

NOTE: If auger continues to rotate with the control
disengaged, shut off engine and readjust.

11. If during operation, augers seem to hesitate turning while
the engine maintains speed, then the cable is too loose and
the bracket needs to be adjusted rearward, decreasing the

amount of slack to the auger cable. Follow the above steps
to adjust the cable adjustment bracket.

Overtightening may prevent the auger from

WARNING! Do not over-tighten the cable.

disengaging and compromise the safety of the snow

thrower.

SECTION 3 -- ASSEMBLY& SET-UP

ControlsandFeatures

Auger Control

4

DriveControl

StarterRope

UpperChute

ChuteAssembly

Clean-outTool

Auger

ShavePlate

ChuteKnob

SkidShoe

DriveControl

Located on the underside of the upper handle, the drive control
is used to engage/disengage wheels. Squeeze the drive control

against the upper handle to engage the wheels; release to
disengage.

ignition Key

The ignition key is a safety device. It must be fully inserted in
order for the engine to start. Remove the ignition key when the

snow thrower is not in use.
NOTE: Do not turn the ignition key in an attempt to start the

engine. Doing so may cause it to break.

Starter Rope

The starter rope is part of the recoil starter and is used to start
the engine.

Auger

When engaged, the auger's rotation draw snow into the auger
housing and throws it out the discharge chute.

FuelCap

Muffler

FuelCap

Recoil Starter

Handle

OilDrain

Figure 4-1

ChuteAssembly

Snow drawn into the auger housing is discharged out of the
chute assembly

AugerControl

The auger control is adjacent to the upper handle. Squeeze the
auger control against the upper handle to engage the augers;
release to disengage the augers.

assembly unless both auger and drive controls are

_ ARNING! Never make adjustments to the chute

IMPORTANT: Refer to the Auger Control information in

the Assembly & Set-Up section prior to operating your snow
thrower. Read and follow all instructions carefully and perform all
adjustments to verify your snow thrower is operating safely and

properly.

disengaged and the operator is standing beside the
unit.

Oil Cap

,J

J

11

ChuteHandle

ThrottleControl

The direction of snow throwing corresponds to the direction
of the chute opening. Use the chute handle to turn the chute

assembly in the direction you wish to throw the snow.

ChuteKnob

The distance snow is thrown can be adjusted by either raising
or lowering the upper chute. Loosen the chute knob on the side

of the upper chute to adjust. Pivot the upper chute to desired
position, and retighten the chute knob.

ShavePlate

The shave plate maintains contact with pavement as the snow
thrower is propelled, allowing snow close to pavement's surface

to be discharged.

SkidShoes

Position the skid shoes based on surface conditions. Adjust
upward for hard-packed snow. Adjust downward when
operating on gravel or crushed rock surfaces.

FuelCap

Unthread the gas cap to add gasoline to the fuel tank. This unit
runs on regular gas.

OilCap

Engine oil level can be checked and oil added through the oil fill.
NOTE:The engine is shipped with oil in it. Check the oil level

before the first use and add if necessary, as specified in the
separate engine manual packed with your snow thrower. Always
check the oil level prior to each use.

Oil Drain

Engine oil can be drained through the oil drain.

Muffler

Engine exhaust exists the engine via the muffler.

ChokeControl

The choke control is found on the rear of
the engine and is activated by rotating the

knob counter-clockwise. Activating the
choke control closes the choke plate on the
carburetor and aids in starting the engine.

The throttle control is located on the rear of the engine. It
regulates the speed of the engine and will shut offthe engine

when moved into the STOP position.

RecoilStarterHandle

This handle is used to manually start the engine.

ChuteAssembly

Snow drawn into the auger housing is discharged out the chute
assembly.

ChuteClean-OutTool

clogged chute assembly. Shut offengine and remain

_ ARNING! Never use your hands to clear a

The chute clean-out tool is conveniently fastened to the rear of
the auger housing with a mounting clip. Should snowand ice
become lodged in the chute assembly during operation, proceed
as follows to safely clean the chute assembly and chute opening:

1. Release both the Auger Control and the Drive Control.

2. Stop the engine by removing the ignition key.

3. Remove the clean-out tool from the clip which secures it to

4. Use the shovel-shaped end of the clean-out tool to

5. Refasten the clean-out tool to the mounting clip on the

While standing in the operator's position (behind the snow
thrower), engage the auger control for a few seconds to clear any
remaining snow and ice from the chute assembly.

behind handles until all moving parts have stopped
before unclogging.

the rear of the auger housing.

dislodge and scoop any snow and ice which has formed in
and near the chute assembly.

rear of the auger housing, reinsert the ignition key and
start the snow thrower's engine.

Primer

Pressing the primer forces fuel directly
into the engine's carburetor to aid in cold-

weather starting.

12 I SECTION 4-- CONTROLS AND FEATURES

|

Operation

Starting the Engine

_ ARNING! Always keep hands and feet clear of

NOTE: Allow the engine to warm up for a few minutes after
starting. The engine will not develop full power until it reaches
operating temperatures.

moving parts. Do not use a pressurized starting

fluid. Vapors are flammable.

RecoilStarter

engine running.

CAUTION! Do not pull the starter handle while the

WARNING; To avoid unsupervised engine

operation, never leave the engine unattended while
running. Turn the engine off after use and remove
ignition key

1. Insert ignition key fully into slot, Figure 5-1. Make sure it
snaps into place. DO NOTturn ignition key. The engine

cannot start unless the key is inserted into ignition switch.

5. Pull gently on the starter handle until it begins to
resist, then pull quickly and forcefully to overcome the
compression. Do not release the handle and allow it to

snap back. Return rope SLOWLY to original position. If
required, repeat this step.

6. As the engine warms, slowly rotate the choke control to
OFF position. If the engine falters, restart engine and run
with choke at half-choke position for a short period of time,
and then slowly rotate the choke into OFF position.

Stopping the Engine

operation, never leave the machine unattended

i_klk WARNING: To avoid unsupervised engine

Run engine for a few minutes before stopping to help dry offany
moisture on the engine.

1. Move throttle control to STOP position.

2. Remove the ignition key. Removing the key will reduce the

3. Wipe any moisture away from the controls on the engine.

with the engine running. Turn the engine off after

use and remove ignition key

possibility of unauthorized starting of the engine while
equipment is not in use. Keep the key in a safe place. The
engine cannot start without the ignition key.

ToEngageDrive

1.

Move the throttle control into the Fast (rabbit) position.

2.

To engage the drive, squeeze the drive control completely
against the upper handle to engage the wheels. To stop

the forward motion, release the drive control.

Figure 5-1

2. Move throttle control to FAST (rabbit) position.

3. Move choke to the ON position (cold engine start). If engine
is warm, place choke in OFF position.

4. Push primer three to five (3-5) times, making sure to cover
vent hole when pushing. If engine is warm, push primer
only once. Always cover vent hole when pushing. Cool

weather may require priming to be repeated.

ToEngageAugers

To engage the augers, squeeze the auger control handle
completely against the upper handle. To stop the augers,

release handle.

13

ReplacingShearPins

The augers are secured to the spiral shaft with two shear pins
and cotter pins. If the auger should strike a foreign object or ice

jam, the snow thrower is designed so that the pins may shear. If

the augers will not turn, check to see if the pins have sheared.
See Fig. 5-2.

Figure 5-2

CAUTION: NEVER replace the auger shear pins with

anything other than OEM Part No.738-04124A

replacement shear pins. Any damage to the auger
gearbox or other components as a result of failing to
do so will NOT be covered by your snow thrower's

war ranty.
WARNING! Always turn off the snow thrower's

engine and remove the key prior to replacing shear

pins.

SECTION S -- OPERATION

Maintenance&Adjustments

Maintenance

GeneralRecommendations

Always observe safety rules when performing any type of
maintenance.

The warranty on this snow thrower does not cover items
that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must
maintain the snow thrower as instructed in this manual.

Periodically check all fasteners and hardware to make sure
these are tight.

or inspecting, disengage all controls and stop

i_i WARNING! Before servicing, repairing, lubricating,

Engine

Listed below are general recommendations about maintaining
your snow thrower engine. For further details, refer to the Engine

Maintenance Section.

1. Before operating snow thrower, check the oil level.

2. Change engine oil after first five hours of operation and

3. Clean spark plug and reset the electrode gap to 0.030"

TirePressure

Before operating, check tire pressure and reduce pressure to
between 15 psi and 20 psi. Refer to Setup in the Assembly and
Setup section of this manual for proper filling procedures.

If the tire pressure is not equal in both tires, the unit may pull to
one side or the other.

CheckV-Belts

Follow instructions below to check condition of drive belts every
50 hours of operation.

1. Remove the plastic belt cover on the front of the engine by

2.

engine. Wait until all moving parts have come to a

complete stop. Disconnect spark plug wire and
ground it against the engine to prevent unintended
starting. Always wear safety glasses during

operation or while performing any adjustments or
repairs.

every 25 hours thereafter.

at least once a season or every 100 hours of operation;
replace every 200 hours of operation.

removing the self-tapping screw and pressing the plastic
tabs to release the belt cover. See Fig. 8-1 in the Service

section of this manual.
Visually inspect for frayed, cracked, or excessively worn out

belts. Replace, if necessary, following instructions in the
Service section of this manual.

ShavePlateand SkidShoes

The shave plate and skid shoes on the bottom of the snow
thrower are subject to wear. These should be checked
periodically and replaced when necessary.

To replace skid shoes:

1. Remove the carriage bolts and nuts securing each skid shoe
to the auger housing, See Fig. 6-1.

2. Reassemble new skid shoes with hardware just removed.
Make sure the skid shoes are adjusted to be level.

\\

Figure 6-1

To remove shave plate:

3. Remove both skid shoes and hardware including carriage
bolts and nuts which attach shave plate to the snow

thrower housing. For location of shave plate, see Fig. 6-1.

4. Reassemble new shave plate, making sure heads of the
carriage bolts are to the inside of the housing.

5. Reinstall skid shoes. Tighten securely.

Off-SeasonStorage

If the snow thrower will not be used for 30 days or longer, or if it
is the end of the snow season when the last possibility of snow is

gone, the equipment needs to be stored properly. Follow storage
instructions below to ensure top performance from the snow
thrower for many more years.

1. Store the equipment in a clean, dry area.

2. If storing the snow thrower in an unventilated area,
rustproof the machine using a light oil or silicone to coat

the snow thrower.

3. Clean the exterior of the engine and the snow thrower.

15

Preparing TheEngine

Lubrication

in the tank indoors or in poorly ventilated areas,

WARNING! Never store the snow thrower with fuel

where fuel fumes may reach an open flame, spark or

pilot light as on a furnace, water heater, clothes
dryer or gas appliance.

NOTE; It is important to prevent gum deposits from forming in
essential fuel system parts of the engine such as the carburetor,
fuel filter, fuel hose or tank during storage.

CAUTION: Alcohol blended fuels (called gasohol or using
ethanol or methanol) can attract moisture which leads to
separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied
before storage for 30 days or longer. Follow these instructions to
prepare your snow thrower for storage:

WARNING! Drain fuel into an approved container

outdoors, away from any open flame. Be certain

engine is cool. Do not smoke. Fuel left in engine

during warm weather deteriorates and will cause
serious starting problems.

1.

Run the engine until the fuel tank is empty and it stops due
to lack of fuel.

WARNING! Do not drain carburetor if using fuel

stabilizer. Never use engine or carburetor cleaning
products in the fuel tank or permanent damage may

occur.

NOTE: Fuel stabilizer (such as STA-BIL TM or ULTRA-FRESH TM)
is an acceptable alternative in minimizing the formation
of fuel gum deposits during storage. Add stabilizer to
gasoline in fuel tank or storage container. Always follow
mix ratio found on stabilizer container. Run engine at least

10 minutes after adding stabilizer to allow it to reach the

carburetor. Do not drain carburetor if using fuel stabilizer.

2.

Remove the spark plug and pour one (1) ounce of engine
oil through the spark plug hole into the cylinder. Cover
spark plug hole with a rag and crank the engine several
times to distribute the oil. Replace spark plug.

1. Lubricate pivot points on the auger control and drive
control with a light engine oil once a season, see Fig. 6-2.

Figure 6-2

2.

Lubricate the auger idler bracket with a light engine oil
once a season. See Fig. 6-2.

AugerShaft

At least once a season, remove the shear pins from the auger
shaft. Spray lubricant inside the shaft and around the spacers

and the flange bearings found at either end of the shaft.
See Fig. 6-3.

f

PreparingTheSnowThrower

1. When storing the snow thrower inan unventilated or
metal storage shed, care should be taken to rustproof the

equipment. Using a light oil or silicone, coat the equipment,
especially any chains, springs, bearings and cables.

2. Remove all dirt from exterior of engine and equipment.

3. Follow lubrication recommendations in the Maintenance
section of this manual.

4. Store equipment in a clean, dry area.

SECTION 6-- MAINTENANCE & ADJUSTMENTS

J

Figure 6-3

Wheels

At least once a season, remove both wheels. Clean and coat the
axles with a multipurpose automotive grease before reinstalling

wheels.