MTD 13A2775S000 Owner’s Manual

Safe Operation Practices Set-Up Operation Maintenance Service Troubleshooting Warranty
OPER roR's
L
Model Series 760-770 Lawn Tractor
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedIn USA FormNo.769-08412
(November1,2012)
ToTheOwner
ThankYou
Thank you for purchasing a lawn tractor manufactured by MTD. It was carefully engineered to provide excellent performance
when properly operated and maintained. Please read this entire manual prior to operating the equipment.
It instructs you how to safely and easily set up, operate and maintain your machine. Please be sure that you, and any other persons who will operate the machine, carefully follow the recommended safety practices at all times. Failure to do so could
result in personal injury or property damage. All information in this manual is relative to the most recent
product information available at the time of printing. Review this manual frequently to familiarize yourself with the machine,
its features and operation. Please be aware that this Operator's Manual may cover a range of product specifications for various
models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. MTD
reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Table of Contents
Safe Operation Practices ........................................ 3
Assembly & Set-Up .................................................. 9
Controls & Features ................................................ 13
Operation ................................................................ 16
Maintenance & Adjustment ................................ 20
Service .................................................................... 24
If applicable, the power testing information used to establish the power rating of the engine equipped on this machine can be
found at www.opei.org or the engine manufacturer's web site. If you have any problems or questions concerning the machine,
phone your local authorized MTD service dealer or contact us directly. MTD's Customer Support telephone numbers, website address and mailing address can be found on this page. We want to ensure your complete satisfaction at all times.
Throughout this manual, all references to fightand left side of the machine are observed from the operating position
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual, packed separately with your
machine, for more information.
Troubleshooting .................................................... 29
Replacement Parts ................................................ 30
Attachments & Accessories ................................... 31
Emission Control Statement ................................. 33
Warranty ................................................................ 35
Spanish ................................................................... 36
RecordProductinformation
Before setting up and operating your new equipment, please locate the model plate on the equipment and record the information in the provided area to the right. You can locate the model plate by looking beneath the seat. This information will
be necessary, should you seek technical support via our web site, Customer Support Department, or with a local authorized service
dealer.
MODEL NUMBER
NNNNNNNNNND
SERIALNUMBER
DIqFllqFllqFllqNIqD
CustomerSupport
Please do NOT retum the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this machine, you can seek help from the experts. Choose from the options below:
0 Visit us on the web at www.mtdproducts.com
See How-to Maintenance and Parts Installation Videos at www.mtdparts,com/KnowledgeCenter
0
Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
0
Write us at MTD LLC RO. Box 361131 Cleveland, OH 44136-0019
I
ImportantSafeOperationPractices
WARNING! This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury. When you see this symbol. NEED ITS WARNING!
CALIFORNIA PROPOSITION 65
2
_ ARNING! Engine Exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
_ ARNING! Battery posts, terminals, and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling
DANGER! This machine was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
GeneralOperation
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them
quickly.
3. Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual and on the machine and should be trained and supervised
by an adult.
4. Never allow adults to operate this machine without proper instruction.
5.
To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back
toward the operator.
8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Loose fitting clothes and jewelry can be
caught in movable parts. Never operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
12. Amissingordamageddischargecovercancauseblade contactorthrownobjectinjuries.
13. Stoptheblade(s)whencrossinggraveldrives,walks,or roadsandwhilenotcuttinggrass.
14. Watchfortrafficwhenoperatingnearorcrossing roadways.Thismachineisnotintendedforuseonany publicroadway.
15. Donotoperatethemachinewhileundertheinfluenceof alcoholordrugs.
16. Mowonlyindaylightorgoodartificiallight.
17. Nevercarrypassengers.
18. Disengageblade(s)beforeshiftingintoreverse.Backup slowly.Alwayslookdownandbehindbeforeandwhile
backingtoavoidaback-overaccident.
19. Slowdownbeforeturning.Operatethemachinesmoothly. Avoiderraticoperationandexcessivespeed.
20. Disengageblade(s),setparkingbrake,stopengineandwait untiltheblade(s)cometoacompletestopbeforeremoving
grasscatcher,emptyinggrass,uncloggingchute,removing anygrassordebris,ormakinganyadjustments.
21. Neverleavearunningmachineunattended.Alwaysturn offblade(s),placetransmissioninneutral,setparking brake,stopengineandremovekeybeforedismounting.
22. Useextracarewhenloadingorunloadingthemachineinto atrailerortruck.Thismachineshouldnotbedrivenupor downramp(s),becausethemachinecouldtipover,causing seriouspersonalinjury.Themachinemustbepushed manuallyonramp(s)toloadorunloadproperly.
23.
Mufflerandenginebecomehotandcancauseaburn.Do nottouch.
24.
Checkoverheadclearancescarefullybeforedrivingunder lowhangingtreebranches,wires,dooropeningsetc., wheretheoperatormaybestruckorpulledfromthe machine,whichcouldresultinseriousinjury.
25.
Disengageallattachmentclutches,depressthebrake pedalcompletelyandshiftintoneutralbeforeattempting tostartengine.
26.
Yourmachineisdesignedtocutnormalresidentialgrassof aheightnomorethan10".Donotattempttomowthrough unusuallytall,drygrass(e.g.,pasture)orpilesofdryleaves. Drygrassorleavesmaycontacttheengineexhaustand/ orbuilduponthemowerdeckpresentingapotentialfire
hazard.
27. Useonlyaccessoriesandattachmentsapprovedforthis machinebythemachinemanufacturer.Read,understand
andfollowallinstructionsprovidedwiththeapproved accessoryorattachment.
28. Dataindicatesthatoperators,age60yearsandabove,are involvedinalargepercentageofridingmower-related
injuries.Theseoperatorsshouldevaluatetheirability tooperatetheridingmowersafelyenoughtoprotect themselvesandothersfromseriousinjury.
29. Ifsituationsoccurwhicharenotcoveredinthismanual,use careandgoodjudgment.Contactyourcustomerservice
representativeforassistance.
SlopeOperation
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this machine on
a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this machine on that area or serious injury could result.
Do:
1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope.
Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.
4. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid
engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down
the slope.
DoNot:
1. Do not turn on slopes unless necessary;then, turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel isover the edge of a cliff, ditch, or if an edge caves in.
3. Do not try to stabilize the machine by putting your foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass.Reduced traction could cause sliding.
6. Do not shift to neutral and coast downhill. Over-speeding may causethe operator to lose control of the machine
resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control
(e.g.tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to
overturn).
4, I SECTION2 -- IMPORTANT SAFE OPERATION PRACTICES
Children
1.
Tragic accidents ca n occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand
the dangers. Never assume that children will remain where you last saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other than the operator.
b. Be alert and turn machine off if a child enters the
area.
c. Before and while backing, look behind and down for
small children.
d. Never carry children, even with the blade(s) shut off.
They may fall offand be seriously injured or interfere
with safe machine operation.
e. Use extreme care when approaching blind corners,
doorways, shrubs, trees or other objects that may blockyour vision of a child who may run into the
path of the machine.
f. To avoid back-over accidents, always disengage
the cutting blade(s) before shifting into Reverse. If equipped, the "Reverse Caution Mode" should
not be used when chUdren or others are around.
g. Keep children away from hot or running engines.
They can suffer burns from a hot muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
2.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read and understand
the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult.
Towing
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Always use extra caution when towing with a machine capable of making tight turns (e.g. "zero-turn" ride-on
mower). Make wide turns to avoid jack-knifing.
6. Travel slowly and allow extra distance to stop.
7. Do not shift to neutral and coast downhill.
Service
SafeHandlingof Gasoline:
1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle
before filling.
c. When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine
is hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than 1/2
inch below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of grass,
leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
I. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes
dryer or other gas appliances.
m. Allow a machine to cool at least five minutes before
storing.
GeneralService
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the
spark plug wire and ground against the engine to prevent unintended starting.
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES S
3.
Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your machine
should be serviced professionally by an authorized MTD Service Dealer.
4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blade(s) with the original equipment manufacturer's (O.E.M.) blade(s) only, listed in this manual. "Use of parts
which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine.
Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer's (O.E.M.) parts only,
listed in this manual. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe
operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
15. According to the Consumer Products Safety Commission (CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years, or 270 hours of operation. At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively. Failure to do so can result in accidents, injuries or death.
Donot modifyengine
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper with factory setting of engine governor.
NoticeRegardingEmissions
Engines which are certified to comply with California and federal EPA emission regulations for SORE (Small Off Road Equipment)
are certified to operate on regular unleaded gasoline, and may include the following emission control systems: Engine Modification (EM), Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three Way Catalyst (TWC) if so equipped.
When required, models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control. California models may also include a carbon canister. Please contact Customer Support for information regarding the evaporative emission control configuration for your model.
SparkArrestor
internal combustion engine and should not be used WARNING!This machine is equipped with an
on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrestor meeting applicable local or state laws (if any).
Ifa spark arrestor is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O.Box 361131 Cleveland, Ohio 44136-0019.
WARNING! Your Responsibility--Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
6 I SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES
SAVETHESEINSTRUCTIONS!
SafetySymbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
O
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
J
Lq
M
N
A
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine
and muffler to cool before touching.
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass catcher is in its proper place. If damaged, replace immediately.
WARNING-- TOWING Avoid jack-knifing when towing, go slow and make wide turns.
SECTION 2 -- IMPORTANT SAFE OPERATION PRACTICES 7
co
R
=4
z
I
z
-4
O
15° Slope
z
=o
15° Slope
-4
(OK)
_ Figure1
X
(TOO STEEP)
Figure2
15°
das2ed line
USE THiS SLOPE GAUGE TO DETERMINE
iF A SLOPE iS TOO STEEP FOR SAFE OPERATION[
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or clown until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
WARN[NGI Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution. If you cannot back up the slope
or if you feel uneasy on it, do not mow it. Always mow up and down slopes, never across the face of slopes.
Assembly& Set-Up
TractorSet-Up
NOTE:This Operators Manual covers a range of product specifications for various models. Characteristics and features
discussed and/or illustrated in this manual may not be applicable to all models. MTD LLC reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Connecting the Battery Cables
CALIFORNIA PROPOSITION 65 WARNING:
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash hands after handling.
CAUTION: When attaching battery cables, always
connect the POSITIVE (Red) wire to its terminal first,
followed by the NEGATIVE (Black) wire.
For shipping reasons, both battery cables on your equipment may have been left disconnected from the terminals at the factory. To connect the battery cables, proceed as follows:
NOTE:The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. (-).
1. Remove the plastic cover, if present, from the positive battery terminal and attach the red cable to the positive battery terminal (+) with the bolt and hex nut. See Figure 3-1.
3. Position the red rubber boot over the positive battery terminal to help protect it from corrosion.
NOTE: If the battery is put into service after the date shown on top/side of battery, charge the battery as instructed in the
Maintenance section your Operator's Manual prior to operating the tractor.
Shipping BraceRemoval
off, remove the ignition key, and set the parking
WARNING! Make sure the riding mower's engine is
brake before removing the shipping brace. Refer to
the Controls and Features section for instructions on
how to set the parking brake.
Locate the shipping brace, if present, and accompanying warning tag found on the right side of the mower, between
the discharge chute and the cutting deck. See Figure 3-2.
f
\
Figure 3-1
2_
Remove the plastic cover, if present, from the negative battery terminal and attach the black cable to the negative battery terminal (-) with the bolt and hex nut. See Figure
3-1.
Figure 3-2
Place the deck lift lever in the highest cutting position. Refer to Setting the Cutting Height in the Operation section of this manual.
While pushing the discharge chute towards the machine with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index
finger and rotating it clockwise.
packaging purposes only, must be removed and WARNING!The shipping brace, used for
discarded before operating your riding mower.
throwing objects. Failure to operate the riding
_I_ WARNING! The mowing deck is capable of
mower without the discharge cover in the proper operating position could result in serious personal
injury and/or property damage.
AttachingTheSteeringWheel
If the steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry off the
steering wheel cap and remove the hardware.
1. With the wheels of the tractor pointing straight forward, place the steering wheel over the steering shaft.
2. Place the washer (with the cupped side down) over the steering wheel and secure with the hex bolt. See Figure 3-3.
Attaching The Seat
If the seat for your tractor was not attached at the factory, refer to the following steps.
NOTE: For shipping reasons, seats are either fastened to the tractor seat's pivot bracket with a plastic tie, or mounted
backward to the pivot bracket. In either case, free the seat from its shipping position and remove the adjustment knob from the bottom of seat before proceeding with the instructions below.
1. As already instructed, remove the seat adjustment knob installed by the factory in the bottom of the seat. See "a" in
Figure 3-5.
2. Align the seat over the seat pivot bracket as shown in Figure 3-5 and fit the seat onto the pivot bracket inserting the two tabs on the seat bottom into the slots on the pivot
bracket.
3. Slide the seat rearward in the seat pivot bracket (c), lining up the center rear slot in the pivot bracket with the remaining hole in the seat's base. See Figure 3-6.
Note: Be certain the two seat tabs engauge the pivot bracket as shown in the bottom inset of Figure 3-6.
4. Select desired position for the seat, and secure with the adjustment knob removed earlier (d in F gure 3-6).
Figure 3-3
3. Place the steering wheel cap over the center of the steering wheel and push downward until it "clicks" into place.
Attaching TheDashCollarCIfequipped)
If the tractor's dash collar did not come attached from the
factory, the screws for attaching it can be found in either side of
the dash console. Remove the two screws from the console and
secure the dash collar as illustrated in Figure 3-4.
\ \
®
Figure 3-5
Figure 3-4
SECTION 3-- ASSEMBLY& SET-UP
J
5_
To adjust the position of the seat, remove the adjustment knob on the bottom of the seat. Slide the seat forward or
backward as desired. Reinstall the adjustment knob. See Figure 3-6.
Figure 3-6
Mulch Plug (if equipped)
On tractor models so equipped, a mulch plug can be found within the cutting deck's discharge opening.
NOTE: Refer to Mulching in the "Operation" section of this manual for more detailed information.
If you'd prefer to operate the cutting deck without mulching, simply remove the mulch plug by unthreading the plastic
wing nut which fastens it to the cutting deck. This will allow the clippings to discharge out of the discharge opening during operation. See Figure 3-7.
\
\
/
Figure 3-7
Note: See the Attachments & Accessories section if you would like information regarding adding a mulching system for your
model of tractor.
TirePressure
circumstances is 30 psi. Equal tire pressure should be maintained at all times. Never exceed the maximum
WARNING! Maximum tire pressure under any inflation pressure shown on the sidewall of the tire.
The recommended operating tire pressure is:
Approximately 10 psi for the rear tires Approximately 14 psi for the front tires
IMPORTANT: Refer to the tire sidewall for exact tire manufacturer's recommended or maximum psi. Do not
overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.
Gasand 0il Fill-up OIL
IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating.
Be careful not to overfill.
Service and check the engine oil as instructed in the separate Engine Operator/Owner Manual packed with your tractor. Read the instructions carefully.
GASOLINE
The gasoline tank is located under the hood. Do not overfill.
WARNING. Use extreme care when handling
gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of ignition.
NOTE: Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system.
This engine is certified to operate on unleaded gasoline. For best results, fill the fuel tank with only clean, fresh,
unleaded gasoline with a pump sticker octane rating of 87 or higher.
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends, such as E85, are not approved.
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are
approved fuels. Other gasoline/ether blends are not approved.
Fill fuel tank outdoors or in well-ventilated area. Do not overfill fuel tank. Fill tank to no more than 1/2
inch below bottom of filler neck to allow space for fuel expansion.
Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before
refueling.
SECTION3 -- ASSEMBLY& SET-UP 11
If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5 minutes before
starting the engine.
ToAddGasoline
1.
Turn the engine off and let engine cool at least 2 minutes before removing the fuel cap. The gasoline tank is located under the hood. Remove the fuel cap by turning it
counterclockwise.
2. Fill the fuel tank with gasoline. Use only clean, fresh (no more than 30 days old), unleaded gasoline. Fill tank to no
more than 1/2 inch below bottom of filler neck to allow space for fuel expansion. See Figure 3-8.
3. Reinstall the fuel cap.
IMPORTANT: Do not overfill the tank. Fill tank to no more
than 1/2 inch below bottom of filler neck to allow space for fuel expansion. See Figure 3-8.
Setting the DeckGaugeWheels(ifsoequipped)
Move the tractor on a firm and level surface, preferably pavement, and proceed as follows
1. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height
setting (any of the six different cutting height notches on the
righ t fender).
2. Check the gauge wheels for contact or excessive clearance with the surface below. The deck gauge wheels should
have between 1/4-inch and 1/2-inch clearance above the ground as follows:
If the gauge wheels have excessive clearance or contact with the surface, adjust as follows:
a. Raise the deck lift handle to its highest setting. b. Remove the gauge wheels by removing the lock
nuts and shoulder screws which secure them to the deck. See Figure 3-9.
Figure 3-8
Figure 3-9
J
c. Place the deck lift lever in the desired mowing
height setting.
d. Reinsert the shoulder screw (with each gauge
wheel) into the index hole that leaves approximately 1/2-inch between the bottom of the wheel and the
pavement.
Refer to Leveling the Deck in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments.
J
12 [ SECTION3-- ASSEMBLY& SET-UP
ControlsandFeatures
Speed Control &
Parking Brake Lever
Clutch/Brake Pedal
Throttle/Choke Lever
ignition Switch
Module
Shift Lever
PTO (Blade Engage) Lever
Figure 4=1
Lawn Tractor controls and features are illustrated in Figure 4-1 and described on the following pages.
before attempting to operate this machine. Failure to comply with all safety rules and instructions may result in personal WARNING! Read and follow all safety rules and instructions in this manual, including the entire Operation section,
injury.
Ammeter
(On some models)
Deck Lift Lever
13
ThrottleControl Lever
The throttle control lever is located on the left side of the tractor's dash panel. This lever controls the
speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed.
iMPORTANT: When operating the tractor with
the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.
ChokeControl
On some models, moving the throttle lever all the way forward activates the engine's choke control.
On all other models, the choke control can be found on the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine
in the Operation section of this manual for detailed starting instructions.
/
m
H
m
SLOW
iMPORTANT: Prior to operating the tractor, refer to both Safety Interlock Switches and Starting The Engine in the Operation
section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE
CAUTION MODE.
(_) On/Lights
off
Ignition Switch
Your new lawn tractor will have one of the following ignition switches. Use Fig. 4-3 to identify which switch your machine
utilizes and follow these instructions for proper operation.
3-PositionIgnition Switch
The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position.
Release the key into the ON position once engine has fired. See Figure 4-2A. The engine will run with the headlights on.
To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 4-2A.
4-Position Ignition Switch
The ignition switch is activated to start the engine. Insert key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired.
See Figure 4-2B. The engine will run with the headlights offin this position. To activate the headlights, turn the key one more position to the left. The engine will continue to run with the headlights on.
To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 4-2B.
Ignition SwitchModule
To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the
NORMAL MOWING MODE position once the engine has fired. The headlights will be activated in the Normal (and Reverse Caution
Modes). To stop the engine, turn the ignition key counterclockwise to the
OFF position. See Fig. 4-3C.
WARNING! Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine
and remove key to prevent unintended starting.
®
Caution Mode Q BUTToNREVERSEPUSH
Off
_everse NO CHILDREN AROUND
Stop
Position
Figure 4-2
Start
Normal
Start
Position
SECTION 4 -- CONTROLS AND FEATURES
Clutch-BrakePedal
The clutch-brake pedal is located on the left side of the lawn tractor, along the running board. Depress the clutch-brake pedal
part way down when slowing the tractor by changing speeds (Refer to Speed Control Lever). Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop.
NOTE:The pedal must be depressed to start the engine. Refer to Safety Interlock Switches in the Operation section of this manual.
ParkingBrake
To set the parking brake, fully depress the clutch- brake pedal. Move the speed control lever all the way down and into the parking brake position.
Release the clutch-brake pedal to allow the parking brake to engage.
To release the parking brake, depress the clutch- brake pedal and move the speed control lever out
of the notches to the desired position. Release the speed control lever and the clutch-brake pedal.
NOTE:The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.
Shift Lever
The shift lever is located on the left side of the fender and has three positions, FORWARD,
NEUTRAL and REVERSE.The brake pedal must be depressed and the tractor must not be in motion
when the moving shift lever. See Figure 4-3.
IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor's transmission.
SpeedControl Lever
The speed control lever, located on the left side of the tractor's dash console, allows you to regulate
the ground speed of the lawn tractor. To use, depress the clutch-brake pedal and move the lever out of the parking brake notch and forward to increase the tractor's ground speed. When a
desired speed has been reached, release the lever into an appropriate notch to maintain that speed.
To slow the tractor's ground speed, depress the clutch-brake pedal and move the speed control
lever rearward and release it into a notch. NOTE: Lawn tractors vary by model and are
available with either a 6- or 7-speed control lever.
DeckLift Lever
Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.
PTO(BladeEngage)Lever
Found on the tractor's right fender, the PTO (blade engage) lever is used to engage power to the cutting
deck or other (separately available) attachments. To operate, move the lever all the way forward. Moving the lever all the way rearward into the PTO OFF position disengages power to the cutting deck/
attachment. NOTE:The PTO (blade engage) lever must be in the
disengaged (PTO OFF) position when starting the engine.
Z
m
o
m Z
f
FORWARD
NUETRAL
REVERSE _
Figure 4=3
SECTION 4 -- CONTROLS AND FEATURES 15
Operation
TO AVOID SERIOUS INJURY
OR DEATH
Modelswith ReverseCautionMode
With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with
the shift lever in Reverse.
GOUPAND DOWNSLOPES,NOTACROSS.
AVOIDSUDDENTURNS.
DONOTOPERATETHE UNITWHERE IT COULDSLIP
ORTIP.
IF MACHINESTOPSGOINGUPHILL,STOP BLADE(S)
ANDBACKDOWNHILLSLOWLY.
KEEPSAFETYDEVICES(GUARDS,SHIELDS,
ANDSWITCHES,ETC.) IN PLACEANDWORKING.
REMOVEOBJECTSTHATCOULDBETHROWN
BYTHE BLADE(S).
KNOWLOCATIONANDFUNCTIONOFALLCONTROLS.
BESUREBLADE(S)AND ENGINEARESTOPPED
BEFOREPLACINGHANDSORFEETNEARBLADE(S).
BEFORELEAVINGOPERATOR'SPOSITION,
DISENGAGEBLADE(S), ENGAGEPARKINGBRAKE,
SHUTOFFAND REMOVEKEY.
READ OPERATOR'S
MANUAL
SafetyinterlockSwitches
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized
MTD service dealer.
The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged,
and the PTO (Blade Engage) lever is in the disengaged (OFF) position.
The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.
The engine will automatically shut off if the operator leaves the tractor's seat with the PTO (Blade Engage) lever in the engaged (ON) position, regardless of whether the parking
brake is engaged.
Modelswithout ReverseCautionMode
The engine will automatically shut off if the PTO (Blade Engage) lever is moved into the engaged (ON) position with
the shift lever in Reverse.
interlock system is malfunctioning. This system was
WARNING! Do not operate the tractor if the designed for your safety and protection.
ReverseCautionMode (Modelsequippedwithignitionswitchmodule)
the tractor in the REVERSE CAUTION MODE. Always
WARNING! Use extreme caution while operating
look down and behind before and while backing. Do not operate the tractor when children or others are
around. Stop the tractor immediately if someone
enters the area.
The REVERSE CAUTION MODE position of the key switch module allows the tractor to maneuver in reverse with the blades
(PTO) engaged.
IMPORTANT: Mowing in reverse is not recommended.
Tousethe REVERSE CAUTION MODE:
IMPORTANT: The operator MUST be seated in the tractor seat.
1. Start the engine as instructed in the Operation section of this manual.
2.
Turn the key from the NORMAL MOWING (Green) position
J
to the REVERSECAUTION MODE (Yellow) position of the key switch module. See Figure 5-1.
f
Indicator
Light
Reverse
BUTTON ==d_
REVERSEPUSH
Caution Mode
Position
Stop
position
Figure 5-1
Reverse
Push Button
=Normal
Driving Mode
Start
position
J
3.
Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch rood ule. The red indicator light at the top, left corner of the key
switch module will be ON while activated. See Figure 5-1.
4.
Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.
5.
Always look down and behind before and while backing to make sure no children are around.
6.
After resuming forward motion, return the key to the NORMAL MOWING position.
IMPORTANT: The REVERSECAUTION MODE will remain activated until:
a.
The key is placed in either the NORMAL MOWING
position or STOP position.
b.
The operator engages the parking brake by fully
depressing the clutch-brake pedal and holding it down while moving the speed control lever into the PARK BRAKE position.
Engagingthe ParkingBrake
Toengagethe parkingbrake:
1. Fully depress the clutch-brake pedal and hold it down with your foot.
2. Move the speed control lever all the way down and into the parking brake position.
3. Release the clutch-brake pedal to allow the parking brake to engage.
Starting the Engine
__, ARNING! Do not operate the tractor if the
NOTE: Refer to the Gasoline and Oil fill-up instructions in the separate Engine Operator's manual included with this tractor.
1. Insert the tractor key into the ignition switch.
2. Place the PTO (Blade Engage) lever in the disengaged (OFF)
3. Engage the tractor's parking brake.
4. Activate the choke control.
5.
_ CAUTION: Do NOT hold the key in the START
6. After the engine starts, deactivate the choke control and
NOTE: Do NOT leave the choke control on while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the
engine to run poorly.
interlock system is malfunctioning. This system was designed for your safety and protection.
position.
Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON (or Normal Mowing) position.
position for longer than ten seconds at a time. Doing so may cause damage to your engine's electric
starter.
place the throttle control in the FAST position.
Stepping the Engine
Toreleasethe parkingbrake:
1. Depress the clutch-brake pedal and move the speed control lever out of the parking brake position and into a desired speed.
Setting the Cutting Height
1. Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender.
2. Adjust the deck wheels as instructed in the Assembly & Set- Up section earlier in this manual, if equipped, so that they
are between 1/4-inch and 1/2-inch above the ground when the tractor is on a smooth, flat surface such as a driveway.
i_ WARNING! Keep hands and feet away from the
NOTE: On models so equipped, the deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck. Refer to Leveling in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments.
discharge opening of the cutting deck.
engine, disconnect the spark plug wire(s) and WARNING! Ifyou strike a foreign object, stop the
ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before
restarting and operating
1. If the blades are engaged, place the PTO (Blade Engage) lever in the disengaged (OFF) position.
2. Turn the ignition key counterclockwise to the STOP position.
3. Remove the key from the ignition switch to prevent unintended starting.
SECTION 5 -- OPERATION 17
Driving TheTractor
WARNING! Avoid sudden starts, excessive speed
and sudden stops.
WARNING! Do not leave the seat of the tractor
without first placing the PTO (Blade Engage) lever in the disengaged (OFF) position, depressing the brake
pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.
WARNING! Always look down and behind before and while backing up to avoid a back-over accident.
1.
Depress the brake pedal to release the parking brake and let the pedal up.
2.
Move the throttle lever into the FAST (rabbit) position.
3.
Place the shift lever in either the FORWARD or REVERSE position.
IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor isin motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.
4. Releasethe parking brake by depressing the clutch-brake pedal and positioning the speed control lever in desired
position.
IMPORTANT: First-time operators should use speed positions 1 or 2.Become completely familiar with the tractor's operation and controls before operating the tractor in higher speed positions.
5. Release clutch-brake pedal slowly to put unit into motion.
6. The lawn tractor is brought to a stop by depressing the clutch-brake pedal.
NOTE:When operating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in
period.
WARNING! Before leaving the operator's position
for any reason, disengage the blades, place the shift
lever in neutral, engage the parking brake, shut engine offand remove the key.
IMPORTANT: When stopping the tractor for any reason while
on a grass surface, always:
1. Placethe shift lever in neutral,
2. Engage the parking brake,
3. Shut engine off and remove the key.Doing so will minimize the possibility of having your lawn "browned" by hot exhaust from your tractor's running engine.
If unit stalls with speed control in high speed, or if unit will not operate with speed control lever in a low speed position, proceed as follows:
1. Place shift lever in NEUTRAL.
2. Restart engine.
3. Place speed control lever in highest speed position.
4. Release clutch-brake pedal fully.
5. Depress clutch-brake pedal.
6. Place speed control lever in desired position.
7. Place shift lever in either FORWARD or REVERSE,and follow normal operating procedures.
Driving OnSlopes
Referto the SLOPEGAUGEin the Important Safe Operation Practices section of the manual to help determine slopes where you may operate the tractor safely.
excessof 15 degrees (a riseof approximately2-1/2 feet WARNING! Do not mow on inclines with a slope in
every 10feet).The tractor could overturn and cause
serious injury. Mow up and down slopes, NEVERacross. Exerciseextreme caution when changing direction on
slopes. Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall grasscan hide obstacles.
Avoid turns when driving on aslope. Ira turn must be made, turn down the slope. Turning up a slope greatly
increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary
to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor
over backward.
Engagingthe Blades
Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows:
1. Move the throttle control lever to the FAST (rabbit) position.
2. Grasp the PTO (Blade Engage) lever and pivot it all the way forward into the engaged (ON) position.
3. Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately
available) attachments.
Modelswith ReverseCautionMode:
The engine will automatically shut off if the PTOis engaged with the shift lever in position for reverse travel with the ignition key
in the NORMAL MOWING position.
Modelswithout ReverseCaution Mode:
The PTO(BladeEngage)lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse, and if the operator leaves the seat. Refer to Safety Interlock Switches in the Operation section of this manual.
Usingthe DeckLiftLever
To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.
SECTION S-- OPERATION
WARNING! To help avoid blade contact or a
thrown object injury, keep bystanders, helpers,
children and pets at least 75 feet from the machine
while it is in operation. Stop machine if anyone
enters the area.
The following information will be helpful when using the cutting deck with your tractor:
discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging
WARNING! Plan your mowing pattern to avoid material against a wall or obstruction which may
cause discharged material to ricochet back toward
the operator.
Do not mowat high ground speed, especially ira mulch kit or grass collector is installed.
For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the
first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.
Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at full throttle. Under heavier conditions it may be necessary to go back
over the cut area a second time to get a clean cut. Do NOT attempt to mow heavy brush and weeds and
extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.
Keep the blades sharp and replace the blades when worn. Referto Cutting Bladesin the Service section of this manual for proper blade sharpening instructions.
Mulching
Select models come equipped with a mulch kit which incorporates special blades, already standard on the tractor, in a process of recirculating grass clippings repeatedly beneath the cutting deck. The ultra-fine clippings are then forced back into the lawn where they act as a natural fertilizer.
Observe the following points for the best results when mulching:
Never attempt to mulch if the lawn is damp. Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings.
Do NOT attempt to mulch more than 1/3 the total height of the grass or approximately 1-1/2 inches. Doing so will cause
the clippings to clump up beneath the deck and not be mulched effectively.
Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched.
Always position the throttle control lever in the FAST (rabbit) position and allow it to remain there while mowing.
Failing to keep the engine at full throttle places strain on the tractor's engine and does not allow the blades to properly mulch grass. Ground speed should be controlled using the speed control lever.
NOTE: It is not necessary to remove the discharge chute to operate the mower with the mulch kit installed.
discharge chute properly attached.
WARNING! Never operate the mower without the
To operate the cutting deck without mulching, simply remove the mulch plug. On 38" deck, unthread the plastic wing nut which fastens it to the cutting deck, as shown in Figure 5-2. This will allow the clippings to discharge out the side.
Y
....\ //// '\\/'/'
\ //.
Figure 5=2
Note: If your rider is not equipped with a mulch kit, one can be purchased. Seethe Attachments & Accessories section of this
manual for more information.
Headlights
On some models, the lamps are ONwhenever the tractor's engine is running. On other models, the lamps are ON whenever the ignition keyis moved into the lights position, with the engine running.
On all models, the lamps turn OFFwhen the ignition keyis moved to the STOPposition.
SECTION S -- OPERATION 19
Maintenance&Adjustments
6
Maintenance
WARNING! Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral
position, set parking brake, stop engine and remove key to prevent unintended starting.
Refer to the Engine Operator/Owner Manual for engine maintenance instructions.
Check engine oil level before each use as instructed in the Engine Operator/Owner Manual packed with your unit. Follow the instructions carefully.
ChangingEngineOil
For draining oil from the engine's crankcase of select model
tractors, a plastic oil drain sleeve is packed with this Operator's Manual. To drain the oil, proceed as follows:
1. Unscrew the oil fill cap and remove the dipstick from the oil fill tube.
2.
Snap the small end ofoil drain sleeve onto the oil sump. See Figure 6-1.
NOTE: Refer to the Engine Operator/Owner Manual packed with your unit for information regarding the quantity and proper viscosity of motor oil.
Air Cleaner
Service the pre-cleaner, if so equipped, and cartridge/air cleaner element as instructed in the Engine Operator/Owner Manual
packed with your unit.
SparkPlug
The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start
of each mowing season. Refer to the Engine Operator/Owner Manual for correct plug type and gap specifications.
Lubrication
inspecting, always disengage PTO, move shift lever WARNING! Before lubricating, repairing, or
into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.
Engine
Lubricate the engine with motor oil as instructed in the Engine
Owner Manual packed with your unit.
Pivot Points& Linkage
Lubricate all the pivot points on the drive system, parking brake
and lift linkage at least once a season with light oil.
RearWheels
The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose
grease before re-installing them.
FrontAxles
Each end of the tractor's front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation.
k,__ j
Figure 6-1
3. Remove drain plug and drain oil into a suitable container with a capacity of no less than 64 oz.
4. Service oil filter (ifso equipped) as instructed in the separate
Engine Operator/Owner Manual packed with your unit.
Perform the above steps in the opposite order after oil has
finished draining.
5. Refill the engine with new motor oil as instructed in the
Engine Operator/Owner Manual packed with your machine.
Battery
The battery is sealed and is maintenance-free. Acid levels cannot
be checked.
Always keep the battery cables and terminals clean and free of corrosive build-up.
After cleaning the battery and terminals, apply a light coat
of petroleum jelly or grease to both terminals.
Always keep the rubber boot positioned over the positive terminal to prevent shorting.
IMPORTANT: If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it's terminal first, followed by the POSITIVE (Red) wire. When re-installing the
battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and result in damage to your engine's
alternating system.
CleaningBattery
Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to
prevent corrosion.
Battery Failures
Some common causes for battery failure are:
Incorrect initial activation Overcharging
Freezing Undercharging
Corroded connections
These failures are NOT covered by your tractor's warranty.
Cleaningthe EngineAndDeck
Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine.
IMPORTANT: The use of a pressure washer to clean your
tractor is NOT recommended. It may cause damage to electrical components, spindles, pulle/s, bearings or the engine.
On some decks, a hex plug can be found on your tractor's deck surface as seen in Figure 6-2. Or on some units there could be a I/4"
screw holding in a plug. On either configuration, this plug can be replaced with a water port to be used as part of a separately- available deck wash system.
DeckWashSystemTM
If your tractor's deck is equipped with a water port on its surface as part of its Deck Wash System% follow these instructions to
utilize this feature. Use the Deck Wash System TM to rinse grass clippings from the
deck's underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING:
1. Drive the tractor to a level, clear spot on your lawn, near
enough for your garden hose to reach.
chute is directed AWAY from your house, garage,
CAUTION: Make certain the tractor's discharge
parked cars, etc.
2. Disengage the PTO (Blade Engage), set the parking brake
and stop the engine.
3. Thread the hose coupler (packagedwithyourtractor's
Operator's Manual) onto the end of your garden hose.
4. Attach the hose coupler to the water port on the deck's
surface. See Figure 6-3.
f
Hex Plug
Figure 6=2
The DeckWash System TM is used to rinse grass clippings from the deck's underside and prevent the buildup of corrosive chemicals.
NOTE: Refer to the Attachments & Accessories section of this manual for information regarding this and other separately-
available attachments & accessories for your tractor.
Figure 6-3
5.
Turn the water on.
6. While sitting in the operator's position on the tractor, start
the engine and place the throttle lever in the FAST (rabbit) position.
7. Move the tractor's PTO (Blade Engage) into the ON position.
8. Remain in the operator's position with the cutting deck
engaged for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly rinse.
9. Move the tractor's PTO (Blade Engage) into the OFF
position.
10. Turn the ignition key to the STOP position to turn the
tractor's engine off.
11. Turn the water off and detach the hose coupler from the
water port on your deck's surface.
SECTION 6 -- MAINTENANCE & ADJUSTMENTS 21
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