MTD OEM-190-823, 190-823-101 Owner’s Manual

Operator's Manual
42-inch Two-stage Snow Thrower Attachment
For FA_ATTACH" Compatible Tractors
Model
0EM-190-823 /
190-823-101
NOTE: This snow thrower attachment will NOT fit on all 600-series lawn tractors and 800-series garden tractors.
It is designed for and will mount to and operate safely and properly on FastAttach TM compatible tractors ONLY. Check
your tractor s right fender for the FastAttach label before attempting to mount this attachment.
MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10279D
(9/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ............................................................................... 3
To The Owner ............................................................................................................... 5
Contents of Crate ........................................................................................................... 5
Assembly ....................................................................................................................... 5
Controls ......................................................................................................................... 14
Operation ....................................................................................................................... 15
Making Adjustments ....................................................................................................... 16
Maintenance .................................................................................................................. 18
Model 823 Parts List ....................................................................................................... 20
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower attachment. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
You can locate the model number by looking it by looking on the rear, right portion of the snow thrower impeller housing. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number) (Serial Number)
i BIR_I, _ MTD LLC
_l_ _L_ |],_ P.O. BOX 361131
.... _" JH_H CLEVELAND,OH 44136
m,._F,,. , _ Ill® 330-220-4683
www.mtdproducts.com 800-800-7310
Copy the model number here:
Copy the serial number here:
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative.
Please have your unit's model number and serial number ready when you call. See previous section
to locate this information. You will be asked to enter the serial number in order to process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in per- sonal injury. When you see this symbol--heed its warning.
cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; wash hands
WARNING: The Battery and Engine Exhaust contains chemicals known to the State of California to
after handling.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
6.
TRAINING
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructionsand safety rules in this manual and should be trained and supervised by a
parent.
4. Never allow adults to operate this machine without proper
instruction.
5. Thrown objects can cause serious personal injury. Plan your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution while operating tractor with this attachment, especially when traveling in reverse.
PREPARATION
1. Thoroughly inspect the area where the equipment is to be used. Remove all door mats, newspapers, sleds, boards,
wires and other foreign objects which could be thrown by the augedimpeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving
parts. Wear footwear which will improve footing on slippery surfaces.
4. Adjust collector housing height to clear gravel or crushed rock surfaces.
5. Disengage all clutches and shift into neutral before starting the engine.
Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual(s).
7.
Let tractor engine and attachment adjust to outdoor temperature before starting to clear snow.
8.
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than Y2
inch below bottom of filler neck to provide space
for fuel expansion. g. Replace gasoline cap and tighten securely. h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
OPERATION
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with the rotating parts can amputate hands and feet.
2. Never operate with a missing or damaged discharge chute. Keep all safety devices in place and working.
3. Never run an engine indoorsor in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
4. Do not operate machine while under the influence of alcohol or drugs.
5. Muffler and engine become hot and can cause a burn. Do not touch.
6. Exerciseextremecautionwhenoperatingonorcrossing gravelsurfaces.Stayalertforhiddenhazardsortraffic. Donotcarrypassengers.
7. Exercisecautionwhenchangingdirectionandwhile operatingonslopes.
8. Planyoursnowthrowingpatterntoavoiddischarge towardswindows,walls,carsetc.Toavoidproperty damageorpersonalinjurycausedbyaricochet.
9. Neverdirectdischargeatchildren,bystandersandpets orallowanyoneinfrontofthemachine.
10.Donotovedoadmachinecapecitybyattemptingtoclear snowattoofastofarate.
11.Neveroperatethismachinewithoutgoodvisibilityorlight.
12.Disengagepowertotheauger/impellerwhen transportingornotinuse.
13.Neveroperatemachineathightransportspeedson slipperysurfaces.Lookdownandbehindandusecare
wheninreverse.
14.Ifthemachineshouldstarttovibrateabnormally,stopthe engine,disengagethepowertake-off,lowerthe attachmentandsettheparkingbrake.Inspectthoroughly fordamage.Repairanydamagebeforestartingand operating.
15.Disengagethepowertake-off,lowerattachment,setthe parkingbrakeandstopenginebeforeyouleavethe operatingposition.Waituntiltheauger/impenercomesto acompletestopbeforeuncloggingthedischargechute, makinganyadjustments,orinspections.
16.Neverputyourhandinthedischargeorcollector openings.Alwaysuseaclearingtooltounclogthe dischargeopening.
17.Useonlyattachmentsandaccessoriesapprovedbythe manufacturer(e.g.wheelweights,tirechains,cabsetc.).
18.Ifsituationsoccurwhicharenotcoveredinthismanual usecareandgoodjudgment.Contactanauthorized
servicedealerortelephone1-800-800-7310forcustomer support.
MAINTENANCE AND STORAGE
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage power take-off, lower the attachment, set the parking brake, stop engine and remove key to prevent unintended starting. Wait until the augedimpeller comes to a complete stop before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently check all components and replace with odgina] equipment manufacturer's (O.EM.) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Check clutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the PTO and safety interlock system in your tractor's operator's manual for instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of augedimpeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer etc.
11. Always refer to the operator's manual for proper instructions on off-season storage.
_lb WARNING -- YOUR RESPONSIBILITY:
Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
1 KEEPAWAYFROMROTAnNGiMPELLER
ANDAUGERCONTACTWiTHIMPELLER ORAUGERCANAMPUTATEHANDSANDFEE1
2 DISENGAGEPTO,STOPENGINE,SFTPARR
BRAKE,ANDREMAINONMACRINEUNTIL ALLMOVINGPARTSHAVESTOPPEDBEFORE UNCLOGGINGORSERViCiNG¸
3 TOAVOIDTHROWNOBJECTSiNJURiES,
NEVERDIRECTD_SCRARG£ATBYSTANDERS USEEXTRACAUTIONWRENOPERATINGON GRAVELSURFACES¸
READ OPERATOR'S MANUAL
5
FOR BALLAST iNFORMATiON REFERTO YOUR ATTACHMENT MANUAL¸
Figure 1 Safety Labels Found on Snow Thrower
SECTION2: TOTHEOWNER
Model 823 42-inch two-stage snow thrower is designed for use on FastAttach,. Compatible Lawn Tractors and
Garden Tractors ONLY. It will NOT fit nor operate properly or safely on ANY other tractor.
SECTION3: CONTENTSOFCRATE
Before beginning installation, remove all parts from the carton to make sure everything is present. Carton contents
are listed below and shown below. Part numbers are shown in parentheses.
One Auger Housing Assembly w/Lower V-belt One Undercarriage Assembly (packaged
separately w/Upper V-belt 754-0371A) One Idler Assembly (packaged separately w/
Extension Spring 732-0594A) One Idler Pulley (756-0627B) and Pin (650-0040)
(packaged separately w/Hair Pin Clip 714-0145) One Lift Handle Assembly
One Upper Chute Crank Rod
Idler Pulley
and Pin "----'_O
One Chute Directional Support w/Tilt Lever Four Cable Ties (725-0157)
Two Spare Shear Bolts (710-0890A)
& Hex Lock Nuts (712-0429) One Cotter Pin (714-0507)
Two Self-adhesive Reflectors (730-3000)
One Upper V-belt (754-0481) One Upper V-belt (754-0435)
Upper Chute Crank Rod
ForTractorsEquippedwith a 54-inch Deck
Upper V-belts (754-0435 & 754-0481)
Undercarriage Assembly
(w/Upper V-belt 754-0371A)
Cable Ties
\
Self-adhesive
Reflectors Lift Handle"
Assembly
ForManual PTOTractors
Equippedwith a 38-
or 42-inch Deck
/
Cotter Pin
Chute Directional
Support w/Tilt Lever
Auger Housing Assembly
with Lift Linkage
Spare Shear Bolts I
& Hex Lock Nuts L _:_O4_'®
SECTION4: ASSEMBLY
WARNING: Before installing attachment,
place tractor on afirm and level surface. Place the PTO in the disengaged (OFF) position, set the parking brake, shut engine off and remove key to prevent unintended starting.
NOTE: References to LEFT and RIGHT indicate the
left and right sides of the tractor when facing forward in the operator's position. Reference to the FRONT
indicates the grille end; to the REAR the drawbar end.
Your tractor's cutting deck, PTO belt and front deck stabilizer bracket must be removed prior to mounting
the snow thrower attachment. If your tractor is equipped with any front-end accessory (i.e. front bumper kit), it
must also be removed.
Idler Assembly
Shoulder
Spacer
MountingtheIdlerAssembly
(Tractorsequippedwitha54-inchdeckONLY)
If you're mounting model 823 snow thrower attachment to a tractor equipped with any deck other than a 54- inch, proceed to either MountingtheIdlerPulleyandPin
(forManualPTOTractorsequippedwitha 38- or42-inchdeck ONLY)or MountingtheUndercarriageAssemblyon page 7.
However, ifyou're mounting model 823 snow thrower attachment to a tractor equipped with a 54-inch deck, proceed as follows.:
Remove the flange nut, washer and shoulder
spacer which secures the double-idler bracket to the undercarriage. See Figure 2.
V-belt 754-0371A
Flange Nut, Washer &
Shoulder Spacer
Figure 3
Flange
Nut
Washer
Figure 4
Extension Spring
Double-idler Bracket
Figure 2
Position the shoulder spacer and idler assembly
(packaged separately) over the hex screw on the surface of the undercarriage. See Figure 3.
Fasten the idler bracket to the undercarriage with
the hardware just removed. See Figure 4.
Keeper Pin
Hole
Figure 5
Attach one end of the extension spring (732-
0594A) to the hole in the idler assembly just mounted and the opposite end of the extension
spring to the keeper pin as illustrated in Figure 5.
Position the upper v-belt as illustrated in Figure 6.
Note the location of the weld pin on the rear portion of the PTO engagement plate. This pin is where the
deck brake cable attaches, when operating the
tractor with the cutting deck mounted. See Figure 7.
Remove the hair pin clip from the idler pulley and pin (packaged separately).
Position the idler pulley and pin onto the weld pin of
the PTO engagement plate and secure with the
hairpin clip just removed. See Figure 8.
Hairpin Clip
Figure 6
MountingtheIdler PulleyandPin
(ManualPTOTractorsequippedwitha38- or
42-inch deck ONLY)
The idler pulley and pin (packaged separately, Refer to
) must be installed to the PTO engagement plate of all manual PTO tractors with a dual-belt drive 38- or 42-
inch cutting deck. If applicable, proceed as follows. Otherwise, proceed to MountingtheUndercarriageAssembly.
Locate the PTO engagement plate beneath your tractor. See Figure 7.
._...__ Idler Pulley
and Pin
Figure 8
NOTE: This /d/er pulley must be removed when
remounting the tractor's cutting deck.
MountingtheUndercarriageAssembly
(Allmodeltractors)
Because model 823 snow thrower attachment is compatible with several model tractors with either an
electric PTO or a manual PTO, three upper drive belts are included with it. Refer to the table below to
determine which upper drive belt is applicable to your tractor. Belt part numbers are stamped on the outer
edge of the belts.
UpperDriveBeltReferenceChart
Electric PTO Manual PTO
54-in. Deck
50-in. Deck
46-in. Deck
754-0371 A N/A
754-0371A 754-0481
754-037tA 754-0481
Weld Pin
Figure 7
PTO Engagement Plate
42-in. (single*belt drive) Deck
42-in. (dual-belt drive) Deck
38-in (dual-belt drive) Deck
754-0371A 754-0481
754-0371A 754-0435
N/A 754-0435
NOTE: The undercarriage is illustrated in Figure 9 &
Figure 10 without the idler assembly attached, as it
would be if mounting to a tractor equipped with any
deck other than a 54-inch.
1. Remove and retain the four hairpin clips from the weld pins found the top side of the undercarriage
assembly. See Figure 9.
IMPORTANT: Make certain the correct upper drive belt is installed on the undercarriage assembly prior to proceeding with mounting the undercarriage. Make sure that the upper v-belt is routed to the INSIDE of the belt keeper found on the undercarriage idler pulley and the keeper pins found around the spindle pulley. Also, make certain that the flat side of the belt is facing outward as it sits against both the idler pulley and spindle pulley.
Hairpin Clips
5. Reinsert the clevis pins removed in step 5 through both sets of holes and fasten with the hairpin clips.
6. Move the tractor's deck lift lever into the top notch on the right fender allowing the lift arms and the
rear of the undercarriage assembly to rise.
7. Insert the weldpins found on the top side of the rear portion of the undercarriage assembly up through
the aligning holes found along the tractor's frame rail. Fasten with the hairpin clips removed instep 2.
8. Repeat the previous step on the front portion of the undercarriage assembly.
AttachingTheLiftHandle
1. Attach the lift handle to the lift bracket on the right side of the auger housing assembly with two hex
screws and two flange nuts. See Figure 11.
Belt Keeper
Spindle Pulley
Figure 9
2.
Position the undercarriage assembly beneath the tractor.
3.
Move the tractor's deck lift lever intothe lowest notch on the fender allowing the lift arms to drop.
4.
Remove the two hairpin clips and clevis pins found
on the rear portion of the undercarriage and align the holes in the rear of the lift arms with the holes in
the rear of the undercarriage. See Figure 10.
"_ Hairpin Clip Hairpin Clip /
I _J Clevis Pin
| _ _' Lift Arm
._ _ched toTr=actor)
Clevis Pin
NOTE_s shown for clarit_ "%
Figure 10
I
Hex
Lift Bracket
Figure 11
2.
Fasten the lift cable to the lift handle with two of the cable ties provided. Pull the cable ties until they're
snug and trim off any excess.
AttachingtheChuteDirectionalControl
1. Attach the chute directional control assembly to the upper lift link on the left side of the auger housing assembly with two hex screws as illustrated in Figure 12. Secure with two flange nuts.
2. Slide the upper chute crank rod through the eyelet in the top of the chute directional control, the eyebolt found midway down and into the joint block found on the lower chute crank rod. See Figure 12.
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