Mopar Journey Installation Manual

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BACKUPCAMERA
JOURNEY
CALLOUTDESCRIPTIONQUANTITY
1Backupcameraharness1 2
3Backupcameraconnector1 4Zipties12 5 6
10mm,15mmSocketand Ratchet
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BackupcameraharnesstoT elematicsGatewayModule (TGM)connector
Liftgatehandlecarrierwithlicenselampsandbackupcamera SpliceKit(includes2splicecollarsandshrinktube)
ToolsRequired
CrimpingTool,Mopar®p/n 05019912AAorequivalent
ElectricalSolderingKitHeatGun
1
1 1
2
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ToolsRequired
PhillipsScrewdriverPowerOutletRemover
10246orequivalent
TrimPanelT ool
TrimStickC4755or equivalent(1)
ScanT oolT20,T30Torx®Driver
WireStrippers
BackUpCameraHarnessRouting
PROCEDURESTEPS: WARNING:Disabletheairbagsystembeforeattemptinganysteeringwheel,steeringcolumn,orinstrument
panelcomponentdiagnosisorservice.Disconnectandisolatethenegativebattery(ground)cable,thenwait twominutesfortheairbagsystemcapacitortodischargebeforeperformingfurtherdiagnosisorservice.This istheonlysurewaytodisabletheairbagsystem.Failuretotaketheproperprecautionsmayresultinaccidental airbagdeploymentandpossibleseriousorfatalinjury.
1.Disconnectandisolatethebatterynegativecable.
2.UsingtrimstickC4755orequivalent,loosenthe instrumentpaneltrim(2)locatedrightofthecenter stackbezelenoughtoaccesstheswitchbank retainingscrewunderneath.
3.UsingtrimstickC4755orequivalent,removethein strumentpaneltrim(1)locatedleftofthecenterstack bezel.
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4.Removethescrews(2)thatsecuretheswitchbank
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(1)totheI/P(4).
NOTE:Onlydisconnecttheswitchbankassembly wiringharnessconnectorbyfollowingthespecific stepsfollowingthisstep.
5.UsingatrimstickC4755orequivalent,gentlyprybe tweentheswitchbankassembly(1)andtheinstru mentpaneltoreleasethesnapretainers(locatedat
3)thatsecuretheswitchbankassembly(1)tothein strumentpanelandpullawayfrominstrumentpanel foraccesstoremovetheconnectorusingthefol
lowingsteps:
CAUTION:Neverpulltheconnectoroutbythewires. Failuretofollowtheseinstructionswilldamageor breakthewiresand/orconnector.
CAUTION:Pushthe40wayconnectorinbeforepush ingonthelockingclip.Failuretofollowtheseinstruc tionswilldamageorbreaktheconnectorlockingclip.
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6.Pushinonthe40wayconnector(1)oftheswitchbank assembly.
7.Gentlypushdownontheconnectorreleaselock(1).
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8.UsingatrimstickC4755orequivalent(1),gentlypry ononesideoftheconnector(2)toremove.
9.Removetheretainers(1)fromtheTelematicsGate wayModule(TGM)(2)andpulloutfarenoughtoac cesstheconnectorsonthebackoftheTGM.
CAUTION:Pullingtheantennacablestraightoutofthe radiowithoutpullingonthelockingantennaconnec torcoulddamagethecableorradio.
10.Disconnecttheantenna(s)(1),RFHUBandUCIca bles(4),videocable(3)andwiringconnectors(2)from theTGM.
11.RemovetheTGMfromthevehicle.
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NOTE:Seatsremovedforclarity.
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12.UsingtrimstickC4755orequivalent,disengageclips holdingdoorsillscuffpanel(1).
13.Startingattheforwardendofthedoorsillscuffplate (1),pullupwardonthesillscuffplateinordertodis engagetheclips(3)attachingsillscuffplatetodoor openingflange(4).
14.RemoveLFdoorsillscuffplate(1)fromvehicle.
15.RemovetheLRdoorsillscuffplate(notshown)the sameasthefront.
16.UsingtrimstickC4755orequivalent,disengage clipsholdingtheLHkickpanel(2)andremovethe kickpanel.
NOTE:ItisnotnecessarytoremovetheBpillartrim, onlyloosenforaccesstoroutethebackupcamera wiringharness.
17.UsingtrimstickC4755orequivalent,disengageclips holdingthelowerportionoftheBpillartrim(5)andpullinwardtoloosenenoughtoroutethebackupcamerawiring harness.
18.Opentheliftgate.
19.UsingtrimstickC4755,carefullyprytheliftgatesill plateoutdisengagingtheretainingclips.
20.Removetheliftgatesillplatefromthevehicle.
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NOTE:Storagebinwiththirdrowseatshown,withoutthirdrowseatsimilar.
21.Ifequippedwithathirdrowseat,removetheretainersontheseatbackgaphidertotherearstorageboxandopen thestorageboxlid(3).
22.Ifequipped,removethematorloadfloorassemblycoveringthestoragebox.
23.Ifequipped,removethestorageboxliner(2).
24.Removethefourstorageboxmountingfasteners(4).
25.Removethestoragebox(1)fromthevehicle.
26.Liftfrontedgeofthethirdrowseatuntilretainers(5)disengage.
27.Withthehelpofanassistant,carefullypryuponthehooks(4)whiletheseatcushionisbeingpressedtowardsthe seatback.
28.Whileliftinguponthehooks(4),pulltheseatcushion(1)outtowardsthefrontofthevehicleandremovetheseat cushion.
29.Removetheseatbackfrontmountingfasteners(1).
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30.Removetherearseatbackmountingfasteners(1,2).
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31.Removetheseatbackfromthevehicle.
32.Removetherearheadertrimpanel(1)bycarefully pullingdownonthetrimtodisengagetheretainers.
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33.RemovetheDpillartrimaccessholecoversandre movethemountingfasteners.
34.UsingtrimstickC4755,carefullyprytheDpillartrim (2)outdisengagingtheretainingclips.
35.RemovetheDpillartrim(2)fromthevehicle.
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36.Removethequartertrimpanelmountingfasteners.
37.UsingtrimstickC4755,carefullyprythequartertrim panel(1)outdisengagingtheretainingclips.
38.Carefullyremovethequartertrimpanel(1)frombe tweenthebodyandthesecondrowseat.
39.Disconnectthewiringharnessgrommet(1)fromthe bodyandtheliftgate.
40.Opentheliftgate.
41.Removethetwolowerscrews(1).
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NOTE:Thesidetrimpanelscanberemovedincon
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junctionwiththelowerliftgatetrimpanel.
42.UsingtrimstickC4755orequivalent,disengagethe sidetrimpanel(2,3)retainingclips.
43.UsingtrimstickC4755orequivalent,pryaroundthe perimeterofthelowertrimpanel(1)todisengagethe retainingclips.
44.Positionthelowertrimpanel(1)slightlyawayfrom thedooranddisconnectthewiringharnessconnector fromtheliftgatelamp(2).
45.Removethelowertrimpanel(1).
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46.Usingasmalltrimtoolorequivalent,separatethe pushpinfasteners(1)fromtheuppertrimpanel(2). Repeatontheoppositeside.
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47.UsingtrimstickC4755orequivalent,pryaroundthe perimeteroftheuppertrimpanel(1)todisengagethe retainingclipsandremovethetrimpanel.
NOTE:Afterremovingtheretainers(1)therearere tainingtabsthatneedtobereleasedforremovingthe lightbar.
48.Removethefourretainers(1)holdingthelightbar(2) totheliftgate.
49.Usingatrimstickorequivalent,releasethelightbar fromtheretainingclips.
50.Disconnecttheswitchandlampelectricalharness connectors(1,2)fromthelightbar(4)asnecessary.
51.Disconnecttheliftgatereleasecable(3)fromthelight bar/handleanddiscardthelightbar.
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52.Removethe12VignitionpoweroutletfromtheI/P
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lowerbinareaasfollows:
a.Lookinsideandnotepositionoftheretainingbosses
(2).
b.InsertPowerOutletRemover10246(1),orequivalent
intotheretainingbosses(2)ofthepoweroutlet.
c.Pulloutthebasethroughthemountingringbygently
rockingthetool.
d.Disconnecttheharnessfromthepoweroutletandset
theoutletaside.
e.Pullthe12Vignitionpoweroutletwiringharnesscon
nectorthroughtheopeninginthebackofthecenter stackareaforsplicing.
NOTE:TheI/Pendofthebackupcameraharness(2) hasthetwowireswithoutterminalendsforsplicing tothe12Vignitionpoweroutletconnector(1).
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NOTE:Ensurewhenroutingthewireharnessnotto damagethewireterminals.
53.Feedthebackupcamerawiringharness(2)fromthe LHsideoftheI/Pneartheparkbrakepedaloverthe brakepedalsledandthroughthelowerI/Pandintothe centerI/Pstackareaforconnectingtothe12Vigni tionpoweroutletwiringharnessconnector(2)andthe TGM.Securetothevehicleharnesswithtiestraps.
54.Removeenoughoftheinsulatingtapefromthewires ofthe12Vignitionpoweroutletwiringharnesscon nector(1)tospliceintothetwowires.
55.Preparetocrimp/splicethebackupcamerapowerwire (PK/OR)tothe(DB/PK)ofthe12Vignitionpowerout letwiringharnessconnectorasfollows:
a.Cutthe12VignitionpoweroutletDB/PKwire. b.Remove13mm(0.5in.)ofinsulationfromeach
wirethatneedstobespliced.
c.Placeapieceofadhesivelinedheatshrinktubing
(2)ononesideofthewire.Makesurethetubing willbelongenoughtocoverandsealtheentire repairarea.
d.Placethestrandsofwireoverlappingeachother
insideofthespliceclip(1).
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56.Usingcrimpingtool(1),Mopar®p/n05019912AAor equivalent,crimpthespliceclipandwirestogether.
CAUTION:Donotuseacidcoresolder.
57.Usingasoldertool(3),soldertheconnection(2)to getherwithrosincoresolder(1).
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58.Centertheheatshrinktubing(2)overthesolderjoint
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andheatusingaheatgun.Heatthejointuntilthetub ingistightlysealedandsealant(1)comesoutofboth endsofthetubing.
59.Crimp/splicethebackupcameragroundwire(BK)to theground(BK)ofthe12Vignitionpoweroutletwiring harnessconnectorasabove.
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60.Installthe12Vignitionpoweroutletasfollows:
a.Feedthe12Vignitionpoweroutletwiringharnesscon
nector(1)throughtheopeninginthebackofthecenter stackareaandconnecttothereceptacle(2).
b.Alignthesplinesontheoutsideofthepoweroutletre
ceptaclebaseconnectorreceptaclewiththegrooveson theinsideofthemount.
c.Installthepoweroutletintothepanelbypressingfirmly
onthepoweroutletreceptaclebaseuntiltheretaining bossesofthemountarefullyengagedintheirrecepta cles.
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NOTE:Theremayalreadybea22pinconnectorcon nectedtotheTGM.Usethatoneanddiscardtheone suppliedinthekit.
61.BackouttheconnectorwirelockingtabfromtheTGM harnessconnector3.
62.InsertthecameraharnesswiresintoTGMharness connector3asfollows:
a.Signalwire(GY/LB)cavity15 b.Returnwire(GY/OR)cavity16 c.Shieldwire(Bare)cavity17
63.Connecttheantenna(s)(1),RFHUBandUCIcables (4),videocable(3)andwiringconnectors(2)tothe TGM.
NOTE:Makesurethe40wayconnector(1)ofthe switchbankassemblyispositionedabovethe TGMforaccesswhenconnectingtheswitchbank assembly.
64.PositiontheTGM(2)andinstalltheretainingscrews (1)totheTelematicsGatewayModule(TGM)(2).
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65.Carefullyconnectthe40wayconnector(1)ofthe
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switchbankassembly.
66.PositiontheswitchbankintheI/Pandpressevenly theengagethetwolowerclips(3).
67.Install,andtightenthetwoscrews(2)thatsecurethe switchbank(1)totheI/P(4).
68.InstalltheI/Ptrimtotheleftandrightoftheswitch bank.
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NOTE:RoutingundertheI/Pshouldbeabovethe brakepedalsledandsecuredtoeliminatepossible interferencewithallpedalmovement.Routing underthekickpanelshouldbesecuredtoeliminate possibleinterferencewithallpedalmovement.
69.Routethebackupcamerawireharnessfromunderthe LHsideoftheI/P(abovethebrakepedalsled)behind theLFkickpanelandsecuretothevehicleharness withtiestraps.
70.Routethebackupcamerawireharness(4)withthe vehiclewiringharness(2)undertheedgeofthecarpet (1)belowtheLFdoorscuffplateandbelowtheBpillar lowertrim(3).Attachtothevehiclewiringharness(2) withtiestrapswherenecessary.
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71.Routethebackupcamerawireharness(4)underthe edgeofthecarpet(1)belowtheLRdoorscuffplate andaroundtheedgeofthesecondrowseat(3)tobe routedunderthequartertrimpanel.Attachtothevehi clewiringharness(2)withtiestrapswherenecessary.
72.Routethebackupcamerawireharness(1)withthe bodywiringharness(2)alongthequarterpanel.At tachtothevehiclewiringharness(2)withtiestraps wherenecessary.
73.Routethebackupcamerawireharness(2)withthe bodywiringharness(1)uptheDpillarandthoughthe bodyaccessholewiththeliftgateharness.Attachto thevehiclewiringharness(1)withtiestrapswhere necessary.
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74.Routethebackupcamerawireharness(2)thoughthe
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liftgatewireharnessgrommet(3)withtheliftgatehar ness(1)tothepointofconnectingtothebackupcam eraconnectorfromthenewlightbar.Attachtotheve hiclewiringharness(1)withtiestrapswhereneces sary.
75.Backouttheconnectorterminallockingtabfromthe backupcameraconnector.
76.Insertthebackupcameraharnesswiresintobackup cameraconnectorasfollows:
a.12Vignitionpowerwire(PK/OR)cavity2 b.Signalreturnwire(GY/OR)cavity3 c.Signalwire(GY/LB)cavity4 d.Shieldwire(Bare)cavity7 e.Groundwire(BK)cavity5
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77.Preparethelightbar(1)forinstallationbytapingthe licenselampconnector(3)tothebackupcamerahar ness(2).
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78.Positionthelightbar(4)andconnecttheliftgatere leasecable(3)tothelightbar(4).
NOTE:Usethevehiclelicenselampconnectorandnot theoneonthebackupcameraharness.
79.Connecttheelectricalconnectors(1,2)tothebackup camera,lightsandswitchifequipped.
80.Installthelightbar(2)totheliftgate.
81.Installthelightbarretainingscrews(1)totheliftgate.
82.Seattheliftgateharnessgrommet(1)ontheliftgate andthebody.
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83.Alignthetrimpanel'sretainingclipstotheopenings
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intheliftgate,handtaparoundtheperimeterofthe uppertrimpanel(1)toengagetheretainingclips.
84.Installthepushpinfasteners(1)totheuppertrimpanel (2).Repeatfortheoppositeside.
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NOTE:Thesidetrimpanelscanbeinstalledincon junctionwiththelowerliftgatetrimpanel.
85.Positionthelowertrimpanel(1)andconnectthe wiringharnesstotheliftgatelamp(2).
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86.Alignthetrimpanel'sretainingclipstotheopeningsin theliftgate,handtaparoundtheperimeterofthelower trimpanel(1)andthesidetrimpanels(2,3)toengage theretainingclips.
87.Installthetwolowertrimpanelscrews(1).
88.Carefullypositionthequarterpanelbetweenthebody andthesecondrowseat.
89.Aligntheretainingclipsandhandtaptoengage.
90.Installthequartertrimpanelmountingfasteners.
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91.PositiontheDpillartrim(2),aligntheretainingclips
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andhandtaptoengage.
92.InstalltheDpillartrimmountingfastenersandaccess holecovers.
93.Positiontherearheadertrimpanel(1)andhandtap tosecuretheretainingclips.
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94.Ifequippedwithathirdrowseat,placetheseatback intoposition.Makesurethattheseatbeltsareposi tioncorrectly.
95.Installtherearmountingfasteners(1,2).
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96.Installtheseatbackfrontmountingfasteners(1).
97.Placethethirdrowseatcushion(1)intoposition.Makesurethattheseatbeltsarepositioncorrectly.
98.Presstheseatcushionback(2)andundertheseatback.
99.Ensuretheseatretaininghooks(4)slideunderthebodysidehooks.
100.Firmlydepressthefrontoftheseatcushiondown,ensuringthattheseatretainers(5)engage.
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NOTE:Storagebinwiththirdrowseatshown,withoutthirdrowseatsimilar.
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101.Placethestoragebox(1)inthevehicleandinstallthefourstorageboxmountingfasteners(4)..
102.Ifequipped,installthestorageboxliner(2).
103.Ifequipped,installthematorloadfloorassemblycoveringthestoragebox.
104.Ifequippedwithathirdrowseat,positiontheseatbackgaphiderandinstalltheretainersontheseatbackgap hidertotherearstoragebox.
105.Positiontheliftgatesillplateintothevehicleandhand taptosecuretheretainingclips.
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