The information contained in this manual supplement relates to all
PDR 3500 stations, unless otherwise specified. This manual
provides sufficient information to enable service shop personnel to
troubleshoot and repair a PDR 3500 to the module level.
Before operating a PDR 3500 station, please read the “Safety
Information” section in the front of this manual.
Changes which occur after this manual is printed are described in
“FMRs.” These FMRs provide complete information on changes,
including pertinent parts list data.
The Motorola products described in this manual may include
copyrighted Motorola computer programs stored in semiconductor
memories or other media. Laws in the United States and other
countries preserve for Motorola certain exclusive rights for
copyrighted computer programs, including the exclusive right to
copy or reproduce in any form the copyrighted computer program.
Accordingly, any copyrighted Motorola computer programs
contained in the Motorola products described in this manual may not
be copied or reproduced in any manner without the express written
permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant either directly or by
implication, estoppel, or otherwise, any license under the
copyrights, patents or patent applications of Motorola, except for the
normal non-exclusive royalty free license to use that arises by
operation of law in the sale of a product.
Replacement Parts
Ordering
68P81093C75-OSeptember 27, 20001-1
When ordering replacement parts or equipment information, the
complete identification number should be included. This applies to
all components, kits, and chassis. If the component part number is
not known, the order should include the number of the chassis or kit
of which it is a part, and sufficient description of the desired
component to identify it.
Crystal and channel element orders should specify the crystal or
channel element type number, crystal and carrier frequency, and the
model number in which the part is used.
Parts Ordering
Motorola Parts
7:00 A. M. to 7:00 P. M. (Central Standard Time)
Monday through Friday (Chicago, U. S. A.)
Domestic (U. S. A.): 1-800-422-420, or 847-538-8023
1-800-826-1913, or 410-712-6200 (Federal Government)
TELEX: 280127
FAX: 1-847-538-8198
FAX: 1-410-712-4991 (Federal Government)
Domestic (U. S. A.) after hours or weekends:
1-800-925-4357
International: 1-847-538-8023
Accessories and Aftermarket Division
(United States and Canada)
Attention: Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Accessories and Aftermarket Division
Attention: International Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Parts Identification
Related Documents
1-847-538-0021 (Voice)
1-847-538-8194 (FAX)
Quantar User’s Guide (Motorola part number 68P81095E05)
RSS User’s Guide (Motorola part number 68P81085E35)
1-2September 27, 200068P81093C75-O
•
•
•
•
•
•
•
Safety Information
General
Safe and Efficient
Operation of
Motorola T wo-way
Radios
RF Operational
Characteristics
This section contains important information on safe and efficient
operation. Read this information before using your radio.
The information provided in this document supersedes the general
safety information contained in user guides published prior to July
2000. For information regarding radio use in a hazardous
atmosphere please refer to the Factory Mutual (FM) Approval
Manual Supplement or Instruction Card, which is included with
radio models that offer this capability.
Your radio contains a transmitter and a receiver. When it is ON, it
receives and transmits radio frequency (RF) energy.
2
Exposure to Radio
Frequency Energy
Your Motorola radio is designed to comply with the following
national and international standards and guidelines regarding
exposure of human beings to radio frequency electromagnetic
energy (EME):
United States Federal Communications Commission, Code of
Federal Regulations; 47 CFR part 2 sub-part J
American National Standards Institute (ANSI) / Institute of
Electrical and Electronic Engineers (IEEE) C95. 1-1992
Institute of Electrical and Electronic Engineers (IEEE) C95.11999 Edition
National Council on Radiation Protection and Measurements
(NCRP) of the United States, Report 86, 1986
International Commission on Non-Ionizing Radiation Protection
(ICNIRP) 1998
National Radiological Protection Board of the United Kingdom
1995
Ministry of Health (Canada) Safety Code 6. Limits of Human
Exposure to Radiofrequency Electromagnetic Fields in the
Frequency Range from 3 kHz to 300 GHz, 1999
68P81093C75-OSeptember 27, 20002-1
•
•
•
•
•
Australian Communications Authority Radiocommunications
(Electromagnetic Radiation - Human Exposure) Standard 1999
(applicable to wireless phones only)
Electromagnetic
Interference/
Compatibility
Facilities
Aircraft
Medical Devices
NOTE: Nearly every electronic device is
susceptible to electromagnetic interference
(EMI) if inadequately shielded, designed or
otherwise configured for electromagnetic
compatibility.
To avoid electromagnetic interference and/or compatibility
conflicts, turn off your radio in any facility where posted notices
instruct you to do so. Hospitals or health care facilities may be using
equipment that is sensitive to external RF energy.
When instructed to do so, turn off your radio when on board an
aircraft. Any use of a radio must be in accordance with applicable
regulations per airline crew instructions.
• Pacemakers
The Health Industry Manufacturers Association recommends that a
minimum separation of 6 inches (15 cm) be maintained between a
handheld wireless radio and a pacemaker. These recommendations
are consistent with the independent research by, and
recommendations of, Wireless Technology Research.
Persons with pacemakers should:
ALWAYS keep the radio more than 6 inches (15 cm) from their
pacemaker when the radio is turned ON.
not carry the radio in the breast pocket.
use the ear opposite the pacemaker to minimize the potential for
interference.
turn the radio OFF immediately if you have any reason to
suspect that interference is taking place.
• Hearing Aids
Some digital wireless radios may interfere with some hearing aids.
In the event of such interference, you may want to
consult your hearing aid manufacturer to discuss alternatives.
• Other Medical Devices
If you use any other personal medical device, consult the
manufacturer of your device to determine if it is adequately shielded
from RF energy. Your physician may be able to assist you in
obtaining this information.
2-2September 27, 200068P81093C75-O
•
•
•
•
•
Operational Warnings
WARNING: Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great f orce. If a portable radio is placed in the air bag deploy-
!
ment area and the air bag inflates, the radio may be
propelled with great force and cause serious injury to occupants of the vehicle.
WARNING: Turn off your radio prior to entering any area with a potentially explosive atmosphere, unless it is a radio type especially qualified for use in such areas as “Intrinsically
!
Safe” (for example, Factory Mutual, CSA, or UL Approved). Do not remove, install, or charge
batteries in such areas. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.
NOTE:
The areas with potentially explosive atmospheres referred to above include fueling
areas such as below decks on boats, fuel or chemical transfer or storage facilities,
areas where the air contains chemicals or particles, such as grain, dust or metal
powders, and any other area where you would normally be advised to turn off your
vehicle engine. Areas with potentially explosive atmospheres are often but not
always posted.
WARNING: To avoid possible interference with blasting operations, turn off your radio when
you are near electrical blasting caps, in a blasting area, or in areas posted: “Turn off two-wa y
!
radio.” Obey all signs and instructions.
Vehicles with an air bag
Potentially explosive atmospheres
Blasting caps and areas
Operational Cautions
CAUTION: Do not use any portable radio that has a damaged antenna. If a damaged antenna
comes into contact with your skin, a minor burn can result.
!
CAUTION: All batteries can cause property damage and/or bodily injury such as burns if a
conductive material such as jewelry, keys, or beaded chains touch exposed terminals. The
!
conductive material may complete an electrical circuit (short circuit) and become quite hot.
Exercise care in handling any charged battery, particularly when placing it inside a pocket,
purse, or other container with metal objects.
Mobile Radio Operation
and EME Exposure
Damaged antennas
Batteries
To assure optimal radio performance and that human exposure to
radio frequency electromagnetic energy is within the guidelines
referenced earlier in this document, transmit only when people
outside the vehicle are at least the minimum distance away from a
properly installed, externally-mounted antenna.
68P81093C75-OSeptember 27, 2000 2-3
•
•
•
•
The table below lists the minimum distance for several different
ranges of rated radio power.
Table 1: Rated Power and Distance
Antenna Installation
Rated Power of Vehicle-Installed
Mobile Tw o-Way Radio
7 to 15 Watts
16 to 50 Watts2 Feet (61 Centimeters)
More than 50 Watts3 Feet (91.5 Centimeters)
Minimum Distance from
Transmitting Antenna
1 Foot (30.5 Centimeters)
Mobile Antennas
Recommended mobile antenna installations are limited to metal
body vehicles at the center of the roof and center of the trunk
deck locations.
The antenna installation must additionally be in accordance with:
a. The requirements of the antenna manufacturer/supplier
b. Instructions in the Radio Installation Manual
Fixed Site Antennas
Mobile radio equipment is sometimes installed at a fixed location
and operated as a control station or as a fixed unit. In such cases the
antenna installation must comply with the following requirements in
order to assure optimal performance and make sure human exposure
to radio frequency electromagnetic energy is within the
guidelines set forth in the above standards.
The antenna must be mounted outside the building.
Mount the antenna on a tower if at all possible.
If the antenna is to be mounted on a building then it must be
mounted on the roof.
As with all fixed site antenna installations, it is the responsibility
of the licensee to manage the site in accordance with applicable
regulatory requirements and may require additional compliance
actions such as site survey measurements, signage, and site
access restrictions in order to insure that exposure limits are not
exceeded.
2-4September 27, 200068P81093C75-O
Introduction
General
Compact Mechanical
Design
State-of-the-Art
Electrical Design
3
The Motorola PDR 3500 Station provides conventional analog,
ASTRO™ , ASTRO CAI™ , and SECURENET™ capabilities in a
compact, software-controlled design. The station architecture and
microprocessor-controlled Station Control Module allow for fast
and reliable upgrading. FLASH memory in the Station Control
Module allows software updates to be performed locally (using
serial port), or remotely via modem.
The entire unit is housed in a lockable rugged, black aluminum
extruded case weighing approximately 4l lbs. Internal components
are mounted in a custom, removable chassis, designed to fit a 19"
rack.
Transmitter Circuitry
Receiver CircuitryThe station receive circuitry features multiple bandwidth capability
Station Control ModuleThe Station Control Module is microprocessor-based and features
The station transmitter circuitry is designed for 50% duty cycle
operation at full rated power. Output power is continuously
monitored by an internal calibrated wattmeter . The wattmeter output
feeds a power control loop, continually adjusting and maintaining
the desired output power. All adjustments are electronic, including
deviation and output power.
(12.5, 25, or 30 kHz, depending on band), as well as ASTR O digital
operation. Injection signals for the 1st and 2nd local mixers are
generated by frequency synthesizer circuitry and are electronically
controlled by the Station Control Module. All receive signals
(analog, SECURENET, ASTRO, and ASTRO CAI) are detected and
digitized before being sent to the Station Control Module; this
provides improved audio quality , consistent throughout the cov erage
area.
extensive use of ASIC and digital signal processing technology . The
module serves as the main controller for the station, providing signal
processing and operational control for the station modules.
68P81093C75-OSeptember 27, 20003-1
Wireline CircuitryThe station wireline circuitry provides a wide variety of telephone
interfaces, including analog, ASTRO, ASTRO CAI, SECURENET,
Tone Remote Control, and DC Remote Control. Telephone line
connections are easily made to the wireline circuitry via connectors
on the top panel.
Switching Power
Supply
The station features a switching-type power supply, accepting a
wide range of A C inputs (85-265 VAC, 49-61 Hz). The po wer supply
generates 13.8 VDC for the station modules.
Standard Features• Compact single case design
• Extensive Self-Test Diagnostics and Alarm Reporting
• FRU maintenance philosophy
• Easily programmed via Radio Service Software
• Local or Remote Software downloading to FLASH memory
• Upgrades performed by module replacement and/or software
upgrade
• Compatible (with appropriate options) with analog,
SECURENET, ASTRO, and ASTRO CAI digital signaling
• Versatile and reliable switching-type power supply
• Wide operating temperature range: -30˚ C to + 60˚C (-22˚ F to
+140˚ F)
Optional Hardware
Features
3-2September 27, 200068P81093C75-O
• Duplexer Option – allows a single antenna to serve for both
transmitter and receiver circuitry for repeater applications.
• Antenna Relay Option – allows a single antenna to be switched
between transmitter and receiver.
• ASTRO Modem – allows connection (for ASTRO digital
signaling) to a console through a Digital Interface Unit (DIU) in
an ASTRO system, also allows connection to another ASTRO
Modem for digital Cross-Patch.
System Applications4
Local ControlThe PDR 3500 is an APCO 25 digital repeater. The station is
identical in operation to the Quantar station, hence there is no local
control capability . There is no digital-to-audio translation within the
station. Local control style operation can be accomplished in several
ways:
a. A portable radio may be used as an RF control station talking to
the repeater.
b. The station may be equipped with the wireline and the modem
options and routed through a DIU to a tone remote console. The
T one remote console controls the station via wireline through the
DIU. The wireline in this case is a local 4-wire cable.
Two Antenna
Operation
The PDR 3500 Portable Digital Repeater may be operated with the
internal duplexer , using a single antenna. The duplex er pro vides the
necessary electrical isolation between the transmitter and the
receiver frequencies for repeater operation. The same isolation can
be obtained by physically separating transmit and receive antennas
either horizontally or vertically . The repeater requires approximately
50 dB isolation between the transmit and receive antennas for proper
operation.
The Isolation values shown are for dipole antennas. If gain antennas
are used, additional separation is required. For example, if both
receive and transmit antennas have 3dB gain each, an additional
6 dB isolation is required. At UHF frequencies, an additional 75 feet
separation is required.
Gain antennas do not effect the transmit-to-receive antenna
separation required. Gain antennas are longer than unity gain
antennas.Therefore additional tower height will be required to
maintain the tip-to-base separation.
The antenna isolation distances shown above are based upon ideal
conditions. The antenna-to-antenna coupling is affected by nearby
objects that may result in increased separation required for proper
operation.The antenna coax cable must be a double-shielded type to
minimize cable-to-cable coupling. If RG58 style cables have to be
used, keep the cables as far apart as possible to minimize cable
coupling.
External Duplexer
Operation
Repeater RA or Cross
Band Repeater
Operation
The PDR 3500 must be used with an external duplexer when
frequency spacing is less than 3 MHz. The duplexer isolation
required for proper operation is approximately 60 dB. Doubleshielded coaxial cables must be used from the repeater to the
duplexer.
The PDR 3500 can be configured for Repeater RA or cross band
repeater operation by adding the wireline card and the Astro modem
to the each repeater. The repeaters are connected together using the
wireline port on each repeater. The cables are terminated in RJ-45
connectors.
Repeater 1Repeater 2
Wireline AWireline A
Wireline BWireline B
4-2September 27, 200068P81093C75-O
Models and Specifications5
Model Chart
Table 2: Model Structure
ModelDescription
P2066A 132-154 MHz
P2067A 150-174 MHz
P2068A 403-433 MHz
P2069A 438-470 MHz
P2070A 470-494 MHz
P2071A 494-512 MHz
KitDescription
XPLD1177_Receiver VHF R1
XPLD1178_Exciter VHF R2
XPLD1179_Receiver VHF R2
XPLD1180_Exciter VHF R2
XPLE1254Receiver UHF R1
XPLE1255Exciter UHF R1
XPLE1256Receiver UHF R2
XPLE1257Exciter UHF R2
XPLE1258Receiver UHF R3
XPLE1259Exciter UHF R3
XPLE1260Receiver UHF R4
XPLE1261Exciter UHF R4
XXXXXXPLN1682_Board, Control
XXXXXXPLN1681_Chassis, main
XXXXXXPLN7776_Case, portable
XXXXXXPLN7777_Board, backplane
XXXXXXPPN6026_Power supply
XXPLD7981_P A, VHF
XPLE9367_PA, UHF R1
XXPLE9369_PA, UHF R3
XPLE9372_PA, UHF R4
XXPFD6060_Duplexer, VHF
XXXXPFE6060ADuplexer, UHF
XXXXXXPAN6003AAntenna, mag mount
XXXXXXPDR7778ALabel
XXXXXXPBN6048APacking
x = Indicates one of each is required.
68P81093C75-OSeptember 27, 20005-1
Table 3: Options
OPTION DESIGNATORDESCRIPTIONPURPOSE
Q245ALAdd: Duplexer, VHFAdds VHF duplexer. Requires customer frequency.
Q245AMAdd: Duplexer, UHFAdds UHF duplexer. Requires customer frequency.
H338ACAdd: Transit CaseAdds a transit case for increased protection during transport.
Maintenance
Specifications
The following are the PDR 3500 specifications for analog as
measured per the revised EIA/TIA 603 Standards and for digital as
measured per TIA TSB-102.CAAB:
Table 4: Specifications
GENERALVHFUHF
Standard model numbersP2066A, P2067AP2068A, P2069A, P2070A, P2071A
Channel spacing12.5, 25, 30 kHz12.5, 25 kHz
Stability0.0001%0.0001%
Preselector bandwidth (3dB)7 MHz7 MHz
SquelchCarrier, PL, DPLCarrier, PL, DPL
Number of modes11
TRANSMITTERVHFUHF
RF power (without duplexer)30 watts30 watts
RF power (with duplexer)20 watts20 watts
Maximum transmit duty cycle50%50%
TX spurs/harmonics-60 dB-60 dB
FM noise (EIA)-45 dB nominal-45 dB nominal
Audio responseper EIAper EIA
TX distortion (1 kHz, clear audio)<5%<5%
RECEIVERVHFUHF
Sensitivity (20dBQ)0.35 uV0.5 uV
Sensitivity (12dB SINAD)0.25 uV0.35 uV
Selectivity (EIA SINAD)85 dB (25/30 kHz)85 dB (25 kHz)
75 dB (12.5 kHz)75 dB (12.5 kHz)
Intermod (EIA SINAD)80 dB (25/30 kHz)
75 dB (12.5 kHz)
Spurious and image80 dB80 dB
Note: Specifications are subject to change without notice.
AC power voltage range:80-265 Vac
AC power frequency input:49-61 Hz
External DC power:11-16 Vdc
CURRENT DRAIN
High power repeat:10.0 A
Standby:1.9 A
DIMENSIONS
Size (English):20.00 x 15 x 7.75 inches
Size (metric):508 X 381 X 197 mm
WEIGHT
Weight (English):41 lbs
Weight (metric):18.6 kg
Note: Specifications are subject to change without notice.
68P81093C75-OAugust 18, 2000 5-3
Notes
5-4September 27, 200068P81093C75-O
Approved Accessories6
GeneralThe following accessories are recommended by Motorola for use
with the PDR 3500 Portable Repeater.
AntennaOne of the following antennas should be used:
• The magnetic-mount whip antenna (Motorola part number
PAN6003A) shipped with the PDR 3500.
NOTE:This antenna should be cut to frequency before use per the
manufacturer’s instructions enclosed with the antenna.
• An aftermarket antenna which meets these requirements:
-Monopole
-Unity gain
-Tuned to the frequency at which the antenna is to be used
-Minimum input power rating of 60W continuous
-VSWR of 1.5:1 or less
68P81093C75-OSeptember 27, 20006-1
Notes
Running H/F 6-#September 27, 200068P81093C75-O
Setup and Connections7
Programming with
RSS
Introduction
Connecting PC to
PDR 3500 RSS Port
EIA-232 Female
TXD
RXD
Connects
to COM Port
on PC
GND
RTS
CTS
9-Pin
D-Type
1
2
3
4
5
6
7
8
9
The PDR 3500 uses the same RSS (Radio Service Software) as the
Quantar/Quantro family. Some values shown in RSS screens may
not be valid due to hardware differences between the Quantar
Station and the PDR 3500. A thorough explanation of the
differences will be given in the following sections.
Once the RSS Program has been loaded onto the PC (refer to
Quantar RSS User’s Guide, 68P81085E35), the PC must be
electrically connected to the PDR 3500 via the RSS port located on
the top panel. For this connection, a 9-pin female to 9-pin male EIA232 cable is available (Motorola part number 30-80369E31) from
the Accessories and Aftermarket Product Division (AAD, formerly
known as Motorola National Parts). A cable can also be made using
the wiring diagram in Figure 1.
9-Pin
D-Type
EIA-232 Male
1
TXD
2
RXD
3
4
GND
5
6
RTS
7
CTS
8
9
Connects
to RSS Port
on Top Panel
MAEPF-27075-O
Figure 1. EIA-232 Wiring Diagram
68P81093C75-OSeptember 27, 20007-1
Connect one end of the cable to COM1 on the PC and the other end
to the 9-pin connector labeled “RSS” on the top panel of the
PDR 3500.
Using the RSSFor information on starting the RSS, configuring screen colors,
setting up the PC serial port, and general RSS use, refer to the
Quantar RSS User’s Guide (68P81085E35).
Hardware ConfigurationFrom the Main Menu, press “F2-Service. ” Press F2 again to arrive at
the Hardware Configuration Screen.
1. The first field to verify is the Hardware Platform field. The
PDR 3500 is designed using the Quantar profile; it will not
operate properly in any other mode.
2. The next field to verify is the System Type field. This field
should be set to “Conventional.” The PDR 3500 does not operate
as an ASTRO-TAC Receiver or DBS Base Station.
3. Next verify that the Rx Freq Band 1 and Tx Freq Band fields
list the correct ranges for receiver and transmitter.
NOTE: Rx Freq Band 2 should be set to “NONE.”
4. The PA Power Rating field should be set to 25W (low power),
and the Power Supply field should show “AC LOW.” The
PDR 3500 was designed using a Quantar low power station
profile. It will not operate properly using any other
configuration.
5. If the unit is equipped with a Wireline Card, verify that the
Wireline field under the options is set to 4-wire.
Once the Hardware Configuration Screen matches the installed
station hardware, press F8 to validate the configuration. A popup
message will notify the user of any errors in the configuration. For
a complete description of the Hardware Configuration fields,
please refer to the Quantar RSS User’s Guide (68P81085E35).
AlignmentFrom the Main Menu, press “F2-Service. ” No w press “F3” to arri ve
at the Alignment Menu. From this menu, the user may align the RF
Power Out, RSSI, Station Squelch, and BER.
For instructions on performing Rx or Tx Wireline Alignment, please
refer to the Quantar RSS User’s Guide (68P81085E35).
NOTE: Before performing any alignment procedures, first
dekey the station and “Access Disable” the repeater
as shown in step 1 below.
7-2September 27, 200068P81093C75-O
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