MSI MSI-3460 Operator's Manual

Page 1
MSI-3460
Challenger 3
Operator’s Manual
152161 Rev A
Page 2
Page 3
Technical training seminars are available through Rice Lake Weighing Systems.
or obtained by calling 715-234-9171 and asking for the training department.
Contents
1.0 Introduction ...........................................................................1
1.1 Safety ................................................................................... 2
1.2 General Information ............................................................ 4
1.2.1 User Guide & MSI-3460 Conventions .................................4
1.3 MSI3460 Annunciators ........................................................ 5
1.4 Specifications ...................................................................... 6
1.5 Features ............................................................................... 8
1.6 Options ................................................................................ 8
1.7 Unpacking ........................................................................... 8
1.8 Assembly ............................................................................. 9
1.9 Battery Pack ...................................................................... 10
1.10Battery Charger ................................................................ 11
2.0 Operation .............................................................................12
2.1 Power ................................................................................. 12
2.2 Zero ................................................................................... 12
2.3 Tare .................................................................................... 13
3.0 User Defined Function Keys .................................................14
4.0 Configuration .......................................................................16
4.1 Menu Map ......................................................................... 16
4.2 Function Keys ................................................................... 17
4.3 Auto- Off ............................................................................ 18
4.4 Sleep .................................................................................. 19
4.5 Display Brightness ............................................................ 20
4.6 Set Points .......................................................................... 21
4.7 Total Mode ........................................................................ 23
4.8 Units ................................................................................... 24
4.9 Filter Setup ........................................................................ 25
5.0 Calibration ...........................................................................26
5.1 Initial Calibration ............................................................... 29
5.2 Guidelines for Capacity and Resolution .......................... 30
5.3 C-Cal Calibration ............................................................... 31
5.4 Calibration Setup Menu .................................................... 34
5.5 Standard ............................................................................ 34
5.6 Auto Zero Maintenance .................................................... 35
© 2013 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
February 2013
Rev A
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ii MSI3460 Operator’s Manual
6.0 RF Remote Control Option ...................................................37
6.1 Description ........................................................................ 37
6.2 Functions ........................................................................... 37
6.3 Setting the Transmitter Address ...................................... 37
6.4 Setting the Receiver Address ........................................... 38
6.4.1 Resetting the MSI-3460 RF Remote Receiver ..................38
6.5 Contention and Jamming Considerations ....................... 38
6.6 Battery Replacement ........................................................ 39
6.7 RF Remote Control FCC Statement ................................. 39
7.0 RF Remote Display Option ...................................................40
7.1 Introduction ....................................................................... 40
7.2 Printer/Serial Output Setup .............................................. 41
7.2.1 Control Modes .................................................................41
7.3 Standard Print Strings ...................................................... 42
7.4 802.15.4 RF Network Setup .............................................. 44
7.5 FCC Statement (for 802.15.4 Option) ............................... 45
7.6 RF Setup Procedure ......................................................... 45
7.7 International RF CERTS (For 802.15.4 OPTION) .............. 47
8.0 Appendix ..............................................................................48
8.1 Troubleshooting ................................................................ 48
8.1.1 Service Counters ..............................................................50
8.2 MSI-3460 Challenger 3 Dimensions ................................. 51
The MSI Limited Warranty ............................................................52
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.
Page 5
Introduction 1
1.0 Introduction
The MSI-3460 Challenger 3 is a combination of the sound and proven mechanical design of the industry standard Challenger with today’s most advanced electronics. It provide a superb feature set unmatched by any scale in its class or price range. The multi-purpose hanging scale is ideal for situations in which headroom is at a minimum. The MSI-3460 is versatile, reliable, accurate and easy to operate. The MSI- 3460 is designed to meet or exceed the requirements of all regulatory agencies. RF remote control and remote display options are available to further enhance the safety and usability of the MSI-3460.
Please take the time to read this manual completely through before attempting to use the MSI-3460. A
lthough designed for easy set up and use, a thorough understanding
of this manual will ensure that you receive the maximum benefit from the system.
If you have any questions or comments, please contact
Measurement Systems International
Phone (toll free): 1-800-874-4320
Authorized distributors and their employees can view or download this manual from the Measurement Systems International site at:
www.msiscales.com.
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2 MSI-3460 Operator’s Manual
1. 1 Safety
Safety Symbol Definitions:
Important
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed.
Indicates information about procedures that, if not observed, could result in damage to equipment or corruption to and loss of data.
General Safety
WARNING
Do not operate or work on this equipment unless you have read and understand the instructions and warnings in the Installation, Operators Manual. Contact any Measurement Systems International dealer for replacement manuals. Proper care is your responsibility.
Failure to heed may result in serious injury of death. DO NOT allow minors (children) or inexperienced persons to operate this unit. DO NOT stand near the load being lifted as it is a potential fal
ling hazard. Keep a
safe distance. DO NOT use for purposes other then weight taking
or dynamic load monitoring.
DO NOT use any load bearing component that is worn beyond 5% of the original dimension.
DO NOT use the scale if any of the components of the load train are cracked, deformed, o
r show signs of fatigue.
DO NOT exceed the rated load limit of the scale, rigging elements, or t
he lifting
structure. DO NOT allow multi-point contact with the hook, shackle, or lifting eye of the
scale. DO NOT allow high torque on the scale unless it is specifically
designed for high
torque. DO NOT make alterations or modifications to th
e scale or associated load bearing
devices. DO NOT use improperly rated or sized shackles. Use only MSI recommended
shackles. DO NOT remove or obscure warning labels. For guidelines on the safe rigging and l
oading of overhead scal
es and dynamometers, read the "MSI Crane Scale Safety and Periodic Maintenance Manual" (available at www.msiscales.com).
Keep hands, feet and loose clothing away from m
oving parts.
There are no user serviceable parts within the MSI-3460. Any repairs are to be performed by qualified service personnel only.
Page 7
5 Digit 1.5/3.8mm high brightness LED weight display
Wire sealable calibration port
Light Sensor for auto brightness Control
User programmable function key
Introduction 3
Figure 1-1. MSI-3460 Front Panel
Key Descriptions
POWER
Power Key - Turns the MSI-3460on and off.
ZERO
Zero Key - Used to zero out residual weight on the scale.
TARE
Tar e K ey - removes weight of containers, trucks or carriers and places the scale in the Net weight mode. TARE key functions tare in, tare out. To see the gross weight without resetting the tare value, you must program th
e USER key as NET/GROSS.
USER
F
User Key- Programmable to user selectable functions. These are described in the USER key Setup section. This key is defaulted to the TEST function.
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4 MSI-3460 Operator’s Manual
1.2 General Information
1.2.1 User Guide & MSI-3460 Conventions
1. Keys used in operations are printed in BLUE and capitalized.
2. Screen shots that are used in menus are displayed in RED and
shown in a 7­segment font. Not all characters can be displayed with this font, but a close approximation is shown.
3. If a function key does not work, it is
probably because the MSI-3460 is not setup to support the key. For example, if the User key is set for TOTAL, you must also set up the TOTAL mode in the Setup Menu.
4. When in Setup menus, the ZERO key drops back one m
enu level. At the root
menu level, the ZERO key stores the changes and returns to the weight mode.
5. When in Setup menus, the POWE
R key returns you directly to the weight
display without storing the changes.
6. When in Setup menus, the USER key functions as
the scroll key.
7. When in Setup menus, the TARE
key functions as the ENTER/SELECT key.
Page 9
Introduction 5
1.3 MSI3460 Annunciators
The MSI-3460 uses blue and red LEDs to indicate weight mode and other information.
MOTION
Blue LED - Indicates that the weight has not settled within the motion window (usually ±1d). While this symbol is illuminated, the scale will not zero, tare or totalize.
0
Center-of-Zero – Blue LED - Indicates the weight is within 1/4d of zero.
PEAK
Blue LED - Indicates the scale is in peak hold mode.
NET
Blue LED - Indicates the scale is in Net weight mode. A tare weight is subtracted from the gross weight.
GROSS
Blue LED - Indicates the scale is in the Gross weight mode. All hook weight is displayed minus any zero offset.
TOTAL
Blue LED - Indicates the scale is displaying the Total weight. This is a temporary display lasting less than five seconds.
X1000
Blue LED - Usually used in conjunction with the TOTAL LED allows accumulation of weight beyond the five digit display capacity.
LO BATT
Appears when approximately 10% of battery life remains and blinks when automatic shutdown is imminent.
kg
Red LED - Indicates weight display is in kilograms.
lb
Red LED - Indicates weight display is in pounds.
SET POINTS
User programmable set points for early overload warnings. Blue LED - Setpoint 1 and 2 Red LED - Setpoint 3
ACK
Acknowledge LEDs are used to provide feedback to the operator Blue LED - Incoming remote commands have bee
n received
Red LED - Light briefly once executed. Also used for acknowl
edging
successful Auto-Total operations.
RF
Blue LED - Indicates carrier detect for RF remote display equipped
MSI-3460. If the LED is illuminated, MSI-3460 and remote display are
linked. On units equipped with the RF remote
co
ntrol, the LED is illuminated
when a remote command is received and for the next half second.
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6 MSI-3460 Operator’s Manual
1.4 Specifications
Accuracy ±(0.1% +1d). ‘d’ equals one displayable increment. Resolution Standard displayed resolution: 2500-3750’d’. Resolutions to
10000’d’ (n
on LFT units only) are possible. Internal A/D resolution
24 bits.
Standard Capaci
ties
lb 250 500 1000 2000 5000 10,000 15,000 kg 125 250 500 1000 2500 5000 7500
Power Battery operated, 6V rechargeable sea
led lead acid battery pack (standard Challenger Charger) Typically 50 hours of battery life with automatic sleep mode and automatic power off.
Display Five digit, large 1.5 in (38 mm) numeric red GaAIAs Light Emitting
Diode (LED)
Operating Temp -40°F to +122°F (-40°C to +50°C), LFT range -10°C to +40°C Operating Time 50 hours typical/100 hours max. (depends on operating mode) Enclosure NEMA 4/IP65 powder coated alodined cast aluminum Load Cell Standard 350 Ω Bridge, S-Beam USER Programmable multifunction button for use as
TES
T
, TOTAL, UNIT, PEAK, NET/GROSS, VIEW TOTAL, LEARN
(for RF Remote Control), HI-RES
CAL Front panel calibration switch (located behind wire sealable screw)
Initiates full digital calibration procedure
Auto Zero Maint
enance
Standard, can be disabled internally
Auto-Off Mode Prolongs battery life by turning POWER off
after 15, 30, 45 or 60
minutes (operator determined) of no scale activity
Auto-Sleep Mode Prolongs battery life by dimming LED display after 5, 15, or 30
minu
tes of no activity
Units kg, lb (other units available with custom calibrations) Filtering Selectable: OFF, Low (LO), Medium
(HI-1), High (HI-2)
Totalization Standard: Press button or automatic; TOTAL weight up to 99999 X
1000 kg
or lb
Peak Uses unfiltered faster reading of A/D, (>220 readings per second) Setpoints Three internal standard setpoints and three ultra bright
LEDs on
front panel
Service Counter Two independent 32 bit registers; r
egister 1 updated each time weight exceeds 25% of capacity; register 2 updated each time weight exceeds overload; when register 1 exceeds 16383 or register 2 exceeds 1023, display reads “Cnt” for load cell counter; Test function shows the two readings in order
Construction All of these features are housed in a single, low-profile, cast
aluminum housing consisting of three sections: The front of the scale houses the display, controls and all electronics The center section contains the load cell, lifting eye and hook The rear of the scale features a quick access battery compartment
Table 1-1. Specifications
Page 11
Introduction 7
The MSI-3460 scale has a safe mechanical overload of 200%, and an ultimate overload of 500%. Overloads greater than 500% may result in structural failure and dropped loads. Dropped loads may cause serious personal injury or death.
OPTIONS Wireless Remote
Controler
50 (15 m) typical range Light-of-Sight. Uses 418 MHz (USA) handheld transmitter.
802.15.4 RF Mode
m for connectivity with MSI-8000 RF Remote Display
In
tegral 802.15.4 RF Modem for connectivity to Optional MSI-8000
RF Remote Display.
MSI-8000 RF Remote Display
100 (30 m) typical range line of sight. Uses 802
.15.4, 2.4 GHz
transciever
WARNING
Table 1-1. Specifications
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8 MSI-3460 Operator’s Manual
1.5 Features
• Designed to meet or exceed all U.S. and international standards.
• Typically 50 hours of weighing time utilizing automatic sleep mode.
• Automatic power off conserves battery life by
sensing no activity after 15, 30, 45
or 60 minutes, determined by operator, and turns off power.
• Automatic Sleep Mode preserves battery life by dimming the LED display after 5, 1
5, or 30 minutes of no activity.
• Rugged construction throughout. Buttons are sealed an
d rated for over one
million operations.
• Precise high resolution (2500 division standard and up to 10,000 possible) 24 bit A/D
conversion coupled with advanced RISC micro controller provides world
class features and accuracy.
• Five large, 1.5 inch (38 mm) LED digits for clear weight readings from a distance.
• Easy to maintain: full digital calibration assures reliable, repeatable measurements. Can be cali
brated without test weights using MSI R-Cal
technology.
• Selectable for kg/lb unless prohibited by LFT regulations.
• Automatic or manual weight totalization for loading operations.
• Easily customized for specia
l
applications.
• Hi speed PEAK mode for wire and rope stress analysis.
• Three setpoints can be set for any i
n-range weight for operator alerts or process
control.
• ScaleCore technology provides quick and easy software updates and calibration/ setup backup.
Two service counters ensure load train safety by warning the user to
perform a load train safety check when the lift count gets high or the scale has been overloaded repeatedly.
1.6 Options
Options which you may have ordered with your Challenger 3 may include the following:
• RF remote controller
• RF modem for connectivity to MSI-8000 RF Remote Display
• MSI-8000 RF Display
• 85-265 VAC input power.
• Audible alarm (triggered by setpoint 1)
1.7 Unpacking
When unpacking the scale from the shipping container, ensure that all assembly parts are accounted for. Check the scale for any visible damage and immediately report any damage to your shipper. It is advisable to use the original shipping container when shipping or transporting the Challenger 3.
Page 13
Introduction 9
1.8 Assembly
Battery
Cotter
Load
Hook Clevis
Clevis
Figure 1-2. MSI-3460 Assembly
1. Slide hook clevis over load cell with open end of hook toward front of scale.
2. Align holes of clevis and load cell.
3. Slide the clevis pin through the clevis
and load cell holes.
4.
Lock clevis pin in place with cotter pin. Bend cotter pin.
WARNING
Scale will be unsafe for use if clevis pin is not properly secured with the cotter pin.
5. Slide battery pack into battery compartment. The battery will automatically engage with its connectors.
6. Secure battery pack by turning the two locking fasteners on access door clock
wise 1/4 turn.
7. The scale is now ready for use.
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10 MSI-3460 Operator’s Manual
1.9 B a ttery Pa c k
The MSI-3460 is powered by a six volt rechargeable battery. The battery door is part of the battery pack.
Access Door Fastener
Handle
Figure 1-3. Battery Pack Removal
To Remove the Battery Pack
1. Turn the two fasteners on the access door counter
clockwise 1/4 turn,
2. Grasp handle and pull the battery pack straight out. The battery will automati
cally disengage from its connectors.
The battery will operate for up to 100 hours (depending on LED brightness setting) before requi
ring recharging. In order to conserve battery life, the scale includes an automatic power off mode which senses operational status for no activity after 15, 30, 45, or 60 minutes, and turns the scale off. An additional battery saving feature is the automatic sleep mode. This feature preserves battery life by dimming the display after 5, 15, or 30 minutes of no scale activity. Charging time for a completely discharged battery is up to eight hours. A spare battery pack is recommended to keep the Challenger 3 in continuous operation.
Note
To obtain maximum service life from your batteries they should be stored between -4°F and 122°F (-20°C and +50°C). Stored batteries should be recharged every three months. Battery is fully charged when the status indicator is flashing.
Page 15
Introduction 11
1.10 Battery Charger
1. Remove the battery from the scale.
2. Plug battery charger into an AC power receptacle. The input voltage is universal from 11
5/230 VAC, 50/60 Hz. If the power input plug doesn’t match, contact
MSI for information on international plugs.
3. Slide the battery charger connector plate over the top of the battery
until the battery terminals mate with the charger connectors, as seen through the two observation holes.
4. Approximately six to eight hours is required to recharge a fully discharged battery. If a
battery was deep discharged, more time might be required, but the MSI-3460 prevents deep discharging. Partially discharged batteries will finish the charge faster.
The charger is a three stage float charger that can be left o
n the battery indefinitely. It has a dual color LED to indicate the charging state: RED- fast charge mode. GREEN­charged or float charge.
Inside of charger
Observation holes
Charger Connectors
Figure 1-4. Battery Charger
Note
To obtain maximum service life from your batteries, the manufacturer suggests recharging after each 20 hours of use. Continuous deep discharging will reduce maximum battery life cycle estimated at 2000 cycles.
A second battery is recommended to enable you to use your scale contin
uously. Keep one on the charger while the other is in service.
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12 MSI-3460 Operator’s Manual
2.0 Operation
2.1 Power
To turn on the power.
1. Press , the following will display in order:
• LED will light all segments at full brightness as a display test.
• Display brightness will change to the setting determined in the display menu.
• Software version number will display.
• The MSI-3460 is
ready for use.
2.2 Zero
Sets the zero reading of the Scale. Use the ZERO key to take out small deviations in zero when the scale is unloaded. See “TARE” for zeroing (Taring) package or pallet weights.
1. Press
Note
The weight reading must be stable within the motion window for the zero function to work.
The scale digits display 0 (or 0.0 or 0.00, etc). The backup memory in the MSI-3460 stores the zero
readin
g, and can
restore it even if the power fails.
Rules for Use:
• Works in GROSS mode or NET mode. Zeroing while in net mode will zero the gross weight causing the display to show the negative tare value.
• The scale must be stable within the moti
on window. The scale will not zero if the motion detect annunciator is on. The scale will “remember” that it has a zero request for two seconds. If motion clears in that time, the scale will zero.
• The scale will accept a zero setting over the full range of the scale (NTEP and other
Legal for Trade models may have a limited zero range). Zero settings above 4% of full scale will subtract from the overall capacity of the scale. For example if you zero out 100 lb. on a 1000 lb. scale the overall capacity of the scale will reduce to 900 lb. plus the allowed over-range amount.
Page 17
Operation 13
2.3 Tare
Tare is typically used to zero out a known weight such as a packing container or pallet and display the load in NET weight. A tare value is entered by pressing the TARE key. The TARE function in the MSI-3460 is defined as a Tare-In, Tare-Out operation. The first press of the TARE key stores the current weight as a tare value and then the scale subtracts the tare value from the gross weight and changes the display to NET mode. The next press of the TARE key will clear the tare value and revert the display to GROSS mode.
To view the gross weight without clearing the tare value, program the USER key to the function
“NET/GROSS.” The RF remote control has a Net/Gross permanently
available.
To Tare and Display the Net Weight
1. Press
Note
The weight reading must be stable within the motion window for the tare function to work.
The scale digits display 0 (or 0.0 or 0.00, etc) and the weight mode changes t
o NET.
The backup memory in the
MSI-3460
stores the tare reading and can
restore it even if power fails.
To Clear the Tare and revert to Gross Weight
1. Press
. The net annunciator will turn off and the gross annunciator will
turn on.
Tare - Rules for Use:
• Only positive gross weight readings can be tared.
• The motion annunciator must be off. The weight reading must be stable.
• Setting or changing the tare has no effect on the Gross zero setting.
• Taring will reduce the apparent over range of the scale. For example, taring a 100
lb cont
ainer on a 1000 lb scale, the scale will overload at a net weight of
900 lb (1000-100) plus any additional allowed overload (usually ~4% or 9d).
• The scale stores the tare value in non-volatile memory and is restored when power is cycled.
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14 MSI-3460 Operator’s Manual
3.0 User Defined Function Keys
The following function descriptions are for optional user defined functions that are programmed on the front panel USER key or the two function keys (F1 & F2) on the RF remote control. The functions TOTAL, VIEW TOTAL, and NET/GROSS are available full time on the RF remote control. To enable any of the USER key functions, you must set up the USER keys following the procedures in Section 4.0.
TEST
The TEST function provides an LED test that lights all LEDs at
once, next the SW Model number followed by the software version number, the battery voltage, and then performs a display test that counts from 00000 to 99999. Other internal tests are performed and if any test fails, an error code will display. See Section 8.0 for a description of all error codes. Press the USER key ag
ain within two seconds to enable a single step through all the test functions. In the single step mode, use the USER key to scroll through the available test functions and the TA RE key to start or display the individual tests. Use the ZERO key to exit individual tests. Use the ZERO key to exit entirely from the TEST function.
CH3.5n – Challe
nger 3 software version number: Press TARE to see the software
version.
bAtt – Battery voltage: Press TA
RE to see the battery voltage.
d.tESt – Display test: Press TARE
to have the display count up from 00000 to 99999.
C-CAL – Cal constant display: Press TAR
E to view the C-CAL value.
TOTAL
Note
The total mode must be programmed from the setup menus before the USER key will function.
For accumulation of multiple weighments. The accumulator always uses the displayed weight, so GROSS and NET readings can be added into the same TOTAL. There are four modes of totalizing: manual and three auto modes. The manual mode requires the TOTAL button be pressed with the weight on the scale. The weight will be added to the previously accumulated value. This assures that a weight on the scale is only added to the total once. Both the manual and three auto total modes require that the weight on the scale return below 0.5% (relative to full scale) of GROSS ZERO or NET ZERO before the next weighment can be added. Applied weight must be 1% of full scale above GROSS ZERO or NET ZERO before it can be totaled.
MANUAL TOTAL
The US
ER key under the MANUAL TOTAL mode functions in this manner:
W
eight is > 1% of Capacity and has not been totaled – Pressing the USE
R key
will add the current weight to the TOTAL weight. The ACK LEDs blink to indicate the weight was accepted. The TOTAL annunciator lights and the total weight is displayed for five seconds and then the number of samples is displayed for two seconds.
Current Weight has been totaled – Pressing the USER k
ey will display the total weight for five seconds (View Total) without changing the total value. The TOTAL annunciator will light during the TOTAL weight display. After five seconds of total weight display, the number of samples is displayed for two seconds.
Weight is <1% of Capacity – The USER
key functions as “View Total” only and functions as view total until the 1% threshold is exceeded to allow the next addition to the total value.
Page 19
User Defined Function Keys 15
AUTO TOTAL
The USER ke
y under the AUTO TOTAL mode functions as Auto Total On / Auto
Total Off. The auto mode has three variations which
are programmed in the SETUP menu:
AutoLoad – Any
settled weight above the ‘Rise above’ threshold will be automatically totaled. Then the scale must fall below the ‘Drop below’ threshold before another total is allowed.
AutoNorm
– This mode takes the last settled weight to auto total with. The total occurs only once the scale goes below the threshold. This allows the load to be adjusted without a total occurring. Once the load is removed, the scale uses the last settled reading for total.
AutoHigh
Similar to the AutoNorm mode except the scale uses the highest
settled reading. Useful for loads that can’t be removed all at once.
View Total
The function key activates the total weight
display followed by the number of
samples. While the display is showing the total, total is cleared by pressing ZERO.
Net / Gross
Switches the display between net and gross modes. Net weight is defined as gross weight mi
nus a tare weight.
To switch between net mode and gross mode:
1. Press the USER k
ey (Setup to the Net/Gross function).
2. The NET/GROS
S key will only function if a tare value has been established.
3. Switching back to gross mode from net mode will not clear the tare value. This allows the
operator to use the gross mode temporarily without having to re­establish the tare value. Only clearing the tare or setting a new tare will change the tare value held before switching into gross mode.
OIML LFT units only: The NET/GROSS key is temporary action
only. The gross weight is displayed for two seconds and then the display returns to the net mode. The only way to return to permanent gross readings is to clear the tare (see clear tare procedure).
PRINT
If print option is installed this menu choice will app
ear. The setup of the print function
is covered in the option manual.
LEARN
Used for programming the RF remote control
. This function is detailed in Section 6.0.
PEAK HOLD
Peak hold will only update the display when a higher peak weight reading is establis
hed. The peak hold function uses a high speed mode of the A/D converter allowing it to capture transient weights at a far higher rate than typical scales. Peak hold is cleared and re-enabled with the USER key.
PEAK HOLD is not available on NTEP or OIML certified Legal for T
rade scales.
UNIT
The function key will switch the weight units between pounds and kilograms. UNIT switching is not available on OIML certified Legal for
Trade scales.
Page 20
16 MSI-3460 Operator’s Manual
4.0 Configuration
4.1 Menu Map
)YQF IYQF DII
6/((3 GLVSO 6W3W 6W3W 6W3W WRWDO ILOWU
81L7
2))
WHVW WRWDO YWWO 1(W
U /HDUQ 3+OG
8QLW
2II
  

II
/R +L +L
DYWR /R /R +L +L
kg lb
2))
UHDW
/(66
Number Entry
Off
Test Display
*Total *View Total *Net/Gross
Remote Learn
**Units
***Peak Hold
USER KEY
FUNCTIONS
TOTAL MODE
Total Off (default)
Total On Manual
Autototal on Load
Autototal Last
Autototal on High Load
2II WWO2Q $/R$' $/$6W $+L
K
USER
F
Function User Key 1
Function User Key 2
Auto Off Time
Sleep Mode
Display Intensity
Set Point 1
Set Point 2
Set Point 3
Total Mode
**Weight Filter
***Weight Units
SETUP MENU
Disabled (default) 15 minutes 30 minutes 45 minutes 1 hour
AUTO OFF TIME
OFF (disabled) Low
(default)
High Filter Very High Filter
SOFTWARE FILTER
LED DISPLAY INTENSITY
Auto by Light Sensor (default) Dim (longest battery life) Medium Dim Medium Bright Maximum Bright
POWER
*
Function always available on the RF Remote
**
Function not available or non-functional in OIML R76 & 1Unit modes
***
Function not available or non-functional in OIML R76 or NTEP HB44 modes
With the Power off, hold down the USER key, then turn the Power on.
Or press POWER and USER simultaneously
USER
F
TARE
ENTER / SELECT
POWER
EXIT and Cancel Changes
ZERO
EXIT and SAVE
USER
F
SCROLLs through Menu Choices
Set Point Off
(default)
Greater Than Less Than
Totals on first stable load
Totals the last stable load before zero return
Totals the highest stable load
Totals by pressing the USER key
Autototal Last and Autototal High total when the scale is unloaded.
F2 is only on the RF Remote
2))
  
SLEEP DELAY
Off, Sleep disabled 5 Minutes
(default)
15 Minutes 30 Minutes
(default)
Figure 4-1. Setup Menu Map
Page 21
Configuration 17
4.2 Function Keys
The MSI-3460 has one user definable function key on the front panel, and an additional user definable function key on the RF remote control that can be programmed to any of several functions.
1) With the 3460 off, press and hold
the USER key, then press the
POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2) The first item of the Setup Menu
is Func1.
3) To set up the User key press
TARE . The current User key
function is displayed.
4) Select the User key function by
scrolling through the choices with the USER key. See the list of available functions on the Setup Menu Map.
This procedure scrolls through all available choices for illustration purposes only.
In this example, we’ll set F1 to the TEST function.
5) When the desired User Key
function is displayed, press
TARE . The next item in the Setup
Menu appears.
6) Either press ZERO to exit Setup
and store all changes, or continue to another Setup Menu item using the USER Key.
Function Key Setup
)YQF
WRWD/
)YQF
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
2II
blinking
USER
F
QHW U
USER
F
ZERO
Cancel all setup changes
YWWO
USER
F
/($U1
USER
F
blinking
blinking
blinking
blinking
3KOG
USER
F
2II
USER
F
XQLW
USER
F
WHVW
USER
F
blinking
blinking
blinking
blinking
7HVW
blinking
Store and return to
weight display
6WRUH
POWER
Figure 4-2. Function Keys
Page 22
18 MSI-3460 Operator’s Manual
4.3 Auto- Off
The Auto-Off feature, when enabled, prolongs the battery life of the scale by turning POWER off when the scale is not in use. Any time a button is depressed (any button), or the detected weight is in motion exceeding 5 or 10d, the time limit is reset. Therefore, the scale will stay on indefinitely if the weight is changing or any button is pressed at least once. With Auto-Off disabled, the scale will remain on; only pressing POWER will turn it off (or if the battery is depleted).
1)
With the 3460 off, press and hold
the
USER
key, then press the
POWER
key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the Setup Menu is Func1. Scroll to “A-OFF” with
the USER
key.
3)
To set up the A-Off timing, press
TARE
. The current Auto-Off time
is displayed.
4)
Select the Auto Off time by scrolling through the choices with
the USER
key.
In this example, we’ll set 60 minutes as the Auto-Off time.
5)
When the desired time is displayed, press
TARE . The next
item in the Setup Menu appears.
6)
Either press
ZERO to exit Setup
and store all changes, or continue to another Setup Menu item using the
USER key.
Auto-Off Setup
)YQF

GLVS/
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
2II
blinking
USER
F

USER
F
ZERO
Cancel all setup changes

USER
F

USER
F
blinking
blinking
blinking
blinking
$2))
USER
F
Store and return to
weight display
6WRUH
POWER
Figure 4-3. Auto-Off
Page 23
Configuration 19
4.4 Sleep
The SLEEP feature reduces power consumption by automatically turning off the display during periods of inactivity. When in the sleep mode, the red acknowledge annunciator blinks at a one second rate. To wake up either a button must be pushed (front panel or RF remote), or the weight must change by 5d or more.
1)
With the 3460 off, press and hold the USER key, then press the
POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the Setup Menu is Func1. Scroll to Sleep with the USER key.
3)
To set up the sleep timing, press
TARE. The current Auto-Off time
is displayed.
4)
Select the sleep start time by scrolling through the choices with the USER key.
In this example, we’ll set 30 minutes as the sleep start time.
5)
When the desired time is displayed, press TARE. The next item in the Setup Menu appears.
6)
Either press ZERO to exit setup and store all changes, or continue to another Setup Menu item using the USER key.
Sleep Setup
)YQF
6W3W
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
2II
blinking
USER
F

USER
F
ZERO
Store and return to
weight display

USER
F
blinking
blinking
blinking
6/((3
USER
F
6WRUH
Note
SLEEP must be set to less time than the Auto-Off timer. For example, set SLEEP to five minutes and Auto-Off to 30 minutes.
Figure 4-4. Sleep Setup
Page 24
20 MSI-3460 Operator’s Manual
4.5 Display Brightness
The display setup menu is used to set the display brightness. There are four fixed brightness settings, and one automatic light sensing brightness setting. The auto setting will automatically detect the ambient light and adjust the brightness of the display accordingly. Bright light will cause the display to be at the brightest setting. The display brightness will reduce as ambient light reduces. The four fixed brightness settings, LO-1, LO-2, HI-1, and HI-2 change the average current in the display. Lower settings increase battery life.
1)
With the 3460 off, press and hold the USER key, then press the
POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the Setup Menu is Func1. Scroll to diSPL with the USER key.
3)
To set up the display brightness, press TARE . The current brightness setting is displayed.
4)
Select the display brightness by scrolling through the choices with the USER key. The menu brightness changes as you scroll through the choices.
In this example, we’ll set the brightness to the AUTO, light sensing brightness control.
5)
When the desired display brightness setting is displayed, pressTARE. The next item in the Setup Menu appears.
6)
Either press ZERO to exit Setup and store all changes, or continue to another Setup Menu item using the USER key.
Display Brightness Setup
)YQF
+L
6/((3
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
/R
dimmest setting
USER
F
$YWR
USER
F
ZERO
Cancel all setup changes
+L
USER
F
medium high setting
light sensing auto setting
brightest setting
GLVS/
USER
F
/R
USER
F
medium low setting
Store and return to
weight display
6WRUH
POWER
Figure 4-5. Display Brightness
Page 25
Configuration 21
4.6 Set Points
The MSI-3460 supports three setpoints. Common uses of setpoints are for warnings or process control. The MSI-3460 comes standard with LED outputs for a triggered set point. Setpoint 1 and 2 are Blue LEDs and Setpoint 3 is Red. The MSI-3460 has an audible output option that is triggered by Setpoint 1. Contact MSI for other setpoint output options.
1)
With the 3460 Off, press and hold the USER key, then press the POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
Scroll through the setup menu choices by pressing the USER key. Stop when the LED displays
StPt1, StPt2, or StPt3.
3)
When the desired setpoint is displayed, press TARE. The display blinks OFF, or if previously programmed, the last set mode.
4)
Select the setpoint mode by scrolling through the choices with theUSER key. GrEAt (greater than) indicates the setpoint will trigger when the weight exceeds the value. LESS (less than) will trigger the setpoint when the weight is less than the value.
This example scrolled through all available choices for illustration purposes only.
5)
When the desired setpoint mode is displayed, press TARE
6)
Next select the type of weight value the setpoint is assigned to. Use the USER key to scroll through the choices.
This example scrolled through all available choices for illustration purposes only. In this example, we’ll enter gross as a weight mode because we are going to use the setpoint as a safety warning.
7)
When the desired weight mode is shown, push TARE. Next the
current setpoint value is displayed.
If there was a previous value, it is displayed. If no value has been entered, a zero will appear. To keep the displayed value, press ZERO
Setpoint Setup
VWSW
UHDW
TARE
TARE
USER
F
QHW U
USER
F
WFQW
USER
F
URV6
TARE
WRWDO
USER
F
blinking
blinking
blinking
blinking
USER
F
POWER
Hold
USER
F
2II
blinking
USER
F
/(66
USER
F
USER
F
UHDW
URV6
blinking
blinking
Set Point responds to Gross Weight regardless of the display.
Set Point responds to Net or Gross Weight.
Set Point responds to the Totaled Weight.
Set Point responds to the Total Count (number of samples).
Set Point responds to Gross Weight regardless of the display.
Figure 4-6. Set Point Setup
Page 26
8)
Press the USER key. The first digit blinks at zero. Use the
USER key to scroll through the
numbers. When the desired number is shown, push TARE.
In this example, we’ll enter 240 as a setpoint value.
To enter a decimal point, push
POWER while the digit is blinking.
Error Correction: If you input a wrong value, press ZERO to step back one digit and change the digit with the USER key.
USER
F

USER
F

TARE
 
USER
F
fixed
blinking blinking
blinking
USER
F

USER
F

blinking blinking

blinking
USER
F
9)
When the desired number is shown, push TARE a second time to set the value. The next setup menu item is displayed.
10)
Either press ZERO to exit setup and store all changes, or continue to another setup menu item using the USER key.
TARE
 
USER
F
fixed blinking
USER
F

USER
F

blinking blinking
TARE
 6W3W
fixed next setup menu item
TARE
ZERO
Cancel all setup changes
Store and return to
weight display
6WRUH
POWER
22 MSI-3460 Operator’s Manual
Figure 4-7. Set Point Setup Continued
Page 27
Configuration 23
4.7 Total Mode
The MSI-3460 can keep track of all weighments using the total feature. Either manual total, which totals by pushing a configured USER key on the front panel or the RF remote, or auto-total, which can be used to automatically add up each weighment. See the total mode descriptions for details on the various total modes. To use manual total, you must also program a user key. Auto total modes do not need a user key, but if a user key is setup for total, then it will function as a total on / total off.
1)
With the 3460 off, press and hold the USER key, then press the
POWERkey.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the Setup Menu is Func1. Scroll to totaL with theUSER key.
3)
To setup the Total Mode, press
TARE. The current Total Mode
setting is displayed.
4)
Select the Total Mode by scrolling through the choices with the
USER key.
In this example, we’ll set the Total Mode to the Auto-High mode. The Auto High mode uses the highest stable reading as the total value, and totals when the load is removed.
5)
When the desired Total Mode setting is displayed, press TARE. The next item in the Setup Menu appears.
6)
Either press ZERO to exit Setup and store all changes, or continue to another Setup Menu item using the USER Key.
Total Mode Setup
)YQF
$/RDG
)LOWU
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
2))
blinking, Total Off
USER
F
$+L +
USER
F
ZERO
Cancel all setup changes
$/$67
USER
F
Total on stable load
Total highest stable Load
Total last stable load
WRWD/
USER
F
WWO2Q
USER
F
Total with pushbutton
Store and return to
weight display
6WRUH
POWER
Page 28
24 MSI-3460 Operator’s Manual
4.8 Units
Units can be changed in two ways:
• Program a user function key to units
• Change the units with the setup menu with the following procedure
1)
With the 3460 off, press and hold the USER key, then press the
POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the setup menu is Func1. Scroll to Unit with the
USER key.
3)
To setup the weight units, press
TARE. The display will blink
Unit.
4)
Change the weight units by pressing the USER key. The unit is indicated by the annunciators.
5)
When the desired unit setting is annunciated, press TARE. The next item in the setup Menu appears.
6)
Either press ZERO to exit setup and store all changes, or continue to another setup menu item using the USER Key.
Units Setup
Next Setup Menu Item
TARE
TARE
USER
F
POWER
Hold
USER
F
Blinking
USER
F
ZERO
Cancel all setup changes
USER
F
kg lb
Store and return to
weight display
Func 1 Unit
Unit
Func 1
StorE
POWER
Note
OIML LFT scales do not allow units to be changed.
Figure 4-8. Units Setup
Page 29
Configuration 25
4.9 Filter Setup
Changing the filter settings allows the scale to adjust to situations where there is a lot a movement in the structure. If the reading is not stable, it can often be improved by increasing the filter setting. Settling time will be longer as the filter setting is increased. However, the
MSI-3460 employs algorithms that speed up large weight changes while
still controlling vibration even with high filter settings.
1)
With the 3460 off, press and hold the
USER key, then press the
POWER key.
...or while the 3460 is on, press USER and POWER simultaneously.
2)
The first item of the Setup Menu is Func1. Scroll to Filtr with the USER key.
3)
To setup the filter, press TARE
.
The display will blink the current filter setting.
4)
Change the filter setting by pressing the USER key.
There are four available filter settings. Not all choices are shown in this example.
5)
When the desired filter setting is displayed, press
TARE. The
next item in the setup menu appears.
6)
Either press ZERO to exit setup and store all changes, or continue to another setup menu item using the USER key.
)YQF
+L
High Filter 1
TARE
USER
F
POWER
Hold
USER
F
2))
Blinking
USER
F
ZERO
Store and return to
weight display
Cancel all setup changes
)LOWU
USER
F
2))
Blinking
USER
F
/2
Low Filter, Blinking
USER
F
8QLW
Next Setup Menu Item
TARE
Filter Setup
POWER
Figure 4-9. Filter Setup Menu Map
Page 30
26 MSI-3460 Operator’s Manual
5.0 Calibration
The MSI-3460 is calibrated using standard weights. It is required that the weight used is at least 10% of full capacity in order to achieve rated accuracy. For example, use at least a 500 kg test weight to calibrate a 5000 kg capacity scale. Although a single span point is usually adequate for rated accuracy, the MSI-3460 supports Multi-Point calibration with up to 4 span points + Zero.
When adequate test weights are not available,
the MSI-3460 can be calibrated using a calculated constant calibration which is referred to as C-Cal. To use C-Cal, a previously generated C-Cal number must be known. MSI supplies replacement load cells for the MSI-3460 with the C-Cal value stamped on the serial number label.
There are three types of calibration:
• Standard Calibration –
is
used for maintenance and routine calibration.
Initial Calibration – is
used to set up both the capacity and resolution (d) of the scale. It differs from standard calibration only in the initial steps. Initial calibration is performed after a calibration reset which completely erases the calibration and setup memory.
C-Cal – If the last calculated C-Cal values is known, the s
cale can be calibrated
without weights.
TARE
XQ/G

/R$'
TARE

Blinks Capacity
1) Remove the seal screw. With a small screwdriver press the Cal Switch behind the seal screw.
The CAL Setup Menu appears.
2) Press TARE to Start the Calibration Procedure.
3) The display reads UnLd (unload) indicating you should remove all weight from the hook.
4) Ensure the 3460 is motionless, then press
TARE . The 3460 sets the
zero calibration point. Wait while the display is blinking.
5) If the zero is in range, the scale will display PASS. Then LoAd1 is displayed.
6) Load the scale with a precision test weight.
For single span point calibrations a test weight of 20% of capacity or more is recommended.
7) Press TARE . The 3460 flashes the capacity. If you are loading the scale with the capacity weight, skip to step 10.
&$/
Standard Calibration Procedure
3$66
No weight on hook
Flashes Zero
Lift Test Weight
example capacity
blinking
TARE
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
CAL
Figure 5-1. Standard Calibration Procedure
Page 31
USER
F
8) To enter a calibration weight other than capacity, press USER. Th e display far left digit will flash zero indicating that a number should be entered.

blinking
Error Correction: If you input a wrong value, press ZERO to step back one digit and reenter.
USER
F

USER
F

TARE
 

USER
F
TARE


TARE

USER
F

TARE

USER
F
5 times
USER
F
TARE
fixed
blinking blinking
blinking
blinking
blinking
blinking
fixed
fixed
fixed
3DVV
TARE
9) Press the USER key to scroll the number and the TARE key to enter each digit of the calibration weight.
In this example, we’ll enter 2500 kg on a 5000 kg capacity scale. Do not push the TARE key two times in a row until the entire number is showing.
To add a decimal point, push the
POWER key while the number is
blinking.
10) When the entire value of the test weight is displayed and the weight and scale are stable, press TARE to finish off the weight entry. If the resultant cal value is within limits, the display will read PASS briefly.
11) The display now reads Load2. The 3460 allows multipoint calibration. If more cal points are desired (up to 3 additional) press
TARE
. If a single point
cal is all that’s needed,
press
ZERO and jump to
step 15.
12) Load the scale with the next test weight. The display offers the reading that will occur without adjusting the value. If the weight value shown is acceptable push
TARE
and skip to step 14. If the calibrated value needs adjusting, go to step 13.
Test weights can be any in-capacity weight, the order is not important. The 3460 supports 5-Point Cal, Zero and up to 4 span points.
13) Press the USER key to scroll the number and the TARE key to enter each digit of the calibration weight value. When the entire calibration weight is displayed, push
TARE a second time to
finalize the calibration span point. If the resultant cal value is within limits, the display will read “PASS” briefly.

Example Value only.
/RDG
TARE
To set Next Span Point
To skip additional Span Points
USER
F
ZERO
To scroll the digit
TARE
To Enter the digit into the cal weight value
TARE
To complete the cal weigh value entry
3DVV
You can cancel calibration by pressing Power and the scale will reset to the previous calibration constants.
Calibration 27
Figure 5-2. Standard Calibration Procedure, Continued.
Page 32
14) The display now reads LoAd3 or LoAd4. Repeat steps 12 and 13 for additional span points press TARE or press
ZERO if you are finished.
After LoAD4 has passed, the 3460 will automatically advance to the next step.
/RDG
/RDG
or
TARE
To enter another span point
15) The display shows CAL’d to indicate that the calibration was successful.
16) Press TARE. The display flashes C-CAL followed by the C-CAL number. Make a note of this number.
If the X1000 annunciator is lit, also make a note of that.
This number is used to calibrate when test weights are unavailable. C-CAL does not replicate multipoint calibrations.
17) Press ZERO to store the calibration constants, or after eight seconds, the calibration constants will automatically stored. After the store message is displayed, the scale goes to the next item on the cal menu, SEtuP.
18) Press ZERO to exit the Cal menus and start up the standard weight display. The 3460 is ready for use.
19) After ensuring the calibration is acceptable, replace the hex seal screw.
If the scale is being used as a Legal­for-Trade device, place a lead-wire seal through the cal screw over to the adjacent screw.
&&D/ 
Example Value only.
VWRUH
ZERO
ZERO
&$/G
6HWYS
TARE
Flashing
ZERO
LO BATT
CAL
X1000
MSI-3460
Model No.
To skip the C-CAL step
28 MSI-3460 Operator’s Manual
Figure 5-3. Standard Calibration Procedure, Continued.
Page 33
Calibration 29
5.1 Initial Calibration
Use this procedure only if the capacity and count by (d) needs to be modified. The initial steps of the initial calibration will totally erase user setups as well as any previous calibration.
1) Turn the 3460 off.
2) Remove the seal screw. With a small screwdriver press and hold the CAL switch behind the seal screw.
3) Still holding down the CAL switch, press the POWER switch.
4) The display blinks rESEt.
5) To reset all calibration constants and setup parameters, press TARE.
6) The 3460 requests a confirmation by displaying Sure?.
To cancel the Reset press
the POWER key.
7) To complete the reset, press
TARE. The Calibrate menu
appears. You must now recalibrate the system.
8) PressTARE to start the initial calibration procedure. The display shows Unit. You select the units you wish to calibrate in.
9) Press TARE to select the calibration unit.
10) Select the USER
key to choose
between lb and kg. When the desired unit is shown, press
TARE.
11) Next, set the capacity in the selected units. Capacity must be set no higher than the load cell rated capacity.
12) Press TARE to enter the capacity setting screen. A capacity of 10000 is the initial value.
If 10000 units is the desired
capacity press TARE and skip to step 16.
13) To change the capacity, press
USER.
Initial Calibration
Resetting Capacity and Countby (d)
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
CAL
UHVHW
blinking
6YUH"
&$/
8QLW
8QLW
blinking
kg lb
USER
F
&$3
TARE
TARE
TARE
TARE
TARE
TARE

blinking
USER
F

blinking
Error Correction: If you input a wrong value, press ZERO to step back one digit and reenter.
To enter a decimal point, push
POWER while the digit is
blinking.
Figure 5-4. Initial Calibration
Page 34
30 MSI-3460 Operator’s Manual
Figure 5-5.
14) The first digit blinks. Use the
USER key to scroll through
the numbers. When the desired number is shown, push TARE.
In this example, we’ll enter 2500 as a capacity.
USER
F

USER
F

TARE
 
USER
F
fixed
blinking blinking
blinking

TARE


TARE

USER
F

TARE

USER
F
5 times
USER
F
TARE
blinking
blinking
blinking
fixed
fixed
fixed
Continue inputing the desired capacity using the USER key for scrolling the number and the TARE key to store the number.
15) Finalize the capacity value by pressing the TARE
key on
an unblinking display. In our example, once the number 2500 is fixed on the display, press TARE to store the capacity value.
16) Next the scale division size ‘d’ is set. Press TARE to begin.
In this example we’ll set
the ‘d’ to 2 units.
17) Select the
USER key to
scroll through the recommended scale divisions.
The first ‘d’ offered is the standard division for the given capacity. Setting a ‘d’ size that results in total resolution higher than 1:5000 is not recommended for stability reasons.
18) When the desired scale ‘d’ is displayed, press TARE
. The UnLd display appears and the scale is ready for calibration. Follow the standard calibration procedure starting at step 3.
TARE
G
TARE

blinking

USER
F
blinking
USER
F
XQ/G
TARE
Capacity is set.
‘d’ is set.
Proceed to Standard Calibration starting at Step 3.
Initial Calibration, Continued
5.2 Guidelines for Capacity and Resolution
Crane scales are subject to forces that regular floor scales do not see. Many bridge cranes, hoist cranes, and mobile cranes lack rigidity and tend to bounce or swing when loads are lifted. For this reason, MSI recommends that resolution is kept in the 1:2000 to 1:3000 range. Some improvement in stability can be achieved by increasing the filtering. However, you should never program resolution that is far greater than you need. If the MSI-3460 display is never stable, it is recommended that the resolution is reduced and/or filtering increased.
Page 35
Calibration 31
Due to LFT requirements and general scale design criteria, the weight must be stable for certain features to work: ZERO – weight must be stable to be zeroed. TARE – weight must be stable to be tared. TOTAL – weight must be stable to be added to the total registers. One way to improve the stability is to increase the filtering, at the risk of increasing settling time. The other is to increase the ‘d’ (reduce resolution). The third way is to increase the
motion window. The MSI-3460 defaults to ±1d as a
motion window. It can be changed at MSI to a higher value if desired. Often ±3d is chosen for bridge cranes as these tend to have a lot of bounce to them. This of course carries an accuracy penalty adding ±3 d to the total accuracy of the scale if the zero or tare operation happens to capture the weight in a valley or peak.
Setting capacity is dictated primarily by the capa
bility of the load cell. MSI supplies
the MSI-3460 in many capacities.
Never set the capacity of the scale higher than the rating of the load cell.
Du
e to excellent linearity of the MSI S-beam load cell, it is acceptable to set lower
capacities to better match the crane the MSI-
3460 is used on. For example, if the hoist is rated for 9000 lb. you can use an MSI 10000 lb. MSI 3460 and reset the capacity to 9000 lb. so that the scale will indicate overload at 9000 lb. instead of 10000 lb. Derating as much as 50% of the capacity is usually acceptable, but the scale may be less stable if the ‘d’ is decreased.
The capacity of all MSI-3460 systems is rated approximatel
y 20% higher than the rated capacity in pounds. This is to allow the kg capacity to be exactly 1/2 the number of the pounds capacity.
5.3 C-Cal Calibration
When adequate test weights are not available, the MSI-3460 can be calibrated using a programmed constant calibration which is referred to as C-Cal. To use C-Cal, a C-Cal number must be known from a previous calibration. MSI supplies replacement load cells for the MSI-3460 with the C-Cal value stamped on the serial number label. When a calibration is performed with test weights, a new C-Cal is generated. C-Cal can be used when the electronics are replaced to get an approximate calibration that may be suitable for non Legal-for-Trade applications.
Important
The C-Cal number must be known prior to starting this procedure. For a
MSI-3460
with its original load cell, MSI prints this number on the calibration record, the serial number tag, and on the calibration log found inside the battery compartment.
C-Calibration reduces slightly the absolute accuracy of the system if the electronics are replaced or a new load cell is installed, and is intended for non-critical use only. Legal-for-Trade installations require that the MSI-3460 is calibrated using test weights. If a system was originally multi-point calibrated, the C-CAL calibration will erase the additional span points, as C-Cal is only a two point calibration (Zero and Span at 10% of capacity).
Page 36
TARE
XQ/G

&&$/
TARE
USER
F
1)
Remove the seal screw. With a small screwdriver press the cal switch behind the seal screw.
The CAL setup menu appears.
2)
Press the USER key to scroll to the C-Cal menu selection.
3)
Press TARE to start the C­Cal procedure.
If this calibration is using a cleared 3460, the INITIAL CALIBRATION procedure will start here. You must
set the cal unit, capacity, and count­before proceding to step 4,
4)
The display reads UnLd (unload) indicating you should remove all weight from the hook.
5)
Press TARE. The 3460 sets the zero calibration point.
6)
If the zero is in range, the scale will display PASS.
7)
Next the display reads CCAL? to ask that you look up the C-Cal value to be used.
8)
Press TARE. The 3460 is ready for numeric entry of the C-CAL value.
9)
To enter an C-Cal value press USER. The display far left digit will flash zero indicating that a number should be entered.
&$/

C-Cal Calibration Procedure
blinking
3$66
No weight on hook
Flashes Zero
Input C-Cal value
blinking
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
&&D/
USER
F
TARE
blinking
CAL
32 MSI-3460 Operator’s Manual
Figure 5-6. C-Cal Calibration Procedure
Page 37
TARE
TARE
TARE
USER
F
10) Press the USER key to scroll the number and the
TARE key to enter each
digit of the C-Cal value.
In this example, we’ll enter the C­Cal value of 2503. However, it should be noted that most C-CAL values are 5 digits.
Do not push the TARE key two times in a row until the entire number is entered. C-Cal’s less than 4 digits will not be accepted. If the number is too small the display will read “LittL” and go back to the “C-CAL” message.
Error Correction during number entry: If you input a wrong value, press ZERO to step back one digit and reenter.
For the rare C-CAL number that includes a decimal point and the X1000 annunciator, press the
POWER key to enter the decimal
point followed by an additional press of the POWER key to input the X1000 factor.
11) Once the entire number is entered (not blinking) press the TARE key to complete the entry of the C-Cal value.
12) If the Calibration was successful, the display will read PASS followed by CAL’D.
13) C-Cal is complete. Press
ZERO. The next cal
setup menu item appears.
14) Press ZERO to store the calibration and return to scale operation.
USER
F

USER
F

TARE
 

USER
F

USER
F

5 times
USER
F
TARE
fixed
blinking blinking
blinking
blinking
blinking
blinking
USER
F
USER
F

blinking
3$66
TARE
ZERO
Store and return to
weight display
6WRUH

xed


blinking

blinking

fixed

fixed
fixed
USER
F
blinking
6HWYS
&$/·'
ZERO
next Menu item
Calibration 33
Figure 5-7. C-Cal Calibration Procedure, Continued.
Page 38
34 MSI-3460 Operator’s Manual
5.4 Calibration Setup Menu
The calibration setup menu contains two items: standard and auto zero maintenance “Auto0.” In addition, more menus will appear that are transferred from the main setup menu when Legal for Trade settings are used.
&$/ &&D/ 6HWYS
6WDQG $YWR
LQGYV +E
U
XQLW
2Q
2II
Cal Standard
Auto Zero
Maintenance
Calibrate with Weights
Calibrate with Constant
Industrial Setting
(default)
Handbook 44, NTEP
R-76, OIML
Industrial, restricted to 1 Weight Unit
AZM On
AZM Off
USER
F
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
CAL
Figure 5-8. Calibration Setup
5.5 Standard
There are four selections in the standard menu.
1. Industrial (Indu5) - This is the most common setting for the MSI-346
0. With the industrial standard, you have full range zero, access to units switching, filters, and peak hold.
2. Handbook 44 (Hb-44) - Sets the scale to enable onl
y approved features per the NTEP HB-44 rules and regulations. Access is denied to peak hold, and the zero range may be limited. The filter menu is moved to the cal setup menu, so filters are only accessible through the cal seal.
3. R-76 (r-76) - Sets the scale to enable only
approved features per OIML R-76. Only kg weight units are available. The zero range is limited to 5% (-2+3% relative to calibrate zero). Net/Gross function is temporary. Once net weight is established, pushing an F key set for Net/Gross will cause a maximum five second display of the gross weight. You must clear the tare to display gross weight constantly. Other metrological aspects are changed to meet R-76 requirements.
4. One Unit (1unit)-The one unit standard is exactly the same as industrial, except units swit
ching is inhibited. This is useful for metric only countries. Another use of the one unit standard is to allow the scale to be calibrated in units other than lb or kg, since conversions are eliminated.
Contact MSI for more information on the standards settings.
Page 39
TARE
If you are already in the Cal menu skip to step 2
1) Remove the seal screw. With a small screwdriver press the cal switch behind the seal screw. The CAL setup menu appears.
2) Press the USER key to scroll to Setup.
3) Press TARE to enter the cal setup menu.
4) Press TARE to enter the standard menu. The current standard setting is displayed.
5) Scroll to the desired standard pressing the USER key.
6) Press TARE to set the standard. The display goes to the next item in the CAL setup menu.
7) Either press ZERO twice to exit setup and store all changes, or continue to another setup menu item using the USER key.
&$/
Weight Standard Setup
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
VHWYS
6WDQG
LQGXV
TARE
XQLW
$YWR
TARE
Next Cal Setup Menu Item
ZERO
Store and return to
weight display
&D/
ZERO
6WRUH
Calibrate Menu
CAL
USER
F
USER
F
Calibration 35
Figure 5-9. Weight Standard Setup
5.6 Auto Zero Maintenance
The MSI-3460 employs an autozeroing maintenance mechanism to adjust the zero reading to the center-of-zero (COZ). COZ is defined as the weight reading is within 1/ 4 ‘d’ of zero. AZM continuously adjusts zero to maintain COZ. It is recommended that AZM is on to maintain the highest accuracy. However, there are circumstances when it should be turned off. This can happen when minor variations of weight occur while picking up scale attachments and the variations fall within the AZM capture window. The AZM capture window (usually 1 ‘d’) and capture time (usually 8 seconds) can be adjusted by MSI to meet custom requirements. The settings of AZM are dictated in Legal for Trade standards and cannot be adjusted.
Page 40
TARE
If you are already in the Cal menu skip to step 2
1) Remove the seal screw. With
a small screwdriver press the cal switch behind the seal screw. The CAL setup menu appears.
2) Press the USER key to
scroll to Setup.
3) Press TARE to enter the cal
setup menu.
4) Press USER to scroll to the
Auto0 menu.
5) Press TARE to enter the auto-
zero menu. The current setting is displayed (blinking)
6) Change the setting between
On or OFF pressing the
USER key.
7) Press TARE to set the
autozero. The display goes to the next item in the CAL setup menu.
8) Either press ZERO twice to
exit setup and store all changes, or continue to another setup menu item using the USER Key.
&$/
Auto Zero Maintenance Setup
Cal Switch
LO BA
CAL
Remove Hex Seal Screw
Press Switch behind the hole with a small Screwdriver
VHWYS
6WDQG
$YWR
2II
6WDQG
TARE
Next Cal Setup Menu Item
ZERO
Store and return to
weight display
&D/
ZERO
6WRUH
Calibrate Menu
USER
F
USER
F
TARE
Blinking
2Q
Blinking
CAL
USER
F
36 MSI-3460 Operator’s Manual
Figure 5-10. Auto Zero Maintenance
Page 41
RF Remote Control Option 37
6.0 RF Remote Control Option
6.1 Description
The MSI-3460 Series RF indicators can be equipped with an RF remote control (RFRC).
Scale Remote Controller
Measurement Systems International
NET
GROSS
F2
ZERO
F1
TARE
TOTAL
F3
F4
The RFRC is a transmit only device that can be used to perform basic scale functions.
The default switch functions can be changed in the function key menus and used for any MSI-3460 programmable functions. Range will vary from 25' to 100' (50' typical) depending on room conditions and line of sight to the display. The remote receiving antenna is behind the red lens of the meter and best range will occur when the display is visible to the operator using the RFRC.
The RFRC provides the ability to turn the MSI-3460 on rem
otely. The RFRC is available in three versions differing only in transmit frequency. The standard USA version operates at 418MHz. Available alternative frequencies are 315MHz and 433MHz primarily for use in countries other than the USA.
6.2 Functions
The default functions of the RF remote control duplicates the functions of the front panel keys on MSI-3460 RF indicator. The POWER, ZERO, NET/ GROSS, TARE, TOTAL, and VIEW TOTAL keys function identically. The TOTAL still must be enabled and configured in the MSI-3460 before the total features will function properly.
The F1 key corresponds to the USER key on the MSI-3460 front panel. The
F2 key is unique to the remote and the function is set using the Func2 setup menu.
When a successful transmission i
s achieved, the
ACK blue light will illuminate on the MSI-3460 front panel.
6.3 Setting the Transmitter Address
The MSI RF remote control transmitter allows the selection of one of 16,777,216 (2
24
) unique addresses. All transmitters are supplied set to the same address. To avoid contention with other units or to create unique relationships, the address should be changed. This is accomplished by using a paper clip or probe to press the CREATE button on the board through the hole in the back of the case.
Page 42
38 MSI-3460 Operator’s Manual
1. Press the button and a LED will light up in the MODE_IND window, indicating that
the address is being created. The address will be randomized for as long as th
e button is held down.
2. Release the button and the randomized address w
ill be saved and the LED will begin flashing to indicate that the control permissions may now be set.
3. Press all the buttons one by one that the transmi
tter will have the authority to access. Press the CREATE button with the paper clip again or wait 17 seconds for it to time out. The address and control permissions are now set.
6.4 Setting the Receiver Address
Once the transmitter is setup, you must now program the corresponding MSI-3460 to match.
1. Program the F1 key to “LEARN” (See the function key set up procedure). You can also remove the battery from the MSI-3460. Then the “LEAR
N” mode will
start when the battery is plugged back in.
2. Start LEARN by pressing the USER key on the MSI-3460 front
panel (or plug in
the MSI-3460 battery).
3. Press each key on the transmitter that you plan to use. During the “LEARN” p
rocess the ACK annunciator will blink. You must complete all button pushes
before it times out in 17 seconds.
Any MSI-3460 can learn up to seven diff
erent remotes. However, never program multiple MSI-3460s to the same remote since they will all respond at the same time if they are in range.
6.4.1 Resetting the MSI-3460 RF Remote Receiver
Program the Func1 USER key to be Learn.
1. Press USER.
2. Press ZERO.
3. Reprogram the MSI-
3460 using the “Setting the Receiver
Address” procedure.
6.5 Contention and Jamming Considerations
It is important to understand that only one transmitter at a time can be activated within a reception area. While the transmitted signal consists of encoded digital data, only one carrier of any frequency can occupy airspace without contention at any given time.
Page 43
RF Remote Control Option 39
The RF remote control is a narrow band low power device and does not have the jamming immunity of the spread spectrum modem used by the MSI-3460 to communicate to the remote display. Powerful sources of RF energy in the 418MHz region can jam the remote and prevent it from operating. In this circumstance, trying either of the two other available RF remote frequencies (433MHz and 315MHz) might solve the problem. Before ordering the RF remote control option, some effort to research RF devices used in the immediate area would be useful in avoiding jamming the control signals.
It is the end users responsibility to confirm that the chosen operating
frequency is
legal for use in your location. In spite of the potential for jamming the remote control, the receiver is very immune
from false receptio
n due to the 24 bit encoding. Therefore no functions will be
inadvertently executed.
6.6 Battery Replacement
The remote unit utilizes a CR-2032 button lithium cell. In normal use it will provide one to two
years of operation. Access for replacement is accomplished by removing the battery access cover by pressing down firmly on the label area and sliding it off. Once the unit is open, remove the battery by sliding it from beneath the holder. Replace the cell with the same type while observing the polarity shown. Once the new battery is installed, both the transmitter and MSI-3460 will have to learn new addresses. Follow both procedures for setting addresses.
6.7 RF Remote Control FCC Statement
Instruction to the User:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
This equipment has been certified t
o comply with the limits for a Class B computing device, pursuant to FCC rules. In order to maintain compliance with FCC regulations, shielded cables must be used with this equipment. Operation with non-approved equipment or unshielded cables is likely to result in interference to radio and TV reception. The user is cautioned that changes and modifications made to the equipment without the approval of manufacturer could void the user’s authority to operate this equipment.
Page 44
40 MSI-3460 Operator’s Manual
7.0 RF Remote Display Option
7.1 Introduction
The MSI-3460 can communicate with peripheral devices using RS-232, 802.15.4, or
802.11/b,g,n WiFi. Only one communication type can exist at a time. Due to the difficulty of dangling RS-232 cables from a hanging crane scale, the RF options are more commonly used for gathering weight data. The RS-232 port located on the right side of the MSI-3460is useful for setup and calibration using a computer and MSI’s SCCMP software. (SCCMP operation is detailed in the SCCMP User Guide). For RF operation, the MSI-3460 uses an 802.15.4 transceivers to communicate between MSI’s Model 8000 RF remote display. 802.15.4 operates in the 2.4GHz ISM band and does not require the end user to obtain a license. 802.15.4 can coexist with other
2.4GHz systems if caution is taken to isolate antennas at least 10 feet or 3 meters from the crane scales and MSI-8000 acts as the network coordinator. Also available is the
802.11 WiFi option for communicating directly to a standard RF access point. This option is covered by the WiFi for ScaleCore User Guide.
3ULQW
U)
(WKQW
Serial Out Setup
rF Modem
Ethernet
COMM MENU
Serial String
Control
Continuous
Output Rate
6WUQ &QWUO
5DWH
2Q2II
6&LG &KQO
QHWLG
RF On/Off
ScaleCore ID
RF Channel
Network ID
2Q2II
6&LG
Eth On/Off
ScaleCore ID
Range 0-254
2II 86(U /R$G &RQW
Print Disabled
Print using F-Key
Print on stable Load
Output Continuously
Number entry output rate in seconds (0-65535) 0 is as fast as possible
PRINT CONTROL
2Q
2II
RF On
RF Off
2Q
2II
E-On
E-Off
PRINT SETUP
RF SETUP
ETHERNET SETUP
SERIAL STRINGS
1= Current Wt (Wt-Unit-Mode ) 2= Net Wt (Wt-Unit-Net ) 3= Gross Wt (Wt-Unit-Grs ) 4= Tare Wt (Wt-Unit-Tare ) 5= Total Wt (Wt-Unit-Total ) 6= Total Count (#Samples-TCNT ) 7= Current Wt (no units or mode ) 8=
(Reserved)
9= CR-LF ( )
Range 0-254
Range 12-23
Range 1 to 99999
Press Simultaneously
TARE USER
F
Figure 7-1. COMM Setup Menu
Page 45
RF Remote Display Option 41
7.2 Printer/Serial Output Setup
The RS-232 comm port is capable of outputting tension data. All the weight modes the RF linked weight device can measure are available in user formatted form. The control mode programs are what causes the MSI-3460 to print. The modes are:
• When an assigned F-Key is pressed, one transm
ission of the selected string type
is output.
• On Load- When the tension on the link is stable, one transmission will output. Then the tens
ion must return to zero to enable another print output.
• Continuous - program the interval in seconds up to
65,535 seconds. Setting the
interval to 0 will set an interval as fast as the system can go.
To disable printing set the control mode to “OFF.” The MSI-3460comm port
settings are independent of the print settings in the
connected MSI-8000. They reside only in the MSI-3460. Far more complex print/serial strings can be introdu
ced using MSI’s SCCMP setup
program. See SCCMP User Guide for more details.
7.2.1 Control Modes
The user can select four control modes:
1. User - Printing is controlled by the operator pushing the PRINT key (usually
F3).
2.
Load - One print output when a stable load is reached. The scale
must return to near zero before another print will occur. Other configurations of “On Load” are available using the SCCMP program.
3. Continuous - The MSI-8000 will continuously output the data at a rate control
led by the  (RATE) menu.
4. OFF - Printing is disabled. Power consumption is lower with print off.
Page 46
42 MSI-3460 Operator’s Manual
7.3 Standard Print Strings
1 Current
Te ns i on
Fixed output length: 16. Leading zeros suppressed except for the LS
D.
TTTTTTTspUUspMMMMMcrlf
Where TTTTTTT is tension data with -sign if necessary. UU is the units, MMMMM is the tension mode which for “1” is either NET or GROSS.
2 Net
Te
n s
i on
Fixed output length:16. Leading zeros suppressed except for the LSD.
TTTTTTTspUUspNETspspcrlf
3 Gross
Te ns i on
Fixed output length: 16. Leading zeros suppressed except for the LSD.
TTTTTTTspUUspGROSScrlf
4 Tare
Weig
ht
Fixed output length:16. Leading zeros suppressed except for the LSD.
TTTTTTTspUUspTA RE crlf
5 Total
Weight
Fixed output length: 16. Leading zeros suppressed except for the LSD.
TTTTTTTTTspUUspTTLcrlf
6 Number of
Samples Totaled
F
ixed output length: 16. Leading zeros suppressed except for the
LSD. spspspspspsp
SSSSSSSspT- CNTspcrlf
7 Current
Weig
ht
Mode
Net, Gross, Peak, etc sp
MMMMMcrlf
8/9 Carriage
Return
/
Line Feed
Used to add a space between print records. crlf
Figure 7-2. Standard Print Strings
Page 47
1)
With the MSI-3460 on, press the
TARE key and theUSER keys
simultaneously.
2)
The LCD shows Print. Press
TARE.
3)
The sub-menu item StrnG (String) appears. Press TARE.
4)
The current print pode format number is displayed.
5)
Set up a print format with one or more digits representing the data type required for the print output.
In this example, we’ll set the Print format for a Net, Gross, Tare output with a carriage return/line feed between each print output. The number entry required will be 2349. The 2 is for Net weight, the 3 for Gross weight, the 4 for Tare weight, and the 9 inserts a space before the next print output.
6)
Press the USER key to scroll through the digits until the desired digit is shown, then press TARE to enter the digit value. Repeat for the remaining digits.
7)
When the entire number is displayed press TARE. The next item in the Print menu appears, Cntrl.
8)
Press TARE to enter the print control menu. The last set control mode will appear.
9)
To change the print control mode, press USER.
In this example, we’ll set the print control
mode to continuous.
10) Press USER key until the desired print control mode is shown.
11) When the desired print mode is shown, push TARE to save. The next print setup item, rAte appears. If you have set continuous (cont) as your print
control, proceed to step 12). For any other Control mode jump to step 15.
12) Press
TARE to enter the print
rate number entry screen. The current print rate appears on the LCD.
In this example, we’ll set the print rate to an output rate of once every 2 seconds.
Printer / Output Setup




blinking
blinking
fixed
fixed
fixed
&QWUO
Next Print Menu Item
3ULQW
6WUQ
blinking

fixed

blinking
Example Value

blinking

blinking
2))
2)) 8V(U
Function Key PrintsPrint is disabled
/R$G &RQW
Function Key PrintsPrint is disabled
UDWH
Next Print Menu Item
1= Current Wt (Wt-Unit-Mode ) 2= Net Wt (Wt-Unit-Net
)
3= Gross Wt (Wt-Unit-Grs ) 4= Tare Wt (Wt-Unit-Tare
)
5= Total Wt (Wt-Unit-Total ) 6= Total Count (#Samples-TCNT ) 7= Current Wt (no units or mode ) 8=
(Reserved)
9= CR-LF ( )
TARE
TARE
TARE
TARE
TARE
TARE TARE
TARE
TARE
USER
F
USER
F
USER
F
USER
F
USER
F

blinking
Example Value
The number represents the print interval rate in seconds. Use 0 for the fastest the MSI-8000 can go (~5 times per second). To set a once a minute
transmission, set the rate to 60. To set once per hour, set the rate to 3600, etc. Largest possible entry is 65535 which is >18 hours.
TARE
USER
F
USER
F
USER
F
USER
F
Press Simultaneously
TARE USER
F
RF Remote Display Option 43
Figure 7-3. Printer Output Setup
Page 48
13) Press USER to change the Print rate. Scroll the number with the
USER key. Enter each number
with the TARE key.
14) When the entire number is displayed, press TARE again to finalize the seconds entry. The next Print Menu Item appears, String.
15) Exit the Print Setup Menu by pressing ZERO twice. The message Store appears briefly then normal system operation starts.

blinking

blinking
fixed
6WUQ
3ULQW 6WRUH
USER
F
ZEROZERO
TARE
TARE
USER
F
44 MSI-3460 Operator’s Manual
Figure 7-4. Printer Output Setup, Continued
7.4 802.15.4 RF Network Setup
(MSI-8000 Connection) When equipped with the 802.15.4 option, the MSI-3460 can conne
ct with an MSI- 8000 remote display or an 802.15.4 modem. The MSI-3460 uses three numbers to connect to an 802.15.4 piconet:
1. ScaleCore ID - This number is used to uniquely identify each Sca
leCore device in a Piconet. It has a range of 0-254 and must not be duplicated within the same RF channel. For the MSI-8000 as network coordinator, MSI recommends a number for the MSI-3460 from 0-3 if multiple units will be connected to the MSI-8000. If a single MSI-3460 is all that’s needed, then any number up to 254 is acceptable.
2. RF Channel - Establishes the base network that all interconnected devices must match.
This number must be in the range of 12-23.
3. Network ID - This is a 64 bit number that all interconnected devices must match. The MSI-3460 limits this
number to a max of 5 digits for a range of 0 -
99999. Do not use a small number here to help avoid other 802.15.4 networks that default to a Network ID of 0.
For all devices that must interconnect, the RF channel and Network I
D must match. The ScaleCore ID must be unique. The MSI-3460 or other MSI RF equipment that is a weight data source should be set to a ScaleCore ID of 0. Then if other slave devices are added, they can be added in sequence.
3ULQW
U)
(WKQW
Serial Out Setup
rF Modem
Ethernet
RF MENU
2Q2II
6&LG &KQO
QHWLG
RF On/Off
ScaleCore ID
RF Channel
Network ID
2Q
2II
RF On
RF Off
RF SETUP
Range 0-254
Range 12-23
Range 1 to 99999
Press Simultaneously
TARE
USER
F
Figure 7-5. RF Menu
Page 49
RF Remote Display Option 45
7.5 FCC Statement (for 802.15.4 Option)
Contains FCC ID: OUR-XBEEPRO The enclosed device complies with Part 15 of the FCC r
ules. Operation is subject to the following two conditions: (i.) this device may not cause harmful interference and (ii.) this device must accept any interference received, including interference that may cause undesired operation.
7.6 RF Setup Procedure
2Q2II
2Q
3ULQW
RF Setup Procedure
VFLG
U)
example ScID Value
fixed
blinking blinking
Error Correction: If you input a wrong value, press ZERO to step back one digit and reenter.
TARE
TARE
TARE
TARE
TARE
1) With the power on, open the comm setup menu by pressing the TARE and
USER keys simultaneously.
The COMM setup menu appears. The first menu choice is Print.
2) Press USER to scroll to the RF setup menus.
3) Press TARE to enter the RF setup menu.
4) The display reads OnOff. Confirm the 8000 RF is on by pressing TARE. If it is off, press USER key to change it to on. Then push TARE.
Off is only used when the 8000 is hardwired to a Dyna-Link.
5) Press TARE . Next the Scid
(ScaleCore ID) screen is shown.
6) Press TARE . The current
Scid number is shown.
If the offered Scid value is correct, push TARE and jump to step 10.
In this example we’ll enter 3 as an SCID number. Any value from 1-254 is acceptable. However, MSI recommends a value from 20 – 30.
7) To input the SCID value,
press USER to start the number entry process.
8) Press USER to change
the number, and TARE to enter the number. Add the next digit by pressing
USER and scrolling as
required. Repeat this sequence until the entire SCID number is entered.
USER
F
USER
F
USER
F
Press Simultaneously
TARE USER
F
Figure 7-6. RF Setup Procedure
Page 50
&KQ/
TARE
TARE
9) Once the entire SCID
value is entered, press
TARE to finalize the
number.
10) The next RF setup
parameter is ChnL (Channel). Press TARE to start the number entry process.
11) The current RF channel
number is displayed.
If the offered RF Channel value is correct, push TARE and jump to
step 14.
blinking
12) Press USER and using
the previous process, enter the RF Channel number.
Recommended RF Channel numbers range from 12 to 23. In this example we’ll use 21 as the RF Channel.
13) When the desired RF
Channel number is shown and fixed, press
TARE .
14) The next RF Setup Menu
item is the nEtid (Network ID). Press
TARE to see the current
Net ID number.
If the offered Network ID value is correct, push TARE and jump to step 17.
15) Using the numeric entry
process as before, input a network ID number. Press F2 to start a new number.
Allowed Network ID numbers range from 0 to 99999. M SI r ecommends a random number of at least four digits to ensure that the 8000 system won’t conflict with any other 802.11.4 networks (Zigbee).
16) When the final number is
shown and fixed, press
TARE to store the
Network ID.
17) The RF Setup Menu goes
to the first menu, OnOff. Press the ZERO key to exit out of the RF Setup Menus.
18) Press ZERO again to exit
the COMM setup menu and store the new RF network numbers.
QHWLG
 
blinking
blinking
fixed

blinking
3ULQW
blinking
fixed

current Net ID blinking
blinking
6WRUH

example value only
2Q2II
USER
F
TARE USER
F
USER
F
TARE
TARE
TARE
TARE
ZERO
USER
F
USER
F
Repeat number entry procedure
ZERO
46 MSI-3460 Operator’s Manual
Figure 7-7. RF Setup Procedure, Continued
Page 51
RF Remote Display Option 47
7.7 International RF CERTS (For 802.15.4 OPTION)
Canada Radio Cert. No.: IC: 4214A-XBEEPRO Australia & New Zealand: AS
4268:3000
Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02 Eur
ope and much of As
ia:
This product is compliant with the following standards and/or other normative
docum
ents:
Safety (article 3.1A) EN60950-1:2001
EMC (article 3.1b) ETSI EN 301 489-17 v1.2.1 (2002-08)
Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)
Page 52
48 MSI-3460 Operator’s Manual
8.0 Appendix
8.1 Troubleshooting
Problem Possible Cause Solution
Display is blank when PO
WER button is
depressed.
Discharged battery Recharge, allow at least four
hours charge. Defective battery Replace Corroded battery or battery
contacts
Cl
ean contacts
Defective switch or circuit board
.
Requires authorized service.
Display does not function
properly or front panel button does not function normally or scale will not turn off.
Improperly updated softwar
e. Reinstall software Faulty circuit board Requires authorized service. Loose connectors Requires authorized service.
Scale does not r
espond to weight
changes.
Out of calibration Calibrate Faulty load cell Replace Load cell connector Check connector and wires.
Display over ranges below 100% capacity
.
T
ared weight is added to load
to determine overload point.
Return to gross weight mode.
Zero requires adjustment. Rezero the scale Too much weight has been
zer
o
ed.
Rezero the scale
Display Drifts AZM (Auto0) is turned off. Tur n AZ M o n
Rapid temperature changes such as moving the scale from indoors to outdoors.
Wait until the scale temperature has stabalized.
Displayed weight shows la
rge
error.
Scale not zeroed before load is lifted.
Zero the scale with no load
attached. lb/kg units causing confusion Select proper units Requires recalibration Recalibrate
Display reading not st
ab
le.
Excessive vibration in crane system.
Increase filtering or increase
‘d’ in cal. Excessive side loadin
g Improve load train symmetry
Load cell faulty Check LC connections
Display toggles bet
ween “Error” and
“Load”
Weight exceeds capacity Reduce weight immediately Faulty load cell or wiring Check LC and LC wiring
Figure 8-1. Troubleshooting
Page 53
Appendix 49
Display toggles between “Error” and “A2DLo”
A/D is saturated negative Check LC and LC wiring
Display toggles bet
ween “Error” and
“buttn”
A key is stuck or is being held down.
Check switches for damage
Ensure that a remote is not
transmitting continuously.
RF remote does not work.
Units not mated See Setting the Transmitter
(Section 6.3) and Receiver
(Section 6.4) address
procedures.
Some RF remote keys do
not work but the
ACK light blinks.
Keys were not enabled during the setup process.
Enable keys by running the
transmitter and receiver
address procedures.
Lo Batt is blinking Battery is low Recharge battery Unit turns on, then
imme
diately of
f.
Battery is low Recharge battery
Weight will not zero System not stable Wait for motion light to turn
off
Incr
ease filtering for more
stab
ility
Zero out of range LFT units have limited zero
range.
Reduce the weight or
use tare instead
Weight will not tare or total
System is
not stable Wait for motion light to turn
off, or if in a mechanically
noisy crane, increase the
filtering or reduce the size of
the scale increment ‘d.’ It is
also possible to increase the
motion window. Contact MSI
if you have a problem getting
the MSI-3460 to zero, tare,
or total due to stability issues.
Setpoint lights blink Setpoint is enabled and the
tr
igger point h
as been
reached.
Disable setpoints if they are
not needed.
Manual total does not work
A function key is not set to “Tot
al”
Set up Func1 or Func2 for
“Total” Weight must be stable
Increase filtering for more
stability
Problem Possible Cause Solution
Figure 8-1. Troubleshooting
Page 54
50 MSI-3460 Operator’s Manual
8.1.1 Service Counters
The MSI-3460 maintains two service counters for safety. The first counter counts the number of times the scale has been overloaded. The second counter counts lifts above 25% of capacity. These counters serve to warn the user to inspect the load train after a number of overloads, as well as when there is a chance of fatigue failure. Service counters can only be reset by the factory. The power up routine will be interrupted when the lift counter exceeds 16383 lifts or the overload counter exceeds 1023 overloads. Press any key to continue operation.
To access the service counters:
1. Program a user function key to be TEST (see function key setup).
2. Press TEST (USER).
3. Within two seconds of pressing t
h
e TEST (USER) key, press TARE.
4. The display flashes “LFCnt” (for Lift Counter) followed by the number of times the weight has exceeded 25% of capacity
.
5. Press TEST (USER). The display flashes “OLCnt” (for Overload Counter) followed by the numbe
r of times the weight has exceeded capacity.
6. Press TEST (USER). The display
flashes the C-Cal value.
7. Press TEST (USER). Returns to standard weighing mode.
Only a MSI factory representative can res
e
t the service counters, as these are important safety warning features. Depending on the circumstances, a thorough load train inspection might be necessary to ensure user safety.
Reference MSI’s “Crane S
cale Safety and Periodic Maintenance manual” (Pub. 243­08-94D) for proper loading techniques to improve the safety and longevity of your MSI-3460 crane scale. This publication is available at www.msiscales.com and is included in the CD shipped with your crane scale.
Auto total does not work
Weight must be stable Wait for the motion light to go
out, or increase filtering for more stability
Weight thresholds not r
eached
You must exceed 1% of capacity for autototal to work. Then you must drop below
0.5% of capacity for additional weighments to register.
Problem Possible Cause Solution
Figure 8-1. Troubleshooting
Page 55
Appendix 51
8.2 MSI-3460 Challenger 3 Dimensions
12.7 in (322mm)12.7 in (322mm)
Note:
15,000
lb (
7,000
kg)
unit comes standard with
12
ton top shackle.
Measurement Systems International
NE GROSS X1000TOTAL
ACK
LO
PEAK
RF
MOTIO
POWER ZERO TARE USER
F
CAL
SET
POINTS
123
kg
lb
Seattle, Washington U.S.A.
MSI-3460
Model
FRONT VIEW
B
AA
9.0 in (228mm)9.0 in (228mm)
SIDE VIEW
CC
EYENUT OPENING
EE
6.0 in
(152mm)
6.0 in
(152mm)
F
DD
Figure 8-2. MSI-3460 Challenger 3 Dimensions
Capacity Resolution A B C D E F
Approximate
Shipping
Weight
250 lb 0.1 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
125 kg .05 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
500 lb 0.2 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
250 kg 0.1 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm
10 kg
1,000 lb 0.5 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
500 kg 0.2 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
2,000 lb 1.0 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
1,000 kg 0.5 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm
10 kg
5,000 lb 2.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
2,500 kg 1.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg
10,000 lb 5.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
5,000 kg 2.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm
18 kg
15,000 lb 5.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
7, 500 kg 2.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg
Page 56
52 MSI-3460 Operator’s Manual
The MSI Limited Warranty
MEASUREMENT SYSTEMS INTERNATIONAL, INC., WARRANTS load sensing elements and meters against defects in workmanship and materials for a period of one year from date of purchase and warrants electrical cables and batteries against the same defects for a period of ninety (90) days from date of purchase.
Any device which proves defective during the warr
anty period will be replaced or repaired at no charge; provided that the defective device is returned to the Company freight pre-paid.
In no event shall the Company be liable for the cost of any repairs or alterations made by o
thers except those repairs or alterations made with its specific written consent, nor shall the Company be liable for any damages or delays whether caused by defective workmanship, materials or otherwise.
The Company shall not be liable for any personal injury or property damage resulting from
the handling, possession or use of the equipment by the customer.
The warranty set forth herein is exclusive and is expressly
in lieu of all other warranties, express or implied, including without limitation any implied warranties of merchantability or fitness, or of any other obligations or liability on the part of the Company.
The liability of the Company under this warranty is
limited solely to repairing or replacing its products during the warranty periods; and the final judgment and disposition of all claims will be made by MEASUREMENT SYSTEMS INTERNATIONAL, INC.
Page 57
Appendix 53
Notes
Page 58
54 MSI-3460 Operator’s Manual
Notes
Page 59
Page 60
A RICE LAKE WEIGHING SYSTEMS COMPANY
Measurement Systems
International
TM
14240 Interurban Avenue South Suite 200 Ɣ Seattle, WA 98168-4661 Ɣ USA
Phone: 206-433-0199 Ɣ Fax: 206-244-8470
© 2013 Rice Lake Weighing Systems
February 2013 152161 Rev A
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