without permission in writing from Motorola. This includes electronic or mechanical means, such as
photocopying, recording, or information storage and retrieval systems. The material in this manual is subject to
change without notice.
The software is provided strictly on an “as i s” basis. All sof twar e, including firmware, furnished to the user is on
a licensed basis. Motorola grants to the user a non-transferab le and non-exclusive license to use each
software or firmware program delivered hereunder (licensed program). Except as noted below, such license
may not be assigned, sublicensed, or otherwise transferred by the user without prior written consent of
Motorola. No right to copy a licensed program in whole or in part is granted, except as permitted unde r
copyright law. The user shall not modify, merge, or incorporate any form or portion of a licensed program with
other program material, create a derivative work from a licensed program, or use a licensed program in a
network without written permission from Motorola. The user agrees to maintain Motorola’s copyright notice on
the licensed programs delivered hereunder, and to include the same on any authorized copies it makes, in
whole or in part. The user agrees not to deco mpile, disassemble, decode, or reverse engineer any licensed
program delivered to the user or any portion thereof.
Motorola reserves the right to make changes to any software or product to improve reliability, function, or
design.
Motorola does not assume any product liability arising out of, or in connection with, the application or use of
any product, circuit, or application described herein.
No license is granted, either expressly or by implication, estoppel, or otherwise under any Motorola, Inc.,
intellectual property rights. An implied license only exists for equipment, circuits, and subsystems contained in
Motorola products.
MOTOROLA and the Stylized M Logo and Symbol and the Symbol logo are registered in the US Patent &
Trademark Office. Bluetooth is a registered trademark of Bluetooth SIG. Microsoft, Windows and ActiveSync
are either registered trademarks or trademarks of Microsoft Corporation. All other product or service names
are the property of their respective owners.
Motorola, Inc.
One Motorola Plaza
Holtsville, New York 11742-1300
http://www.symbol.com
Patents
This product is covered by one or more of the patents listed on the web site : http://www.symbol.com/patents.
Warranty
Subject to the terms of Motorola’s hardware warranty statement, the VC5090 Vehicle Computer products are
warranted against defects in workmanship and materials for a period of one year from the date of shipment.
For the complete Motorola hardware product warranty statement, go to: http://www.symbol.com/warranty.
SCM and registry settings, maintenance release (BSP26).
ivVC5090 Vehicle Computer Product Reference Guide
Table of Contents
Patents.................................................................................................................................................. ii
Warranty............................................................................................................................................... ii
Revision History.................................................................................................................................... iii
About This Guide
Introduction........................................................................................................................................... xiii
Documentation Set ......................................................................................................................... xiii
Configurations....................................................................................................................................... xiv
Software Versions........................................................................................................................... xiv
Chapter Descriptions............................................................................................................................ xv
Notational Conventions......................................................................................................................... xv
Related Documents and Software........................................................................................................ xvi
Service Information............................................................................................................................... xvi
Returning the Vehicle Computer for Service................................................................................... xvii
Unpacking the VC5090 ........................................................................................................................ 1-1
Features ............................................................................................................................................... 1-2
Third Party Accessories ....................................................................................................................... 1-6
Getting Started ..................................................................................................................................... 1-7
Installing the Desiccant Bag ........................................................................................................... 1-7
Installing the Vehicle Computer ..................................................................................................... 1-8
Charging the Memory Backup Battery ........................................................................................... 1-8
Starting the Vehicle Computer ....................................................................................................... 1-8
12 Volt Propane Forklifts .......................................................................................................... 2-10
Electric Forklifts ........................................................................................................................ 2-11
Removing Power to the Vehicle Computer .................................................................................... 2-13
Installing the VC5090 on a Desktop .................................................................................................... 2-15
Mounting the Bracket on a Desktop ............................................................................................... 2-15
Connecting the Vehicle Computer to AC Power ............................................................................ 2-16
Installing the Optional Keyboard .......................................................................................................... 2-17
Adjusting the Keyboard .................................................................................................................. 2-18
Installing a Scanner ............................................................................................................................. 2-21
Connecting an LS3203 or a DS/LS3408 Serial Scanner ............................................................... 2-21
Connecting an DS/LS3408 USB Scanner ...................................................................................... 2-22
Connecting an DS/LS3478 Serial Scanner .................................................................................... 2-24
Connecting a DS/LS3478 USB Scanner ........................................................................................ 2-25
Connecting an LS3578 Bluetooth Scanner .................................................................................... 2-26
Using a Headset .................................................................................................................................. 3-15
Resetting the Vehicle Computer .......................................................................................................... 3-16
Performing a Warm Boot ............................................................................................................... 3-16
Performing a Cold Boot .................................................................................................................. 3-16
Methods of Suspension ................................................................................................................. 3-16
Profile ID ........................................................................................................................................ 4-5
IP Mode .......................................................................................................................................... 4-18
IP Address Entry ............................................................................................................................ 4-18
Transmit Power .............................................................................................................................. 4-19
Bluetooth Profiles ................................................................................................................................. 5-3
Serial Port Services ....................................................................................................................... 5-18
Personal Area Network Services ................................................................................................... 5-18
Bluetooth Settings ................................................................................................................................ 5-19
Device Info Tab .............................................................................................................................. 5-19
• Chapters and sections in this and related documents.
•
Bold text is used to highlight the following:
• Key names on a keyboard
• Button names on a screen
• Dialog box, window and screen names
• Drop-down list and text box names
• Check box and radio button names
• Icons on a screen.
•
Bullets (•) indicate:
• Action items
• Lists of alternatives
• Lists of required steps that are not necessa rily sequential.
•
Sequential lists (e.g., those that describe step-by-s te p pr oc ed ur e s) ap pe a r as nu m be re d lists.
Related Documents and Software
The following documents provide more information about the VC5090 vehicle computers.
•
VC5090 Quick Reference Guide, p/n 72-76346-xx
•
Symbol Application Guide, p/n 72E-68197-xx
•
Microsoft Application Guide for Mobile and CE 5.0 User Guide, p/n 72E-78456-xx
•
MSP 2.9 user’s Guide, p/n 72E-91844-xx
•
MSP 3.X User’s Guide, p/n 72E-100158-xx
•
Symbol Mobility Developer Kit (SMDK) Help File, p/n 72E-38880-03
•
Symbol Mobility Developer Kits, available at: http://support.symbol.com
•
Device Configuration Package for VC5090 (DCP for VC5090), available at: http://support.symbol.com.
•
ActiveSync software, available at: http://www.microsoft.com.
For the latest version of this guide and all guides, go to: http://support.symbol.com
Service Information
If you have a problem with your equipment, contact Motorola Enterprise Mobility support for your region. Contact
information is available at: http://www.symbol.com/contactsupport
.
.
When contacting Enterprise Mobility support, please have the following information available:
•
Serial number of the unit
•
Model number or product name
•
Software type and version number.
About This Guidexvii
Motorola responds to calls by email, telephone or fax within the time limits set forth in support agreements.
If your problem cannot be solved by Motorola Enterprise Mobility Support, you may need to return your equipment
for servicing and will be given specific directions. Motorola is not responsible for any damages incurred during
shipment if the approved shipping container is not used. Shipping the units improperly can possibly void the
warranty.
If you purchased your Enterprise Mobility business product from a Motorola business partner, contact that business
partner for support.
Returning the Vehicle Computer for Service
NOTEMotorola has taken great care to ensure environmental conditions such as humidity will not affect the stability
of the vehicle computer. This is accomplished my means of desiccant bags which can be inserted by the user
upon receipt of the vehicle computer. In the event, the vehicle computer needs to be shipped by air carrier to
Motorola for repair or maintenance, it is essential that the user remove the desiccant door cover before the
vehicle computer is packaged for shipment. The reason for this step is to avoid compromising the vehicle
computer as a result of pressurization during air transit. The user must simply remove the screws associated
with the desiccant door on the back of the unit. Discard the used desiccant bags. Upo n re ce i pt of th e re paired
vehicle computer, the user should insert new desiccant bags (if used) and reseal the doors using new screws.
The VC5090 vehicle-mounted mobile computer is a rugged device for use on heavy eq uipment, especially forklif t s.
Designed for distribution centers, factory floors and warehouses, the VC5090 supports real-time receiving,
tracking, put-away, picking and shipping applications. Sealed to IP66 standards for protection against dust and
water and shock-tested, the VC5090 offers reliable performance in the most extreme temperatures and
environmental conditions. It tolerates sub-zero freezers, as well as the vibration and shock of forklift operations,
increasing the reach of your enterprise mobility solution.
Unpacking the VC5090
When you remove the vehicle computer from its box, save the bo x and shipping material in case you need to ship
or store the vehicle computer . Check the content s of the box against the invoice for completeness and contact your
local Motorola service representative if there is a problem.
Table 1-2 lists the accessories available from Motorola for the VC5090:
Table 1-1 VC5090 Accessories
AccessoryDescription
External KeyboardOptional USB keyboard for full-screen configuration.
Keyboard CoverProvides added protection for external keyboard ( pkg 5). Part Number: 90500125-R.
Screen ProtectorReplacement screen protector film for either the full screen or half screen
configurations.
Screen Protector for full screen (pkg 5); Part number: S01-69211106-R.
Screen Protector for half screen (pkg 5); Part number: S01-69211107-R.
Uninterruptable Power
Supply Kit
Battery used to maintain operation, for at least 15 minutes, when power is
temporarily interrupted (for example: vehicle battery changes and poor power
conditions). Part Number: BTRY-VC50IAB00.
Desiccant KitReplacement desiccant bags. Part Number: KT-84524-01.
In-Motion Detector CableCable that connects the VC5090 and the vehicle accelerator pedal that detect s when
the vehicle is moving and blanks the screen so that the operator is not distracted
while driving. Part Number: 25-82420-01R.
Vehicle Power CableReplacement power cable for connecting the VC5090 to a power vehicle power
source. Part number: 25-71919-01R.
Replacement filtered power cable for connecting the VC5090 to a power vehicle
power source. Part Number: 25-71919-02R.
Getting Started1 - 5
Table 1-1 VC5090 Accessories (Continued)
AccessoryDescription
Secure Digital CardProvides secondary non-volatile storage. Recommended secure digital (SD) cards:
• 128 MB
• ATP part number AF128SDI-AG
• SimpleTech part number SYMNYSD128AE
• 256 MB
• ATP part number AF256SDI-AG
• SimpleTech part number SYMNYSD256AE
• 512 MB
• ATP part number AF512SDI-AG
• SimpleTech part number SYMNYSD512AE
•1 GB
• ATP part number AF1GBSDI-AG
• SimpleTech part number SYMNYSD1GBAE
Angle Adjustment
Handles
ScannersLS3203 serial laser scanner
Serial ActiveSync CableCable to connect the VC5090 to a host computer to perform serial ActiveSync
USB ActiveSync CableCable to connect the VC5090 to a host computer to perform USB ActiveSync
USB Host CableCable to connect the VC5090 as a host device. Rugged connector to USB A jack
LS3203 Scanner Serial
Cable
LS3408 Scanner Serial
Cable
Optional handles for adjusting position of VC5090 in mounting bracket. Part Number:
90500115-R
LS3408 serial/USB laser scanner
DS3408 serial/USB imager
LS3478 Bluetooth serial/USB laser scanner (with cradle)
DS3478 Bluetooth serial/USB imager (with cradle).
LS3578 Bluetooth laser scanner.
communication. Rugged connector to 9-pin RS-232 connector. Part number
25-71914-01R.
communication. Standard USB B connector to USB A connector. Part number
25-64396-01R.
connector. Part number 25-71915-01R.
Cable to connect the Symbol LS3203 serial scanner to the VC5090 se ria l po rt. Part
number 25-71916-01R.
Cable to connect the following Symbol serial scanners to the VC5090 ser ial port. Part
number 25-71917-02R.
• LS3408 laser scanner
• DS3408 imager
• LS3478 Bluetooth laser scanner (with cradle)
• DS3478 Bluetooth imager (with cradle).
LS3408 Scanner USB
Cable
Cable to connect the following Symbol laser scanners or imagers to the VC5090
RS232 CableCable to connect the VC5090 to a serial device. Part number 25-71924-01R.
AC Power SupplyPower supply for use in wall or desktop mounted applications. Part nu m be r
50-14001-004 or 50-14001-004R.
DC Power CablePower cable for use in wall or desktop mounted applications that connects the AC
power supply to the VC5090. Part number 25-71920-01 or 25-71920-01R.
SoftwareSymbol Mobility Developer Kits, available at: http://support.symbol.com
Third Party Accessories
Table 1-2 lists the accessories available for the VC5090 from third party vendors:
Table 1-2 VC5090 Third Party Accessories
PeripheralManufacturerDescriptionVendor
CB Mode Handset
with Adapter Cable
Headset and
Adapter Cable
External AntennaCenturion™
Zebra Road Warrior
Printer Cable
Zebra
QL-220/320/420
Printer Cable
SinbonProvides handset communication for
SinbonProvides voice communication for
WTS2450-RPSMA
ZebraProvides connection between vehicle
ZebraProvides connection between vehicle
.
Device Configuration Package for VC5090c (DCP for VC5090c), available at:
http://support.symbol.com
audio applications.
audio applications.
Provides external antenna for remote
mounting.
computer and printer.
computer and printer.
.
Sinbon Technologies
http://www.sinbon.com
Sinbon Technologies
http://www.sinbon.com
Arcadian Inc.
1-888-925-5967
Zebra Technologies
Corporation
Zebra Technologies
Corporation
O’Neill MF-2T/4T
Printer Cable
Mobility USB
Peripheral Ethernet
Adapter
O’NeillProvides connection between vehicle
computer and printer.
Cradlepoint, Inc.Provides wired Ethernet network
connection for fixed mount
applications.
O'Neil Product
Development, Inc.
Cradlepoint, Inc.
Getting Started
Desiccant Bags
Desiccant Door
Desiccant Well
In order to start using the vehicle computer for the first time:
• install the desiccant bags and desiccant door
or
install only desiccant door
• install the vehicle computer in a vehicle or on a wall or desktop
• start the vehicle computer.
Installing the Desiccant Bag
NOTE Motorola recommends installing the desiccant bags in environments where extreme temperature changes occur,
such as applications where the device may be continuously moved between a freezer and a hot / humid area.
Desiccant bags should be replaced more often in the hot / humid months of summer and less frequently in dry/cold
months of winter. If desiccant is not used, the desiccant door must still be installed and secured. Replacement
Desiccant Kits are available from Motorola, Part Number: KT-84524-01.
Getting Started1 - 7
1. Open the desiccant kit and remove all items:
• desiccant package
• desiccant door
• screws.
2. Open the desiccant package and remove the six desiccant bags.
3. Place three desiccant bags in the desiccant well.
4. Place the other three desiccant bags in the back of the desiccant door.
Figure 1-5 Installing Desiccant Bags
5. Ensure that the door seal is in place.
6. Carefully place the desiccant door onto the back housing. Ensure that the desiccant bags do not interfere with
door seal.
7. Secure the door to the back hous ing usin g th e fou r scre ws.
CAUTION Ensure that you torque the screws to seal the device properly. Otherwise, sealing can be compromised.
8. Torque the screws to 9 ± 0.5 kgf/cm (7.8 ± 0.4 in-lbs).
Installing the Vehicle Computer
Refer to Chapter 2, Installation for information on installing the vehicle computer onto a vehicle or to a fixed mount,
as well as installing accessories.
Charging the Memory Backup Battery
The vehicle computer is equipped with a memory backup battery which automatically charges from the inpu t power
whether its operating or is in suspend mode. The memory backup battery retains data in memory for at least 72
hours when power is removed or the UPS is fully discharged. When the vehicle computer is used for the first time,
the backup battery requires approximately 15 hours to fully charge. Do not remove power from the vehicle
computer for 15 hours to ensure that the backup battery fu lly charges. The Main Power switch on top of the vehicle
computer must be set to the on position. If power is removed from the vehicle computer and the UPS is fully
discharged, the backup battery comple tely discharges in se veral hours. The backup battery retains data in memory
for at least 72 hours when power is removed.
NOTE Do not remove power to the vehicle computer within the first 15 hours of use. If the power is removed before
the backup battery is fully charged, data may be lost. The Main Power switch on top of the vehicle computer
must be set to the on position.
Starting the Vehicle Computer
To power on the VC5090, place the Main Power switch, located on the top of the VC5090, to the on (|) position.
The VC5090 initializes and the splash screen appears followed by the calibration screen. Follow the instructions for
calibrating the screen. If the vehicle computer does not power on, See Troubleshooting on page 9-2.
To suspend the VC5090’s operation, press the Power button on the Quick Access Panel. All data is preserved, so
the applications running continue after suspension. Press the Power button again to resume normal operation.
NOTE The power is applied at all times if the VC5090 is hard wired to the vehicle battery. If using the Ignition Sense
cable and the vehicle ignition is off, then power is not applied to the vehicle computer.
Chapter 2 Installation
Introduction
This chapter describes how to install the vehicle computer in a vehicle or on a desktop and connecting the vehicle
computer to a power source. There are different installation options depending on the type of vehicle. This chapter
also describes how to install the various accessories for the vehicle computer . Read all of the following instructions
before you begin.
WARNING! The vehicle computer and bracket must be firmly secured to a surface that can support the
vehicle computer’s weight.
CAUTION A competent engineer must perform the installation in a vehicle. Improper installation can damage your
vehicle and/or the VC5090.
Do not install the vehicle computer in a location that will affect vehicle safety, driveability, or visibility.
CAUTION It is required to use the Motorola provided mounti ng bracket.
Figure 2-1
1.Position the friction pads in the friction pad mounting area.
2.Position the mounting bracket over the mounting holes.
3.Place washers onto cap screws.
4.Screw cap screws into mounting holes and tighten. Torque the cap screws to 276 ± 8.7 kgf/cm (239.6 ±
7.6 in-lbs).
Mounting Bracket Installation
Installing the VC5090 in a Forklift
CAUTION A competent engineer must perform the installation in a vehicle. Improper installation can injure the
operator and damage your vehicle and/or the VC5090.
Follow the instructions below to properly install the VC5090 in a forklift.
• Determine the best location for mounting the vehicle computer taking into conside ration the driver’s field of
view and ease of accessing the vehicle computer.
• Install the appropriate mounting hardware.The VC5090 ship s with four cap screws (3/8” - 16 - 2”) for secu ring
the mounting bracket. If the supplied cap screws are not long enough, use 3/8” - 16 - X stainless steel cap
screws where X represents the length in inches of the required cap screws.
• Connect the vehicle computer to the vehicle’s wiring system.
Positioning the Vehicle Computer
• Determine the best position for the vehicle computer and all the associated components. If a similar vehicle
computer was previously installed, check to see if the position it used is suitable for the VC5090.
Installation2 - 3
• Test the installation for at least 30 minutes before installing on another vehicle. Record all details:
• Check that the position of the vehicle computer does not obstruct vehicle controls.
Figure 2-2
View Obstruction
• Check that the vehicle computer does not obstruct the driver's view.
• Check the position of the vehicle computer for user comfort over long periods.
• Check positioning to avoid extreme wrist angles that may cause injury.
CAUTION Any modi fication to supplied mounting bracket could cause failure of the unit and/or mountings.
• Mounting surface must be flat and stiff and it must extend evenly for the en tire length o f the mounting bracket
surface.
• All four mounting holes must be used.
• All nuts and bolts must be checked periodically and tightened if required.
• When installing the vehicle computer , care must be taken to ensure that the mounting bracket footprint is fully
supported. Additional plates may be required to achieve this.
• Do not mount the vehicle computer with the mounting br acket perp endicular to a wall as shown in Figure 2-6 .
Figure 2-6
Incorrect Mounting
Mounting onto an Over-Head Cross-Beam Example
The diagram below illustrates a typical installation where the vehicle computer is mounted onto a cross-beam.
Installation2 - 7
Nuts
Flat Washers
Cap Screws
Vehicle Cross-Beam
Mounting Bracket
Lock Washers
Lock Washers
Flat Washers
Figure 2-7
Mounting the VC5090 onto an Over-Head Cross-Beam Example
Mounting onto an Over-Head Cage Example
The diagrams below illustrates a typical installation where the vehicle computer is mounted on an overhead cage.
A customer supplied mounting plate must be used that can withstand the weig ht of the vehicle computer under
vibration and shock. The plate must be made of stainless steel or hardened steel with the following dimensions: 3.0
in. (76.0 mm) wide, 8.66 in. (220.0 mm) long and 0.2 in. (5.0 mm) thick. The plate must be secured with hardware
or to the underside of the cage by welding.
Mounting on a Dashboard or Horizontal Surface Example
The diagram below illustrates a typical installation where the vehicle computer is mounted on a dashboard or
horizontal flat surface.
NOTE If mounting to a thin surface, a reinforcing plate maybe required.
Installation2 - 9
Nuts
Lock Washers
Cap Screws
Mounting Bracket
Mounting Surface
Flat Washers
Lock Washers
Flat Washers
Figure 2-10
Mounting on a Vehicle Shelf
Routing Electrical Cables
• Establish a neat route for the cable, staying clear of moving parts or hot surfaces.
• Fix the cable to existing cable runs inside the vehicle using cable ties, but make sure they are away fr om any
moving or hot surfaces.
• When the cabling must go through a panel, use a suitable gland.
• When fixing the conduit or cable on the outside of a vehicle, use P-Clips. Either drill and tap the hole or use a
nut and bolt to secure the clip.
• Ensure the cable does not have tight bends. The minimum recommended radius is 63.5 mm (2.5 in.).
• Ensure cables do not swing or chafe on the structure. This often requires using cable ties approximately
every foot, and ensuring the cables do not flex often, especially where they connect to the VC50 90. However ,
if you must re-position the VC5090 occasionally, ensure there is enough slack in the cable to accommodate
movement without putting tension on the cable.
• DO NOT wind a cable in and out of the mesh on a cage.
• On electric vehicles, take the power from as clo se to th e ba ttery as po ssibl e, but not directly fr om the ba ttery
terminals, and not before any main fuse.
• On gasoline, diesel or propane vehicles, take the power from as close to the battery terminals as possible,
and avoid using existing wiring.
• Ensure that all fuses are as close as possible to the power source.
NOTE The vehicle computer contains an Ignition Sense feature that detects when the ignition switch is turned off
and shuts the vehicle computer down after a preprogrammed timeout. This feature allows the operator to use
the vehicle computer for a predetermined time period after the ignition switch is turned off, then shuts the
vehicle computer down automatically to prevent over-discharge of the forklift battery. The timeout period is
adjustable by the user (see Ignition Sensing on page 3-22 for setting the timeout value). The normal current
draw of a suspended vehicle computer is approximately 500mA. When the vehicle computer shuts down
using the Ignition Sense feature, current draw is reduced to approximately 5 mA. This feature provides the
automatic shutoff functionality of an external relay, without requiring an actual relay and has the added benefit
of allowing the user to work for a preset time period before shutting down.
• All power wiring must use the supplied power cable.
• Fuses:
• two 3AG, 20A, 250V, SLO BLO fuses
• one 3AG, 1A, 250V, SLO BLO fuse.
• Keep the path between the battery and the veh icle compu ter as short as possible, and away from any part of
the ignition high tension system.
Figure 2-11
1.Disconnect the vehicle battery.
2.Connect the green wire to the vehicle’s negative power source.
3.Shorten cable to desired length.
4.Place a fuse and fuse holder in-line of the red, black and yellow wires approximately four inches from the cable
end, as shown below.
Wiring Diagram
NOTE See the vehicle Owner's Manual for specific wiring information.
Installation2 - 11
Fuse HolderFuse HolderShrink TubingFuse
Wire
Wire
Shrink Tubing
Figure 2-12
5.Slide shrink tubing over wires.
6.Strip wires (0.4 in./10 mm) and insert into the fuse holder. Crimp fuse holder ends to ensure a proper electrical
Fuse Connection
connection (use Thomas & Betts WT-11-M crimp tool or equivalent).
7.Heat shrink tubing.
8.Connect the red wire to the vehicle's positive power source. Connect the black wire to the vehicle's negative
power source.
NOTE The vehicle computer contains an Ignition Sense feature that detects when the ignition switch is turned off
and shuts the vehicle computer down after a preprogrammed timeout. This feature allows the operator to use
the vehicle computer for a predetermined time period after the ignition switch is turned off, then shuts the
vehicle computer down automatically to prevent over-discharge of the forklift battery. The timeout period is
adjustable by the user (see Ignition Sensing on page 3-22 for setting the timeout value). The normal current
draw of a suspended vehicle computer is approximately 500mA. When the vehicle computer shuts down
using the Ignition Sense feature, current draw is reduced to approximately 5 mA. This feature provides the
automatic shutoff functionality of an external relay, without requiring an actual relay and has the added benefit
of allowing the user to work for a preset time period before shutting down.
9.Connect the yellow wire to the vehicle's ignition switch. If you do not plan on using the Ignition Sense feature,
connect the yellow wire to the vehicle’s positive power source.
10. Ensure the wiring connections created are sufficiently insulated from each other.
11. Re-connect the vehicle battery.
12. Insert the power cable connector into the vehicle computer's Power port. Align the keyway on the power
connector with the notch on the vehicle computer’s power port.
Electric Forklifts
There are currently two power cable options for electrical forklifts:
• 12 volt electric fork lifts
• 24 to 48 volt fork lifts.
12 Volt Forklifts
NOTE Use power cable, p/n 25-71919-01R.
See the vehicle Owner's Manual for specific wiring information.
1.Disconnect the vehicle battery.
2.Connect the green wire to the vehicle’s negative power source.
4.Place a fuse and fuse holder in-line of the red, black and yellow wires approximately four inches from the cable
end, as shown in Figure 2-6 on page 2-6.
5.Slide shrink tubing over wires.
6.Strip wires (0.4 in./10 mm) and insert into the fuse holder. Crimp fuse holder ends to ensure a proper electrical
connection (use Thomas & Betts WT-11-M crimp tool or equivalent).
7.Heat shrink tubing.
8.Connect the red wire to the vehicle's positive power source. Connect the black wire to the vehicle's negative
power source.
NOTE The vehicle computer contains an Ignition Sense feature that detects when the ignition switch is turned off
and shuts the vehicle computer down after a preprogrammed timeout. This feature allows the operator to use
the vehicle computer for a predetermined time period after the ignition switch is turned off, then shuts the
vehicle computer down automatically to prevent over-discharge of the forklift battery. The timeout period is
adjustable by the user (see Ignition Sensing on page 3-22 for setting the timeout value). The normal current
draw of a suspended vehicle computer is approximately 500mA. When the vehicle computer shuts down
using the Ignition Sense feature, current draw is reduced to approximately 5 mA. This feature provides the
automatic shutoff functionality of an external relay, without requiring an actual relay and has the added benefit
of allowing the user to work for a preset time period before shutting down.
9.Connect the yellow wire to the vehicle's ignition switch. If you do not plan on using the Ignition Sense feature,
connect the yellow wire to the vehicle’s positive power source.
10. Ensure the wiring connections created are sufficiently insulated from each other.
11. Re-connect the vehicle battery.
12. Insert the power cable connector into the vehicle computer's Power port. Align the keyway on the power
connector with the notch on the vehicle computer’s power port.
24 to 48 Volt Forklifts
NOTE Use power cable, p/n 25-71919-02R.
See the vehicle Owner's Manual for specific wiring information.
This power cable needs to be connected between the forklift powe r source and the VC5090 in order to reduce
potentially problematic electrical noise generated by the forklift’ s electric motor drive. T his power cab le shou ld only
be used on nominal 24 to 48 volt electric forklifts. Do not use this power cable if th e electric forklift is providing
power through a DC to DC converter with an output less than 24 volts. When using the power cable, the ignition
sense feature of the VC5090 is disabled.
WARNING! Never perform an installation on a live electric forklift.
• All power wiring must use the supplied power cable.
• Fuses: two 3AG , 20A, 250V, SLO BLO fuses
1.Place the VC5090 main power switch on top of the device to the off position.
2.Disconnect the forklift battery.
Installation2 - 13
VC5090
20A Fuse
20A Fuse
Vehicle
Battery
Power Cable
25-71919-02R
Red
Green
Black
Filter
Box
3.Select a location for mounting the filter box. This should be on a hard flat surface and in a location where the
connector end of the cable reaches the vehicle computer.
4.Secure the filter box of the power cable to the forklift, using #8 screws or bo lts.
5.Connect the green wire to the vehicle's negative power source.
Figure 2-13
6.Place a fuse and fuse holder in-line of the red and black wir es approximately four inches from the cable en d, as
Wiring Diagram
shown in Figure 2-6 on page 2-6.
7.Slide shrink tubing over wires.
8.Strip the wires (0.4 in./10 mm) and insert into the fuse holder. Crimp fuse holder ends to ensure a proper
electrical connection (use Thomas & Betts WT-11-M crimp tool or equivalent).
9.Heat shrink tubing.
10. Connect the red wire to the vehicle's positive power source. Connect the black wire to the vehicle's negative
power source.
11. Ensure the wiring connections created are sufficiently insulated from each other.
12. Re-connect the vehicle battery.
13. Insert the power cable connector into the vehicle computer's Power port. Align the keyway on the power
connector with the notch on the vehicle computer’s power port.
Removing Power to the Vehicle Computer
NOTE Place the vehicle computer in suspend mode prior to removing power.
If it is required to remove the vehicle computer from a power source (replace a vehicle’s battery):
1.Ensure that all the Forklift Ignition Off wakeup settings are set to No. Tap > Settings > Control Panel >
Power icon > Wakeup tab to view the wakeup settings.
2.Press the Power button on the Quick Access Panel to place the vehicle computer in suspend mode.
3.Turn the vehicle ignition switch to the off position, if applicable.
4.Double-tap the SerialWedge icon on the desktop to launch the application.
5.Tap the SerialWedge icon in the task tray.
6.Select Configuration > Port Selection from the pop-up menu . The Port Selection window appears.
Figure 2-26
7.Select the COM port radio button to match the COM port that you connected the scanner cable to (COM1 or
Port Selection Window
COM2).
8.Tap OK.
9.Verify that the scanner is connecte d properly. See Verifying the Scanner is Working Properly on page 2-31.
Connecting an DS/LS3408 USB Scanner
To connect a DS3408 or LS3408 USB scanner to the VC5090:
NOTE Refer to the scanner Product Reference Guide for information on configuring the scanner.
The USB scanner cable connects to the USB/Keyboard connector. If the optional keyboard is used on the
VC5090 Full-screen configuration, you are not allowed to connect a USB scanner on the rugged USB port.
Connecting a USB scanner to the USB A port is not recommended.
1.Connect the appropriate USB scanner cable to the scanner.
2.Connect the USB scanner cable to the USB/Keyboard connector.
Installation2 - 23
USB/Keyboard Connector
USB Cable
Figure 2-27
3.Scan the Simple COM Port Emulation bar code.
Figure 2-28
4.Double-tap the SerialWedge icon on the desktop to launch the application.
5.Tap the SerialWedge icon in the task tray.
6.Select Configuration > Port Selection from the pop-up menu . The Port Selection window appears.
Figure 2-29
Connecting USB Scanner to Keyboard Connector
Simple COM Port Emulation Bar Code
Port Selection Window
7.Select the COM6 (USB port) radio button.
8.Tap OK.
9.Verify that the scanner is connecte d properly. See Verifying the Scanner is Working Properly on page 2-31.
To connect a DS378 or LS3478 serial scanner to the VC5090:
NOTE Refer to the scanner Product Reference Guide for information on configuring the scanner.
The USB scanner cable connects to the USB/Keyboard connector. If the optional keyboard is used on the
VC5090 Full-screen configuration, you are not allowed to connect a USB scanner on the rugged USB port.
Connecting a USB scanner to the USB A port is not recommended.
1.Connect the appropriate serial scanner cable to the scanner.
2.Connect the serial scanner cable to the COM1 or COM2 port.
Figure 2-30
3.Double-tap the SerialWedge icon on the desktop to launch the application.
4.Tap the SerialWedge icon in the task tray.
5.Select Configuration > Port Selection from the pop-up menu . The Port Selection window appears.
Figure 2-31
6.Select the COM6 (USB port) radio button.
7.Tap OK.
8.Verify that the scanner is connecte d properly. See Verifying the Scanner is Working Properly on page 2-31.
Connecting Serial Scanner to COM1 and COM2 Connectors
Port Selection Window
Connecting a DS/LS3478 USB Scanner
USB/Keyboard Connector USB Cable
NOTE Refer to the scanner Product Reference Guide for information on configuring the scanner.
To connect a DS3478 or LS3478 USB scanner to the VC5090:
1.Connect the USB scanner cable to the FL3478 cradle.
2.Connect the USB scanner cable to the USB/Keyboard connector.
12. Enter or select configuration parameters as required:
Barcode Settings Window
• Prefix - Appends the data entered in this field to the beginning of the bar code data.
• Suffix - Appends the data entered in this field to the end of the bar code data.
• Allow Escapes in prefix/suffix - Allows the prefix and suffix data to contain escape keys.
• Send barcode data - when enabled, the barcodes data is sent to the vehicle computer.
• Send barcode data as ASCII - when enabled, the barcodes data is sent in the ASCII format.
• Send Enter key after suffix - when enabled, a n Enter ch ar acte r is appe nde d to the e nd of the ba r cod e da ta.
• Send TAB key after suffix - when enabled, an Tab character is appended to the end of the bar code data.
13. Tap OK.
Enable/Disable the Scanner
To enable or disable the scanner:
1.Tap the SerialWedge icon in the task tray.
Select
scanner beeps to indicate that it is receiving power.
Scan > Enable from the pop-up menu to enable the scanner if it had previously been disabled. The
or
Select
Scan > Disable from the pop-up menu to disable the scanner if it had previously been enabled.
Verifying the Scanner is Working Properly
To display scanner bar code data on the display:
1.Tap the SerialWedge icon in the task tray.
2.Select Show UI. The Show Barcode data window appears.
Installation2 - 31
Figure 2-46
3.Aim the scanner at a bar code and press the scan trigger. The bar code data appears in the window.
Show Barcode Data Window
Pairing Bluetooth Scanner and Cradle
The Bluetooth scanner cradle receives power from the vehicle computer. When the vehicle computer goes into
suspend mode the vehicle computer removes power to the cradle. When the vehicle computer resumes normal
operation, power is re-applied to the cradle. If power to the cradle was removed for more than 30 seconds, the
scanner needs to re-connect (p air) to the cradle. Press th e scanner trigger to re-connect th e scanner to the cradle.
The scanner emits a lo-high beep when re-connecting.
Note: The antenna and antenna base drawing is an
example and actual antennas and bases may vary.
Antenna Base
Antenna
Antenna Connector Cap
Installing a External Antenna
NOTE Motorola recommends using the Centurion™ antenna, model number: WTS2450-RPSMA. See Table 1-2 on
page 1-6 for supplier information.
An external antenna can be used when placement of the vehicle computer prohibit s reception; i.e., inside a vehicle
cab.
To install an external antenna:
1.Lift the antenna connector cap on top of the vehicle comp uter.
2.Screw the cable connector onto the antenna connector.
3.Torque to 5 ± 0.5 kgf/cm (4.3 ± 0.4 in-lbs).
Figure 2-53
4.Screw the antenna to the antenna base.
5.Tap > Settings > Control Panel > VC5090 System Management icon. The System Management window
Antenna Installation Example
NOTE When selecting an external antenna, the primary internal WLAN antenna is disabled.
displays.
Installation2 - 37
Figure 2-54
6.Tap the RF Settings tab.
7.Tap the External Antenna radio button.
8.Tap OK.
RF Settings Tab Window
Installing the Vehicle In-Motion Detector
The optional Vehicle In-Motion Detector cable blanks the screen and disables use of the vehicle computer when
the vehicle is in motion.
Normally Closed Switch
The customer must install a switch that is engaged when the vehicle accelerator pedal is not depressed (See
Figure 2-55 on page 2-38). When the pedal is not depre ssed, the switch is activated (closed ) and sends a signal to
the vehicle computer indicating that the pedal is not depressed. When the accelerator pedal is depressed the
switch disengages and the signal removed. The screen blanks and the touch screen and keyboard are disabled.
Normally Open Switch
NOTE This feature is only availabl e on vehicle computers with OEM version 05.26.0000 or higher. See
Configurations on page xiv for instructions to determine the OEM version of the software.
The customer must install a switch that is disengaged when the vehicle accelerator pedal is not depressed (See
Figure 2-56 on page 2-39). When the pedal is not depressed, the switch is inactive (open) and no signal is sent to
the vehicle computer indicating that the pedal is not depressed. When the accelerator pedal is depressed the
switch engages and a signal is sent to the vehicle computer. The screen blanks and the touch screen and
keyboard are disabled.
Operation
Whenever the vehicle is in motion (accelerator pedal is depressed) and the Terminal Locking feature is enabled,
the vehicle computer display blanks. When the accelerator pedal is not depressed, the vehicle computer does not
unlock immediately. Instead, the
continues to remain locked. This ensures that the vehicle com puter doesn’t unlock and lo ck during any m oment ary
disengagement of the accelerator pedal. While the
backlight and keyboard are disabled. After this timer expires, the
Complete Lockup Timeout timer initiates during which the vehicle computer
Complete Lockup Timeout timer is running, the touch screen,
Note: Diagram is for concept only. Actual switch, pedal, mounting hardware and installation vary depending upon the
type of vehicle and hardware used.
timer is running, the touch screen is enabled but the backlight and keyboard are still disabled. If during this time the
user touches the screen, the backlight comes on and the vehicle computer unlocks fully. Otherwise after this timer
expires, the backlight comes on and the vehicle computer unlocks fully. If, while any of these timers are running,
the vehicle pedal is pressed, the vehicle computer locks again.
If the cable is cut or removed, the vehicle computer responds as if the pedal is depressed.
Switches
There are two types of switches that can be used; a solid state switch and a mechanical switch. Typically solid
state switches have a much longer life cycle than mechanical switches. Solid state switches require power while
mechanical switches do not.
The switch must be rated at 5V, 10 mA and it should have a operating temperature, sealing and life cycle
applicable for the environment that it is used in.
The mechanical switch must be a Normally Open type of switch.
The supply voltage for the solid state switch is 5 VDC (500 mA max.). When the switch is depressed the OUT pin is
pulled low.
The switch must be mounted permanently and must be positioned in such a way so that the switch is depressed
when the accelerator pedal is not pressed (vehicle at rest). When the accelerator pedal is pressed, the switch
should open and stay open until the pedal is released completely.
Figure 2-55
Switch Installation Example (Switch Normally Closed)
Installation2 - 39
Switch (Open)
Accelerator
Pedal
Switch (Closed)
Accelerator
Pedal
Mounting
Hardware
Mounting
Hardware
CableCable
Vehicle Stationary
Vehicle In-Motion
Note: Diagram is for concept only. Actual switch, pedal, mounting hardware and installation vary depending upon the
type of vehicle and hardware used.
Only available on vehicle computers with OEM Version 05.26.0000 or higher.
Figure 2-56
Switch Installation Example (Switch Normally Open)
Cable Installation
One end of the cable connects to a customer provided switch and the other end connects to the COM1 or COM2
port on the vehicle computer.
To install the Vehicle In-Motion Detector cable:
1.Follow these recommendations when installing the cable:
• Establish a neat route for the cable, staying clear of moving parts or hot surfaces.
• Place the cable in a rigid sleeve or conduit to protect the cable.
• When the cabling must go through a panel, use a suitable gland.
• When fixing the conduit or cable on the outside of a vehicle, use P-Clips. Either drill and tap the hole or use a
nut and bolt to secure the clip.
• Ensure the cable does not have tight bends. The minimum recommended radius is 2.5".
• Solder all wire connections.
2.Wire the cable and switch as shown in Figure 2-57.
5.In the Old Password text box, enter the old password.
6.In the New Password text box, enter the new password. The password must have a minimum o f five characters.
7.In the Confirm Password, re-enter the new password.
8.Tap OK.
Set New Password Window
Over-Ride
If the cable is cut or breaks, you can over-ride the lock out by t apping the screen thr ee times. A dialog box appears.
In the
Unlock Password field, enter the password and tap OK.
Figure 2-63
Terminal Lock Ov er-Ride
Connecting Accessories
Power
Connector
COM1 Port
Connector
USB A
Connector (Host)
USB/Keyboard
Connector
Audio
Connector
COM2 Port
Connector
USB B
Connector
(Client)
Connect an optional scanner, ActiveSync serial cable, or USB device (such as a keyboard or mouse) using the
appropriate port on the bottom of the VC5090.
You should use either COM1 or COM2 port for serial ActiveSync or the USB Client port for USB ActiveSync.
A standard USB keyboard or mouse can be connected to the USB A connector (Host).
Installation2 - 43
Connecting an External Speaker to the Vehicle Computer
Figure 2-64
Connection Ports
It may be necessary to install an external speaker in noisy environments . To connect an external speaker, a special
cable must be created to connect the vehicle computer to the external speaker. Figure 2-65 illustrates the cable
requirements. See Audio Connector Pin-Outs on page A-5 for the connector pin-outs and required connector.
.
Figure 2-65
External Speaker Wiring Diagram
The speaker must be a minimum of 4 ohms (4 or 8 ohms is preferred). The speaker must be rated for 2.5W
continuous at 4 ohms or 1.5W continuous at 8 ohms.
This chapter explains the buttons, status icons and contr ols on the VC5090 and provides basic instruction s for
using the VC5090, including powering on and resetting. It also included instructions for entering and capturing
data.
Quick Access Panel
The Quick Access Panel contains buttons and LEDs to control the operation of the vehicle computer.
Figure 3-1
VC5090 Quick Access Panel
Power Button
Press the Power button to place the vehicle computer into suspend mode. When in suspend mode, press the
Power button to resume normal operation.
Solid GreenVehicle computer is operating from external power.
Flashing GreenUPS battery is charging.
Solid YellowVehicle computer is operating from the UPS battery.
Flashing YellowVehicle computer is operating from the UPS battery and the UPS battery power is low.
COMM LED
The COMM LED blinks to indicate WLAN radio activity. Table 3-2 lists the states of the COMM LED. By default, the
COMM LED is enabled. To disable the COMM LED:
NOTE These settings are not persistent across a cold boot.
1.Tap > Settings > Control Panel > VC5090 System Management icon. The System Management window
displays.
Figure 3-2
2.Tap the Enable Comm Led check box.
3.Tap OK.
Table 3-2 COMM LED Indicator
RF Settings Tab Window
LED StateIndication
Fast Blinking (once every 0.4 seconds)Excellent WLAN signal.
Medium Blinking (once every 0.8 seconds) Very Good WLAN signal.
Table 3-2 COMM LED Indicator (Continued)
LED StateIndication
Slow Blinking (once every 1.6 seconds)Good WLAN signal.
Operating the VC50903 - 3
Off
Poor WLAN signal. Radio is not associates with an AP. Radio is
disabled. COMM LED is disabled.
Backlight Control Button
The Backlight Control button places the Quick Access Panel’s P1, P2 and P3 buttons into the backlight control
mode where you can adjust the brightness of the display or turn on/off the keyboard backlight. See Adjusting the
Brightness on page 3-9 for more information.
Programmable (“P”) Keys
The programmable keys on the Quick Access Panel (P1, P2, P3) can be set to perform certain functions, such as:
• launching an application
• simulating a key press
• toggling the SIP keyboard
• enabling and disabling the touch screen
• toggling the keyboard backlight
• playing a key sequence
• launching the calibration screen.
NOTE These settings are not persistent across a cold boot.
To set a programmable key:
1.Tap > Settings > Control Panel > Programmable Keys icon. The Configure Programmable Keys window
appears.
Figure 3-3
2.In the Key: drop-down menu, select the P key you would like to program.
3.In the Action drop-down menu. select the function you would like the P key to perform.
4.In the action fields, enter the required data, if applicable. See the following paragraph for more information.
5.Tap OK.
Launch Application
To set a programmable key to launch an application:
1.In the Action drop-down list, select Launch Application.
Figure 3-4
2.In the Application Path field enter the path and application or tap the button to browse through the folders to
Configure Programmable Keys - Launch Application
find the application file.
3.In the Command Line field, enter any specific commands for the selected application.
4.Tap OK.
Simulate KeyPress
To set a programmable key to simulate a key press:
1.In the Action drop-down list, select Simulate KeyPress.
Figure 3-5
2.In the Modifiers field, select one of the check boxes.
3.In the Key Press drop-down list, select a key (character).
4.Select the Repeat Key check box to allow the key press to continuously repeat as long as the P button is
Configure Programmable Keys - Simulate KeyPress
pressed.
5.Tap OK.
Play Key Sequence
To set a programmable key to play a sequence of characters:
1.In the Action drop-down list, select Play Key Sequence.
Operating the VC50903 - 5
Figure 3-6
2.In the Key Sequence field, enter a character string (up to 1,040 characters).
3.Tap OK.
Configure Programmable Keys - Play Key Sequence
Using the Keyboard
Optional QWERTY and AZERTY keyboards can be used with the full-screen vehicle computer. Refer to Figure 3-7
and Table 3-3 for a description of the keys. The half-screen vehicle computer has a built-in keyboards. Both
keyboards function identically.
Keyboard Functionality
Table 3-3 describes the general functions of the keyboard.
SHIFTPress the SHIFT key followed by a alpha key to create uppercase alph abetic
CTRLPress the
ALTPress the
FUNCPress the
A through ZProduces the lowercase alphabetic character show n on the key . Produces uppercase
0 through 9Produces the numeric character shown on the key.
F1 through F24Programmable function keys. The application determines the use; see the software
VC5090 AZERTY Keyboard
KeyDescription
characters.
CTRL key to activate alternate control functions. Use CTRL - ESC key
combination to access the menu.
AL T key to activate alternate keyboard functions.
FUNC key to activate alternate functions that are shown on the keyboard in
blue text. The key lights to indicate that the keyboard is locked in the functi on mode.
Press the
alphabetic character shown on the key when preceded by the SHIFT key.
Moves the cursor around the screen or highlights the items in a menu.
or application documentation.
FUNC key again to return to normal keyboard mode.
EnterMoves the cursor to the next data field or screen.
DelDeletes the character to the right of the cursor.
BackspaceDeletes the character to the left of the cursor.
SpaceE nt er s a space betw ee n ch ar acters or words.
Soft Keyboards
The VC5090 contains two on-screen Soft In put Panel (SIP) keyboards. The Microsoft SIP looks and functions like
a standard keyboard. The VC5090 SIP looks and functions like the optional keyboard or the half-screen
configuration’s built-in keyboard.
Operating the VC50903 - 7
Enlarge Keyboard
Button
Reduce Keyboard
Button
Alpha-Numeric Key
Toggle Button
Numeric Key
Toggle Button
Enlarge Keyboard
Button
Reduce Keyboard
Button
Alpha-Numeric Key
Toggle Button
Numeric Key
Toggle Button
To display the Microsoft SIP keyboard, tap the Input Panel icon in the task tray and select Keyboard from the
pop-up menu.
Figure 3-9
Microsoft Soft Input Panel Keyboard
To display the VC5090 SIP keyboard, tap the
Input Panel
Figure 3-10
Figure 3-11
or AZERTY Input Panel from the pop-up menu.
Input Panel Pop-up Menu
QWERTY VC5090 Soft Input Panel Keyboards - Normal Size
Input Panel icon in the task tray and select either VC5090 Soft
Figure 3-12
AZERTY VC5090 Soft Input Panel Keyboards - Normal Size
Tap the Enlarge or Reduce Keyboard button to scale the keyboard. The three sizes are small, normal and large
with normal being the default size.
To toggle the keyboard backlight, press the Backlight Control button on the Quick Access Panel. The amber
Backlight Control LED lights indicating that the VC5090 is in the brightness control mode. Press the P3 button to
toggle the keyboard backlight. Press the
inactivity the VC5090 automatically returns to normal operation).
Backlight Controlbutton to exit this mode (or after five seconds of
Figure 3-19
Brightness Control
Adjusting the Volume
1.Tap the > Settings > Control Panel > Volume & Sounds icon. The Volume & Sounds Properties window
appears.
Figure 3-20
2.Adjust the volume slider as necessary using the pointer or the up and down arrow keys. Check the Enable
sounds for
Volume and Sounds Properties Window
check boxes as desired.
3.Tap OK to save the setting or tap X to exit without saving.
Taskbar
The Taskbar at the bottom of the window displays the active programs, current time, battery status and
communication status.
Operating the VC50903 - 11
Start Button
Open Program
Status Icons
Desktop Button
Keyboard Input Panel Button
Figure 3-21
Taskbar
Status icons are shown in the taskbar to indicate present status of the vehicle computer. Double tapping each
status icon displays the corresponding setup window and enables you to change or adjust its settings from the
window.
• Status Icons: The status icons indicate the function key status. If the FUNC, SHIFT, CTRL or ALT functions
are active the appropriate status icon is displayed.
• Active Programs Icons: The active applications icons are displayed on the t askbar. If more than one program
is active, icons can be used to toggle between the open programs (applications). Tap on a taskbar application
to maximize the application.
• AC Power/Battery Status Icons: The AC Power/Battery Status icons are shown in the taskbar to indicate the
present power supply status of the vehicle computer.
Table 3-4 Status Icons
Status
Icon
Description
Indicates the current time.
Indicates that the VC5090 Soft Input Panel keyboard is selected.
Indicates that the soft keyboards are hidden.
Indicates that the Input Panel soft keyboard is selected.
Indicates that the vehicle computer is receiving power from a forklift battery or from an AC power
supply. If a UPS is installed, it also indicates that the UPS is fully charged.
icon opens the
Indicates that the vehicle computer is
supply
, the UPS is installed and charging. Double tapping on this icon opens the Power Settings
Power Settings window.
receiving power from a forklift battery or from an AC power
Double tapping on this
window.
Indicates that the vehicle computer is runn ing on UPS power and indicates the percentage of battery
charge left in 10% increments from 10% to 100%.
Settings
window.
Double tapping on this icon opens the Power
Indicates that the vehicle computer is connected to a host computer via ActiveSync.
1.Tap Start > Control Panel > Taskbar and Start Menu ... . The Task Manager and Start Menu window displays.
2.This menu provides taskbar options:
• Check the Always on Top checkbox to keep the taskbar on top of all other windows.
• Check the AutoHide checkbox to make the taskbar disappear, touch the bottom of the display to make the
taskbar return.
• Check the Show Clock checkbox to display the clock on the taskbar.
3.Tap OK to save the settings and exit the window.
Figure 3-25
Taskbar and Start Menu, General Tab
Advanced Tab
1.Tap the Advanced tab.
2.Tap the Clear button to delete all of the documents listed in the Start - Documents entry, see Start Button on
page 3-12. Typically this list is empty, but if there were documents in the list the Clear button would delete
them.
3.Tap the Expand Control Panel checkbox to display the entire contents of the control panel in list form.
Figure 3-26
4.Tap OK to save the settings and exit the window.
Taskbar and Start Menu - Advanced Tab
Using a Headset
Adapter Cable
You can use a stereo headset for audio communication when an audio enabled application is used. Motorola
recommends Sinbon headset, p/n 50-11300-050R and adapter cable p/n 25-80634-01R (Contact Sinbon
Electronics to order headsets and adapter cable s). Plug the hea dset jack into the mating conn ector on the ada pter
cable. Plug the adapter cable into the audio connector on the bottom of the vehicle computer. Ensure that the
vehicle computer ’s volume is set app ro pri a tely bef or e pu tting the headset on. When a headset is plugged into the
jack, the speaker is muted.
There are two reset functions, warm boot and cold boot.
Performing a Warm Boot
A warm boot restarts the vehicle computer and saves all stored records and entries. In the Windows CE
environment.
NOTE Files that remain open during a warm boot may not be retained.
To perform a warm boot:
• press the Power button and the
or
•tap >
Programs > Warm Boot.
P2 button on the Quick Access Panel simultaneously
Performing a Cold Boot
A cold boot restarts the vehicle computer. To perform a cold boot turn off the Main Power switch on the top of the
vehicle computer, simultaneously press the
the Main Power switch.
A cold boot also restarts the vehicle computer, but erases all stored records and entries in RAM. Data saved in
flash memory or a memory card is not lost. In addition it returns formats, preferences and other settings to the
factory default settings.
NOTE Any data previously synchronized with a computer can be restored during the next ActiveSync operation.
P1, P3 and the Power button on the Quick Access Panel then turn on
Methods of Suspension
VC5090 operation can be suspended in three ways:
• Manual suspension: the operator presses the Power button when the vehicle computer is on.
• API suspension: the application requests a suspend via an API call.
• Time-out suspension: suspends after the vehicle computer is not used for a set amount of time. Tap >
Settings > Control Panel > Power icon > Power Off tab to set the time-out value.
Critical Suspension
Critical suspension occurs when input power is not available and the UPS is either not installed or is discharged to
a very low state. During critical suspension all circuitry is shutdown except for memory retention and the real-time
clock. During critical suspension the VC5090 is receiving power from the backup battery or residua l power from the
UPS. The backup battery retains data for at least 72 hours. Critical suspension occurs when:
• a VC5090 without a UPS is in suspend mode and external power is removed.
• the VC5090 is receiving power from the UPS and the UPS discharges.
Operating the VC50903 - 17
Waking the Vehicle Computer
The wakeup conditions define what actions wakeup the vehicle compu ter after it has gone into suspend mode. The
vehicle computer can go into suspend mode by either pressing the Power button on the Quick Access Panel or
automatically by control panel timeout settings. Tap >
These settings are configurable and the factory default settings are shown in Table 3-5.Table 3-5 Wakeup Default Settings
Condition for Wakeup Power Button Automatic TimeOut
AC power is applied.NoYes
Forklift Ignition turns on.NoYes
Forklift Ignition turns off.NoNo
VC5090 is connected to a serial device.NoYes
VC5090 is connected to a USB device.NoYes
VC5090 is disconnected from a USB device.NoYes
Settings > Control Panel > Power icon > W akeup tab.
A key is pressed.NoYes
An attached scanner is triggered.NoYes
Screen is touched.NoNo
Wireless LAN activity is detected.NoNo
A headset is connected to the VC5090.NoYes
CAUTION Do not use sharp objects when touching the screen. Use your finger tip or a stylus when touching the
screen.
This section describes how to calibrate the VC5090 touch screen. If the current calibration does not allow for easy
touch screen input or you want to recalibrate the screen at any time, refer to Using the Keyboard on page 3-19.
To check whether the backup battery in the vehicle computer is charged, tap > Settings > Control Panel >
Power icon to display the Power Sett ings window.
To save battery power, set the vehicle computer to turn off after a specified number of minutes.
Ignition Sensing
The vehicle computer contains an Ignition Sense featur e that detects when the ignition switch is turned off and
shuts the vehicle computer down after a preprogrammed timeout. This feature allows the operator to use the
vehicle computer for a predetermined time period after the ignition switch is turned off, then shuts the vehicle
computer down automatically to prevent over-discharge of the forklift battery. The timeout period is adjustable by
the user. The normal current draw of a suspended vehicle computer is approximately 500mA. When the vehicle
computer shuts down using the Ignition Sense feature, current draw is reduced to approximately 5 mA. This feature
provides the automatic shutoff functionality of an external relay, without requiring an actual relay and has the added
benefit of allowing the user to work for a preset time period before shutting down.
The power cable must be connected to the ignition switch. See 12 Volt Forklifts on page 2-11 for information on
connecting the power cable to enable the Ignition Sense feature.
NOTE These settings are not persistent across a cold boot.
1.Tap > Settings > Control Panel > VC5090 System Management icon. The System Management window
displays.
2.Select the Miscellaneous tab.
Figure 3-35
3.In the Forklift Ignition Timeout drop-down list, select the amount of time before the vehicle computer shuts
down after the ignition switch is turned off.
Miscellaneous Tab Window
4.Tap OK.
Chapter 4 Wireless Applications
Introduction
Wireless Local Area Networks (WLANs) allow mobile computers to communicate wirelessly and send data to a
host device in real time. Before using the vehicle computer on a WLAN, the facility must be set up with the required
hardware to run the wireless LAN and the vehicle computer must be configured. Refer to the do cumentation
provided with the access points (APs) for instructions on setting up the hardware.
To configure the vehicle computer, a set of wireless applica tions provide the tools to configure and test the wireless
radio in the vehicle computer. The
applications:
• Wireless Status
• Wireless Diagnostics
•Find WLANs
• Manage Profiles
• Options
Wireless Application menu on the task tray provides the following wireless
• Log On/Off
• Enable/Disable Radio (Fusion 2.5 and above only).
Tap the
Signal Strength icon to display the Wireless Applications menu.
Use the Find WLANs application to discover available networks in the vicinity of the user and mobile computer. To
open the
Figure 4-4 Find WLANs Window
Find WLANs application, tap the Signal Strength icon - Find WLANs. The Find WLANs window displays.
NOTE Find WLAN display is limited to 32 items (ESSIDs or MAC addresses). A combination of up to 32 ESSIDs/APs
may be displayed.
Manually enter valid ESSIDs not displayed in the Find WLANs window. See Figure 4-5 on page 4-5.
Find WLANs list displays:
The
• WLAN Networks - Available wireless networks with icons that indicate signal strength and encryption type.
The signal strength and encryption icons are described in Table 4-2 and Table 4-3.
• Network Type - Type of network.
• Channel - Channel on which the AP is transmitting.
• Signal Strength - The signa l strength of the signal from the AP.
Table 4-2 Signal Strength Icon
IconDescription
Excellent signal
Very good signal
Good signal
Fair signal
Poor signal
Out of range or no signal
Table 4-3 Encryption Icon
IconDescription
No encryption. WLAN is an infrastructure network.
WLAN is an Ad-Hoc network.
WLAN access is encrypted and requires a password.
Tap-and-hold on a WLAN network to open a pop-up menu which provides two options: Connect and Refresh.
Select
the
vehicle computer automatically connects to this new profile.
Refresh to refresh the WLAN list. Select Connect to create a wireless profile from that network. This starts
Profile Editor Wizard whichallows you to set the values for the selected network. After editing the profile, the
Profile Editor Wizard
Use the Profile Editor Wizard to create a new profile or edit an existing profile. If editing a profile, the fields reflect
the current settings for that profile. If creating a new profile, the known information for that WL AN ne twork a ppe ars
in the fields.
Wireless Applications4 - 5
Navigate through the wizard using the
to return to the wizard or tap
on page 4-22 for instructions on navigating the
Yes to quit and return to the Manage Profiles window. See Manage Profiles Application
Next and Back buttons. Tap X to quit. On the confirmation dialog box, tap No
Profile Editor Wizard.
Profile ID
In the Profile ID dialog box in the Profile Editor Wizard, enter the profile name and the ESSID.
Figure 4-5 Profile ID Dialog Box
Table 4-4 Profile ID Fields
FieldDescription
NameThe name and (WLAN) identifier of the network conn ection. Enter a user friendly name for the
mobile computer profile used to connect to either an AP or another networked computer.
Example: The Public LAN.
ESSIDThe ESSID is the 802.11 extended service set identifier. The ESSID is 32-character
(maximum) string identifying the WLAN, and must match the AP ESSID for the vehicle
computer to communicate with the AP.
NOTE Two profiles with the same user friendly name are acceptable but not recommended.