MOTOROLA LM2576 Technical data

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The LM2576 series of regulators are monolithic integrated circuits ideally suited for easy and convenient design of a step–down switching regulator (buck converter). All circuits of this series are capable of driving a 3.0 A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3 V, 5.0 V, 12 V, 15 V, and an adjustable output version.
These regulators were designed to minimize the number of external components to simplify the power supply design. Standard series of inductors optimized for use with the LM2576 are offered by several different inductor manufacturers.
Since the LM2576 converter is a switch–mode power supply , its efficiency is significantly higher in comparison with popular three–terminal linear regulators, especially with higher input voltages. In many cases, the power dissipated is so low that no heatsink is required or its size could be reduced dramatically .
A standard series of inductors optimized for use with the LM2576 are available from several different manufacturers. This feature greatly simplifies the design of switch–mode power supplies.
The LM2576 features include a guaranteed ±4% tolerance on output voltage within specified input voltages and output load conditions, and ±10% on the oscillator frequency (±2% over 0°C to 125°C). External shutdown is included, featuring 80 µA (typical) standby current. The output switch includes cycle–by–cycle current limiting, as well as thermal shutdown for full protection under fault conditions.
Features
3.3 V, 5.0 V, 12 V, 15 V, and Adjustable Output Versions
Adjustable Version Output Voltage Range, 1.23 to 37 V ±4% Maximum
Over Line and Load Conditions
Guaranteed 3.0 A Output Current
Wide Input Voltage Range
Requires Only 4 External Components
52 kHz Fixed Frequency Internal Oscillator
TTL Shutdown Capability , Low Power Standby Mode
High Efficiency
Uses Readily Available Standard Inductors
Thermal Shutdown and Current Limit Protection
Applications
Simple High–Efficiency Step–Down (Buck) Regulator
Efficient Pre–Regulator for Linear Regulators
On–Card Switching Regulators
Positive to Negative Converter (Buck–Boost)
Negative Step–Up Converters
Power Supply for Battery Chargers
EASY SWITCHER
3.0 A STEP–DOWN
SEMICONDUCTOR
TECHNICAL DATA
T SUFFIX
PLASTIC PACKAGE
CASE 314D
Pin 1. V
2. Output
3. Ground
4. Feedback
5. ON
TV SUFFIX
PLASTIC PACKAGE
CASE 314B
Heatsink surface
connected to Pin 3.
D2T SUFFIX
PLASTIC PACKAGE
CASE 936A
(D2PAK)
Heatsink surface (shown as terminal 6 in case outline
DEVICE TYPE/NOMINAL OUTPUT VOLTAGE
LM2576–3.3 LM2576–5 LM2576–12 LM2576–15 LM2576–ADJ
ORDERING INFORMATION
Device
LM2576T–XX LM2576TV–XX TJ = –40° to +125°C LM2576D2T–XX
XX = Voltage Option, i.e. 3.3, 5, 12, 15 V; and ADJ for Adjustable Output.
1
in
5
/OFF
1
5
1
5
drawing) is connected to Pin 3.
3.3 V
5.0 V 12 V 15 V
1.23 V to 37 V
Operating
Temperature Range
Package
Straight Lead
Vertical Mount
Surface Mount
MOTOROLA ANALOG IC DEVICE DATA
Motorola, Inc. 1999 Rev 1, 07/1999
1
LM2576
Figure 1. Block Diagram and T ypical Application
T ypical Application (Fixed Output Voltage Versions)
Feedback
7.0 V – 40 V
Unregulated
DC Input
100
+V
in
LM2576
1
C
in
µ
F
3ON
Gnd
4 Output
2
/OFF5
Representative Block Diagram and T ypical Application
L1
100
D1 1N5822
µ
H
C
out
1000
µ
F
5.0 V Regulated Output 3.0 A Load
+V
Unregulated
DC Input
C
in
in
1
4
Feedback
R2
Fixed Gain Error Amplifier
R1
1.0 k 18 kHz
1.235 V Band–Gap Reference
Freq Shift
3.1 V Internal Regulator
Comparator
52 kHz
Oscillator
Current
Latch
Reset
ON
Limit
/OFF
Driver
Thermal
Shutdown
ABSOLUTE MAXIMUM RATINGS (Absolute Maximum Ratings indicate limits beyond
which damage to the device may occur.)
Rating
Maximum Supply Voltage V ON/OFF Pin Input Voltage –0.3 V V +V Output Voltage to Ground (Steady–State) –1.0 V Power Dissipation
Case 314B and 314D (TO–220, 5–Lead) P
Thermal Resistance, Junction–to–Ambient R Thermal Resistance, Junction–to–Case R
Case 936A (D2PAK) P
Thermal Resistance, Junction–to–Ambient R
Thermal Resistance, Junction–to–Case R Storage Temperature Range T Minimum ESD Rating (Human Body Model:
C = 100 pF, R = 1.5 k) Lead Temperature (Soldering, 10 seconds) 260 °C Maximum Junction Temperature T
NOTE: ESD data available upon request.
Symbol Value Unit
in
D
θJA θJC
D
θJA θJC
stg
2.0 kV
J
45 V
in
Internally Limited W
65 °C/W
5.0 °C/W
Internally Limited W
70 °C/W
5.0 °C/W
–65 to +150 °C
150 °C
1.0 Amp Switch
V
/OFF
ON 5
Output 2
Gnd 3
Output
Voltage Versions
3.3 V
5.0 V 12 V 15 V
For adjustable version R1 = open, R2 = 0
L1
D1
1.7 k
3.1 k
8.84 k
11.3 k
C
out
R2
)
(
Regulated
Output
V
out
Load
2
MOTOROLA ANALOG IC DEVICE DATA
LM2576
OPERATING RATINGS (Operating Ratings indicate conditions for which the device is
intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.)
Rating
Operating Junction Temperature Range T Supply Voltage V
SYSTEM PARAMETERS ([Note 1] Test Circuit Figure 15)
ELECTRICAL CHARACTERISTICS
the 12 V version, and Vin = 30 V for the 15 V version. I junction temperature range that applies [Note 2], unless otherwise noted.)
Characteristics
LM2576–3.3 ([Note 1] Test Circuit Figure 15)
Output Voltage (Vin = 12 V, I Output Voltage (6.0 V Vin 40 V, 0.5 A I
TJ = 25°C 3.168 3.3 3.432 TJ = –40 to +125°C 3.135 3.465
Efficiency (Vin = 12 V, I
LM2576–5 ([Note 1] Test Circuit Figure 15)
Output Voltage (Vin = 12 V, I Output Voltage (8.0 V Vin 40 V, 0.5 A I
TJ = 25°C 4.8 5.0 5.2 TJ = –40 to +125°C 4.75 5.25
Efficiency (Vin = 12 V, I
LM2576–12 ([Note 1] Test Circuit Figure 15)
Output Voltage (Vin = 25 V, I Output Voltage (15 V Vin 40 V, 0.5 A I
TJ = 25°C 11.52 12 12.48 TJ = –40 to +125°C 11.4 12.6
Efficiency (Vin = 15 V, I
LM2576–15 ([Note 1] Test Circuit Figure 15)
Output Voltage (Vin = 30 V, I Output Voltage (18 V Vin 40 V, 0.5 A I
TJ = 25°C 14.4 15 15.6 TJ = –40 to +125°C 14.25 15.75
Efficiency (Vin = 18 V, I
LM2576 ADJUSTABLE VERSION ([Note 1] Test Circuit Figure 15)
Feedback Voltage (Vin = 12 V, I Feedback Voltage (8.0 V Vin 40 V, 0.5 A I
TJ = 25°C 1.193 1.23 1.267 TJ = –40 to +125°C 1.18 1.28
Efficiency (Vin = 12 V, I
NOTES: 1. External components such as the catch diode, inductor, input and output capacitors can af fect switching regulator system performance. When the
LM2576 is used as shown in the
2.Tested junction temperature range for the LM2576: T
Load
= 3.0 A) η 75 %
Load
Load
= 3.0 A) η 77 %
Load
Load
= 3.0 A) η 88 %
Load
Load
= 3.0 A) η 88 %
Load
Load
= 3.0 A, V
Load
(Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for
= 0.5 A, TJ = 25°C) V
Load
= 0.5 A, TJ = 25°C) V
Load
= 0.5 A, TJ = 25°C) V
Load
= 0.5 A, TJ = 25°C) V
Load
= 0.5 A, V
= 5.0 V) η 77 %
out
Figure 15 test circuit, system performance will be as shown in system parameters section
Symbol Value Unit
J
in
= 500 mA. For typical values TJ = 25°C, for min/max values TJ is the operating
Load
3.0 A) V
3.0 A) V
3.0 A) V
3.0 A) V
= 5.0 V, TJ = 25°C) V
out
3.0 A, V
Load
low
–40 to +125 °C
= 5.0 V) V
out
= –40°C T
40 V
Symbol Min Typ Max Unit
3.234 3.3 3.366 V
4.9 5.0 5.1 V
11.76 12 12.24 V
14.7 15 15.3 V
1.217 1.23 1.243 V
.
high
out out
out out
out out
out out
out out
= +125°C
V
V
V
V
V
MOTOROLA ANALOG IC DEVICE DATA
3
LM2576
DEVICE PARAMETERS
ELECTRICAL CHARACTERISTICS (Unless otherwise specified, V
the 12 V version, and Vin = 30 V for the 15 V version. I junction temperature range that applies [Note 2], unless otherwise noted.)
Characteristics
ALL OUTPUT VOLTAGE VERSIONS
Feedback Bias Current (V
TJ = 25°C 25 100 TJ = –40 to +125°C 200
Oscillator Frequency [Note 3] f
TJ = 25°C 52 – TJ = 0 to +125°C 47 58 TJ = –40 to +125°C 42 63
Saturation Voltage (I
TJ = 25°C 1.5 1.8 TJ = –40 to +125°C 2.0
Max Duty Cycle (“on”) [Note 5] DC 94 98 % Current Limit (Peak Current [Notes 3 and 4]) I
TJ = 25°C 4.2 5.8 6.9 TJ = –40 to +125°C 3.5 7.5
Output Leakage Current [Notes 6 and 7], TJ = 25°C I
Output = 0 V 0.8 2.0 Output = –1.0 V 6.0 20
Quiescent Current [Note 6] I
TJ = 25°C 5.0 9.0 TJ = –40 to +125°C 11
Standby Quiescent Current (ON/OFF Pin = 5.0 V (“off”)) I
TJ = 25°C 80 200 TJ = –40 to +125°C 400
ON/OFF Pin Logic Input Level (Test Circuit Figure 15) V
V
= 0 V V
out
TJ = 25°C 2.2 1.4 – TJ = –40 to +125°C 2.4
V
= Nominal Output Voltage V
out
TJ = 25°C 1.2 1.0 TJ = –40 to +125°C 0.8
ON/OFF Pin Input Current (Test Circuit Figure 15) µA
ON/OFF Pin = 5.0 V (“off”), TJ = 25°C I ON/OFF Pin = 0 V (“on”), TJ = 25°C I
NOTES: 3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to
drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%.
4.Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin.
5.Feedback (Pin 4) removed from output and connected to 0 V.
6.Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0 V versions, and +25 V for the 12 V and 15 V versions, to force the output transistor “off”.
7.Vin = 40 V.
out
= 5.0 V [Adjustable Version Only]) I
out
= 3.0 A [Note 4]) V
= 500 mA. For typical values TJ = 25°C, for min/max values TJ is the operating
Load
= 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for
in
Symbol Min Typ Max Unit
b
osc
sat
CL
L
Q
stby
IH
IL
IH
IL
15 30 – 0 5.0
nA
kHz
V
A
mA
mA
µA
4
MOTOROLA ANALOG IC DEVICE DATA
LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
1.0
Figure 2. Normalized Output Voltage
Vin = 20 V
0.8 I
= 500 mA
Load
0.6
Normalized at TJ = 25
0.4
0.2
0 –0.2 –0.4
–0.6
, OUTPUT VOLTAGE CHANGE (%)
out
–0.8
V
–1.0
2.0 I
Load
1.5
1.4
1.2
I
= 500 mA
Load
°
C
TJ = 25
, OUTPUT VOLTAGE CHANGE (%), STANDBY QUIESCENT CURRENT ( V
–0.2
out
–0.4 –0.6
1.0
0.8
0.6
0.4
0.2
3.3 V, 5.0 V and ADJ
0
Vin, INPUT VOLTAGE (V)
12 V and 15 V
°
C
TJ, JUNCTION TEMPERATURE (°C)
1251007550250–25–50 403530252015105.00
Figure 4. Dropout Voltage Figure 5. Current Limit
6.5
Figure 3. Line Regulation
= 3.0 A
6.0
Vin = 25 V
INPUT – OUTPUT DIFFERENTIAL (V)
, QUIESCENT CURRENT (mA)
Q
I
1.0
0.5
20 18 16 14 12 10
8.0
6.0
4.0
5.5
, OUTPUT CURRENT (A)
O
I
5.0
4.5
4.0
TJ, JUNCTION TEMPERATURE (°C)
I
= 500 mA
Load
L1 = 150 µH R
0
TJ, JUNCTION TEMPERATURE (°C)
ind
= 0.1
1251007550250–25–50 1251007550250–25–50
Figure 6. Quiescent Current Figure 7. Standby Quiescent Current
200
A)
µ
stby
I
180 160 140 120 100
80 60 40 20
V
= 5.0 V
ON/OFF
Vin = 40 V
Vin = 12 V
0
TJ, JUNCTION TEMPERATURE (°C)
I
= 200 mA
Load
Vin, INPUT VOLTAGE (V)
I
Load
= 3.0 A
V
= 5.0 V
out
Measured at Ground Pin
°
C
TJ = 25
403530252015105.00 1251007550250–25–50
MOTOROLA ANALOG IC DEVICE DATA
5
LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
A)I
µ
, STANDBY QUIESCENT CURRENT (
stby
NORMALIZED FREQUENCY (%)
200 180 160 140
120 100
80 60
40 20
8.0
6.0
4.0
2.0
–2.0 –4.0 –6.0
–8.0
–10
Figure 8. Standby Quiescent Current
TJ = 25°C
0
Vin, INPUT VOLTAGE (V)
Figure 10. Oscillator Frequency Figure 11. Minimum Operating Voltage
Vin = 12 V Normalized at
°
C
25
0
TJ, JUNCTION TEMPERATURE (°C)
1.6
Figure 9. Switch Saturation Voltage
1.4
1.2 –40°C
1.0
0.8
25°C
0.6 125°C
, SATURATION VOLTAGE (V)
0.4
sat
V
0.2
35 2.5
40302520151050 0 0.5 1.0 1.5 2.0 3.0
1251007550250–25–50 1251007550250–25–50
0
5.0
4.5
4.0
3.5
3.0
2.5
2.0
, INPUT VOLTAGE (V)
1.5
in
V
1.0
0.5
0
SWITCH CURRENT (A)
Adjustable Version Only
V
' 1.23 V
out
I
= 500 mA
Load
TJ, JUNCTION TEMPERATURE (°C)
100
Figure 12. Feedback Pin Current
80 60 40
20
0 –20 –40 –60
, FEEDBACK PIN CURRENT (nA)
b
I
–80
–100
TJ, JUNCTION TEMPERATURE (
6
Adjustable Version Only
°
C)
1251007550250–25–50
MOTOROLA ANALOG IC DEVICE DATA
LM2576
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 15)
50 V
Figure 13. Switching Waveforms Figure 14. Load Transient Response
A
0
4.0 A
B
2.0 A 0
4.0 A
C
2.0 A
D
0
Vout = 15 V A: Output Pin Voltage, 10 V/DIV B: Inductor Current, 2.0 A/DIV C: Inductor Current, 2.0 A/DIV , AC–Coupled D: Output Ripple Voltage, 50mV/dDIV, AC–Coupled
Horizontal Time Base: 5 µs/DIV
Output
Voltage
Change
– 100 mV
Load
Current
100 mV
0
3.0 A
2.0 A
1.0 A 0
100
µ
s/DIV5 µs/DIV
MOTOROLA ANALOG IC DEVICE DATA
7
7.0 V – 40 V Unregulated
DC Input
LM2576
Figure 15. T ypical Test Circuit Fixed Output Voltage Versions
Feedback
V
in
LM2576
Fixed Output
1
C
in
100
µ
F
Cin– 100 µF, 75 V, Aluminium Electrolytic C
– 1000 µF, 25 V, Aluminium Electrolytic
out
D1 – Schottky , MBR360 L1 – 100 µH, Pulse Eng. PE–92108 R1 – 2.0 k, 0.1% R2 – 6.12 k, 0.1%
4
Output
2
/OFFGnd
53ON
L1
µ
H
100
D1 MBR360
C
out
1000
V
out
µ
F
Load
7.0 V – 40 V Unregulated
DC Input
C
in
100
Adjustable Output Voltage Versions
Feedback
V
in
LM2576
Adjustable
1
µ
F
4
Output
2
/OFFGnd
53ON
V
+
V
out
ref
R2+R1
Where V between 1.0 k and 5.0 k
V
ǒ
V
= 1.23 V, R1
ref
ǒ
out
ref
1.0
100
D1 MBR360
R2
)
R1
–1.0
L1
Ǔ
µ
H
C
out
1000
µ
R2
F
R1
V
out
5,000 V
Load
Ǔ
PCB LAYOUT GUIDELINES
As in any switching regulator, the layout of the printed circuit board is very important. Rapidly switching currents associated with wiring inductance, stray capacitance and parasitic inductance of the printed circuit board traces can generate voltage transients which can generate electromagnetic interferences (EMI) and affect the desired operation. As indicated in the Figure 15, to minimize inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible.
For best results, single–point grounding (as indicated) or ground plane construction should be used.
8
On the other hand, the PCB area connected to the Pin 2 (emitter of the internal switch) of the LM2576 should be kept to a minimum in order to minimize coupling to sensitive circuitry.
Another sensitive part of the circuit is the feedback. It is important to keep the sensitive feedback wiring short. To assure this, physically locate the programming resistors near to the regulator, when using the adjustable version of the LM2576 regulator.
MOTOROLA ANALOG IC DEVICE DATA
LM2576
PIN FUNCTION DESCRIPTION
Pin Symbol Description (Refer to Figure 1)
1 V
2 Output This is the emitter of the internal switch. The saturation voltage V
3 Gnd Circuit ground pin. See the information about the printed circuit board layout. 4 Feedback This pin senses regulated output voltage to complete the feedback loop. The signal is divided by the
5 ON/OFF It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the total
in
This pin is the positive input supply for the LM2576 step–down switching regulator. In order to minimize voltage transients and to supply the switching currents needed by the regulator, a suitable input bypass capacitor must be present (Cin in
It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry.
internal resistor divider network R2, R1 and applied to the non–inverting input of the internal error amplifier. In the Adjustable version of the LM2576 switching regulator this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage.
input supply current to approximately 80 µA. The threshold voltage is typically 1.4 V. Applying a voltage above this value (up to +Vin) shuts the regulator off. If the voltage applied to this pin is lower than 1.4 V or if this pin is left open, the regulator will be in the “on” condition.
Figure 1).
of this output switch is typically 1.5 V.
sat
DESIGN PROCEDURE
Buck Converter Basics
The LM2576 is a “Buck” or Step–Down Converter which is the most elementary forward–mode converter. Its basic schematic can be seen in
Figure 16.
The operation of this regulator topology has two distinct time periods. The first one occurs when the series switch is on, the input voltage is connected to the input of the inductor.
The output of the inductor is the output voltage, and the rectifier (or catch diode) is reverse biased. During this period, since there is a constant voltage source connected across the inductor, the inductor current begins to linearly ramp upwards, as described by the following equation:
I
L(on)
+
ǒ
Vin–V
L
out
Ǔ
t
on
During this “on” period, energy is stored within the core material in the form of magnetic flux. If the inductor is properly designed, there is sufficient energy stored to carry the requirements of the load during the “off” period.
Figure 16. Basic Buck Converter
Power
Switch
in
DV
L
C
out
R
Load
This period ends when the power switch is once again turned on. Regulation of the converter is accomplished by varying the duty cycle of the power switch. It is possible to describe the duty cycle as follows:
t
on
d
+
, where T is the period of switching.
T
For the buck converter with ideal components, the duty cycle can also be described as:
V
out
d
+
V
in
Figure 17 shows the buck converter, idealized waveforms of the catch diode voltage and the inductor current.
Figure 17. Buck Converter Idealized Waveforms
V
on(SW)
Power Switch
Off
Diode VoltageInductor Current
VD(FWD)
Power Switch
On
Power Switch
Off
Power
Switch
On
Time
The next period is the “off” period of the power switch. When the power switch turns off, the voltage across the inductor reverses its polarity and is clamped at one diode voltage drop below ground by the catch diode. The current now flows through the catch diode thus maintaining the load current loop. This removes the stored energy from the inductor. The inductor current during this time is:
I
L(off)
+
ǒ
V
out
–V
L
D
Ǔ
t
off
MOTOROLA ANALOG IC DEVICE DATA
I
min
Diode Diode
Power
Switch
I
pk
I
(AV)
Load
Power Switch
Time
9
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