Motorola 92FT7116, 92FT7114, 92FT7113, 92FT7112 User Manual

Mission Critical MC-EDGE Owner’s Manual
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Phone
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800-221-7144
International Calls
302-444-9800
North America Parts Organization
For assistance in ordering replacement parts or identifying a part number, contact the Motorola Parts organization. Your first response when troubleshooting your system is to call the Motorola SSC.
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For help identifying an item or part number, select choice 3 from the menu.
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Latest Manual Versions
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Copyrights
The Motorola products described in this document might include copyrighted Motorola computer programs. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this document might not be copied or reproduced in any manner without the express written permission of Motorola.
©
2018 Motorola Solutions, Inc. All Rights Reserved
No part of this document might be reproduced, transmitted, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without the prior written permission of Motorola Solutions, Inc.
Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive, royalty-free license to use that arises by operation of law in the sale of a product.
Disclaimer
Note that certain features, facilities, and capabilities described in this document might not be applicable to or licensed for use on a particular system, or might be dependent upon the characteristics of a particular mobile subscriber unit or configuration of certain parameters. Please refer to your Motorola contact for further information.
Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS, and the Stylized M Logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.
European Union (EU) Waste of Electrical and Electronic Equipment (WEEE) directive
The European Union's WEEE directive requires that products sold into EU countries must have
the crossed out trash bin label on the product (or the package in some cases).
As defined by the WEEE directive, this cross-out trash bin label means that customers and end-users in EU countries should not dispose of electronic and electrical equipment or accessories in household waste.
Customers or end-users in EU countries should contact their local equipment supplier representative or service centre for information about the waste collection system in their country.
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Document History
Edition
Description
Date
MN004736A01-A
Release 1.0
February 2018
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FCC Information
This device complies with Part 15 of the FCC rules:
Operation is subjected of the following two conditions:
(1) This device may not cause harmful interference, and (2) This device must accept any
interference received, including interference that may cause undesired operation.
The user is cautioned that changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.
FCC ID and IC of radio units:
Radio
FCC ID
IC
APX4000 VHF
AZ492FT1112
109U-92FT7112
APX4000 UHF R1
AZ492FT7113
109U-92FT7113
APX4000 UHF R2
AZ492FT7114
109U-92FT7114
APX4000 700/800
AZ492FT7115
109U-92FT7115
APX4000 900
AZ492FT7116
109U-92FT7116
N7NHL7588
2417C-HL7588
LoRa Module
SQG-1001
3147A-1001
Important Safety Information
ATTENTION! This radio is restricted to occupational use only to satisfy FCC RF energy exposure
requirements.
Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication
Notice to Users (FCC and Industry Canada)
This device complies with Part 15 of the FCC rules and Industry Canada's license-exempt RSS's per the following conditions:
• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may cause undesired operation.
• Changes or modifications made to this device, not expressly approved by Motorola, could void the authority of the user to operate this equipment.
“Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication”
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LTE Band 4 and Band 13
part number 6802988C84-B to ensure compliance with RF energy exposure limits.
This radio transmitter has been approved by Industry Canada to operate with Motorola-approved antenna with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Industry Canada Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003 Avis de conformité à la réglementation d'Industrie Canada Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
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Contents
Contact Us 1
Motorola Solution Support Center 2
North America Parts Organization 2
Comments 2
Latest Manual Versions 2
Copyrights 2
Disclaimer 3
Trademarks 3
European Union (EU) Waste of Electrical and Electronic Equipment (WEEE) directive 3
Document History 4
FCC Information 5
List of Figures 11
List of Tables 15
List of Procedures 19
Glossary 23
About MC-EDGE 26
What is Covered in This Manual 26
Helpful Background Information 26
Related Information 26
MC-EDGE Description 27
General Description 29
MC-EDGE Construction 29
Inputs and Outputs (I/Os) 29
Built-in Radios 29
LoRaWAN software upgradeable 29
LTE Verizon Bands Software Upgradeable 30
Communication Interfaces 30
Memory 32
CPU Real Time Clock (RTC) 32
MC-EDGE Components 32
MC-EDGE CPU 35
CPU Pushbutton 36
CPU LEDs 36
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I/O Expansion Modules 38
MC-EDGE I/O Module LEDs 40
MC-EDGE Input Module I/O Arrangement 43
MC-EDGE Output Module I/O Arrangement 43
MC-EDGE Mixed I/O Module Arrangement 44
MC-EDGE I/O Module Terminal Block Connectors 45
MC-EDGE Hardware Test 45
MC-EDGE Antennas 45
MC-EDGE External Power Supply or Battery 46
MC-EDGE External Devices 47
Disposal of Components 48
MC-EDGE Installation 49
General 49
Mounting the MC-EDGE on a DIN Rail 50
Connecting an I/O Expansion Module to the MC-EDGE CPU 52
Connecting an I/O Expansion Module to another I/O Expansion Module 54
MC-EDGE Power and Ground Connections 54
Connecting the MC-EDGE to Power and Ground 55
Connecting MC-EDGE Data Cables 58
Connecting MC-EDGE I/Os 58
Bundling MC-EDGE Cables 59
Extracting Terminal Block Connectors from the I/O Module 60
Adding an Optional SD Card 61
Connecting Antennas to the MC-EDGE 62
Replacing the MC-EDGE DC Power Cable Fuse 64
Optional Auxiliary Radios and Installation Kits 65
MC-EDGE Supported Radio Types 65
Installation Kits for MC-EDGE Auxiliary Radios 65
MTM5200, MOTOTRBO XPR 5350 and APX 6500 Radio 66
Installation Kits 66
Installing the Mobile Radio Installation Kits 66
Configuration and Programming for the ASTRO APX 4000/APX 6500 Radio 69
Configuring the RTU Port Type for the APX 4000/APX 6500 Radio 69
RTU Port Type Advanced Parameter Configuration (for APX 4000/APX 6500 Radio) 70
IP Conversion Table for the APX 4000/APX 6500 Radio 70
APX 4000/APX 6500 Radio Programming using CPS 71
Connecting the APX 4000/APX 6500 Radio 71
Disassembing the APX 6500 Radio 71
Programming the APX Radio 72
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Infrastructure Configuration for the APX 6500 Radio 73
ASTRO APX 6500Li Options for MC-EDGE 73
Appendix A: MC-EDGE Specifications 75
MC-EDGE General Specifications 75
MC-EDGE Input Module Specifications 80
MC-EDGE Output Module Specifications 82
MC-EDGE Mixed I/O Module Specifications 83
MC-EDGE Regulatory Specifications 84
Appendix B: Cables and Adaptors 85
General 85
Connection to a Computer via RS232 85
Connection to a Modem via RS232 86
Connection to a PLC/RTU/FEP via RS232 87
Connection to a PLC/RTU/FEP via RS485 89
Connection to a Computer (Ethernet) 90
Connection to a Computer (USB OTG) 90
MC-EDGE CPU to MC-EDGE I/O Expansion Module Connection 90
Appendix C: MC-EDGE I/O References 92
Input /Mixed IO Module Block Diagram 92
Digital Output Circuit Diagrams 93
Analog Output Circuit Diagram 93
Output Module Block Diagram 94
Digital Output Circuit Diagrams 96
Analog Output Circuit Diagram 96
Appendix D: MC-EDGE External Connector Pin Outs 100
MC-EDGE CPU LAN Port Connector 100
MC-EDGE CPU RS232 Port Connector 100
MC-EDGE CPU RS485 Port Connector 101
MC-EDGE CPU I/O Connector 101
MC-EDGE CPU RJ50 Connector 101
MC-EDGE Input Module RJ50 Connector 102
MC-EDGE Input Module DI Connector 103
MC-EDGE Input Module AI Connector 104
MC-EDGE Output Module RJ50 Connector 105
MC-EDGE Output Module DO Connector 106
Appendix E: MC-EDGE Field Replacement Units 110
MC-EDGE Field Replacement Units and Parts 110
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List of Figures
Figure 1 MC-EDGE Unit with Two I/O Expansion Modules with Covers. 15
Figure 2 MC-EDGE Unit with two I/O Expansion Modules without Front Panel Covers. 16
Figure 3 MC-EDGE CPU– General View with and without Side. 20
Figure 4 MC-EDGE – Front View.. 20
Figure 5 CPU Front Panel LEDs. 21
Figure 6 MC-EDGE Input Expansion Module. 23
Figure 7 MC-EDGE Output Expansion Module. 24
Figure 8 MIXED IO Module. 24
Figure 9 MC-EDGE Input Module I/O Arrangement 28
Figure 10 MC-EDGE Output Module I/O Arrangement 29
Figure 11 Dimensions of MC-EDGE Unit 35
Figure 12 Plastic Tab in the MC-EDGE Unit 37
Figure 13 Hooking the MC-EDGE Unit onto the DIN Rail 37
Figure 14 Hooking the MC-EDGE Unit with I/O Expansion Module onto the DIN Rail 38
Figure 15 MC-EDGE CPU Side Cover 38
Figure 16 MC-EDGE CPU Connection to I/O Expansion Module. 39
Figure 17 MC-EDGE I/O Expansion Module Connection to I/O Expansion Module. 40
Figure 18 MC-EDGE DC Power Cable with Fuse. 41
Figure 19 MC-EDGE Power and Ground Connections. 42
Figure 20 MC-EDGE with I/O Expansion Power and Ground Connections. 42
Figure 21 MC-EDGE I/O Module with TB Connector 44
Figure 22 MC-EDGE Cables in Plastic Fastener 45
Figure 23 TB Extractor on TB.. 46
Figure 24 MC-EDGE CPU SD Cover 47
Figure 25 Outdoors Installation of MC-EDGE Antennas. 48
Figure 26 MTM5200, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit Bracket Assembly 51
Figure 27 MTM5200, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit Bracket Assembly on DIN Rail 52
Figure 28 APX 6500 Radio on DIN Rail 52
Figure 29 XPR 5350 Radio on DIN Rail 53
Figure 30 MTM5200 Radio on DIN Rail 53
Figure 31 RTU Site Configuration for MDLC over ASTRO APX Radio – Advanced Parameters. 54
Figure 32 MC-EDGE RJ45 RS232 connector 68
Figure 33 Computer-RS232 Connectivity. 69
Figure 34 RS232- Modem Connectivity. 70
Figure 35 RS232-RTU/FEP Connectivity. 71
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Figure 36 RS232-PLC Connectivity. 71
Figure 37 RS485- PLC/RTU/FEP Connectivity. 72
Figure 38 B-6 MC-EDGE CPU to MC-EDGE I/O Expansion Module Connectivity. 74
Figure 39 12 DI/8 AI – Input module 7 DI/4 AI – Mixed IO module. 75
Figure 40 Digital Output Circuit Diagrams. 76
Figure 41 Analog Output Circuit Diagram.. 76
Figure 42 Output Module Block Diagram.. 77
Figure 43 Digital Output Circuit Diagrams. 78
Figure 44 Analog Output Circuit Diagram.. 78
Figure 45 MC-EDGE Input Module RJ50 Connector 83
List of Procedures
Procedure 1. Mounting the MC-EDGE on a DIN Rail 38 Procedure 2. Connecting an I/O Expansion Module to the MC-EDGE CPU 39 Procedure 3. Connecting an I/O Expansion Module to another I/O Expansion Module 41 Procedure 4. Connecting the MC-EDGE to Power and Ground 42 Procedure 5. Connecting the MC-EDGE Data Cables 44 Procedure 6. Connecting the MC-EDGE I/Os 44 Procedure 7. Bundling the MC-EDGE Cables 45 Procedure 8. Extracting the TB Connector from the I/O Module 46 Procedure 9. Adding an Optional SD Card 47 Procedure 10. Replacing the MC-EDGE DC Power Cable Fuse 49 Procedure 11. Installing the Mobile Radio Installation Kits 52 Procedure 12. Making the Bracket Smaller for MOTOTRBO XPR 5350 and MTM5200 Radios 55 Procedure 13. Mounting the Mobile Radio Power Supply for MC-EDGE 56 Procedure 14. Installing the APX 4000 Radio Installation Kit 58 Procedure 15. Installing the XPR 7350/80 Radio Installation Kit 60 Procedure 16. Configuring the MC-EDGE Port for the APX 4000/APX 6500 Radio 63 Procedure 17. Configuring the Advanced Parameters of the MC-EDGE Port for the ASTRO APX Radio64 Procedure 18. Connecting the APX 4000/APX 6500 Radio to the CPS 65 Procedure 19. Disassembling the APX 4000 Radio 65 Procedure 20. Disassembling the APX 6500 Radio 66 Procedure 21. Programming the APX Radio Settings 66 Procedure 22. Configuring the MC-EDGE Port for the XPR 5350 MOTOTRBO Digital Radio 68
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Procedure 23. Connecting the XPR 5350 MotoTRBO Digital Radio to the CPS 70 Procedure 24. Connecting the XPR 5350 MotoTRBO Digital Radio to the CPS 70 Procedure 25. Disassembling the XPR 5350 MOTOTRBO Digital Radio from the MC-EDGE Unit 70 Procedure 26. Programming the MOTOTRBO Digital Radio 71
Procedure 27. How to Configure the MC-EDGE Port for the MotoTrbo Connect Plus RadioPart 1: FIU Configuration to XRT Gateway 72
Procedure 28. How to Modify the Default Advanced Port Parameters for MotoTrbo Connect Plus Radio75 Procedure 29. How to Connect the MotoTrbo Connect Plus Radio to the CPS 77
Procedure 30. How to Disassemble the MotoTrbo Connect Plus Radio from the MC-EDGE Metal Chassis
78 Procedure 31. Configuring the MC-EDGE Port for the XPR 5350 MOTOTRBO Digital Radio 80 Procedure 32. Configuring the Advanced Parameters of the MC-EDGE Port for the ASTRO APX Radio82 Procedure 33. Configuring the MC-EDGE Port for the MTM5200 Radio
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Glossary
ACE Advanced Control Equipment
AI Analog Input
AO Analog Output
AWG American Wire Gauge
DFM Direct Frequency Modulation
DI Digital (Discrete) Input
DO Digital (Discrete) Output
DPSK Differential Phase Shift Keying
EPP Environmentally Preferred Product
ESD Electrostatic Discharge
EU European Union
FCC Federal Communication Commission
FEP Front End Processor
FPGA Field Programmable Gate Array
FSK Frequency Shift Keying
GND Ground
GPS Global Positioning Satellite
HW Hardware
IC Industry Canada
IEC International Electrotechnical Commission
IO (I/O) Input/Output
IP Internet Protocol
LAN Local Area Network
LED Light Emitting Diode
NEMA National Electrical Manufacturers Association (issues enclosure standards)
NC Normally Closed
NO Normally Open
OTG On-The-Go (USB port as host or device)
PC Personal Computer
PPS Parts per Second
RAM Random Access Memory
RF Radio Frequency
RTU Remote Terminal Unit
RX Receive
SCADA Supervisory Control and Data Acquisition
DRAM Dynamic Random Access Memory
SW Software
UHF Ultra High Frequency
USB Universal Serial Bus
VHF Very High Frequency
WLAN Wireless Local Area Netwo
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About MC-EDGE
This manual provides functional overview and procedures for the MC-EDGE.
What is Covered in This Manual
This manual contains the following sections:
Helpful Background Information
Motorola Solutions offers various courses designed to assist in learning about the system. For information, go to http://www.motorolasolutions.com/training to view the current course offerings and technology paths.
Related Information
Unless otherwise specified, the Motorola documents listed here are available from Motorola Online at http://businessonline.motorolasolutions.com. If you are new to Motorola Online, follow the on-screen instructions to sign up for an account. To access Public Safety LTE infrastructure manuals, select Resource Center → Product Information → Manuals → MC-IOT and select the appropriate release. The Resource Center also provides a Search function.
Additional informaton can be found in the below link
https://code.motorolasolutions.com/iiot/MCEDGE
Customers outside of the Americas can contact Motorola Solutions for the documentation listed here.
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MC-EDGE Description
The IoT Mission Critical EDGE is a part of MSI mission critical IoT portfolio which provides an ecosystem for IoT developers, integrators and users to build out an IoT base solutions
The MC EDGE is an highly secured communication agnostic versatile IoT Gateway which uses LoRaWAN for Wireless Sensor Connectivity, extensive Physical I/O suite of interfaces.
The MC EDGE provides a suite of tools for edge analytics creation and data manipulation creation which varies from easy /intuitive Codeless web based tools to an highly suffictated C based SDK. The MC EDGE utilize an inherited LTE CAT- 4 and ASTRO (P25) connectivity capabilities
This solution is targeting two main markets: Mission critical with public safety oriented solution e.g. smart early warning, Safe city , Perimeter security etc. and critical infrastructure e.g. Smart water and electricity management
On the mission critical side, Highly secured mission critical IoT ecosystem will create a major differentiation points as well as migration path between LMR to PS LTE infrastructure. On the Critical infrastructure side, Communication agnosticism , Highly reliable Industrial GW will provide a market differentiation and superiority
Figure 1. MC-EDGE Unit with Two I/O Expansion Modules with Covers
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Figure 2. MC-EDGE Unit with two I/O Expansion Modules without Front Panel Covers
General Description
MC-EDGE Construction
Each MC-EDGE module is enclosed in a compact protective plastic housing. The CPU front panel provides easy access to connectors, ports and antennas. The I/O module front panel includes terminal block connectors for sensor/device wire connection.
The MC-EDGE is mounted on a DIN rail, in a customer-supplied plastic or metal enclosure.
For more information on mounting the unit and for enclosure requirements, see
MC-EDGE Installation.
For the unit dimensions and weight, see Appendix A: MC-EDGE Specifications.
Inputs and Outputs (I/Os)
The MC-EDGE CPU module includes three Digital Inputs (DI) and one Digital Output (DO). In addition, up to two Input/Output (I/O) expansion modules can be added to the MC-EDGE CPU .
For details on the CPU and expansion module I/O specifications, see Appendix A:
MC-EDGE Specifications.
For details on the I/O expansion modules, see I/O Expansion Modules.
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Built-in Radios
The MC-EDGE unit includes the following set of communication radios:
LoRaWAN software upgradeable (Future option Hardware ready)
LoRa (Low power Radio) for customers that are seeking to deploy Internet of Things (IoT) applications fast in areas where large distances are involved, yet low capacity is needed. Wireless Sensors Network Class 1, 8 Channels at freq range of 902 to 928 MHz
LoRa has several benefits and characteristics as detailed below:
1. Long range enables solutions such as smart city applications.
2. Low power means long battery life for devices.
3. Low bandwidth makes it ideal for practical IoT deployments with less data and/or with
data transmissions.
4. Low(er) connectivity costs.
5. Wireless, easy to set up and fast deployment.
6. Security: a layer of security for the network and one for the application with AES
encryption knowing the concerns and security risks regarding IoT.
7. Fully bi-directional communication.
8. Open alliance and an open standard.
ASTRO P25
700/800
VHF
UHF R1
UHF R2
900
LTE Verizon Bands Software Upgradeable
LTE Air Prime HL7588
B4 and B13 per 3GPP
Communication Interfaces
The MC-EDGE unit includes the following set of communication interfaces, for MDLC communication (between the FEP-RTU and RTU-RTU) and for non-MDLC communication (general communication with the FEP or RTU.)
1. USB1 Console port (device)
2. MDLC Communication via radio: ASTRO APX IV&D, LAN Ethernet 10/100 Mb/s port
(ETH1)
3. Ethernet communication (MDLC and non-MDLC)
4. Non-MDLC MODBUS communication: SCADA Center slave, PLC master/slave
5. User defined communication: user application/user device
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6. Configurable RS232 or RS485 serial port (SI1/UART1)
7. Cellular, General PPP connection (MDLC and non-MDLC)
Certified with the following modems: Siarra wireless -AirLINK FXT edge, Maxon
– Intelimax, Telit- Gate Tel GT-HE910-EUD
Other similar cellular modems can be used with MC-EDGE.
NOTICE: It is the user’s responsibility to validate operation of any other modem.
8. Serial data modem communication: MDS SD 4710 modem (MDLC and non- MDLC)
9. External null modem communication: Westremo (MDLC and non-MDLC)
10. Communication via radio: TETRA MTM5200 radio (MDLC and non-MDLC)
11. Serial RS232 communication (MDLC and non-MDLC)
12. Serial RS485 multidrop communication (MDLC and non-MDLC)
13. Non-MDLC MODBUS communication: SCADA Center slave, PLC master/slave
14. Time synchronization via GPS
15. User defined communication: user application/user device
16. USB 2.0 Host port (USB4)
17. MDLC communication via radio: ASTRO APX IV&D. The following additional port can
be added to the CPU on an optional plug-in board:
18. the following connector enables the connection of an MC-EDGE CPU to an
MC-EDGE I/O expansion module. For information, see MC-EDGE I/O Expansion Modules.
19. RJ50 I/O expansion connector
Memory
The MC-EDGE unit includes the following memory:
1. 256 MB FLASH memory/at least 32 MB available for user data
2. 256 MB LPDDR DRAM/32 MB available for user data
3. Micro SD Card slot, up to 32 GB (card not supplied). In security systems used for
CRYPTR module
CPU Real Time Clock (RTC)
The MC-EDGE CPU includes a low drift RTC. The date and time are retained using an on-board rechargeable lithium battery.
The CPU date and time can be set using the Web browser-based Easy Configurator tool or the STS. The CPU can also be synchronized with other RTUs in the system, using the system clock, or via GPS, using a PPS signal connected to the DCD line of the RS232 port.
MC-EDGE Components
The table below lists the components which can be included in the MC-EDGE.
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Table 1. MC-EDGE Components
Component
Function
Notes
CPU
Communicates with the control center, RTUs and other devices via the communication ports.
See MC-EDGE CPU.
115/230 VAC to 12VDC power supply or 115/230 VAC to 24VDC power supply
Converts the main AC power source to the voltages required by the unit/radio.
See MC-EDGE
External Power Supply.
I/O expansion module (up to two modules per CPU)
Matches between the MC-EDGE and signals of various types/levels. Interfaces between the MC-EDGE and the process signals.
See MC-EDGE I/O
Expansion Modules.
Terminal blocks (TB)
Connects the signals to the I/O modules.
See MC-EDGE I/O
Expansion Modules.
RS232 cable + adaptor (FKN0022)
Connects devices to RS232 port
See Appendix B:
Cables and Adaptors.
RS485 cable (FKN0030 #CB000207A01)
Connects devices to RS485 port
See Appendix B:
Cables and Adaptors
External DC power cable (FKN0033 #CB000170A01)
Connects CPU to external power supply
See Appendix B:
Cables and Adaptors.
MTM5200 data cable (FKN0027)
Connects MTM5200 radio to CPU.
See MC-EDGE Radio
Types and Installation Kits.
APX 6500 data cable (FKN0035)
Connects APX 6500 radio to CPU.
See MC-EDGE Radio
Types and Installation Kits.
Ground cable (FKN0034 #30009286001)
Connects modules to ground.
Expansion module cable (FHN0065 #30013144001)
Connects CPU to I/O expansion module, and I/O expansion module to I/O expansion module.
See Appendix B:
Cables and Adaptors.
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MC-EDGE CPU
The MC-EDGE CPU controls all components attached to the unit. It includes a plug-in board with either APX4000 + LTE modem + LoWan or APX4000 + LTE modem
Figure 3 provides a general view of the MC-EDGE CPU.
Figure 3. MC-EDGE CPU– General View with and without Side Cover
The MC-EDGE CPU panel includes status, user, power and communication port LEDs, a pushbutton, communication ports, antenna and ground connectors, and I/O connectors. Figure 4 shows the front view of the CPU.
Figure 4. MC-EDGE – Front View
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CPU Pushbutton
The pushbutton on the MC-EDGE CPU front panel has several functions:
1. LED activation – Hold the pushbutton pressed for one second to activate the LEDs
for a preconfigured period of time.
2. Status indications - Press the pushbutton for three seconds to toggle between LED
pages (see MC-EDGE CPU LEDs).
3. Note : Please be aware Press button more than 10 Sec cause restart to the RTU
MicroControllers (CPU+I/O)
CPU LEDs
The MC-EDGE CPU front panel includes a power LED, status LEDs for onboard DIs/DO, and status LEDs on the communication ports. Some of the LEDs are single color (green) and some are bicolor LEDs (red or green). The LEDs are used to indicate various situations.
Figure 5. CPU Front Panel LEDs
By default, the CPU LEDs provide power, error, sleep mode, and DO status indications. Table 1-2 details the default display of the CPU LEDs (Page 0).
To see DI status indications, press the pushbutton for three seconds, to toggle to Page 1. Table 1-3 details the additional Page 1 CPU LEDs functionality. To toggle back to Page 0, press the pushbutton for again for three seconds.
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Table 2. CPU LEDs – Page 0 (Default Display)
LED Name
Description
Status
Power/Error LED
Off - Unit is powered off.
Steady Green - Unit is powered on.
Steady Red - Unit is powered on with errors in the Error Logger.
Fast Blinking Green (once per second) - Unit is in boot state.
Medium Blinking Red or Green (once every 10 seconds)
- Low input voltage fault state, when the processor is off.
Slow Blinking Red or Green (once every 30-90 seconds)
- Unit is in sleep mode.
1
DO Status
Reset state: The LED is off.
Set state: The LED is on (green).
2
Not in Use
N/A
3
Not in Use
N/A
Table 3. CPU LEDs - Page 1 (DI Display)
LED Name
Description
Status
Power/Error LED
Fast Blinking Green (once in every 2 seconds) ­Unit is powered on in Page 1.
Fast Blinking Red (once in every 2 seconds) ­Unit is powered on with errors in the Error Logger.
1
DI1 Status
Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).
2
DI2 Status
Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).
3
DI3 Status
Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).
Table 4. CPU Port LEDs
Description
Status
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Ethernet 10/100 port LED
Green - Unit is connected to Ethernet.
Green Blinking – Transmitting/receiving data
RS232/RS485 Port (UART1) LEDs
Green - Transmitting data
Yellow - Receiving data
I/O Expansion Modules
The MC-EDGE RTU can include up to I/O expansion modules. Four I/O module types are available:
1. Input module with mixed 12 DI and 8 AI 4-20mA
2. Input module with mixed 12 DI and 8 AI 0-5V
3. Output module with mixed 8 DO and 2 AO
4. Mixed IO module with 7 DI 6DO 4 AI 1 AO
The I/O modules are attached in a daisy-chain, with the first module attached to the CPU, and the next module attached to the first. A cable with two RJ50 connectors is used to connect the I/O module to the CPU or to another I/O module.
Each I/O module includes a power LED, a link LED (future use), individual I/O status LEDs, and an array of I/O connectors.
An I/O module can only be added/removed to/from an MC-EDGE unit when the power to the unit is off.
For detailed specifications of each I/O expansion module, see Appendix A:
General Specifications.
Figure 6 depicts the Input expansion module without a cover and with a cover.
Figure 7 depicts the Output expansion module without a cover and with a cover.
Figure 8 depicts the Mixed I/O expansion module without a cover and with a cover
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Figure 6. MC-EDGE Input Expansion Module
General View Front View with Cover
Figure 7. MC-EDGE Output Expansion Module
General View Front View with Cover
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Figure 8. 1-8 MIXED IO Module
General View Front View with Cover
MC-EDGE I/O Module LEDs
The I/O module LEDs are used to indicate module and I/O status. LED indications are arranged according to the pins in the connectors.
The Input module has one LED indication for each I/O. The Output module has two LED indications for each DO and one LED indication for each AO. See Table 1-5, Table 1-6, and
Table 1-7 for LED functionality of the modules.
The Mixed IO Module has Two LED indications for each DO and one LED indication for AO one LED indication for each input.
Table 5. Input Module LEDs
LED Name
Description
Status
Power LED
Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O module is in boot state.
Link LED
Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.
DI1-DI12
DI Status
Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0-3V).
AI1 - AI8
AI Status
Green - AI value is in range (0-20mA, 4-20mA, or 0-5V).
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Red - AI value is not in range.
Table 6. Output Module LEDs
LED Name
Description
Status
Power LED
Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O module is in boot state.
Link LED
Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.
NC1/NO1 ­NC4/NO4
EE DO Relay Status
Default (non-operated) state: The NC# LED is on (green). The NO# LED is off. The NC# (normally closed) pin is connected to the COM# pin.
Operate state: The NC# LED is off. The NO# LED is on. The NO# (normally open) pin is connected to the
COM# pin.
R1-r/R1-s
- R8-r/r8-s
ML DO Relay Status
Reset state: The R#_r LED is on (green). The R#_s LED is off. The R#_r pin is connected to the COM# pin.
Set state: The R#_r LED is off. The R#_s LED is on (green).
The R#_s pin is connected to the COM# pin.
NOTICE: The ML relay can be configured via
software to preserve or reset the DO status at startup.
AOv1/2,
AOi1/2
AO Status
Green - AO is active.
Off - AO is not active.
Table 7 Mixed IO Module LEDs
LED Name
Description
Status
Power LED
Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O module is in boot state.
Link LED
Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.
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NC2/NO2
NC3/NO3 NC5/NO5 NC6/NO6
EE DO Relay Status
Default (non-operated) state: The NC# LED is on (green). The NO# LED is off. The NC# (normally closed) pin is connected to the COM# pin.
Operate state: The NC# LED is off. The NO# LED is on. The NO# (normally open) pin is connected to the
COM# pin.
R1-r/R1-s
-R4-r/r4­s
ML DO Relay Status
Reset state: The R#_r LED is on (green). The R#_s LED is off. The R#_r pin is connected to the COM# pin.
Set state: The R#_r LED is off. The R#_s LED is on
(green). The R#_s pin is connected to the COM# pin.
NOTICE: The ML relay can be configured
via software to preserve or reset the DO status at startup.
DI1-DI12
DI Status
Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0-3V).
AI1 – AI4
AI Status
Green - AI value is in range (0-20mA, 4-20mA, or 0-5V).
Red - AI value is not in range.
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MC-EDGE Input Module I/O Arrangement
In the Input module, the upper 20 pins belong to the 12 Digital Inputs (DI). DIs are arranged in groups of three pins, e.g. DI1:COM1-2:DI2. Each group is isolated one from the other and has its own COM pin. PGNDDI pins must be connected to protected ground (ground screw).
The lower 20 pins of the Input module belong to the 8 Analog Inputs (AI). AIs are arranged in couples with positive and negative pins. Each AI channel is isolated from the other and isolated from the logic circuit. PGNDAI pins must be connected to protected ground (ground screw). AIs are calibrated in the factory.
Figure 9. MC-EDGE Input Module I/O Arrangement
For details on AI calibration, see the "MC-EDGE Hardware Test" section of the MC-EDGE
Easy Configurator User Guide.
MC-EDGE Output Module I/O Arrangement
In the Output module, the upper pins belong to the 8 Digital Outputs. The first four DOs are Electrically Energized (EE). The EE DOs are arranged in groups of three pins per relay, e.g. NC1:COM1:NO1. The second four DOs are Magnetically Latched (ML). The ML DOs are arranged in groups of three pins per relay, e.g. R5-r:COM5:R5-s. Each group is isolated from the other and has its own PGNDDO pin. PGNDDO pins must be connected to protected ground (ground screw).
The lower pins of the Output module belong to the 2 Analog Outputs (AO). The AOs are arranged in groups of three pins, e.g. AOv1+:AO1-:AOi1+.
5. AOv1+:AO1- and AOv2+:AO2- are Voltage output pins.
6. AOi1+:AO1- and AOi2+:AO2- are current output pins.
The PGNDAO pins must be connected to protected ground (ground screw). The AOs are calibrated in the factory.
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Figure 10. MC-EDGE Output Module I/O Arrangement
For details on AO calibration, see "MC-EDGE Hardware Test" section of the MC-EDGE Easy
Configurator User Guide.
For pin table details and I/O module block diagrams, see Appendix C: MC-EDGE I/O References.
MC-EDGE Mixed I/O Module Arrangement
In the Mixed module the upper pins belong to the 6 Digital outputs
DO’s 1 & 4 are Magnetically Latched (ML). The ML DOs are arranged in groups of three pins per relay, e.g. R4-r:COM4:R4-s. Each group is isolated from the other and has its own PGNDDO pin. PGNDDO pins must be connected to protected ground (ground screw).
DO’s2-3-5-6 are Electrically Energized (EE) .
The EE DOs are arranged in groups of two pins per relay, e.g. COM2:NO2
There are 4 AI inputs located in the Middle of the module AIx+ - AIx-
The 1 AO voltage or current are located on the bottom of the module AOV+, AOI+, AO-
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