Monster 659, 659 ABS Owner's Manual

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Owner’s manual
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We would like to welcome you among Ducati enthusiasts, and congratulate you on your excellent choice of motorcycle. We are sure that you will use your Ducati for longer journeys as well as short daily trips, but however you use your motorcycle, Ducati Motor Holding S.p.A. wishes you an enjoyable ride. We are continuously working to improve our Technical Assistance service. For this reason, we recommend that you strictly follow the instructions in this manual, especially those regarding the running-in period. In this way, your Ducati motorbike will surely give you unforgettable emotions. For any servicing or suggestions you might need, please contact our authorised service centres. We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need.
Enjoy your ride!
Note
Ducati Motor Holding S.p.A. cannot accept any liability for errors that may have occurred in the preparation of this manual. All information in this manual is valid at the time of going to print. Ducati Motor Holding S.p.A. reserves the right to make any modifications required due to the ongoing development of their products.
For your safety, as well as to preserve the warranty, reliability and worth of your motorcycle, use original Ducati spare parts only.
Warning
This manual is an integral part of the product and, if ownership is transferred to a third party, must always be passed to the new owner.
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Table of contents
General indications 7
Warranty 7 Symbols 7 Useful information for safe riding 8 Carrying the maximum load allowed 9 Identification data 10
Instrument panel (Dashboard) 11
Instrument panel 11 LCD unit functions 14 LCD – How to set/display parameters 16 Total distance covered indicator: ”Odometer” 19 Vehicle ”speed” indicator 20 “TRIP” meter 21 Distance travelled on fuel reserve: ”TRIP FUEL” 22
Clock display indicator 23 Air temperature indicator 24 Oil temperature indicator 25 Service indicator 28 Battery voltage indicator (BATT) 29 Engine idle RPM setting (RPM) 31 Backlighting adjustment 32 LAP timer 33 Stored data display (LAP Memory) 35 DDA data acquisition 36 ABS disabling function (for Monster 659 ABS only) 38 Clock setting function 39 Instrument panel diagnostics 40 Headlight “smart” auto-off 44 Intelligent headlight switch-on 44 The Immobilizer system 45 Code Card 46 Immobilizer override procedure 47 Duplicate keys 49
Controls 50
Position of motorcycle controls 50 Ignition switch and steering lock 51 Left-hand switch 52 Clutch lever 53 Cold start control lever. 54 Right-hand switch 55
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Throttle twistgrip 56 Front brake lever
56
Rear brake pedal
57
Gear change pedal
57
Adjusting the position of the gearchange and rear brake pedals 58
Main components and devices 59
Position on the vehicle 59 Tank filler plug 60 Seat lock and helmet holder 61 Helmet cable 62 Side stand 63 Rear shock absorber adjusters 64
Riding the motorcycle 65
Running-in recommendations 65 Pre-ride checks 66 Starting the engine 68 Moving off 70 Braking 71 Stopping the motorcycle
72
Refuelling 72 Parking 73 Tool kit and accessories 74
Main maintenance operations 75
Changing the air filter 75 Checking brake and clutch fluid level 75 Checking brake pads for wear 76 Lubricating cables and joints 77 Adjusting the throttle cable 78 Charging and maintenance of the battery during winter storage 78 Removal of the battery 79 Refitting the battery 87 Tensioning the drive chain 98 Chain lubrication 99 Changing bulbs 100 Headlight aim 101 Tyres 103 Checking the engine oil level 105 Cleaning and replacing the spark plugs 106 Cleaning the motorcycle 107 Storing the bike away 108 Important notes 108
Maintenance 109
Scheduled maintenance chart: operations to be performed by the dealer 109 Scheduled maintenance chart: operations to be performed by the customer 112
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Technical data 113
Overall dimensions (mm) 113 Weights 113 Engine 115 Timing system 115 Performance data 116 Spark plugs 116 Fuel system 116 Brakes 117 Transmission 118 Frame 119 Wheels 119 Tyres 119 Suspensions 119 Exhaust system 120 Available colours 120 Electric system 120
Routine maintenance record 126
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General indications
Warranty
In your own interest, and in order to guarantee product reliability, you are strongly advised to refer to a Ducati Dealer or Authorised Service Centre for servicing that requires any particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati original spare parts only as the best guarantee for full interchangeability, smooth running and long life.
All Ducati motorcycles come with a “Warranty Card”. The warranty does not apply to motorcycles used in competitions or in cases where there is evidence of poor maintenance. No motorcycle part may be tampered with, altered, or replaced with parts other than original Ducati spare parts during the warranty period, or the warranty right will be automatically invalidated.
Symbols
Ducati Motor Holding S.p.A. advises you to read this manual carefully in order to become familiar with your motorcycle. In case of any doubts, please call a Dealer or authorised Service Center. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A. wishes you smooth, enjoyable riding - and will help you keep the performance of your motorcycle unchanged for a long time. This manual contains some special remarks:
Warning
Failure to comply with these instructions may put you at risk and lead to severe injury or death.
Important
Possibility of damaging the motorcycle and/or its components.
Note
Additional information concerning the job being carried out.
References to the RIGHT or LEFT side of the motorcycle assume you are sitting on the seat, facing forward.
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Useful information for safe riding
Warning
Read this section before riding your motorcycle.
Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid licence. Both rider and pillion passenger must ALWAYS wear a safety helmet. Wear proper clothing, with no loose items or accessories that may become tangled in the controls or limit your zone of vision. Never start or run the engine indoors. Exhaust gases are poisonous and may lead to loss of consciousness or even death within a short time. Both rider and pillion passenger should keep their feet on the footpegs when the motorcycle is in motion. ALWAYS hold the handlebars firmly with both hands so you will be ready for sudden changes in direction or in the road surface. The pillion passenger should ALWAYS hold on to the grabhandles under the seat with both hands. Ride within the law and observe national and local rules. Always respect speed limits where these are indicated and ALWAYS adapt your speed to suit the current visibility, road and traffic conditions. ALWAYS signal your intention to turn or pull to the next lane in good time using the suitable turn signals.
Be sure you are clearly visible and do not ride within the blind spot of vehicles ahead. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car parks or on slip roads to access motorways. ALWAYS turn off the engine when refuelling. Be extremely careful not to spill fuel on the engine or on the exhaust pipe when refuelling. Do not smoke when refuelling. While refuelling, you may inhale noxious fuel vapours. Should any fuel drops be spilled on your skin or clothing, immediately wash with soap and water and change your clothing. ALWAYS remove the key when you leave your motorcycle unattended. The engine, exhaust pipes, and silencers stay hot for a long time.
Warning
The exhaust system might be hot, even after engine is switched off; take special care not to touch exhaust system with any part of your body and do not park the motorcycle next to inflammable material (wood, leaves etc.).
Park your motorcycle where no one is likely to hit it and use the side stand. Never park on uneven or soft ground, or your motorcycle may fall over.
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Carrying the maximum load allowed
Your motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety. Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads.
Information about carrying capacity
The total weight of the motorcycle in running order including rider, pillion passenger, luggage and additional accessories should not exceed 390 kg.
Arrange your luggage or heavy accessories in the lowest possible position and close to motorcycle centre. Be sure to secure the luggage to the supports provided on the motorcycle as firmly as possible. Luggage incorrectly secured may cause the motorcycle to become unstable. Never fix bulky or heavy objects to the handlebar or to the front mudguard as this would affect stability and cause danger. Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. Make sure the tyres are inflated to the proper pressure indicated at page 103 and that they are in good condition.
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Identification data
All Ducati motorcycles have two identification numbers, for the frame (fig. 1) and for the engine (fig. 2).
Note
These numbers indicate the motorcycle model and
should be quoted when ordering spare parts.
Frame number
Engine number
fig. 1
fig. 2
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Instrument panel (Dashboard)
Instrument panel
1) LCD, (see page 14).
2) REVOLUTION COUNTER (rpm). Shows the engine rotation speed/minute.
3) NEUTRAL LIGHT N (GREEN). Comes on when in neutral position.
4) FUEL WARNING LIGHT (AMBER YELLOW). Comes on when fuel is low and there are about 3.5 litres of fuel left in the tank.
5) TURN SIGNAL LIGHTS (GREEN). Illuminates and flashes when the turn signal is in operation. If a turn signal does not work (ex. burnt out bulb) its incorrect operation is signalled by making the light flash twice as fast as in comparison to correct operation.
6) ENGINE OIL PRESSURE LIGHT (RED). Comes on when engine oil pressure is too low. It briefly comes on when the ignition is switched to ON and normally goes out a few seconds after engine starts.
It may shortly come on when the engine is hot, however, it should go out as the engine revs up.
Important
If this light (6) stays on, stop the engine or it may suffer severe damage. The case may occur that the light turns on briefly if the engine is very hot; it will turn off as the engine rpms increase.
7) HIGH BEAM LIGHT (BLUE). Comes on when high beam is on.
5
2 4
3 1 6 7
fig. 3
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8) ”VEHICLE/ENGINE DIAGNOSIS - EOBD” LIGHT (AMBER YELLOW).
It turns on in the case of an engine or motorcycle error; in some cases the engine will be locked.
9) OVER REV. INDICATOR LIGHTS.
It comes on steady when the first rev limiter threshold (*) is reached. Starts flashing when the rev limiter is reached.
10) ABS LIGHT (AMBER YELLOW).
(for Monster 659 ABS only).
(*) depending on the model, each calibration of the Engine Control Unit may have a different ”setting” for the thresholds that precede the rev limiter and the rev limiter itself. (**) the ABS should be considered actually disabled only if the light continues to flash after starting the engine.
Engine off / speed below 5 Km/h
Light off Light flashing Light steady
-
ABS disabled with the menu function “DISAB ABS” (**)
ABS enabled but not functioning yet
Engine on / speed below 5 Km/h
Light off Light flashing Light steady
-
ABS disabled with the menu function “DISAB ABS”
ABS enabled but not functioning yet
Engine on / speed above 5 Km/h
Light off Light flashing Light steady
ABS enabled and functioning
ABS disabled with the menu function “DISAB ABS”
ABS disabled and not functioning due to a problem
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fig. 4
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11) CONTROL SWITCH. Button used to display and set instrument panel parameters. It has two positions: A ”” and B ”▼”.
12) HIGH-BEAM FLASHER BUTTON FLASH. The high beam headlight flasher switch is also used for the LAP and USB data acquisition functions.
12 A 11
B
fig. 5
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LCD unit functions
Warning
Stop the motorcycle before using the instrument panel controls. Never operate the instrument panel controls while riding.
1) SPEEDOMETER. Gives road speed.
2) ODOMETER. Gives total distance covered.
3) TRIP METER. Indicates the distance travelled since last reset.
4) TRIP FUEL METER. Gives total distance travelled on fuel reserve.
5) CLOCK.
6) AIR TEMPERATURE INDICATOR.
7) LAP TIMER.
8) ENGINE RPM INDICATOR (RPM).
9) LAP TIME (LAP).
8
45
9
6 2 3 17
fig. 6
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10) MAINTENANCE COUNTER INDICATOR. This indicator comes on to indicate that the vehicle is due for service. It stays on until it is reset at a Ducati Dealer or authorised Service Centre as part of the service procedure.
11) LAP FUNCTION. Indicates activation of the LAP function.
12) DDA FUNCTION. Indicates that the DDA data acquisition has been activated.
Important
The instrument panel allows the diagnosis of the electronic ignition/injection system. Never use the menus reserved for trained personnel for any reason. If this function is accidentally accessed, turn the key to OFF and contact a Ducati Dealer or Authorised Service Centre for the necessary checks.
13) ENGINE OIL TEMPERATURE INDICATOR.
Important
Never use the vehicle when the temperature reaches max. value or the engine might damage.
14) TRACTION CONTROL (DTC). Indicates activation of the DTC control unit (if present).
11
13 12 14 10
fig. 7
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LCD – How to set/display parameters
At key-on (key turned from OFF to ON) the instrument panel activates all the digits of the LCD for 1 second and switches on the indicator lights in sequence.
fig. 8
OFF
CHECK 1
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It then reverts to “normal” mode and, in place of the motorcycle speed, shows the model and, for 2 seconds, also the version (EU, UK, USA, CND, FRA, JAP). The model is scrolled on the display once only.
fig. 9
CHECK 2
RUN
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At Key-On, the instrument panel always shows the following information (de-activating any previously activated functions): ODOMETER SPEED RPM BARGRAPH ENGINE OIL TEMPERATURE BARGRAPH
With the switch (1, fig. 10) in position B “” the Odometer readout (TOT) will cycle through the following functions: TRIP TRIP FUEL (only if active) CLOCK T AIR before returning to TOT (odometer function).
Pressing switch (1, fig. 10) in position A ““ gives access to the MENU and the following functions are displayed one after another: ERROR (only if active) BATT RPM LIGHT SET LAP (OFF or ON) LAP MEM DDA (OFF or ON) ERASE DDA DISAB ABS CLOCK SETTING CODE (only if active)
Important
This menu is active only if the speed of the motorcycle is less than 20 km/h. If this menu is open and the speed of the motorcycle exceeds 20 km/h, the instrument panel automatically exits the menu and returns to the initial display. It is possible to exit the menu at any time, however, by pressing switch (1, fig. 10) in position A “” for 3 seconds.
A
B
1
fig. 10
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Total distance covered indicator: ”Odometer”
This function shows the total distance covered by the vehicle. Upon Key-On, the system automatically enters this function. The reading is saved permanently and cannot be reset under any circumstances. If the distance travelled exceeds 99999 km (or 99999 miles), the value “99999” will be displayed permanently.
fig. 11
EU, CND, FRA, JAP versions
UK, USA versions
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Vehicle ”speed” indicator
This function shows vehicle speed. The dashboard receives the actual speed value (expressed in km/h) from the ECU and displays the value increased by 8%. Maximum speed displayed is 299 km/h (186 mph). Over 299 km/h (186 mph) the display will show a series of dashes “- - -“ (not flashing).
fig. 12
EU, CND, FRA, JAP versions
UK, USA versions
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“TRIP” meter
This function shows the distance travelled since the trip meter was last reset. Holding button (1, fig. 10) pressed in position B ““ for 3 seconds when this function is displayed resets the trip meter. If the reading exceeds 999.9, it is reset to zero and the count restarts automatically.
fig. 13
EU, CND, FRA, JAP versions
UK, USA versions
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Distance travelled on fuel reserve: ”TRIP FUEL”
This function shows the distance travelled on fuel reserve. When the fuel warning light comes on, the TRIP FUEL meter is activated automatically, regardless of the function displayed. Trip fuel reading remains stored even after Key­Off until the vehicle is refuelled. Count is interrupted automatically as soon as fuel is topped up to above minimum level. When the reading exceeds 999.9, distance travelled is reset and the meter automatically starts counting from 0 again.
fig. 14
EU, CND, FRA, JAP versions
UK, USA versions
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Clock display indicator
This function shows the time. Time is always displayed as follows: AM from 0:00 to 11:59 PM from 12:00 to 11:59
If battery power is suddenly cut off (Batt-OFF), when battery power is restored and upon next Key-On, the clock is reset and restarts operating from ”0:00”.
fig. 15
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Air temperature indicator
Shows the outside air temperature. Display limits: -39°C ÷ +124°C In the event of a sensor FAULT (-40°C, +125°C or disconnected), a string of dashes ”- - -” (not flashing) is displayed and the ”Vehicle/Engine diagnosis - EOBD” light comes on (8, fig. 4).
fig. 16
EU, CND, FRA, JAP versions
UK, USA versions
Vehicle/Engine Diagnosis
Vehicle/Engine Diagnosis
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Oil temperature indicator
This function describes the engine oil temperature indicator.
Display indications:
- if the temperature is between -40°C and +80°C the display shows “STATUS 2”;
- if the temperature is between +81°C and +110°C the display shows “STATUS 3”;
- if the temperature is between +111°C and +135°C the display shows “STATUS 4”;
fig. 17
STATUS 2
STATUS 3
STATUS 4
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- if the temperature is between +136°C and +160°C the display shows “STATUS 5”;
- if the temperature is between +161°C and +175°C the display shows “STATUS 6”;
- if the temperature is between +176°C and +190°C the display shows “STATUS 7”;
fig. 18
STATUS 5
STATUS 6
STATUS 7
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- if the temperature is between +191°C and +200°C the display shows “STATUS 8”;
- if the temperature is
201 °C the display shows
“STATUS 9” with the series of flashing marks.
- In case of sensor FAULT, “STATUS 1” is displayed flashing.
fig. 19
STATUS 8
STATUS 9
STATUS 1
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Service indicator
It shows service intervals (service). Indicator ( ) comes on to indicate that the vehicle is due for service. The display shows the service reminder at the following intervals: after the first 1000 km on the odometer; every 12000 km on the odometer. The service indicator will remain on the display until reset.
Warning
This message can only be reset by the Ducati Dealer or
Authorised Service Centre that performs the maintenance.
fig. 20
ON (MAINT)
ON (MAINT)
ON (MAINT)
ON (MAINT)
EU, CND, FRA, JAP versions
UK, USA versions
Reset
Reset
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Battery voltage indicator (BATT)
This function describes the battery voltage indicator. To view this function, access the ”BATT” page of the menu. The battery voltage reading is displayed as follows: if voltage is between 12.1 and 14.9 Volt, the reading is on steady; if voltage is between 10.0 and 12.0 Volt or between 15.0 and
16.0 Volt, the reading will be flashing.
fig. 21
STEADY
FLASHING
FLASHING
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