MTD 18A-212B Operator's Manual

Page 1
Safe Operation Practices Set-Up Operation Maintenance Service Troubleshooting Warranty
L
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
3-in-1 Battery Mower
FormNo.769-05626B
(October21,2010)
Page 2
ToTheOwner
Thank¥ou
Thank you for purchasing an Electric Mower manufactured by MTD. It was carefully engineered to provide excellent
performance when properly operated and maintained. Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could
result in personal injury or property damage. All information in this manual is relative to the most recent
product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator's
Tableof Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 8
Con trois ................................................................... 12
Opera tion ................................................................ 13
Maintenance & Adjustment ................................. 15
Manual may cover a range of product specifications for various models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. We reserve the right to change product specifications, designs and equipment without notice and without incurring obligation.
If you have any problems or questions concerning the machine, phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website
address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to fightand left side of the machine are observed from the operating position
Service ..................................................................... 17
Troubleshooting ..................................................... 19
Parts List ................................................................. 20
Warranty .................................................. Back Cover
RecordProductinformation
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by standing at the operator's position and looking down at the rear of the deck. This information will be necessary,
should you seek technical support via our web site, Customer Support Department, or with a local authorized service dealer.
MODEL NUMBER
71EF1EF1EF1EF1E71
SERIALNUMBER
EDEDEDEDEDE
CustomerSupport
Please do NOT retum the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts.com
Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
Write us at MTD LLC P.O. Box 361131 Cleveland, OH 44136-0019
Page 3
ImportantSafeOperationPractices
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING!
DANGER: This machine was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
2
Children
Tragic accidents can occur if operator is not alert to presence of children. Children are often attracted to mower and mowing
activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
1.
Keep children out of the mowing area and under watchful care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the area.
2.
3.
Before and while moving backwards, look behind and down for small children.
4.
Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower.
5.
Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand operation instructions and safety rules in this manual and should be trained and supervised by a parent.
Operation
GeneralOperation:
I. Read this operator's manual carefully in its entirety before
attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the
manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and
regular reference and for ordering replacement parts.
2. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it for any other purpose.
3. Don't force lawn mower -- it will do the job better and safer at the rate for which it was designed.
4. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and
understand the instructions in this manual and should be trained and supervised by a parent. Only responsible
individuals who are familiar with these rules of safe operation should be allowed to use this machine.
5. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked
up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to
ricochet back toward the operator.
6. To help avoid blade contact or a thrown object injury, stay in operator zone behind handles and keep children, bystanders and pets at least 75 feet from mower while it is in operation. Stop machine if anyone enters area.
7. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
8. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
9. Do not put hands or feet near rotating parts or under cutting deck. Contact with blade can amputate hands and
feet.
10.
A missing or damaged discharge cover can cause blade contact or thrown object injuries.
11.
Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the handle immediately.
Page 4
12. Neverpullthemowerbacktowardyouwhileyouare walking.Ifyoumustbackthemowerawayfromawallor obstructionfirstlookdownandbehindtoavoidtripping
andthenfollowthesesteps:
a. Stepbackfrommowertofullyextendyourarms. b. Besureyouarewellbalancedwithsure footing.
c. Pull the mower back slowly, no more than half way
toward you. Do:
d. Repeat these steps as needed.
13. Do not operate the mower while under the influence of alcohol or drugs. 2.
14. Stay alert-- Watch what you are doing. Use common sense. Do not operate lawn mower when you are tired.
15. The motor/blade control handle is a safety device. Never 3. attempt to bypass its operation. Doing so makes the
safety device inoperative and may result in personal injury through contact with the rotating blade. The motor/blade control handle must operate easily in both directions and automatically return to the disengaged position when
released. DONot:
16.
Do not charge the mower in rain, or in wet conditions.
17.
Never operate the mower in rain or wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing,
release the motor/blade control handle immediately and the blade will stop rotating within three seconds.
18.
Mow only in daylight or good artificial light. Walk, never
run.
19.
Stop the blade when crossing gravel drives, walks or roads.
20.
If the equipment should start to vibrate abnormally, stop the motor and check immediately for the cause. Vibration is generally a warning of trouble.
21. Shut the motor off and wait until the blade comes to acomplete stop before removing the grasscatcher or
unclogging the chute. The cutting blade continues to rotate for afew seconds after the motor isshut off. Never
place any part of the body in the blade area until you are sure the blade has stopped rotating.
22. Never operate mower without proper trail shield, discharge cover, grasscatcher, motor/blade control handle or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so,can result in personal injury.
23. Only use parts and accessories made for this machine by manufacturer. Failure to do so can result in personal injury.
24. If situations occur which are not covered in this manual, use care and good judgment. Telephone Customer Support for the name of your nearest dealer.
SlopeOperation:
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra
caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees, do not mow it.
1.
Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.
Always be sure of your footing. A slip and fall can causeserious personal injury. If you feel you are losing
your balance, release the motor/blade control handle immediately, and the blade will stop rotating within three
(3)seconds.
1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause slipping.
Service
1. If the mower's built-in overload protection switch frequently trips, contact your nearest authorized service
dealer for repair.
2. Remove key and store idle lawn mower indoors when not in use. Allow motor to cool before storing in any inclosure. Lawn mower should be stored indoors in a dry, high, or
locked-up place, out of reach of children.
3. When servicing use only identical replacement parts listed in this manual. "Use of parts which do not meet the
original equipment specifications may lead to improper performance and compromise safety!"
4. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Remove the key
to prevent accidental starting.
5.
Remove key before servicing, cleaning, or removing material from the lawn mower.
6.
Follow instructions for lubricating and changing accessories.
7.
Keep handles dry, clean and free from oil and grease.
8.
To reduce a fire hazard, keep the motor cover free of grass, leaves and debris build-up.
9.
Check the blade and motor mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, and worn). Replace blade with the original equipment manufacturer's (OEM) blade only, listed in this manual.
4 J SECTION 2-- IMPORTANT SAFE OPERATION PRACTICES
Page 5
10. Maintain your mower with care-- Keep mower blade sharp and clean for best and safest performance. Mower blades are sharp and can cut, wrap the blade or wear gloves and
use extra caution when servicing them.
11. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
12. Never tamper with safety devices. Check their proper operation regularly.
13. Never attempt to make wheel or cutting height adjustments while the motor is running.
14. After striking a foreign object, stop the motor, remove the key, and thoroughly inspect the mower for any damage. Repair the damage before operating the mower.
15. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (OEM) parts only, listed in this manual.
16. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA), this product has an Average Useful Life of seven (7) years, or
140 hours of operation. At the end of the Average Useful Life
have the unit inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are
working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
17. Do not dispose of the battery(ies) in a fire. The cell may explode. Check with local codes for possible special
disposal instructions.
18. Do not open or mutilate the battery(ies). Released electrolyte is corrosive and may cause damage to the eyes or skin. It may be toxic if swallowed.
19. Exercise care in handling batteries in order not to short the battery with conducting materials such as rings, bracelets, and keys. The battery or conductor may overheat and
cause burns.
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES ..5
Page 6
SafetySymbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
®
Iml
DANGER -- BYSTANDERS Do not mow when children or others are around.
1mrJ
DANGER -- HAND/FOOT CUT Keep hands and feet away from rotating parts.
DANGER -- THROWN DEBRIS Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
DANGER -- SLOPES Use extra caution on slopes. Do not mow slopes greater than 15°.
WARNING-- ELECTRICAL SHOCK
Do not operate the mower in the rain.
6 I SECTION 2-- IMPORTANT SAFE OPERATION PRACTICES
Page 7
Sight and hold this level with avertical tree...
or acornerof a building...
or afencepost
| |
15°
I- v
Z
0
0
Z
Q,,
I
Z
£
I-,,
Usethis page as a guide to determine slopeswhere you may not operate safely.
WARNING: Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees
(a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding
mowers up and down slopes, never across the face of slopes. Operate walk-behind mowers across the face of slopes, never up and down slopes.
Page 8
Assembly& Set-Up
Contentsof Carton
3
One Battery Mower One Operator's Manual One Charger
NOTE: All references to the left and right side of the mower are from the operator's position behind the mower.
One Side Discharge Chute
Two Toggle Clamps
One Grass Bag
Unpacking the Unit
1.
Cut the corners of the carton and lay the sides flat on the ground. Remove all packing inserts.
2.
Move the mower out of the carton.
3.
Make certain the carton has been completely emptied before discarding it.
Cutting HeightAdjustment
The cutting height adjustment lever is located above the rear right wheel, See Fig. 3-1.
Two Cord Guides
One Battery
HandleAssembly
1. Raisethecutting heightadjustmenttothe highestsetting.See Fig. 3-1.
2. To assemble the lower handle:
a. Pivot the lower handle backward. See Fig. 3-2A. b. Place the bolts in the lower handle in the slots of the
handle bracket. See Fig. 3-2B.
c. Make sure the bolts in the lower handle are fully
positioned in the slots of the handle bracket. See Fig. 3-2C.
NOTE: Make sure motor cord is clear of wing knobs before tightening.
d. Tighten the lower handle wing knobs. See Fig. 3-2D.
F
©
.............................TopView
Figure 34
1. Pull the lever out and away from the mower.
2. Move the lever forward or back for desired cutting height.
3. Release lever towards mower deck.
Figure 3=2
Page 9
5.
Place the upper handle onto the lower handle, keeping the motor cord over the handles. See Fig. 3-3.
a. Forthe Iowestsetting, line upthetop holes ofthe upper
handle with the holes on the lower handle.
b. Forthe medium setting, line upthe middle holes ofthe
upper handle with the holes on the lower handle.
c. For the highest setting, line up the bottom holes
of the upper handle with the holes on the lower handle.
NOTE: Make certain the clips on the clamp retainers are inside the grooves of the clamp seats. See Fig. 3-3 inset.
5.
Tighten the clamps. See Fig. 3-4. NOTE: Leave space between clamp and clamp seat. If
clamp will not tighten, loosen wing knob half turn. If clamp is not firmly seated when engaged, tighten wing knob half
turn until clamp is firmly seated when engaged.
Figure 3-4
Figure 3-3
4.
Inserttoggleclampspackedseparatelywiththe mowerintothe holes for the selected height. See Fig. 3-3.
CordGuide
Make sure the cord between the motor/blade control lever and the mower sits in the cord holders on the upper and lower
handles.
1. Snaponecord guideontothelower handleandtheothercord guide onto the upper handle. See Fig. 3-5.
2. Secure the motor cord in the cord guide clamps.
Figure 3-5
SECTION 3 -- ASSEMBLY& SET-UP 9
Page 10
GrassCollection
1. To assemble the grass catcher, secure the plastic channels of grass bag over frame rods. See Fig. 3-6.
Figure 3=6
2_
Follow steps below to attach grass catcher:
a. Lift rear discharge door. b. Remove rear mulching baffle. See Fig. 3-7.
NOTE: Swing the mulching baffle to the right side of the mower and then slide out.
C_
Place grass catcher on the pivot rod. Let go of discharge door so that it rests on the grass catcher. See Fig. 3-8.
J
Figure 3-8
To remove grass catcher, lift rear discharge door on the mower. Lift grass catcher up and out, off of the pivot rod. Release rear discharge door to allow it to close rear opening of mower.
WARNING: Never operate mower unless the hooks
on the grass catcher are firmly seated on the pivot rod and the rear discharge door rests firmly against
top of the grass catcher.
Figure3-7
SideDischarge
For side discharge, you will need to have the rear mulching baffle installed below the rear discharge door.
1. On the right side of the mower, lift the mulch baffle.
2. Slidethe hooks ofthesidedischargechute under hinge pin on mulch baffle assembly. See Fig. 3-9.
SECTION 3 -- ASSEMBLY& SET-UP
Figure 3-9
Page 11
3. Secure the tabs of the side discharge chute onto the hooks below the side mulching baffle. See Fig. 3-9.
NOTE: Do not remove side mulch baffle at any time, even when you are not mulching.
Mulching
To mulch, you will need the rear mulching baffle installed below the rear discharge door.
If converting to mulching from the grass collection mode:
1. Remove grass catcher.
2. Install rear mulching baffle. See Fig. 3-10.
Chargingthe Battery
__, ARNING: The battery contains corrosive fluid
IMPORTANT: Use only with battery pack 725-05089. Charge the mower for 14 hours before initial use. Charge
mower indoors in a dry area out of the weather. DO NOT charge in rain or wet locations.
IMPORTANT: Use only the battery charger provided with this mower.
Plug the battery charger into the battery first, and then into any standard 110/120 volt household electrical outlet. See Fig. 3-11 for battery charging location.
and toxic material - HANDLE WITH CARE. Keep away from children. Do not puncture, disassemble,
mutilate, or incinerate. Explosive gases could be vented during charging or discharging. Use in a well ventilated area, away from sources of ignition.
f
Figure 3-10
If converting to mulching from side discharge:
1. Remove side discharge chute.
2. Make sure the rear mulching baffle is installed. See Fig. 3-10.
Figure 3-11
NOTE: If an extension cord is required, use one that is at least wire size 16 AWG. Connect the extension cord to charger before plugging extension cord into electrical outlet.
NOTE; You may charge the battery with the battery removed from the mower.
IMPORTANT: Always recharge battery fully. It takes 14 hours to recharge a completely discharged battery. A flashing light on the battery charger indicates the battery is less than 80 percent charged; a solid green light indicates the battery is 80 to 100
percent charged. A full charge will be achieved in less than 14 hours if the batteries were only partially discharged.
NOTE; It is recommended that the mower be charged once every two months during storage.
IMPORTANT: Always disconnect battery charger (or extension cord, if used) from the electrical outlet first, then disconnect
battery charger from battery. NOTE: It is recommended that the mower be charged
immediately after it has been discharged. Storing batteries in a discharged state could reduce future performance.
SECTION3 -- ASSEMBLY& SET-UP 11
Page 12
ControlsandFeatures
\
Motor/Blade
Control Lever
Switch
Cutting Height
Adjustment Lever_
instructions and warnings on the machine and in
_ ARNING: Read, understand, and follow all
this manual before operating.
Motor/BladeControlLever
_ ARNING: The motor/blade control lever is a
The motor/blade control lever is located on the upper handle of the mower. The motor/blade control lever engages and disengages the motor and blade.
safety device. Never attempt to bypass its operations.
OverloadProtection Switch
The mower is equipped with an overload protection switch, located on the motor/blade control. This overload protection switch may pop out when too much strain is placed on the motor. Refer to the Maintenance & Adjustments Section to reset
this switch.
Figure 4-1
CuttingHeight Adjustment Lever
The cutting height adjustment lever is located above the right rear wheel. To adjust the cutting height, refer to the Assembly
Section.
Starter Button
The starter button is located on the upper handle of the mower. Engaging the motor/blade control lever with the starter button
pressed will start the mower.
Battery LevelIndicator
The battery level indicator is located on the battery. The indicator shows the condition of the battery and is on when the motor is on. The indicator lit all the way to the right indicates the battery
is fully charged; as the indicator is lit more toward the left, it indicates the battery is discharging. See Fig. 4-1 inset.
iMPORTANT: If the far left red light illuminates, the batteries will need to be recharged before further use. Continued operation
before charging may shorten the life of the batteries.
SafetyKey
The safety key must be present and inserted before the motor can be started.
Page 13
Operation
Starting Motorand 8lade
WARNING: Avoid accidental starting. Make sure you are in the operating position behind the mower when using it. To avoid serious injury, the operator
and unit should be in a stable position while
starting.
1. Insert safety key. Refer to Fig. 5-1.
3.
Press the starter button and hold it in. See Fig. 5-2. NOTE: Starting the mower's motor also engages the blade.
Figure 5-1
2.
Stand behind the mower, in the operating position.
Figure 5-2
4. While holding the starter button in, squeeze the motor/ blade control lever against the upper handle to start the motor and engage the blade. See Fig. 5-2.
J
NOTE:The mower's motor will NOT start if you fail to hold the starter button in while pivoting the motor/blade
control handle upward.
5. Release the starter button.
Stopping the Motor
WARNING: The blade continues to rotate for a few
seconds after the motor is shut off. If motor does not come to a stop when the motor/blade control
handle is released, remove the safety key and contact an authorized service dealer.
1.
Release the blade/motor control lever to stop the motor and blade.
2.
Remove the safety key to prevent accidental starting when equipment is unattended.
3. Charge the mower.
13
Page 14
UsingYourLawnMower
Be sure that lawn is clear of stones, sticks, wires, or other objects which could damage the lawn mower or motor. Such objects
could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others.
_ WARNING: If you strike a foreign object, stop the
i_l_k WARNING: The operation of any lawn mower can
motor, and remove the key. Thoroughly inspect the mower for any damage, and repair the damage
before restarting and operating the mower. Excessive vibration of the mower during operation is
an indication of damage. The unit should be
promptly inspected and repaired.
result in foreign objects being thrown into the eyes,
which can damage your eyes severely. Always wear
safety glasses while operating the mower, or while performing any adjustments or repairs on it.
When using the side discharge, the most effective mowing pattern is one that allows the clippings to discharge
towards the uncut part of the lawn. DO NOT use mower in the rain.
For a healthy lawn, always cut off one-third or less of the total length of the grass.
UsingasMulcher
To set up the mulching attachments see the "Assembly & Set-Up" section. For effective mulching, do not cut wet grass. If the grass
has been allowed to grow in excess of four inches, mulching is not recommended.
Removing the Battery
If you have two batteries, you can use one battery while the other battery recharges. To remove the battery:
1. Remove the safety key.
2. Move the locking handle from the locked position to the unlocked position. See Fig. 5-3.
3. Lift the battery off the mower base. See Fig. 5-3.
and not your back. WARNING: The battery is heavy. Lift with your legs
f
Unlocked
UsingSideDischarge
Attach the side discharge chute following the instructions in the "Assembly & Set-Up" section. When using the side discharge, the most effective mowing pattern is one that allows the clippings to discharge towards the uncut part of the lawn.
UsingGrassCatcher
You can use the grass catcher to collect clippings while you are operating the mower.
1. Attach grass catcher following instructions in the "Assembly & Set-Up" section. Grass clippings will automatically collect in bag as you run mower. Operate
mower till grass bag is full.
2. Stop motor completely by releasing the blade/motor control handle. Make sure that the unit has come to a
complete stop.
3. Lift discharge door and pull grass bag up and away from the mower to remove the bag. Dispose of the grass
clippings and reinstall the bag when complete.
WARNING: If you strike a foreign object, stop the
motor, and remove the key. Thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower.
Excessive vibration of the mower during operation is
an indication of damage. The unit should be
promptly inspected and repaired.
Figure 5-3
To seat the battery, make sure the safety key is removed, place the battery in the battery base and turn the locking handle to the locked position.
IMPORTANT: Use only with battery pack 725-05089.
SECTION 5-- OPERATION
Page 15
GeneralRecommendations
Always observe safety rules when performing any maintenance.
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain
the lawn mower as instructed here. All adjustments should be checked at least once each
season. Periodically check all fasteners and make sure these are
tight.
WARNING: Always stop the motor and remove the battery before cleaning, lubricating or performing any repairs or
maintenance on the lawn mower.
Lubrication
1.
Lubricate the wheels at least once a season with light oil (or motor oil). If wheels are removed for any reason, lubricate
surface of the pivot arm and inner surface of the wheel with light oil. See Fig. 6-1.
Deck([are
WARNING: To reduce the risk of electric shock, do not expose
the mower to water. The underside of mower deck should be cleaned after each use
as grass clippings, leaves, dirt and other debris will accumulate. This accumulation of grass clippings, etc., is undesirable as it will
promote rust and corrosion.
1. Remove any buildup of grass and leaves on or around the motor cover (do not use water). Wipe the mower clean with a dry cloth occasionally.
2. If debris has built up on the underside of the unit, tilt the mower forward or on its side and scrape it clean with a
suitable tool.
IMPORTANT: Do not use a pressure washer or garden hose to clean your unit. These may cause damage to electric components, or the electric motor. The use of water will result in shortened life and reduce serviceability.
Resetting OverloadProtection Switch
This mower is equipped with an overload protection switch to prevent overheating damage to the motor.
If the overload protection switch pops out: I. Release the motor/blade control handle and do NOT restart
the mower for at least one minute, allowing the electric motor time to cool.
2. Press the overload protection switch inward to reset. See Fig. 6-2.
Figure 6-1
2.
Lubricate the torsion spring on the side mulch plug periodically with light oil to prevent rust. See Fig. 6-1.
nJ
Figure 6-2
Page 16
Ifthe
overload protection switch pops out shortly after resetting:
1.
Release the motor/blade control handle and do NOT restart the mower for at least 15 minutes to allow the electric
motor extra time to cool.
2. Press the overload protection switch inward to reset.
3. Restart unit. NOTE: If the overload protection switch pops out
repeatedly during operation or will not remain in when attempting to reset, you may need to raise the cutting
height to reduce the strain on the motor or recharge the battery. If the overload protection switch will not remain in, contact an authorized service center to arrange for repair.
ReplacingTrail Shield
shield is in place and working. Never operate mower
WARNING: Never operate mower unless the trail
with damaged safety devices. Failure to do so, can
result in personal injury.
The trail shield is subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety
protection, frequently check the trail shield and replace immediately with original equipment manufacturer's (OEM) part only, listed in this manual.
1. Using a lOmm wrench, hold one lock nut in place while the opposite lock nut is loosened and removed. See Fig. 6-3.
f
Battery Care
IMPORTANT: Replace with only the identical batteries provided with this mower. The batteries should only be replaced by an
authorized service dealer.
NOTattempt to remove the motor/battery shroud.
WARNING: Due to a potential shock hazard, DO
There are no user serviceable parts inside. Contact your nearest Authorized Service Center if repairs are
needed.
k. ,j
Figure 6-3
2. Remove the rod running through the trail shield and replace with new shield in the opposite order and manner of removal.
Page 17
Service
BladeCare
sharpening or replacement, protect your hands with
WARNING: When removing the cutting blade for
a pair of heavy gloves or use a heavy rag to hold the
blade. Be certain to disconnect the power supply.
Periodically inspect the blade assembly for cracks, especially if you strike a foreign object. Replace when necessary. Follow the steps below for blade service.
1. Stop the motor and remove the safety key from the battery.
2. With the battery handle locked or with the battery removed, turn the mower on its side.
3. Usea block of wood between blade and mower deckto prevent the blade from turning when the bolt is removed.
4. Loosen and remove the blade nut, locking plates, and blade. See Fig. 7-1.
BladeInstallation
1. Place the cutting blade, locking plates, and blade nut on the motor shaft and thread the blade bolt in finger tight. See Fig. 7-1.
NOTE:Make certain to replace the parts in the exact order in which they were removed. When installing the cutting
blade, be sure it is installed with the curved ends pointing towards the mower deck and not towards the ground.
2. Torque the blade bolt down using a torque wrench to assure the bolt is tightened properly. The recommended
torque for the blade bolt is 240-280 in. Ibs.
attach the blade assembly, but is also an insulated
_ ARNING: The blade hardware is not only used to
Toinsure safe operation of your unit, all nuts and bolts must be checked periodically for correct tightness.
safety device and should never be altered in any
way. If replacement is necessary, use original equipment parts as shown in the parts list.
BladeSharpening
To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30 ° angle. See Fig. 7-2.
NOTE: It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to
the mower and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly.
@
Figure 7-1
5. The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen the blade while it is still
on the mower. When sharpening the blade, follow the original angle of grind and grind each cutting edge equally to keep the blade balanced. Balance the blade on a round shaft screwdriver. Remove metal from the heavy side until it balances evenly.
excessive vibration when rotating at high speeds. It
_ WARNING: An unbalanced blade will cause
may cause damage to mower, and could break causing personal injury.
J
L. .J
Figure 7-2
17
Page 18
Off-SeasonStorage
The following steps should be taken to prepare your lawn mower for storage.
Clean and lubricate mower thoroughly as described in the lubrication instructions.
We do not recommend the use of a pressure washer or garden hose to clean your unit.
Coat mower's cutting blade with chassis grease to prevent rusting.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer.
Wipe the cord to remove any stains or foreign substance such as oil.
Store mower fully charged. IMPORTANT:We strongly recommend the mower be
charged once every two months during storage. IMPORTANT:Always recharge mower fully. The charger
isa two stage charger. The first stage, equalize, supplies a higher voltage to the batteries. This helps speed charge time and balance the charge across the individual batteries. The second stage, float, supplies a lower voltage. This prevents the batteries from experiencing overcharging damage and also "tops off" the battery charge. Depending
on battery condition the equalize stage will complete in approximately 8hours. When the equalize stage is complete the charger's green LEDwill stop blinking. This starts the float stage. During the float stage the chargers green LEDwill be on continuously. The float stage will
"top off" the batteries in approximately 4-6 hours, again, depending on the condition of the battery. However, a full
14hour charge is always recommended.
SECTION7-- SERVICE
Page 19
Troubleshooting
Problem Cause i Remedy
Mower stops while mowing
Mower not mulching properly
1. Discharged battery.
2. Cutting too much grass.
3. Clogged deck.
4. Overload protection switch is tripped.
1. Mower deck clogged.
2. Wet grass.
3. Excessively high grass.
4. Dull blade.
1. Charge battery.
2. Raise cutting height.
3. Unclog mower deck. Raise cutting height, or cut a narrower swath.
4_
Reset the overload protection switch following the instructions in the Maintenance & Adjustments section of this manual.
1.
Unclog mower deck. Make certain blade is free to move.
2_
Do not mow when grass is wet; wait until later to cut.
3_
Mow once at a high cutting height, then mow again at desired height or make a
narrower cutting swath (1/2 width).
4. Sharpen or replace blade.
Mower vibrating at higher
1. Bent motor shaft.
speed
2. Cutting blade is unbalanced.
Blade is loose.
1. Stop the motor, disconnect the power source and inspect for damage. Have repaired by an
authorized service dealer.
2. Balance the blade by grinding each cutting edge equally.
3. Tighten blade bolt to 240-280 in. Ibs.
19
Page 20
Model18A-212B
41
89
57
4O
58
10
42
47
/
_43
2
69
6O
62
83
/
For a new battery pack, order part 725-05089.
Page 21
Model18A-212B
Ref. I
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part Number
787-01839A
731-07671
731-07619
731-07620
731-07621
734-04537
734-04548
731-07512
721-04378
731-07622
731-07623
731-07624
711-05358
732-04733
732-04734
787-01824A
787-08125A
711-05325
787-01813
711-05326
732-04713
611-04181
741-04464
741-04474
611-04182
741-04465
732-04735
732-04715
720-04143
787-01826
724-04095
731-07515
742-04321
736-04486
731-07598
736-04487
712-04237
731-07672
731-07673
749-04670A
731-07522
749-04688A
720-04145
736-04488
720-04146
Description
Deck
Shroud
Side Discharge Door
Side Discharge Chute Trail Shield
Front Wheel
Rear Wheel
Wheel Cap Seal Line
Rear Door
Rear Baffle
Mulching Plug Rear Shaft
Spring
Spring
Left Bracket
Right Bracket
Trail Shield Pin
Side Discharge Bracket
Side Discharge Pin
Spring
Front Shaft Assembly
Front Shaft Bushin 9
Bearing
Rear Shaft Assembly
Rear Shaft Bushing
Handle Adjust
Handle Adjust Spring
Handle Adjust Knob Link Bar
Motor
Fan
Blade
Flange Washer
Washer
Blade Nut
Support Strain Relief
Upper Handle
Handle Grip Lower Handle
Quick Release
Washer
Quick Release Knob
Ref. [
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
Part Number
710-05151
715-04107
712-04257
712-04250
720-04147
710-05082
736-04489
731-07524
714-04088
731-07513
625-04129
725-05156
747-05304
764-04096
731-07674
731-07675
731-07676
787-01840
725-05157
725-05158
725-05159
725-05160
725-05161
725-05162
725-05163
725-05164
725-05165
731-07678
725-05170
725-05169
725-05168
725-05167
725-05068
736-04507
736-04506
712-04258
710-05156
710-05155
710-05154
710-05153
710-05152
714-04508
716-04169
787-01841
Description
M8 Screw
Quick Release Pin
M8 Nut
M6 Lock Nut
Wing Knob Screw
Washer
Cord Clip
Pin
Cap
Switch Box
Cord
Clamp
Grassbag
Battery Pack Cover
Battery Pack Housing
Handle
Hook
Battery Connector
PCB
PCB Support
Connector
Safety Key
Key Connector SA50 Connector
Supporter
Supporter
Connector
Connector
Fuse
Board
Charger Washer
8mm Washer
M8 Nut
ST4.2x16 Screw
ST4.2x25 Screw
ST4.8x16 Screw
M6x12 Screw
M5 x 12 Screw
Washer
10ram Lock Ring
Support
21
Page 22
Page 23
SECTION10- NOTES 23
Page 24
MANUFACTURER'S LiMiTED WARRANTY FOR
IMPORTANT: To obtain warranty coverage owner must present an original proof of purchase and applicable maintenance records to the servicing dealer.Pleaseseethe operator's manual for information on
required maintenance and service intervals. The limited warranty set forth below is given by MTD LLC with respect
to new merchandise purchased or leasedand used in the United States and/or its territories and possessions, and by MTD Products Limited
with respect to new merchandise purchased or leased and used in Canadaand/or its territories and possessions (either entity respectively, "MTD").
MTDwarrants this product (excluding its Normal WearParts and Batteries,as described below) against defects in material and
workmanship for a period oftwo (2) years, commencing on the date of original retail purchase or lease and will, at its option, repair or replace,free of charge, any part found to be defective in materials or workmanship.
Normal WearParts arewarranted to befree from defects inmaterial and workmanship for a period ofthirty (30) daysfrom the date of original
purchase or lease. Normal wear parts include, but are not limited to items such as: belts, blades, bladeadapters, grass bags, engine oil, air filters, spark plugs and wheels.
Batteries havea one-year prorated limited warranty against defects in material and workmanship, with 100% replacement during the first three
months. After three months, the battery replacement credit is basedon the months remaining in the twelve (12) month period dating backto the original date of original sale or lease.Any replacement battery will be warranted only for the remainder of the original warranty period.
This limited warranty shall only apply if this product has been operated and maintained inaccordance with the Operator's Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster.
Damage resulting from the installation or use of any part, accessory or attachment not approved byMTD for usewith the product(s) covered bythis manual will void your warranty asto any resulting damage. In addition, MTD may denywarranty coverage if the hour meter, or any part thereof, is altered, modified, disconnected or otherwise tampered
with. HOWTO OBTAINSERVICE:Warranty service is available, WITH PROOF
OFPURCHASEAND APPLICABLEMAINTENANCERECORDS,through your local authorized service dealer. Tolocate the dealer in your area:
Inthe U.S.A.: Checkyour Yellow Pages,or contact MTD LLCat P.O.Box361131,
Cleveland, Ohio44136-0019, call 1-877-282-8684 or log on to our website at www.mtdproducts.com.
InCanada: Contact MTD Products Limited, Kitchener, ON N2G4J1, call 1-800-668- 1238 or log on to our website at www.mtdcanada.com.
Without limiting the foregoing, this limited warranty does not provide coverage in the following cases:
a. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
b. Service completed by someone other than an authorized service
dealer.
c. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada,and their respective pos- sessions andterritories, exceptthose sold through MTD's authorized
channels of export distribution.
d. Replacement parts and/or accessories that are not genuine MTD
parts. e. Transportation charges and service calls. f. MTD does not warrant this product for commercial use.
There are no impJiedwarranties, incJudingwithout Jimitation any implied warranty of merchantability or fitness for a particular
purpose. No warranties shall apply after the applicable period of
express written warranty above. No other express warranties beyond those mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind IViTD. The
exclusive remedy isrepair or replacement of the product as set forth above. Theterms of this warranty provide the sole and exclusive remedy arising from the sale and/or lease of the productscovered hereby. IViTDshall not he liable for any incidental or consequential loss or damage including, without limitation, expenses incurred for
substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some jurisdictionsdo not allowthe exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be greaterthan the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for
loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to usethe product.
This limited warranty shall not extend to anyone other than the original purchaser orto the personfor whom it was purchased as a gift.
HOWLOCAL LAWSRELATETOTHIS WARRANTY:This limited warranty gives you specific legal rights, and you may also haveother rights that
vary in different jurisdictions.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683
MTD Canada Limited =KITCHENER, ON N2G 4J1; Phone 1=800=668=1238
GDO0-100250 REV.A
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