perator's
£RnFrSMRN°
REAR ENGINE RiDiNG MOWER
6 Speed, Shift-on=the=Go
30" Deck
Model No. 247.25000
• Espanol, P. 69
This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read and
understand this Operator's Manual.
For answers to your questions about
Before using this equipment,
read this manual and follow
all safety rules and operating
instructions.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-07597A
this product, Call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
(March22,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 9
Assembly ......................................................................... 10
Operation ........................................................................ 15
Service and Maintenance .............................................. 21
Off-Season Storage ........................................................ 32
Trou bleshooting .............................................................. 33
Labels ............................................................................. 34
Parts List ......................................................................... 35
Espa_ol ............................................................................ 69
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,all non-expendablepartsof thisridingequipmentarewarrantedagainstanydefectsinmaterial
or workmanship.A defectivenon-expendablepartwill receivefreein-homerepairor replacementif repairisimpossible.
FORFIVEYEARSfromthedateof purchase,the frameandfrontaxleof thisridingequipmentarewarrantedagainstanydefectsinmaterialor
workmanship.A defectiveframeorfrontaxle willreceivefreein-homerepairor replacementif repairisimpossible.
FOR90 DAYSfromthedateofpurchase,thebattery(anexpendablepart)of this ridingequipmentiswarrantedagainstanydefectsin material
or workmanship(ourtestingprovesthatit willnotholda charge).A defectivebatterywillreceivefreein-homereplacement.
ADDITIONALLIFETIMELIMITEDWARRANTYon CASTIRON FRONTAXLE(if equipped)
FORAS LONGASITISUSEDby theoriginalownerafterthefifthyearfromthedateof purchase,the castironfrontaxle (ffequipped)of
this ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.With proofof purchase,a defectivecastironfrontaxle will
receivefree in-homereplacement.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call 1-800-659-5917or visitthewebsite:www.craftsman.corn
Inallcasesabove,ifpartrepairor replacementisimpossible,theridingequipmentwillbereplacedfreeofchargewiththesameoranequivalentmodel.
All oftheabovewarrantycoverageis voidifthis ridingequipmentisever usedwhileprovidingcommercialservicesorifrentedtoanother
person.
This warrantycovers ONLYdefects inmaterial andworkmanship. Warrantycoverage does NOTinclude:
• Expendableparts(exceptbattery)thatcan wearoutfromnormalusewithinthe warrantyperiod,includingbutnotlimitedtoblades,
sparkplugs,air cleaners,belts,andoilfilters.
• Standardmaintenanceservicing,oilchanges,ortune-ups.
• Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,orglass.
• Tireorwheel replacementor repairresultingfromnormalwear,accident,or improperoperationormaintenance.
• Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto damagecausedbytowingobjectsbeyondthecapabilityof
the ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,orover-speedingtheengine.
• Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedby
improperstorage,failuretousethepropergradeandamountofengineoil, failureto keepthedeckclearof flammabledebris,or
failureto maintainthe ridingequipmentaccordingto the instructionscontainedintheoperator'smanual.
• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbe
usedwithin30 daysofits purchasedate.
• Normaldeteriorationand wearofthe exteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyou specificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates, IL60179
EngineOil: SAE30
Fuel: UnleadedGasoline
SparkPlug: F6RTC(951-10292)
© KCDIRLLC
Model Number:
Serial Number:
Dateof Purchase:
Recordthe modelnumber,serialnumber,
anddateof purchaseabove.
2
Thissymbolpointsout importantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers. Readandfollowallinstructionsin thismanual
beforeattemptingtooperatethismachine.Failureto complywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
Thismachinewasbuiltto beoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron the partoftheoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryordeath.
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknownto StateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
GENERAL OPERATION
• Read,understand,andfollowall instructionsonthemachineand
in themanual(s)beforeattemptingto assembleandoperate.
Keepthis manualinasafeplaceforfutureand regularreference
andfororderingreplacementparts.
• Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthe machineanddisengagethemquickly.
• Neverallowchildrenunder14yearsoldtooperatethis machine.
Children14yearsoldandover shouldreadandunderstandthe
operationinstructionsandsafetyrulesinthismanualandshould
betrainedandsupervisedbya parent.
• Neverallowadultstooperatethismachinewithoutproper
instruction.
• Tohelpavoidbladecontactor a thrownobjectinjury,keep
bystanders,helpers,childrenandpetsatleast75feetfromthe
machinewhile itisin operation.Stopmachineifanyoneenters
thearea.
• Thoroughlyinspecttheareawheretheequipmentis to be used.
Removeallstones,sticks,wire,bones,toys,andotherforeign
objectswhichcouldbe pickedupandthrownbytheblade(s).
Thrownobjectscancauseseriouspersonalinjury.
• Planyourmowingpatternto avoiddischargeofmaterialtoward
roads,sidewalks,bystandersandthe like.Also,avoiddischarg-
ingmaterialagainstawallorobstructionwhichmaycause
dischargedmaterialto ricochetbacktowardthe operator.
Your Responsibility--Restrict theuseof thispowermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandonthemachine.
SAVE THESE INSTRUCTIONS!
• Alwayswearsafetyglassesorsafetygogglesduringoperation
andwhileperformingan adjustmentorrepairto protectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
• Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbe caughtin movable
parts.Neveroperatethismachineinbarefeetorsandals.
• Beawareofthemowerandattachmentdischargedirectionand
do notpointit at anyone.Donotoperatethemowerwithoutthe
dischargecoverorentiregrasscatcherinits properplace.
Donot puthandsorfeetnearrotatingpartsor underthecutting
deck.Contactwiththe blade(s)canamputatehandsandfeet.
A missingordamageddischargecovercancausebladecontact
or thrownobjectinjuries.
• Stoptheblade(s)whencrossinggraveldrives,walks,orroads
andwhilenotcuttinggrass.
• Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineis notintendedforuseonanypublicroadway.
• Donotoperatethemachinewhileunderthe influenceofalcohol
or drugs.
• Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
• Disengageblade(s)beforeshiftingintoreverse.Backup slowly.
Alwayslookdownandbehindbeforeandwhilebackingto avoida
back-overaccident.
3
• Slowdownbeforeturning.Operatethemachinesmoothly.Avoid
erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil
theblade(s)cometoa completestopbeforeremovinggrass
catcher,emptyinggrass,uncloggingchute,removinganygrassor
debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff
blade(s),setparkingbrake,stopengineandremovekeybefore
dismounting.
Useextracarewhenloadingorunloadingthe machineintoa
trailerortruck.Thismachineshouldnotbedrivenupor down
ramp(s),becausethemachinecouldtip over,causingserious
personalinjury.Themachinemustbe pushedmanuallyon
ramp(s)to loadorunloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donot
touch.
Checkoverheadclearancescarefullybeforedrivingunderlow
hangingtree branches,wires,dooropeningsetc.,wherethe
operatormaybestruckor pulledfromthe machine,whichcould
resultinseriousinjury.
Disengageallattachmentclutchesanddepressthe brakepedal
completelybeforeattemptingto startengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa
heightnomorethan10".Donotattemptto mowthroughunusually
tall,drygrass(e.g.,pasture)orpilesof dry leaves.Drygrassor
leavesmaycontacttheengineexhaustand/orbuilduponthe
mowerdeckpresentinga potentialfire hazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine
bythe machinemanufacturer.Read,understandandfollowall
instructionsprovidedwiththe approvedaccessoryorattachment.
Fora listof approvedaccessoriesandattachments,call 1-800-
659-5917.
Dataindicatesthatoperators,age60yearsandabove,are
involvedin alargepercentageofridingmower-relatedinjuries.
Theseoperatorsshouldevaluatetheirabilitytooperatetheriding
mowersafelyenoughto protectthemselvesandothersfrom
seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare
andgoodjudgment.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossof controlandtip-over
accidentswhichcanresultinsevereinjuryor death.Allslopesrequire
extracaution.Ifyoucannotbackuptheslopeor if youfeeluneasyon
it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual
to measureslopesbeforeoperatingthis machineona slopedor hilly
area.Ifthe slopeisgreaterthan12degreesasshownonthe Slope
Guide,do notoperatethismachineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
• Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat
youwill nothavetostopor shiftwhileon theslope.Tiresmay
losetractionon slopeseventhoughthe brakesarefunctioning
properly.Alwayskeepmachineingearwhen goingdownslopes
totakeadvantageofenginebrakingaction.
• Followthemanufacturer'srecommendationsforwheelweightsor
counterweightsto improvestability.
Useextracarewithgrasscatchersorotherattachments.These
canchangethestabilityof the machine.
Keepallmovementonthe slopesslowandgradual.Donot make
suddenchangesinspeedor direction.Rapidengagementor
brakingcouldcausethefrontof themachinetolift andrapidlyflip
overbackwardswhichcouldcauseseriousinjury.
• Avoidstartingorstoppingona slope.Iftireslosetraction,disen-
gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
• Donotturnonslopesunlessnecessary;then,turnslowlyand
graduallydownhill,ifpossible.
• Donotmowneardrop-offs,ditchesorembankments.Themower
couldsuddenlyturnoverif a wheelisovertheedgeofa cliff,
ditch,or ifan edgecavesin.
• Donottry to stabilizethemachinebyputtingyourfooton the
ground.
• Donotuseagrasscatcheronsteepslopes.
• Donotmowon wetgrass.Reducedtractioncouldcausesliding.
• Donotattempttocoastdownhill.Over-speedingmaycausethe
operatortolosecontrolof themachineresultingin seriousinjury
or death.
• Donottowheavypull behindattachments(e.g.loadeddumpcart,
lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing
downhill,theextraweighttendsto pushthetractorandmay
causeyouto loosecontrol(e.g.tractormayspeedup,brakingand
steeringabilityarereduced,attachmentmayjack-knifeandcause
tractorto overturn).
4
CHILDREN
Tragicaccidentscanoccurifthe operatorisnotalertto thepresence
ofchildren.Childrenareoftenattractedto themachineandthemowing
activity.Theydo notunderstandthe dangers.Neverassumethat
childrenwillremainwhereyoulastsawthem.
• Keepchildrenoutofthemowingareaand inwatchfulcareof a
responsibleadultotherthantheoperator.
• Bealertandturnmachineoff ifa childentersthearea.
• Beforeandwhilebacking,lookbehindanddownforsmall
children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay
falloffandbe seriouslyinjuredorinterferewithsafemachine
operation.
• Useextremecarewhenapproachingblindcorners,doorways,
shrubs,treesorotherobjectsthatmayblockyourvisionofa child
whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethe cutting
blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse
CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenorothersarearound.
Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
• Removekeywhenmachineisunattendedtopreventunauthorized
operation.
Neverallowchildrenunder14yearsofageto operatethismachine.
Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould
betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasa hitchdesignedfortowing.Do
notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor
towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossof control.
Alwaysuseextracautionwhentowingwitha machinecapableof
makingtightturns(e.g."zero-turn"ride-onmower). Makewide
turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop.
Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled
on yourselforyourclotheswhichcanignite.Washyourskinand
changeclothesimmediately.
• Useonlyanapprovedgasolinecontainer.
Neverfill containersinsidea vehicleoron atruckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway
fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthe truck
or trailerandrefuelitontheground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththe rimofthefueltankor
containeropeningat all timesuntilfuelingiscomplete.Donotuse
a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
• Neverfuelmachineindoors.
Neverremovegascapor addfuelwhilethe engineis hotorrun-
ning.Allowengineto coolatleasttwominutesbeforerefueling.
Neveroverfillfuel tank. Filltanktono morethan1/2inchbelow
bottomoffillerneckto allowspaceforfuelexpansion.
• Replacegasolinecapandtightensecurely.
• Ifgasolineisspilled,wipeitoff the engineandequipment.Move
machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
• Toreducefirehazards,keepmachinefree of grass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany
fuelsoakeddebris.
• Neverstorethemachineor fuelcontainerinsidewherethereisan
openflame,sparkor pilotlight as ona waterheater,spaceheater,
furnace,clothesdryeror othergasappliances.
Allowa machineto coolat leastfiveminutesbeforestoring.
GeneralService
• Neverrunanengineindoorsor ina poorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
• Beforecleaning,repairing,orinspecting,makecertaintheblade(s)
andall movingpartshavestopped.Disconnectthesparkplugwire
andgroundagainsttheenginetopreventunintendedstarting.
• Periodicallycheckto makesurethebladescometocomplete
stopwithinapproximately(5)five secondsafteroperatingthe
bladedisengagementcontrol.Ifthebladesdonotstopwithinthe
thistimeframe,yourmachineshouldbeservicedprofessionally
bya Searsorotherqualifiedservicedealer.
• Checkbrakeoperationfrequentlyas it is subjectedto wearduring
normaloperation.Adjustand serviceas required.
• Checkthe blade(s)andenginemountingboltsat frequent
intervalsforpropertightness.Also,visuallyinspectblade(s)
fordamage(e.g.,excessivewear,bent,cracked).Replacethe
blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.)
blade(s)only,listedinthismanual.Useof partswhichdo not
meettheoriginalequipmentspecificationsmayleadto improper
performanceandcompromisesafety!
• Mowerbladesaresharp.Wrapthebladeorweargloves,anduse
extracautionwhenservicingthem.
• Keepall nuts,bolts,andscrewstightto besuretheequipmentis
insafeworkingcondition.
• Nevertamperwiththesafetyinterlocksystemor othersafety
devices.Checktheirproperoperationregularly.
• Afterstrikingaforeignobject,stoptheengine,disconnectthe
sparkplugwire(s)andgroundagainsttheengine.Thoroughly
inspectthemachineforanydamage.Repairthedamagebefore
startingandoperating.
• Neverattempttomakeadjustmentsor repairstothe machine
whilethe engineis running.
• Grasscatchercomponentsandthedischargecoveraresubject
towearanddamagewhichcouldexposemovingpartsor allow
objectsto bethrown.Forsafetyprotection,frequentlycheck
componentsand replaceimmediatelywithoriginalequipment
manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof
partswhichdo notmeettheoriginalequipmentspecificationsmay
leadtoimproperperformanceandcompromisesafety!
• Donotchangetheenginegovernorsettingsor over-speedthe
engine.Thegovernorcontrolsthe maximumsafeoperatingspeed
ofthe engine.
• Maintainor replacesafetyandinstructionlabels,as necessary.
• Observeproperdisposallawsandregulationsforgas,oil, etc.to
protecttheenvironment.
• Accordingtothe ConsumerProductsSafetyCommission(CPSC)
andtheU.S.EnvironmentalProtectionAgency(EPA),thisproduct
hasan AverageUsefulLifeof seven(7)years,or270hours
ofoperation.Attheendof theAverageUsefulLife,buya new
machineor havethemachineinspectedannuallybya Searsor
otherqualifiedservicedealerto ensurethatallmechanicaland
safetysystemsare workingproperlyand notwornexcessively.
Failuretodo socanresultinaccidents,injuriesordeath.
DO NOT MODIFY ENGINE
Toavoid seriousinjuryor death,do notmodifyengineinanyway.
Tamperingwiththegovernorsettingcanleadto a runawayengineand
causeitto operateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are
certifiedto operateonregularunleadedgasoline,andmayinclude
thefollowingemissioncontrolsystems:EngineModification(EM)and
ThreeWayCatalyst(TWO)if soequipped.
SPARK ARRESTOR
Ifa sparkarrestoris used,it shouldbemaintainedin effectiveworking
orderbythe operator.IntheStateof Californiatheaboveis required
bylaw (Section4442of the CaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthat mayappear
on thisproduct. Read,understand,andfollowall instructionson the
machinebeforeattemptingtoassembleandoperate.
Thismachineisequippedwithan internalcombustionengineand
shouldnot beusedonornearanyunimprovedforest-covered,
brushcoveredor grass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(if any).
6
...._ •
s j/
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER-- ROTATING BLADES
Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATING BLADES
To avoid a back-over accident, keep children away from the machine while it is in operation.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING--THROWN OBJECTS
jZ
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
®
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in
operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 12 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER-- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
WARNING-- CARBON MONOXIDE
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon
monoxide, an odorless and deadly gas.
DANGER-- ROTATING BLADES
Do not step on the cutting deck.
8
iiiii!i!i!i!i!i!i!i! ! ! ! !iiiiii!ii!!i
X
12° Slope
(OK)
Figure1
USETHiSSLOPEGAUGETODETERMINE
iFASLOPEiSTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfoldalongthedashedline.
2. Locateaverticalobjectonor behindtheslope(e.g.a pole,building,fence,tree,etc.)
3. Aligneithersideof theslopegaugewiththeobject(SeeFigure1andFigure2 ).
4. Adjustgaugeupor downuntilthe leftcornertouchestheslope(SeeFigure1andFigure2).
5.
If thereisa gapbelowthegauge,theslopeis toosteepfor safeoperation(SeeFigure2 above).
Slopes area majorfactor relatedtotip-over and roll-over accidentswhich can resultin severe injury or death. Do not operate machineon slopes
in excess of 15degrees.All slopes requireextra caution. If youcannot back up the slope or if you feel uneasy on it,do not mow it.
Always mowupand down the face of slopes, nevermow acrossthe face of slopes.
(TO0 STEEP)
Figure2
Contentsof Crate
• OneRidingMower
OneSteeringWheel/ShaftAssembly
OneRearHitchPlate
OneRidingMowerOperator'sManual
OneSeatAssembly
OneRearEngineCover
OneOilDrainSleeve
OneEngineOperator'sManual
CONTENTS OF HARDWARE PACK
Beforebeginninginstallation,removeallthe contentsfromthecrate
andallthehardwarefromthepackfromto makesureeverything
ispresent.Hardwareis listedbelow.Partnumbersare shownin
parentheses.
• Two5/16-18x 3/4"Screws-- HitchPlate(710-3008)
• Two5/16-18LockNuts-- HitchPlate(712-04063)
• Two1/4-15x 1"Screws-- EngineRearCover(710-1241)
• TwoShoulderBolts-- SeatPivotBracket(738-0140)
• Two5/16-18LockNuts-- SeatPivotBracket(712-04063)
• One1/4-20x 3/4" Screw-- SteeringPedestal(710-0924)
• One3/16HexKey-- SteeringShaft(710-05046)
RECOMMENDED TOOLS FOR ASSEMBLY
• 3/16"HexKey(includedinhardwarepack)
• 1/4"DriveRatchet
• 3/16"Wrench(oradjustablewrench)
• 3/8"Wrench(oradjustablewrench)
• 1/2"Wrench(oradjustablewrench)
• 5/8"Wrench(oradjustablewrench)
• 3/8"Socketwrench
• 1/2" Socketwrench
INSTALLING THE STEERING WHEEL ASSEMBLY
If thesteeringwheelassemblyforyourtractordidnotcomealready
installed,followthestepsbelow:
1. Slidethepedestalcapontothe steeringshaftsothatwhenthe
steeringshaftis installedonthetractor,the pedestalcap willbe
uprightas shownin 1.Slidethe pedestalcapontothesteering
OneSteeringPedestalCap
OneDischargeChuteAssembly
• OneHardwarePack
• OneProductRegistrationCard
shaftso thatwhenthesteeringshaft isinstalledon thetractor,the
pedestalcapwill beuprightas shownin Figure1..
2. Removethesocketheadscrewandlocknut fromthe steering
shaftonthe tractorandretainfor latersteps.
3. Withthesteeringwheelassemblyuprightandpositionedoverthe
lowersteeringshaftonthetractor,alignthe steeringwheelsothat
withthetractorwheelsstraight,thelargeopeningonthe steering
wheelis facingforward.
4. Lowerthesteeringwheelassemblyontothe lowersteeringshaft
and securewiththesocketheadscrewandlocknut previously
removed.SeeFigure2.
Figure 2
Figure 1
NOTE: Besureto alignthe socketheadscrewsothatthehead
ofthe screwfitsintothelargerholeprovidedon theuppersteer-
ing shaftoncetightened.Oncesocketheadscrewis in place,feel
freeto turnthesteeringshaftforeasieraccesstothe hardware.
.
Tightenthesocketheadscrewand locknutusingprovidedhex
keyanda 7/16"wrenchor ratchet.
6.
SlidethePedestalcapdownontothetractor(1)andclip into
place.Securethepedestalwiththehex screw(2)fromthe
hardwarepack.See6.Slidethe Pedestalcapdownontothe
tractor(1)andclip intoplace.Securethepedestalwiththe hex
screw(2) fromthehardwarepack.SeeFigure3..
Figure 3
ATTACHING THE SEAT
If theseatforyourtractorwasnotattachedatthefactory,followthe
applicableinstructionsbelowtoattachit.
1. Removethetwo self-tappingboltsfactoryinstalledon the tractor
andplacethe seatbracketinplaceovertheholes.SeeFigure5.
2. Usinga 1/4-inchdrive ratchetwitha 3/8"socket,securetheseat
bracketwiththe self-tappingbolts.
Note:Makesurethatthebolt'sshoulderiscompletelyrecessedinto
theseatbracketwhensecuringthe locknut.Oncethelocknutsare
secured,checkto makesurethe seatpivotsupanddownfreely.See
theinsetin Figure5.
Figure 5
SEAT ADJUSTMENT
1. Toadjustthepositionof theseat,removetheadjustmentknob
on thebottomoftheseat.Slidethe seatforwardor backwardas
desired.Reinstalltheadjustmentknob.Referto Fig.6.
Donotuseanytypeof powertool(e.g.impactgunorelectricdrillwith
nutdriverattached)whentighteningthe self-tappingboltsto attach
theseatbracket.
3. Positionthe seatassemblyovertheseatmountingbracket,
aligningtheholesprovided.
4. Installtwoshoulderboltsincludedwithyourhardwarepackand
securewithtwolocknuts.SeeFigure4.
\\
Figure 4
\
Figura6
STEERING WHEEL HEIGHT ADJUSTMENT
Toadjustthe heightofthe steeringwheel,thisunit isequippedwith
a telescopingsteeringcolumn.Toadjusttheheightofthesteering
wheel:
1. Sitinthe operator'sseatandplaceyourhandsonthe steering
wheel.
2. Pushthebutton(a)on thesteeringcolumnandraiseor lowerthe
steeringwheel(b)to thedesiredposition.SeeFigure7.
11
NOTE: Oncethe desiredpositionisachieved,lift upanddownonthe
steeringwheelto makesureit locksintoplaceandthebutton(a)on
thesteeringcolumnreleasesintoa lockedposition.Donotoperatethis
unitunlessthe steeringcolumnis ina lockedposition.
Figure 7
INSTALLING THE DECK CHUTE
INSTALL THE REAR ENGINE COVER
1. Installtherearenginecoverbypositioningit inplaceasshown
in Figure9.Tiptheenginecoverforwardtofit it intothe slots
provided,then rotateit backwardsto alignthemountingholes.
2. Securethecoverwiththetwo screwsincludedinthe hardware
pack.Donotover-tighten.
NEVERoperatethistractorwithouteitherthe mulchplugor deck
chuteinstalled.
1. Removethewing knobinstalledonthemowingdeckand retain
forlaterinstallation.
2. Installthedeckchuteassemblybyinsertingthetwo pegsonthe
bottomofthedeckchuteintothelock-holeson themowerdeck.
Slidethedeckchuteassemblyrearwardto lockinto place,being
sureto engagethesafetyinterlockswitch.
3. Reinstallthewingknobandhand-tightentosecure.See3.Reinstall
thewingknobandhand-tightento secure.SeeFigure8.8.
\
Figure9
Installingthe Bumper
1. Removethetwoscrewsasshownin Fig.10.
2. Positionthebumperoverthe mountingholesandsecureusing
thehardwareremovedin Step1,asshowninFig. 10.
Figure8
Figure10
installingthe Hitch Plate
1. Positionthe hitchplatewiththeflat sideup,asshownin Fig.11.
Secureusingtwoboltsandhexnutsincludedinthehardware
pack.
12
Figure11
CONNECTING THE BATTERY CABLES
CALiFORNiA PROPOSITION 65
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Figure12
GAS & OIL
NOTE: Theengineis shippedwithoutgasolineandwithmotoroil in
theengine.However,youMUSTchecktheoil levelbeforeoperating.
Becarefulnotto overfill.Runningtheenginewithinsufficientoilcan
causeseriousenginedamageandvoidthe enginewarranty.
Alwayskeephandsandfeetclearofequipmentmovingparts.Donot
usea pressurizedstartingfluid.Vaporsare flammable.
Whenattachingbatterycables,alwaysconnectthePOSITIVE(Red)
wireto its terminalfirst,followedby theNEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmentmay
havebeenleft disconnectedfromtheterminalsatthefactory.To
connectthebatterycables,proceedasfollows:
NOTE: ThepositivebatteryterminalismarkedPos.(+).Thenegative
batteryterminalis markedNeg.(-).
1. Removetheplasticcover,if present,fromthepositivebattery
terminalandattachthe redcabletothe positivebatteryterminal
(+)withthecarriageboltandhexnutusinga 7/16inchwrenchor
socketwrench.SeeFigure12.
2. Removetheplasticcover,if present,fromthenegativebattery
terminalandattachtheblackcabletothe negativebattery
terminal(-) withthecarriageboltandhex nutusinga7/16inch
wrenchor socketwrench.SeeFig.12.
3. Positionthe redrubberbootoverthepositivebatteryterminalto
helpprotectit fromcorrosion.
NOTE: Ifthe batteryisputintoserviceafterthedateshownontop/
sideof battery,chargethebatteryasinstructedinthe Maintenance
sectionof thisOperator'sManualpriorto operatingthetractor.
Oil Recommendations
Beforestartingengine,checkoil level;capacityis 1700ml/57.5ft.oz.
Referto viscositychartfor oil recommendations.Donotover-fill.Use
a syntheticornon-synthetic4-stroke,or anequivalenthighdetergent,
premiumqualitymotoroil certifiedto meetor exceedU.S.automobile
manufacturer'srequirementsforserviceclassificationSG,SEMotor
oilsclassifiedSG,SFwill showthisdesignationonthecontainer.
SAE10W-30isrecommendedforgeneral,alltemperatureuse.If
singleviscosityoilis used,selecttheappropriateviscosityon thenext
pagefortheaveragetemperaturein yourareafromthechartbelow.
Donot usenon-detergentoil or2-strokeengineoil. Itcouldshorten
theengine'sservicelife.
NOTE: A5w30syntheticoil maybeusedtoimprovestartabilityfor
coldweather(temperaturesbelow40 F).
13
mE/ml,
Useautomotivegasoline(unleadedor lowleadedto minimizecombus-
tionchamberdeposits)witha minimumof 87 octane.Gasolinewith
V
up to 10%ethanolor 15%MTBE(MethylTertiaryButylEther)canbe
used.Neverusean oil/gasolinemixtureordirty gasoline.Avoidgetting
dirt, dust,orwaterinthefueltank.DONOTuse E85gasoline.
mmmmm_
m mlb
(°C)-30o -20o -I0o 0o 100 200 300 400
(oF)-20o 0o 15o 300 500 700 850 1050
Checking The Oil Level
NOTE: Besuretochecktheoilwhileon a levelsurfacewiththe
enginestopped.
1. Removetheoil fillercap/dipstickandwipethedipstickclean.
2. Insertthe dipstickintothe oil fillerneck.Turnthedipstick1/4turn
intothelockedpositionto fullyseat.See Fig.13.
3. Removedipsticktochecktheoil level.
4. Ifthe levelislow,slowlyaddoiluntilthereadingisattheupper
levelonthe dipstick.SeeFig.13inset.
5. Reinsertthedipstickandturnto lockedpositionbeforestarting
theengine.
Oil Fill
Cap/Dipstick--_
Level
Figure13
NOTE: Donotoverfill.Overfillingwithoil maycausesmoking,
hardstarting,sparkplugfouling,oroil saturationofair cleaner.
Fuel Requirements
Operatingtheenginewith E85fuel,anoil/gasolinemixture,dirty
gasoline,or gasolineover 30daysold withoutfuelstabilizingaddi-
tivemayresultin damagetoyourengine'scarburetor.Subsequent
damagewouldnot becoveredundertheCraftsmanwarranty.
Gasolineisextremelyflammableand isexplosiveundercertain
conditions.
,, Refuelina well-ventilatedareawiththeenginestopped.Donot
smokeorallowflamesor sparksintheareawheretheengineis
refueledor wheregasolineisstored.
* Donot overfillthefueltank.After refueling,makesurethetank
J
capis closedproperlyandsecurely.
* Becarefulnotto spillfuelwhenrefueling.Spilledfuelorfuel vapor
mayignite.Ifanyfuelis spilled,makesuretheareaisdrybefore
startingthe engine.
* Avoidrepeatedorprolongedcontactwithskinor breathingof
vapor.
ADDING FUEL
Anadultshouldfuelthis engine.NEVERallowchildrentorefuel
itsengine.Gasoline(fuel)vaporsarehighlyflammableandcan
explode.Fuelvaporscanspreadandbeignitedbya sparkorflame
manyfeetawayfromengine.Topreventinjuryordeathfromfuel
fires,followtheseinstructions:
* DONOTuseleadedfuel.
* Fuelmustbefreshandclean.NEVERusefuel leftoverfromlast
seasonor storedforlongperiods.
* NEVERmixoilwithfuel.
* DONOTusefuelcontainingMethanol(WoodAlcohol)
NOTE: Beforerefueling,allowenginetocooltwo minutes.
1. Cleanaroundfuelfillbeforeremovingcap tofuel.
2. Filltankuntilfuel reaches1/2inchbelowthe bottomofthefiller
necktoallowspaceforfuel expansion.Becarefulnottooverfill.
3. Replacethegasolinecapand tightensecurely.Wipe upspilled
fuelbeforestartingengine.Iffuelis spilledDONOTstartengine.
Movemachineawayfromareaof spillage.Avoidcreatingany
sourceof ignitionuntilfuelvaporsaregone.
TIRE PRESSURE
,J
Equaltirepressureshouldbemaintainedat alltimes.Neverexceed
themaximuminflationpressureshownonthesidewallof thetire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthe reartires
Approximately14psiforthefronttires
IMPORTANT: Refertothetiresidewallfor exacttiremanufacturer's
recommendedormaximumpsi.Donotoverinflate.Uneventire pres-
surecould causethecuttingdeckto mowunevenly.
14
Clutch/Brake
Fuel Level indicator
Speed Control &
Parking Brake Lever
ignition Switch
Throttle/Choke Lever
Cup Holder
Shift Lever
[]
Fuel Fill Cap
Deck Lift Lever
Oil Fill Cap
PTO(Blade Engage) Lever
Figure14
NOTE: Anyreferenceinthismanualtothe RIGHTorLEFTside ofthetractorisobservedfromoperator'sseat
positionfacingforwardtowardsthe frontof tractor.
Meets ANSi Safety Standards
CraftsmanTractorsconformtothe safetystandardof theAmericanNationalStandardsInstitute(ANSI).
15
Throttle / Choke Control
Thethrottlecontrolleveris locatedon the leftfenderof the tractoras
seenfromthe operator'sposition,seeFig. 14.Thislevercontrolsthe
speedof theengine,aswellas the chokewhenitispushedallthe
wayforward.Whensetina givenposition,thethrottlewillmaintaina
uniformenginespeed.
iMPORTANT: Whenoperatingthetractorwiththe cuttingdeck
engaged,becertainthatthe throttleleverisalwaysintheFAST
(rabbit)position.
Movingthethrottleleverall thewayforwardactivatestheengine's
chokecontrol. Activatingthechokecontrolclosesthechokeplateon
thecarburetorandaids instartingtheengine.
RefertoStartingThe EngineintheOperationsectionofthis manual
fordetailedstartinginstructions.
ignition Switch
Theignitionswitchislocatedon theleftfenderofthetractorasseen
fromtheoperator'sposition,adjacenttothe Throttle/ChokeControl.
Activatethe ignitionSwitchtostarttheengineby insertingthekeyinto
theignitionswitchand turnclockwisetothe STARTposition.Release
thekeyintothe ONpositiononceenginehasfired.SeeFig.15.
On
Start
off
Figure 15
Clutch=Brake Pedal
Theclutch-brakepedalis locatedontheleftsideofthelawntractor,
alongtherunningboard.Depresstheclutch-brakepedalpartway
downwhenslowingthetractorbychangingspeeds(Refer to Speed
Control Lever). Depressthepedalallthewaydowntoengagethe
discbrakeandbringthetractortoa completestop.
NOTE: Theclutch-brakepedalmustbecompletelydepressedtostart
theengine.RefertoSafetyInterlockSwitchesinthe Operationsection
ofthismanual.
Shift Lever
iMPORTANT: Neverforcethe shiftlever.Doingsomayresultin
seriousdamagetothetractor'stransmission.
f
N
Figure 16
Speed Control Lever
Thespeedcontrollever,locatedon therightside ofthetractor's
steeringconsole,allowsyoutoregulatethegroundspeedofthe lawn
tractor.
Touse,depressthe clutch-brakepedalandmovetheleveroutof
theparkingbrakenotchandforwardto increasethetractor'sground
speed.Whena desiredspeedhasbeenreached,releasetheleverinto
an appropriatenotchto maintainthatspeed.
Toslowthe tractor'sgroundspeed,depresstheclutch-brakepedaland
movethespeedcontrolleverrearwardand releaseitintoanotch.
Parking Brake
Tosetthe parkingbrake,fullydepresstheclutch-brakepedal.Move
thespeedcontrolleverallthe waydownandintotheparkingbrake
position.Releasetheclutch-brakepedaltoallowthe parkingbraketo
engage.
Toreleasetheparkingbrake,depresstheclutch-brakepedaland
movethespeedcontrolleveroutofthe parkingbrakepositionintothe
desiredposition.Releasethe clutch-brakepedal.
NOTE:The parkingbrakemustbesetif theoperatorleavestheseat
withtheenginerunningortheenginewillautomaticallyshutoff.
Fuel Lever Indicator
TheFuelLeverIndicatorislocatedbelowtheseatonthe left handside
fromtheoperator'spositioninthecontrolpanel.Usethiswindowto
identifythe tractor'sfuelneeds.SeeFig. 17.
Theshiftleveris locatedonthecontrolpaneljust belowtheseat,inthe
centerofthe tractor.Ithasthreepositions,FORWARD,NEUTRALand
REVERSE.The brakepedalmustbedepressedandthetractormust
not be in motion whenmovingtheshiftlever.SeeFig.16.
16
©
Figure 17
Deck Lift Lever
Foundonyourtractor'srightfender,thedecklift leverisusedto
changetheheightof thecuttingdeck.Touse,movethe levertothe
left,then placeinthenotchbestsuitedforyourapplication.
PTO (Blade Engage) Lever
Foundonthe tractor'srightfender,thePTO (blade engage) leveris
usedto engagepowerto thecuttingdeck.Tooperate,movethelever
allthewayforward.Movingtheleverall thewayrearwardintothe PTO
OFFpositiondisengagespowertothecuttingdeck.
NOTE: ThePTO(blade engage) levermust beinthedisengaged
(PTOOFF)positionwhenstartingtheengine.
Fuel Fill Cap
TheFuelFillCap islocatedbelowtheseat.RefertotheAssembly
sectioninthismanualforinstructionsonfuelingthistractor.
Oil Fill Cap
TheOil FillCapislocatedbelowthe seat.RefertotheAssembly
sectioninthismanualforinstructionsoncheckingandaddingoilto
thistractor.
GAS AND OIL FILL-UP
Oil
IMPORTANT: Yourtractorisshippedwith motoroilinthe engine.
However,youMUSTchecktheoil levelbeforeoperating.Becareful
nottooverfill.
Forinstructionsonhowtochecktheengineoil, refertoCheckingThe
EngineOilintheAssemblysectionof thismanual.
Gasoline
Thegasolinetankislocatedunderthe seat.Donot overfill.
Useextremecarewhenhandlinggasoline.Gasolineisextremely
flammableandthevaporsareexplosive.Neverfuelmachineindoors
orwhilethe engineis hotor running.Extinguishcigarettes,cigars,
pipes,andothersourcesof ignition.
NOTE : Purchasegasolineinsmallquantities.Donotusegasolineleft
overfromthe previousseason,to minimizegumdepositsinthe fuel
system.
• Thisengineiscertifiedtooperateonunleadedgasoline.Forbest
results,fill thefueltankwith onlyclean,fresh,unleadedgasoline
witha pumpstickeroctaneratingof87or higher.
• Gasohol(upto10%ethylalcohol,90%unleadedgasolineby
volume)isan approvedfuel.Othergasoline/alcoholblends,such
as E85,arenotapproved.
MethylTertiaryButylEther(MTBE)and unleadedgasolineblends
(uptoa maximumof 15%MTBEbyvolume)areapprovedfuels.
Othergasoline/etherblendsarenotapproved.
• Fillfueltankoutdoorsor inwell-ventilatedarea.
• Donotoverfillfueltank.Filltankto nomorethan1/2inchbelow
bottomoffillerneckto allowspaceforfuelexpansion.
• Neverremovegascap or addfuelwhiletheengineis hotor run-
ning.Allowengineto coolat leasttwominutesbeforerefueling.
• Ifgasolineisspilled,wipeitoff the engineandequipment.Move
machineto anotherarea.Wait5 minutesbeforestartingthe
engine.
Add GasolineTo
1.
Turntheengineoffand letenginecoolatleast2 minutesbefore
removingthefuelcap.Thegasolinetankis undertherearfender,
withthefuel fillcaplocatedinthecenterof therearfender The
fuelcap istetheredtothe tractortopreventitsloss.Donot
attemptto removethecap fromthetractor.
2. Fillthefueltankwithgasoline.
3. Reinstallthefuelcap.
NOTE: The tractor is fitted with a tethered, ratcheting fuel cap. STOP
filling the tank once the fuel is seen inside the filler neck. See Fig. 18.
This ensures that a proper expansion volume is created, otherwise
the fuel can overflow creating a hazardous situation. Do NOTtop off
the fuel tank.
17
Figure 18
Safety interlockSwitches
Thesafetyinterlocksystemisdesignedforsafeoperationof thetrac-
tor.Ifthis systemshouldevermalfunction,donotoperatethetractor.
Immediatelycontact1-800i4iMY-HOMEto havethesystemserviced.
• Thesafetyinterlocksystempreventstheenginefromstarting
unlesstheparkingbrakeis engagedandthePTO(BladeEngage)
leveris inthedisengaged(OFF)position.
• Thesafetyinterlocksystemwillautomaticallyshutoff theengineif
theoperatorleavesthe seatbeforeengagingtheparkingbrake.
• Thesafetyinterlocksystemwill automaticallyshutoff theengine
ifthe operatorleavesthetractor'sseatwiththe PTO(Blade
Engage)leverengaged,regardlessofwhethertheparkingbrake
isengaged.
• Theenginewillautomaticallyshutoffif the PTO(BladeEngage)
leveris movedintotheengaged(ON)positionwiththeshiftlever
in Reverse.
Donot operatethetractoriftheinterlocksystemismalfunctioning.
Thissystemwasdesignedforyoursafetyand protection.
iGNiTiON SWITCH
Theignitionswitchisactivatedto starttheengine.Insertkeyintothe
ignitionswitchandturnclockwisetothe STARTposition.Releasethe
keyintothe ONpositiononceenginehasfired.SeeFig. 19.
Tostoptheengine,turntheignitionkeycounterclockwisetotheOFF
position.SeeFig. 19.
NEVER leavearunningmachineunattended.Alwaysdisengage
PTO,moveshiftleverintoneutralposition,setparkingbrake,stop
leng ne andremovekeyto preventunntendedstartng.
IMPORTANT: Priortooperatingthetractor,refertobothSafety
InterlockSwitchesandStartingThe EngineintheOperationsectionof
thismanualforfurtherdetailedinstructions.
On
Avoid Serious Injury or Death
• Knowlocationandfunctionofall controls.
• Removeobjectswhichcouldbe thrownbythe blades.
• Goup anddownslopes,notacross.
• Useextracautiononslopes.Donotmowslopesgreaterthan12
degrees.Avoidsuddenturns.Uselowspeed.
• Donotoperatemachinewhereitcouldtiporslip.
• Ifmachinestopsgoinguphill,stopbladesandbackdown
slowly.
• Beforeleavingoperator'sposition,disengageblades,engage
parkingbrake,shutoff andremovekey.
• Besurebladesandenginearestoppedbeforeplacinghandsor
feetnearblades.
• Keepsafetydevices(guards,shields,switches,etc.) in place
andworking.
• Keepbystandersaway.
• Allowmachineto coolbeforefuelingor storing.
• Keepmachinefreeof debris.
Read Operator's Manual
ENGAGING THE PARKING BRAKE
To engage the parking brake:
1. Fullydepressthebrakepedalandholditdownwithyourfoot.
2. Movetheparkingbrakeleverdownintothe parkingbrake
position.
3. Releasethebrakepedaltoallowtheparkingbraketoengage.
To release the parking brake:
1. Depressthebrakepedaland movethe speedcontrolleveroutof
theparkingbrakeposition.
SETTING THE CUTTING HEIGHT
1. Selecttheheightpositionofthecuttingdeckby placingthedeck
lift leverinanyofthedifferentcuttingheightnotchesonthe right
sideof thefender.
off
Figure 19
Start
Keephandsandfeetawayfromthedischargeopeningof thecutting
deck.
STARTING THE ENGINE
Donotoperatethetractorif theinterlocksystemismalfunctioning.
Thissystemwasdesignedfor yoursafetyandprotection.
NOTE: Refertothe Assemblysectionofthismanualforgasolineand
oil fill-upinstructions.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(Blade Engage) leverinthedisengaged(OFF)
J
position.
3. Engagethetractor'sparkingbrake.
4. Activatethechokecontrol.
18
5. Turntheignitionkeyclockwisetothe STARTposition.Afterthe
enginestarts,releasethekey.Itwill returntotheONposition.
IMPORTANT:DoNOTholdthekeyin theSTARTpositionforlonger
thanten secondsata time. Doingso maycausedamagetoyour
engine'selectricstarter.
6. Aftertheenginestarts,deactivatethe chokecontrolbyplacingthe
throttlecontrolintotheFASTposition.
NOTE: Do NOTleavethechokecontrolon whileoperatingthetractor.
Doingso willresultin a"rich"fuelmixtureandcausetheengineto run
poorly.
STOPPING THE ENGINE
Ifyoustrikea foreignobject,stoptheengine,disconnectthespark
plugwire(s)andgroundagainsttheengine.Thoroughlyinspectthe
machineforany damage.Repairthedamagebeforerestartingand
operating.
If thebladesareengaged,placethe PTO (Blade Engage)
leverinthe disengaged(OFF)position.
2. TurntheignitionkeycounterclockwisetotheSTOPposition.
3. Removethekeyfromtheignitionswitchto preventunintended
starting.
DRIVING THE TRACTOR
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatof thetractorwithoutfirstplacingthePTO
(BladeEngage)leverinthedisengaged(OFF)position,depressing
thebrakepedalandengagingthe parkingbrake.Ifleavingthetractor
unattended,alsoturn theignitionkeyoff andremovethekey.
Alwayslookdownandbehindbeforeandwhilebackingupto avoida
back-overaccident.
1. Depressthebrakepedalandmovethespeedcontrolleverout of
theparkingbrakeposition,thenletthe pedalrelease.
2. MovethethrottleleverintotheFAST(rabbit)position.
3. Placethe shiftleverin eitherthe FORWARDor REVERSE
position.
IMPORTANT: DoNOTusetheshiftlevertochangethedirection
oftravelwhenthetractorisinmotion.Alwaysusethebrakepedalto
bringthetractortoa completestopbeforeshifting.
4. Releasethe parkingbrakebydepressingthe clutch-brakepedal
andpositioningthe speedcontrolleverindesiredposition.
IMPORTANT= First-timeoperatorsshouldusespeedpositions1or
2.Becomecompletelyfamiliarwiththetractor'soperationandcontrols
beforeoperatingthe tractorinhigherspeedpositions.
5. Releaseclutch-brakepedalslowlytoput unit intomotion.
6. Thelawntractorisbroughttoa stopby depressingtheclutch-
brakepedal.
NOTE=Whenoperatingtheunitinitially,therewillbelittledifference
betweenthe highesttwospeedsuntilafterthebeltshaveseated
themselvesintothepulleysduringthe break-inperiod.
Beforeleavingthe operator'spositionforanyreason,disengagethe
blades,placethe shiftleverinneutral,engagetheparkingbrake,
shutengineoff andremovethekey.
IMPORTANT: Whenstoppingthe tractorforany reasonwhileon a
grasssurface,always:
1. Placetheshiftleverinneutral,
2. Engagetheparkingbrake,
3. Shutengineoffandremovethe key.Doingsowillminimizethe
possibilityof havingyourlawn"browned"byhot exhaustfrom
yourtractor'srunningengine.
Ifunitstallswithspeedcontrolinhighspeed,orif unitwill not operate
with speedcontrolleverina lowspeedposition,proceedasfollows:
1. PlaceshiftleverinNEUTRAL.
2. Restartengine.
3. Placespeedcontrolleverinhighestspeedposition.
4. Releaseclutch-brakepedalfully.
5. Depressclutch-brakepedal.
6. Placespeedcontrolleverindesiredposition.
7. Placeshiftleverineither FORWARDor REVERSE,andfollow
normaloperatingprocedures.
DRIVING ON SLOPES
Referto theSLOPEGAUGEinthe SafetyInstructionssectionofthe
manualtohelpdetermineslopeswhereyoumayoperatethistractor
safely.
Donot mowon inclineswitha slopeinexcessof 12degrees(arise
ofapproximately2 feetevery 10feet).The tractorcouldoverturnand
causeseriousinjury.
• Mowupanddownslopes,NEVERacross.
• Exerciseextremecautionwhenchangingdirectiononslopes.
• Watchforholes,ruts,bumps,rocks,or otherhiddenobjects.
Uneventerraincouldoverturnthe machine.Tallgrasscanhide
obstacles.
• Avoidturnswhendrivingona slope.If a turnmustbe made,turn
downthe slope.Turningupaslopegreatlyincreasesthe chance
ofa rollover.
• Avoidstoppingwhendrivingupa slope.If itisnecessaryto stop
whiledrivingup a slope,startupsmoothlyandcarefullyto reduce
thepossibilityof flippingthetractoroverbackward.
19
ENGAGING THE BLADES
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeck.
Toengagethe blades,proceedasfollows:
1. Movethethrottle/chokecontrollevertothe FAST(rabbit)position.
2. Graspthe PTO(BladeEngage)leverandpivotit all the way
forwardintothe engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionforthemost
efficientuseof thecuttingdeck.
NOTE: Theenginewillautomaticallyshutoff ifthe PTO(Blade
Engage)leveris movedintotheengaged(ON)positionwiththe shift
leverin Reverse.
MULCHING
A mulchkit isavailableas an attachment.Mulchingisa processof
recirculatinggrassclippingsrepeatedlybeneaththecuttingdeck.The
ultra-fineclippingsarethenforcedbackintothe lawnwheretheyact
asa naturalfertilizer.Contactthe nearest Parts & RepairService
Centerto purchasea mulchkit forthis unit.
TolocatethenearestParts& RepairServiceCenter,contact
1-800-4-MY-HOME®.
USING THE DECK LIFT LEVER
Toraisethecuttingdeck,movethe decklift leverto theleft,thenplace
itin thenotchbestsuitedforyourapplication.RefertoSettingThe
CuttingHeightearlierinthis section.
MOWING
Tohelpavoidbladecontactora thrownobjectinjury,keepbystand-
ers,helpers,childrenandpetsat least75feetfromthemachine
whileit isin operation.Stopmachineif anyoneentersthearea.
Thefollowinginformationwillbehelpfulwhenusingthecuttingdeck
withyourtractor:
Planyourmowingpatternto avoiddischargeofmaterialstoward
roads,sidewalks,bystandersandthelike.Also,avoiddischarging
materialagainstawallorobstructionwhichmaycausedischarged
materialtoricochetbacktowardtheoperator.
• Donotmowat highgroundspeed,especiallyif a mulchkitor
grasscollectoris installed.
• Forbestresultsit isrecommendedthatthefirst twolapsbecut
withthedischargethrowntowardsthe center.Afterthefirsttwo
laps, reversethedirectionto throwthe dischargeto theoutside
forthe balanceofcutting.Thiswillgiveabetterappearancetothe
lawn.
• Donotcutthegrasstooshort.Shortgrassinvitesweedgrowth
andyellowsquicklyin dryweather.
• Mowingshouldalwaysbedonewiththeengineat full throttle.
• Underheavierconditionsit maybe necessaryto go backoverthe
cut areaa secondtimetoget a cleancut.
• DoNOTattemptto mowheavybrushandweedsandextremely
tallgrass.Yourtractoris designedtomowlawns,NOTclear
brush.
• Keepthebladesharpandreplacethebladewhenworn.Refer
to CuttingBladeinthe Maintenancesectionofthis manualfor
properbladesharpeninginstructions.
• ThelampsturnOFFwhentheignitionkeyismovedtothe STOP
position.
2O
MAINTENANCE SCHEDULE
Beforeperforminganytypeofmaintenance/service,disengageall
controlsandstoptheengine.Waituntilallmovingpartshavecometo
acompletestop.Disconnectsparkplugwireandgrounditagainstthe
enginetopreventunintendedstarting.Alwayswearsafetyglassesduring
operationorwhileperforminganyadjustmentsor repairs.
BeforeEachUse
Inthe FirstFiveHours
Every10Hours
Every25 hours
Every50 hours
Annually
BeforeStorage
1. Engineoil level
2. Air Filter
3. Mufflerareaandcontrols
1. EngineOil
1. Hood/Dashairvents
2. Batteryterminals
3. Deckspindleandidler
bracket
1. Airfilter'sprecleaner*
2. Air filter*
3. Mid-steeringarms,pivot
shafts,rackandaxles
4. Frontwheelbearings
1. Engineoil/Oil filter
2. Muffler
1. Airfilter
2. Air filter'spre-cleaner
3. Sparkplug
4. Air coolingsystem*
5. Fuelfilter
6. SteeringGears
7. RearWheels
1. Hood/Dashairvents
2. Batteryterminals
3. Midsteeringarms,pivot
shafts,andaxles
4. Frontwheelbearings
5. Deckspindleandidler
bracket
6. Pedalpivotpoints
1. Check
2. Clean/Replace
3. Clean
1. Change
1. Clean
2. Clean
3. Lubricate
1. Clean
2. Clean
3. Lubricate
4. Lubricate
1. Change/Replace
2. Check
1. Replace
2. Replace
3. Replace
4. Clean
5. Replace
6. Clean
7. Removeandgreaseaxles
1. Clean
2. Clean
3. Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
Followthe maintenanceschedulegivenbelow.Thischartdescribes
serviceguidelinesonly.Usethe ServiceLogcolumntokeeptrackof
completedmaintenancetasks.
Tolocate the nearest Parts& Repair Service Centeror to
scheduleservice,simplycall(800)659-5917.
*Servicemorefrequentlyunderdustyconditions.
Beforeperforminganymaintenanceor repairs,disengagethePTO
(BladeEngageLever),engagethe parkingbrake,stoptheengine
andremovethe keyto preventunintendedstarting.
If theenginehasbeenrecentlyrun,the engine,mufflerandsur-
roundingmetalsurfaceswillbehot andcancauseburnstotheskin.
Exercisecautiontoavoidburns.
21
ENGINE MAINTENANCE
Shutoffthe enginebeforeperforminganymaintenance.Toprevent
accidentalstart-up,disconnectthe sparkplugboot.
iMPORTANT: if enginemustbetippedtotransportequipmentorto
inspector removegrass,keepsparkplugsideof engineup.Transport-
ingortippingenginesparkplugdownmaycausesmoking,hard
starting,sparkplugfouling,oroil saturationofaircleaner.
Periodicinspectionandadjustmentoftheengineisessentialifhigh
levelperformanceistobe maintained.Regularmaintenancewillalso
ensurealongservicelife.Therequiredserviceintervalsandthe kind
ofmaintenanceto beperformedaredescribedinthe tableonthe
previouspage.Followthehourlyor calendarintervals,whicheveroccur
first.Morefrequentserviceisrequiredwhenoperatinginadverse
conditions.
Ifthe enginehasbeenrunning,themufflerwillbeveryhot. Becareful
notto touchthemuffler.
Servicing the Engine Oil
• Checktheoil levelregularly.
• Besurecorrectoil levelismaintained.Checktheoil everyfiveto
tenhoursof operation,beforestartingtheengine.SeeChecking
Oil LevelintheAssemblysection.
Onlyuse highqualitydetergentoil ratedwithAPIserviceclassification
SF,SG,SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingto
theexpectedoperatingtemperature.Referto Gas& Oilinthe As-
semblysectionofthismanual.
Oil Drain
8. Removetheoildrainsleevefromtheoilsump.Returnthedipstick
tothe oilfilltubeandscrewtheoilfill capbackintoplace.
9. Refilltheenginewiththenewmotoroil.Referto Gas& Oilinthe
Assemblysectionof thismanualforinformationregardingthe
approvedoiltype.
iMPORTANT: Usedmotoroil maycauseskincancerif repeatedly
left incontactwiththeskinforprolongedperiods.Althoughthis is
unlikelyunlessyouhandleusedoil ona dailybasis,it isstilladvis-
abletothoroughlywashyourhandswithsoapandwaterassoonas
possibleafterhandlingusedoil.
NOTE: Pleasedisposeofusedmotoroilina mannerthatiscompat-
iblewiththeenvironment.Wesuggestyoutakeitina sealedcontainer
toyour localservicestationfor reclamation.Donotthrowitinthe
trash,pourit downadrainoron the ground.
iMPORTANT: Besuretocheckengineonalevelsurfacewiththe
enginestopped.Draintheoilwhiletheengineis stillwarmtoassure
rapidandcompletedraining.
Fordrainingoilfromthe engine'scrankcaseofselectmodeltractors,a
plasticoildrainsleeveispackedwiththisOperator'sManual.Todrain
theoil, proceedasfollows:
1. Unscrewthe oilfill capand removethedipstickfromtheoil fill
tube.
2. Snapthe smallendofoildrainsleeveontotheoilsump.SeeFig.20.
3. Removedrainpluganddrainoil intoa suitablecontainerwitha
capacityofno lessthan64oz.
4. Tipthe tractorslightlyinthe directionofthesuitablecontainerto
aidinfullydrainingall oftheoilfromtheengine.
Beforetippingengineor equipmentto drainoil,drainfuelfromtank
runningengineuntilfueltankisempty.
5. Servicetheoilfilteras instructedlater inthissection.
6. ServicetheOil Filterifdesired,aspertheinstructionslaterinthis
section.
7. Reinstallthedrainplugandtightenitsecurely,12-14Nm(106.2-
123.9in-lb).
Figure20
Replacing The Oil Filter
Thisengineisequippedwithaspin-onoilfilterthatshouldbereplacedeach
timeanoilchangeisperformed,everyseasonor50hours.RefertoFig.21.
_ 1/
OilFilter
Figure21
22
ToreplacetheOilFilter:
1. Draintheoilasinstructionpreviouslyinthis section.
2. Removetheoil filter. Disposeofthe oldoil filterproperly.
3. Lubegasketofnewoil filterwithcleanoil.
4. Installandturnoilfilterbyhanduntilthegasketcomesincontactwith
thesealingsurfaceof thecrankcasecover,thentightentheoil
filter,10-12Nm(88.5-106.2in-lb),1/2-3/4turn.
5. Addoilas previouslyinstructed.
6. Makesuredipstickisinstalled.
7. Startandrunengine. Checkforleaks.
8. Stopengine. Waita fewminutesandcheckthe oil level. See
CheckingTheOil LevelintheAssemblysectionofthismanual.
Adding Oil
iMPORTANT: Besuretocheckengineon alevelsurfacewiththe
enginestopped.
1. Wipe around dipstick cap and tube with a cleancloth to
remove any debris. SeeFig. 22.
Donot use _ressurizedairor solventstocleantheair cleaner
cartridge.
Iffilters,or coversarenotinstalledcorrectlyseriousinjuryordeath
couldresultfrombackfire.Donotattemptto starttheenginewith
themremoved.
IMPORTANT: Neverruntheenginewithouttheair filter.Rapid
enginewearwill result.
1. Unscrewthethumbscrewsand removetheairfiltercover.See
Fig.23.
Thumb
Screw
Air Filter
, '///
/
Figure 22
2. Remove dipstick and wipe clean with a cloth.
3. Pour oil into the dipstick tube. Do not over fill. With an oil
filter change the high level amount of oil for this engine is
1700 ml (57.48 fl-oz.).
4. Install dipstick and turn to locked position before starting
engine.
5. Start engine. Allow to run for afew seconds and then shut
down the engine.
6. Check the oil level. See Checking Oil Level in the Assembly
section of this manual.
Air Filter Service
Paperfilterscannotbecleanedandshouldbe replacedevery100
operatinghours;moreoftenif usedinextremelydustyconditions.
Neverusegasolineor lowflashpointsolventsforcleaningtheairfilter
element.Afire or explosioncould result.
23
Figure23
Removetheairfilter.SeeFig.24.
/
{ '_, ..................................../
Figure24
/ i
/
.
Removethefoampre-filterfromaroundthe paperair filter. See
Fig.25.Replacepaperelementwhendirtyor damaged.Clean
foamelementor replacewhendamaged.
Air Filter.
Figure25
4. Tocleanfoamelement,washina mildliquiddetergentandwater.
Squeezeor pressthefoamelementto rinseoutdirtandwater.Do
nottwist; thiscoulddamageortearthefoamelement.Allowto
drythoroughlybeforeusing.DO NOToilthe foamelement.
5. Attachthe newairfilterwithfoamelement,aligningtheholeinthe
airfilterwiththeintakemanifold.SeeFig.26.
Air Filter
Plastic
Feature
Shroud
)
Feature
Figure27
Spark Plug Service
DONOTcheckforsparkwith sparkplugremoved.DONOTcrank
enginewithsparkplugremoved.
Toensureproperengineoperation,the sparkplugmustbeproperly
gappedandfreeof deposits.
1. Removethesparkplugbootandusea sparkplugwrenchto
removethe plug.SeeFig.28.
Figure26
.
Attachtheair filtercover,makingsuretoalignplasticribfeatures
ontheshroudtothe plasticfeaturesontheair filtercover.See
Fig.27.Turnthumbscrewsclockwiseuntilsnug.Checkfor any
misalignment.
Iftheenginehas beenrunning,themufflerwillbeveryhot.Becareful
notto touchthemuffler.
SparkPlug
R.
Figure28
.
Visuallyinspectthe sparkplug.Discardthesparkplugifthereis
apparentwear,orif theinsulatoriscrackedorchipped.Cleanthe
sparkplugwitha wirebrushif it is tobe reused.
24
.
Measurethe pluggapwitha feelergauge.Correctas necessary
bybendingsideelectrode.SeeFig.29.Thegapshouldbesetto
between0.024-0.031in.
f
Electrode
Figure29
4.
Checkthatthe sparkplugwasheris ingoodconditionandthread
thesparkplugin byhandtopreventcross-threading.
5.
Afterthesparkplugis seated,tightenwithasparkplugwrenchto
compressthe washer.
NOTE: Wheninstallinga newsparkplug,tighten1/2turnafter
thesparkplugseatstocompressthewasher.Whenreinstallinga
usedsparkplug,tighten1/8-1/4turnafterthe sparkplugseatsto
compressthe washer.
IMPORTANT: The sparkplugmustbesecurelytightened.An
improperlytightenedsparkplugcan becomeveryhotandmay
damagetheengine.
Fuel Filter Service
To DrainThe Fuel:
1. Locatethefuelfilter,whichisroutedontheleftsideof theengine
betweenthefueltankandthecarburetor,andmaybeattachedto
theenginewithatie strap.Cutthetiestrap,ifpresent,thenpinch
thein-lineclamponthe fuelfilterwithapairofpliers,slidethe
clampupthefuelline.Pullthefuellinefreefromthefilterandplace
theopenendofthelineintoanapprovedcontainertodrainthefuel.
ToChangeThe FuelFilter:
2. Usepliersto squeezethetabson the otherclamp(theout-line
sideof thefuelfilter),and slidetheclampawayfromthefuelfilter.
Twistandpullthefuel lineoffof thefuelfilter.SeeFig.30.
3. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
4. Replacethefuel filterwithanoriginalequipmentreplacementfilter.
Call1-800-4-MY-HOME®topurchasetheoriginalequipment
replacementfilter.
.
Securethefuellineswiththeclamps.
Thefuelfiltercannotbecleanedandshouldbe replacedevery100
operatinghours;moreoftenif runwitholdgasoline.
FuelFilter /
Tab
Fuel Line
Gasolineanditsvaporsareextremelyflammableandexplosive.Fire
or explosioncancausesevereburnsor death.
• Keepgasolineawayfromsparks,openflames,pilotlights,heat,
andotherignitionsources.
• Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor
leaks.Replaceif necessary.
• Beforereplacingthe fuelfilter,drainthefueltankasinToDrain
theFuel.
• Donotdrainfuel whentheengineishot.Allowtheengine
adequatetimetocool. Drainfuelintoanapprovedcontainer
outdoors,awayfromopenflame.
• Drainanylargevolumeoffuelfromthe tankby disconnectingthe
fuellinefromthe in-linefuelfilterneartheengine.
• RemovethefuellinefromtheIn-lineside(sidetowardsthefuel
tank)ofthefuelfilter.
• Replacementpartsmustbethesameandinstalledinthesame
positionasthe originalparts.
• If fuelspills,waituntil itevaporatesbeforestartingengine.
• Beforereplacingthe fuelfilter,drainthefueltank.Otherwise,fuel
canleakoutand causea fireor explosion.
\
\
Figure30
Clean Engine
Iftheenginehasbeenrunning,allowit tocoolforatleasthalfanhour
beforecleaning.Periodicallyremovedirtbuild-upfromengine.Cleanthe
enginecoolingfinsevery25hours.Cleanwitha brushorcompressed
air.
IMPORTANT: Donotsprayenginewithwatertocleanbecausewa-
tercouldcontaminatefuel. Usinga gardenhoseorpressurewashing
equipmentcan alsoforcewaterintotheair cleanerormuffleropening.
Waterin theaircleanerwillsoakthepaperelement,andwaterthat
passesthroughthe elementormufflercanenterthecylinder,causing
damage.
Accumulationofdebrisaroundmufflercouldcausea fire.Inspectand
cleanbeforeeveryuse.
25
CUTTING DECK REMOVAL
To remove the cutting deck, proceed as follows:
1. Placethe PTO(BladeEngage)leverin the disengaged(OFF)
positionandengagetheparkingbrake.
2. Lowerthe deck bymovingthe deck lift lever intothe bottom
notchon therightfender.
3. Removethe beltfromaroundthetractor'sPTOpulley.SeeFig.
31.
Avoidpinchinginjuries.Neverplaceyourfingersontheidlerspringor
betweenthe beltanda pulleywhileremovingthebelt.
k,__ j
Figure 33
NOTE: Thebow-tieclipsshouldbe re-installedfromthetop
down.
.
Movethedecklift leverintothetopnotchon therightfenderto
raisethedecklift armsupandout oftheway.
7.
Unplugthewiringpigtailfromthedecksafetyswitch.
8.
CarefullyremovethePTOcablefromtherearof thecuttingdeck
by removingthe bow-tiecotterpinwhichsecuresit.Removethe
springfromthe deckidlerbracket.SeeFig.34.
F
Figure 31
4. Removethe bow-tiecotterpin andflat washerfromthe decklift
assembly,andretainfor reinstallationlater. SeeFig.32.
,._ j
Figure 32
5. Removethe remainingbow-tiecotterpinssecuringthedeckto
theunit,as shownin Fig.33.
Figure 34
9. Gentlyslidethecuttingdeck (fromtheleftside)outfrom
underneaththetractor.
Changing the Deck Belt
NOTE: Itispossibleto changethedeckbeltwiththecuttingdeckstill
installedonthetractor,howeveritis mucheasiertoremovethedeck
first,changethedeck belt,thenreinstallthecuttingdeck.
Tochangethecuttingdeckbelt,proceedasfollows:
1. Itiseasiesttochangethedeckbeltby firstremovingthe cutting
deckasinstructedearlierinthis section. Skipthisstepifdeciding
tochangethedeckbeltwiththemowingdeckstillinstalledonthe
unit.Otherwise,removethe cuttingdecknow.
26
2. If changingthedeckbelt withthecuttingdeckstillinstalledonthe
unit,lowerthecuttingdeckto thelowestcuttingposition.Remove
thedeckbeltfromaroundtheunit'sPTOdrivepulleyasshownin
Fig.31.Simplyrollone sideofthebeltoff ofthepulleyandthen
workitoffthe pulleybycontinuingaroundthepulleyuntilthebelt
isoff ofthepulley.
3. Pullthebelttowardstherearoftheunit,pullingit throughandout
ofthe beltkeeperbracket,shownin Fig.31.
4. Removethedeckbeltcoverby removingthethreehexboltsthat
secureit. SeeFig.35.
f
TIRES
Neverexceedthe maximuminflationpressureshownonthesidewall
oftire.
The recommended operating tire pressure is:
• Approximately10psiforthe reartires
• Approximately14psi forthefronttires
IMPORTANT: Refertothetiresidewallfor exacttiremanufacturer's
recommendedormaximumpsi.Donotoverinfiate.Uneventirepres-
surecouldcausethecuttingdeckto mowunevenly.
CUTTING BLADE
Shutthe engineoff and removeignitionkeybeforeremovingthe
cuttingbladefor sharpeningor replacement.Protectyourhandsby
_usngheavygoveswhengraspngthe bade.
Periodicallyinspectthebladeand/orspindleforcracksor damage,
especiallyafter you'vestrucka foreignobject.Donotoperatethe
machineuntil damagedcomponentsarereplaced.
Figure 35
.
Removetheidlerpulleyby removingthehex boltonthebottom
sideof thepulley.SeeFig.36.
/
pulleyallowing
belt to move pastthe belt keeper.
Toremovetheblade,proceedasfollows.
NOTE: It maybeeasiertochangethebladebyfirstremoving
thedeckfrombeneaththetractor,(refertoCuttingDeckRemoval
earlierinthis section)thengentlyflipthedeckovertoexposeits
underside.Itispossibleto changetheblade,however,withthe
deckstillattachedto thetractor.Ifattemptingtochangetheblade
withthedeckstillinstalledonthetractor,firstmovethe decklift
levertoitshighestcuttingposition.
1. Removethemulchplug,deckchuteorbaggingchute,if
equipped,exposingthedeckchuteopening.
2. Usinga blockof woodor 2 x 4, insertit intothedeckopeningand
rotatethebladearounduntilit wedgesthewoodbetweenthe
deckopeningandthecuttingblade,as showninFig.37.
3. Removethehexflangenutthatsecuresthebladetothe spindle
assembly,and removetheblade.Seethe Insetof Fig.37.
NOTE: Thedeckspindlehasa normalthread.Toloosen,rotate
theflangelocknutcounterclockwise.
Figure 36
6. Changethebelt,thenreinstallthe allthe componentsremoved
in thereverseorderbeginningwith theidlerpulley,andlastlythe
beltcover.
7. Feedthedeck beltthroughthebeltkeeperbracketandworkit
aroundandontothe PTOdrivepulleyasshownin Fig.31.
27
Figure 37
.
Toproperlysharpenthecuttingblades,removeequalamounts
ofmetalfrombothendsof thebladesalongthecuttingedges,
paralleltothe trailingedge,ata 250.to300angle.Alwaysgrind
eachcuttingbladeedgeequallyto maintainproperbladebalance.
SeeFig.38.
\
ADJUSTMENTS
Neverattemptto makeanyadjustmentswhilethe engineisrunning,
exceptwherespecifiedinthe operator'smanual.
Leveling the Deck
NOTE: Checkthetractor'stire pressurebeforeperforminganydeck
levelingadjustments.RefertoTires,inthis ServiceAndMaintenance
sectionfor moreinformationregardingtirepressure.
Front To Rear
Itis possibletoadjustthepitchofthe cuttingdeck.Thefrontof the
deckshouldbe between0"(level)andK" lowerthantherearof the
deck.Adjustif necessaryasfollows:
1. Withthetractorparkedona firm,levelsurface,placetheleverfor
liftingthecuttingdeckintothe middleposition(3)and rotatethe
bladesothatit is alignedwiththe frontand rearofthe tractor.
2. Measurethedistancefromthefrontof thebladetiptothe ground
andthe rearofthebladetip to theground.Thefirstmeasurement
takenshouldbebetween0"(level)andK" lessthanthesecond
measurement.Determinethe approximatedistancenecessaryfor
properadjustmentandproceed,if necessary,tothenextstep.
3. Locatetheflangelocknutonthe frontendof thePTOLift Rod.
See Fig.39.
• Tightentheflangelocknut toraisethefrontofthedeck;
• Loosentheflangelocknutto lowerthefrontof thedeck.
J
Figure 38
If thecuttingedgeofthebladehaspreviouslybeensharpened,or if
anymetalseparationispresent,replacethe bladeswithnewones.
A poorlybalancedbladewillcauseexcessivevibration,maycause
damagetothetractorand/orresultinpersonalinjury.
5. Testthe blade'sbalanceusinga bladebalancer.Grindmetal
fromtheheavysideuntilit balancesevenly.
NOTE: Whenreplacingtheblade,besureto installthe bladewiththe
sideof theblademarked"Bottom"(orwitha partnumberstampedin
it)facingthe groundwhenthemowerisin theoperatingposition.
Useatorquewrenchto tightenthebladespindlehexflangenutto
between70 Ibsiftand90 Ibsift.
/ J
/< j
//
Figure39
Steering Adjustment
Ifthetractorturnstighterinonedirectionthanthe other,or ifthe front
tie rod isbeingreplaceddueto damageorwear,thesteeringneedsto
be adjusted.
To Adjust the toe in/out of the front wheels:
1. Removethebow-tieclip securingthetie-rodferruletothe right
frontaxleassembly,anddropthetie-roddowntoadjust.See Fig.
40.
28
s//
i
Figure 40
2. Threadtheferruleinwardto"toe-in"thewheels,oroutwardto
"toe-out"thewheels.
3. Reinsertthetie-rodferruleintothe rightsideaxleassemblyand
securewiththebow-tiecotterpinremovedin Step1.
NOTE: Threadingtheferruletoo farontothetie-rodwillcause
thefronttiresto "toe-in"too far.Propertoe-inis between1/16"
and5/16".
Front tire toe-in can be measured as follows:
1. Placethesteeringwheelin positionfor straightaheadtravel.
2. Infrontof the axle,measurethedistancehorizontallyfrom
theinsideofthe leftrim totheinsideofthe rightrim.Notethe
distance.
3. Behindtheaxle,measurethedistancehorizontallyfromthe inside
ofthe left rimto theinsideoftherightrim.Notethe distance.
4. Themeasurementtakeninfrontoftheaxle shouldbebetween
1/16"and5/16"lessthanthemeasurementtakenbehindthe axle.
Adjustif necessary.
SEAT ADJUSTMENT
Refertothe Assemblysectionofthismanualforseatadjustment
instructions.
PARKING BRAKE ADJUSTMENT
Neverattempttoadjustthe brakeswhiletheengineisrunning.Always
disengagePTO(BladeEngageLever),moveshiftleverintoneutral
position,stopengineandremovekeytopreventunintendedstarting.
If thetractordoesnotcometoacompletestopwhenthe clutch-brake
pedaliscompletelydepressed,orif thetractor'srearwheelscanroll
withtheparkingbrakeapplied,thebrakeisin needofadjustment.
Contactthe nearest Parts & Repair Service Center tohaveyour
brakesserviced.
Tolocate thenearest Parts&RepairServiceCenterortoschedule
service,contact1-800-4-MY-HOME®.
CHANGING THE TRANSMISSION DRIVE
BELT
NOTE: Severalcomponentsmustbe removedandspecialtools(i.e.
air/impactwrench)in ordertochangethetractor'sdrivebelt.Contact
the nearest Parts& RepairService Centertohaveyourtransmis-
siondrivebeltserviced.
Tolocatethe nearestParts& RepairServiceCenterorto schedule
service, call(800)659-5917.
MUFFLER
Temperatureof mufflerandnearbyengineareasmayexceed150°F
(65°0).Avoidcontactwiththeseareas.
• Inspectmufflerperiodically,andreplaceif necessary.Replace-
mentpartsforthe mufflermustbe thesameandinstalledinthe
samepositionastheoriginalparts.
CLEAN ENGINE
• Dailyor beforeeveryuse,cleangrass,chafforaccumulated
debrisfromengine.Keeplinkage,spring,andcontrolsclean.
• Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
• Keepingenginecleanallowsair movementaroundengine.
• Enginepartsshouldbekeptcleanto reducetheriskofoverheat-
ingandignitionofaccumulateddebris.
Donot usewatertocleanengineparts.Watercouldcontaminatefuel
system.Usea brushordrycloth.
CARBURETOR ADJUSTMENT
• Thecarburetoron thisengineis notadjustable.
BATTERY
CaliforniaProposition65WARNING!Batteryposts,terminals,and
relatedaccessoriescontainleadandleadcompounds,chemicals
knownto the Stateof Californiatocausecancerandreproductive
harm.Washhandsafterhandling.
If removingthe battery,disconnecttheNEGATIVE(Black)wire
fromitsterminalfirst,followedbythe POSITIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wireto
[ts termna f rst,fo owedbytheNEGATVE (Back) wre.
Thebatteryissealedandismaintenance-free.Acidlevelscannotbe
checked.
• Alwayskeepthebatterycablesandterminalscleanandfreeof
corrosivebuild-up.
• Aftercleaningthebatteryandterminals,applyalightcoatof
petroleumjellyorgreasetobothterminals.
• Alwayskeepthe rubberbootpositionedoverthepositiveterminal
to preventshorting.
29
iMPORTANT: if removingthe batteryforanyreason,disconnectthe
NEGATIVE(Black)wirefromitsterminalfirst,followedbythe POSI-
TIVE(Red)wire.When re-installingthebattery,alwaysconnectthe
POSITIVE(Red) wiretoitsterminalfirst,followedbythe NEGATIVE
(Black)wire.Becertainthatthewiresareconnectedtothe correct
terminals;reversingthemcouldchangethe polarityandresultin
damageto yourengine'salternatingsystem.
Cleaning Battery
Cleanthebatteryby removingitfromthetractorandwashingwith
a bakingsodaandwatersolution,ifnecessary,scrapethe battery
terminalswitha wirebrushto removedeposits.Coatterminalsand
exposedwiringwithgreaseor petroleumjelly to preventcorrosion.
Battery Failures
Somecommoncausesforbatteryfailureare:
• incorrectinitialactivation
• Overcharging
• Freezing
• Undercharging
• Corrodedconnections
Thesefailuresare NOTcoveredbyyourtractor'swarranty.
JUMP STARTING
Neverjump starta damagedorfrozenbattery.Becertainthevehicles
do nottouch,and ignitionsareoff. Do notallowcableclampsto
touch.
1. Connectpositive(+)cableto positivepost(+)ofyourtractor's
dischargedbattery.
2. Connecttheotherendof the cableto thepositive(+)postof the
jumperbattery.
3. Connectthe secondcablenegative(-) tothenegativepost(-) of
thejumper battery.
4. Connecttheotherendof the negativecabletothe engineblockof
thetractor,awayfromthe battery.Attachtoanunpaintedpartto
assurea goodconnection.
Ifthejumperbatteryis installedon avehicle(i.e.car,truck),do NOT
startthe vehicle'senginewhenjumpstartingyourtractor.
5. Startthetractor(as instructedintheOperationsectionofthis
manual).
6. Setthetractor'sparkingbrakebeforeremovingthejumpercables,
inreverseorderof connection.
CHARGING
Whenchargingyourtractor'sbattery,useonlyachargerdesignedfor I
12Vlead-acidbatteries.ReadyourbatterychargersOwners Manual
priortochargingyourtractorsbattery.Alwaysfollowits instructions I
land heed ts warnngs. j
Ifyourtractorhasnotbeenputintouseforan extendedperiodof time,
chargethe batteryasfollows:
1. Setyourbatterychargertodeliveramaxof10amperes.
Ifyourbatterychargeris automatic,chargethebatteryuntilthe
chargerindicatesthat chargingiscomplete.If thechargerisnot
automatic,chargefor nofewerthaneighthours.
FUSE
One15AMPfuseisinstalledinyourtractor'swiringharnesstoprotectthe
tractor'selectricalsystemfromdamagecausedbyexcessiveamperage.
Iftheelectricalsystemdoesnotfunction,oryour tractor'senginewill
notcrank;firstchecktobecertainthat thefusehasnotblown.Itcan
be foundunderthefenderontheleftsideof theunit,onthewiring
harnessjust abovethebattery.
Alwaysusea fusewith thesameamperagecapacityfor replacement.
LUBRICATION
Beforelubricating,repairing,or inspecting,alwaysdisengagePTO
(BladeEngageLever),moveshiftleverinto neutralposition,set
parkingbrake,stopengineandremovekeyto preventunintended
starting.
Pivot Points & Linkage
Lubricateall the pivotpointsonthe drivesystem,parkingbrakeandlift
linkageatleastoncea seasonwithlightoil.
Rear Wheels
Therearwheelsshouldberemovedfromthe axlesonce aseason.
Lubricatetheaxlesandtherimswellwithan all-purposegreasebefore
re-installingthem.
Front Axles
Eachendofthetractor'sfrontpivotbarmaybeequippedwitha grease
fitting.Lubricatewitha greasegunafterevery25hoursoftractoroperation.
Steering Rack & Pinion
Onceperseason,orevery25hoursof operation,itwillbenecessary
to lubricatethesteeringrackand piniongearlocatedunderthefrontof
theunit. Usingstandardautomotivegrease,applygreasetothefront
sideandrearsideofthe steeringrack,asindicatedin Fig.41.
off while the
in a wellventilatedareaand keepawayfromanopenflameor pilot I
lightas ona waterheater,spaceheater,furnace,clothesdryeror
lBatteriesgive an explosivegas charging.Charge batteryI
othergas app ances. 1
30