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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty
Op e r a t O r ’s Ma n u a l
2-in-1, 19” Corded
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
Printed In USA
Form No. 769-05578A
(January 27, 2010)
Page 2
To The Owner
Thank You
Thank you for purchasing an Electric Mower manufactured
by MTD LLC. It was carefully engineered to provide excellent
performance when properly operated and maintained.
Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and
maintain your machine. Please be sure that you, and any other
persons who will operate the machine, carefully follow the
recommended safety practices at all times. Failure to do so could
result in personal injury or property damage.
All information in this manual is relative to the most recent
product information available at the time of printing. Review
this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator’s
Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated
in this manual may not be applicable to all models. MTD LLC
reserves the right to change product specifications, designs and
equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 8
Controls ...................................................................11
Operation ................................................................12
Maintenance & Adjustment..................................14
1
If you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us
directly. MTD’s Customer Support telephone numbers, website
address and mailing address can be found on this page. We want
to ensure your complete satisfaction at all times.
Throughout this manual, all references to right and left side of the
machine are observed from the operating position
Service .....................................................................16
Troubleshooting .....................................................18
Illustrated Parts List .............................................. 20
Warranty ..................................................Back Cover
Record Product Information
Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by standing at the operator’s position and looking
down at the rear of the deck. This information will be necessary,
should you seek technical support via our web site, Customer
Support Department, or with a local authorized service dealer.
MO d e l nu M b e r
se r i a l nu M b e r
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
Visit us on the web at www.mtdproducts.com◊
Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683◊
Write us at MTD LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019◊
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Important Safe Operation Practices
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol, HEED ITS WARNING!
DANGER: This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
WARNING: When using electric lawnmowers, basic safety precautions should always be
followed to reduce the risk of fire, electric shock, and personal injury. These basic
precautions include the following:
READ ALL INSTRUCTIONS
Double Insulated Lawn Mower
Double insulation is a concept in the safety of electric lawn mowers, which eliminates the need for the usual
three-wire grounded power cord and grounded power supply system. Wherever there is electric current in the
mower, there are two complete sets of insulation to protect the user. All exposed metal parts are isolated from
the internal metal motor components with protecting insulation.
Servicing of a lawn mower with double insulation requires extreme care and knowledge of the system and should
be performed only by a qualified service technician. For repair service we suggest you take the lawn mower to
your nearest authorized service dealer. Always use original equipment manufacturer’s (OEM) replacement parts
when servicing.
2
Operation
General Operation:
Read this operator’s manual carefully in its entirety before 1.
attempting to assemble this machine. Read, understand,
and follow all instructions on the machine and in the
manual(s) before operation. Keep this manual in a safe
place for future and regular reference and for ordering
replacement parts.
Be completely familiar with the controls and the proper use 2.
of this machine before operating it.
This machine is a precision piece of power equipment, 3.
not a plaything. Therefore, exercise extreme caution at all
times. This machine has been designed to perform one job:
to mow grass. Do not use it for any other purpose.
Never allow children under 14 years of age to operate this 4.
machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual
and on the machine and be trained and supervised by an
adult.
Only responsible individuals who are familiar with these 5.
rules of safe operation should be allowed to use this
machine.
Thoroughly inspect the area where the equipment is to be 6.
used. Remove all stones, sticks, wire, bones, toys and other
foreign objects which could be tripped over or picked up
and thrown by the blade. Thrown objects can cause serious
personal injury.
Plan your mowing pattern to avoid discharge of material 7.
toward roads, sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or obstruction
which may cause discharged material to ricochet back
toward the operator.
To help avoid blade contact or a thrown object injury, 8.
stay in operator zone behind handles and keep children,
bystanders, helpers and pets at least 75 feet from mower
while it is in operation. Stop machine if anyone enters area.
Always wear safety glasses or safety goggles during 9.
operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
cause serious injury to the eyes.
3
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Dress properly – Do not wear loose clothing or jewelry. 10.
They can be caught in moving parts. Wear sturdy, roughsoled work shoes and close-fitting slacks and shirts. Shirts
and pants that cover the arms and legs, rubber gloves, and
rubber soled steel-toed shoes are recommended. Never
operate this machine in bare feet, sandals, slippery or light
weight (e.g. canvas) shoes. Always use face or dust mask if
operation is dusty.
Do not put hands or feet near rotating parts or under 11.
cutting deck. Contact with blade can amputate hands and
feet.
A missing or damaged discharge chute can cause blade 12.
contact or thrown object injuries.
Many injuries occur as a result of the mower being pulled 13.
over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the
handle immediately.
Never pull the mower back toward you while you are 14.
walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping
and then follow these steps:
Step back from mower to fully extend your arms.a.
Be sure you are well balanced with sure footing.b.
Pull the mower back slowly, no more than half way c.
toward you.
Repeat these steps as needed.d.
Do not operate the mower while under the influence of 15.
alcohol or drugs.
Stay alert — Watch what you are doing. Use common 16.
sense. Do not operate lawn mower when you are tired.
The motor/blade control handle is a safety device. Never 17.
attempt to bypass its operation. Doing so makes the
safety device inoperative and may result in personal injury
through contact with the rotating blade. The motor/blade
control handle must operate easily in both directions and
automatically return to the disengaged position when
released.
Never operate the mower in the rain or in damp or wet 18.
grass. Always be sure of your footing. A slip and fall can
cause serious personal injury. If you feel you are losing
your footing, release the motor/blade control handle
immediately and the blade will stop rotating within three
seconds.
Mow only in daylight or good artificial light. Walk, never 19.
run. Don’t force the lawn mower - It will do the job better
and safer at the rate for which it was designed.
Stop the motor/blade when crossing gravel drives, walks or 20.
roads.
If the equipment should start to vibrate abnormally, stop 21.
the motor and check immediately for the cause. Vibration
is generally a warning of trouble.
Shut the motor off and wait until the blade comes to a 22.
complete stop before unclogging the chute or removing
the grass catcher (if provided). The cutting blade continues
to rotate for a few seconds after the motor is shut off. Never
place any part of the body in the blade area until you are
sure the blade has stopped rotating.
Never operate mower without proper trail shield, discharge 23.
chute, grass catcher (if provided), motor/blade control
handle or other safety protective devices in place and
working. Never operate mower with damaged safety
devices. Failure to do so, can result in personal injury.
Ground Fault Circuit Interrupter (GFCI) protection should 24.
be provided on the circuit(s) or outlet(s) to be used for the
lawn mower. Receptacles are available having built-in GFCI
protection and may be used for this measure of safety.
To prevent electric shock use only with a UL listed 25.
extension cord set suitable for outdoor use, such as Type
SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-A, or
SJTOW-A.
Extension Cord—Make sure your extension cord set is in 26.
good condition and is heavy enough to carry the current
load your lawn mower will draw. If in doubt, use the next
heavier gauge cord. The smaller the gauge number, the
heavier the cord. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating.
MINIMUM WIRE SIZE FOR EXTENSION CORDS
FOR 120 VOLT APPLIANCES USING 10 - 12 AMPS
Cord Length (ft.) 25 50 100 150
Wire Size (AWG) 16 16 14 12
To reduce the likelihood of disconnection of the extension 27.
cord set from the mower, be sure to use the cord restraint
provided as well as a modern, tightly fitting extension cord.
To reduce the risk of electric shock, this lawn mower has a 28.
polarized plug (one blade is wider than the other) and will
require the use of a polarized extension cord. The mower
plug will only fit into the polarized extension cord one way.
If the plug does not fit fully into the extension cord, reverse
the plug. If the plug still does not fit, obtain a correct
polarized extension cord. A polarized extension cord will
require the use of a polarized wall outlet. This plug will fit
into the polarized outlet only one way. If the plug does not
fit fully into the wall outlet, reverse the plug. If the plug
still does not fit, contact a qualified electrician to install
the proper wall outlet. Do not change the equipment plug,
extension cord receptacle, or extension cord plug in any
way.
If extension cord is damaged in any manner during use, 29.
disconnect extension cord from house receptacle before
unplugging mower.
Circuit Breaker/Fuses—The mower should be operated 30.
on a 15 AMP or 20 AMP circuit. If difficulty in starting
is experienced with a standard 15 AMP fuse or circuit
breaker or the mower’s built-in overload protection switch
frequently trips, contact your nearest authorized service
dealer. Do not use a higher rated circuit breaker or fuse
without consulting your power company.
Do not abuse the cord by pulling the mower by the cord or 31.
yanking it to disconnect it from the receptacle. Keep cord
from heat, oil, and sharp edges.
Only use parts and accessories made for this machine by 32.
manufacturer. Failure to do so can result in personal injury.
4 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Page 5
If situations occur which are not covered in this manual, use 33.
care and good judgment. Contact Customer Support for
assistance or the name of the nearest service dealer.
Slope Operation:
Slopes are a major factor related to slip and fall accidents which
can result in severe injury. Operation on slopes requires extra
caution. If you feel uneasy on a slope, do not mow it. For your
safety, use the slope gauge included as part of this manual to
measure slopes before operating this machine on a sloped or
hilly area. If the slope is greater than 15 degrees, do not mow it.
Do:
Mow across the face of slopes; never up and down. Exercise 1.
extreme caution when changing direction on slopes.
Watch for holes, ruts, rocks, hidden objects, or bumps 2.
which can cause you to slip or trip. Tall grass can hide
obstacles.
Always be sure of your footing. A slip and fall can 3.
cause serious personal injury. If you feel you are losing
your balance, release the motor/blade control handle
immediately, and the blade will stop rotating within three
(3) seconds.
Do Not:
Do not mow near drop-offs, ditches or embankments, you 1.
could lose your footing or balance.
Do not mow slopes greater than 15 degrees as shown on 2.
the slope gauge.
Do not mow on wet grass. Unstable footing could cause 3.
slipping.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the mower
and the mowing activity. They do not understand the dangers.
Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under watchful 1.
care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the area.2.
Before and while moving backwards, look behind and 3.
down for small children.
Use extreme care when approaching blind corners, 4.
doorways, shrubs, trees, or other objects that may obscure
your vision of a child who may run into the mower.
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand the
instructions and safe operation practices in this manual and on
the machine and be trained and supervised by an adult.
Service
When servicing mower, use original equipment 1.
manufacturer (OEM) replacement parts listed in this
manual. “Use of parts which do not meet the original
equipment specifications may lead to improper
performance and compromise safety!”
Before cleaning, repairing, or inspecting, make certain the 2.
blade and all moving parts have stopped. Disconnect the
power cord when not in use and to prevent unintended
starting.
Follow instructions for lubricating and changing 3.
accessories.
Inspect lawn mower cord and extension cords periodically 4.
and replace immediately, if damaged. Lawn mower cord
should be repaired by an authorized service dealer only.
Keep handles dry, clean and free from oil and grease.5.
To reduce a fire hazard, keep the motor free of grass, leaves 6.
and debris build-up.
Check the blade and motor mounting bolts at frequent 7.
intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, and worn) Replace blade
with the original equipment manufacturer’s (OEM) blade
only, listed in this manual.
Maintain your mower with care — Keep mower blade sharp 8.
and clean for best and safest performance. Mower blades
are sharp and can cut, wrap the blade or wear gloves and
use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be sure the 9.
equipment is in safe working condition.
Never tamper with safety devices. Check their proper 10.
operation regularly.
After striking a foreign object, stop the motor and 11.
disconnect the power cord. Thoroughly inspect the mower
for any damage. Repair the damage before operating the
mower.
Grass catcher components (if provided), discharge cover, 12.
and trail shield are subject to wear and damage which
could expose moving parts or allow objects to be thrown.
For safety protection, frequently check components
and replace immediately with original equipment
manufacturer’s (OEM) parts only, listed in this manual.
When not in use, store lawn mower indoors in a dry area, 13.
locked-up and/or out of the reach of children.
Maintain or replace safety and instructional labels, as 14.
necess ary.
According to the Consumer Products Safety Commission 15.
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years,
or 140 hours of operation. At the end of the Average Useful
Life have the machine inspected annually by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents, injuries or death.
5se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
Page 6
Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.
Symbol Description
READ THE OPERATOR’S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
DANGER — ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher (if provided) is in its proper place. If damaged, replace immediately.
DANGER — BYSTANDERS
Do not mow when children or others are around.
DANGER — HAND/ FOOT CUT
Keep hands and feet away from rotating parts.
DANGER — THROWN DEBRIS
Remove objects that can be thrown by the blade in any direction. Wear safety glasses.
DANGER — SLOPES
Use extra caution on slopes. Do not mow slopes greater than 15°.
WARNING— ELECTRICAL SHOCK
Do not operate the mower in the rain.
WARNING: Your Responsibility—Restrict the use of this power machine to persons who read, understand and
follow the warnings and instructions in this manual and on the machine.
6 se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
SAVE THESE INSTRUCTIONS!
Page 7
Sight and hold this level with a vertical tree...
or a corner of a building...
or a fence post
Fold along dotted line (represents a 15° slope)
15°
Use this page as a guide to determine slopes where you may not operate safely.
WARNING! Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees
(a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding
mowers up and down slopes, never across the face of slopes. Operate walk-behind mowers across the face of slopes, never
up and down slopes.
7se c t i O n 2 — iM p O r t a n t sa f e Op e r a t i O n pr a c t i c e s
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Assembly & Set-Up
B
D
A
C
Contents of Carton
One Electric Mower• One Side Discharge Chute• Two Cord Guides•
One Operator’s Manual• Two Toggle Clamps• One Cord Retainer•
3
NOTE: All references to the left and right side of the mower are
from the operator’s position behind the mower.
NOTE: Cord guides and cord retainer may already be installed.
Unpacking the Unit
Cut the corners of the carton and lay the sides flat on the 1.
ground. Remove all packing inserts.
Move the mower out of the carton.2.
Make certain the carton has been completely emptied 3.
before discarding it.
Handle Assembly
To assemble the lower handle:1.
Pivot the lower handle backward. See Fig. 3-1A.a.
Place the bolts in the lower handle in the slots of the b.
handle bracket. See Fig. 3-1B.
Make sure the bolts in the lower handle are fully c.
positioned in the slots of the handle bracket. See
Fig. 3-1C.
NOTE: Make sure motor cord is clear of wing knobs before
tightening.
Tighten the lower handle wing knobs. See Fig. 3-1D.d.
NOTE: Cord retainer may already be installed.
Slide the cord retainer (if packed separately) onto the 2.
right hand side of the upper handle with the motor/blade
control handle. See Fig. 3-2.
NOTE: The clip will be facing down toward the motor.
Figure 3-2
Figure 3-1
8
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Place the upper handle onto the lower handle, keeping the 3.
motor cord over the handles. See Fig. 3-3.
For the lowest setting, line up the top holes of the a.
upper handle with the holes on the lower handle.
For the medium setting, line up the middle holes b.
of the upper handle with the holes on the lower
handle.
For the highest setting, line up the bottom holes c.
of the upper handle with the holes on the lower
handle.
Tighten the clamps. See Fig. 3-4.5.
NOTE: Leave space between clamp and clamp seat. If
clamp will not tighten, loosen wing knob half turn. If clamp
is not firmly seated when engaged, tighten wing knob half
turn until clamp is firmly seated when engaged.
Figure 3-4
Figure 3-3
NOTE: Make certain the clips on the clamp retainers are
inside the grooves of the clamp seats. See Fig. 3-3 inset.
Insert toggle clamps packed separately with the mower 4.
into the holes for the selected height. See Fig. 3-3.
Cord Guide
NOTE: Cord guides may already be installed. Proceed to step 3 if
installed.
Make sure the cord between the motor/blade control lever
and the mower sits in the cord holders on the upper and lower
handles.
Snap one cord guide onto the lower handle. See Fig. 3-5.1.
Snap the other cord guide onto the upper handle below 2.
the cord retainer. See Fig. 3-5.
Secure the motor cord in the cord guide clamps.3.
Figure 3-5
9se c t i O n 2 — as s e M b l y & se t -up
Page 10
Cord Connection
Top View
1
2
3
1
2
NOTE: Do not plug your extension cord into the power source
receptacle (outlet) prior to routing it through the cord retainer
and connecting the extension cord to the mower’s cord outlet
receptacle.
To properly route your extension cord through the cord retainer:
Approximately 14 to 16-inches from its end, crease your 1.
extension cord to form a tight loop.
Push the loop through the bottom hole in the cord 2.
retainer. See Fig. 3-6.
Position the loop over the clip found on the cord retainer 3.
and pull down until the cord fits snugly into the clip. See
Fig. 3-6.
NOTE: Use a UL-approved extension cord. A 100-foot,
14-gauge cord is recommended. A 50-foot, 16-gauge
cord is acceptable. Refer to the small chart found in Safe
Operation Practices.
NOTE: The cord retainer secures your extension cord and
safely limits its movement.
Side Discharge
On the right side of the mower, lift the mulch baffle.1.
Slide chute hooks under hinge pin on mulch baffle 2.
assembly. See Fig. 3-7.
NOTE: Make sure the side discharge chute sits tightly
against the mower deck.
NOTE: Do not remove side mulch baffle at any time, even
when you are not mulching.
Figure 3-6
Figure 3-7
Cutting Height Adjustment
The cutting height adjustment lever is located above the rear
right wheel. See Fig. 3-8.
Figure 3-8
10 se c t i O n 2— as s e M b l y & se t -up
Pull the lever out and away from the mower.1.
Move the lever forward or back for desired cutting height.2.
Release lever towards mower deck.3.
Page 11
Controls and Features
Motor/Blade
Control Lever
Cord Retainer
Overload Protection
Switch
Cutting Height
Adjustment Lever
Starter
Button
4
WARNING: Read, understand, and follow all
instructions and warnings on the machine and in
this manual before operating.
Motor/Blade Control Lever
WARNING: The motor/blade control lever is a
safety device. Never attempt to bypass its
operations.
The motor/blade control lever is located on the upper handle
of the mower. The motor/blade control lever engages and
disengages the motor and blade.
Cord Retainer
The cord retainer is located on the lower handle of the mower.
The cord retainer secures your extension cord and safely limits its
movement.
Figure 4-1
Overload Protection Switch
The mower is equipped with an overload protection switch,
located on the motor/blade control. This overload protection
switch may pop out when too much strain is placed on the
motor. Refer to the Maintenance & Adjustments Section to reset
this switch.
Cutting Height Adjustment Lever
The cutting height adjustment lever is located above the right
rear wheel. To adjust the cutting height, refer to the Assembly
Section.
Starter Button
The starter button is located on the upper handle of the mower.
Engaging the motor/blade control lever with the starter button
pressed will start the mower.
11
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Operation
1
2
5
Starting Motor
WARNING: Avoid accidental starting. Make sure
you are in the operating position behind the mower
when using it. To avoid serious injury, the operator
and unit should be in a stable position while
starting.
Connecting to an Electrical Power Source
WARNING: This mower should be operated on a 15
or 20 AMP circuit. If you experience difficulty in
starting with a standard 15 AMP fuse or circuit
breaker, contact an authorized service dealer. Do not
use a higher rated fuse or breaker without
consulting your power company.
NOTE: Connect your extension cord to the mower as instructed
in the Set Up section prior to plugging your extension cord into
an electrical outlet. See Fig. 5-1.
Press the (orange) starter button and hold it in. See Fig. 5-2.3.
NOTE: Starting the mower’s motor also engages the blade.
Figure 5-2
While holding the starter button in, squeeze the motor/4.
blade control lever against the upper handle to start the
motor and engage the blade. See Fig. 5-2.
NOTE: The mower’s motor will NOT start if you fail to
hold the starter button in while pivoting the motor/blade
control handle upward.
Release the (orange) starter button.5.
12
Figure 5-1
Plug your extension cord into any convenient (indoor or 1.
outdoor) 120-volt, 60 hertz A.C. outlet or receptacle. Your
mower will operate satisfactorily on a circuit with a 15
ampere breaker.
NOTE: To avoid tripping circuit breakers, select an outlet
on a circuit that is not overloaded. Do NOT select an outlet
that is on a circuit hosting appliances such as a refrigerator.
Stand behind the mower, in the operating position.2.
Stopping the Motor
WARNING: The blade continues to rotate for a few
seconds after the motor is shut off. If motor does not
come to a stop when the motor/blade control
handle is released, unplug the mower from the
outlet, and contact an authorized service dealer.
Release the blade/motor control lever to stop the motor and
blade.
Page 13
Using Your Lawn Mower
Be sure that lawn is clear of stones, sticks, wires, or other objects
which could damage the lawn mower or motor. Such objects
could be accidentally thrown by the mower in any direction and
cause serious personal injury to the operator and others.
WARNING: If you strike a foreign object, stop the
motor, and unplug from the power supply circuit.
Thoroughly inspect the mower for any damage, and
repair the damage before restarting and operating
the mower. Excessive vibration of the mower during
operation is an indication of damage. The unit
should be promptly inspected and repaired.
To prevent electric shock, do not operate the mower in •
damp or wet conditions.
Always start from the point closest to the power source •
where the cord is connected. Never mow around the lawn
in circles; travel back and forth across the lawn, starting
from the point closest to the outlet and then moving away
from the outlet so the cord lies in the cut portion of the
lawn, out of the way.
Do not allow the extension cord to wrap around trees, •
shrubs or other obstacles. When picking up the extension
cord, wind the cord in a series of equal loops on each side
of your hand to prevent snarling.
Using as Mulcher
For mulching grass, remove the side discharge chute from the
mower. For effective mulching, do not cut wet grass. If the grass
has been allowed to grow in excess of four inches, mulching is
not recommended.
13se c t i O n 5 — Op e r a t i O n
Page 14
Maintenance & Adjustments
6
General Recommendations
Always observe safety rules when performing any •
maintenance.
The warranty on this lawn mower does not cover items that •
have been subjected to operator abuse or negligence. To
receive full value from warranty, operator must maintain
the lawn mower as instructed here.
All adjustments should be checked at least once each •
season.
Periodically check all fasteners and make sure these are •
tight.
WARNING: Always stop the motor and disconnect
from the power source before cleaning, lubricating
or performing any repairs or maintenance on the
lawn mower.
Lubrication
Lubricate the wheels at least once a season with light oil (or 1.
motor oil). If wheels are removed for any reason, lubricate
surface of the pivot arm and inner surface of the wheel
with light oil. See Fig. 6-1.
Deck Care
WARNING: To reduce the risk of electric shock, do
not expose the mower to water.
The underside of mower deck should be cleaned after each use
as grass clippings, leaves, dirt and other debris will accumulate.
This accumulation of grass clippings, etc., is undesirable as it will
promote rust and corrosion.
Remove any buildup of grass and leaves on or around the 1.
motor cover (do not use water). Wipe the mower clean with
a dry cloth occasionally.
If debris has built up on the underside of the unit, tilt the 2.
mower forward or on its side and scrape it clean with a
suitable tool.
IMPORTANT: Do not use a pressure washer or garden
hose to clean your unit. These may cause damage to electric
components, or the electric motor. The use of water will result in
shortened life and reduce serviceability.
Resetting Overload Protection Switch
This mower is equipped with an overload protection switch to
prevent overheating damage to the motor.
If the overload protection switch pops out:
Release the motor/blade control handle and do NOT restart 1.
the mower for at least one minute, allowing the electric
motor time to cool.
Press the overload protection switch inward to reset. See 2.
Fig. 6-2.
14
Figure 6-1
Lubricate the torsion spring on the side mulch plug 2.
periodically with light oil to prevent rust. See Fig. 6-1.
Figure 6-2
Page 15
If the overload protection switch pops out shortly after resetting:
Release the motor/blade control handle and do NOT restart 1.
the mower for at least 15 minutes to allow the electric
motor extra time to cool.
Press the overload protection switch inward to reset.2.
Restart unit.3.
NOTE: If the overload protection switch pops out
repeatedly during operation or will not remain in when
attempting to reset, contact an authorized service center
to arrange for repair.
Replacing Trail Shield
WARNING: Never operate mower unless the trail
shield is in place and working. Never operate mower
with damaged safety devices. Failure to do so, can
result in personal injury.
The trail shield is subject to wear and damage which could
expose moving parts or allow objects to be thrown. For safety
protection, frequently check the trail shield and replace
immediately with original equipment manufacturer’s (OEM) part
only, listed in this manual.
To remove trail shield, remove screws holding trail shield in 1.
place.
Press shield in on either side to remove from hole. 2.
See Fig. 6-3.
Figure 6-3
Remove shield from opposite hole and replace with new 3.
shield in the opposite order and manner of removal.
15se c t i O n 6 — Ma i n t e n a n c e & ad j u s t M e n t s
Page 16
Service
7
Blade Care
WARNING: When removing the cutting blade for
sharpening or replacement, protect your hands with
a pair of heavy gloves or use a heavy rag to hold the
blade. Be certain to disconnect the power supply.
Periodically inspect the blade assembly for cracks, especially if
you strike a foreign object. Replace when necessary. Follow the
steps below for blade service.
Stop the motor and disconnect the power supply to the 1.
mower. Turn the mower on its side.
Use a block of wood between blade and mower deck to 2.
prevent the blade from turning when the bolt is removed.
Loosen and remove the blade bolt, locking plates, and 3.
blade. See Fig. 7-1.
Blade Installation
Place the cutting blade, locking plates, and blade bolt on 1.
the motor shaft and thread the blade bolt in finger tight.
See Fig. 7-1.
NOTE: Make certain to replace the parts in the exact order
in which they were removed. When installing the cutting
blade, be sure it is installed with the curved ends pointing
towards the mower deck and not towards the ground.
Torque the blade bolt down using a torque wrench to 2.
assure the bolt is tightened properly. The recommended
torque for the blade bolt is 309 in. lbs.
WARNING: The blade hardware is not only used to
attach the blade assembly, but is also an insulated
safety device and should never be altered in any
way. If replacement is necessary, use original
equipment parts as shown in the parts list.
To insure safe operation of your unit, all nuts and bolts must be
checked periodically for correct tightness.
Blade Sharpening
To properly sharpen the cutting blades, remove equal amounts
of metal from both ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25° to 30° angle. See Fig. 7-2.
NOTE: It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly balanced
blade will cause excessive vibration and may cause damage to
the mower and result in personal injury. The blade can be tested
by balancing it on a round shaft screwdriver. Grind metal from
the heavy side until it balances evenly.
16
Figure 7-1
The blade can be sharpened with a file or on a grinding 4.
wheel. Do not attempt to sharpen the blade while it is still
on the mower. When sharpening the blade, follow the
original angle of grind and grind each cutting edge equally
to keep the blade balanced. Balance the blade on a round
shaft screwdriver. Remove metal from the heavy side until
it balances evenly.
WARNING: An unbalanced blade will cause
excessive vibration when rotating at high speeds. It
may cause damage to mower, and could break
causing personal injury.
Figure 7-2
Page 17
Off-Season Storage
The following steps should be taken to prepare your lawn mower
for storage.
Clean and lubricate mower thoroughly as described in the •
lubrication instructions.
We do not recommend the use of a pressure washer or •
garden hose to clean your unit.
Make certain the power supply is disconnected.•
Coat mower’s cutting blade with chassis grease to prevent •
rusting.
Store mower in a dry, clean area. Do not store next to •
corrosive materials, such as fertilizer.
Wipe extension cord to remove any foreign substance such •
as oil or stains. Replace extension cord if cut or damaged in
any way.
Wind cord in a series of equal loops on each side of your •
hand to prevent snarling.
17se c t i O n 7 — se r v i c e
Page 18
Troubleshooting
Problem Cause Remedy
8
Mower fails to start Cord disconnected from the motor/blade 1.
Circuit breaker on the
mower tripping
Mower cutting grass
unevenly
Mower not mulching
properly
Hard to push High grass or cutting height too low.1.
Mower vibrating at higher
speed
Cord disconnects frequently Extension cord is not properly attached to 1.
control.
Motor/blade control defective.2.
Extension cord not connected to the plug on 3.
the mower.
Extension cord not connected to a source of 4.
powe r.
Overload protection switch on the mower 5.
or circuit breaker in the house receptacle
tripped.
Too much workload on the mower. 1.
Fuse blown; outlet overloaded.2.
Lawn rough or uneven. 1. Move the wheels to a higher cutting height 1.
Wet grass clippings stick to the underside of 1.
the deck.
Rear of mower housing and blade dragging 2.
in heavy grass.
Bent motor shaft. 1.
Cutting blade is unbalanced. 2.
Blade is loose.3.
the cord restraint.
Old, worn, or loose extension cord.2.
Reconnect the cord keeping the cord 1.
restraint close to the motor/blade control.
Replace motor/blade control.2.
Connect the extension cord to the plug on 3.
the mower.
Connect the extension cord to a 110-120 volt, 4.
60 hertz A.C. receptacle.
Reset the overload protection switch 5.
following instructions in the Maintenance &
Adjustments section of this manual.
Raise the cutting height, reset the circuit 1.
breaker on the mower, take a smaller width
of cut, and walk slowly.
Connect to an outlet that is fused for 15 2.
amperes. Reset the circuit breaker and start
the mower again.
position.
Wait till the grass dries before mowing.1.
Raise cutting height.1.
Raise cutting height.2.
Stop the motor, disconnect the power source 1.
and inspect for damage. Have repaired by an
authorized service dealer.
Balance the blade by grinding each cutting 2.
edge equally.
Tighten blade bolt to 309 in. lbs.3.
Reconnect the extension cord to the cord 1.
restraint on the guide rod.
Replace extension cord.2.
18
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Model 202
56
40
39
69
42
53
23
66
6
59
7
20
60
18
70
17
22
49
57
58
21
51
48
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45
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52
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49
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54
4
46
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43
62
2
34
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38
25
64
27
28
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7
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9
36
63
13
14
3
30
31
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35
68
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32
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65
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8
67
24
49
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70
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Page 21
Model 202
Ref.
Part Number Description
1 787- 01810 Deck
2 731-07507 Shroud
3 731- 0750 8 Mulch Door
4 731- 0750 9 Discharge Chute
5 731- 07510 Trailshield
6 734-04553 Wheel
7 731 -0 7512 Wheel Cap
8 721- 04378 Shroud Seal
9 78 7 - 01 811 Left Wheel Bracket
10 78 7- 01812 Right Wheel Bracket
11 711- 05325 Trailshield Rod
12 7 87- 01813 Mulch Door Bracket
13 711-05326 Mulch Door Rod
14 7 32- 04 713 Mulch Door Spring
15 6 11- 0 4 18 3 Front Shaft Assembly
16 736-04483 Spacer Bushing
17 7 31-07706 Wheel Bushing
18 611 - 0 41 8 4 Rear Shaft Assembly
19 736-04484 Spacer Bushing
20 736-04485 Spacer Bushing
21 732- 047 14 Height Adjust Handle
22 73 2- 04715 Height Adjust Spring
23 72 0- 0414 3 Height Adjust Knob
24 7 87-0 1814 Height Adjust Rod
25 724-04088 Motor
26 736-04486 Flange
27 7 31- 07515 Electric Motor Fan
28 742 -0 4313 Blade
29 731- 0759 8 Washer
30 736-04487 Washer
31 712-0 4237 Nut
32 7 31-07516 Strain Relief Bracket
33 731- 07520 Strain Relief Cap
34 725-05071 Resistor
35 725-05119 Resistor Holder
Ref.
Part Number Description
36 731- 0759 9 Resistor Bracket
37 725-05118 Resistor Base
38 725-05121 Rectier Heat Sink
39 749-04670 Upper Handle
40 731- 07522 Handle Grip
41 749-04671 Lower Handle
42 7 31-07 523 Cord Retainer
43 7 20 -0 4145 Quick Release Handle
44 736-04488 Washer
45 720-04146 Quick Release Knob
46 714-04086 Quick Release Pin
47 715 -0 4107 Pin
48 712- 0 423 9 Nut
49 712 - 042 50 Nylock Nut
50 72 0- 04147 Wing Knob
51 710-05082 Screw, M8
52 736-04489 Washer
53 7 31-07524 Cord Clip
54 714-04088 Shoulder Bolt
55 7 31- 07513 Cap
56 625-04125 Switch Box Assembly
57 725-05115 AC Power Cord
58 725-05116 Motor Cord
59 736- 04497 Flat Washer
60 712- 0 424 7 Lock Nut
61 7 10 - 0 5 117 Screw, M6 x 12
62 7 10 - 0 5 118 Screw, M5 x 12
63 71 0- 05 120 Screw, M4 x 16
64 712- 0 424 8 Lock Nut
65 7 10 - 0 5 119 Screw, M4.2 x 16
66 716- 04162 Lock Ring
67 725-05117 Rectier
68 710 - 0512 3 Screw, M4.8 x 16
69 71 0- 05 124 Screw, M4.2 x 25
70 736-04505 Spring Washer
21
Page 22
Notes
10
22
Page 23
23se c t i O n 11 — nO t e s
Page 24
MANUFACTURER’S LIMITED WARRANTY FOR
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the United States
and/or its territories and possessions, and by MTD Products Limited
with respect to new merchandise purchased and used in Canada and/
or its territories and possessions (either entity respectively, “MTD”).
“MTD” warrants this product (excluding its Normal Wear Parts a nd
Attachments as described below) against defects in material and
workmanship for a period of two (2) years commencing on the date
of original purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator’s Manual
furnished with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damage resulting from the installation or use
of any par t, accessory or attachment not approved by MTD for use
with the product(s) covered by this manual will void your warranty as
to any resulting damage.
Normal Wear Parts are warranted to be free from defects in material
and workmanship for a period of thirty (30) days from the date of
purchase. Normal wear parts include, but are not limited to items
such as: batteries, belts, blades, blade adapters, tines, grass bags,
wheels, rider deck wheels, seats, snow thrower skid shoes, friction
wheels, shave plates, auger spiral rubber and tires.
Attachments — MTD warrants attachments for this product against
defects in material and workmanship for a period of one (1) year,
commencing on the date of the attachment’s original purchase or
lease. Attachments include, but are not limited to items such as:
grass collectors and mulch kits.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH
PROOF OF PURCHASE, through your local authorized service dealer.
To locate the dealer in your area:
In the U.S. A.
Check your Yellow Pages, or contact
Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com
In Canada
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com.
This limited warranty does not provide coverage in the following
cases:
a. The engine or component parts thereof. These items may carry a
separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a separate one-
year warranty.
MTD LLC at P.O. Box 361131,
.
c. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish
due to use or exposure.
d. Service completed by someone other than an authorized ser vice
dealer.
e. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada, and their respective
possessions and territories, except those sold through MTD’s
authorized channels of export distribution.
f. Replacement parts that are not genuine MTD parts.
g. Transportation charges and service calls.
h. MTD does not warrant this product for commercial use.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies after
the applicable period of express written warranty above as to the
parts as identified. No other express warranty, whether written or
oral, except as mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product, shall
bind MTD. During the period of the warrant y, the exclusive remedy
is repair or replacement of the product as set forth above.
The provisions as set for th in this warranty provide the sole and
exclusive remedy arising from the sale. MTD shall not be liable
for incidental or consequential loss or damage including, without
limitation, expenses incurred for substitute or replacement lawn
care services or for rental expenses to temporarily replace a
warranted product.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply
to you.
In no event shall recovery of any kind be greater than the amount of
the purchase price of the product sold. Alteration of safety features of
the product shall void this warranty. You assume the risk and liability
for loss, damage, or injury to you and your property and/or to others
and their property arising out of the misuse or inability to use the
product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased as a
gift.
HOW STATE LAW RELATES TO THIS WARRANT Y: This limited
warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase to
obtain warranty coverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100015 REV. B
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