Monroe Electronics 177A User Manual

Instruction Manual
for
Monroe Electronics, Inc.
Multi-Point Fieldmeter and
Alarm System
Specifications subject to change without notice.
P/N 0340184
111113
Firmware v 1.12
Software v1.05
100 Housel Ave PO Box 535 Lyndonville NY 14098 585-765-2254 fax: 585-765-9330 monroe-electronics.com
TABLE OF CONTENTS
WARRANTY ................................................................................................. Page 2
RETURN POLICIES AND PROCEDURES .................................................... Page 2
Section 1 GENERAL .................................................................................................... Page 3
Section 2 SPECIFICATIONS ........................................................................................ Page 4
Section 3 ELECTRONIC FIELDS AND FIELDMETERS ................................................ Page 5
Section 4 INSTALLATION ............................................................................................ Page 8
Section 5 PRINCIPLE OF OPERATION ...................................................................... Page 10
Section 6 USING 1036E AND 1036F SENSORS ........................................................ Page 11
Section 7 TYPICAL SETUP ........................................................................................ Page 17
Section 8 OPERATION ............................................................................................... Page 18
Section 9 177A SOFTWARE ...................................................................................... Page 22
Section 10 PROGRAMMING VIA THE FRONT PANEL ................................................ Page 28
Section 11 OPTIONAL 4 – 20 mA MODULE ................................................................. Page 29
Section 12 UPGRADING THE FIRMWARE .................................................................. Page 32
APPENDIX I PROBE CONNECTION OPTIONS
APPENDIX II INTRINSIC SAFETY BARRIERS
APPENDIX III RS-485 CONNECTION DATA
APPENDIX IV MODBUS PROTOCOL
APPLICATION NOTE APNE-0003 - Fieldmeter Measurement Techniques Using Model 1036 Probes
APPLICATION NOTE APNE-0014 - Electrostatic Charging In Web Converting
APPLICATION NOTE APNE-0015 - Electric Fields and Fieldmeters in Web Converting
APPLICATION NOTE APNE-0016 - Static Control in Web Converting
Accessories Included: Manual 110V Line Cord 220V Line Cord DB9 M/F Straight-Thru Cable USB A-Male/B-Male Cable Mounting Hardware 2 – 2 Position terminal block plugs 4 – 6 Position terminal plugs
WARRANTY
Monroe Electronics, Inc., warrants to the Owners, this instrument to be free from defects in material and workmanship for a period of two years after shipment from the factory. This warranty is applicable to the original purchaser only.
Liability under this warranty is limited to service, adjustment or replacement of defective parts (other than tubes, fuses or batteries) on any instrument or sub-assembly returned to the factory for this purpose, transportation prepaid.
This warranty does not apply to instruments or sub-assemblies subjected to abuse, abnormal operating conditions, or unauthorized repair or modification.
Since Monroe Electronics, Inc. has no control over conditions of use, no warranty is made or implied as to the suitability of our product for the customer’s intended use.
THIS WARRANTY SET FORTH IN THIS ARTICLE IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REPRESENTATIONS, EXPRESS, IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS. Except for obligations expressly undertaken by Monroe Electronics, in this Warranty, Owner hereby waives and releases all rights, claims and remedies with respect to any and all guarantees, express, implied, or statutory (including without limitation, the implied warranties of merchantability and fitness), and including but without being limited to any obligation of Monroe Electronics with respect to incidental or consequential damages, or damages for loss of use. No agreement or understanding varying or extending the warranty will be binding upon Monroe Electronics unless in writing signed by a duly authorized representative of Monroe Electronics.
In the event of a breach of the foregoing warranty, the liability of Monroe Electronics shall be limited to repairing or replacing the non-conforming goods and/or defective work, and in accordance with the foregoing, Monroe Electronics shall not be liable for any other damages, either direct or consequential.
RETURN POLICIES AND PROCEDURES FACTORY REPAIR
Return authorization is required for factory repair work. Material being returned to the factory for repair must have a Return Material Authorization number. To obtain an RMA number, call 585-765- 2254 and ask for Customer Service.
Material returned to the factory for warranty repair must be accompanied by a copy of a dated invoice or bill of sale, which serves as a proof of purchase for the material.
Repairs will be returned promptly. Repairs are normally returned to the customer by UPS within ten working days after receipt by Monroe Electronics, Inc. Return (to the customer) UPS charges will be paid by Monroe Electronics on warranty work. Return (to the customer) UPS charges will be prepaid and added to invoice for out-of-warranty repair work.
EXPEDITED FACTORY REPAIR:
All material returned to the factory by air or by an overnight service will be expedited. Expedited factory repairs will be returned to the customer by the same mode of transportation by which the material was returned to the factory for repair (i.e., material returned to the factory by an overnight service will be returned to the customer by an overnight service). NOTE: Return (to the customer) transportation expenses for expedited factory repairs will always be at the expense of the customer despite the warranty status of the equipment.
FACTORY REPAIRS TO MODIFIED EQUIPMENT:
Material returned to the factory for repair that has been modified will not be tested unless the nature and purpose of the modification is understood by us and does not render the equipment untestable at our repair facility. We will reserve the right to deny service to any modified equipment returned to the factory for repair regardless of the warranty status of the equipment.
2
Section 1
GENERAL
Monroe Electronics’ Multi-Point Fieldmeter and Alarm System, Model 177A measures electrostatic fields (potential gradient) in terms of voltage per unit distance. Using probe-to-surface separation as a calibration factor enables use of this instrument for measurement of surface voltage as well.
As with other models of Monroe Electronics’ electrostatic fieldmeters, the Model 177A’s primary application is measurement and monitoring of electrostatic charge accumulation. As a charge increases on the surface of a material, the electrostatic field in the vicinity increases proportionately. The Model 177A Multi-Point Fieldmeter and Alarm System produces a reliable output signal directly proportional to the surface charge accumulation while making NO PHYSICAL CONTACT with the material being monitored.
The Monroe Electronics Model 177A is an intrinsically safe system, using FM-listed Monroe Electronics Model 1036 sensors, which continuously monitor the critical points in your facility to detect and warn of electrostatic charge buildup before it becomes a problem. In a typical alarm­activated or PLC-connected setup, as static levels in your application surpass a preset value, beyond which there may be a danger to personnel or possible disruption or destruction to the process or product, an initial warning is triggered and the process is allowed to continue. If the problem is rectified, the “warning” returns to a “normal” state. If the condition persists and the static level exceeds a second, more crucial value, an alarm is activated. This second-level alarm can be used to shut down the process until it is brought under control, or to further warn the operator of the more serious condition.
Each Model 177A will monitor up to four locations using Monroe Model 1036 sensors placed at distances up to 1000 feet from the instrument. Processes can be continuously monitored and recorder outputs may be utilized for long term, drift free data acquisition. Cascading of up to 32 units via RS485 permits monitoring of up to 128 sensor locations using a PC and the supplied software.
Factory Mutual Research Corp. approves the Model 1036 probes for use in Class I, Division 1, Groups C and D hazardous locations. To comply, approved intrinsic safety (IS) barriers must be used with the Model 1036. Reference FM Standard Class Number 3610:January 2000
This document provides the user, for hazardous and non-hazardous areas, with operational instructions for Monroe Model 1036 sensors and the corresponding Model 177A Fieldmeter/Alarm System.
3
Section 2
SPECIFICATIONS
Monitor Console
Temperature Range: +15° to +45° C
Analog Outputs 10 V, 0 – 5V, (2.5V ±2.5V full sc ale); <10 impedance; (user selectable): or simultaneous 4-20mA (optional)
RS232/485 Control: Channel status, channel disable / enable, group control / setup
Accuracy: ± 3% of full scale at analog outputs ± 3% of full-scale ±2 counts +0.3 counts/°C at front panel meters
Displays: Four 3½-digit LED’s, 0.6” (one per input channel)
Power Requirements: 90-260 VAC, 47-60 Hz; 13 W atts maximum
Alarm Relays: Per channel fail safe, NC (Form B)
System O.K.; Channel O.K.; W arning; Alarm Contact Ratings: DC: 1A, 30V; AC: .05A, 125V
Connector Styles: RS232/RS485 – DB9 Female Probe – DB9 Female Analog Out – BNC Test Connector – Screw Terminals 4-20 mA option – Screw Terminals
Dimensions: 1¾ x 19 x 11 inches (4.45x 48.26 x 27.9 cm) Mounts in a standard 19” rack
Weight: 6 lbs
Relay Contacts: Switching load 30W 62.5VA; MAX switching voltage 110VDC, 125VAC
0.3A (rms), suggested limit 30VDC 1A MAX. Closed for normal conditions
1036 E(H) & F(H) Sensors
Standard Range ± 10kV/inch
Optional: ± 1kV/cm (100kV/m) ± 10kV/cm (1MV/m) ± 20kV/cm (2MV/m) ± 1kV/inch
Drift: 1% of full scale (typical), non-cumulative, long-term when purged according to manufacturer’s instructions.
Noise: <0.05% of full scale, peak-to-peak
Speed of Response: 1 second maximum, 10%-90% of full scale
Dimensions Model 1036E(H): 6.0 x 3.0 x 2.063 inches (15.24 x 7.62 x 5.24 cm) Model 1036F(H): 1.75dia. x 1.22 inches (4.45 x 3.11 cm)
Maximum Cable Length: 1000 ft. (305 m)
Temperature Range: -30° C to +80° C Models E & F
-30° C to +100° C Models EH & FH
Enclosure (optional) Capacity: Two Monitor Consoles
Dimensions:
4.5 x 20 x 14 inches (11.4 x 50.8 x 35.6 cm)
Specifications are subject to change without notice.
4
Section 3
ELECTRIC FIELDS AND FIELDMETERS
Electric Field
An electric field is a region in space characterized by the existence of an electric force (F) generated by an electric charge (q). The electric force F acting on a charge q in an electric field is proportional to the charge itself. The relationship of these quantities is expressed by the electrostatic force law [1]:
F = qE
E is called the electric field strength and is determined by the magnitude and locations of the other charges acting upon charge q
E = F/q
The electric field strength, E, is usually displayed in the unit of volt/meter (V/m), volt/centimeter (V/cm) or volt/inch (V/in).
Electric Fieldmeters
Charge is often difficult or impossible to measure directly. We rely on detection and measurement of the electric field from the charged object to determine the existence of the charged and to estimate the relative magnitude of the charge. The electrostatic fieldmeter is the instrument that measures electric field strength.
Electric field strength measurements can be difficult to measure and interpret correctly because of several factors that can affect the electric field itself or affect the measurement of the electric field. Guidance is given in this document to help understand or minimize the effects of these factors, and to otherwise correctly interpret electric field measurements.
Fieldmeters measure the electrostatic field (voltage per unit distance) at the aperture of a grounded probe. Ideally, a uniform electric field is established between a charged surface and a grounded surface. The grounded surface may be the grounded surface of the fieldmeter probe, or the fieldmeter probe may also be placed in the plane of a grounded surface (better). The electric field is set up between the grounded surface and the charged surface some distance, D, away. Fieldmeters are calibrated at a particular distance, such as V/inch or V/cm. Therefore, using the manufacturer’s calibrated distance (one inch or one centimeter) makes the measurement easier to interpret. Probe­to-surface separation should be carefully controlled for accurate measurement.
Probe
Charged
D
Figure 1: Probe-to-Charged-Surface Separation, D
Monroe Electronics electrostatic fieldmeters use a feedback-driven, null seeking design to assure accurate, drift-free, non-contacting measurements. Accuracy is typically a moderate 3% in a carefully controlled geometry.
Figure 2 illustrates a Monroe Model 1036 fieldmeter probe in simple graphical form. This particular fieldmeter is a chopper-stabilized design that operates reliably in both ionized and non-ionized environments (refer to Appendix II.)
Surface
5
Figure 2: Monroe Model 1036 Fieldmeter Probe
Electrostatic fieldmeters measure electric field strength by non-contacting means. All the charged objects, voltage sources, and grounded conductors (including the fieldmeter probe housing) in the general area affect the electric field strength measurement. The fieldmeter measures the electric field strength only at its aperture. It does not have a viewing angle and it does not see the web or object directly in front of it as a separate entity. This can be demonstrated by measuring the electric field of an insulating sheet with a hole in it.
Place a ch arge on an insulati ng sheet with a hole cut out of it
Hole
Probe
(a) (b)
(hole to be larg er than probe) .
Measure the electric field o ver the sheet (a). Move the probe over the hole and measure the field again (b) .
The measured field strength in (b) will be less than in ( a), but it won’t be zero.
Probe Hole
Figure 3: Insulating Sheet Electric Field Demo, Top View
The field over the hole will not be zero, even though there is no charge directly in front of the probe head. This is because the electric field at the probe aperture is a function of each charge on the sheet, and is also a function of the concentration of field due to the grounded probe itself.
Probe
Perpendicular Field Lines
- -
- - -
- -
- - -
Ground
+ + + + + + + + + + + + + + + + + + + + + +
Insulating Sheet
Hole
Insulating Sheet
Figure 4: Insulating Sheet Electric Field Demo
6
Effect of Probe Type on Fieldmeter Readings
For measurement of insulating web surfaces, it is best to maintain the same distance from the fieldmeter to the web as when the fieldmeter was calibrated. Since most fieldmeters are calibrated at one inch, their apertures should be positioned one inch from the web. The Model 1036E probe will give accurate readings (as-is) at a measurement distance of one inch because its large grounded face helps to create a uniform electric field near the aperture of the probe. The Model 1036F probe is significantly smaller than the Model 1036E probe. Unless a grounded shroud is used to enlarge the smaller ground plane of the 1036F probe, the fieldmeter readings will be about 12% high because the electric field will converge on the small probe.
1036E Probe
1”
Straight field lines
Charged Surface
Aperture
Figure 5: Field Lines Straight to 1036E Probe
1036F Probe
1”
Convergent field lines
Figure 6: Field Lines Converging to 1036F Probe
Charged Surface
7
Section 4
INSTALLATION
The Model 177A Multi-Point Fieldmeter and Alarm System, is designed to occupy a 1¾” space in a standard 19” equipment rack. A minimum of 4” should be left behind the instrument to allow for cable connections to the back panel.
For use in conjunction with central data collection and/or monitoring, the 177A may be placed at any convenient, centralized location provided that the distance to any one probe does not exceed 1000 feet. The probes should be placed at any location requiring the monitoring of charge buildup.
An earth ground is necessary for proper operation. The chassis of the instrument may be grounded through the line cord, but the chassis must be grounded. A three wire grounded line cord is provided with the unit. The power line connector is located on the rear of the instrument.
Probe Inputs:
Four probe-input connectors are located on the instrument back panel. These are 9-pin subminiature D female receptacles for mating to plugs on either the cables attached directly to the probes or extension cables or adapter cables used with them. Two captive screws normally furnished with the plugs may be secured to female thread inserts alongside each receptacle.
At least one probe must be connected for the 177A to operate.
Probes of different full scale sensitivities are available for use with the 177A. Each probe is marked with a number stamped on the gradient cap to indicate its sensitivity (see Table 1). As a default, each 177A is shipped with its firmware set to indicate 10KV full-scale. If the installation is using probes other than 10KV full-scale, the 177A will need to be re-set for a different full-scale value. To do this, reference the 177A Front Panel Programming Tree shipped with the unit. Place the 177A in Set-up mode and then navigate to the PT (Probe Type) block as shown in the tree. Change the probe type value stored to match the full-scale sensitivity of the probe being installed on that channel. Store the value and then exit the set-up mode.
Outputs:
Two types of outputs are available on the back panel to represent the inputs. Voltage outputs may be taken at four BNC connectors or 4-20 mA current outputs at screw terminals at JP2. Simultaneous 4­channel 4-20 mA current output is optional.
The two possible voltage outputs are: [1] ±10 volts, [2] 0 – 5 volts (±2.5 volts full scale).
The positive 4-20mA loop outputs are at terminals 2, 4, 6 and 8 of JP2 for Channels 1-4, respectively. The returns are at terminals 1, 3, 5 and 7, which are connected to common. The unit provides a 12V nominal supply which gives a compliance range of 7 volts. An external supply may be connected which will be used by all 4 channels. The external supply must be less than 25 volts. Output compliance is external supply minus 5 volts. Note that this supply will be referenced to chassis and Analog ground. These outputs are in addition to the four voltage outputs. See the overview of the 4-20mA module in Section 11 on page 30 for more information.
NOTE: The wire color code for the line cord provided is:
HIGH SIDE OF LINE — BLACK or BROWN LOW SIDE OF LINE — WHITE or LIGHT BLUE SAFETY GROUND — GREEN or GREEN/YELLOW
8
Figure 7: Rear panel relay hookups
Rear panel alarm relay connections:
Three status LEDs and relays are assigned to each channel. These LEDs and relays are referenced as OK, WARNING, and ALARM. External monitoring equipment can be connected to these relays and indicator LEDs via screw terminals located on the rear panel of the instrument and assigned as specified on the instruments cover.
Connections should be made using the following diagram as a guide. For operational information refer to the Rear Panel Relay Connection segment in Section 8 of this manual.
Input
Figure 8: Rear Panel Relay Connections
9
Section 5
PRINCIPLE OF OPERATION
Refer to Figure 9 for the following discussion.
The probe is placed to “view” the target surface, which is assumed to be charged. In this instance, the gradient cap containing the aperture faces the target surface.
A sensitive electrode behind the aperture is vibrated perpendicular to the electric field by means of a drive coil (vibrated toward and away from the target surface). An A.C. signal is induced onto the sensitive electrode due to the motion of the vibrating electrode in the electric field, which is created by the charges on the target surface. The modulation amplitude of the A.C. signal, relative to the drive coil signal, is related to the polarity of the charge on the target surface.
This A.C. signal, conditioned by a preamplifier, filter, and signal amplifier, is fed into a phase­sensitive demodulator. This signal from this demodulator feeds an integrating amplifier. A fraction of the integrator’s output signal is fed back to the sensing electrode to null the signal from the external electric field.
The voltage signal from the integrator is thus directly proportional to the field intensity at the sensing electrode of the probe. The output signal from the integrator drives a meter for direct readout.
Sensitive aperture
Sensitive electrode
High input
impedance
preamplifier
Driving
coil
Feedback
PROBE
Probe housing
Surface-under-test
SIMPLIFIED FUNCTIONAL BLOCK DIAGRAM
Electrostatic Fieldmeter
Signal
Cable
amplifier
Phase
sensitive
detector
Reference
oscillator
MAIN METER ASSEMBLY
Integrator
Earth
ground
Meter
(output)
V
Chassis
ground
Figure 9
10
Section 6
Using 1036E and 1036F Sensors
General
Models 1036E and 1036F electrostatic fieldmeter probes are electrically identical and interchangeable. The major differences are physical. Model 1036F is a small (1.75” dia. x 1.25” H), lightweight version for general-purpose applications, or where available space is a problem. Model 1036E, for most industrial applications, is a 1036F probe built into a standard Crouse-Hinds ½”-FS1 electrical box with a stainless steel cover.
Both probes utilize the same vibrating capacitor modulator, and both have built-in provisions for purging with filtered air to prevent contamination and long-term drift. Inert gas may also be used for purging in hazardous areas where the probe will be used in an inert gas atmosphere. Purge gas flow in the Model 1036F exits through the sensitive aperture only. Gas flow in Model 1036E is directed across the face of the probe as well as through the sensitive aperture. Both probes are designed to be used with Monroe Electronics Model 177A Static Monitor 4 Channel Electrostatic Fieldmeter/Alarm System.
Static electricity is a natural occurrence resulting from common converting, laminating, and printing applications. At times static electricity is little more than an annoyance. However, in applications where significant electrostatic charges accumulate, the effects can be very serious. Typical probe applications include static level safety monitoring in explosive environments and static level quality monitoring in sensitive machine areas.
1036E, 1036F Fieldmeter Probe IS / I / 1 / CD / T5 Ta = 800C – 1036/10/A 1036E, 1036F Fieldmeter Probe IS / I / 1 / CD / T5 Ta = 1000C – 1036/10/A
1. Parts of the Models 1036E and 1036EH Fieldmeter probe enclosures are constructed from plastic. To prevent the risk of electrostatic sparking the plastic surface shall only be cleaned with a damp cloth.
2. The Models 1036E, 1036EH, 1036F & 1036FH Fieldmeter Probe enclosure contains aluminum and is considered to present potential risk if ignition by impact or friction. Care must be taken into account during installation and use to prevent impact or friction.
Figure 10: Model 1036E Fieldmeter Probe Figure 11: Model 1036F Fieldmeter Probe
Installation
Sensitivity:
Full-scale sensitivity for any properly standardized and calibrated probe/instrument combination is dependent upon the gradient cap (containing the aperture) on each probe. Full-scale sensitivity for any given system or channel (in the case of a multi-channel system such as the Model 177A) can be determined by inspecting the gradient cap on the probe. Each gradient cap is stamped on its face with a number, which represents a different size aperture. This number relates to the sensitivity of the probe as shown in the table below. Probes are standardized at the factory in a uniform electric field between two relatively large metal plates (see Figure 12). Once standardized in this manner, they may be interchanged at will.
11
Probe Model Full Scale Sensitivity 1036_-3 ±1 kV/cm (±100 kV/M) 1036_-4 ±10 kV/cm (±1 MV/M) 1036_-5 ±20 kV/cm (±2 MV/M) 1036_-6 ±10 kV/in Standard 1036_-7 ±1 kV/in
Table 1: Probe Model vs. Full Scale Sensitivity
Mounting:
Probe mounting requirements for electrostatic field determinations will vary somewhat with the nature of the desired measurement. In general, it is best to mount the probe as near as practical to the surface being monitored, as long as the input signal remains less than the full-scale sensitivity of the probe. For example, mount the metric unit reading probes from Table 1 at one centimeter and the English unit reading probes at one inch, if feasible. It is strongly recommended that, where possible, the probe be mounted "looking" downward in order to minimize the probability of contaminants entering the aperture in the face.
Model 1036E is provided with two mounting flanges. The case should be electrically connected to ground. The gradient cap (containing the aperture) of the probe is a reference surface with its own ground connection. Do not make a separate ground connection to this surface. Stainless steel hardware is recommended as shown for this connection to avoid long-term corrosion issues.
Model 1036F may be held by hand to make rough measurements, or mounted by means of two threaded inserts installed in the mounting block. Care must be exercised when selecting screw length. Other temporary mounting options are friction clamps, adhesives or double-sided tape. The metal body of the probe is internally connected to instrument ground and should not normally be connected to any other ground.
Geometry:
A shroud is not necessary on 1036E probes mounted at 1in/1cm or less from the web because the large faceplate provides the same function as a shroud (creates a uniform field in front of the probe at one inch or less).
12
As a truly uniform field does not usually occur in most practical measurement situations using the 1036F probes, partly due to the introduction of the grounded probe itself, one must either:
Improve the geometry by establishing a grounded plane (shroud) through which the fieldmeter
probe can view the field under consideration. Refer to figure 6 on page 9. (see also Application Note –0003 in Appendix.)
Establish a correction factor for the data, or  Accept relative data. In many cases, this is acceptable practice once a fixed geometry is
established and related to the real electric field.
Cables:
Both types of probes are normally equipped with 10-foot-long cables and subminiature D connectors that mate with Monroe Electronics Model 177A. This is Option 1 of 6 available wiring options – see Appendix A – Probe Connection Options for details. The first 3 options are for non-hazardous (non­classified) locations where there are no Intrinsic Safety (IS) considerations. The last 3 options are for hazardous (classified) locations where IS must be considered as part of the installation and barriers are in use.
Extension cables are available from Monroe in lengths up to 1000 feet, which is the maximum permissible length. These extension cables may be ordered in any length (up to 1000 feet) by part number 1036/12-nnnn, where nnnn is the length in feet.
The cable exit on Model 1036E is supplied through a packing gland which is screwed into a ½"-14 NPT tapped hole in a boss on one end of the housing. Inside the housing, the probe is plugged into a terminal block to which the cable attaches. Where it is desirable or necessary to connect Model 1036E probes to Model 177 Static Monitors with conduit, the original cable and packing gland can be removed and the cable replaced by any length (up to 1000 feet) pulled through the conduit with a connector on only the Model 177 end. Refer to Appendix A – Probe Connection Options, Options 3, 4 or 6 (depending on whether IS must be considered) for details.
Purging:
Any "contamination" present in the probe or near the measurement will have an adverse affect on performance. When insulative particles or liquid becomes charged and enters the probe or attaches near the aperture of the probe, it becomes a source of measurement error and drift. Less obvious is the influence of gaseous atmospheric constituents, including aerosols, which contaminate the probe by altering the contact potentials between critical surfaces.
13
Constant purging of the Model 1036 probe with clean dry air or an inert gas is recommended whenever practical to prevent airborne contaminants from entering the aperture in the gradient cap and being deposited on the electrode.
The air supply should meet standard ANSI/ISA-S7.0.01-1996 - Quality Standard for Instrument Air. A Koby "Junior" filter available from Koby, Inc., 297 Lincoln Street, Marlboro, MA 01752 should meet this standard and will provide sufficient mechanical and chemical filtration for one to four probes under most conditions.
A complete probe purge kit, Model 1017/22G, is available for Model 1036F from Monroe Electronics. It includes a low volume, long-life air pump, mechanical and chemical filters, and a supply of tubing. The pump is fully capable of 24-hour per day operation, thus keeping the probe ready for immediate use. A purge gas inlet tube supplied with each 1036F probe may be installed in either of two positions, the choice of which is primarily a matter of convenience in routing of the hose carrying the purge gas. These consist of tapped holes that exit at 90° to each other near the probe cable. If it is desired to move the purge tube to the other location, simply switch it with the Allen set screw plugging the other hole.
Purge the Model 1036E probe through a ¼"-18 NPT tapped hole in the end of the housing near the cable exit using common plumbing or tubing components.
Gas pressure to either probe type should be sufficient to produce a slight positive flow out of the probe and in no event should exceed a pressure of ½ psi.
Servicing
General:
It must be emphasized that the critical elements of these probes (gradient cap and sensing electrode) must be kept free from contaminants, e.g., dust, fumes, mists or any foreign material. The materials of which these probe elements are made were very carefully chosen to minimize contact potential. Any foreign matter which will cause relative electrical activity when combined with relative motion will tend to cause drift and measurement errors.
Therefore, it is recommended that:
Probes be constantly purged even when not in use, if this is practical.  Probes be kept tightly covered when not in use and are not being purged to prevent
contamination. A covering such as a plastic bag or aluminum foil may be used. DO NOT cover the sensitive aperture with adhesive tape.
Probes be cleaned only to the degree and frequency necessary to achieve the required
stability.
Gradient caps NOT be removed for cleaning unless absolutely essential.  Major cleaning and reconditioning be should performed by the factory.
Cleaning:
The recommended cleaning solvent is instrument grade 70-100% isopropyl alcohol applied with a suitable soft, lint-free applicator. Use of a non-approved solvent may degrade performance permanently, requiring factory service.
Outside surfaces of the probe should first be wiped clean with a lint-free wiping tissue saturated in solvent. Then the interior surfaces should be flushed with solvent, using a plastic squeeze bottle through the aperture until no dirt or dust may be seen. The probe should then be allowed to drain and dry thoroughly. A 15-minute bake-out at 75°C is recommended to remove residual solvent.
Disassembly/Assembly, Model 1036E:
In order to rewire the cable terminal block, replace or standardize the probe assembly and, in most cases, to calibrate Model 1036E, it must first be removed from its housing. This is done by loosening the four cross point screws around the outer edge of the cover 1-1½ turns each, in turn, several times while lifting the cover and probe straight out of the housing until it is completely removed. DO NOT attempt to remove the screws completely one at a time. These four screws have circular
14
"E-rings" installed on them under the cover plate to make the screws captive and prevent their falling into machinery below. The probe assembly will need to be removed from the cover plate, for standardizing, calibration, or to replace the gradient cap. This is done by removing the four cross point screws which secure the phenolic mounting block to the hex standoffs, leaving the standoffs attached to the cover plate.
To reassemble the probe unit, reverse the above procedure. After the phenolic mounting block has been re-secured to the four hex standoffs, the probe unit should be inspected to assure that an even air gap exists completely around the gradient cap between the cap and the cover plate. If not, loosen the two cross point screws which secure the probe body to the phenolic mounting block, and adjust the probe body so that it is centered and completely surrounded by an even air gap.
Partially mate the card-edge fingers into the terminal block connector in the housing and tighten the four outer screws in the cover plate 1-1½ turns at a time until the assembly is secured in the housing.
Standardization:
A simple accurate means of standardizing Model 1036 probes using any channel of the Model 177A Static Monitor as a test vehicle is given here.
The primary reason for standardization of type 1036 probes is to assure interchangeability of probes. The procedure is not suggested as routine, but is presented here in the event it becomes necessary to re-standardize following replacement of a gradient cap or major probe overhaul. It should be performed only under controlled conditions in a suitably equipped electronics laboratory. Monroe Electronics recommends that all probe standardization be performed at its facility.
All type 1036 probes are shipped from the factory standardized in a uniform (parallel) electric field using a fixture similar to that shown in Figure 12. The fixture consists of two flat rigid metal plates, which are parallel and separated with insulators by a distance "d" of one inch and have side dimensions of at least 5d (the bigger, the better; within practical limitations). The ground plate has a hole in its center just large enough to provide clearance around the probe so that the probe does not make contact with the plate. A calibrating voltage is applied to the gradient plate to establish a reference field in the volume between the plates. This fixture is available from Monroe Electronics, Inc. as part number 96102A.
1 03 6 P ro be
A ss e m b ly
Figure 12: Standardization Fixture (P.N. 96102) Setup for 1036 Probes
A Probe Standardization/Test Cable, Model number 1036/22C shown in Figure 13 below is required to standardize or bench-test type 1036E-X probes. No special cable is required for type 1036F-X probes.
15
DB9M
Connector
6
7
4
5
2
1
3
8
9
ME P/N
9232278
9230070
7
r to
6
c e n n o
2
C e g d
11
E d
r a
l/C
5
a in m
r
4
e T
3
1036E Probe Housing
WH
BK
RD
BK
GN
BK
Bulk Cable is Belden 8777
NOTES:
1. Place Teflon tubing over drain wires.
2. Place shrink tubing over shielded pairs.
3. All shields to be isolated from each other.
Connector Parts Conn. Plug
DB9, Male Conn. Housing
DB9, Die-cast
Figure 13: 1036E Standardization/Test Cable, Model No. 1036/22C
16
The standardization procedure is as follows:
Set up apparatus as outlined above. Set a precision calibrating voltage source to zero volts.  Set the Model 177A Static Monitor zero control of the selected channel to read a value of
0.000 at its ±10V analog output using a high quality, 4½ digit digital multimeter (DMM).
Apply calibrating source voltage (VHV) shown in Table 2 for the probe model being
standardized.
Adjust the standardization potentiometer in the probe to produce value (V
), as shown in
IND
Table 2, at the analog output of the selected channel using the same DMM as above.
Probe Model Sensitivity VHV V
1036_-3 ±1 kV/cm 2540 V 10.00 V
1036_-4 ±10 kV/cm 2540 V 1.00 V
1036_-5 ±20 kV/cm 2540 V 0.50 V
1036_-6 ±10 kV/in 1000 V 1.000 V
1036_-7 ±1 kV/in 1000 V 10.00 V
IND
Maximum Surface Voltage
Table 2: HV Source and Meter Reading for Probe Standardization
Full Scale Range*
I. Probe II. Probe to Surface
Spacing
20.0 kV 20 kV/cm (-5) 0.4 in 1.0 cm 10 kV/cm (-4) 0.8 in 2.0 cm
10 kV/in (-6) 2.0 in 5.1 cm
1.0 kV/cm (-3) 7.9 in 20 cm
10.0 kV 10 kV/cm (-4) 0.4 in 1.0 cm
10 kV/in (-6) 1.0 in 2.5 cm
1.0 kV/cm (-3) 3.9 in 10 cm.
1.0 kV 1.0 kV/cm (-3) 0.4 in 1.0 cm
Table 2A: Probe Selection/Sensitivity Chart
Intrinsic Safety (IS) Barriers:
Model 1036E and 1036F Electrostatic Fieldmeter Probes meet Factory Mutual Research Corporation requirements for Class I, Division 1, Groups C and D hazardous locations when installed in accordance with the appropriate Monroe Electronics, Inc. control drawings. To comply, approved safety barriers must be used as shown in the drawings. These drawings are included in Appendix B – Intrinsic Safety Barriers or are available from Monroe Electronics. Copies of the Factory Mutual Research Corporation report 1Q3A9.AX specific to these probes are also available on request.
inches cm.
*Called “Probe type” in Software
17
Section 7
Typical Setup
1036 Sensor #1
1036 Sensor #2
to a PC or PLC
Master RS-485 /232 Slave/Out
177A Master
RS-232
PC
RS-485
PLC
Analog out
Master Slave In Slave/Out
Master Slave In Slave/Out
Figure 14 – Block Diagram of a typical set up
Analog Inputs
Monitoring equipment for voltage levels may be connected to any or all of the for channels via the BNC connectors located adjacent to each channel probe connector on the rear panel on the instrument.
Monitoring equipment for current levels may be connected to the optional 4-20mA pcb via screw terminals located on the rear panel of the instrument.
1036 Sensor #3
1 2 3 4
177A #2 Slave
177A #3 Slave
1 2 3 4
1 2 3 4
1036 Sensor #4
To 1036 Sensors 5-8
To 1036 Sensors 9-12
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Front Panel Features
Section 8
OPERATION
Console Switches
Figure 15: Front Panel View
PWR – Switches unit ON or OFF (There is a main power switch on the rear panel that supplies DC power. The front panel console push button switches the power to the to the unit’s power supply.) If line power is lost, the 177A will return to operational status when power is restored.
GROUP ENA/DIS - All channels in the group (of four) are enabled on power-up. These channels may be immediately and simultaneously disabled by pressing the GROUP ENA/DIS button on the front panel or clicking the GROUP ENA/DIS button on the program monitor screen.
SETUP – Initiates programming via the front panel. Yellow Program LED lights when SETUP button is pressed and remains lit for duration that instrument is in program mode.
TEST – Initiates testing of all connected and enabled probes. Pressing and holding down the TEST button causes a shift in the probe reading to the minus direction, the reading should return to normal when the button is released, indicating a good probe.
ENTER – Press ENTER to accept changes during programming or to perform a function.
EXIT – Press EXIT to escape the changes or exit the program mode.
Console LEDs
POWER – Green LED lights when power is applied to the instrument. A flashing power LED
indicates a problem with the instrument’s power supplies. If this occurs refer to the Return Policy on page 3 for servicing.
PROGRAM – Yellow LED lights when the SETUP switch is depressed and remains lit until the
program mode is exited. If master/slave units are utilized the program light will pulse on the master unit which drives probe oscillation. If it is a slave unit the program light will not be lit.
The program LED does not pulse when the unit is in program mode.
The program light flashes (pulses at a slower rate) when the unit is receiving a firmware update. If the update is interrupted either, by the user or power failure, the light will flash and remain flashing until the update is completed successfully.
FP LOCK – Red LED indicates that the front panels controls have been locked. When locked the
front panel buttons do not function except for Power, Setup and Exit. FP lock can be enabled or disabled via the front panel controls or the pc software supplied.
REMOTE – Lights when the PC program is in use.
19
Rear Panel Relay Connections
Three status LEDs and relays are assigned to each channel. These LEDs and relays are referenced as OK, WARNING, and ALARM. External monitoring equipment can be connected to these via screw terminals located on the rear panel of the instrument. Connections are specified in Figure 7 on page 10 and on the instrument’s cover.
Three modes of operation are available:
Alarm Mode - Latching
Under normal operating conditions (i.e. the monitored static level is less than the preset warning and alarm levels) all three relays are energized initiating a contact closure. The green or OK status LED is blinking while the yellow or WARNING and red or ALARM status LEDs are not lit.
When static levels reach the preset Warning level and the preset Alarm Delay has expired (refer to Program Setup in Section 9 for details) the Warning relay will open and the Warning LED will light. The OK LED will continue to blink. Whenever the instrument achieves Warning mode it will stay in that condition until the problem is corrected or the static level falls to less than the preset warning.
When static levels reach the preset Alarm level and the preset Alarm Delay has expired (refer to Program Setup in Section 9 for details) the Alarm relay will open and the Alarm LED will light. The OK LED will continue to blink and the Warning LED remains lit as well.
System Alarm - Upon realization of an alarm condition the System Alarm relay will open. Upon opening the System button on the Monitor screen on your pc will flash red.
Whenever the instrument achieves Alarm mode it will stay in that condition until the problem is corrected and the instrument is manually reset by toggling the channel’s ENA/DIS button on the instrument console or via the pc program provided or by momentarily shorting the Alarm Reset terminals on the back panel.
Alarm Mode – Non-Latching
Under normal operating conditions (i.e. the monitored static level is less than the preset warning and alarm levels) all three relays are energized initiating a contact closure. The green or OK status LED is blinking while the yellow or WARNING and red or ALARM status LEDs are not lit.
When static levels reach the preset Warning level and the preset Alarm Delay has expired (refer to Program Setup in Section 9 for details) the Warning relay will open and the Warning LED will light. The OK LED will continue to blink. Whenever the instrument achieves Warning mode it will stay in that condition until the problem is corrected or the static level falls to less than the preset warning level.
When static levels reach the preset Alarm level and the preset Alarm Delay has expired (refer to Program Setup in Section 9 for details) the Alarm relay will open and the Alarm LED will light. The OK LED will continue to blink and the Warning LED remains lit as well.
System Alarm - Upon realization of an alarm condition the System Alarm relay will open. Upon opening the System button on the Monitor screen on your pc will flash red.
Whenever the instrument achieves Alarm mode it will stay it that condition until the static level falls to less than the preset warning level resetting to normal operation.
Non-Alarm Mode
In non-alarm mode the alarms are disabled, the green or OK remains lit continuously. Warning and Alarm are not triggered. The instrument continues to monitor static levels regardless of operating conditions.
20
Channel Switches
ENA/DIS – Toggles the channel status between Disable / Enable / Alarm
ZERO – Press and release the ZERO button to zero the channel. Display will return to pre-set zero
level. The channel display to the immediate right of the channel display being zeroed will count down the pre-set zero time out. (For Channel 4 the channel display immediately to the left will count down the zero time out.) If zero level is reached within the pre-set time the channel display will read don for “done.” If the zero level is not reached within the pre-set time the display will read err for “error.”
Auto-Zero – Press and release the Zero button (< 1sec)
Manual Zero – Press and hold the zero button then push the up or down arrow buttons to
adjust the zero reading
Channel LEDs
Green (left) LED – Lights and remains lit when a probe is connected and the channel is enabled
(Non-Alarm mode). Lights and flashes when a probe is connected and the channel alarm is enabled. (Alram Mode: Latching and non-latching.) LED remains flashing even as the Yellow, Warning and Red, Alarm LEDs light during warning and alarm conditions.
Yellow (center) LED – Lights when the pre-set voltage warning level is reached. Remains lit until voltage level drops below warning level (non-latching) or until the condition corrected and the channel is reset (Latching).
Red (right) LED - Lights when the pre-set voltage alarm level is reached. Remains lit until voltage level drops below warning level (non-latching) or until the condition corrected and the channel is reset (Latching).
177A Relay and LED Functions
Initially all Ok, warning, alarm relays are closed (shorted or activated). The Ok LED is on; warning and alarm LEDs are off.
Channel Ok relay is open (the green LED off) when:
The channel is enabled and has no probe.  The channel is disabled.
Channel Warning relay is open (the ember LED on) when: The channel is enabled and the reading is on or above the warning level.
Channel Alarm relay is open (the red LED on) when:
The channel is enabled and has no probe.  The channel is enable and the reading is on or above the alarm level.
If the unit is in alarm latching mode and the reading comes back down, the relay will not close
until the [Ena/Dis] or [GRP] button is depressed.
System relay is normally closed. It is open when:
One or more of the alarm relay is open.  One or more of the enabled channel has no probe.  Power supplies have failed.
Power LED: On when the unit is powered up. Slow blink if power supply has failed.
21
Program LED: Normally off. It is on when doing front panel setup. Pulses on when the unit is a master. See section on master/slave operation in the User Manual.Note: if USB cable A & B are connected to the same unit, oscillator is disabled.
FP Lock LED:
Normally off. On when the front panel is locked. When the front panel is locked, only the [Setup] and arrow buttons work. You can unlock the unit, or browse the program setup but cannot change it.
Master/Slave out & Slave in:
Purpose
These connections provide synchronization of the probe modulators on multiple 177A’s. When probes are attached to common mountings from multiple 177A’s they can interact and cause zero shifts and low frequency oscillations without synchronization of the modulators.
Setup
Master/Slave out and Slave in connectors are provided on each 177A. The Master/Slave out either generates or passes through reference signal for synchronization. Multiple units can be daisy chained as shown in Fig 14, on page 17.. The Slave in connector accepts the Reference and forces the modulator to be synchronized with the other 177A’s. Standard USB cables with Type A/B connectors are used for interconnects. These are supplied with the 177As.
Note. These connectors are NOT USB Ports
Remote LED
Normally off. Blinks when serial port is receiving.
22
Section 9
177A Software
Connecting the instrument to a PC (via RS232 serial port)
Connect the 177A to your PC using the DB9-M/F straight through cable in your accessories. Plug the male end of the cable into the RS-485/232 receptacle on the rear of the instrument. Plug the female end of the cable into the appropriate connector on your PC.
Connecting via RS485
Refer to Appendix III for RS-485 connections details.
Installing the Software
Insert the supplied disk into the appropriate drive. A Launch program should automatically begin running. Follow the instructions for the desired action. (i.e. to install the software click the Installation button.) If the Launch program does not automatically start refer to the following instructions:
Click on Start on your task bar and then select Run –
Type the appropriate drive letter for the disk and “Install-177A-105.exe”
(i.e. - a:\ Install-177A-105.exe) on the disk and follow the subsequent instructions.
Upon completion, the program icon will be displayed in a window. Click on and drag the icon to your desktop to place a short cut there. Close the window.
Programming via PC
The software included with the 177A is designed to program, monitor and test the instrument via RS­232 or RS-485 connections using the toolbar on the program’s main screen.
Connect – Select the appropriate comport and baud rate to be used for the monitor from the drop-down menus. The baud rate should reflect the current Windows setting for this comport.
Program Setup – Permits enable/disable of alarms; setting of warning and alarm levels; full scale; alarm delay; auto zero time and level; and decimal position. Four user-defined programs are available which can be set up and stored. The instrument is set to P0, the default setup program. P1 – P4 are initialized to the default settings, resetting these four programs is accomplished via the ME177A program.
From the Program Setup drop-down menu:
Click on Read Setup from 177A to select program 1 – 4, or retrieve the active program.
Click on Open Program on disk to retrieve a program (*.prg) from a file.
Upon retrieving a program the following window will open:
23
From the File drop-down menu:
Select Open to retrieve a stored program fileneme.prg
Select Save to save a program
Select Restore Defaults to restore the default settings to all channels
Click on Get to select program 1 - 4, or retrieve the active program
Edit Channel- Each channel has its own alarm and warning levels, full-scale setting and decimal setting. The auto zero time out and level are the same for all 4 channels.
Disable Disables the channel display (three dashes across display) Enable Enables the channel display Alarm Enables the channel and alarm
flashing)
(display is active with green LED lit)
(display is active with green LED
Full-scale Sets the full scale range for the channel display. Default is 1000v.
Alarm Level – When value exceeds this setting the alarm, if set, will activate. Default is 9000v.
Warning Level - When value exceeds this setting the alarm, if set, will activate. Default is 500v.
24
Note: Alarm level must be greater than the Warning level. Full scale setting must be greater than or equal to the alarm levels.
Alarm Delay – Delay time for the alarm/warning relay to open after the value exceeds the set level. Default is 0 seconds. Setting an alarm delay can prevent erroneous alarms.
Auto zero – Time and Level – When the Zero button is pressed auto-zero begins. If the channel reading reaches the level within the time period, the process stops and shows done. If it times out without reaching the level, it will show error and exit out of the auto­zero process. Default time for Auto-Zero time is 20 seconds. Default for Auto-Zero level is 3v.
After editing a program you may save it to your hard drive or send it to the 177A as it’s active program. First exit the Edit Channel window by clicking on O.K., then from the Store drop-down menu:
Click on Active Program or Program 1, 2, 3, or 4 to store your program into permanent memory. If program 1, 2, 3, or 4 is set as your active program those changes will also be applied.
Hardware Config – Permits selection of the station (unit) number, system type, active program, probe type, outputs, serial port, and baud rate.
Station Number – Each 177A should be assigned a unique number for identification, especially when more then one unit is connected to the RS-485 bus. Station numbers may range from 1 to 255.
Active Program – Selects the program P0 (default) or P1 – P4 to be activated.
System Type – Selects the alarm mode for the instrument
Non-Alarm – Alarms are disabled
Alarm Latching – When the probe reading exceeds the alarm level the alarm relay latches causing the alarm LED for that channel to light. Alarm remains in latched or in Alarm mode until the corresponding channel ENA/DIS button is pressed on the instrument’s front panel, reset from the PC or by external reset connection.
Alarm Unlatching - When the probe reading exceeds the alarm level the alarm relay latches causing the alarm LED for that channel to light.
25
Monitor
The monitor screen enables you to observe the 177A console in real time. It reads data from the 177A console and updates the screen at approximately 3 times per second. The top half of the Monitor screen mimics the instrument’s front panel, while the bottom half of the Monitor screen displays the active program from the 177A.
From the Monitor drop-down menu select Monitor, the following window will open:
Use the pc mouse to activate the instrument controls via the monitor screen.
Alarm remains in latched or in Alarm mode until the probe reading falls back under the alarm level at which point the relay unlatches.
Probe Type – Must be set from the front panel set-up mode. Please refer to the Front Panel Programming Tree included on your disk.
Output Voltage - Click in a specific channel’s probe type box to set the output voltage to either 0-5V or 10V.
Serial Type – Set serial connection type: RS-232 RS-485Half, or RS­485Full. If RS-485Full is selected and there are more then two units connected, the RS-485 Terminator should be enabled on the first and last units on the bus. Note: If the serial configuration is not properly
set up the instrument will lock up. If this happens turn off the unit, disconnect the plug, reset the firmware to the correct type, restart and reconfigure the software.
Baud Rate – Set the appropriate baud rate for your system. Should be the setting used under “Connect.”
Group ENA/DIS – All channels in the group (of four) are enabled on power-up.
These channels may be immediately and simultaneously disabled by pressing the GROUP ENA/DIS button on the front panel or clicking the GROUP ENA/DIS button on the program monitor screen.
Test Button – Tests the probe. Click on and hold causing an output and
display shift in the minus direction. Release the button, the reading will return to normal if the probe is functioning properly.
On Line – Click on to set the instrument for continuous monitoring Off Line – Click off to end continuous monitoring
26
Ena/Dis – Toggles channel status Disable / Enable / Alarm for the corresponding channel Zero – Initiates Auto Zeroing for the corresponding channel
Auto Zero Exit – Stops ongoing auto zeroing
FP Lock – Click on the button on the monitor screen or select FP
From the Front panel drop-down menu:
Lock/Unlock – Select to toggle the front panel between lock / unlock. Red
LED indicates that the front panels controls have been locked. When locked the front panel buttons do not function except for Power, Setup and Exit. FP lock can be enabled or disabled via the front panel controls or the pc software supplied.
Alarm/Non-Alarm –Select to set the Alarm mode. In Alarm mode channels
can be set to enable / disable / alarm. In Non-Alarm mode channels can be set to enable / disable only.
System Diagnostic – Indicates if a system error exists. Select to test the
system. If the System icon is blinking it may be due to one or more of the following:
A channel is enabled, the alarm is set but no probe is connected.
Fix: Disable the channel or connect a probe to the channel.
A channel, with its alarm activated, has reached the alarm level.
Fix: When the level has returned to its normal range toggle the channel’s ENA/DIS button to clear the alarm.
System power supply is below normal. Check power supply.
Change Password – Select to change the password. Enter the default
password (Default password is 1 9 5 3 ) as prompted. Enter the new password as prompted. Upon completion, the system will confirm the password change if accepted.
Diagnostic
From the Monitor drop-down menu select Diagnostic, the following window will open:
27
Selecting this window from the MONITOR drop-down menu on the main screen permits reading and writing to the front panel displays, LEDs, and exercising the system relay contacts. Before using this feature, the 177A must be connected and set to Group-Disable to permit control of these items. This feature is helpful in testing all external relay contact wiring to external devices.
To turn an LED or relay contact on or off or to obtain it’s status, click on the appropriate box on the Set LED/Relay grid, then click the On, Off, or Read button. Remember that the relay contacts are set to be “fail safe” meaning that when conditions are O.K. in normal operation, these contacts are closed. They will then open under caution or alarm conditions or system failures. See Figure 8, on page 10, for examples of connecting external devices.
To read a register (channel display), select the channel in the Channel Display box in the right of the Diagnostic window, and then click the Read button. The selected channel display data is shown in the window below the channel display pull-down.
Numerical or text data can be written to any channel display by first selecting the channel in the Channel Display pull-down in the right of the Diagnostic window, entering the data to be written in the boxes below and then clicking the Write Number or Write Text button.
Display decimal points can be checked by using the Set Decimal box. Select the decimal position to be written and then click the Set Decimal button. The display should show the correct decimal point with associated zeros. This only checks the functionality of the decimal point and does not alter the setting used in the Edit Channel screen of the Program Setup.
Any settings written to the unit during diagnostic checks are automatically canceled when the unit is cycled back to Group Enable.
The Read / Write commands use MODBUS protocol. The addresses for the relays, LEDs, and displays are listed below and in the Coil Address Table in the help menu of the Read / Write Coils window.
Register (Channel) addresses for MODBUS communications: Channel 1 Display =Register 0 Channel 2 Display =Register 1 Channel 3 Display =Register 2 Channel 4 Display =Register 3
Coil (LED and Relays) addresses: Channel 1 Alarm LED (red) = Coil 0 ---- Alarm Relay = Coil 12 Channel 2 Alarm LED (red) = Coil 1 ---- Alarm Relay = Coil 13 Channel 3 Alarm LED (red) = Coil 2 ---- Alarm Relay = Coil 14 Channel 4 Alarm LED (red) = Coil 3 ---- Alarm Relay = Coil 15 Channel 1 Warning (amber LED) = Coil 0 ---- Warning Relay = Coil 16 Channel 2 Warning (amber LED) = Coil 1 ---- Warning Relay = Coil 17 Channel 3 Warning (amber LED) = Coil 2 ---- Warning Relay = Coil 18 Channel 4 Warning (amber LED) = Coil 3 ---- Warning Relay = Coil 19 Channel 1 OK LED (green) = Coil 8 ---- OK Relay = Coil 20 Channel 2 OK LED (green) = Coil 9 ---- OK Relay = Coil 21 Channel 3 OK LED (green) = Coil 10 ---- OK Relay = Coil 22 Channel 4 OK LED (green) = Coil 11 ---- OK Relay = Coil 23 System Alarm Relay = Coil 24
To exit the Diagnostic window, click on the Close button. To close the program software click on Exit on the main program window.
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