MTD 13A226JD099 Owner’s Manual

perator's
£RnFrSMRN°
REAR ENGINE RiDiNG MOWER
6 Speed, Shift-on=the=Go 30" Deck
Model No. 247.25000
Espanol, P. 69
This product has a low emission engine which operates differently
understand this Operator's Manual.
For answers to your questions about
Before using this equipment, read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-07597A
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
(March22,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 9
Assembly ......................................................................... 10
Operation ........................................................................ 15
Service and Maintenance .............................................. 21
Off-Season Storage ........................................................ 32
Trou bleshooting .............................................................. 33
Labels ............................................................................. 34
Parts List ......................................................................... 35
Espa_ol ............................................................................ 69
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,all non-expendablepartsof thisridingequipmentarewarrantedagainstanydefectsinmaterial
or workmanship.A defectivenon-expendablepartwill receivefreein-homerepairor replacementif repairisimpossible.
FORFIVEYEARSfromthedateof purchase,the frameandfrontaxleof thisridingequipmentarewarrantedagainstanydefectsinmaterialor
workmanship.A defectiveframeorfrontaxle willreceivefreein-homerepairor replacementif repairisimpossible.
FOR90 DAYSfromthedateofpurchase,thebattery(anexpendablepart)of this ridingequipmentiswarrantedagainstanydefectsin material
or workmanship(ourtestingprovesthatit willnotholda charge).A defectivebatterywillreceivefreein-homereplacement.
ADDITIONALLIFETIMELIMITEDWARRANTYon CASTIRON FRONTAXLE(if equipped)
FORAS LONGASITISUSEDby theoriginalownerafterthefifthyearfromthedateof purchase,the castironfrontaxle (ffequipped)of
this ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.With proofof purchase,a defectivecastironfrontaxle will
receivefree in-homereplacement.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call 1-800-659-5917or visitthewebsite:www.craftsman.corn Inallcasesabove,ifpartrepairor replacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththesameoranequivalentmodel.
All oftheabovewarrantycoverageis voidifthis ridingequipmentisever usedwhileprovidingcommercialservicesorifrentedtoanother
person.
This warrantycovers ONLYdefects inmaterial andworkmanship. Warrantycoverage does NOTinclude:
Expendableparts(exceptbattery)thatcan wearoutfromnormalusewithinthe warrantyperiod,includingbutnotlimitedtoblades, sparkplugs,air cleaners,belts,andoilfilters.
Standardmaintenanceservicing,oilchanges,ortune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
Tireorwheel replacementor repairresultingfromnormalwear,accident,or improperoperationormaintenance.
Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto damagecausedbytowingobjectsbeyondthecapabilityof
the ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedby improperstorage,failuretousethepropergradeandamountofengineoil, failureto keepthedeckclearof flammabledebris,or
failureto maintainthe ridingequipmentaccordingto the instructionscontainedintheoperator'smanual.
Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbe usedwithin30 daysofits purchasedate.
Normaldeteriorationand wearofthe exteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyou specificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates, IL60179
EngineOil: SAE30 Fuel: UnleadedGasoline
SparkPlug: F6RTC(951-10292)
© KCDIRLLC
Model Number: Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
2
Thissymbolpointsout importantsafetyinstructionswhich,if not followed,couldendangerthepersonalsafetyand/orpropertyof yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingtooperatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera- tionpracticesinthis manual.Aswithanytypeof powerequipment, carelessnessorerroron the partoftheoperatorcanresultin serious injury.Thismachineiscapableofamputatingfingers,hands,toes andfeetandthrowingdebris.Failuretoobservethefollowingsafety instructionscouldresultin seriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle componentscontainoremitchemicalsknownto StateofCalifornia tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
Read,understand,andfollowall instructionsonthemachineand
in themanual(s)beforeattemptingto assembleandoperate. Keepthis manualinasafeplaceforfutureand regularreference andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow tostopthe machineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethis machine. Children14yearsoldandover shouldreadandunderstandthe operationinstructionsandsafetyrulesinthismanualandshould betrainedandsupervisedbya parent.
Neverallowadultstooperatethismachinewithoutproper instruction.
Tohelpavoidbladecontactor a thrownobjectinjury,keep bystanders,helpers,childrenandpetsatleast75feetfromthe machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentis to be used. Removeallstones,sticks,wire,bones,toys,andotherforeign objectswhichcouldbe pickedupandthrownbytheblade(s). Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatternto avoiddischargeofmaterialtoward roads,sidewalks,bystandersandthe like.Also,avoiddischarg- ingmaterialagainstawallorobstructionwhichmaycause dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restrict theuseof thispowermachineto personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandonthemachine.
SAVE THESE INSTRUCTIONS!
Alwayswearsafetyglassesorsafetygogglesduringoperation andwhileperformingan adjustmentorrepairto protectyoureyes. Thrownobjectswhichricochetcancauseseriousinjurytothe eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand do notpointit at anyone.Donotoperatethemowerwithoutthe dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthecutting
deck.Contactwiththe blade(s)canamputatehandsandfeet. A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,orroads andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublicroadway.
Donotoperatethemachinewhileunderthe influenceofalcohol or drugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backup slowly. Alwayslookdownandbehindbeforeandwhilebackingto avoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil theblade(s)cometoa completestopbeforeremovinggrass catcher,emptyinggrass,uncloggingchute,removinganygrassor debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff blade(s),setparkingbrake,stopengineandremovekeybefore dismounting.
Useextracarewhenloadingorunloadingthe machineintoa trailerortruck.Thismachineshouldnotbedrivenupor down ramp(s),becausethemachinecouldtip over,causingserious personalinjury.Themachinemustbe pushedmanuallyon ramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donot touch.
Checkoverheadclearancescarefullybeforedrivingunderlow hangingtree branches,wires,dooropeningsetc.,wherethe operatormaybestruckor pulledfromthe machine,whichcould resultinseriousinjury.
Disengageallattachmentclutchesanddepressthe brakepedal completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa heightnomorethan10".Donotattemptto mowthroughunusually tall,drygrass(e.g.,pasture)orpilesof dry leaves.Drygrassor leavesmaycontacttheengineexhaustand/orbuilduponthe mowerdeckpresentinga potentialfire hazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine bythe machinemanufacturer.Read,understandandfollowall instructionsprovidedwiththe approvedaccessoryorattachment. Fora listof approvedaccessoriesandattachments,call 1-800-
659-5917. Dataindicatesthatoperators,age60yearsandabove,are
involvedin alargepercentageofridingmower-relatedinjuries. Theseoperatorsshouldevaluatetheirabilitytooperatetheriding mowersafelyenoughto protectthemselvesandothersfrom seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare andgoodjudgment.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossof controlandtip-over accidentswhichcanresultinsevereinjuryor death.Allslopesrequire extracaution.Ifyoucannotbackuptheslopeor if youfeeluneasyon it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual to measureslopesbeforeoperatingthis machineona slopedor hilly area.Ifthe slopeisgreaterthan12degreesasshownonthe Slope Guide,do notoperatethismachineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat youwill nothavetostopor shiftwhileon theslope.Tiresmay losetractionon slopeseventhoughthe brakesarefunctioning properly.Alwayskeepmachineingearwhen goingdownslopes totakeadvantageofenginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweightsor counterweightsto improvestability.
Useextracarewithgrasscatchersorotherattachments.These
canchangethestabilityof the machine.
Keepallmovementonthe slopesslowandgradual.Donot make suddenchangesinspeedor direction.Rapidengagementor brakingcouldcausethefrontof themachinetolift andrapidlyflip overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen- gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
Donotturnonslopesunlessnecessary;then,turnslowlyand graduallydownhill,ifpossible.
Donotmowneardrop-offs,ditchesorembankments.Themower couldsuddenlyturnoverif a wheelisovertheedgeofa cliff, ditch,or ifan edgecavesin.
Donottry to stabilizethemachinebyputtingyourfooton the ground.
Donotuseagrasscatcheronsteepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donotattempttocoastdownhill.Over-speedingmaycausethe operatortolosecontrolof themachineresultingin seriousinjury
or death.
Donottowheavypull behindattachments(e.g.loadeddumpcart, lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing downhill,theextraweighttendsto pushthetractorandmay causeyouto loosecontrol(e.g.tractormayspeedup,brakingand steeringabilityarereduced,attachmentmayjack-knifeandcause tractorto overturn).
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CHILDREN
Tragicaccidentscanoccurifthe operatorisnotalertto thepresence ofchildren.Childrenareoftenattractedto themachineandthemowing activity.Theydo notunderstandthe dangers.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaand inwatchfulcareof a responsibleadultotherthantheoperator.
Bealertandturnmachineoff ifa childentersthearea.
Beforeandwhilebacking,lookbehindanddownforsmall children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay falloffandbe seriouslyinjuredorinterferewithsafemachine operation.
Useextremecarewhenapproachingblindcorners,doorways, shrubs,treesorotherobjectsthatmayblockyourvisionofa child whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethe cutting blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenorothersarearound. Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized operation.
Neverallowchildrenunder14yearsofageto operatethismachine. Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasa hitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment. Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossof control. Alwaysuseextracautionwhentowingwitha machinecapableof
makingtightturns(e.g."zero-turn"ride-onmower). Makewide turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop. Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled on yourselforyourclotheswhichcanignite.Washyourskinand changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfill containersinsidea vehicleoron atruckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck or trailerandrefuelitontheground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor containeropeningat all timesuntilfuelingiscomplete.Donotuse a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors. Neverremovegascapor addfuelwhilethe engineis hotorrun-
ning.Allowengineto coolatleasttwominutesbeforerefueling. Neveroverfillfuel tank. Filltanktono morethan1/2inchbelow
bottomoffillerneckto allowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff the engineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefree of grass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany fuelsoakeddebris.
Neverstorethemachineor fuelcontainerinsidewherethereisan
openflame,sparkor pilotlight as ona waterheater,spaceheater, furnace,clothesdryeror othergasappliances.
Allowa machineto coolat leastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertaintheblade(s) andall movingpartshavestopped.Disconnectthesparkplugwire andgroundagainsttheenginetopreventunintendedstarting.
Periodicallycheckto makesurethebladescometocomplete stopwithinapproximately(5)five secondsafteroperatingthe bladedisengagementcontrol.Ifthebladesdonotstopwithinthe thistimeframe,yourmachineshouldbeservicedprofessionally bya Searsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyas it is subjectedto wearduring normaloperation.Adjustand serviceas required.
Checkthe blade(s)andenginemountingboltsat frequent intervalsforpropertightness.Also,visuallyinspectblade(s) fordamage(e.g.,excessivewear,bent,cracked).Replacethe blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.) blade(s)only,listedinthismanual.Useof partswhichdo not meettheoriginalequipmentspecificationsmayleadto improper performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse extracautionwhenservicingthem.
Keepall nuts,bolts,andscrewstightto besuretheequipmentis insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemor othersafety devices.Checktheirproperoperationregularly.
Afterstrikingaforeignobject,stoptheengine,disconnectthe sparkplugwire(s)andgroundagainsttheengine.Thoroughly inspectthemachineforanydamage.Repairthedamagebefore startingandoperating.
Neverattempttomakeadjustmentsor repairstothe machine whilethe engineis running.
Grasscatchercomponentsandthedischargecoveraresubject towearanddamagewhichcouldexposemovingpartsor allow objectsto bethrown.Forsafetyprotection,frequentlycheck componentsand replaceimmediatelywithoriginalequipment manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof partswhichdo notmeettheoriginalequipmentspecificationsmay leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsor over-speedthe engine.Thegovernorcontrolsthe maximumsafeoperatingspeed ofthe engine.
Maintainor replacesafetyandinstructionlabels,as necessary.
Observeproperdisposallawsandregulationsforgas,oil, etc.to protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC) andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct hasan AverageUsefulLifeof seven(7)years,or270hours ofoperation.Attheendof theAverageUsefulLife,buya new machineor havethemachineinspectedannuallybya Searsor otherqualifiedservicedealerto ensurethatallmechanicaland safetysystemsare workingproperlyand notwornexcessively. Failuretodo socanresultinaccidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway. Tamperingwiththegovernorsettingcanleadto a runawayengineand causeitto operateat unsafespeeds.Nevertamperwithfactorysetting ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are certifiedto operateonregularunleadedgasoline,andmayinclude thefollowingemissioncontrolsystems:EngineModification(EM)and ThreeWayCatalyst(TWO)if soequipped.
SPARK ARRESTOR
Ifa sparkarrestoris used,it shouldbemaintainedin effectiveworking orderbythe operator.IntheStateof Californiatheaboveis required bylaw (Section4442of the CaliforniaPublicResourcesCode).Other statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthat mayappear on thisproduct. Read,understand,andfollowall instructionson the machinebeforeattemptingtoassembleandoperate.
Thismachineisequippedwithan internalcombustionengineand shouldnot beusedonornearanyunimprovedforest-covered, brushcoveredor grass-coveredlandunlesstheengine'sexhaust systemisequippedwitha sparkarrestormeetingapplicablelocalor statelaws(if any).
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s j/
READ THE OPERATOR'S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate
DANGER-- ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATING BLADES
To avoid a back-over accident, keep children away from the machine while it is in operation.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING--THROWN OBJECTS
jZ
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury.
®
BYSTANDERS Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 12 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and muffler to cool before touching.
DANGER-- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
DANGER-- ROTATING BLADES Do not step on the cutting deck.
8
iiiii!i!i!i!i!i!i!i! ! ! ! !iiiiii!ii!!i
X
12° Slope
(OK)
Figure1
USETHiSSLOPEGAUGETODETERMINE
iFASLOPEiSTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfoldalongthedashedline.
2. Locateaverticalobjectonor behindtheslope(e.g.a pole,building,fence,tree,etc.)
3. Aligneithersideof theslopegaugewiththeobject(SeeFigure1andFigure2 ).
4. Adjustgaugeupor downuntilthe leftcornertouchestheslope(SeeFigure1andFigure2).
5.
If thereisa gapbelowthegauge,theslopeis toosteepfor safeoperation(SeeFigure2 above).
Slopes area majorfactor relatedtotip-over and roll-over accidentswhich can resultin severe injury or death. Do not operate machineon slopes in excess of 15degrees.All slopes requireextra caution. If youcannot back up the slope or if you feel uneasy on it,do not mow it. Always mowupand down the face of slopes, nevermow acrossthe face of slopes.
(TO0 STEEP)
Figure2
Contentsof Crate
OneRidingMower OneSteeringWheel/ShaftAssembly OneRearHitchPlate
OneRidingMowerOperator'sManual
OneSeatAssembly OneRearEngineCover OneOilDrainSleeve
OneEngineOperator'sManual
CONTENTS OF HARDWARE PACK
Beforebeginninginstallation,removeallthe contentsfromthecrate andallthehardwarefromthepackfromto makesureeverything ispresent.Hardwareis listedbelow.Partnumbersare shownin parentheses.
Two5/16-18x 3/4"Screws-- HitchPlate(710-3008)
Two5/16-18LockNuts-- HitchPlate(712-04063)
Two1/4-15x 1"Screws-- EngineRearCover(710-1241)
TwoShoulderBolts-- SeatPivotBracket(738-0140)
Two5/16-18LockNuts-- SeatPivotBracket(712-04063)
One1/4-20x 3/4" Screw-- SteeringPedestal(710-0924)
One3/16HexKey-- SteeringShaft(710-05046)
RECOMMENDED TOOLS FOR ASSEMBLY
3/16"HexKey(includedinhardwarepack)
1/4"DriveRatchet
3/16"Wrench(oradjustablewrench)
3/8"Wrench(oradjustablewrench)
1/2"Wrench(oradjustablewrench)
5/8"Wrench(oradjustablewrench)
3/8"Socketwrench
1/2" Socketwrench
INSTALLING THE STEERING WHEEL ASSEMBLY
If thesteeringwheelassemblyforyourtractordidnotcomealready installed,followthestepsbelow:
1. Slidethepedestalcapontothe steeringshaftsothatwhenthe steeringshaftis installedonthetractor,the pedestalcap willbe uprightas shownin 1.Slidethe pedestalcapontothesteering
OneSteeringPedestalCap OneDischargeChuteAssembly
OneHardwarePack
OneProductRegistrationCard
shaftso thatwhenthesteeringshaft isinstalledon thetractor,the pedestalcapwill beuprightas shownin Figure1..
2. Removethesocketheadscrewandlocknut fromthe steering shaftonthe tractorandretainfor latersteps.
3. Withthesteeringwheelassemblyuprightandpositionedoverthe lowersteeringshaftonthetractor,alignthe steeringwheelsothat withthetractorwheelsstraight,thelargeopeningonthe steering wheelis facingforward.
4. Lowerthesteeringwheelassemblyontothe lowersteeringshaft and securewiththesocketheadscrewandlocknut previously
removed.SeeFigure2.
Figure 2
Figure 1
NOTE: Besureto alignthe socketheadscrewsothatthehead ofthe screwfitsintothelargerholeprovidedon theuppersteer- ing shaftoncetightened.Oncesocketheadscrewis in place,feel freeto turnthesteeringshaftforeasieraccesstothe hardware.
.
Tightenthesocketheadscrewand locknutusingprovidedhex keyanda 7/16"wrenchor ratchet.
6.
SlidethePedestalcapdownontothetractor(1)andclip into place.Securethepedestalwiththehex screw(2)fromthe hardwarepack.See6.Slidethe Pedestalcapdownontothe tractor(1)andclip intoplace.Securethepedestalwiththe hex screw(2) fromthehardwarepack.SeeFigure3..
Figure 3
ATTACHING THE SEAT
If theseatforyourtractorwasnotattachedatthefactory,followthe applicableinstructionsbelowtoattachit.
1. Removethetwo self-tappingboltsfactoryinstalledon the tractor andplacethe seatbracketinplaceovertheholes.SeeFigure5.
2. Usinga 1/4-inchdrive ratchetwitha 3/8"socket,securetheseat bracketwiththe self-tappingbolts.
Note:Makesurethatthebolt'sshoulderiscompletelyrecessedinto
theseatbracketwhensecuringthe locknut.Oncethelocknutsare
secured,checkto makesurethe seatpivotsupanddownfreely.See
theinsetin Figure5.
Figure 5
SEAT ADJUSTMENT
1. Toadjustthepositionof theseat,removetheadjustmentknob on thebottomoftheseat.Slidethe seatforwardor backwardas
desired.Reinstalltheadjustmentknob.Referto Fig.6.
Donotuseanytypeof powertool(e.g.impactgunorelectricdrillwith nutdriverattached)whentighteningthe self-tappingboltsto attach
theseatbracket.
3. Positionthe seatassemblyovertheseatmountingbracket, aligningtheholesprovided.
4. Installtwoshoulderboltsincludedwithyourhardwarepackand securewithtwolocknuts.SeeFigure4.
\\
Figure 4
\
Figura6
STEERING WHEEL HEIGHT ADJUSTMENT
Toadjustthe heightofthe steeringwheel,thisunit isequippedwith a telescopingsteeringcolumn.Toadjusttheheightofthesteering
wheel:
1. Sitinthe operator'sseatandplaceyourhandsonthe steering wheel.
2. Pushthebutton(a)on thesteeringcolumnandraiseor lowerthe steeringwheel(b)to thedesiredposition.SeeFigure7.
11
NOTE: Oncethe desiredpositionisachieved,lift upanddownonthe steeringwheelto makesureit locksintoplaceandthebutton(a)on thesteeringcolumnreleasesintoa lockedposition.Donotoperatethis unitunlessthe steeringcolumnis ina lockedposition.
Figure 7
INSTALLING THE DECK CHUTE
INSTALL THE REAR ENGINE COVER
1. Installtherearenginecoverbypositioningit inplaceasshown in Figure9.Tiptheenginecoverforwardtofit it intothe slots provided,then rotateit backwardsto alignthemountingholes.
2. Securethecoverwiththetwo screwsincludedinthe hardware pack.Donotover-tighten.
NEVERoperatethistractorwithouteitherthe mulchplugor deck
chuteinstalled.
1. Removethewing knobinstalledonthemowingdeckand retain forlaterinstallation.
2. Installthedeckchuteassemblybyinsertingthetwo pegsonthe bottomofthedeckchuteintothelock-holeson themowerdeck.
Slidethedeckchuteassemblyrearwardto lockinto place,being sureto engagethesafetyinterlockswitch.
3. Reinstallthewingknobandhand-tightentosecure.See3.Reinstall thewingknobandhand-tightento secure.SeeFigure8.8.
\
Figure9
Installingthe Bumper
1. Removethetwoscrewsasshownin Fig.10.
2. Positionthebumperoverthe mountingholesandsecureusing thehardwareremovedin Step1,asshowninFig. 10.
Figure8
Figure10
installingthe Hitch Plate
1. Positionthe hitchplatewiththeflat sideup,asshownin Fig.11. Secureusingtwoboltsandhexnutsincludedinthehardware pack.
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Figure11
CONNECTING THE BATTERY CABLES
CALiFORNiA PROPOSITION 65
Batteryposts,terminals,and relatedaccessoriescontainleadand leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Figure12
GAS & OIL
NOTE: Theengineis shippedwithoutgasolineandwithmotoroil in
theengine.However,youMUSTchecktheoil levelbeforeoperating.
Becarefulnotto overfill.Runningtheenginewithinsufficientoilcan
causeseriousenginedamageandvoidthe enginewarranty.
Alwayskeephandsandfeetclearofequipmentmovingparts.Donot usea pressurizedstartingfluid.Vaporsare flammable.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red) wireto its terminalfirst,followedby theNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmay havebeenleft disconnectedfromtheterminalsatthefactory.To connectthebatterycables,proceedasfollows:
NOTE: ThepositivebatteryterminalismarkedPos.(+).Thenegative batteryterminalis markedNeg.(-).
1. Removetheplasticcover,if present,fromthepositivebattery terminalandattachthe redcabletothe positivebatteryterminal (+)withthecarriageboltandhexnutusinga 7/16inchwrenchor socketwrench.SeeFigure12.
2. Removetheplasticcover,if present,fromthenegativebattery terminalandattachtheblackcabletothe negativebattery terminal(-) withthecarriageboltandhex nutusinga7/16inch wrenchor socketwrench.SeeFig.12.
3. Positionthe redrubberbootoverthepositivebatteryterminalto helpprotectit fromcorrosion.
NOTE: Ifthe batteryisputintoserviceafterthedateshownontop/ sideof battery,chargethebatteryasinstructedinthe Maintenance sectionof thisOperator'sManualpriorto operatingthetractor.
Oil Recommendations Beforestartingengine,checkoil level;capacityis 1700ml/57.5ft.oz.
Referto viscositychartfor oil recommendations.Donotover-fill.Use
a syntheticornon-synthetic4-stroke,or anequivalenthighdetergent,
premiumqualitymotoroil certifiedto meetor exceedU.S.automobile manufacturer'srequirementsforserviceclassificationSG,SEMotor
oilsclassifiedSG,SFwill showthisdesignationonthecontainer.
SAE10W-30isrecommendedforgeneral,alltemperatureuse.If singleviscosityoilis used,selecttheappropriateviscosityon thenext pagefortheaveragetemperaturein yourareafromthechartbelow.
Donot usenon-detergentoil or2-strokeengineoil. Itcouldshorten
theengine'sservicelife.
NOTE: A5w30syntheticoil maybeusedtoimprovestartabilityfor
coldweather(temperaturesbelow40 F).
13
mE/ml,
Useautomotivegasoline(unleadedor lowleadedto minimizecombus-
tionchamberdeposits)witha minimumof 87 octane.Gasolinewith
V
up to 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe used.Neverusean oil/gasolinemixtureordirty gasoline.Avoidgetting dirt, dust,orwaterinthefueltank.DONOTuse E85gasoline.
mmmmm_
m mlb
(°C)-30o -20o -I0o 0o 100 200 300 400 (oF)-20o 0o 15o 300 500 700 850 1050
Checking The Oil Level NOTE: Besuretochecktheoilwhileon a levelsurfacewiththe
enginestopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthe dipstickintothe oil fillerneck.Turnthedipstick1/4turn intothelockedpositionto fullyseat.See Fig.13.
3. Removedipsticktochecktheoil level.
4. Ifthe levelislow,slowlyaddoiluntilthereadingisattheupper levelonthe dipstick.SeeFig.13inset.
5. Reinsertthedipstickandturnto lockedpositionbeforestarting theengine.
Oil Fill
Cap/Dipstick--_
Level
Figure13
NOTE: Donotoverfill.Overfillingwithoil maycausesmoking, hardstarting,sparkplugfouling,oroil saturationofair cleaner.
Fuel Requirements
Operatingtheenginewith E85fuel,anoil/gasolinemixture,dirty gasoline,or gasolineover 30daysold withoutfuelstabilizingaddi- tivemayresultin damagetoyourengine'scarburetor.Subsequent damagewouldnot becoveredundertheCraftsmanwarranty.
Gasolineisextremelyflammableand isexplosiveundercertain conditions.
,, Refuelina well-ventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksintheareawheretheengineis
refueledor wheregasolineisstored.
* Donot overfillthefueltank.After refueling,makesurethetank
J
capis closedproperlyandsecurely.
* Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuel vapor
mayignite.Ifanyfuelis spilled,makesuretheareaisdrybefore startingthe engine.
* Avoidrepeatedorprolongedcontactwithskinor breathingof
vapor.
ADDING FUEL
Anadultshouldfuelthis engine.NEVERallowchildrentorefuel itsengine.Gasoline(fuel)vaporsarehighlyflammableandcan explode.Fuelvaporscanspreadandbeignitedbya sparkorflame manyfeetawayfromengine.Topreventinjuryordeathfromfuel
fires,followtheseinstructions:
* DONOTuseleadedfuel. * Fuelmustbefreshandclean.NEVERusefuel leftoverfromlast
seasonor storedforlongperiods.
* NEVERmixoilwithfuel. * DONOTusefuelcontainingMethanol(WoodAlcohol)
NOTE: Beforerefueling,allowenginetocooltwo minutes.
1. Cleanaroundfuelfillbeforeremovingcap tofuel.
2. Filltankuntilfuel reaches1/2inchbelowthe bottomofthefiller necktoallowspaceforfuel expansion.Becarefulnottooverfill.
3. Replacethegasolinecapand tightensecurely.Wipe upspilled fuelbeforestartingengine.Iffuelis spilledDONOTstartengine.
Movemachineawayfromareaof spillage.Avoidcreatingany
sourceof ignitionuntilfuelvaporsaregone.
TIRE PRESSURE
,J
Equaltirepressureshouldbemaintainedat alltimes.Neverexceed themaximuminflationpressureshownonthesidewallof thetire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthe reartires
Approximately14psiforthefronttires IMPORTANT: Refertothetiresidewallfor exacttiremanufacturer's recommendedormaximumpsi.Donotoverinflate.Uneventire pres-
surecould causethecuttingdeckto mowunevenly.
14
Clutch/Brake
Fuel Level indicator
Speed Control &
Parking Brake Lever
ignition Switch
Throttle/Choke Lever
Cup Holder
Shift Lever
[]
Fuel Fill Cap
Deck Lift Lever
Oil Fill Cap
PTO(Blade Engage) Lever
Figure14
NOTE: Anyreferenceinthismanualtothe RIGHTorLEFTside ofthetractorisobservedfromoperator'sseat positionfacingforwardtowardsthe frontof tractor.
Meets ANSi Safety Standards
CraftsmanTractorsconformtothe safetystandardof theAmericanNationalStandardsInstitute(ANSI).
15
Throttle / Choke Control Thethrottlecontrolleveris locatedon the leftfenderof the tractoras
seenfromthe operator'sposition,seeFig. 14.Thislevercontrolsthe speedof theengine,aswellas the chokewhenitispushedallthe wayforward.Whensetina givenposition,thethrottlewillmaintaina uniformenginespeed.
iMPORTANT: Whenoperatingthetractorwiththe cuttingdeck engaged,becertainthatthe throttleleverisalwaysintheFAST (rabbit)position.
Movingthethrottleleverall thewayforwardactivatestheengine's chokecontrol. Activatingthechokecontrolclosesthechokeplateon thecarburetorandaids instartingtheengine.
RefertoStartingThe EngineintheOperationsectionofthis manual fordetailedstartinginstructions.
ignition Switch Theignitionswitchislocatedon theleftfenderofthetractorasseen
fromtheoperator'sposition,adjacenttothe Throttle/ChokeControl. Activatethe ignitionSwitchtostarttheengineby insertingthekeyinto theignitionswitchand turnclockwisetothe STARTposition.Release thekeyintothe ONpositiononceenginehasfired.SeeFig.15.
On
Start
off
Figure 15
Clutch=Brake Pedal Theclutch-brakepedalis locatedontheleftsideofthelawntractor,
alongtherunningboard.Depresstheclutch-brakepedalpartway downwhenslowingthetractorbychangingspeeds(Refer to Speed
Control Lever). Depressthepedalallthewaydowntoengagethe
discbrakeandbringthetractortoa completestop. NOTE: Theclutch-brakepedalmustbecompletelydepressedtostart
theengine.RefertoSafetyInterlockSwitchesinthe Operationsection ofthismanual.
Shift Lever
iMPORTANT: Neverforcethe shiftlever.Doingsomayresultin
seriousdamagetothetractor'stransmission.
f
N
Figure 16
Speed Control Lever Thespeedcontrollever,locatedon therightside ofthetractor's
steeringconsole,allowsyoutoregulatethegroundspeedofthe lawn tractor.
Touse,depressthe clutch-brakepedalandmovetheleveroutof theparkingbrakenotchandforwardto increasethetractor'sground speed.Whena desiredspeedhasbeenreached,releasetheleverinto an appropriatenotchto maintainthatspeed.
Toslowthe tractor'sgroundspeed,depresstheclutch-brakepedaland movethespeedcontrolleverrearwardand releaseitintoanotch.
Parking Brake
Tosetthe parkingbrake,fullydepresstheclutch-brakepedal.Move thespeedcontrolleverallthe waydownandintotheparkingbrake position.Releasetheclutch-brakepedaltoallowthe parkingbraketo
engage. Toreleasetheparkingbrake,depresstheclutch-brakepedaland
movethespeedcontrolleveroutofthe parkingbrakepositionintothe desiredposition.Releasethe clutch-brakepedal.
NOTE:The parkingbrakemustbesetif theoperatorleavestheseat
withtheenginerunningortheenginewillautomaticallyshutoff.
Fuel Lever Indicator
TheFuelLeverIndicatorislocatedbelowtheseatonthe left handside fromtheoperator'spositioninthecontrolpanel.Usethiswindowto
identifythe tractor'sfuelneeds.SeeFig. 17.
Theshiftleveris locatedonthecontrolpaneljust belowtheseat,inthe centerofthe tractor.Ithasthreepositions,FORWARD,NEUTRALand REVERSE.The brakepedalmustbedepressedandthetractormust not be in motion whenmovingtheshiftlever.SeeFig.16.
16
©
Figure 17
Deck Lift Lever
Foundonyourtractor'srightfender,thedecklift leverisusedto changetheheightof thecuttingdeck.Touse,movethe levertothe left,then placeinthenotchbestsuitedforyourapplication.
PTO (Blade Engage) Lever Foundonthe tractor'srightfender,thePTO (blade engage) leveris
usedto engagepowerto thecuttingdeck.Tooperate,movethelever allthewayforward.Movingtheleverall thewayrearwardintothe PTO OFFpositiondisengagespowertothecuttingdeck.
NOTE: ThePTO(blade engage) levermust beinthedisengaged (PTOOFF)positionwhenstartingtheengine.
Fuel Fill Cap TheFuelFillCap islocatedbelowtheseat.RefertotheAssembly
sectioninthismanualforinstructionsonfuelingthistractor. Oil Fill Cap TheOil FillCapislocatedbelowthe seat.RefertotheAssembly
sectioninthismanualforinstructionsoncheckingandaddingoilto thistractor.
GAS AND OIL FILL-UP
Oil IMPORTANT: Yourtractorisshippedwith motoroilinthe engine.
However,youMUSTchecktheoil levelbeforeoperating.Becareful nottooverfill.
Forinstructionsonhowtochecktheengineoil, refertoCheckingThe EngineOilintheAssemblysectionof thismanual.
Gasoline
Thegasolinetankislocatedunderthe seat.Donot overfill.
Useextremecarewhenhandlinggasoline.Gasolineisextremely flammableandthevaporsareexplosive.Neverfuelmachineindoors orwhilethe engineis hotor running.Extinguishcigarettes,cigars, pipes,andothersourcesof ignition.
NOTE : Purchasegasolineinsmallquantities.Donotusegasolineleft
overfromthe previousseason,to minimizegumdepositsinthe fuel
system.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbest results,fill thefueltankwith onlyclean,fresh,unleadedgasoline
witha pumpstickeroctaneratingof87or higher.
Gasohol(upto10%ethylalcohol,90%unleadedgasolineby
volume)isan approvedfuel.Othergasoline/alcoholblends,such as E85,arenotapproved.
MethylTertiaryButylEther(MTBE)and unleadedgasolineblends (uptoa maximumof 15%MTBEbyvolume)areapprovedfuels. Othergasoline/etherblendsarenotapproved.
Fillfueltankoutdoorsor inwell-ventilatedarea.
Donotoverfillfueltank.Filltankto nomorethan1/2inchbelow bottomoffillerneckto allowspaceforfuelexpansion.
Neverremovegascap or addfuelwhiletheengineis hotor run- ning.Allowengineto coolat leasttwominutesbeforerefueling.
Ifgasolineisspilled,wipeitoff the engineandequipment.Move machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Add GasolineTo
1.
Turntheengineoffand letenginecoolatleast2 minutesbefore
removingthefuelcap.Thegasolinetankis undertherearfender,
withthefuel fillcaplocatedinthecenterof therearfender The fuelcap istetheredtothe tractortopreventitsloss.Donot attemptto removethecap fromthetractor.
2. Fillthefueltankwithgasoline.
3. Reinstallthefuelcap.
NOTE: The tractor is fitted with a tethered, ratcheting fuel cap. STOP filling the tank once the fuel is seen inside the filler neck. See Fig. 18. This ensures that a proper expansion volume is created, otherwise the fuel can overflow creating a hazardous situation. Do NOTtop off
the fuel tank.
17
Figure 18
Safety interlockSwitches
Thesafetyinterlocksystemisdesignedforsafeoperationof thetrac- tor.Ifthis systemshouldevermalfunction,donotoperatethetractor.
Immediatelycontact1-800i4iMY-HOMEto havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstarting unlesstheparkingbrakeis engagedandthePTO(BladeEngage) leveris inthedisengaged(OFF)position.
Thesafetyinterlocksystemwillautomaticallyshutoff theengineif theoperatorleavesthe seatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutoff theengine ifthe operatorleavesthetractor'sseatwiththe PTO(Blade Engage)leverengaged,regardlessofwhethertheparkingbrake isengaged.
Theenginewillautomaticallyshutoffif the PTO(BladeEngage) leveris movedintotheengaged(ON)positionwiththeshiftlever
in Reverse.
Donot operatethetractoriftheinterlocksystemismalfunctioning.
Thissystemwasdesignedforyoursafetyand protection.
iGNiTiON SWITCH
Theignitionswitchisactivatedto starttheengine.Insertkeyintothe ignitionswitchandturnclockwisetothe STARTposition.Releasethe keyintothe ONpositiononceenginehasfired.SeeFig. 19.
Tostoptheengine,turntheignitionkeycounterclockwisetotheOFF position.SeeFig. 19.
NEVER leavearunningmachineunattended.Alwaysdisengage PTO,moveshiftleverintoneutralposition,setparkingbrake,stop
leng ne andremovekeyto preventunntendedstartng. IMPORTANT: Priortooperatingthetractor,refertobothSafety
InterlockSwitchesandStartingThe EngineintheOperationsectionof thismanualforfurtherdetailedinstructions.
On
Avoid Serious Injury or Death
Knowlocationandfunctionofall controls.
Removeobjectswhichcouldbe thrownbythe blades.
Goup anddownslopes,notacross.
Useextracautiononslopes.Donotmowslopesgreaterthan12 degrees.Avoidsuddenturns.Uselowspeed.
Donotoperatemachinewhereitcouldtiporslip.
Ifmachinestopsgoinguphill,stopbladesandbackdown slowly.
Beforeleavingoperator'sposition,disengageblades,engage parkingbrake,shutoff andremovekey.
Besurebladesandenginearestoppedbeforeplacinghandsor feetnearblades.
Keepsafetydevices(guards,shields,switches,etc.) in place andworking.
Keepbystandersaway.
Allowmachineto coolbeforefuelingor storing.
Keepmachinefreeof debris.
Read Operator's Manual
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fullydepressthebrakepedalandholditdownwithyourfoot.
2. Movetheparkingbrakeleverdownintothe parkingbrake position.
3. Releasethebrakepedaltoallowtheparkingbraketoengage.
To release the parking brake:
1. Depressthebrakepedaland movethe speedcontrolleveroutof theparkingbrakeposition.
SETTING THE CUTTING HEIGHT
1. Selecttheheightpositionofthecuttingdeckby placingthedeck lift leverinanyofthedifferentcuttingheightnotchesonthe right
sideof thefender.
off
Figure 19
Start
Keephandsandfeetawayfromthedischargeopeningof thecutting deck.
STARTING THE ENGINE
Donotoperatethetractorif theinterlocksystemismalfunctioning. Thissystemwasdesignedfor yoursafetyandprotection.
NOTE: Refertothe Assemblysectionofthismanualforgasolineand
oil fill-upinstructions.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(Blade Engage) leverinthedisengaged(OFF)
J
position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrol.
18
5. Turntheignitionkeyclockwisetothe STARTposition.Afterthe enginestarts,releasethekey.Itwill returntotheONposition.
IMPORTANT:DoNOTholdthekeyin theSTARTpositionforlonger thanten secondsata time. Doingso maycausedamagetoyour engine'selectricstarter.
6. Aftertheenginestarts,deactivatethe chokecontrolbyplacingthe throttlecontrolintotheFASTposition.
NOTE: Do NOTleavethechokecontrolon whileoperatingthetractor. Doingso willresultin a"rich"fuelmixtureandcausetheengineto run poorly.
STOPPING THE ENGINE
Ifyoustrikea foreignobject,stoptheengine,disconnectthespark plugwire(s)andgroundagainsttheengine.Thoroughlyinspectthe machineforany damage.Repairthedamagebeforerestartingand operating.
If thebladesareengaged,placethe PTO (Blade Engage) leverinthe disengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethekeyfromtheignitionswitchto preventunintended starting.
DRIVING THE TRACTOR
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatof thetractorwithoutfirstplacingthePTO (BladeEngage)leverinthedisengaged(OFF)position,depressing thebrakepedalandengagingthe parkingbrake.Ifleavingthetractor unattended,alsoturn theignitionkeyoff andremovethekey.
Alwayslookdownandbehindbeforeandwhilebackingupto avoida back-overaccident.
1. Depressthebrakepedalandmovethespeedcontrolleverout of theparkingbrakeposition,thenletthe pedalrelease.
2. MovethethrottleleverintotheFAST(rabbit)position.
3. Placethe shiftleverin eitherthe FORWARDor REVERSE position.
IMPORTANT: DoNOTusetheshiftlevertochangethedirection oftravelwhenthetractorisinmotion.Alwaysusethebrakepedalto bringthetractortoa completestopbeforeshifting.
4. Releasethe parkingbrakebydepressingthe clutch-brakepedal andpositioningthe speedcontrolleverindesiredposition.
IMPORTANT= First-timeoperatorsshouldusespeedpositions1or
2.Becomecompletelyfamiliarwiththetractor'soperationandcontrols
beforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlytoput unit intomotion.
6. Thelawntractorisbroughttoa stopby depressingtheclutch- brakepedal.
NOTE=Whenoperatingtheunitinitially,therewillbelittledifference betweenthe highesttwospeedsuntilafterthebeltshaveseated
themselvesintothepulleysduringthe break-inperiod.
Beforeleavingthe operator'spositionforanyreason,disengagethe blades,placethe shiftleverinneutral,engagetheparkingbrake, shutengineoff andremovethekey.
IMPORTANT: Whenstoppingthe tractorforany reasonwhileon a
grasssurface,always:
1. Placetheshiftleverinneutral,
2. Engagetheparkingbrake,
3. Shutengineoffandremovethe key.Doingsowillminimizethe possibilityof havingyourlawn"browned"byhot exhaustfrom
yourtractor'srunningengine.
Ifunitstallswithspeedcontrolinhighspeed,orif unitwill not operate
with speedcontrolleverina lowspeedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL.
2. Restartengine.
3. Placespeedcontrolleverinhighestspeedposition.
4. Releaseclutch-brakepedalfully.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverindesiredposition.
7. Placeshiftleverineither FORWARDor REVERSE,andfollow normaloperatingprocedures.
DRIVING ON SLOPES
Referto theSLOPEGAUGEinthe SafetyInstructionssectionofthe manualtohelpdetermineslopeswhereyoumayoperatethistractor safely.
Donot mowon inclineswitha slopeinexcessof 12degrees(arise ofapproximately2 feetevery 10feet).The tractorcouldoverturnand causeseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,or otherhiddenobjects. Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Avoidturnswhendrivingona slope.If a turnmustbe made,turn
downthe slope.Turningupaslopegreatlyincreasesthe chance ofa rollover.
Avoidstoppingwhendrivingupa slope.If itisnecessaryto stop
whiledrivingup a slope,startupsmoothlyandcarefullyto reduce thepossibilityof flippingthetractoroverbackward.
19
ENGAGING THE BLADES
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeck. Toengagethe blades,proceedasfollows:
1. Movethethrottle/chokecontrollevertothe FAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotit all the way forwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionforthemost efficientuseof thecuttingdeck.
NOTE: Theenginewillautomaticallyshutoff ifthe PTO(Blade Engage)leveris movedintotheengaged(ON)positionwiththe shift
leverin Reverse.
MULCHING
A mulchkit isavailableas an attachment.Mulchingisa processof recirculatinggrassclippingsrepeatedlybeneaththecuttingdeck.The ultra-fineclippingsarethenforcedbackintothe lawnwheretheyact asa naturalfertilizer.Contactthe nearest Parts & RepairService Centerto purchasea mulchkit forthis unit.
TolocatethenearestParts& RepairServiceCenter,contact 1-800-4-MY-HOME®.
USING THE DECK LIFT LEVER
Toraisethecuttingdeck,movethe decklift leverto theleft,thenplace itin thenotchbestsuitedforyourapplication.RefertoSettingThe CuttingHeightearlierinthis section.
MOWING
Tohelpavoidbladecontactora thrownobjectinjury,keepbystand- ers,helpers,childrenandpetsat least75feetfromthemachine whileit isin operation.Stopmachineif anyoneentersthearea.
Thefollowinginformationwillbehelpfulwhenusingthecuttingdeck withyourtractor:
Planyourmowingpatternto avoiddischargeofmaterialstoward
roads,sidewalks,bystandersandthelike.Also,avoiddischarging materialagainstawallorobstructionwhichmaycausedischarged materialtoricochetbacktowardtheoperator.
Donotmowat highgroundspeed,especiallyif a mulchkitor grasscollectoris installed.
Forbestresultsit isrecommendedthatthefirst twolapsbecut withthedischargethrowntowardsthe center.Afterthefirsttwo laps, reversethedirectionto throwthe dischargeto theoutside forthe balanceofcutting.Thiswillgiveabetterappearancetothe
lawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowth andyellowsquicklyin dryweather.
Mowingshouldalwaysbedonewiththeengineat full throttle.
Underheavierconditionsit maybe necessaryto go backoverthe cut areaa secondtimetoget a cleancut.
DoNOTattemptto mowheavybrushandweedsandextremely tallgrass.Yourtractoris designedtomowlawns,NOTclear
brush.
Keepthebladesharpandreplacethebladewhenworn.Refer to CuttingBladeinthe Maintenancesectionofthis manualfor properbladesharpeninginstructions.
ThelampsturnOFFwhentheignitionkeyismovedtothe STOP position.
2O
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall controlsandstoptheengine.Waituntilallmovingpartshavecometo acompletestop.Disconnectsparkplugwireandgrounditagainstthe enginetopreventunintendedstarting.Alwayswearsafetyglassesduring operationorwhileperforminganyadjustmentsor repairs.
BeforeEachUse
Inthe FirstFiveHours Every10Hours
Every25 hours
Every50 hours
Annually
BeforeStorage
1. Engineoil level
2. Air Filter
3. Mufflerareaandcontrols
1. EngineOil
1. Hood/Dashairvents
2. Batteryterminals
3. Deckspindleandidler bracket
1. Airfilter'sprecleaner*
2. Air filter*
3. Mid-steeringarms,pivot shafts,rackandaxles
4. Frontwheelbearings
1. Engineoil/Oil filter
2. Muffler
1. Airfilter
2. Air filter'spre-cleaner
3. Sparkplug
4. Air coolingsystem*
5. Fuelfilter
6. SteeringGears
7. RearWheels
1. Hood/Dashairvents
2. Batteryterminals
3. Midsteeringarms,pivot shafts,andaxles
4. Frontwheelbearings
5. Deckspindleandidler bracket
6. Pedalpivotpoints
1. Check
2. Clean/Replace
3. Clean
1. Change
1. Clean
2. Clean
3. Lubricate
1. Clean
2. Clean
3. Lubricate
4. Lubricate
1. Change/Replace
2. Check
1. Replace
2. Replace
3. Replace
4. Clean
5. Replace
6. Clean
7. Removeandgreaseaxles
1. Clean
2. Clean
3. Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
Followthe maintenanceschedulegivenbelow.Thischartdescribes serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof
completedmaintenancetasks. Tolocate the nearest Parts& Repair Service Centeror to
scheduleservice,simplycall(800)659-5917.
*Servicemorefrequentlyunderdustyconditions.
Beforeperforminganymaintenanceor repairs,disengagethePTO (BladeEngageLever),engagethe parkingbrake,stoptheengine andremovethe keyto preventunintendedstarting.
If theenginehasbeenrecentlyrun,the engine,mufflerandsur- roundingmetalsurfaceswillbehot andcancauseburnstotheskin.
Exercisecautiontoavoidburns.
21
ENGINE MAINTENANCE
Shutoffthe enginebeforeperforminganymaintenance.Toprevent accidentalstart-up,disconnectthe sparkplugboot.
iMPORTANT: if enginemustbetippedtotransportequipmentorto inspector removegrass,keepsparkplugsideof engineup.Transport- ingortippingenginesparkplugdownmaycausesmoking,hard
starting,sparkplugfouling,oroil saturationofaircleaner. Periodicinspectionandadjustmentoftheengineisessentialifhigh
levelperformanceistobe maintained.Regularmaintenancewillalso ensurealongservicelife.Therequiredserviceintervalsandthe kind ofmaintenanceto beperformedaredescribedinthe tableonthe previouspage.Followthehourlyor calendarintervals,whicheveroccur first.Morefrequentserviceisrequiredwhenoperatinginadverse
conditions.
Ifthe enginehasbeenrunning,themufflerwillbeveryhot. Becareful notto touchthemuffler.
Servicing the Engine Oil
Checktheoil levelregularly.
Besurecorrectoil levelismaintained.Checktheoil everyfiveto tenhoursof operation,beforestartingtheengine.SeeChecking Oil LevelintheAssemblysection.
Onlyuse highqualitydetergentoil ratedwithAPIserviceclassification SF,SG,SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingto
theexpectedoperatingtemperature.Referto Gas& Oilinthe As- semblysectionofthismanual.
Oil Drain
8. Removetheoildrainsleevefromtheoilsump.Returnthedipstick tothe oilfilltubeandscrewtheoilfill capbackintoplace.
9. Refilltheenginewiththenewmotoroil.Referto Gas& Oilinthe Assemblysectionof thismanualforinformationregardingthe approvedoiltype.
iMPORTANT: Usedmotoroil maycauseskincancerif repeatedly left incontactwiththeskinforprolongedperiods.Althoughthis is unlikelyunlessyouhandleusedoil ona dailybasis,it isstilladvis- abletothoroughlywashyourhandswithsoapandwaterassoonas possibleafterhandlingusedoil.
NOTE: Pleasedisposeofusedmotoroilina mannerthatiscompat- iblewiththeenvironment.Wesuggestyoutakeitina sealedcontainer toyour localservicestationfor reclamation.Donotthrowitinthe trash,pourit downadrainoron the ground.
iMPORTANT: Besuretocheckengineonalevelsurfacewiththe enginestopped.Draintheoilwhiletheengineis stillwarmtoassure rapidandcompletedraining.
Fordrainingoilfromthe engine'scrankcaseofselectmodeltractors,a plasticoildrainsleeveispackedwiththisOperator'sManual.Todrain theoil, proceedasfollows:
1. Unscrewthe oilfill capand removethedipstickfromtheoil fill tube.
2. Snapthe smallendofoildrainsleeveontotheoilsump.SeeFig.20.
3. Removedrainpluganddrainoil intoa suitablecontainerwitha capacityofno lessthan64oz.
4. Tipthe tractorslightlyinthe directionofthesuitablecontainerto aidinfullydrainingall oftheoilfromtheengine.
Beforetippingengineor equipmentto drainoil,drainfuelfromtank runningengineuntilfueltankisempty.
5. Servicetheoilfilteras instructedlater inthissection.
6. ServicetheOil Filterifdesired,aspertheinstructionslaterinthis section.
7. Reinstallthedrainplugandtightenitsecurely,12-14Nm(106.2-
123.9in-lb).
Figure20
Replacing The Oil Filter
Thisengineisequippedwithaspin-onoilfilterthatshouldbereplacedeach timeanoilchangeisperformed,everyseasonor50hours.RefertoFig.21.
_ 1/
OilFilter
Figure21
22
ToreplacetheOilFilter:
1. Draintheoilasinstructionpreviouslyinthis section.
2. Removetheoil filter. Disposeofthe oldoil filterproperly.
3. Lubegasketofnewoil filterwithcleanoil.
4. Installandturnoilfilterbyhanduntilthegasketcomesincontactwith thesealingsurfaceof thecrankcasecover,thentightentheoil filter,10-12Nm(88.5-106.2in-lb),1/2-3/4turn.
5. Addoilas previouslyinstructed.
6. Makesuredipstickisinstalled.
7. Startandrunengine. Checkforleaks.
8. Stopengine. Waita fewminutesandcheckthe oil level. See CheckingTheOil LevelintheAssemblysectionofthismanual.
Adding Oil iMPORTANT: Besuretocheckengineon alevelsurfacewiththe
enginestopped.
1. Wipe around dipstick cap and tube with a cleancloth to remove any debris. SeeFig. 22.
Donot use _ressurizedairor solventstocleantheair cleaner
cartridge.
Iffilters,or coversarenotinstalledcorrectlyseriousinjuryordeath
couldresultfrombackfire.Donotattemptto starttheenginewith themremoved.
IMPORTANT: Neverruntheenginewithouttheair filter.Rapid
enginewearwill result.
1. Unscrewthethumbscrewsand removetheairfiltercover.See Fig.23.
Thumb
Screw
Air Filter
, '///
/
Figure 22
2. Remove dipstick and wipe clean with a cloth.
3. Pour oil into the dipstick tube. Do not over fill. With an oil filter change the high level amount of oil for this engine is
1700 ml (57.48 fl-oz.).
4. Install dipstick and turn to locked position before starting engine.
5. Start engine. Allow to run for afew seconds and then shut down the engine.
6. Check the oil level. See Checking Oil Level in the Assembly section of this manual.
Air Filter Service Paperfilterscannotbecleanedandshouldbe replacedevery100
operatinghours;moreoftenif usedinextremelydustyconditions.
Neverusegasolineor lowflashpointsolventsforcleaningtheairfilter
element.Afire or explosioncould result.
23
Figure23
Removetheairfilter.SeeFig.24.
/
{ '_, ..................................../
Figure24
/ i
/
.
Removethefoampre-filterfromaroundthe paperair filter. See Fig.25.Replacepaperelementwhendirtyor damaged.Clean foamelementor replacewhendamaged.
Air Filter.
Figure25
4. Tocleanfoamelement,washina mildliquiddetergentandwater. Squeezeor pressthefoamelementto rinseoutdirtandwater.Do nottwist; thiscoulddamageortearthefoamelement.Allowto drythoroughlybeforeusing.DO NOToilthe foamelement.
5. Attachthe newairfilterwithfoamelement,aligningtheholeinthe airfilterwiththeintakemanifold.SeeFig.26.
Air Filter
Plastic
Feature
Shroud
)
Feature
Figure27
Spark Plug Service
DONOTcheckforsparkwith sparkplugremoved.DONOTcrank
enginewithsparkplugremoved.
Toensureproperengineoperation,the sparkplugmustbeproperly gappedandfreeof deposits.
1. Removethesparkplugbootandusea sparkplugwrenchto removethe plug.SeeFig.28.
Figure26
.
Attachtheair filtercover,makingsuretoalignplasticribfeatures ontheshroudtothe plasticfeaturesontheair filtercover.See Fig.27.Turnthumbscrewsclockwiseuntilsnug.Checkfor any misalignment.
Iftheenginehas beenrunning,themufflerwillbeveryhot.Becareful
notto touchthemuffler.
SparkPlug
R.
Figure28
.
Visuallyinspectthe sparkplug.Discardthesparkplugifthereis apparentwear,orif theinsulatoriscrackedorchipped.Cleanthe sparkplugwitha wirebrushif it is tobe reused.
24
.
Measurethe pluggapwitha feelergauge.Correctas necessary bybendingsideelectrode.SeeFig.29.Thegapshouldbesetto
between0.024-0.031in.
f
Electrode
Figure29
4.
Checkthatthe sparkplugwasheris ingoodconditionandthread thesparkplugin byhandtopreventcross-threading.
5.
Afterthesparkplugis seated,tightenwithasparkplugwrenchto compressthe washer.
NOTE: Wheninstallinga newsparkplug,tighten1/2turnafter thesparkplugseatstocompressthewasher.Whenreinstallinga usedsparkplug,tighten1/8-1/4turnafterthe sparkplugseatsto compressthe washer.
IMPORTANT: The sparkplugmustbesecurelytightened.An improperlytightenedsparkplugcan becomeveryhotandmay
damagetheengine.
Fuel Filter Service
To DrainThe Fuel:
1. Locatethefuelfilter,whichisroutedontheleftsideof theengine betweenthefueltankandthecarburetor,andmaybeattachedto
theenginewithatie strap.Cutthetiestrap,ifpresent,thenpinch thein-lineclamponthe fuelfilterwithapairofpliers,slidethe clampupthefuelline.Pullthefuellinefreefromthefilterandplace theopenendofthelineintoanapprovedcontainertodrainthefuel.
ToChangeThe FuelFilter:
2. Usepliersto squeezethetabson the otherclamp(theout-line sideof thefuelfilter),and slidetheclampawayfromthefuelfilter.
Twistandpullthefuel lineoffof thefuelfilter.SeeFig.30.
3. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
4. Replacethefuel filterwithanoriginalequipmentreplacementfilter. Call1-800-4-MY-HOME®topurchasetheoriginalequipment replacementfilter.
.
Securethefuellineswiththeclamps.
Thefuelfiltercannotbecleanedandshouldbe replacedevery100 operatinghours;moreoftenif runwitholdgasoline.
FuelFilter /
Tab
Fuel Line
Gasolineanditsvaporsareextremelyflammableandexplosive.Fire
or explosioncancausesevereburnsor death.
Keepgasolineawayfromsparks,openflames,pilotlights,heat, andotherignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replaceif necessary.
Beforereplacingthe fuelfilter,drainthefueltankasinToDrain theFuel.
Donotdrainfuel whentheengineishot.Allowtheengine adequatetimetocool. Drainfuelintoanapprovedcontainer outdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthe tankby disconnectingthe fuellinefromthe in-linefuelfilterneartheengine.
RemovethefuellinefromtheIn-lineside(sidetowardsthefuel tank)ofthefuelfilter.
Replacementpartsmustbethesameandinstalledinthesame positionasthe originalparts.
If fuelspills,waituntil itevaporatesbeforestartingengine.
Beforereplacingthe fuelfilter,drainthefueltank.Otherwise,fuel canleakoutand causea fireor explosion.
\
\
Figure30
Clean Engine
Iftheenginehasbeenrunning,allowit tocoolforatleasthalfanhour beforecleaning.Periodicallyremovedirtbuild-upfromengine.Cleanthe
enginecoolingfinsevery25hours.Cleanwitha brushorcompressed air.
IMPORTANT: Donotsprayenginewithwatertocleanbecausewa- tercouldcontaminatefuel. Usinga gardenhoseorpressurewashing equipmentcan alsoforcewaterintotheair cleanerormuffleropening. Waterin theaircleanerwillsoakthepaperelement,andwaterthat
passesthroughthe elementormufflercanenterthecylinder,causing damage.
Accumulationofdebrisaroundmufflercouldcausea fire.Inspectand cleanbeforeeveryuse.
25
CUTTING DECK REMOVAL
To remove the cutting deck, proceed as follows:
1. Placethe PTO(BladeEngage)leverin the disengaged(OFF) positionandengagetheparkingbrake.
2. Lowerthe deck bymovingthe deck lift lever intothe bottom notchon therightfender.
3. Removethe beltfromaroundthetractor'sPTOpulley.SeeFig.
31.
Avoidpinchinginjuries.Neverplaceyourfingersontheidlerspringor betweenthe beltanda pulleywhileremovingthebelt.
k,__ j
Figure 33
NOTE: Thebow-tieclipsshouldbe re-installedfromthetop
down.
.
Movethedecklift leverintothetopnotchon therightfenderto raisethedecklift armsupandout oftheway.
7.
Unplugthewiringpigtailfromthedecksafetyswitch.
8.
CarefullyremovethePTOcablefromtherearof thecuttingdeck by removingthe bow-tiecotterpinwhichsecuresit.Removethe springfromthe deckidlerbracket.SeeFig.34.
F
Figure 31
4. Removethe bow-tiecotterpin andflat washerfromthe decklift assembly,andretainfor reinstallationlater. SeeFig.32.
,._ j
Figure 32
5. Removethe remainingbow-tiecotterpinssecuringthedeckto theunit,as shownin Fig.33.
Figure 34
9. Gentlyslidethecuttingdeck (fromtheleftside)outfrom underneaththetractor.
Changing the Deck Belt
NOTE: Itispossibleto changethedeckbeltwiththecuttingdeckstill
installedonthetractor,howeveritis mucheasiertoremovethedeck first,changethedeck belt,thenreinstallthecuttingdeck. Tochangethecuttingdeckbelt,proceedasfollows:
1. Itiseasiesttochangethedeckbeltby firstremovingthe cutting deckasinstructedearlierinthis section. Skipthisstepifdeciding tochangethedeckbeltwiththemowingdeckstillinstalledonthe unit.Otherwise,removethe cuttingdecknow.
26
2. If changingthedeckbelt withthecuttingdeckstillinstalledonthe unit,lowerthecuttingdeckto thelowestcuttingposition.Remove thedeckbeltfromaroundtheunit'sPTOdrivepulleyasshownin Fig.31.Simplyrollone sideofthebeltoff ofthepulleyandthen workitoffthe pulleybycontinuingaroundthepulleyuntilthebelt isoff ofthepulley.
3. Pullthebelttowardstherearoftheunit,pullingit throughandout ofthe beltkeeperbracket,shownin Fig.31.
4. Removethedeckbeltcoverby removingthethreehexboltsthat secureit. SeeFig.35.
f
TIRES
Neverexceedthe maximuminflationpressureshownonthesidewall
oftire.
The recommended operating tire pressure is:
Approximately10psiforthe reartires
Approximately14psi forthefronttires
IMPORTANT: Refertothetiresidewallfor exacttiremanufacturer's recommendedormaximumpsi.Donotoverinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly. CUTTING BLADE
Shutthe engineoff and removeignitionkeybeforeremovingthe cuttingbladefor sharpeningor replacement.Protectyourhandsby
_usngheavygoveswhengraspngthe bade.
Periodicallyinspectthebladeand/orspindleforcracksor damage, especiallyafter you'vestrucka foreignobject.Donotoperatethe machineuntil damagedcomponentsarereplaced.
Figure 35
.
Removetheidlerpulleyby removingthehex boltonthebottom sideof thepulley.SeeFig.36.
/
pulleyallowing
belt to move pastthe belt keeper.
Toremovetheblade,proceedasfollows.
NOTE: It maybeeasiertochangethebladebyfirstremoving thedeckfrombeneaththetractor,(refertoCuttingDeckRemoval earlierinthis section)thengentlyflipthedeckovertoexposeits
underside.Itispossibleto changetheblade,however,withthe deckstillattachedto thetractor.Ifattemptingtochangetheblade
withthedeckstillinstalledonthetractor,firstmovethe decklift
levertoitshighestcuttingposition.
1. Removethemulchplug,deckchuteorbaggingchute,if equipped,exposingthedeckchuteopening.
2. Usinga blockof woodor 2 x 4, insertit intothedeckopeningand rotatethebladearounduntilit wedgesthewoodbetweenthe
deckopeningandthecuttingblade,as showninFig.37.
3. Removethehexflangenutthatsecuresthebladetothe spindle
assembly,and removetheblade.Seethe Insetof Fig.37.
NOTE: Thedeckspindlehasa normalthread.Toloosen,rotate
theflangelocknutcounterclockwise.
Figure 36
6. Changethebelt,thenreinstallthe allthe componentsremoved in thereverseorderbeginningwith theidlerpulley,andlastlythe
beltcover.
7. Feedthedeck beltthroughthebeltkeeperbracketandworkit aroundandontothe PTOdrivepulleyasshownin Fig.31.
27
Figure 37
.
Toproperlysharpenthecuttingblades,removeequalamounts ofmetalfrombothendsof thebladesalongthecuttingedges, paralleltothe trailingedge,ata 250.to300angle.Alwaysgrind eachcuttingbladeedgeequallyto maintainproperbladebalance.
SeeFig.38.
\
ADJUSTMENTS
Neverattemptto makeanyadjustmentswhilethe engineisrunning,
exceptwherespecifiedinthe operator'smanual.
Leveling the Deck
NOTE: Checkthetractor'stire pressurebeforeperforminganydeck levelingadjustments.RefertoTires,inthis ServiceAndMaintenance sectionfor moreinformationregardingtirepressure.
Front To Rear
Itis possibletoadjustthepitchofthe cuttingdeck.Thefrontof the deckshouldbe between0"(level)andK" lowerthantherearof the deck.Adjustif necessaryasfollows:
1. Withthetractorparkedona firm,levelsurface,placetheleverfor liftingthecuttingdeckintothe middleposition(3)and rotatethe bladesothatit is alignedwiththe frontand rearofthe tractor.
2. Measurethedistancefromthefrontof thebladetiptothe ground andthe rearofthebladetip to theground.Thefirstmeasurement takenshouldbebetween0"(level)andK" lessthanthesecond measurement.Determinethe approximatedistancenecessaryfor properadjustmentandproceed,if necessary,tothenextstep.
3. Locatetheflangelocknutonthe frontendof thePTOLift Rod. See Fig.39.
Tightentheflangelocknut toraisethefrontofthedeck;
Loosentheflangelocknutto lowerthefrontof thedeck.
J
Figure 38
If thecuttingedgeofthebladehaspreviouslybeensharpened,or if anymetalseparationispresent,replacethe bladeswithnewones.
A poorlybalancedbladewillcauseexcessivevibration,maycause damagetothetractorand/orresultinpersonalinjury.
5. Testthe blade'sbalanceusinga bladebalancer.Grindmetal fromtheheavysideuntilit balancesevenly.
NOTE: Whenreplacingtheblade,besureto installthe bladewiththe sideof theblademarked"Bottom"(orwitha partnumberstampedin it)facingthe groundwhenthemowerisin theoperatingposition.
Useatorquewrenchto tightenthebladespindlehexflangenutto between70 Ibsiftand90 Ibsift.
/ J
/< j
//
Figure39
Steering Adjustment
Ifthetractorturnstighterinonedirectionthanthe other,or ifthe front tie rod isbeingreplaceddueto damageorwear,thesteeringneedsto be adjusted.
To Adjust the toe in/out of the front wheels:
1. Removethebow-tieclip securingthetie-rodferruletothe right frontaxleassembly,anddropthetie-roddowntoadjust.See Fig.
40.
28
s//
i
Figure 40
2. Threadtheferruleinwardto"toe-in"thewheels,oroutwardto "toe-out"thewheels.
3. Reinsertthetie-rodferruleintothe rightsideaxleassemblyand securewiththebow-tiecotterpinremovedin Step1.
NOTE: Threadingtheferruletoo farontothetie-rodwillcause thefronttiresto "toe-in"too far.Propertoe-inis between1/16"
and5/16".
Front tire toe-in can be measured as follows:
1. Placethesteeringwheelin positionfor straightaheadtravel.
2. Infrontof the axle,measurethedistancehorizontallyfrom theinsideofthe leftrim totheinsideofthe rightrim.Notethe
distance.
3. Behindtheaxle,measurethedistancehorizontallyfromthe inside ofthe left rimto theinsideoftherightrim.Notethe distance.
4. Themeasurementtakeninfrontoftheaxle shouldbebetween
1/16"and5/16"lessthanthemeasurementtakenbehindthe axle.
Adjustif necessary.
SEAT ADJUSTMENT
Refertothe Assemblysectionofthismanualforseatadjustment instructions.
PARKING BRAKE ADJUSTMENT
Neverattempttoadjustthe brakeswhiletheengineisrunning.Always disengagePTO(BladeEngageLever),moveshiftleverintoneutral position,stopengineandremovekeytopreventunintendedstarting.
If thetractordoesnotcometoacompletestopwhenthe clutch-brake pedaliscompletelydepressed,orif thetractor'srearwheelscanroll withtheparkingbrakeapplied,thebrakeisin needofadjustment. Contactthe nearest Parts & Repair Service Center tohaveyour
brakesserviced. Tolocate thenearest Parts&RepairServiceCenterortoschedule
service,contact1-800-4-MY-HOME®.
CHANGING THE TRANSMISSION DRIVE BELT
NOTE: Severalcomponentsmustbe removedandspecialtools(i.e. air/impactwrench)in ordertochangethetractor'sdrivebelt.Contact the nearest Parts& RepairService Centertohaveyourtransmis-
siondrivebeltserviced. Tolocatethe nearestParts& RepairServiceCenterorto schedule
service, call(800)659-5917.
MUFFLER
Temperatureof mufflerandnearbyengineareasmayexceed150°F (65°0).Avoidcontactwiththeseareas.
Inspectmufflerperiodically,andreplaceif necessary.Replace-
mentpartsforthe mufflermustbe thesameandinstalledinthe samepositionastheoriginalparts.
CLEAN ENGINE
Dailyor beforeeveryuse,cleangrass,chafforaccumulated
debrisfromengine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsair movementaroundengine.
Enginepartsshouldbekeptcleanto reducetheriskofoverheat-
ingandignitionofaccumulateddebris.
Donot usewatertocleanengineparts.Watercouldcontaminatefuel
system.Usea brushordrycloth.
CARBURETOR ADJUSTMENT
Thecarburetoron thisengineis notadjustable.
BATTERY
CaliforniaProposition65WARNING!Batteryposts,terminals,and
relatedaccessoriescontainleadandleadcompounds,chemicals
knownto the Stateof Californiatocausecancerandreproductive
harm.Washhandsafterhandling.
If removingthe battery,disconnecttheNEGATIVE(Black)wire
fromitsterminalfirst,followedbythe POSITIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wireto
[ts termna f rst,fo owedbytheNEGATVE (Back) wre. Thebatteryissealedandismaintenance-free.Acidlevelscannotbe
checked.
Alwayskeepthebatterycablesandterminalscleanandfreeof
corrosivebuild-up.
Aftercleaningthebatteryandterminals,applyalightcoatof
petroleumjellyorgreasetobothterminals.
Alwayskeepthe rubberbootpositionedoverthepositiveterminal
to preventshorting.
29
iMPORTANT: if removingthe batteryforanyreason,disconnectthe NEGATIVE(Black)wirefromitsterminalfirst,followedbythe POSI-
TIVE(Red)wire.When re-installingthebattery,alwaysconnectthe
POSITIVE(Red) wiretoitsterminalfirst,followedbythe NEGATIVE
(Black)wire.Becertainthatthewiresareconnectedtothe correct terminals;reversingthemcouldchangethe polarityandresultin damageto yourengine'salternatingsystem.
Cleaning Battery
Cleanthebatteryby removingitfromthetractorandwashingwith a bakingsodaandwatersolution,ifnecessary,scrapethe battery terminalswitha wirebrushto removedeposits.Coatterminalsand exposedwiringwithgreaseor petroleumjelly to preventcorrosion.
Battery Failures
Somecommoncausesforbatteryfailureare:
incorrectinitialactivation
Overcharging
Freezing
Undercharging
Corrodedconnections Thesefailuresare NOTcoveredbyyourtractor'swarranty.
JUMP STARTING
Neverjump starta damagedorfrozenbattery.Becertainthevehicles
do nottouch,and ignitionsareoff. Do notallowcableclampsto touch.
1. Connectpositive(+)cableto positivepost(+)ofyourtractor's dischargedbattery.
2. Connecttheotherendof the cableto thepositive(+)postof the jumperbattery.
3. Connectthe secondcablenegative(-) tothenegativepost(-) of thejumper battery.
4. Connecttheotherendof the negativecabletothe engineblockof thetractor,awayfromthe battery.Attachtoanunpaintedpartto assurea goodconnection.
Ifthejumperbatteryis installedon avehicle(i.e.car,truck),do NOT
startthe vehicle'senginewhenjumpstartingyourtractor.
5. Startthetractor(as instructedintheOperationsectionofthis
manual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,
inreverseorderof connection.
CHARGING
Whenchargingyourtractor'sbattery,useonlyachargerdesignedfor I
12Vlead-acidbatteries.ReadyourbatterychargersOwners Manual priortochargingyourtractorsbattery.Alwaysfollowits instructions I
land heed ts warnngs. j
Ifyourtractorhasnotbeenputintouseforan extendedperiodof time,
chargethe batteryasfollows:
1. Setyourbatterychargertodeliveramaxof10amperes.
Ifyourbatterychargeris automatic,chargethebatteryuntilthe chargerindicatesthat chargingiscomplete.If thechargerisnot automatic,chargefor nofewerthaneighthours.
FUSE
One15AMPfuseisinstalledinyourtractor'swiringharnesstoprotectthe tractor'selectricalsystemfromdamagecausedbyexcessiveamperage.
Iftheelectricalsystemdoesnotfunction,oryour tractor'senginewill notcrank;firstchecktobecertainthat thefusehasnotblown.Itcan
be foundunderthefenderontheleftsideof theunit,onthewiring harnessjust abovethebattery.
Alwaysusea fusewith thesameamperagecapacityfor replacement.
LUBRICATION
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO (BladeEngageLever),moveshiftleverinto neutralposition,set parkingbrake,stopengineandremovekeyto preventunintended starting.
Pivot Points & Linkage
Lubricateall the pivotpointsonthe drivesystem,parkingbrakeandlift linkageatleastoncea seasonwithlightoil.
Rear Wheels Therearwheelsshouldberemovedfromthe axlesonce aseason.
Lubricatetheaxlesandtherimswellwithan all-purposegreasebefore
re-installingthem.
Front Axles
Eachendofthetractor'sfrontpivotbarmaybeequippedwitha grease fitting.Lubricatewitha greasegunafterevery25hoursoftractoroperation.
Steering Rack & Pinion Onceperseason,orevery25hoursof operation,itwillbenecessary
to lubricatethesteeringrackand piniongearlocatedunderthefrontof theunit. Usingstandardautomotivegrease,applygreasetothefront sideandrearsideofthe steeringrack,asindicatedin Fig.41.
off while the
in a wellventilatedareaand keepawayfromanopenflameor pilot I lightas ona waterheater,spaceheater,furnace,clothesdryeror
lBatteriesgive an explosivegas charging.Charge batteryI
othergas app ances. 1
30
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