Motortronics VCM Quick Start Guide

Quick
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Start
Guide
The VCM Series
Motortronics VCM Series
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Thank you for purchasing this Motortronics VCM Series sensorless vector AC drive. When properly installed, operated and maintained, the VCM will provide a lifetime of reliable operation. It is mandatory that the person who operates, inspects and maintains this equipment thoroughly reads and understands this manual. This will insure safe and reliable operation of the controller.
This unit has been put through demanding tests at the factory prior to shipment. Before unpacking, check the following:
• Verify that the model number on the box matches your purchase order
• Inspect for possible damage (if damaged, notify the freight carrier and  le a cliam within 15 days of receipt)
After unpacking, please check the following:
• Verify the label speci cations match your application requirement.
• Check all electrical connections and screws. Verify that there is no visible damage to any of the components.
WARNING! Do not service equipment with voltage applied!
Unit can be a source of fatal electrical shock! To avoid shock haz-
ard, disconnect main power and wait until the LED on the main control board goes out before working on the control Warning labels (not supplied) must be attached to terminals, enclosure and control panel.
Unit does not provide overspeed protection or incorporate cur-
rent limiting control.
To obtain optimum operation from your VCM Series sensorless
vector AC drive, it is strongly recommended that this manual is read and understood.
This guide provides step-by-step instructions to install your VCM
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Series drive.
Check Inverter Nameplate
Compare the AC Inverter nameplate Volts & Amps
1
with the motor nameplate. The ratings should be the same. Caution: Motor or drive failure can result if the rat­ings do not match. Drive current rating must equal or be higher than the motor.
2
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Remove Front Cover & Lower Access Plate
3
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Connect AC Input Wire (1-Phase or 3-Phase to Power Terminal Strip
(This step requires installation by quali ed personnel)
Locate the power terminal strip. Check the AC voltage rating shown on the Inverter nameplate with the AC incoming voltage.
Caution: Applying voltage higher than the rated VCM AC input voltage will damage the drive and could cause personal injury.
4
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Connect Motor Leads to Terminal Strip
Check the motor leads to insure they are wired to match the 230 Volt or 460 Volt output as shown on the VCM inverter nameplate.
Caution: Applying higher than rated voltage will damage the motor.
Wired for 230V or 460V
to match drive output
Apply AC Power
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Apply AC power to the drive and observe the keypad.
5
Display Briefly Reads
AC INPUT VOLTAGE
After 1 Second
Display Reads
SET FREQUENCY
0.500HZ (LOW RPM)
6
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Start AC Inverter without Motor Load
This step is done without the motor connected to the machinery in order to prevent damage from reverse rotation of the motor shaft. If the motor is connected, do not apply any additional load to the machine.
6
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Continued...
T1 (U) and T2 (V)
7
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Adjusting Drive Speed 60Hz Example:
When the 10’s digit is set to “6”, the 1’s digit automatically sets to “0”
to avoid exceeding the
“Upper frequency limit”
(B005 = 60.00Hz)
Stop the Drive
F
Setting the Motor Data
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8
Accessing Advanced Display Press the to select “Program” Mode (b000). Use to scroll up to (b011), then press to display value (0000). Press once to change to (0001), then press to record. Display reads (b011) and Advanced Display is accessible.
Programming Motor Parameters A) Press to select “Program” mode. Display reads (bXXX). Press 3 times and once to change to (A001) “Motor Voltage.” B) Press to display value and use and to adjust to motor nameplate voltage. Press to record value. Display should show (A001). C) Press to access (A002) “Motor Current” and repeat step B to program motor nameplate current. Display should show (A002) D) Repeat for (A003) Motor nameplate HP (kw/0.746) E) Repeat for (A004) Motor rated RPM F) Repeat for (A005) Motor rated frequency (Hz)
Keypad
9
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Alternate Control from Terminals:
2 Wire Control (b001 = 0000)
Fwd/Run
S1
Rev/Run (Optional)
S2
+24V (SW3 set PNP)
3 Wire Control (b001 = 0002)
Start
Stop
Reverse (Optional)
S1
S2
S3
+24V (SW3 set PNP)
10
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You have successfully completed all the steps in the Quick Start Guide.
You are now ready to proceed to the VCM Instruction Manual to review installation, environmental operation, basic set-up adjustments, remote control and advanced adjustments that allow you to customize your drive to your application.
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