Before you begin______________________________________________________________________________________________ 4
Documentation structure________________________________________________________________________________________ 5
Software enhancements________________________________________________________________________________________ 6
Steps for setting up the braking unit_______________________________________________________________________________ 8
Factory configuration __________________________________________________________________________________________ 9
Application functions__________________________________________________________________________________________ 10
Setup - Preliminary recommendations ____________________________________________________________________________ 14
Graphic display terminal_______________________________________________________________________________________ 16
Description of terminal __________________________________________________________________________________ 16
Description of the graphic screen__________________________________________________________________________ 17
First power-up - [5. LANGUAGE] menu _____________________________________________________________________ 20
Subsequent power ups__________________________________________________________________________________ 21
Programming: Example of accessing a parameter_____________________________________________________________ 22
Quick navigation_______________________________________________________________________________________ 23
Functions of the display and the keys_______________________________________________________________________ 26
Accessing menus ______________________________________________________________________________________ 27
Read and understand these instructions before performing any procedure on this drive.
DANGER
HAZARDOUS VOLTAGE
• Read and understand the Installation Manual before installing or operating the MT Series drive. Installation,
adjustment, repair, and maintenance must be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical standards in force concerning
protective grounding of all equipment.
• Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage. DO NOT
TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage present.
• DO NOT short across terminals PA/+ and PC/- or across the DC bus capacitors.
• Install and close all the covers before applying power or starting and stopping the drive.
• Before servicing the variable speed drive
- Disconnect all power.
- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
• Disconnect all power including external control power that may be present before servicing the drive. WAIT 15
MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure
given in the Installation Manual to verify that the DC voltage is less than 45 V. The drive LEDs are not accurate
indicators of the absence of DC bus voltage.
Electric shock will result in death or serious injury.
CAUTION
DAMAGED EQUIPMENT
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in equipment damage.
The following MT Series technical documents are available on the CD-ROM supplied with the drive.
Installation Manual
This describes how to assemble and connect the drive.
Programming manual
This describes the functions, parameters and use of the drive keypads (integrated display keypad and graphic display keypad).
The communication functions are not described in this manu al. This can be found in the Modbus (or other protocol) manual.
Communication Parameters Manual
This manual describes:
• The drive parameters with specific information for use via a bus or communication network.
• The operating modes specific to communication (state chart).
• The interaction between communication and local control.
Manual for Modbus
This manual describes the assembly, connection to the bus or network, signaling, diagnostics, and configuration of the communicationspecific parameters via the graphic display keypad.
5
St
tti
eps for se
ng up the Drive
INSTALLATION
v 1 Consult the Installation Manual
PROGRAMMING
Tips:
• Before you start programming, complete
the user setting tables, page 267
• Perform an auto-tuning operation to
optimize performance, page 39
• If you get lost, return to the factory
settings, page 240
.
.
.
b 2 Power up without run command
v If you are using a separate power
supply for the control section, follow
the instructions on page 12.
b 3 Select the language
b 4 Configure the [SIMPLY START]
(SIM-) menu
v 2-wire or 3-wire control
v Macro configuration
v Motor parameters
) Perform an auto-tuning
operation
v Motor thermal current
v Acceleration and deceleration
ramps
v Speed variation range
Note: Check that the wiring of the
drive is compatible with its
configuration.
The tables on the following pages show the most common combinations of functions and applications, in order to guide your selection.
The applications in these tables relate to the following machines in particular:
• High inertia: centrifuges, mixers, unbalanced machines (beam pumps, presses)
• Process
Each machine has its own special features, and the combinations listed here are neither mandatory nor exhaustive.
Some functions are designed specifically for a particular application. In this case, the application is identified by a tab in the
margin on the relevant programming pages.
Motor control functions
Applications
FunctionsPage
V/f ratio
Sensorless flux vector control
Flux vector control with sensor
2-point vector control
Open-loop synchronous motor
Output frequency of up to 1600 Hz
Motor overvoltage limiting
DC bus connection (see User's Manual)
Motor fluxing using a logic input
Switching frequency of up to 16 kHz
Auto-tuning
Power Removal (safety function, see User's Manual)
Deferred stop on thermal alarm216
Alarm handling109
Fault management208 to 230
IGBT tests219
Catch a spinning load212
Braking resistor thermal protection228
Motor protection with PTC probes208
Undervoltage management218
4-20mA loss220
Uncontrolled output cut (output phase loss)214
Automatic restart211
Use of the "Pulse input" input to measure the speed of
rotation of the motor.
Load variation detection226
• Before turning on and configuring the MT Series, check that the PWR (POWER REMOVAL) input is deactivated
(programmed to 0) in order to prevent unintended operation.
• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run
command are deactivated (programmed to 0) since they can cause the motor to start immedia tely.
Failure to follow these instructions will result in death or serious injury.
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the li ne voltage is compatible with the sup ply voltage range shown
on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow this instruction can result in equipment damage.
DANGER
CAUTION
Separate control section power supply
When the drive control section is powered independently of the power section (P24 and 0V terminals), whenever an option card is added
or replaced, only the power section must be supplied with power next time the drive is powered up.
By default the new card would not be recogniz ed and it wo uld be impossi ble to confi gure it, th ereby causing the dri ve to lock in fau lt mode.
Power switching via line contactor
CAUTION
• Avoid operating the contactor frequently (premature ageing of the filter capacitors).
• Cycle times < 60 s may result in damage to the pre-charge resistor.
Failure to follow this instruction can res u lt in equ ip m e nt da m a ge.
User adjustment and extension of functions
• The display unit and buttons can be used to modify the settings and t o extend the functions described in the following pages.
• Return to factory settings is made easy by the [1.12 FACTORY SETTINGS](FCS-) menu, see page 238
• There are three types of parameters:
- Display: Values displayed by the drive
- Adjustment: Can be changed during operation or when stopped
- Configuration: Can only be modified when stopped and no braking is taking place. Can be displayed during operation.
.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Check that changes made to the settings during operation do not present any danger.
• We recommend stopping the drive before making any changes.
Failure to follow these instructions will result in death or serious injury.
• In factory settings mode, the motor can only be supplied wit h power once t he “forward”, “reverse” an d “DC injection sto p” commands
have been reset:
- On power-up or a manual fault reset or after a stop command
If they have not been reset, the drive will display "nSt" but will not start.
• If the automatic restart function has been configured ([Automatic restart](Atr) parameter in the [1.8-FAULT MANAGEMENT](FLt-)
menu, see page 214
Test on a low power motor or without a motor
• In factory settings mode, [Output Phase Loss] detection (OPL) page 214 is active (OPL = YES). To check the drive in a test or
maintenance environment without having to switch to a moto r with the same rating as the drive (part icularly useful in t he case of high
power drives), deactivate [Output Phase Loss] (OPL = no).
• Configure [Motor control type] (Ctt) = [V/F 2pts](UF2) or [V/F 5pts](UF5) ([1.4-MOTOR CONTROL](drC-) menu, see page 66
• Motor thermal protection will not be provided by the drive if th e motor current is less t han 0.2 times the rate d drive
current. Provide an alternative means of thermal protection.
), these commands are taken into account without a reset being necessary.
CAUTION
)
Failure to follow this instruction can res u lt in equ ip m e nt da m a ge.
Using motors in parallel
• Configure [Motor control type] (Ctt) = [V/F 2pts](UF2) or [V/F 5pts](UF5) ([1.4-MOTOR CONTROL](drC-) menu, see page 66)
CAUTION
• Motor thermal protection is no longer provided b y the drive. Provide an alternative means of thermal protection on
every motor.
Failure to follow this instruction can res u lt in equ ip m e nt da m a ge.
The graphic display keypad is standard on all series drives. The graphic display keypad can be disconnected and reconnected remotely
(on the door of an enclosure for example) using the cables and accessories available as options (see catalog).
Description of keypad
1 Graphic display
2 Function keys
F1, F2, F3, F4,
see page 15
3 STOP/RESET
button
.
7 ESC key: Aborts a value, a
parameter or a menu to return
to the previous selection
4 RUN button
5 Navigation button:
• Press (ENT):- To save the current value
- To enter the selected menu or parameter
• Turn CW/
CCW:
- To increment or decrement a value
- To go to the next or previous line
- To increase or decrease the reference if control via
the terminal is activated
When only one selection is possible, the selection made is indicated by
Example: Only one language can be chosen.
When multiple selection is possible, the selections made are indicated by
Example: A number of parameters can be chosen to form the [USER MENU].
Example configuration window for one value:
RDY Term +0.00Hz0A
Acceleration
RDY Term +0.00Hz0A
Acceleration
>>
9.51 s
Min = 0.01 Max = 99.99
<<>>Quick
Min = 0.01 Max = 99.99
951 s
<<>>Quick
The << and >> arrows (keys F2 and F3) are used to select the digit to be modified, and the navigation button is rotated to increase or
decrease this number.
The first time the drive is powered up, the user will automatically be guided through the menus as far as [1. DRIVE MENU].
The parameters in the [1.1 SIMPLY START] submenu must be configured and auto-tuning performed before the motor is started up.
MOTORTRONICS
2.2kW/3HP 380/480V
3 seconds
MT403U22N4
Config. n°1
Displays for 3 seconds following power-up
English
5 LANGUAGE
Français
Deutsch
Español
Italiano
Chinese
RDY Term +0.00Hz 0.0A
2 ACCESS LEVEL
Basic
Standard
Advanced
Expert
RDY Term +0.00Hz 0.0A
1 DRIVE MENU
1.1 SIMPLY START
1.2. MONITORING
1.3. SETTINGS
1.4. MOTOR CONTROL
1.5. INPUTS / OUTPUTS CFG
Code<<>>Quick
Automatically switches to [5 LANGUAGE]
menu 3 seconds later.
Select the language and press ENT.
Switches to [2 ACCESS LEVEL] menu
(see page 27
)
Select the access level and press ENT.
Switches to [1 DRIVE MENU]
(see page 23
)
ESC
RDY Term +0.00Hz 0.0A
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
- Turn the navigation button to scroll vertically.
• To modify a parameter:
- Use the << and >> keys (F2 and F3) to scroll horizontally and select the digit to be modified (the selected digit chan ges to white
on a black background).
If the "Quick" function is displayed above the F4 key, you can gain quick access to a parameter from any screen.
Example:
RDY Term +0.00Hz0A
1.4 MOTOR CONTROL
Standard mot. freq: 60Hz
Rated motor power: 0.37 kW (0.5 HP)
Rated motor volt.: 206 V
Rated mot. current: 1.0 A
Rated motor freq.: 60.0 Hz
Code<<>>Quick
Press F4 to access the Quick screen, which contains
4 selection options.
• [HOME]: Return to [MAIN MENU].
RDY Term +0.00Hz0A
QUICK NAVIGATION
RETURN TO MAIN MENU
DIRECT ACCESS TO...
10 LAST MODIFICATIONS
GOTO MULTIPOINT SCREEN
Code
See page 255
ENT
RDY Term +0.00Hz0A
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
CodeQuick
MAIN MENU
• [DIRECT ACCESS TO...] : Opens the direct access window, which
will contain the text "1". The function keys << and >> (F2 and F3)
can be used to select each of the numbers and the navigation
button to increment or decrement the numbers: 1.3 in the example
below.
RDY Term +0.00Hz0A
DIRECT ACCESS TO...
1.3
SETTINGS
<<>>
RDY Term +0.00Hz0A
Ramp increment: 01
ENT
Acceleration9.51 s
Deceleration: 9.67 s
Acceleration 2: 12.58 s
Deceleration 2: 13.45 s
1.3 SETTINGS
Code<<>>Quick
• [10 LAST MODIFICATIONS]: Opens a window in which the l ast 10
parameters modified can be accessed directly.
RDY Term +0.00Hz0A
10 LAST MODIFICATIONS
Acceleration: 10 s
ENA prop.gain: 1.2
Rated mot. current: 15 A
Preset speed 4: 20 Hz
Preset speed 5: 30 Hz
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
CodeQuick
6 MONITORING CONFIG.
7 DISPLAY CONFIG.
MAIN MENU
RDY Term +0.00Hz0A
1 DRIVE MENU
1.1 SIMPLY START
1.2 MONITORING
1.3 SETTINGS
1.4 MOTOR CONTROL
1.5 INPUTS / OUTPUTS CFG
Code<<>>Quick
1.6 COMMAND
1.7 APPLICATION FUNCT.
1.8 FAULT MANAGEMENT
1.9 COMMUNICATION
1.10 DIAGNOSTICS
1.11 IDENTIFICATION
1.12 FACTORY SETTINGS
1.13 USER MENU
1.14 PROGRAMMABLE CARD
Content of [MAIN MENU] menus
[1 DRIVE MENU]See next page
[2 ACCESS LEVEL]Defines which menus can be accessed (level of complexity)
[3 OPEN / SAVE AS]Can be used to save and recover drive configuration files
[4 PASSWORD]Provides password protection for the configuration
[5 LANGUAGE]Language selection
[6 MONITORING CONFIG.]Customization of information displayed on the graphic display terminal during operation
[7 DISPLAY CONFIG.] • Customization of parameters
• Creation of a customized user menu
• Customization of the visibility and protection mechanisms for menus and parameters
[1.1 SIMPLY START]:Simplified menu for a quick start
[1.2 MONITORING]:Visualization of current, motor and input/output values
[1.3 SETTINGS]:Accesses the adjustment parameters, which can be modified during operation
[1.4 MOTOR CONTROL] :Moto r parame ters (motor nameplate, auto-tuning, switching frequency, control algorithms, etc.)
[1.5 INPUTS / OUTPUTS CFG]:I/O configuration (scaling, filtering, 2-wire control, 3-wire control, etc.)
[1.6 COMMAND]:Configuration of command and reference channels (graphic d isplay t ermi nal, t ermin als , bus, e tc.)
[1.7 APPLICATION FUNCT.] :Configuration of application functions (e.g., preset speeds, PID, brake logic control, etc.)
[1.8 FAULT MANAGEMENT]:Configuration of fault management
[1.9 COMMUNICATION]:Communication parameters (fieldbus)
[1.10 DIAGNOSTICS]:Motor/drive diagnostics
[1.11 IDENTIFICATION]:Identifies the drive and the internal options
[1.12 FACTORY SETTINGS]:Access to configuration files and return to factory settings
[1.13 USER MENU]:Specific menu set up by t he user in the [7. DISPLAY CONFIG.] menu
[1.14 PROGRAMMABLE CARD]: : N/A
All MT Series drives also include an integrate d displ ay terminal with a 7-segme nt 4-dig it displ ay. Th e graphic displa y keypad described on
the previous pages and the integrated keypad are included as standard.
Functions of the display and the keys
• 2 Modbus status LEDs
• Four 7-segment displays
• Returns to the previous
menu or parameter, or
increases the displayed
value
• Goes to the next menu
or parameter, or
decreases the
displayed value
Note:
• Pressing or does not store the selection.
• 2 CANopen status LEDs
• Exits a menu or paramete r,
or aborts the displayed
value to return to the
previous value in the
memory
• Enters a menu or
parameter, or saves the
displayed parameter or
value
• Press and hold down (>2 s) or to scroll through the data quickly.
Save and store the selection: ENT
The display flashes when a value is stored.
Normal display, with no fault present and no startup:
- 43.0 : Display of the parameter selected in the SUP menu (default selection: motor frequency)
- CLI: Current limit
- CtL: Controlled st op on in pu t ph ase loss
- dCb: DC injection braking in progress
- FLU: Motor fluxing in progress
- FSt: Fast stop.
- nLP: No line power (no line supply on L1, L2, L3)
- nSt: Freewheel stop
- Obr: Auto-adapted deceleration
- PrA: Power Removal function active (drive locked)
- rdY = Drive ready
- SOC: Controlled output cut in progress
- tUn: Auto-tuning in progress
- USA: Undervoltage alarm
The display flashes to indicate the presence of a fault.
All the menus are "drop-down" type menus, which means that after the last pa rameter, if
you continue to press, you will return to the first parameter and, conversely, you can
switch from the first parameter to the last parameter by pressing.
Menu
ENT
ESC
st
1
th
n
last
Selection of multiple assignments for one parameter
I-O-
Example: List of group 1 alarms in [INPUTS / OUTPUTS CFG]
ENT
ESC
Alarm not selected
Alarm selected
menu (I-O-)
A number of alarms can be selected by "checking" them as
follows.
The digit on the right indicates: selected
not selected.
The same principle is used for all multiple selections.
Basic
Access to 5 menus only, and access to 6 submenus only in the
[1. DRIVE MENU] menu.
A single function can be assigned to each input.
RDY Term +0.00Hz0A
2 ACCESS LEVEL
Basic
Standard
Advanced
Expert
<<>>Quick
RDY Term +0.00Hz0A
MAIN MENU
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
Code<<>>Quick
RDY Term +0.00Hz0A
1. DRIVE MENU
1.1 SIMPLY START
1.2. MONITORING
1.3. SETTINGS
1.11. IDENTIFICATION
1.12. FACTORY SETTINGS
Code<<>>Quick
1.13 USER MENU
Standard
This is the factory-set level. Access to 6 menus only, and access to all
submenus in the [1. DRIVE MENU] menu.
A single function can be assigned to each input.
RDY Term +0.00Hz0A
MAIN MENU
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
CodeQuick
6 MONITORING CONFIG.
Advanced
Access to all menus and submenus.
Several functions can be assigned to
each input.
RDY Term +0.00Hz0A
MAIN MENU
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
CodeQuick
6 MONITORING CONFIG.
7 DISPLAY CONFIG.
RDY Term +0.00Hz0A
1.1 SIMPLY START
1.2 MONITORING
1.3 SETTINGS
1.4 MOTOR CONTROL
1.5 INPUTS / OUTPUTS CFG
1.6 COMMAND
1.7 APPLICATION FUNCT.
1.8 FAULT MANAGEMENT
1.9 COMMUNICATION
1.10 DIAGNOSTICS
1.11 IDENTIFICATION
1.12 FACTORY SETTINGS
1.13 USER MENU
1.14 PROGRAMMABLE CARD
1 DRIVE MENU
Code<<>>Quick
Expert
Access to all menus and submenus as for [Advanced] level, and access to
additional parameters.
Several functions can be assigned to each input.
RDY Term +0.00Hz0A
1 DRIVE MENU
2 ACCESS LEVEL
3 OPEN / SAVE AS
4 PASSWORD
5 LANGUAGE
The parameter tables in the descriptions of t he various menus c an be used wit h both th e graphic dis play keypad and the integ rated display
keypad. They, therefore, contain information for these two keypads in accordance with the description below.
Example:
5
[1.7 APPLICATION FUNCT.](FUn-)
1
CodeName/DescriptionAdju s t ment ran ge Factory setting
2
UPd-
3
4
USP
LI1
b [+/- SPEED]
Function can be accessed for reference channel [Ref.2 channel] (Fr2) = [+/- speed] (UPdt) ,
see page 120
M [+ speed assignment]
no
v [No] (nO): function inactive
v [LI1](LI1)
6
7
8
[No] (nO)
1. Name of menu on 4-digit 7-segment display.
2. Submenu code on 4-digit 7-segment display.
3. Parameter code on 4-digit 7-segment display.
4. Parameter value on 4-digit 7-segment display.
Note :
• The text in square brackets [ ] indicates what you will see on the graphic disp lay keypad.
• The factory settings correspond to [Macro configuration](CFG) = [Start/Stop](StS). This is the macro configuration set at
the factory.
The configuration of certain parameters modifies the a dju stme nt range of ot her p aramet ers, in order to redu ce t he risk of error s. This may
result in the modification of a factory setting or a value you have already selected.
Example:
1. [Current Limitation] (CLI) page 56 set to 1.6 In or left at its factory setting, 1.5 In
2. [Switching freq.] (SFr) page 56
3. If [Switching freq.] (SFr) is increased to 4 kHz, [Current limitation] (CLI) is no longer restricted, but remains at 1.36 In. If you require
1.6 In, you must reset [Current Limitation] (CLI).
set to 1 kHz (and confirmed with "ENT") restricts [Current Limitation] (CLI) to 1.36 In
31
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