Motortronics ME2 installation Guide

Page 1
ME2 Series
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Micro AC Drives
INST ALLA TION & ST ART -UP
MANUAL
REV3 9081101MN
Page 2
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
ME2 Series
Micro AC Drives
Thank you for purchasing this Motortronics ME2 Series variable frequency AC drive. When properly installed, operated and maintained, the ME2 will provide a lifetime of reliable operation. It is mandatory that the person who operates, inspects, and maintains this equipment thoroughly reads and understands this manual. This will insure safe and reliable operation of the controller.
This unit has been put through demanding tests at the factory prior to shipment. Before unpacking check the following:
• Verify that the model number on the box matches your purchase order.
• Inspect for possible shipping damage (if damaged, notify the freight carrier and file a claim within 15 days of receipt).
After unpacking, please check the following:
• Verify that the label specifications match your application requirement.
• Check all electrical connections and screws. Verify that there is no visible damage to any of the components.
Warning! Do not service equipment with voltage applied! Unit can be a source of fatal electrical shock! T o avoid shock hazard, disconnect main power and wait until the LED on the main control board goes out before working on the control. Warning labels (not supplied) must be attached to terminals, enclosure and control panel.
Unit does not provide overspeed protection or incorporate current limiting control.
To obtain optimum operation from your ME2 Series drive, it is strongly recommended that this manual is read and understood.
Page 3
Table of Contents
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Chapter 1 General Information ................................................ 1
1.1 Introduction
1.2 Specifications
1.3 Mounting Dimensions/ Terminal Block Location
Chapter 2 Power and Control Wiring ..................................... 5
2.1 Power and Control Wiring
2.2 Wiring Diagram
2.2.1 Power T erminal Block ( TM1 )
2.2.2 Control Terminal Block ( TM2)
2.2.3 External Control Signal Selection ( SW1 )
Chapter 3 Keypad Operation and Programming ................... 10
3.1 Keypad Operation
3.2 Easy Programming
3.3 List of Parameters
3.4 Parameter Function Description
Chapter 4 Fault Codes .............................................................. 25
4.1 Failure or Trip which cannot be reset by Reset Key
4.2 Failure or Trip which can be reset by Reset Key but cannot be Auto Reset
4.3 Failure or Trip which can be Auto Reset or reset by Reset Key
4.4 Operational Stop Indications
4.5 Operation Error Indications
Chapter 5 Other Information .................................................... 29
5.1 Selecting AC Line/Load Reactors
5.2 Record of Drive Settings
Page 4
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Page 5
Me2 Series Installation Manual
p
Chapter 1 - General Information
1.1- Introduction
The Motortronics ME2 Series is a high performance general- purpose micro AC drive that incorporates a high efficiency Pulse Width Modulated (PWM) design and IPM technology. The output closely approximates a sinusoidal current waveform to allow variable speed control of any conventional squirrel cage AC induction motor.
1.2 - Specifications
1P2 thru 101: Single phase Input Voltage 50/60 Hz (±5%)
Output Volt age Control Method
Ratings
Motor KW Motor HP Current A Capacity KVA W eight lbs
Ratings
Motor KW Motor HP Current A Capacity KVA W eight lbs
110 ~ 120V (-15% ±10%)
2P2 thru 203: Single phase
200 ~ 240V (+10%/-15%)
401 thru 403: Three phase 380 ~ 460V
Sinusoidal wave PWM control (PNP type 12
- 24V) Model Number (ME2-XXX-M)
1P2 1P5 101 2P2 2P5 201 202 203
0.2 0.4 0.75 0.2 0.4 0.75 1.5 2.2 1/4 1/2 1 1/4 1/2 1 2 3
1.42.34.21.42.34.27.510.5
0.53 0.88 1.6 0.53 0.88 1.6 2.9 4.0
1.51.51.51.61.71.83.83.8 Model Number (ME2-XXX-M)
401 402 403
0.75 1.5 2.2 123
2.3 3.8 5.2
1.7 2.9 4
3.5 3.5 3.6
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1.2 - Specifications
Approvals Mounting
Digital Display
UL, cUL, CE Direct or optional DIN rail mount (for < drives) Indicates, frequency, parameter selection, fault record
1.2.1 - Frequency Control
1 - 200 Hz Digital: 0.1 Hz (0-99.9Hz)
1 Hz (100 -120 Hz) Analog: 1 Hz (60Hz)
Digital Keypad; 0-10VDC, 0-20mA, 10K Pot
Frequency upper/lower limit 4 ~ 16 kHz
Frequency Control
Range
Resolution
Setting Signal
Limit Carrier
Frequency
1.2.2 - Control Characteristics
1 HP
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1.2.3 - Protective Functions
Overload 150% for 1 minute Over-voltage DC-bus voltage > 410 V Under-voltage DC-bus voltage < 200 V
Momentary Power Loss
0-2 seconds (can be restarted via speed search)
Stall prevention
Output short circuit Provided by electronic circuit
Protective Func tio n
Ground fault
Other protection
During accel/decel/c onst ant speed
Provided by electronic circuit during start-up and run
Heatsink fin overtemp, current limit
1.2.4 - Environmental Specifications
Ambient Temperat ure
Humidity Vibration
EMC
Enclosure
- 10 to + 40° C (14° to 104° F)
95% relative, non­condensing
Under 1G Class A filter standard in all
200 volt units rated 1/4 thru 1 HP; Optional Class B for all other units
Panel Mount / IP20
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Page 8
1.3 - Mounting Dimensions
C
DATA
ENT
RESET
RUN
DSP FUN
STOP
TM2 TM1
A
D
GROUND
FRONT VIEW SIDE VIEW
TM2
TM1
F
C
BOTTOM VIEW
E B
ME2 Dimensions
Model
ME2-1P2-M ME2-1P5-M ME2-2P2-M ME2-2P5-M ME2-201-M ME2-202-M ME2-203-M
ABCDEF
5.2 2.8 4.6 4.6
Overall
Dimensions
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Mounting
Dimensions
2.4 0.18
4.25 0.186.765.63 4.65 5.0
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Me2 Series Installation Manual
Chapter 2 - Power and Control Wiring
2.1 - Power and Control Wiring
This chapter deals with recommended power wiring practices for the ME2 Series AC drive. Remember, you must always conform to the National Electrical Code (NEC) and any applicable local codes. Always make sure the keypad is off, the LEDs are off, and the DC bus is discharged before adding or changing any wiring.
Warning! This section involves working with potentially
lethal voltage levels! Caution must be used to prevent personal harm. Do not service equipment with voltage applied! T o avoid shock hazard, disconnect main power and wait until the LED on the main control board goes out before working on the control. Warning labels (not supplied) must be attached to terminals, enclosure and control panel.
• DO NOT touch any circuit components while AC power is on or immediately after the main AC
power is disconnected from the unit. Wait until the LED on the control board goes out.
• DO NOT make any connections to the drive before the unit is disconnected from the AC
power. Failure to adhere to this warning could result in serious or lethal injury.
• Only use in a pollution degree 2 macro--
environment or equivalent.
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• Never connect the input power wiring to the drive terminals T1, T2, or T3.
• Always use UL/CSA approved wire and ring lugs.
• Always make a positive ground termination to the Earth terminal of the drive.
• Use copper conductors only and size field wiring based upon 75º wire only.
Model
Number
ME2-1P2 8 10 ME2-1P5 12 20 ME2-2P2 4.5 10 ME2-2P5 8 10 ME2-201 12 20 ME2-202 20 30 12 AWG ME2-203 30 40 12-10 AWG 10 AWG
Maximum
Input Fuse
(Time Delay)
Maximum Input Circuit Breaker
(Amps)
Power Wiring
14-12 AWG
Control
Wiring
22-18 AWG
Copper Ground
Wiring
14 AWG
Notes:
1. 240 VAC units are suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes, 240 Volts maximum.
2. Always ensure that values used conform to NEC and all applicable local codes.
Note: Keypad operator cannot be removed.
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2.2 - Me2 Wiring Diagram
Braking Resistor
(Optional)
P
R
(U) T1 (V) T2 (W) T3
(Internally Supplied)
1
2
M
Multi-function
Output
Grounding
Multi-function
Input
10K
Frequency
Meter
Incoming
Power
0~10V
3 4 6 7 5 8 9
10
11
L1 (R) L2 (S) L3 (T)
FWD REV SP1 RST
12V +10V MVI
(0~10V/0~20mA, 4-20mA)
0V (FM-)
FM+
*NOTE: L3(T) is only used on ME-202 and ME-203
2.2.1- Power Terminal Block (TM1)
Notes:
1. Tightening torque for TM1 is 1 lbs-ft or 12 lbs-in.
2. Use copper conductors only. Size field wiring based on 75ºC wire only.
3. Wire voltage rating must be a minimum of 300V.
4. Ratings of the terminal block (TM1) are 300V, 15A
Symbol Function Description
L1 (R)
AC power source input
L2 (S)
L3 (T)
P
External braking resistor
202/203/401/402/403
R
T1 (U)
Drive output to the motor
T2 (V) T3 (W)
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(only for Me2-
Page 12
2.2.2- Control Terminal Block ( TM2 )
Function Description
1
Programmable output (Fn21) Rated 250VAC/30VDC, 1A
2 3FWD 4REV 5 +12V 6SP1 7 RESET
Operation control terminals (refer to Fn03)
Common point of terminals 3 / 4 / 6 / 7 Multifunction input terminals (refer to Fn20) Multifunction input terminal 2 (Fn20)
8+10V
0V
9 Analog input point
(FM-)
10
11 FM+
Analog common point
Analog output positive connection point
Power terminal of potentiometer (High side of potentiometer)
Analog frequency signal input terminal (wiper of potentiometer or positive terminal of 0~10V / 4~20mA/ 0~20mA)
Analog signal common point (Low side of potentiometer or negative terminal of 0~10V / 4~20mA / 0~20mA)
Multifunction analog output terminal Output terminal signal is 0~10VDC
Notes:
1. Tightening torque for TM2 is 0.42 lbs-ft or 5.03 lbs-in.
2. Use copper conductors only. Size field wiring based on 75ºC wire only.
3. Wire voltage rating must be a minimum of 300V.
4. Control wiring should not run in the same conduit or raceway with power or motor wiring.
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2.2.3- External Control Signal ( SW1 )
SW1 is located in a compartment on the side of the AC drive.
Switch External Signal Type
0~20mA analog signal ( When Fn11 is set to 1 )
I
V
I
V
1 2 3
4-20mA analog signal ( When Fn11 is set to 2 )
1 2
0~10 VDC analog signal ( When Fn11 is set to 1 )
3
Remove cover to reveal switch
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Me2 Series Installation Manual
Chapter 3 - Keypad Operation and Programming
3.1 - Keypad Operation
Refer to this section if the keypad will be used to control the drive and if no external control connections are required. This section can also be used when testing the drive without control connections.
Note: Keypad operator cannot be removed.
3.2 - Easy Programming
The ME2 Series has two basic loops: Operation Loop- changes frequency to increase/decrease motor speed Programming Loop- changes function settings
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Programming
Loop
Change
Function?
Press this key to
DSP
display function
FUN
number (FXX) Press this key to
∧∧
∧∧
∧∧
∧∧
reach function to be changed
Press this key to
DATA
read existing
ENT
function setting
Press this key to
∧∧
∧∧
∧∧
∧∧
go to new setting
Press this key to
DATA
enter new
ENT
function setting
Press this key to return to
DSP
frequency display or skip this
FUN
key to continue changing functions.
POWER ON
Displays
Frequency
Note:
DSP FUN
∧∧
∧∧
∧∧
∧∧
RUN
STOP
This key allows you to switch from one loop to the other
Operation
Loop
Change
Frequency?
Press this key to reach function to be changed
Press this key to start/stop the motor
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3.3- List of Parameters
Function FN Function Description Unit Range
0 Factory Adjustment 000
Accel/Decel time
Operation mode 3
Motor rotation
direction
V/F patt er n 5
Frequency
upper/lower limit
SP1 frequency 8 SP1 frequency [Note: 2] 10 Hz
JOG frequency 9 JOG frequency [Note: 2] 6 Hz
Operation
Control
Frequency
Control
Notes:
1. Can be changed during running mode.
2. If the setting is between 0.1 and 1, the display
3. Refer to Fn25.
4. Factory set default settings depend on Fn25
1 Acceleration time [Notes: 1, 2] 0.1 sec 0.1~999 S 5.0 S 2 Deceleration time [Notes: 1, 2] 0.1 sec 0.1~999 S 5.0 S
0: Forward / Stop, Stop / Reverse 1: Run / Stop, Reverse / Forward
0: Forward
4
1: Reverse [Note:1]
V/F pattern setting [Notes: 3, 4]
Frequncy upper limit
6
[Notes: 2, 3, 4]
7 Frequency lower limit [Note: 2] 000
0: Keypad
10
1: External control
0: Keypad 1: 0 ~ 10V, 4 ~ 20mA, 10K pot (no offset)
11
2: 2 ~ 10V, 4 ~ 20mA (with 20% offset)
1 0~1 000
1 0~1 000
11~64
0.1Hz 0 . 0 ~ 2 0 0 Hz
1 0~1 000
1 0~2 000
increments in 0.1 units. If the setting is equal to or greater than 1, the display increments in units of 1.
programming.
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Factory Setting
60 Hz
Page 17
3.3- List of Parameters (continued)
Function FN Function Description Range
Carrier frequency 12 Carrier frequency setting 1~10 5
Torque
compensation
Stopping mode 14
DC
Braking
Setting
Electronic
Thermal
Overload
Torque
13
compensation gain [Note: 1]
0:Decelerate to stop 1: Coast to stop
15 DC braking time 0.0~25.5 S 0.5 S
DC braking injection
16
frequency
17 DC braking level 0.0~20.0% 8.0%
Based on drive rated
18
current
Unit
1
0.1%
1
0.1 sec
0.1 Hz
0.10%
1%
0.0~10.0% 000
0~1 000
1~10 Hz 1.5 Hz
0-200% 100%
Factory Setting
1: Jog 2: SP1 3: Emergency Stop 4: External Base Block 5: Reset 6: SP2
Programmable
Inputs
19 Multifun ction Input (TM1) 2
20 Multifun ction Input (TM2) 5
Notes:
1. Can be changed during running mode.
2. If the setting is between 0.1 and 1, the display increments in 0.1 units. If the setting is equal to or greater than 1, the display increments in units of 1.
3. Refer to Fn25.
4. Factory set default settings depend on Fn25 programming.
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3.3- List of Parameters (continued)
Function FN Function Description Unit Rang e
Programmable
Output
Reverse Mode
Lockout
Momentary
Power Loss Restart Auto Restart 24 Number of auto-restart times 1 0~5 000
Factory Setting 25
SP2 Frequency 26 SP2 Frequency [Note: 2] 0.1 Hz 0.0~200 20 SP3 Frequency 27 SP3 Frequency [Note: 2] 0.1 Hz 0.0~200 30
Software
version
Fault History 30 Last 3 faults in memory
21 Multifunction Output 3
0: REV run enabled
22
1: REV disabled 0: Enabled
23
1: Disabled
010: Constants initialized to 50 Hz system 020: Constants initialized to 60 Hz system
28 Reserved for future use 29 CPU program version 1.8
Notes:
1. Can be adjusted during running mode.
2. If the setting is between 0.1 and 1, the display increments in 0.1 units. If the setting is equal to or greater than 1, the display increments in units of 1.
3. Refer to Fn25.
4. Factory set default settings depend on Fn25 programming.
1: Running 2: At set speed 3: Fault
1 0~1 000
1 0~1 000
Factory
Setting
000
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3.4 - Parameter Function Description
3
5
p
p
Com
3
5
p
Com
3
1
0
Fn00 Factory set. Do not change. Fn01 - Acceleration time
Factory Setting = 5 seconds; Range = 0.1 ~ 999 sec Fn02 - Deceleration time
Factory Setting = 5 seconds; Range = 0.1 ~ 999 sec
1. Acceleration/deceleration time calculation formula: Acceleration time = Fn01 x Setting Frequency
Deceleration time = Fn02 x Setting Frequency
Fn03 - Operation mode selection - Factory Setting = 000 Range = 0 : Forward / Stop , Reverse / Stop
= 1 : Run / Stop , Forward / Reverse
60Hz
60Hz
FN03 =
TM2 PIN
TM2 PIN4
Fn3 = 0
Fn3 = 1
4
Forward
Forward
FWD/Sto REV/Sto
Reverse
4
Reverse
(note)
*
*
Note: Fn03 active only when Fn10 = 1 (external control)
*Reverse command is ignored when Fn22 = 1
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Run/Sto FWD/REV
FN03 =
Page 20
Fn04 - Motor rotation direction Factory Setting = 0 Range = 0 : forward
= 1 : reverse
Note: When Fn22 = 1 : (Reverse disabled), Fn04 cannot = 1. Keypad indication will display “LOC”.
Fn05 - V/F pattern Factory Setting = 4; Range = 1- 6
Select one of six fixed V/F patterns :
Application Fn5 Setting
60 Hz
V/F pattern
General Application High starting torque
4
100
V (%)
B
C
1
3.0
60 120
V (%)
100
B
C
Hz
1
5
3.060120
Hz
Variable torque
V (%)
100
B
C
1
3060120
6
Hz
Application Fn5 Setting
50 Hz
V/F pattern
General Application High starting torque
1
100
V (%)
B
C
2.5
1
V (%)
100
B
C
Hz
50
120
1
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2.5
2
Variable torque
3
V (%)
100
B
C
Hz
1
120
50
25 50 120
Hz
Page 21
Fn06 - Frequency upper limit Factory Setting = 60Hz; Range = 0.0 ~ 200Hz
Fn07 - Frequency lower limit Factory Setting = 0.0; Range = 0 ~ 200 Hz
Notes: 1. If Fn07 = 0 Hz, and the frequency is equal to 0Hz,
the drive will stop at 0 speed.
2. If Fn07 > 0 Hz, and the frequency is less than or equal to Fn07, the drive output will = Fn07.
Fn08 - SP1 frequency Factory Setting = 10 Hz; Range = 0 ~ 200 Hz
Fn09 - Jog frequency Factory Setting = 6 Hz; Range = 0 ~ 200 Hz
1. When Fn19 or Fn20 = 2 and multifunction input terminal is on, the drive will operate at SP1 frequency (Fn08)
2. When Fn19 or Fn20 = 1 and multifunction input terminal is on, the drive will operate at Jog frequency (Fn09)
3. The priority of using frequency reference is : Jog > SP1 > Keypad setting or external control signal
Fn10 - Operation Control Factory Setting = 0 Range = 0 : Keypad operated
= 1 : External control operated (emergency stop on
the keypad is still active)
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Fn11 - Frequency control Factory Setting = 0 Range = 0 :Frequency reference is set
via the keypad
= 1 :Frequency reference is set via
the potentiometer or analog signal on TM2 with no offset
Fn6
0mA0V4mA
Fn11=1
Fn11=2
20mA
10V
( 0 ~ 10V / 0 - 20mA )
= 2 :Frequency reference is set via the
potentiometer or analog signal on TM2
with 20% offset (4-20mA ) Note: When Jog frequency or SP1 frequency is switched on, the frequency is set via the Jog or SP1 speed. The arrow buttons on the keypad are disabled during acceleration /deceleration modes and when the multi­function terminal is active. Original settings will be restored after Jog or SP1 connection is OFF. Ensure correct
selection of SW1 (refer to 2.2.3).
Fn12 - Carrier frequency Factory Setting = 5; Range = 1 ~ 10 (4 ~ 16 kHz)
Although IGBT type drives can provide low noise under normal operation, it is possible that the high carrier frequency may interfere with external electronic components (or other drives) or even cause vibration in the motor. Adjusting the carrier frequency can eliminate these problems.
FN12 Carrier Frequency FN12 Carrier Fre quenc y
1 4 kHz 6 10 kHz 2 5 kHz 7 12 kHz 3 6 kHz 8 14.4 kHz 4 7.2 kHz 9 15 kHz 5 8 kHz 10 16 kHz
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Page 23
Fn13 - Torque compensation gain Factory Setting = 0; Range = 0 ~ 10 %
Drive output will be the B and C voltage points on the V/F pattern (refer to Fn05) plus the Fn13 setting. This setting will enhance the output torque. Note: When Fn13 = 0, the torque boost function is disabled.
Fn14 - Stopping mode Factory Setting = 0 Range = 0 : Deceleration to stop
= 1 : Coast to stop
If Fn14 = 0
When the drive receives the stop command, it decelerates to the frequency set point of Fn16. The DC braking will start at the level set in Fn17. After the time duration (set in Fn15), the drive will stop.
If Fn14 = 1
The drive output stops immediately after receiving a stop command. The motor will enter a free running state and coast to a stop.
Fn15 - DC braking time Factory Setting = 0.5; Range = 0 ~ 25.5 seconds
Fn16 - DC braking starting frequency Factory Setting = 1.5; Range = 1 ~ 10 Hz
Fn17 - DC braking level Factory Setting = 8.0; Range = 0 ~ 20 %
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Page 24
Fn18 - Electronic Thermal Overload Factory Setting = 100; Range = 0 ~ 200 %
1. Function of the electronic thermal overload protecting the motor
1. Motor rated current = Drive rated current x Fn18 or Fn18 = Motor rated current / drive rated current
Derating
Fn5 = 4,5,6 60 Hz standard motor %
100
90 60
20 60
Fn5 = 1, 2, 3 50 Hz standard motor %
Derating
100
90 60
Hz
20 50
Hz
2. When the load is within 100% of the motor rated current, the drive will operate continuously. When the load reaches 150% of the motor rated current, the drive will trip within 1 minute.
3. After the electronic thermal overload is activated, the drive output is shut off immediately. OL1 will flash on the keypad. To resume operation, push the RESET button or activate the external reset terminal.
4. When operating at low speeds, the motor’s heat dissipation capability is reduced. The electronic thermal overload activation level is also reduced. To ensure proper motor protection, choose an appropriate Fn05 setting.
2. Function of the electronic thermal overload protecting the drive
1. When the load is within 103% of the drive rated current, the drive will operate continuously. When the load reaches 150% of the rated current of the drive, the drive will trip within 1 minute.
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Page 25
2. After activation of the drive’s
electronic thermal overload, the drive output shuts off immediately . OL2 will flash on the keypad. To resume operation, push the
Minute
(1)
(2)
1.0
150
100
RESET button on the keypad or activate the external reset terminal.
Fn19 - Multifunction input (TM2 - Pin 6) Factory Setting = 2; Range = 1 ~ 6
Fn20 - Multifunction input (TM2 - Pin 7) Factory Setting = 5; Range = 1 ~ 6
1. Fn19, Fn20 = 1 : JOG
2. Fn19, Fn20 = 2 or 6 : Preset Speed Control
Fn Setting
Fn 19 = 2 Fn 20 = 6
Fn 19 = 6 Fn 20 = 2
SP1
Terminal
ON OFF FN 08 (SP1)
OFF ON Fn 26 (SP2)
ON ON Fn 27 (SP3) ON OFF F n 26 (SP2)
OFF ON FN 08 (SP1)
ON ON Fn 27 (SP3)
Reset
Terminal
Output
Frequency
3. Fn19, Fn20 = 3 : External emergency stop signal
When the external emergency stop signal is activated, the drive decelerates to a stop (ignoring the setting in Fn14). Keypad flashes E.S. after stop. When the emergency stop signal is deactivated, turn the RUN switch OFF and then ON again (if Fn10 = 1) or push the RUN key (if Fn10 = 0). The drive will resume operation and restart. If the emergency stop signal is removed before the drive stops, it will still execute emergency stop.
4. Fn19, Fn20 = 4 : External Base Block (immediate
shut off)
When the external base block signal is activated, the
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Percentage of Current
Page 26
drive output immediately shuts off (ignoring the setting in Fn14). Keypad will flash b.b. after stop. After the base block signal is deactivated, turn the RUN switch OFF and then ON again (if Fn10 = 1) or push the RUN key (if Fn10 = 0). The drive will restart from the starting frequency.
5. Fn19, Fn20 = 5 : Reset when drive is in fault condition
Fn21 - Multi-function output Factory Setting = 3 Range= 1 : Run mode signal
= 2 : At frequency signal = 3 : Fault signal
Fn22 - Reverse mode lockout Factory Setting = 0 Range= 0 : REV command enabled
= 1 : REV command disabled
Note: When Fn04 is set to 1 (reverse), Fn22 cannot be set to 1. Keypad will display “LOC”. Fn04 must be changed to 0 setting (forward) before Fn22 can be set to 1.
Fn23 - Restart after momentary power loss Factory Setting = 0 Range= 0 : Restart enabled
= 1 : Restart disabled
1. When AC power temporarily drops below the low volt age protection level the drive will stop immediately. If the power source returns within 2 seconds, the drive can restart via speed search (start searching from the previous operating frequency) or fault, displaying “LV-C”.
2. When Fn23 = 0, if the temporary power loss is less than 2 seconds, the drive will resume operation via speed search 0.5 seconds after power returns. Fn24 does not
Me2 Series
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Page 27
limit the number of restarts. If the temporary power loss is longer than 2 seconds, automatic restart will be determined by the setting of Fn24.
3. When Fn23 = 1, the drive will stop immediately after the
temporary power loss and display “LV -C” on the keyp ad. The drive will not restart automatically. (Not controlled by Fn24)
Fn24 - Number of Auto-restart times Factory Setting = 0; Range = 0 ~ 5
1. When Fn24 = 0, the drive will not automatically restart
if the power loss period is longer than 2 seconds.
2. When Fn24 > 0, the drive will resume operation via
speed search 0.5 secs after power returns. The drive will accelerate or decelerate to the frequency setting.
3. When the drive is set to decelerate to stop (Fn14) or
DC braking (Fn17) the transient restart procedure is not performed.
4. When either of the following occur, the auto-restart
counter will be reset:
1. No additional faults (during operation or stop) occur within 10 minutes of restart.
2. RESET is pressed or external RESET is
activated.
Fn25 - Factory setting - Factory Setting = 000 Range= 010 : Constants set for 50Hz system
= 020 : Constants set for 60Hz system
1. When Fn25 is set to 010, all parameters are restored to settings for 50Hz operation. The settings of Fn05 and Fn06 are reset to 1 and 50 respectively. Fn25 is restored back to 000 after the reset process is complete.
2. When Fn25 is set to 020, all parameters are restored to the original factory settings for 60Hz operation. The
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settings of Fn05 and Fn06 are reset to 4 and 60 respectively. Fn25 is restored back to 000 af ter the reset process is complete.
Fn26 - SP2 Frequency Factory Setting = 20 Hz; Range = 0.0 ~ 200 Hz
1. Fn26 establishes the second of three preset command frequencies. Used to configure a specific speed for multi­step applications.
Fn27 - SP3 Frequency Factory Setting = 30 Hz; Range = 0.0 ~ 200 Hz
1. Fn27 establishes the third of three preset command frequencies. Used to configure a specific speed for multi­step applications.
Fn28 : Reserved Fn29 - Software (program) version
- Factory Setting = 1.8
Fn30 : Fault trace
1. Keypad will indicate the sequence of the occurrence of faults by location of the decimal point:
x.xx = the most recent fault xx.x = the previous fault xxx. = the earliest fault in the record
2. When entering the Fn30 function, the x.xx record will be displayed first. Pressing the /\ button will read out xx.x then xxx. then x.xx consecutively.
3. When entering Fn30 function, if the RESET button is pressed, the fault record will be cleared. Indication display will show -.--, --.- and ---.
4. Example: When the content of fault memory indicates O.CC, the latest fault was OC-C (over current during constant speed).
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Me2 Series Installation Manual
Chapter 4 - Fault Codes
4.1 - Failure or Trip which cannot be reset by Reset Key
FAULT CODE CONTENT PROBABLE CAUSE WHAT TO DO
Program Error High electronic noise
CPF
EEPROM error EEPROM defective Replace Drive
EPR
Install RC type suppressor on all contactor/brake coils
OV
LV
OH
Over voltage in stop mode
Low voltage
in stop mode
Heatsink overheat during stop mode
Detection circuit is damaged
1. Input voltage too low
2. Detection circuit is damaged
1. Ambient temperature is high or ventilation is poor
2.Detection circuit is damaged
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Replace Drive
1. Correct Input voltage
2. Replace Drive
1. Replace Drive
2. Improve Ventilation
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4.2 - Failure or Trip which can be reset by Reset Key but cannot be Auto Reset
FAULT CODE CONTENT PROBABLE CAUSE WHAT TO DO
Over-current
OC
during stop mode
OL1 Motor over-load
OL2 Drive over-l oad
Detection circuit failure Replace Drive
1. Excessive load
2. Incorrect V/f pattern
3. Improper Fn18 setting
1. Excessive load
2. Incorrect V/f pattern
1. Select a larger HP unit
2. Select correct V/f pattern
3. Adjust Fn18 according to instructions
1. Select a larger HP unit
2. Select correct V/f pattern
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4.3 - Failure or Trip which can be Auto Reset or reset
by Reset Key
FAULT CODE CONTENT PROBABLE CAUSE WHAT TO DO
Over-current
OCS
during start
Over-current during
OCA
acceleration
Over-current
OCC
during constant speed
Over-current
OCd
during deceleration
Over-current
OCb
during braking
Over-voltage during constant
OVC
speed operation
Low Voltage during constant
LVC
speed
Overheat during
OHC
constant speed
1. Motor is shorted
2. Motor is grounded
3. Transistor module damaged
1. Acceleration time setting too short
2. Wrong V/f pattern
3. Motor exceeds unit rating
1. Transient loading
2. Input voltage fluctuations
1. Deceleration setting too short
DC braking frequency, braking voltage, or braking time setting too high
1. Deceleration time is set too short or load inertia is too high
2. Input voltage fluctuations
1. Input voltage too low
2. Input voltage fluctuations
1. Load is too great
2. Ambient temperature too high or poor ventilation
1. Inspect/repair motor
2. Remove grounding point
3. Replace Drive
1. Extend acceleration time
2. Select correct V/f pattern
3. Select larger HP unit
1. Check load condition
2. Install a reactor between the power supply and the Drive
1. Extend deceleration time
Reduce settings of Fn15, Fn16, or Fn17
1. Extend deceleration time
2. Correct line voltage problem
1. Correct input voltage
2. Correct line voltage
1. Check load
2. Limit ambient temperature or improve ventilation
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4.4 - Operation Stop Indications
FAULT CODE CONTENT
SP0
Zero speed stop
Keypad
SP2
emergency stop
External
E.S.
emergency stop
External BASE
b.b.
BLOCK
An SP0 fault code can only occur when Fn7 is set to 0. If an SP0 fault code occurs and Fn11=0, use the keypad to increase the speed above 1 Hz. If an SPO fault code occurs and Fn11=1, increase the value of the external analog signal.
If Fn10 = 1 and the STOP key on the keypad is pressed during operation, the drive will stop according to the setting in Fn 14 and stop. Keypad will flash E.S. aft er stop. (Refer to instruction fo r F n19 for details.)
When the external emergency stop si gnal is activated via the multi-function input terminal, the drive wi ll decelerate and stop. Keypad will flash E.S. after stop. (Refer to instruction fo r F n19 for details.)
When the external BASE BLOCK signal is activated via the multi-function terminal, the drive output will stop immediately and flash b.b. for indication. (Refer to instruction fo r F n19 for details.)
WHAT TO DO
4.5 - Operation Error Indications
FAULT CODE CONTENT PROBABLE CAUSE WHAT TO DO
Motor directi on
LOC
Keypad operation
ER1
Parameter setting
ER2
1. Attempted to reverse direcion when Fn22 = 1
locked
2. Attempted to set Fn2 2 to 1 when Fn04 = 1
1. Press UP or DOWN arrow keys when Fn11 = 1 or under SP1 operation
2. Attempted to to change Fn29
error
3. Attempted to change parameter that cannot be changed during run mode. (Refer to parameter list)
1. Fn6 < or = Fn7 1. Change so Fn6 > Fn7
error
1. Change Fn22 to 0
2. Change Fn04 to 0
1. Use UP or DOWN arrow keys to adjust frequency setting after changing Fn11 = 0
2. Do not change Fn29
3. Change function during stop mode
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Me2 Series Installation Manual
Chapter 5 - Other Information
5.1 - Selecting AC Line/Load Reactors
Model
ME2-2P2-M 3.0 7.0 ME2-2P5-M 5.2 4.2
ME2-201-M 9.4 2.1 ME2-202-M 19.0 1.1 ME2-203-M 25.0 0.71
Current Value ( A ) Inductance ( m H )
Reactor
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5.2 - Record of Settings
CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
Customer
Application
Address
Fn## Fn## Fn##
Fn00 Fn11 Fn22
Fn01 Fn12 Fn23
Fn02 Fn13 Fn24
Fn03 Fn14 Fn25
Fn04 Fn15 Fn26
Fn05 Fn16 Fn27
Fn06 Fn17 Fn28
Fn07 Fn18 Fn29
Fn08 Fn19
Fn09 Fn20
Fn10 Fn21
Model
Telephone
Value ValueValue
Fn30
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