Operator's Manual
42-inch Two-stage Snow Thrower Attachment
For FA_ATTACH" Compatible Tractors
Model
0EM-190-823 /
190-823-101
NOTE: This snow thrower attachment will NOT fit on all 600-series lawn tractors and 800-series garden tractors.
It is designed for and will mount to and operate safely and properly on FastAttach TM compatible tractors ONLY. Check
your tractor s right fender for the FastAttach label before attempting to mount this attachment.
MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10279D
TM
(9/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ............................................................................... 3
To The Owner ............................................................................................................... 5
Contents of Crate ........................................................................................................... 5
Assembly ....................................................................................................................... 5
Controls ......................................................................................................................... 14
Operation ....................................................................................................................... 15
Making Adjustments ....................................................................................................... 16
Maintenance .................................................................................................................. 18
Model 823 Parts List ....................................................................................................... 20
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower attachment. It will help you assemble,
prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on the
model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
You can locate the model number by looking it by looking on the rear, right portion of the snow thrower
impeller housing. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
(Model Number) (Serial Number)
i BIR_I, _ MTD LLC
_l_ • _L_ |],_ P.O. BOX 361131
.... _" JH_H CLEVELAND,OH 44136
m,._F,,. , _ Ill® 330-220-4683
• www.mtdproducts.com 800-800-7310
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative.
Please have your unit's model number and serial number ready when you call. See previous section
to locate this information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in per-
sonal injury. When you see this symbol--heed its warning.
cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; wash hands
WARNING: The Battery and Engine Exhaust contains chemicals known to the State of California to
after handling.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
6.
TRAINING
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years old to operate this
machine. Children 14 years old and over should read and
understand the operation instructionsand safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan
your snow throwing pattern to avoid discharge of material
toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75
feet from the machine while it is in operation. Stop
machine if anyone enters the area.
7. Exercise caution while operating tractor with this
attachment, especially when traveling in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be
used. Remove all door mats, newspapers, sleds, boards,
wires and other foreign objects which could be thrown by
the augedimpeller.
2. Always wear safety glasses or eye shields during
operation and while performing an adjustment or repair to
protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer
garments. Do not wear jewelry, long scarves or other
loose clothing which could become entangled in moving
parts. Wear footwear which will improve footing on
slippery surfaces.
4. Adjust collector housing height to clear gravel or crushed
rock surfaces.
5. Disengage all clutches and shift into neutral before
starting the engine.
Never attempt to make any adjustments while engine is
running, except where specifically recommended in the
operator's manual(s).
7.
Let tractor engine and attachment adjust to outdoor
temperature before starting to clear snow.
8.
To avoid personal injury or property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors.
d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than Y2
inch below bottom of filler neck to provide space
for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5
minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
OPERATION
1. Do not put hands or feet near rotating parts, in the auger/
impeller housing or discharge chute. Contact with the
rotating parts can amputate hands and feet.
2. Never operate with a missing or damaged discharge
chute. Keep all safety devices in place and working.
3. Never run an engine indoorsor in a poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
4. Do not operate machine while under the influence of
alcohol or drugs.
5. Muffler and engine become hot and can cause a burn. Do
not touch.
6. Exerciseextremecautionwhenoperatingonorcrossing
gravelsurfaces.Stayalertforhiddenhazardsortraffic.
Donotcarrypassengers.
7. Exercisecautionwhenchangingdirectionandwhile
operatingonslopes.
8. Planyoursnowthrowingpatterntoavoiddischarge
towardswindows,walls,carsetc.Toavoidproperty
damageorpersonalinjurycausedbyaricochet.
9. Neverdirectdischargeatchildren,bystandersandpets
orallowanyoneinfrontofthemachine.
10.Donotovedoadmachinecapecitybyattemptingtoclear
snowattoofastofarate.
11.Neveroperatethismachinewithoutgoodvisibilityorlight.
12.Disengagepowertotheauger/impellerwhen
transportingornotinuse.
13.Neveroperatemachineathightransportspeedson
slipperysurfaces.Lookdownandbehindandusecare
wheninreverse.
14.Ifthemachineshouldstarttovibrateabnormally,stopthe
engine,disengagethepowertake-off,lowerthe
attachmentandsettheparkingbrake.Inspectthoroughly
fordamage.Repairanydamagebeforestartingand
operating.
15.Disengagethepowertake-off,lowerattachment,setthe
parkingbrakeandstopenginebeforeyouleavethe
operatingposition.Waituntiltheauger/impenercomesto
acompletestopbeforeuncloggingthedischargechute,
makinganyadjustments,orinspections.
16.Neverputyourhandinthedischargeorcollector
openings.Alwaysuseaclearingtooltounclogthe
dischargeopening.
17.Useonlyattachmentsandaccessoriesapprovedbythe
manufacturer(e.g.wheelweights,tirechains,cabsetc.).
18.Ifsituationsoccurwhicharenotcoveredinthismanual
usecareandgoodjudgment.Contactanauthorized
servicedealerortelephone1-800-800-7310forcustomer
support.
MAINTENANCE AND STORAGE
1. Never tamper with safety devices. Check their proper
operation regularly.
2. Disengage power take-off, lower the attachment, set the
parking brake, stop engine and remove key to prevent
unintended starting. Wait until the augedimpeller comes
to a complete stop before cleaning, repairing, or
inspecting.
3. Check bolts, and screws for proper tightness at frequent
intervals to keep the machine in safe working condition.
Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed
the engine. The governor controls the maximum safe
operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to
wear and damage. For your safety protection, frequently
check all components and replace with odgina]
equipment manufacturer's (O.EM.) parts only. "Use of
parts which do not meet the original equipment
specifications may lead to improper performance and
compromise safety!"
6. Check clutch controls periodically to verify they engage
and disengage properly and adjust, if necessary. Refer to
the PTO and safety interlock system in your tractor's
operator's manual for instructions.
7. Maintain or replace safety and instruction labels, as
necessary.
8. Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow
from machine and prevent freeze up of augedimpeller.
10. Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator's manual for proper
instructions on off-season storage.
_lb WARNING -- YOUR RESPONSIBILITY:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in
this manual and on the machine.
1 KEEPAWAYFROMROTAnNGiMPELLER
ANDAUGERCONTACTWiTHIMPELLER
ORAUGERCANAMPUTATEHANDSANDFEE1
2 DISENGAGEPTO,STOPENGINE,SFTPARR
BRAKE,ANDREMAINONMACRINEUNTIL
ALLMOVINGPARTSHAVESTOPPEDBEFORE
UNCLOGGINGORSERViCiNG¸
3 TOAVOIDTHROWNOBJECTSiNJURiES,
NEVERDIRECTD_SCRARG£ATBYSTANDERS
USEEXTRACAUTIONWRENOPERATINGON
GRAVELSURFACES¸
READ OPERATOR'S MANUAL
5
FOR BALLAST iNFORMATiON REFERTO
YOUR ATTACHMENT MANUAL¸
Figure 1 Safety Labels Found on Snow Thrower
SECTION2: TOTHEOWNER
Model 823 42-inch two-stage snow thrower is designed for use on FastAttach,. Compatible Lawn Tractors and
Garden Tractors ONLY. It will NOT fit nor operate properly or safely on ANY other tractor.
SECTION3: CONTENTSOFCRATE
Before beginning installation, remove all parts from the carton to make sure everything is present. Carton contents
are listed below and shown below. Part numbers are shown in parentheses.
One Auger Housing Assembly w/Lower V-belt
One Undercarriage Assembly (packaged
separately w/Upper V-belt 754-0371A)
One Idler Assembly (packaged separately w/
Extension Spring 732-0594A)
One Idler Pulley (756-0627B) and Pin (650-0040)
(packaged separately w/Hair Pin Clip 714-0145)
One Lift Handle Assembly
One Upper Chute Crank Rod
Idler Pulley
and Pin "----'_O
One Chute Directional Support w/Tilt Lever
Four Cable Ties (725-0157)
Two Spare Shear Bolts (710-0890A)
& Hex Lock Nuts (712-0429)
One Cotter Pin (714-0507)
Two Self-adhesive Reflectors (730-3000)
One Upper V-belt (754-0481)
One Upper V-belt (754-0435)
Upper Chute Crank Rod
ForTractorsEquippedwith a 54-inch Deck
Upper V-belts (754-0435 & 754-0481)
Undercarriage Assembly
(w/Upper V-belt 754-0371A)
Cable Ties
\
Self-adhesive
Reflectors Lift Handle"
Assembly
ForManual PTOTractors
Equippedwith a 38-
or 42-inch Deck
/
Cotter Pin
Chute Directional
Support w/Tilt Lever
Auger Housing Assembly
with Lift Linkage
Spare Shear Bolts I
& Hex Lock Nuts L _:_O4_'®
SECTION4: ASSEMBLY
WARNING: Before installing attachment,
place tractor on afirm and level surface. Place
the PTO in the disengaged (OFF) position, set
the parking brake, shut engine off and remove
key to prevent unintended starting.
NOTE: References to LEFT and RIGHT indicate the
left and right sides of the tractor when facing forward in
the operator's position. Reference to the FRONT
indicates the grille end; to the REAR the drawbar end.
Your tractor's cutting deck, PTO belt and front deck
stabilizer bracket must be removed prior to mounting
the snow thrower attachment. If your tractor is equipped
with any front-end accessory (i.e. front bumper kit), it
must also be removed.
Idler Assembly
Shoulder
Spacer
MountingtheIdlerAssembly
(Tractorsequippedwitha54-inchdeckONLY)
If you're mounting model 823 snow thrower attachment
to a tractor equipped with any deck other than a 54-
inch, proceed to either MountingtheIdlerPulleyandPin
(forManualPTOTractorsequippedwitha 38- or42-inchdeck
ONLY)or MountingtheUndercarriageAssemblyon page 7.
However, ifyou're mounting model 823 snow thrower
attachment to a tractor equipped with a 54-inch deck,
proceed as follows.:
• Remove the flange nut, washer and shoulder
spacer which secures the double-idler bracket to
the undercarriage. See Figure 2.
V-belt 754-0371A
Flange Nut, Washer &
Shoulder Spacer
Figure 3
Flange
Nut
Washer
Figure 4
Extension Spring
Double-idler Bracket
Figure 2
• Position the shoulder spacer and idler assembly
(packaged separately) over the hex screw on the
surface of the undercarriage. See Figure 3.
• Fasten the idler bracket to the undercarriage with
the hardware just removed. See Figure 4.
Keeper Pin
Hole
Figure 5
• Attach one end of the extension spring (732-
0594A) to the hole in the idler assembly just
mounted and the opposite end of the extension
spring to the keeper pin as illustrated in Figure 5.
• Position the upper v-belt as illustrated in Figure 6.
• Note the location of the weld pin on the rear portion
of the PTO engagement plate. This pin is where the
deck brake cable attaches, when operating the
tractor with the cutting deck mounted. See Figure 7.
• Remove the hair pin clip from the idler pulley and
pin (packaged separately).
• Position the idler pulley and pin onto the weld pin of
the PTO engagement plate and secure with the
hairpin clip just removed. See Figure 8.
Hairpin Clip
Figure 6
MountingtheIdler PulleyandPin
(ManualPTOTractorsequippedwitha38- or
42-inch deck ONLY)
The idler pulley and pin (packaged separately, Refer to
•) must be installed to the PTO engagement plate of all
manual PTO tractors with a dual-belt drive 38- or 42-
inch cutting deck. If applicable, proceed as follows.
Otherwise, proceed to MountingtheUndercarriageAssembly.
• Locate the PTO engagement plate beneath your
tractor. See Figure 7.
._...__ Idler Pulley
and Pin
Figure 8
NOTE: This /d/er pulley must be removed when
remounting the tractor's cutting deck.
MountingtheUndercarriageAssembly
(Allmodeltractors)
Because model 823 snow thrower attachment is
compatible with several model tractors with either an
electric PTO or a manual PTO, three upper drive belts
are included with it. Refer to the table below to
determine which upper drive belt is applicable to your
tractor. Belt part numbers are stamped on the outer
edge of the belts.
UpperDriveBeltReferenceChart
Electric PTO Manual PTO
54-in. Deck
50-in. Deck
46-in. Deck
754-0371 A N/A
754-0371A 754-0481
754-037tA 754-0481
Weld Pin
Figure 7
PTO Engagement Plate
42-in. (single*belt drive) Deck
42-in. (dual-belt drive) Deck
38-in (dual-belt drive) Deck
754-0371A 754-0481
754-0371A 754-0435
N/A 754-0435
NOTE: The undercarriage is illustrated in Figure 9 &
Figure 10 without the idler assembly attached, as it
would be if mounting to a tractor equipped with any
deck other than a 54-inch.
1. Remove and retain the four hairpin clips from the
weld pins found the top side of the undercarriage
assembly. See Figure 9.
IMPORTANT: Make certain the correct upper drive belt is
installed on the undercarriage assembly prior to
proceeding with mounting the undercarriage. Make
sure that the upper v-belt is routed to the INSIDE of the
belt keeper found on the undercarriage idler pulley and
the keeper pins found around the spindle pulley. Also,
make certain that the flat side of the belt is facing
outward as it sits against both the idler pulley and
spindle pulley.
Hairpin Clips
5. Reinsert the clevis pins removed in step 5 through
both sets of holes and fasten with the hairpin clips.
6. Move the tractor's deck lift lever into the top notch
on the right fender allowing the lift arms and the
rear of the undercarriage assembly to rise.
7. Insert the weldpins found on the top side of the rear
portion of the undercarriage assembly up through
the aligning holes found along the tractor's frame
rail. Fasten with the hairpin clips removed instep 2.
8. Repeat the previous step on the front portion of the
undercarriage assembly.
AttachingTheLiftHandle
1. Attach the lift handle to the lift bracket on the right
side of the auger housing assembly with two hex
screws and two flange nuts. See Figure 11.
Belt Keeper
Spindle Pulley
Figure 9
2.
Position the undercarriage assembly beneath the
tractor.
3.
Move the tractor's deck lift lever intothe lowest
notch on the fender allowing the lift arms to drop.
4.
Remove the two hairpin clips and clevis pins found
on the rear portion of the undercarriage and align
the holes in the rear of the lift arms with the holes in
the rear of the undercarriage. See Figure 10.
"_ Hairpin Clip Hairpin Clip /
I _J Clevis Pin
| _ _' Lift Arm
._ _ched toTr=actor)
Clevis Pin
NOTE_s shown for clarit_ "%
Figure 10
I
Hex
Lift Bracket
Figure 11
2.
Fasten the lift cable to the lift handle with two of the
cable ties provided. Pull the cable ties until they're
snug and trim off any excess.
AttachingtheChuteDirectionalControl
1. Attach the chute directional control assembly to the
upper lift link on the left side of the auger housing
assembly with two hex screws as illustrated in
Figure 12. Secure with two flange nuts.
2. Slide the upper chute crank rod through the eyelet
in the top of the chute directional control, the
eyebolt found midway down and into the joint block
found on the lower chute crank rod. See Figure 12.